Document zzmbGgZ11E7jx1259QJdyjGYR
FILE NAME: Union Carbide (UC)
DATE: 1985 June 28
DOC#: UC121
DOCUMENT DESCRIPTION: Memo RE Asbestos Exposure Effects Potential Non-lnsular Crafts with Report - Job Classification/EED Code
INTERNAL CORRESPONDENCE
JU- 2 " 1985
U N IO N C A R B ID E C O R P O R A T IO N p o b o * b c i c w . s o u t h c h a r l e s t o n , v >v ?b 3 .
SU IC O N ES A N D U R E T H A N E IN TERM ED IATES SO UTH C H AR LESTO N Rl ANT
J. R. Dean P. D. Gossage
B. G. Stump
June 28, 1985
C. E. Fry D. A. Gosselin R. W. Holland, Jr., D. J. McNeil T. G. Swanson Managers Department
M.D.
Asbestos Exposure Effects Potential of Non-Insulator Crafts
Asbestos dust measurements in the plant are consistently below OSHA permissible exposure limits (see attached summary). However, when we detect even a fraction of those limits in our air samples I get a feeling of apprehension because I question if any level of inhalation exposure is safe in absence of respiratory protection.
Airborne asbestos dust measurements are expressed in terms of the number of fibers that are 5 microns or more in length in one cubic centimeter of air. Numerical estimates should be evaluated with caution according to OSHA, because air concentrations used are a matter of convenience and "should not be evalu ated without interpreting the meaning of the u n i t s . F o r example, the OSHA permissible limit for an 8-hour day is 2.0 fibers (5jj or longer) per cc of air. This may seem like a small amount of asbestos which is conventionally determined using a microscope, but in my opinion represents a potentially hazardous condition. Id physical terms 2.0 f/cc equals 2,000,000 fibers per cubic meter of air (f/rtr). Humans inhale about one cubic meter of air per hour, depending on degree of activity. Thus, at this concentration a worker would inhale roughly 16,000,000 fibers 5 microns in length over an 8-hour day disregarding the possibility of an infinite number of shorter fibers being present under some conditions.
Based on our measurements such conditions rarely exist in plant workplace environments. Nevertheless, existing, natural defense mechanisms alone (respiratory system mucous and nasal hair) may be inadequate for even concen trations at the lowest reliable detection limits.
I feel good about the manner in which exposure control has improved among Insulator craft groups due to establishment and maintenance of adequate standards. My feeling of apprehension, however, is due to concern about potential chronic health effects among all other crafts whose exposure concen tration m a y b e comparatively lower, perhaps less frequent but, in any case, generally without the benefit of respiratory protection.
Bureau of National Affairs, Occupational Safety & Health Reporter. November 11, 1983.
UCC 008287
-2 -
As you know, total elimination of asbestos-contained materials in the plant is unlikely and impractical because of cost, safety or lack of suitable replace ment material-reasons. A gasket failure, for example, due to use of an un suitable substitute could potentially cause a far more hazardous condition than any conceivable one related to use of asbestos-contained gasket material. Occupational exposure to asbestos can be effectively controlled in most plant situations by using wet-method handling procedures and an appropriate dust mask commonly used by Insulators throughout the plant. I urge you to consider taking action necessary for strict enforcement of mandatory use of respiratory protection by all employees who use or handle any asbestos-contained materials, e.g., gasket fabrication/removal/disposal, brake lining replacement or even inspections, insulation removal/disturbance related to a wide variety of job tasks performed by various craft groups, etc. Such action would virtually prevent occurrence of any inhalation exposure. Please call me if you have any questions or comments. Thank you.
WCY:bl Attachment
UCC 008288
JOB CLASSIF1CATION/EEO CODE
CLASS AUTOMECH BLKSMITH BLRMAKR C DRIVER C FMAN C MAINT
C OPER CARPNTR CAR UNLD CHEMIST
0RRTECH ELECTN XPDITR ENGR F S ATT FMAN GEN FMAN H E OPER I H TECH INDHYGST INSP T*I INST MECH
INSUL LAB ASST LAB TECH LABORER MACH METL WKR
MILWRT OPER PAINTER PIPE FITR
P M OPER P L MECH
0 C ANAL REL OPER RIGGER SALVMECH SD BLSTR SR CLERK
S&R CLK SUPRVISR
TOOL CLK
TK DRIVR
UTIL MECH WELDER
WGHMASTR
JOB CODE -------- s
U
B C
0 D
E E 0E 40 41 42 43
H 5Z
H 9Z H 9Z 1 0 4Z
B FH 2 JMZ3
H 1Z 2
HDZ KX Z C3Z
DXZ2 H B2 GX2 C7Z LSZ BFH 1 BDZ H 2Z DXZ1 CPZ J FQ HAZ HQZ D 3Z 1 D 3Z 2 KBZ HSZ1 HVZ HSZ2 H 1Z 1 HNZ HRZ HXZ 1 HXZ 2
DFZ H 1Z 3 H LZ JMZ2 HXZ GXZ
GXZ2 BFZ GXZ3 J4Z1
JM Z1 H 7Z
JGZ
Automobile Mechanic
'
~~
Blacksmith Boilermaker
Non-Plant Truck Driver
Non-Plant Foreman or Shift Leader
Non-Plant Maintenance People (Contract, SCWTW, Etc.) Non-Plant Operator
Carpenter Car Unloader
Chemist
Corrosion Technician
Electrician Expediter
Engineer Fire Station Attendant
Foreman, Supervisor of Hourly Personnel General Foreman, Shift Super
Heavy Equipment Operator
Industrial Hygiene Technician
Industrial Hygienist Inspector TAI
Instrument Mechanic Insulator
laboratory Assistant
Laboratory Technician
Laborer Machinist
Sheetmetal Worker
Millwright
Operator (Chemical, Plant 514 Only, Including Pumper Operator) Painter
Pipefitter
Pipeline Machine Operator
Pipeline Mechanic
Quality Control Analyst
Vacation Relief Operator Rigger
Salvage Mechanic Sandblaster
Senior Clerk
Stores 4 Receiving Clerk
Supervisor Non Technical (Does Not Supervise Hourly People)
Tool C lerk
Truck Driver - Plant 514 Only Utility Mechanic
Welder Weighmaster
UCC 008289
SUBIRCI
CIHRKLES 3.2.2.3
LINES 400-490: PERSONNEL DATA
Entries and Comments
;
~
-- r-- ' -
j
Cannot be blank; Z=none. If a respirator is worn, use the appropriate code letter from the following list:
A-Supplied Air, Full Face Mask
B-Supplied Air, Full Face Mask, Positive
Pressure Demand
C-Supplied Air, Half Face Mask
D-Supplied Air, Half Face Mase, Positive
Pressure Demand
E-Supplied Air, Abrasive Blasting Hood
F-Gas Mask, General Purpose
.
G-Gas Mask, Specific
H-Cartridge, Dust, Nuisance, Full Face Mask
I-Cartridge, Dust, Nuisance, Half Face Mask .
J-Cartridge, Dust, Specific
' K-Cartridge, Acid Gas, Full Face Mask
L-Cartridge, Acid Gas, Half Face Mask
M-Cartridge, Organic Vapor, Full Face Mask
N-Cartridge, Organic Vapor, Half Face Mask
0-Cartridge, Specific, Full Face Mask
P- Cartridge, Specific, Half Face Mask
Q-Dust Mask
.
R-Dust Mask-Disposable
S-Dust Mask, .Tqxic
T-Supplied Air, Hood
'
X-Other
Z-None
UCC 008290
PEPDTT |HiV
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C0NT_AH1HAHI._NAJ1X J E E X . JUtDCESS ................................................................ AT.. J O B ___ SAMP_____________AU t ______________fcHOUg____ EXPJ35UPE..RESP __________ __
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OR UNIT
CLASS TOIL
CONC
T.H.A.
STANDARD
CDOt TIME
CONC.
**.***..***** ******** ** ********** ************************************** ****** *************************** ******
UCC 008291
ASBESTOS
FABRICATION SHOP
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CONTACI NANI-NANE. DEPT. ... .PROCESS. ...
NO.
OR UNIT
* * * *+ + * > * * * * * * * * * # * * * * * * * * * * *
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_SAK*
CLASS TOTL
CODE TIME
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EXPOSURE STANDARD
RESP
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327 000 S I N CHEM C
S3EJTQ5 ._______ 3 2 7 0 0 0 ,,.MAIN. CHE C
A$S ESTQS
32700C MAINTENANCE
asbestos
3270SC MAINTENANCE
Ai EE i XI S___ ________ 127253. . MAIN IESLA N.C.E.
asbestos
3Z7C0 MAINT ENANCE
ASBESTOS
3Z7-:oo MAINTENANCE
ASILES TDS___ _______ J 2 7 C 5 0 JU. I NTENANCE
SBEiTCS
327C-3C MAINTENANCE
S655TOS
3 2 7 0 0 0 MAINTENANCE
s.SSESJQS___ _______ 3.27 QCQ KATNT.EXANE.E
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3Z70C0 MAINTENANCE
1SS: , r :
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5 2 7 C30 MAINTENANCE
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3 2 7 0 0 3 MAINTENANCE
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SBE3T0S
3 2 7 0 0 0 MAINTENANCE
1SBS STQ S
327COO MAINTENANCE
lS.BEiJ.G5. . 1S3ESTCS
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3 2 7 0 0 G MAINTENANCE
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3 2 7 0 0 0 MA INT ENANCE
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3 2 7 C0 C MAINTENANCE
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