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MAKING INSTRUCTIONS:BATCH'UNIT D.V,
CG 03 UOT
CODE KY-787 -I) 98foi9 m
ESTVD UGT 1090
LBS
STANDARD HRS, 8.9
TIME _
M
' COMPONENT CONSUMPTION
CG : CODE
LOT
PS LBS
14 YC0O2B'
93
14 YC002B __________ 93
14 YC002B ...._____ '93
__,,,,
^
! CG ! 14 1 14 1 14
PROCESSES
() KY-787-D (Q)
()
()
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()
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APPROVED BY WP 5/20/80
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TYPED BY: FP 5/20/80
CODE
LOT
PS LBS
YC002B ................ 93
YC002B .... _........ 93
YCO02B _____
93
TOTAL EST'D WGT 3490
It
AME ; * KRDLOR * YELLOW--MEDIUM
60" <990 G> WATER IN Y-203. SET AGITATOR.ON
H SPEED,
IGH IN DRUM 6 POUR IN
DUMP IN AND STIR 5 MJ,N
LOT
RECORD: START^VS
FIN
f%S%
i'TFTN-BLEEDING
USE LBS
IM
*M> *4*
I N-
ACC`
1 CODE ' LBS
I|
1' 320 1 32-D
48X50 1YC-2-B JMOA. 1
320 240<
*4i_-ArWT.JST TO 75 (1275 G)
<rI WITH AGITATOR ON LOW SPEED PUMP V-203 THRU OMOG AT 2400-2600 PS I INTO
I WHEN V--203 MT, WASH COLOR THRU HOMOG WITH MIN HOT WATER AT .240OHSO00 PSI INTO V-205 D: V-205 VOL 4i.S.... " 6 ADJ TO 60" <2100 G) EOT HOMOG STRAINER & CLEAN IF NECESSARY
M *4* M* MH +*1L
jO" (514 G) WATER INTO V-t$ & START
AGITATOR
1 PUMPyV-205 THRU HOMOG AX 4800-5200 PSI I
sv,
I RECORD ! TJMg START S*W3KT0TAL MINUTES
1jmE i IF HOMOG PRESSURE FALLS BELOW 4800 PSI,
JT3-14AY VALVE WILL RECIRCULATE SLURRY TO V-205
1/1 WHEN V-205
RUN IN 5" (240 G) WATER h PUMP
' TJJRU HOMOG AT 4800-5:200 PSI INTO SV
SET FORMULA SELECTOR TO POSITION
'2 (V-243) OR'POSITION 7 (V-244)
PgESS SV CAM RESET PB - SET 22 TC IN AUTO
REMOTE (TEMP IS SET AT 190~194-F)
J REpORD LEVELS 6 SI?T R/M COUNTER *1 AS FOLLOWS :
PRESET 41
80 GAL
13CG XL'/. PRESET 46
135 GAL
i SET/STpfE FLOW CONTROLLERS AS FOLLOWS:
-27-D CONTROLLER) IN MANUAL 0,83 GPM
-27-D*WATER) IN MANUAL LOCAi. 5,28 GPM
-27-D/WATER) RATIO
0.64
-32-D CONTROLLER) IN MANUAL 1,08 GPM
0/<N--32-I) WATER) IN MANUAL LOCAi 4,47 GPM
(N--32-D WATER) IN REMOTE
10 (N--32-D/WATER) RATIO
0.83
II t 15-A I 160 I 20-A ! 135
Ii I 27-D | 275
I I 11 I I 32-D | 184C
1_ l I
I 1
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PAGE
CG 03 K/~-iS7~D EST WOT 3490*
USE LBS
320 SV
I hdTL^ERATOft STEP PB
|1 RECORD LEVEL. 2LG ?,,% IF BELOW 35% FOLLOW SOL'NI
| Uff%,-UP PROCEDURE FOR N-27-D
I
l^^rierlUST SV`TO 48* <2470 G)
I
I i8*T RECORD PH/fcJ. ADJ TO 11*1-11.3 WITH N-7-D AT |
X 110 1 PARTS WATER TO 1 PART N--7-D)
I
m INTO SV. RECORD: PH LluZ, ASSUME 50% I
r&Rf(TOR STEP PB
I
STEP^.06/39. AFTER HEAT-UP RECORDTTiTZZ^""''"
rC20, 8FC10, * 3FC20 TO AUTO
STEP PB
10/43* WHEN 3FC20, 8FC10 & 8FC20 FLOWS
.LIMITS, SWITCH 3FC10 TO AUTO 6 PB
11/44* WHEN 3FC10 & 3FC20 F-LOWS ARE IN
SWITCH 3FC20 TO REMOTE '
Op e r a t o r s t e p p b
DURING STRIKE RECORD:
I SP STEP
I V-243/V-244 13/46 <30 MIN)
RANGE
TIME
9*0-10*0 Uvv-
14/47 <60 MIN) 15/48 <2 HRS)
9.0-10.0 9 *0--10*0
A.WfiuJfiIhoiLrf.A
16/49 <2 HRS, 25 MIN)
9.0-10*0
17/50 (FINAL 3 HRS)
7.5-6*5
NOTE: IF PH NOT IN RANGE NOTIFY S1JPV t, NOTE
IN LOG* IF FINAL PH >8.5, ADJ TO 7.5-8.5.
. RECORD: PH ____.
ASSUME 77% I *.X.*.....
'WHILl"sfRIKlNG^UN~30^<2i4~GT"wATER''lNf6''v-339T.....
ADD IN 7-8 MIN
| 350
J39*0h9SrT ADJ TO 49" <382 G) AT 80-100F
i
6' ^HPTT STIR 5 MIN & RECORD: PH /&,./< 9.5-1 <).!:>)
T STIR 15 MIN OR LONGER FOR SP STEP 26 38
I
RtXORD: VOL^SL* & CALCA?!......* X 8.78 *
g al I
-wwr i s e t , p r e s e t *8 t o &K.
f r o m s 33
(360 G) WATER INTO ADD & STIR 2 MIN FOR S 40
102
I ASSUNE 50% | <60
H MM (Ml INMW
STEP 17/50 AFTER CHECKING PH, OPERATOR PB*
rT IN
jj?)
STEP 23/53. RECORD: PH f&K<3.7-4.2>
IN N-7-D FROM 8 36 IN 10-12 MIN 6 STIR 5
Ii
}i 100
I I
1 RECORD: PH^^T9..0-9*5) *ADJ IF NECESSARY 6
I
RECORD: PH.. . .
ASSUME 77% I
I (DJ1JUTE, 10 PARTS WATER TO 1 PART) ASSUME 50% I
flPHON ~N~7-D INTO SV)
|
5T0R STEP PB
I
STEP 29/58. RECORD.: PH/^f 6 TIME .......
I
RATOR STEP PB
I
I SP STEP 60. BATCH COMPLETE*
I
I NISH SP STEP
fPl'R
fa
I
Ml*M3L J
N~ I USE CODE I LBS
7~D
27-D 530-A 350
7-D 1 8
1 28 1 00
27-D 7-D
I I |
I
1
' JHTi ..1 J| Sii-.
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