Document zrjnxrxJbodaqZ861w55LbGa

ABDOO118277 PROCESS FLOW DIAGRAM ABERDEEN PLANT SAFETY PROGRAM SAFETY MEETINGS Page 1 10/30/89 *PURPOSE: To increase safety awareness by regular discussions. To provide time for training. 1. One-hour meeting per month where safety training takes place. Typical topics are from both on and off the job. TRAINING PURPOSE: To prepare employees to handle safety emergencies. Also to teach good safety techniques. 1. Fire Fighting 2. Personal Breathing Protection 3. VCM Safety 4. Lead Safety 5. First Aid Training 6. Contractor Training 7. New Employee Training 8. On-the-job Safety Training 9. Fork Truck Training AUDITS PURPOSE: To verify the integrity of plant safety, procedures, equipment, and programs. 1. CSC assigns - 5 audits per month A. Team Audits the following Existing System Adequacy Documentation Employee Knowledge Effectiveness B. Team reports recommendations to CSC 2. Pre-start-up Safety Audits INCENTIVES PURPOSE: To encourage employees to care about safety. 1. Gift each year that no LTA occurs 2. Gift each 1mm manhours that no LTA occurs 3. Play Bingo for cash as long as no off the job LTA occurs 4. Dinner each year that no LTA occurs ABDOO118278 PROCESS FLOW DIAGRAM ABERDEEN PLANT SAFETY PROGRAM Page 2 10/30/89 INSPECTIONS PURPOSE: To keep safety equipment in proper working order. 1. Annual Inspections A. Deluge System Flow Testing B. Fire Hose Hydrostatic Testing C. Ladder Survey D. Walking/Working Surface Inspection E. Fire Extinguisher Inspection and PM F. ' Health Screening 2. Monthly Inspections A. Hose House Inspection B. VCM Pump Survey C. Fire Extinguisher Inspection D. Safety Shower Inspection E. Scott Air Pak Inspection F. Plant Breathing Air System Inspection and PM G. Plant Breathing Air Sampling 3. Weekly Inspections A. Deluge System Testing B. VCM Leak Survey C. AMS Kill System Survey D. Safety Disk Survey E. Emergency Generator Inspection 4. Daily Inspections A. Daily Safety Management by Walking Around B. Nightly Plant Gate Security Check C. Nightly Office Heater and Door Security Check 5. Semi-Annual Inspections A. Sprinkler Inspection B. Smoke Detector System Inspection C. Inspection of Lab Halon System D. Compressed Gas Cylinder Color Coding Survey E. Health Screening 6. Quarterly Inspections A. PIV Inspection and PM B. Emergency Lights Test and Inspection 7. Bi-weekly Inspections A. Plant Perimeter Security Check ABDOO118279 PROCESS FLOW DIAGRAM ABERDEEN PLANT SAFETY PROGRAM ACCIDENT INVESTIGATIONS Page 3 10/30/89 *PURPOSE: To prevent repeat occurrences. 1. Accident or near miss occurs ' 2. A team is formed 3. The team decides why the accident happened and what to change to prevent it from re-occurring 4. .The recommendations are presented to management CENTRAL SAFETY COMMITTEE PURPOSE: To administer Plant Safety Program. 1. Meets monthly 2. Review safety statistics 3. Review ESAR status 4. Reviews Audit Reports 5. Evaluates success of safety program 6. Approves new safety procedures DATA COLLECTION PURPOSE: To know that employees aren't being exposed to hazardous chemicals. 1. VCM exposure monitoring 2. Blood lead testing 3. Lead air monitoring 4. Plant Injury Classification 5. Plant Injury Logs 6. Injury Status Records 7. Attending Physicians Reports EMPLOYEE SAFETY ACTION REQUESTS PURPOSE: A formal procedure to hear and respond to employee safety concerns. 1. Employee turns in ESAR 2. Management evaluates validity of concern 3. Employee get response 4. CSC tracks progress r ABDOO118280 A PROCESS FLOW DIAGRAM ABERDEEN PLANT SAFETY PROGRAM SAFETY PROCEDURE PURPOSE: To provide procedures for safety work. 1. Safety Manual issued to department heads 2. Safety Handbook 3. Emergency Plan Page 4 10/30/89 SAFE WORK PERMITS PURPOSE: To review upcoming work by supervisors and insure that it can be done safely. 1. Safety Control Permit System PERSONAL SAFETY EQUIPMENT PURPOSE: To protect employees from injury. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. Scott Air Paks Respirator Cleaning and Repair Respirator Parts Inventory Respirator fit Testing Plant Safety Procedures Injury and Illness Treatment Employee Medical File Maintenance Employee Health Counseling and Consultation Employee Health Problem Evaluation Hearing Protector Dispensing Pre-employment Physicals First Aid Supplies Stocking and Dispensing Blood Pressure Screening Employee Immunizations Safety Shoes Employee Audiograms Safety Glasses Routine Personal Dosimetry SAFETY PUBLICITY PURPOSE: To keep safety on employee's minds. 1. Safety posters 2. Messages on the plant safety sign ABDOO118281 PROCESS FLOW DIAGRAM ABERDEEN PLANT SAFETY PROGRAM A Page 5 10/30/89 PLANT SECURITY *PURPOSE: Protect employees from unauthorized use of facilities. 1. Monitor threatening weather 2. Vehicular Traffic Control and Traffic Log 3. Pedestrian Traffic Control and Visitor Log 4. Smoke Detector Alarm Investigation 5. Ambulance Service Requests 6. Fire Department Assistance Requests 7. Law Enforcement Assistance Requests 8. Lock and keys MISCELLANEOUS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. Plant Emergency Response Equipment Maintenance Design Review Federal Safety Standards Interpretation Federal Safety Standards Compliance Programs Accident, Investigation Records Shutdown Field Safety Support Plant Emergencies Assistance NPRA and NSC Safety Awards Weekend Duty Safety Staffing Community Emergency Preparedness Program OSHA Visits Oversight ' Transportation Emergencies Response New Safety Equipment Evaluation Monthly Central Safety Committee Meetings Monthly Report Weekly Safety Report ( Monthly Manhours Report to LLCP Annual Safety Data Reports to Houston Headquarters Strike Preparation Photographic Equipment and Supplies Stocking Maintenance Photographic Equipment and Film Issue Audio Visual Equipment and Supplies Maintenance Emergencies Procedures Manual Citizen Complaints Scrap Truck Monitoring Security Incident Investigations Special Monitoring Hazard Communication Program and