Document zodRvn8D1wvQ0ped3yJRZrb97
C.V.
MWOMWIM*
CG 03 LOT
CODE KY-788-D PKG
' \ Wbb>
<p
EST'D WGT 960
LBS
STANDARD HRS. 8.8
TIME
___ M
0k
f
PROCESSES
APPROVED BY
< > KY-788-D <U) FWP 5/14/80
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COMPONENT CONSUMPTION
JOB NAME 03KY783DMJ 1--
CG CODE.
LOT , PQ LBS
I CG CODE
LOT
PQ LBS
14 YC0038 {&02JL- 93 2fta I 14 YC003B ________ 93
14 YC003B UkJkk.LX. 93 ^jLiJSt I 14 YC003B ...____ 93
14 YC0O3B _______... 93 _______ | 14 YC003B ___
93
<3 XXrWtrP
TS >52)
DO NOT USE YC-:3-B LOTS 14001
14004 /
TOTAL EST'D WGT 3^60.1----- -----------------
- EQUIP
NAME 'KRQLOR* YELLOW-LIGHT
*3
'u s e ' LBS
LEEDING
N- Acer CODE LBS
RUN 60*<990 G) WATER IN V--203* SET AGITATOR ON
GH SPEED.
GH IN DRUM & POUR IN
DUMP IN AND STIR 5 MIN
LOT
RECORD: STARTMsJJSL&M
FIN /a /*(o<?
SimJUA
**T UADJUST TO 75* (1275 G)
J/f WITH AGITATOR ON LOW SPEED PUMP V-203 THRU
< UHOMOG AT 2400-2600 PSI INTO V-205
jr\ WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN
* ^4-^Of HOT WATER AT 2400/260 PSI INTO V-205
7 l^RECORD: V-205 VOLUl^* & AuJ TO 60* <21O0 G)
a/T INSPECT HOMOG STRAINER *. CLEAN IF NECESSARY * <**"
RUN"T0*"<5T4"G>"wATlR~INTD~V-5E^Jr START
ITATOR PUMP V-205 THRU HOMOG .AT^ABO0-5200 PSI INTO, SV. RECORD: TIME START SkkaCL TOTAL MINUTES J.&dtL NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI,
-WAY VALVE WILL RECIRCULATE SLURRY TO V-205 WHEN V-205 MT, RUN IN 5* <24 G> WATER 6 PUMP THRU HOMOG AT 4800-5200 PSI INTO SV
345 52X50
1 H.Sb
32-D YC-3-B
345 2600
SI
55P S S^r'SP STEP 01 SET FORMULA SELECTOR TO POSITION
6s. W-24Z& iOR POSITION 8 <V-244)
CP. I PREpTSV CAM RESET PB - SET 22 TC IN AUTO
L-REMOTE (TEMP IS SET AT 190~194F)
Cl RECORD LEVELS 6 SET R/M COUNTER #1 AS FOLLOWS:
LG 3j?Jt PRESET 02
208 GAL
13LG H&X. PRESET 06
135 GAL 1
I SET STRIKE FLOW CONTROLLERS AS FOLLOWS:
I
0 <N-27-D CONTROLLER) INMANUAL 0.54 GPM I
;20 <N~2?~D WATER) IN MANUAL LOCAL 4.4 GPM I
TO <N-27-D/WATER) RATIO
0.8 I
CIO.<NL2$L0 CONTROLLER) IN MANUAL 0*72 GPM ]
WATER) IN MANUAL LOCAL 3.9 GPM J
C20 <N-32-D.WATER) IN REMOTE
j
R10 < N-32-D/WATER) RATIO
1.1 |
15--A 20-A
27-D
416 135
180
32-D 1215
DUP050096332
i
E-QUIP
PAGE 2
I
CG 2 KY-788-1) EST WGT 3560* nJ -
Il USE I N- I USE LBS I CODE I LBS
! 16^4-OPERATOR STEP PB
32<)^rT>r^EC0RD LEVEL 2LG 5.7% IF <35% FOLLOW SOLUTION
SV r I MAKE-UP PROCEDURE FOR N-27-D
SP M-B--t ADJUST SV TO 47* (2400 G)
CP JrW-X RECORD PH /j2.i>*ftDJ TO li.0-11.2 WITH N-7-D AT
I f 5% <10 PARTS,WATER TO 1 PART N-7-D)
i
4 i _JL-SIPHON INTO SV. RECORD: PH |/Ll O
ASSUME 50% 4*0 . I
OPERATOR STEP PB
1I
I 7-D |. *310
I
SP STEP 06/39. AFTER HEAT-UP RECORD: PH tSfj.P I
SV 122"T SWITCH 3FC20, 8FC10, & 8FC20 Tp AUTO
1
S'P i
OPERATOR STEP PB
|
l^-TSP STEP 10/43. WHEN 3FC20, 8FC10 6 8FC20 FLOWS j
1^4 ARE IN LIMITS, SWITCH 3FC10 TO AUTO 6 PB
S r& I SP STEP 11/44. WHEN 3FC10 6 3FC20 FLOWS ARE IN
LIMITS, SWITCH 3FC20 TO REMOTE
OPERATOR STEP PB
DURING STRIKE RECORD:
I I SP STEP
V-243/V-244
RANGE
13/46 (30 MIN)
,9.3-10
14/47 (60 MIN)
(9.3-10
15/48 <2 HRS)
.3-10
16/49 <2 HRS, 25 MIN)
'.3-10.0
17/50 (FINAL 3 HRS)
NOTE: IF IN LOG.
PH IF
NOT IN RANGE, FINAL PH >8.5,
NOTIFY ADJ TO
SUPV & 7. 5.*.
NOTE K
I & RECORD: PH
ASSUME 77%
7 27-D |
iri 339 |^Nr"j
6 H&fH L32- | L3T |
J^4 i
WHILE STRIKING RUN 30 * (234 G> WATER INTO
ADD IN 7-8 MIN
ADJ TO 49" (382 G) AT 80-10*F *
STIR 5 MIN & RECORD: PH/gjJ <9.5-10.5)
STIR 15 MIN. OR LONGER FOR SP STEP 26/56
RECORD: VOL^ii..* & CALC
X 0.78
T PRESET *8 TQUJB-2-GAL FROM S 33
V-339
350
302 40" <440 G) WATER INTO V-302
ADD 6 STIR 2 MIN FOR S 40
ASSUNE 50% I 360
530-A 350
I 7-D I 180
IXHTSP STEP 17/50 AFTER CHECKING PH, OPERATOR PB
/r~'n TEP 23/53. RECORD: PH $kL.-i93. <3.7-4.2) 'RUN IN N-7-D FROM S 36 IN 10-12 MIN 6 STIR 5
8 5ECORD: Ph JZu# <9.0-9.5). ADJ IF NECESSARY &
I RECORD:
ASSUME 77%
I >tDILUTE 10 PARTS WATER TO 1 PART) J-IPHON N-7-D INTO SV)
ASSUME 50%
PERATOR STEP PB
STEP 29. RECORD: PH ___ & TIME
... OPERATOR STEP PB
I4>-T SP STEP 60. BATCH COMPLETE.
100
128-A 100
2 7-D 7-D
START TIME SP STEP
?i
F III
FINISH
TIME SP STEP 3
ii:
.....
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DUP050096333