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HISTORICAL OVERVIEW: 2,9,5-T, Chloracne & 2,3,7,8-TCDD
1930s
1991 1999 1997 1998 1999
1950 1957 1962
Chloracne, a dermatitis characterized by blackheads similar to teen-age acne but often more severe, was noted among workers dealing with chlorinated aromatic hydrocarbons (chloracnegens).
2.9- D and 2,9,5-T first synthesized.
2.9- D and 2,9,5-T reported as herbicides and marketed by Amchem Products.
Effectiveness of 2,9,5-T and derivatives against woody plants resistant to 2,9-D established by Dow.
2,9,5-T registered for control of weeds on rangelands, fence rows and rights of way.
Explosion in Monsanto's 2,9,5-trichlorophenol (TCP) unit at Nitro, W.Va. exposed 250 workers to reaction mass causing 122 cases of chloracne, some very severe. TCP is intermediate in 2,9,5-T manufacture.
Presence of a "highly toxic impurity" in production of TCP recognized by Dow.
2,3,7,8-TCDD first implicated as causative agent of chloracne associated with TCP production. (Kimmig and Schultz, Germany)
U.S. military began spraying 2,9,5-T formulations in Vietnam to take away foliage cover from the enemy.
CON^IDEN^
SUBJECT TO PROTECTIVE ORDER.
HISTORICAL OVERVIEW (CONT'D.)
1965 1970 1973 1976
1978 1979 1982
2.3.7.8- TCDD recognized by Dow as causative agent of chloracne in TCP wastes. Alerted health authorities and other U.S. 2.4.5-T manufacturers. Shared analytical techniques.
2.3.7.8- TCDD's teratogenicity and fetotoxicity first reported in animals. U.S, military stopped spraying Agent Orange in Vietnam. U.S. Dept, of Agriculture suspended uses of 2.4.5-T.
Vietnamese study linked liver cancer, abortions, and birth defects to Agent Orange spraying.
Explosion at ICMESA chemical plant in Seveso. Italy released heavy concentration of 2.3.7.8-TCDD in densely populated area. Workers (156) and residents (37.000) exposed. More than 500 treated for presumed toxic symptoms; 134 cases of chloracne. Mortality rate normal to date. Event received worldwide publicity through news media.
Dow announced chlorinated dioxins found in particulate matter in air emissions from various commercial and domestic combustion processes.
Suit filed by Vietnam veterans against five U.S. chemical companies that produced Agent Orange. Companies, in turn, filed third party action against U.S. government for its negligent misuse of the chemical.
Times Beach
T SUBJECT TO PROTECTIVE ORDER.
DIOXIN
Chemical Nomenclature: Dioxin = Dibenzo-j>dioxin
Media: Dioxin = 2.,3,7.18-Tetrachlorodibenzo-_-dioxin
= 2,3,7,8-TCDD
SUBJECT TO PROTECTIVE ORDER.
CHLORINATED DIOXINS (CDDs)
Clx Clx
75 CDDs 22 TCDDs 2,3.>7.>8-TCDD - most toxic isomer to the
male guinea Dig
CCDs 10 to 20 times more toxic than chlorinated dibenzofurans in the rabbit ear test Clx
SUBJECT TO PROTECTIVE ORDER.
STRUCTURE AND PHYSICAL PROPERTIES OF 2.3,7.8-TCDD
ci ci Cl Cl
Physical State: Molecular Weight: Melting Point, C.: Decomposition Point, C,: Solubility:
White, crystalline solid 322 303-305 980-1000
Water = 2 x 10"8 g./L Benzene = 0.57 g./L o-Dichlorobenzene = 1,4 g./L
SUBJECT TO PROTECTIVE ORDER,
SOURCES AND FORMATION OF DIOXINS
Formed during manufacture of chlorophenols, intermediates in synthesis of pesticides, Thus contaminants in chlorophenol derived pesticides,
Pyrolysis (<750C) of chlorophenols or chlorophenol derived pesticides.
Formed in a wide variety of commercial and domestic combustion processes,
SUBJECT TO PROTECTIVE ORDER.
REQUIREMENTS FOR DIOXIN FORMATION
Precursor must contain an -substituted benzene ring with one of the substituents being an oxygen atom attached directly to the ring.
The two substituents must be able to react with each other to form another compound.
The reaction is favored by basic conditions (e.g., sodium hydroxide) and temperatures of 180-400C.
Presence of a metal catalyst (e.g., copper or iron powder) promotes the reaction. SUBJECT TO PROTECTIVE ORDER.
-'St ' % m
MANUFACTURE OF 2 5-T
Step 1 Step 2 Step 3
+ 4 Cl2
Benzene
Chlorine
Cl
(1,2,4,5-Tetrachlorobenzene)
4 HC1
Hydrogen chloride
Cl
+ 2 NaOH + 2 CH3OH Sodium Methanol
Cl hydroxide
Cl
+ CH3OCH3 Dimethyl ether
+ NaCl +
NaTCP
Sodium
(Sodium 2,4,5- chloride
trichlorophenate)
2 H 20 Water
Cl
ONa
Cl
Cl
+ ClCH2C00Na ----->
NaMCA (Sodium monochloro-
acetate)
f^ > 7 r OCH2COONa +
ci^s^ Cl
Na 2,4,5-T (Sodium 2,4,5-trichlorophenoxyacetate)
NaCl
--Step--4
Cl
0CH2C00Na
Cl
^ H2S0i|
Sulfuric acid
Cl
1 T0CH2C00H + Cl^j^
Cl
2,4,5-T ichlorophenoxyic acid)
% Na2S0i,,
Sodium sulfate
SUBJECT TO PROTECTIVE ORDER.
4,
FORMATION OF 2.3,7,8-TCDD AS SIDE REACTION IN MANUFACTURE OF NnTCP
NaTCP
"Predioxin" sodium salt
NaCl
Sodium chloride
Y 2,3,7,3-TCDD
NaCl
SU B JEC TTO PROTECTIVE1ORDER
MANUFACTURF OF PENTA AND SANTOBRITF
OH
Phenol
+ 5 Cl2
60-190C
Chlorine
OH
C1 J k Cl
C l ^ ^C1 Cl
+
Penta (Pentachlorophenol)
5 HC1
Hydrogen chloride
+ NaOH
7Q-90C
Sodium hydroxide
ONa
Cl ,cl
V 1Cl' C1 Cl
Santobrite
h 2o
Water
SUBJECT TO PROTECTIVE ORDER.
0
FORMATION OF CHLORINATED DIBENZO-p-DIOXINS AND
CHLORINATED DIBENZOFURANS AS SIDE REACTIONS IN MANUFACTURE OF PENTA
Octachlorodibenzo-dioxin
1,2,3,4,5 ,7,8-
Hep tachloro-6-hydroxy dibenzofuran
SUBJECT TO PROTECTIVE ORDER.
METHODS OF DESTRUCTION OF CHLORINATED DIOXINS
.Incineration at temperatures of 1000 to 1500 in industrial incinerators. Future: molten salt combustion or microwave plasma destruction.
Degraded quickly by sunlight or artificial ultraviolet light (photolysis).
Chemical destruction by ozonolysis, chlorinolysis, catalytic wet oxidation (Zimpro process), and catalytic dechlorination processes.
Biological destruction by new genetic engineered bacteria may hold future promise.
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CHEMISTRY OF INCINERATION OF 2.3.7,8-TCDD
Cl
c
YjriyrL
^ ^
r L
Cl r^i
XI
2,3,7,8-TCDD
12 02 + A [H ] 1000-1500C
Oxygen
Hydrogen from
organic donor
12 C02 + 2 H20
Carbon dioxide
Water
A HC1
Hydrogen chloride
subject TO PROTECTIVE order.
CHEMISTRY OF PHOTOLYSIS OF 2,5.7.8-TCDD
2,3,7,8-TCDD
Hydrogen from
organic donor
Dioxin
+ 4 HC1
Hydrogen chloride
2-Hydroxydiphenyl oxide
Polymer SUBJECT TO PROTECTIVE ORDER.