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S.V,{262
T
: MAKING INSTRUCTIONS:BATCH UNIT I
CG 03
CODE KY-787-D
5 m ~T~ PROCESSES
APPROVED BY
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FUJI-1 i 1/3/80 IXOB-17 3/4
STANDARD HRS * 10,6 TIME -j 3-$
uM
< > N--32-D & 240 ( ) MIN STRIKE)
'TYPED BY- FWP 11/3/80
CG CODE
PQ LOT
14 YC002B 93
14 YC002B 93
14 YC002B 93
TOTAL EST'D WGT 5845
.........................I.............
LBS PUNCHED & CHECKED
CLEA?NtfP
** WHI GO ALONG
NAME 'KROLOE" YELLOW MEDIUM
NON-BLEEDING
NCODE
ACCT LBS
UN 60"<990 GAL) WATER INTO V-203 WITH AGITATOR
>&?!...........
ON HIGH SPEED 4 ADD CAUSTIC
20
EIGH SODIUM SILICATE INTO DRUM 4 POUR IN
42 1983-D I 42
DUMP IN CHROME YELLOW & STIR 5 MIN
I84X501YC-2-BI 4200
RECORD: START
* /3/7/
.......-.1
f in
/3/fJ
nr TO 75" <1275 GAL)
AGITATOR ON LOW SPEED PUMP V-203 THRU
HOMOG AT 2400-2600 PSI INTO V-205
-IEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN
HOT .WATER AT 2400-260 PSI INTO V-205
X L-EECORD : V -205 VOL,... ......& ADJUST TO 60" <210 <y\ INSPECT HOMOG STRAINER 4 CLEAN IF NECESSARY
,!.....
RUN
<200 GAL) WATER INTO
START
1
AGITATOR 6 INSTALL TEMP CHART
I
PUMP V-205 THRU HOMOG AT 48O0-5200 PSI INTO SV,!
RECORD: TJIMME START JLfSA TOTAL MINUTES //o . !
NpJFE j IF HOMOG PRESSURE FALLS BELOW 480 PSI,
-WAY VALVE WILL RECIRCULATE SLURRY TO V-205
WHEN V-205 MT, RUN IN 5"<240 GAL) WATER 4 PUMP
THRU HOMOG AT 4800-5200 PSI INTO SV
HIL.E HOMOG, RUN 6" <284 GAL) WATER INTO V-349 UN 10001) WATER INTO V-384 6 HEAT TO 1 10-120*F
WEIGl^INTO V-384 4 PUMP TO V-349 10004 WATER INTO V-384 4 PUMP TO V-349
ADJ V-349 TO 17 " ,I8D5 GAL) 4 STIR 15 MXN ?CORD DENSITY /Mi3..:G/HL < 1 ,1 03-1,105>
Ii 2415 1983-D I 2413
!I
/f i '983 s /fo
mjx$EH S--11 HOMOG COMPLETE, ADJ SV TO 24" <2420 GAL) H/l RECORD: PH ikdk 4 ffgU TO 11,1-11,3 WITH CAUSTIC!
i i a t 5% (I p a r t s Wa t e r to i p a r t n -?-d >
i
ii
f ASSUME 50% ! JUS- i 7-D
! ;! SIPHON N-7-D INTO
RECORD: PH AJL
i
120 | HEAT TO 190-194KF IN 55-65 MIN 6 REC'-HT i j 4 RECORD:: _____*.F
*F ! i
NOTE: STRIKE MUST BE STARTED IMMEDIATELY ON !
ON COMPLETION OF HEATING
j
j dr_,,
WHILE HEATING SV, RUN 39" <1070 GAL) WATER INTO!
IBV-343 4 METER IN SULFURIC ACID FROM V-386
]
MK..... .
CA/.GAL J9&jSLGAL
i ch.
......J 27- D i 364
DUP050105191
.EQUIP
~N" T W, 1 LBS i CODE I LBS
N S 20 HEATING COMPLETE,
"T
ET V-343 ACID PUMP AT 49
IN) i
SfeT V-349 SILICATE PUMP AT
240 MIN)|
I IMMEDIATELY METER IN V-34
NTAIN SVf
AT 190-194-stF DURING STRIKE
j RECORD;
START J FI
V-343
V-349
!
V-343
NORMAL l
TIME INCHES
PH 1
AT 20
(37).
4 MIN/3ji.iK^34>.
j C'<9/3- 10*0) i J&2jr<9*3-1*0) j
iCi9*3-10*0) 1
>(9*3-10.0) 1
3 HR
.(9*3-10*0) I
4 HR FINISH
_!?.<9.3-10*0) |
tltZ. < 7 *5-8*5 ) |
NOTE: IF PH DROPS BELOW 9*3 IN FIRST HOUR, STOP!
PUMPS 4, SEE SUPV* IF FINAL PH IS ABOVE 1
8*5, ADJ TO 7/5-8 .5
ASSUME 77% !
"
iJ If 1 I .! 27-D i ......... .
RUN 35" (600 GAL) WATER INTO V-330 4< HEAT TO
160-170*F ADD DRESINATE "X" IN 12713 MIN
TXR 5 MIN & RECORD: PI-j/O-jO <9*3-10*5)
SUR 20 MIN OR LONGER FDR S-4S
i 'T .. 7 !1 600 | 53-AI 600
II
RUN 40"(308 GAL) WATER INTO V-38S & HEAT TO V J 135-140*F '
jPUMP IN ALUM & STIR TO DISSOLVE FOR S-41
| I I 280
! IS-A i 280
ADD 42" <513 GAL) WATER TO V-302
I!I
ADD 6 STIR 2 MIN FOR S-43
ASSUME 50% I 5S2a. !
160
____ t:J.________
1 WHEN V-349 MT, RINSE IN WITH"mINIMUM "WATER~& T"
I t----- *S> EE- T: PUMP AT ZERO SETTING
!I
V-343 MT, RINSE IN WITH MINIMUM lOrt.UTUfRN OFF PUMP MOTOR WO->f0|N OFF STEAM
rfFT IN BLANC FIXE
(UN m V--385 FROM S 34 & STIR 5 MIN
WATER
&|
!
A yf \
i
20
i ] 128-Ai 20
I1
RECORD: PHjgJg. <3*7-4*2)
1
RUN IN N-7-D FROM S 36 IN 10-12 MIN 6 STIR 5 1
1V
a&
I
yw-r RECORD: PH_7i/ (9*0-9*5) & IF NECESSARY ADJ TO 1
! i PH 9* 0-9,5* RECORD: PH,, %**J
ASSUME 77% i /fiL I 27--0
DlLUTCN-7-D 10 TO 1 WITH WATER
*m N--7-D INTO SV
ASSUME !*%!_. !
L.......
RUN IN V-330 THRU 20 MESH SCREEN & STIR 20 MIN i
!
1" <216 GAL) WATER INTO V-330
i/
DUMP IN CALCIUM CHLORIDE 6 STIR 5 MIN FDR S-45yf 230
330 INTO SV IN IS 20 vvm
IS MIN h RECORD: PH
<9*0-10*0)
NOT STOP AGITATOR
START
FINISH
OPERATOR
!
j j 20-A i 230
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U iN O
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