Document zdGNvZVr06gY9RbzekaJ4xqqB
CQ 32
CODE RT-S70-D PKG _
24J/M < DATE )
< LPT >
2ff ( EST UGT ) .
PROCESSES' < >RT-870~D <H) COMTYP JOB NAME: TYPED BY: JMH
APPROVED BY EUK l-il-82 32RT870DMH
'
STANDARD HRS, _________
PREPARATION NOTES:
WATCHUNG RED B
__N_O_N__-B__L_E_E_D__IN_G
CODE | ACCT . i LBS
NOTE: DO'NOT START IF PRESS WILL NOT BE
AVAILABLE WITHIN 3 HRS AFTER MAKING, SUPV
TO REVIEW WITH P.R. SUPV & RECORD:
.'
PRESS WILL BE READY__;___ M______ /______ PR SUPV,
START MAKINGM/MAKING SUPV.!
NOTE; NOTIFY PRESS ROOM BEFORE ROPING OFF I
AREA UNDER V-922
NOTE: RUN 15* WATER INTO V-904. PUMP WATER
FROM V-904 THRU DISTRIBUTOR, IF WATER DDES
NOT COME OUT OF ALL DISTRIBUTOR- HOLES WITH
FULL FORCE, NOTIFY SUPERVISOR.
RECORD:___ v_____.BATCHES SINCE SPARKLER LAST CLEANED. AFTER 4 BATCHES, CLEAN, DRESS SPARKLER & PRE-COAT WITH 15* DICALITE,
ILTER AID. I OBTAIN FOR Si 1 2-CHLDRO-4-AMINOTOLUENE-5-
ULFONIC ACID. OBTAIN FOR S27 3-HYDRGXY-2-NAPHTH0IC ACID ! INSTALL DV & DV RECORDER.& CONTROLLER CHART
/S' .1
I I J
777--A
740-C 82--G
1 _/iL_
I I i
RUN 11' < 100G) WATER INTO V-jOr_/_& ADJ TO
80-100 DEG F ADD IN 2-3 MIN DRESINATE X
STIR 5 MIN & RECORD
9.5-10.5)
I STIR 20 MIN OR LONGER TO DISSOLVE FOR S49
108 1
1 i 530-A 1
1^8
ui^/RUN 35" (722G) WATER INTO V-922
WEIGH SODIUM HYDROXIDE IN V-926 6 RUN IN
\ M_y_2r_,,__,
J>r TURN ON AGITATOR it STEAM & DUMP IN FROM S2
2-CHL0R0-
LOT *100%
4-AMI NOTOLUENE _jSfcfe _/j
5-SULFONIC
__1___r __
ACID.
_________
______ ______ __
DUMP IN ACTIVATED CARBON
DUMP IN FILTER AID
"yTJ/HEAT TO 212-214 DEG F WATCH FOAM! !
RECORD: BY____<+> IF NECESSARY ADJ TO +BY
SODIUM HYDROXIDE
ASSUME 50%
STIR 30 MIN AT 212-214 DEG F, THEN SHUT OFF
STEAM WATCH FOAM! NOTE; RECORD SPARKLER
PRESSURE__?___ PSI. IF NOT ZERO NOTIFY-
SUPERVISOR.-
Ol 7 1086
EQUIP J MENT |
922 3
CONT
I
PAGE 2 OF 4
I USE CG 32 CODE RT-87Q-D '(H) 1 LBS
CIRCULATE 15 MIN OR LONGER THRU SPARKLER
UNTIL SOL'N IS CLEAR.* MAINTAIN AT 190-195
DEG F FOR S22. RECORD: START.
TOTAL MIN___ -.iSt:__CLARITY_____ jaMsa&L--
HT___ Lt&-- F & RED
F
N-CO-DE t ACCT I LBS |
MISC I 18 4
MEASURE WL UNITS IN V-928 FOR S39
ROCHLORIC ACID
M__^r___ , 3Jl ZI--7.
WEIGH SODIUM NITRITE IN Pt FOR S42 m m/
EIGH. SODIUM NITRITE IN DRUM FOR S50 . -
? /},
i i__
RUN 2* <5SG)'WATER INTO V-904JPP. WHEN Si 7 IS COMPLETE, PUMP IN V-922 THRU SPARKLER, MAINTAIN V-922 AT190-t95 DEG F* RECORD: START_3l3ojf&L TOTAL MIN___ I
f \ I
28-D 7 25-A 725-A
438 397 -43
922
JfrJ&Tj Jh N S22 COMPLETE, SHUT OFF PUMP AND INSERT!
FOOT PLUG
./
1
|. RUN IN 1" (209G > WATER & HEAT TO 190-195 FI
1 ! CIRCULATE 15 MIN THRU SPARKLER '
I
'I
.
j 1 I
I
904/CVL3 7
AND PUMP V-922 THRU SPARKLER INTOV-904/CV j i
I
902
N 65>X 1 696G) WATER INTO V-902
8 I UE^ePTSODIUM HYDROXIDE IN V-926 & RUN IN
M__X 2s___, jgjDu/4-%
yy.
DUMP IN FROM S3 '
/jLOT^
: 3-HYI)RQ>Y-
___
2j3Wiil!WW0IGrACiD ' _________ .___ ._____
ADJ TO 70-90 DEG F 6 STIR TO DISSOLVE
,i
i
7-D 82-C
399 994
( STBBI RUN IN 5- (104G) WATER 4, HEAT TO 190-195 F !. CIRCWtTftTE 15 MIN THRU SPARKLER
f\29 4-3^T l
V-922 THRU SPARKLER INTO V-904/CV
WHEN MTY BLOW OUT SPARKLER INTO V-904/CV
DISSOLVE ALKANOL XC' IN 20G WATER AT 150-1<S0|
" -ROM HOT WATER MIXER IN DRUM & POURIN*
l
HEAT TO 165-170 F FOR S38
,
1
-----------r~~------~y9t--~z~~--~
RUN Ur (328G) WATER INTO V'.WS & ADJ TO
U80-10O DEG F'*
T
ADD IN .6-7 MIN DRESINATE X
125 ISTIR 5 MIN 6 RECORD PH /&*& <9.5-10*5)
13#""*T*TIR 20 MIN OR LONGER TO DISSOLVE FOR SS9
i!
-
I I 1. I I
i
32 | 133-B 1-32 i * I
W / , 530-A ^
lJV'' '
DUP050102082
_ .y un i i r j o b p(h f ie. -
10 /\wnti rHut w*s
DA It PRINTED: 7/19/82
ESJJIP ,i
* ssvr --*rr---------
! uff~ N-CODE ACCT
MEMT I
PAGE 3
CG 32 CODE RT-870-D (H> 1 LBS1
:LBS
---------- -I
NOTE: IF N-740-C SOL* WAS PUMPED DIRECTLY
km SPARKLER TO CV S21.,24B|^9 OMIT S37 &38|
|
1
,,vCV VI 2
Sfi 1* (95G) WATER INTO V~_7g?_/
'
PUftP V--904 AT i 65-170 DEG F THRU UNDERSUR-
DISTRIBUTOR INTO CV AFAP. (12-15 MIN)
-I J j
I j |
I | |
RUN IN N-28-D HYDROCHLORIC ACID FROM SI 8 INI
1$ MIN* MAINTAIN- 165-170*F IN CV*
I'
1 I
I
i
IR i!5 MIN AT 165-170 DEG F
1|
|
T ADJ TO 46* (4347G) AT 32-38 DEG F
154X330}
57-A i
?D: TEMP.J^iCitDEG F, VQLUME_2i5L.'
1
|
|
RUN IN N-725-A SODIUM NITRITE FROM SI 9 AFAPI
|
|
I (5-1 MIN) & RINSE IN PT
|
f NOIIP- PROCESS HAS A VERY LOW N-28-D EXCESS i
CHECK OR VERY CAREFULLY
j
fT | STIR 20 MIN AT 32-38 DEG F MAINTAINING
V-v. I
I +CR/ +KI FOR S44 * RECORD: TIME START
57-A i ______
I CR
KI____ .Jszrr'' NOTE :
J 1)` IF CR-, KI-- ADD 2# "AS IS" INCREMENTS
|
I |
} RECORD CR_____( + ) KI_______ ( + )
]|
I HYDROCHLORIC ACID
. ASSUME 32X i________I
28-D !______
| 2). IF CR+, KI- ADD 205-- "AS IS* INCREMENTS' |
f
| RECORD CR_____( + ) KI_______ ( + )
||
&DIUM NITRITE
ASSUME 33% |____ _ | 725-A
IP IN CALCIUM CHLORIDE
i 1026 I 20-A I 1026
ADD FOR MAINTAINING 32-38 DEG F. THRU S.55 132X3301
57-A
PT FILr$^ APPROXIMATELY 1/2 FULL WITH 90-11 0*1
F WATER FROM HOT WATER MIXER
I
DUMP IN. STRONTIUM NITRATE
! 68 I.246-B,E 68
STIR 3'MIN OR LONGER WITH LIGHTNIN MIXER I
I
TO SOLUTION FOR S58
|1
------------ -------------------------- -------------------------------------- 1
WHEN S28A COMPLETE, `STEAM EJECT V-921/931 I
i 0M S8 INTO V-902 .
|
PftltfUN N-725-A SODIUMNITRITE FROM S20
f
ADD AMMONIUM CHLORIDE..
| 213 I 165-A | 213
IMMEDIATELY COUPLE V-902 THRU UNDERSURFACE |
I- DISTRIBUTOR' INTO CV IN 18-22
RECORD:
I TOTAL MIN____
DURING S52 WEIGH SODIUM HYDROXIDE IN PT M,,_^_____|___L_dl
'I DILUTE TO MAXIMUM VOLUME (+/-10GG) FOR S56
| I
` iS5*4^HEN S52^C0MPLET, STIR 3 MIN 6 RECORD:
|
' 1 nTAJ!?t3C.^c_( + )
BASE___ I
-J^I__<5*0-6.:e)
TEMP.___3JL(32-38 F) i
PUN SODIUM HYDROXIDE IN PT FROM S54 THRU
j
'-UNDERSURFACE LINE, RINSE IN FT*S STIR 15MN|
RECORD: DIAZCL_!_(-) BASE__JL_____t + >
I
PH__fiiu__(9*0-9.8>
|
j RUN IN STRONTIUM NITRATE N-246-B,E SOL'N
|
ROM S48 6 RINSE IN PT j* /
|
.STEAM EJECT IN V ^i'gn'RCfhf SS&
!
STIR 5-MIN t, RECORD-. PH jl
( 9.0-9 * 8>
|
i 7-D L 14
I
| I I | 1 'I | I ! I I
DUP050102083
LOT*
COMTYP JOB NAME = 32RT870DMH PAGE '04
DATE PRINTED: 7/19/82^
EQUIP ! WENT I
i | PGE 4 OF 4
CG 32 CODE RT-870-D (H)
i USE | N-CQDE | ACCT
| LBS i
1LBS
17 CONT
l&T \ IF PH BELOW 9.0 ADJ TO PH/^To-9.8 WITH 1 I
I | N-7-D ONLY. ' RECORD
II
lUM HYDROXIDE
ASSUME 50% )________I
,OUR IN I OCTANOL
I 38 |
HEAT .TO .4-93-195 DEG F IN 70-75 MIN 6RECORD)
I
"T.___i,,f.L_DEG F AND REC_^____DEG F
I!
STIR 60 MIN-AT 193-19^ DEG F, RECORD: START.^i^JL^
!1 I ,1
I AFTER 20 MIN S64 STIR
RECORD^
'I I
PH,,,,5L0__<8.8-9.3) i
i
1 I IFEH BELOW 8.8, ADJ TO BU. 8.8-9.3 WITH I f j I L^7-D ONLY. RECORD PH___ *>_ ASSUME 50% 1 _Xjti I
ld?*\ AFTER S64 STIR, FLOOD TO 180-190*
]i
i I (+/-1S, 000G ) AND STOP AGITATOR ,__
f) l
l
l
I
7-D 588-A
1 I______ | 38 i !
7--D ! j*
i 1 WHEN INSTRUCTED BY PROCESSING AREA HALFWAY I
} I THRU PRESSING, DUMP IN, STIR 5 MIN & STOP I
I I AGITATOR. RESUME PRESSING.
i
!!
i
II 1I
j1
START
- FIN
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