Document zQ3zQEmQY3Z4mpG4VZJ5OmQwz
4*.fVt, rXc 1 1*
Authority
Petrochemical
Department__L.
for
Expenditure
Autb. No*
CAPITAL 1-34-
# rriittyylTTtffeeqquurrsstf'' 1' to expend (Show Cash and Warehouse Outlay Amount) j ..?9/000_
fW iLow Pressure Condensate Recovery System
Location VCM Plant - Westlake, Louisiana Reason (Explain Folly)
Presently, condensate from ten users Is being discharged to the sewer* In addition to the loss of 34,558 pounds per hour of condensate, the present mode of operation causes corrosion of the concrete paving and is hazardous, particularly during cold weather when the possibility of icing and fog exists.
A condensate recovery system, consisting of collection headers, a flash drum, steam condenser and return pump, will recover the condensate. Some of The condensate is ODrained from heaters and reboilers which have corrosive material (HCI) on the process side at a higher pressure than the condensate. To protect the boiler plant in the event of a leak in any of these exchangers, a conductivity cell will be placed in the condensate flash drum. The cell will detect the presence of small amounts of HCI, shut down the return pump, aj^^mpty the condensate flash drum to the sewer.
The value of the recovered condensate (less operating cost) is approximately $10,500 per year. The $29,000 investment will yield a 19 percent DCF return based on a ten year life and straight line depreciation.
In addition to the economic advantages, this project will reduce outfall temperature thereby reducing
our thermal pollution problem.
Signed: A V1/- .
^ -/T
Approved: r7\ A 6a
R. IT.-Geriacb
Chief Process Engineer
L. N. Vernon Plant Manager
Distribution: MBM-MPL-TWS-RWG-GBM-LNV
SUMMARY CT
COST
Material: Air Cooled Condenser, 1027 gallon tank, 25 HP pump. Collection headers, Auxilliary Piping, Valves and Instrumentation,
bor for Installation:
OTHER MATERIAL | ON HAND
CASH AND WAREHOUSE OUTLAY
$20 200
$ 8 800
Is thhts project prouted for in c.u rrent Budget? . Yes
If soo in what *7-w+"t rLr?0G_
, Project No..
If not shou cnnitnge-ii y or allocated project number.
V-8
DISTRIBUTION
n,/, August 22, 1969
\ Material Investment <
/ Intangihlrs
Expense
Total
1 ions y. . Correct
Mv UUU !
Signed.
^y:?
j
Grand Total
$29jOOO Signed,
TOTALS GRAND TOTAL
Approved: Date. /
$29 000
$29 1000
CCR 00007990
Autb No. .
1-34-
LOW PRESSURE CONDENSATE SYSTEM Process Description
The low pressure condensate recovery system will collect steam condensate from the following services (gaseous steam is collected from the oxy blowdown drum):
1. EDC Tar Stills 2. Vinyl Tar Stills 3. r-304 Feed Heater 4. Oxy Vent Heater 5. Oxy Blowdown Drum 6. HCl Feed Heater 7. Ethylene Feed Heater 8. HCl Evaporation 9. HCl Reboiler
S-104 A & B S-208 A & B H-304 H-310 S-311 H-309 H-308 S-210 A & B H-205
In addition to these services, we plan later to tie-in the condensate that drains from the R-304 steam vent line plus the bleed stream from the propylene K. 0. drum plate coils.
The condensate is collected in a 1028-gallon drum (S-612) that is connected to a 15 H.P. air cooled heat exchanger (H-612). The heat exchanger condenses any flashed condensate in addition to the steam coming from the oxy blowdown drum. A small bleed is provided on the tube side of this exchanger to remove any inert gases that are trapped in this system. These inerts can cause corrosion or gas blinding of the exchanger. The level in the condensate drum is automatically con trolled by a local controller. The collected condensate is then pumped, on level control, into the steam plant condensate return line for reuse. A pump recycle restriction orifice is provided to prevent the pump from overheating during low load operation.
The system is designed to handle 43,500 lbs./hr. condensate. The condenser is designed to handle 7200 lbs./hr. of flashed condensate and has a 7,000,000 BTU/hr. duty. Under normal conditions there will be 30,660 lbs./hr. of condensate, and the condenser will handle 5572 lbs./hr. of flashed steam. The flow to the steam plant condensate return line will be 64 gpm.
A separate condensate collection line is run from the HC1 feed heater (H-309) to the condensate drum to eliminate freezeup problems which could occur if its condensate did not drain properly. Condensate collection pots are installed in the condensate lines from the oxy vent heater (H-310) and the HCl evaporators (S-210 A&B) because of similar freezeup problems. A separate line is run from the oxy blow down drum to the condensate drum to handle the steam flow from this drum.
As a precaution against possible condensate contamination by HCl system leaks, a conductivity probe is mounted in the condensate collection drum. The board-mounted conductivity meter reads 100
000007991 OCR
micromho's full scale. As a point of reference, distilled water has
a conductivity of about 2 micromho's. For each ppm of dissolved salts
the conductivity will rise about 2 micromho's; a ppm of HC1 will raise
the conductivity about 5 micromho's. Readings on this meter normally
show a conductivity of 10 micromho's which represents about 5 ppm
dissolved salts - this is considered to be good quality condensate.
If the conductivity exceeds 30 micromho's, an alarm will sound, a
dump valve on the condensate drum will automatically open emptying
its contents to the sewer, and the condensate pump (P-610) will be
shutdown. In the event that this occurs, the system will have to be
manually restarted. Any conductivity reading that is "on-scale" will
probably be good; any salt or HC1 leak will probably "peg" the meter
causing the dump valve to open. To prevent the condensate pump from
cavitating under low level conditions, a low level sensing switch
has been installed. This switch will shut down the condensate pump;
the pump must be manually restarted if this occurs.
^
To provide protection against either high drum pressure or a high liquid level, a 3" loop seal pipe has been installed. In either case condensate will overflow through the loop seal into the sewer (steam will not vent out of this loop seal because its inlet at the condensate drum is extended to within a few inches of the drum's bottom).
One possible operating problem that can occur in this system is at the oxy blowdown drum (S-311). This drum collects the hot blow down water from the oxy reactors' steam drums and flashes off low pressure steam which is piped to the condensate recovery system. The remaining blowdown water is manually drained to the sewer. If this drain is closed, the drum will fill up with liquid causing contami nated water to flow into the condensate system which will cause a high conductivity reading.
CCR 000007992
Conoco Petrochemicals
JDM
CGNTJNCNTA.L O/L COMPANY
PETROCHEMICAL DEPARTMENT, V.C.M. PLANT
P. O. BOX 605, WESTLAKE. LOUISIANA 70669
phone, 31B-433-63U
September 8, 1969
Mr. George Furgeson Placement Director Louisiana State University College of Engineering Baton Rouge, Louisiana
Sir:
The enclosed project entitled "Low pressure Condensate System" has been successfully completed by Mr. John C. Lunn, Jr. during his employment at tne VCM Plant of Continental Oil Company. The project has been review ed by the plant management and is now approved for construction. If is expected that work on this project will sfarr in late October and, hopefully, will be completed by the end of 1969.
We consider the report to be a good, complete study and design project and recommend that it be accepted as proof of completion of Chris' Engineering Practice Number 149 course.
Very truly yours.
JDM-MC cc: Mr. R. H. Gerlach Attachment
/} /John D. Minoft
Sr. Process Engineer -
Continental VCM Plant
CCR 000007993
^ Conoco Petrochemica
CONTINENTAL OIL COMPANY
PETROCHEM.CAL DEPARTMENT, V.C.M. PLANT
P. O. BOX 605, WESTLAKE. LOUISIANA 70669
PHONE; 31 S'43 3-6 311
August 29, 1969
Mr. George Furgeson Placement Director Louisiana State University College of Engineering Baton Rouge, Louisiana
Dear Sir;
The final design of the low pressure condensate system was completed Aug ust 29, 1969. The completed project is attached to this letter for approval by the College of Engineering. A summary of the steps used in the design of this system is also attached.
Because of Continental Oil Company's licensing agreement with Stauffer Chemical Company detailed descriptions of other projects are not permitted. However, general descriptions of some summer projects are presented as fol lows;
1 . Design of a breather valve and vent line system for a storage tank (drawing attached).
2. Design of a nitrogen purge system on a relief vent (drawing attached).
3. Revision of a condensate system for a column. Specification of line sizes, pumps, condenser, and instrumentation was necessary. Con denser revision cost was also estimated.
4. Design and cost estimation of a caustic wash and decanting system. Design included specification of mixers, piping, tanks and instrumen tation.
5. Study of the justification of a spare reactor.
6. Reranging flow meters.
CCR 000007994
Mr. George Furgeson page 2
7. Study of the percentage loading capacity for rail cars used for product shipment. Calculation of expansion factors.
8. Data collection and plotting of a chart giving the operating con ditions of the oxychlorination reactors in the VCM Plant.
9. Design, justification, ar.d cost estimation of a column feed preheater for the 1970 capital budget.
10. Collection of plant data for exchange with a similar Japanese VCM plant.
11. Visit to Continental's Ponca City, Oklahoma operations. Included .ours of Process Engineering Group, Central Engineering, Maintenance Engineering, Refinery Process Engineering, and Petrochemical Research and Development.
Other summer work consisted of general plant process engineering similar to the above projects. 1 hope this summary is satisfactory for completion of Engineering Practice 149.
Very truly yours,
X 5_
yXAv -
John C. Lunn, Jr. Chemical Engineering-4 Student No. 438-74-0886
JCL-MC cc: RHG-JDM-DKP Attachment
CCR 000007995
Low Pressure Condensate Design Outline
The basis of design for the low pressure condensate system is to recover condensate which is presently being lost to the sewer. Actual operating pressures on the various steam users were too small to allow the use of the existing condensate system.
The steps followed in justification and design of the low pres sure condensate recovery system are presented as follows: 1 . Justification
A survey was made to determine the amount of condensate being lost to the sewer. From plant cost, a value was placed on the condensate loss for one year. Using a discounted cash flow (DCF) of 18%, a justifiable invest ment was calculated. The design cost of the condensate recovery system was required to stay under this value. 2. Piping layout
The next step in the design was to locate each unit and make a rough piping and equipment layout. These approximate dimensions were used in line sizing. 3. Preliminary Flowsheet
A preliminary flowsheet including material and energy balances was then prepared to be used in line sizing.
CCS 0007,,6
4. Line Sizing
Using the method of Cnenoweth and Martin for two-phase flow (Pet. Ref.-1955), the various condensate headers were sized. Sizing began at the condensate drum. Line sizes were calculated to keep the pressure drops below the operating pressures of the various steam users. Lines were sized assuming all horizontal pipe, all condensate flashed to atmos pheric pressure, and 10% greater flows than original plant design. 5. Equipment Specifications
The next step was to size and specify the major pieces of equipment. This included specification of a pump, an air-cooled condenser, a condensate drum and the various instruments used to control liquid levels. 6. Alarm System
Because of the possibility of acid leaks Into the condensate system, a conductivity alarm system was specified. A conductivity probe is located in the condensate drum. Upon detection of a leak, a control room alarm will sound, the condensate return pump will shut down and an automatic dump valve will empty the condensate to the sewer. 7. Flowsheet
A detailed flowsheet was then prepared. 8. Equipment Prices
Quotations for the larger pieces of equipment (condenser, alarm, and pump) were then obtained to Insure remaining within the justified invest ment limit.
CCR 000007997
9. Work List
A work list was then made outlining the steps to be taken to install the ! ow pressure condensate recovery system. 10. Cost Estimate
A final cost estimate was then made for the system and a DCF was calculated. The design was then submitted to the plant Senior Process Engineer and Chief Process Engineer for approval. Following approval an AFE (Authority for Expenditure) was written and the design turned over to the plant Mechanical Department for construction.
CC* 000799a
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Job No..
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TITLE.
CONTINENTAL OIL COMPANY
CALCULATION SHEET
1 Job No..
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CCR 0<>0008003
SUBJECT
T?-$04 steam Cdmticou Uftuvt
a <5 t\UG>TO
*OR*f >17911
QUOTATION
POTJ2PS CENTRIFUGAL PUMP
REPLY TO:
GOULDS PUMPS, INC.
5828 'Star Lane, P. O. Box 25146 Houston, Texas 77005 Ph: 713 782-7530
All quotations subject to terms and con ditions on the reverse side and expire unless accepted within 30 days from date of quotation. All quotations subject to change with or without notice.
To:Continental Oil - VCM Plant P.0, Box 3605 Westlake, La. 70669
Date: 9-26-69 Proposal No.:699-716XK Revision No.:
Page; 1 of 2
Attention: Betty Peloquin
Inquiry Date: Inquiry No,: Verbal/Betty
. N.
Copies: Continental Oil Hosea
In answer to your inquiry, we propose to furnish GOULDS PUMPS as described below:
CONDITIONS OF SERVICE --
LIQUID___ 100"
G.P.M.. Suet. Lift.
~orr~cp Vise. P.T..
ph value.
T.D.H. Abrasives
Steam Condenaate-Water
313 ` 212*7?
Disch. Press.. 131.5
Sp. Gr. 60 F.,
N.P.S.H. Avail..
Solids. %
Suet. Press Sp. Gr. @ P.T. N.P.S.H. Req'd.
3.32 0.96 575
Solids size
(3) Cl)
PUMP DESCRIPTION --
One
QUANTITY
7J751
MODEL
Case Impeller
Size
7T"" Group "One
Stages
Shaft Wearing Rings Shaft Sleeves
For detailed specifications see Bulletin
cx
cx
Steel
CT
cl
7T57T
DRIVER.
20
H.P.
TEFC
Enclosure
3500
R.P.M..
tt
Insulation.
UNIT PRICES --
PUMP, BEDPLATE and COUPLING ........................... $
__ PackedPutnp
384.00
Lubrication Bedplate Coupling
Grease CX Falk
Direction of Rota^jgri from
Coupling End .
"TI4TC
Performance Curve
Efficiency 50% 7372"
B.H.P. Rating T975
Max. B.H.P.
IMPELLER DIAMET^t:
Approx. Rating
7/8
Min. / Max. ________ /__
3/60
Phase/Cycles
~256T~
Frame
338
Weight, pounds:
230/460 Volts Goulds'
Furnished bv PRICES AREF.O.B.. SENECA FALLS, N.Y..
driver .............. ......... FREIGHT (estimated) TOTAL UNIT PRICE ,,
Extra for oil lubrication-
248.00 30.00
$662.00
----------------___________
230-----
10
SHIPMENT:Weeks after complete engineering and manu facturing information and full ap proval to proceed with work.
3M
TOTAL WEIGHT
$40.00
TERMS: 30 DAYS NET
TT-.e following outside tquismant not of our rnaruV.^re to subject ta the sane pctctn`.s;e o! price insresss as may madj by o'T supplier to ui - "MOTORS".
CCR 00008005
BULLETIN 72S.1
November 28, 1868 Sup. Bui. 1 -31 -66
STANDARD DIMENSION PROCESS PUMPS
For Industry: CHEMICAL
PETROCHEMICAL PULP and PAPER PRIMARY METALS GENERAL SERVICE
APPLICATIONS
RANGE OF COVERAGE
Capacity.............................. 5 to 1,600 GPM Head.............................. 10 to 750 feet TDH Temperature.............. --350 t + 500s F. Working Pressure........ 0 PSIA to 375 PSIG
GOULDS PUMPS
& ^STANDARDIZATION
Goulds offers you:
1. The most complete and experienced line of standard dimension chemical pumps;
2. Thousands of sizes and models of other pumps to fill your many requirements -- double suction pumps, vertical pumps, glassed pumps, multi-stage pumps, centrip etal pumps and heavy duty process pumps.
Over six years ago, Goulds introduced a line of standard dimension process pumps for the chemical and allied industries. The design of this line provided both flexibility and inter changeability within the framework of practical standardization.
User acceptance of the Goulds design stimu lated the forces interested in the benefits of pump standardization into action. American Voluntary Standards by a number of pump manufacturers developed.
Today thousands of Goulds "standardized'' chemical pumps are in service. It is Goulds intent to continue to be a leader in this effort by
providing users not only with the most experi ence but . . . the most practical design . . . quality . . . and service!
Note the table below. You will see that in regard to the standard dimension pumps that Goulds gives you maximum hydraulic coverage beyond that recommended by AVS ... all con forming to AVS dimensional specifications.
American Voluntary Standard Designation* and Length
Gaulds STD Model
Number
Goulds Basic Standard Units
Goulds Bonus Alturnatu 3196 Units
AA-1V/2 AB-U'/j A05-23*/2 A10-23l/2 A20-23'/, A30-23|/j A40-23i/j
A50-23'/j A6O-23I/2 A70-23V2
A A75-23'/j A A80-231/}
3197 3197 3196 3196 3196 3196 3196 3196 3196 3196
3196 3196
1 x 1 !/j-6 11/2 x 3-6 1 x 2-8 2 x 3-6 11/2 x 3-13 2 x 3-13 3x4-13 1l/2 X 3-10 2 x 3-10 3 x 4-10
4 x 6-10 4 x 6-13
1 x 2-6* I'/j x 3-6*
1'/2 * 3-8D 2 x 3-8D 3 x 4-8 and
3 x 4-8SD
QThs bonus alternates are dimensionally interchangeable with the corresponding Goutds Basic Units.
These alternates allow complete standardization with 231/2" sizes.
A Goulds recommendation for AVS adoption.
2
GOULDS Model STD
DIMENSIONAL INTERCHANGEABILITY
Shown below are the constant dimensions that apply to both the 23 and 17'2" standardized chemical pumps. Goulds concept of maximum dimensional interchangeability is the "design key" to the inter changeability and flexibility benefits that users ob tain with pump standardization.
Model 3196-STD 2314 INCHES LONG ALL 16 SIZES
A ONE length for all sizes--2314" B ONE coupling for all sizes--l'/s" C ONE dimension end of suction to centerline of discharge--4" D ONE bolt size to hold to base--W E ONE bolt spacing F ONE spacer coupling length for all sizes--314"
Model 3197-STD 1714 INCHES LONG 2 SIZES
A ONE length for 2 sizes--1714" B ONE coupling for 2 sizes--J4" C ONE dimension end of suction to centerline of discharge--4" D ONE bolt size to hold to base--Vi" E ONE bolt spacing F ONE spacer coupling length for 2 sizes--314"
GOULDS GIVES YOU MAXIMUM FLEXIBILITY BETWEEN BOTH PUMPS AND PUMP PARTS
In addition to bonus sizes in the Model 3196-STD, Goulds gives you a choice of bearing frame and shaft arrangements. You can mount pump ends on S, M and L bearing frames with corresponding 1M", 1M" and 2 ^"shafts, or all pump ends on one frame. This flexibility provides for selection on the basis of an economic evaluation as well as these other necessary considerations: technical design, plant inventory, future system changes, and maintenance require ments. Evaluation of all these factors will lead to a sound selection by the process engineer. Goulds allows the process engineer to make the choice, the best choice for his company.
CCR 000008007
PUMPS offer maximum user benefits
THE GOULDS LINE ALLOWS A "CUSTOM FIT"
STANDARDS PROGRAM FOR YOUR COMPANY
The minimum "AVS" offerings shown below may not always provide the best coverage or efficiency to meet your company's needs. Goulds, therefore, offers you a bonus of additional sizes. This allows you to custom tailor a select number of sizes that will give you both minimum parts inventory and maximum hydraulic efficiency ... all within "AVS" dimen sional standardization.
17'/z" STANDARD SIZES f|jf 23'//' BASIC STANDARD SIZES
IZVi" BONUS STANDARD SIZES
BULLETIN INDEX
page Design Features 4
Specifications 6 Section Drawings 8
Parts Lists 9 Construction Details 10 Pressure Temperature Data 10 Composite Rating Data 11 Performance Curves 12 Bearing Frame Selection 17 Material Specifications 17 Bearing Life Information 18
Dimensions 19-20
STANDARDIZE ON 23%" SIZES FOR OPTIMUM STANDARDIZATION
The American Voluntary Standards established eight 23'//' and two 1714" pumps to cover the full range of temperature, head and pressure requirements. Goulds gives you the plus benefit of completely cover
ing and far exceeding this range with sixteen 23*4" sizes . . . one bearing-shaft unit to handle all sizes. This is the optimum in pump
standardization that offers users maximum benefits.
ccR 000008008
3
GOULDSTHE PROVEN DESIGN FEATURES OF
MODEL STD
MAINTAIN CONSTANT EFFICIENCY WITH GOULDS EASY EXTERNAL ADJUSTMENT
You do not need to disassemble pump to renew running clearances.
Impeller clearance is set by telescoping thrust bearing housing into the frame through a precision fit. This is all you do . . . it's simply a matter of minutes:
1. Use a common open-end wrench to loosen bolt "A" (top). Ease impeller assembly (shown in blue above) forward until it contacts casing.
2. Turn jacking bolt, "B" 1 flat, which backs up impeller establishing the proper running clearance.
With Goulds Model 3196-STD this is all there is to maintaining the correct clearance for constant NPSH and pump performance. You don't disturb gaskets or run the risk of damaging oil seals. Also, with no disassembly, downtime is kept to a minimum.
When it is consistent with routine maintenance, impeller clearances can easily be set on the power end "on the bench."
This method of external adjustment has been a feature of pumps Goulds has supplied for process applications for more than 25 years-
MAINTAIN POSITIVE ALIGNMENT
WITH GOULDS PRECISION ALIGNERS
Precision aligners (shown It. blue) align bearing frame, frame adapter, and casing.
Aligners are minimum tolerance-interference fit components. They eliminate the inherent mis alignment caused by an accumulation of machin ing tolerances in a series of lock fits.
This is the same method of obtaining precision alignment that has long been used by the machine tool industry in the best grades of precision ma chinery . . . machines costing many thousands of dollars.
Aligner holes are bored and reamed in the same machine setup and at the same time as the critical bores in the part. Their position with respect to the bore is held to a tolerance of three-ten thou sandths of an inch, and the diameter of the hole itself is held to within two-ten thousandths of an inch. The precision ground aligners are held to similar tolerances. There is never any question that any subsequent repair parts will always fit perfectly, and be in alignment.
Aligners (C) are tapped for easy removal by standard cap screws.
Goulds precision aligners will save you time and money on pump disassembly and they assure "like new" alignment when you put a pump back in service after maintenance.
CCR 000008009
4
THE IMPELLER DESIGN PROVEN BEST
FOR CORROSIVE/ABRASIVE SERVICES
Impellers are fully open, with partial shrouds for maximum vane support. Large, smoothly contoured flow passages combine best slurry and solids handling ability, yet meet low NPSH requirements. The shearing action of the impeller vane on the casing wall prevents brakebanding.
Back pump-out vanes keep solids from behind the impeller and reduce pressure on the stuffing box.
This impeller design is first choice for corrosive/ abrasive liquids because wear is distributed over the complete vane surfaces and the complete casing area swept by the impeller. Wear is not concentrated in a small close tolerance, high velocity area as it is with closed or semi-closed impellers. Example: A typical open impeller pump size 1V2 x 3 10 will have a wear area of a 10 inch circle with a 3 inch circle out of the center on each side of the impeller.
Area Formula = -- ^Dl` " D2^ 4
= .785 (100-9) = 71.5 in2 per side Total Wear Area = 143 in2
The same size closed impeller would have two 3 inch diameter wear rings or a total wear area of 28 in2. The closed impeller would have approximately the same wear concentrated on ]A, the area. The open impeller, therefore, can take about 5 times more wear than a closed impeller before performance is reduced and NPSH requirements increased. Semi-open, or semi-closed, impellers with horizontal wear areas do not overcome the closed impeller design weakness of the close tolerance wear area.
Type 9 Single Unbalanced Inside with Water Cooled Box
Type RO-TT Single Unbalanced
Outside with Carbon Restricting Bushing
Type 9B Balanced Inside with Quench Style Gland
Type RO-TT Double Unbalanced Inside
OPTIMUM SHAFT SEALING AND COOLING ARRANGEMENT FLEXIBILITY
A wide variety of shaft sealing problems are encoun tered in practice. Many of these problems become apparent only after the pump is installed or after process changes are made. Therefore, a wide variety of sealing approaches must be available to the pump user. The following features show some of the flexi bility available in Goulds model STD units.
1. Stuffing box fully machined and faced to accom modate either packing or mechanical seal. No machining required to convert in the field.
2. Jacketed box available for heating or cooling to maintain required stuffing box temperature.
3. Special shaft materials and hard facings for severe corrosion and abrasion problems.
4. Renewable hook-type shaft sleeve available. Sleeve can be supplied in special materials and inexpensively replaced. Stepped sleeve allows easy application of balanced seals.
CCR 000008010
GOULDSSPECIFICATIONS-
MODEL STD
in maintenance. Adapter houses stuffing box drip basin, non-spark ing rotating deflector and inboard bearing oil seal. Either frame adap ter or drip basin may be piped to drain. On Model 3197, adapter is integral with bearing frame.
CASING AND IMPELLER
Top centerline discharge, self-vent
ing casing, arranged for back pull
out. Fully confined gasket. Foot
support under casing for maximum
resistance to misalignment and
distortion from pipe loads. ASA
150 lb. flanges standard, 300 lb.
optional for working pressures to
375 PSI with
corrosion allow
ance. For maximum corrosion-
erosion resistance casing is supplied
without tapped openings, but gage
and gasketed drain plug openings
are supplied when specified.
Impeller matched to casing for
high efficiency and low NPSH.
Fully open, has partial shrouds for
maximum vane support without
high thrust inherent in full shroud
designs. Impeller is screwed on
shaft, and threads are sealed by a
Teflon O-ring. This eliminates pro
jecting impeller nut and exposed
threads from impeller eye. Smoothly
contoured passages for good solids
and slurry handling. All impellers
statically balanced.
STUFFING BOX COVER
Stuffing box cover encloses back of casing, and contains stuffing box chamber. Cover is bolted to frame adapter so that a spare back pull out assembly can be stocked com pletely assembled. Cover can be supplied with jacket for cooling packing or seal in high tempera ture services. Jacket can also be used for heating when handling viscous or high freezing point liquids.
Packed box has 5 rings of packing and a lantern ring. Quench gland with quench water taps and an auxiliary ring of packing is stand ard. Gland is split, and can he com pletely removed for easy repacking. Tapped openings to the lantern ring permit "in and out" sealing, ex ternal flushing or lubrication as required.
Stuffing box is completely ma chined for mechanical seal installa tion, either originally or as a field con version. Inside, outside, double and balanced seals, with any required quench gland, restricting bushing and flushing line furnished to meet individual sealing problems. Gland completely confines stationary seat gasket.
Both packed box and mechanical seal can be used with either solid or sleeved shaft, depending upon application and user preference.
FRAME ADAPTER
Machined with precision aligners as reference, to keep bearing frame and casing in perfect alignment. Fur nished with lifting eyebolt for ease
BEARING FRAME, SHAFT AND BEARINGS
On Model 3196 the liquid end of the pump can be driven by any one of three pump shafts (1J^", 1%", 2J/g") with corresponding bearings (307, 309, 311) depending upon the severity of the process application. The over-all length of the pump (23 J^") is the same for all combina tions. The two sizes of Model 3197 have 1 y% shaft, and overall length of 17 %?.
BEARING FRAME
Heavy cast iron construction with precision aligners to maintain align ment with frame adapter. Contains large oil reservoir, water jacketed. Oil level is maintained at proper level by means of a constant level oiler with visible. oil supply. Oil breather vent fully protects oil from contamination while allowing for expansion or contraction of air caused by ambient temperature change. Model 3197 has frame adapter integral with frame, not water jacketed.
qO
6 .G*
SHAFT AND SHAFT SLEEVES
Shaft is designed for .002" maxi mum deflection at stuffing box face. All bearing and packing surfaces ground to less than 32 micro inches. Threads where shaft screws into impeller are sealed by Teflon O-ring. Choice of shaft with or without sleeve for utmost flexibility in solv ing sealing problems.
Renewable shaft sleeves are posi tively driven, hooktype with one end free to expand with tempera ture variations. Teflon O-ring pre vents leakage under sleeve. The hooktype shaft sleeve permits ap plication of inside balanced me chanical seals where required.
BEARINGS Inboard bearing is pressed on shaft and is free to float axially in frame, to carry radial load only. Outboard bearing is shouldered and locked on shaft and in bearing housing to carry radial and any unbalanced thrust load. All bearing fits are precision bored.
Inboard bearing is single row, deep groove. Outboard bearing is double row, deep groove angular contact, as standard. As an option, a single row outboard bearing iden tical with the inboard bearing may be supplied.
Both radial and thrust bearings are sized for minimum two year life. See page 18.
CAST IRON R STRUCTURAL STEEL BEDPLATE
Each bedplate takes a range of NEMA frame motors. In most cases a larger motor can be added (or a larger pump) without changing bedplates. Four bedplates take any size motor required by any pump.
Cast iron bedplate has camber top to prevent liquids from being trapped on bedplate, and grout and vent holes for proper grouting to foundation. Steel bedplate has raised drip lip. Either type can be jackscrew (inline) or spring suspension mounted for low est installation cost.
MATERIALS OF CONSTRUCTION
Goulds 3196 can be manufactured in any machinable alloy service conditions require. Goulds inventories units and parts in the following materials:
Ductile Iron, heat treated (ASTM 395-56T, Type 60-45-15)
Cast 316 Stainless Steel (ACI-CF-8M) Gould-A-Loy 20 (ACI-CN-7MCU) For detailed Materials of Construction Table see Page 9.
DUCTILE IRON ... a standard material
Ductile Iron, sometimes referred to as Nodular Iron or Spheroidal Graphite Iron is produced under a licensed process of International Nickel Company. In this process the shape of the graphite particles, which are essential in gredients of iron, are changed from flat flakes to spheroids. The spheroid graphite particles have much larger areas of iron matrix between them, and since they have no sharp edges, ductile iron exhibits much greater tensile strength, yield strength, ductility, impact resistance, and resist ance to thermal shock than gray cast iron. Ductile Iron approaches carbon steel in physical properties at appre ciably less cost. The corrosion resistance of Ductile Iron is comparable to that of gray cast iron; thermal expansion comparable to carbon steel.
One hundred times photomicrographs show graphite formation and distribution for High Strength Gray Cast Iron and Full Ferritized Annealed Ductile Iron.
1 Tensile
Yield Elon* Colt
Strength Strength gition Ratio
Notes !
[Cast Iron A48-56
30.000 PS1
0
0 1.0
!
Goulds Ductile Iron (ASTM A39S-56T)
60.000 to 45.000 to
As Heat
70.000 PSI 50.000 PSI 15-2555 1.1 Traatad to Full Ferritized
Anneal
n%1 Corbon Steel
lASTM A-216-59T-WCB 70.000 PSI 36,000 PSI
1.7
STEAM JACKETED PUMPS AVAILABLE
The table at the right shows
sizes of Model 3196 pump which can be supplied with a
steam jacketed casing for han dling liquids which solidify at ambient or above ambient tem peratures. The jacketed casing is normally used with the jack eted stuffing box cover to pro vide a completely heated liquid end. This construction easily handles high melting liquids such as sulfur, naphthalene,
tars and waxes.
/
SIZES AVAILABLE
1 x 2-8
3x4-8
2x3-6
2 x 3-13
VA x 3-13
3 x 4-13
Hi x 3-10 2 x 3-10 3 x 4-10
4x6-13
CCR 000008012
7
SECTION DRAWING
Model 3196-STD 412 361A 113A 168 333A 123 370B 360A * 132 184 370A 360B 351
370G 122 469B 210 353 355 107 247 106 469A
'''Upper half of Stuffing Box shows Type 9 Unbalanced Mechanical Seal. Lower half shows Packing. Model 3197-STD
332A 370D 361 111 112 361A 113A 168 123 333A 228 122 107 370A 106 105 101 100
8 CCK 00008013
Group "S" Construction Showing NonCooled Stuffing Box and Solid Shaft.
Water Cooled Stuffing Box Showing Shaft Sleeve Construction.
PARTS LIST
POWER END PARTS NUMBERS ON SECTIONAL VIEW SHOWN IN BLACK
No. Item Req'd No. Per
Pump
Part Name
105 1 Lantern Ring
106 1 Set Stuffing Box Pecking 107 1 Gland --Packed Box
111 1 Bearing Housing 112 1 Ball Bearing--Outboard
113-A 1 Bearing4Frame Breather
122 1 122-A 1
Pump Shaft (Less Sleeve) Pump Shaft (With Sleeve)
123 1 Deflector 1260 1 Shaft Sleeve 132 1 Eyebolt
168 1 Bali Bearing--Inboard
210 1 Gland Packing
228 1 Bearing Frame
247 1 Drip Basm
251 1 Constant Level Oiler
309 1 Shaft Bushing
332-A 1 Oil Seal (Outboard)
333-A 1 Oil Seal (Inboard) 353 2 Gland Stud
355 2 Gland Stud Nut
360-A 1 Gasket (Bearing Frame to Frame Adapter)
361 1 Retaining Ring (Shaft)
361 -A 1 Retaining Ring (Bearing Housing).
370-A 4-12 Hex Head Mach. Bolt (Frame Adap. to Casing)
370-B 4 Hex. Head Mach. Bolt (Frame Adapter to
Bearing Frame)
370-C 3 Hex Head Tap Bolt (Bearing Housing)
370-D 3 Hex Head Tap Bolt with Jam Nut (Impel. Adjust.)
370-E 2 Hex Head Mach. Bolt with Lockwasher (Casing
Foot to Casing) (Not lllus.)
370-F 1 Dowel Bolt (Frame to Frame Foot)
370-G 2 Hex Head Tap Bolt with
Jam Nut (Bearing Frame Foot Adjustment)
370-H 2
Hex Head Tap Bolt or
Stud (Stuffing Box Cover to Frame or Frame Adapter)
412 1 "0"-Ring (Bear'g Hous`g)
428 1 Impeller Gasket
428-A 1 "0"-Rmg (Impeller)
428-B 1 MQ"-Ring (Shaft Bushing)
469-A 2 Precision Aligner (Frame Adapter to Casing)
469-B 2 Precision Aligner (Bearing Frame to Frame Adapter)
469 -D 1 Roll Pm (Shaft Sleeve)
STANDARD MATERIALS OF CONSTRUCTION
INTERCHANGEABILITY
All All All All All All All All Ductile Bronze 316 GA-20 ISO-B ISO-C Monel Nickel
Iron S.S.
3197
3196 SFR MFR LFR
Glass Filled Teflon
Blue African Asbestos [
Teflon
316 | GA-201 ISd-BTlSO-C | Monel | Nickel
T T
T
SM L
sML sML
1000 T s M L
Steel
T s M L'
Steel
S
2237 |
*316 Ti-20 T Hast-B|Hast-C| Monel | Nickel
2238
|
316
T
T
sML
sML
Glass Reinforced Nylon
T sML
4201 1
316 I C-20 | Hast-Bffiast-Cl Monel | Nickel T s M L
Steel Steel
-s T sML
Blue African Asbestos
T sML
1000 T s M L
-|
316 T s
Glass & Steel
Ts
316 | C-20 j Hast-B|Hast-C|Monel [Nickel
S iNotReq'd
Buna Rubber
TS
Buna Rubber
T S| M |L
316
Monel
Ts
304
Monel
Ts
' Vellumoid
Steel
s T sML
Steel
T sML
Steel
304*
Ts
Steel Steel Steel
<T) s
S N1 SM
Steel Steel
s 0.) s
Steel
s
Steel Buna Rubber
Teflon Teflon Teflon
Steel
Steel 420
Ts
T S| M|L T-
--s
-- S | Not Req'd
s
_s
s
o Optional sae 4140 on Modal 313; ^ Material shown, butt welded to carbon steel and machined as a single piece.
PUMP END PARTS-NUMBERS ON SECTIONAL END SHOWN IN BLUE
CODE 304 316 316 420 GA-20 C 20 1000 1012
1013
1103
MATERIAL AND SPECIFICATIONS
WfOiifbl Stainless AISI type 304
Cast Stainless ACI-CF-8M Wrought Stainless AISI type 316 Wrought Stainless AISI type 420
Cast Goulds-A-Loy 20 ACi CN-7MCU
Wrought Carpenter 20
Cast Iron ASTM MilL
Ductile Iron. Meet Treated A$TM A395 56T Type fiQ-4M5
Ductile Iren Ai Cast ASTM AJ38 &5 Type 80 60 03 Anti-Ana Bronze
223?: 2238 ISO-B Hast-fi
Lso C
Molybdenum Alloy Stfl SAE41S6
Steel SAE 4140 Hot Rolled Double Heat Treated
Cast ISO B ASTM B332 58T
Wrought Hastefloy B ASTM B335-56T
Cast ISO'C ASTM B332-58T
"
Hilt'C
Mortal Monti Nickel
Nickel
Wrought Hastefloy C ASTM B336-UT
Cast (Goulds 1119) Wrought
Cast (Goulds 1601) Wrought
tFlame hardened to SOQ Brinnell through Stuffing Box.
No. Item Req'd No. Per
Pump
Part Name
100 1 Casing
101 1 Impeller
STANDARD MATERIALS OF CONSTRUCTION All All Ductile All 316 All All All All All
Iron Bronze s.$+ GA-20 ISO-B ISO-C Monel Nickel
1012 1103 316 GA-20 ISO-B ISO-C Monel Nickel
1013 1103 316 GA-20 ISO-B ISO-C Monel Nickel
INTERCHANGEABILITY BY CASING CLASS
Mooel 3197
Model 3196
7 7 7re 7[
40 1
CO tSX1|
CD fO1
40 1
cXsi
eo 1
00 mx1 2
oo CCXMO1
1
1
nX
O
CO
o CCXOsl
o
C3 4X0
<T)
7
nK
re 7
Csl
re 7rXeX-
74X0
108 1 Frame Adapter 131 1 Casing Foot
1000 1000
Cv 6 6
184 1 Stuffing Box Cover, Standard, Model 3197
Stuffing Box Cover, 184 1 Standard, Power End
Stuffing Box Cover, 184 1 Standard, "M" Power End
Stuffing Box Cover, 184 1 Standard, "L" Power End
o Stuffing Box Cover, Water
184-A 1 Jacketed, Model 3197
1012 1012 1012 1012 1012
1103 1103 1103 1103 1103
316 GA-20 ISO-B ISO-C Monel Nickel 316 GA-20 ISO-B ISO-C Monet Nickel
1 _
316 GA-20 ISO-B ISO-C Monel Nickel
316 GA-20 ISO-B ISO-C Monel Nickel
316 GA-20 ISO-B ISO-C Monel Nickel T-A
_
6S 6M 6L
O Stuffing Box Cover, Water
184-A 1
o
Jacketed, "S" Power End Stuffing Box Cover, Water
1012 1103 316 GA-20 ISO-B ISO-C Monel Nickel
6S-A
184-A 1 Jacketed, aiMM Power End 1012 1103 316 GA-20 ISO-B tso-c Monel Nickel
6M-A
O Stuffing Box Cover, Water
184-A 1 Jacketed, "L" Power End
1012 1103 316 GA-20 ISO-B ISO-C Monel Nickel i --
6L-A
241 1 Bearing Frame Foot
1000
J
351 1 Gasket (Casing)
Vie'Thick Blue African Asbestos
>6
6
360-B 1 Gasket (Frame Adapter to Stuffing Box Cover)
.006' Thick Manila Paper
Not Req'd
6
Frame Adapter and Frame Foot are Integral with Frame on Model 3197. Casing Foot is Integral with Casing on Model 3197. Casing Foot is Integral with casing on 4x6-13.
CCR
8 81
8S 8M
8L
8S-A 8M-A 8L-A
8 8 8
10 13 10 111 13 Al 13 |
_
10S _
10M 13M
10L 13L _
10S-A
_
10M-A
I3M-A
10L-A 10
13L-A 13 13
10 13
OUUUUO
9
MODEL STD CONSTRUCTION DETAILS
4x6-10 2x3-13 4x6--13
PUMP
END
Minimum Casing Thickness
Casing Corrosion Allowance
Maximum Diameter Solids
Impeller Eye Area
Working Pressure
Test Pressure
Maximum Liquid Temp. (Without Cooling)
Maximum Liquid Temp. (With Cooling)
Unit Weights
Model 3197
Model 3196
T 1X1
TcXn i<
TXcm
IX
TCXO
cm
TCXM
1X 2
ICXM
CTXO
as T S
o 7CSXO
0r--t XCXM
O1c--o511
C O< 4 #--*
W %" Vie" H"
Me"
V2"
M"
5/i6" w w y%" %"l Ml Me" | w | i`/s"|u/i6"| ihi \ Vs" I Vs" I r |
See Individual Performance Curves, Pages 12-16
150 PSIG See Pressure-Temperature Chart Below
150% Of Maximum Working Pressure at 100F.
350F
450F See Dimension Print, Pages 19 and 20
50OF
CO 7COa l%" y%
y%" 1 h' 11"
POWER END
SHAFT DIAMETERS
BEARINGS
STUFFING BOX
At Impeller In Stuffing Box (Less Sleeve)
In Stuffing Box (With Sleeve) Sleeve Outside Diameter Between Bearings At Coupling
Radial Coupling End (Single Row)
(Double Row) Bearing Span (Single Row)
(Double Row) Shaft Overhang
Bore Depth Packing Size No. of Rings Width of Lantern Ring Distance--End of Box to Nearest Obstruction
Model 3197
Vi"
1W"
W
1W" 1M"
r
206-S 305-S 5305
4%" 4M" 5M" PA"
l13/is"
Vie" x M"
7/is"
2M"
S s/8" 1M" 1" 1M" 154"
307-S 307-S 5307
7Vis"
7Vie"
8M" 2"
213/is"
Model 3196
M
1"
1M" 1M" 1M"
2M"
1M"
309-S 309-S 5309 7"
6M"
8 k'
2M" 2W
M"xM"
5
y,"
3
L
2!4" l7/s" 2!4"
2M"
311-S 311-S 5311
6`Vie" 6Vie"
VA"
MODEL STD PRESSURE TEMPERATURE DATA
-300 -200 --100 0 100 200 300 400 S00
TEMPERATURE-- *F
E-2092
400 - 300 -200 -100
0
TEMPERATURE-
100 200 300 400 500
E-2091-1
CODE FOR PRESSURE TEMPERATURE CHARTS
CODE A
CODE B
CODE D
CODE M
CODE N
316 (ASTM A296-60 CF-8M) BRONZE (GOULDS 1103)
DUCTILE IRON
MONEL (GOULDS 1119)
NICKEL (GOULDS 1601)
GA-20 (ACI CN7MCU)
(ASTM A395-56T)
ISO-B (ASTM B 332-58T)
10 ISO-C (ASTM B 332-58T)
CCR 000008015
COMPOSITE RATING CHARTS
For detailed hydraulic performance see individual performance curves.
TOTAL DYNAMIC HEAD IN FEET
1750 RPM PERFORMANCE
GALLONS PER MINUTE
CCR 000008016
11
HYDRAULIC COVERAGE
Following are individual performance curves for all sizes of GOULDS STD LINE Curves are color coded by speed according to the index below.
3500 RPM I 750 RPM
II 50 RPM
ERFORMANCE CURVES MODEL 3197
40 50 CAWnr-GPH
lxlVi-6
CAPACITY--
12
Mx 3-6
CAPACITY--$NI
*.1676
CCR 000008017
PERFORMANCE CURVES MODEL 3196
11/2X3-6
OS 1572 ' 2
CCR 000008018
13
PERFORMANCE CURVES MODEL 3196
80 100 ttfAOTY--
140 160 ant 1795
160 200 CAPA0TY-6FM
14 CCR 000008019
PERFORMANCE CURVES MODEL 3196
IVz X3-13
CCR 000008020
15
PERFORMANCE CURVES MODEL 3196
4x6-10
200
800
OOO
1400 1600
CAPACITY --GPM
Ort 1602
800
1000
CAPACITY --_6P6
1400 1600 OK |7$6
4x6-13
CCR 000008021
BEARING FRAME SELECTION
CHART A-FRAME SELECTION CHART--MODEL 3196
S----------*-[4--------M-------k-|^-- L ---|
SHAFT DEFLECTION
CHART B-SHAFT DEFLECTION AT SEAL FACES AT SHUT-OFF--MODEL 3196
To select minimum bearing frame size: 1. Enter Chart A above for pump size required. 2. Read horizontally to intersection of operating RPM line. Scale at bottom of chart gives Frame Load Factor. 3. To correct load factor for liquid handled, multiply by specific gravity. 4. Then to correct load factor for actual impeller diameter being used, multiply by ratio of impeller diameter required to maximum diam eter available. 5. Enter Table A with corrected load value to determine frame size.
Table A
Frame S M L
Max. Allow. Load 5.3M 19M 40M
6. A further limitation on frame size is B.H.P. for various R.P.M. shown in table at right.
Enter chart with frame load factor determined as at left. Reading to pump shaft used will give shaft deflec tion at mechanical seal face at shut-off.
, The limit of .002" is recommended as the maximum shaft deflection for good design practice.
B, H. P. LIMITS TABLE
Table below shows maximum allowable Brake Horsepower per frame size and R.P.M.
RPM 3500 2900 1750 1450 1150
Frame
S
24 20 12 10
8
M 120 100 60 50 40
L 120 100 60 50 40
860
6 30 30
MATERIAL SPECIFICATIONS AND TYPICAL COMPOSITION
CODE 304
3)6 316
420
GA-20 C-20
1000 1012
MATERIAL AND SPECIFICATIONS Wrought Stainless AlSlIype 304
Cast Stainless ACI-CF-8M
Wrought Stainless AISI type 316
Wrought Stainless AlSlIype 420
Cast Goulds-A-Loy 20 ACI CN-7MCU
Wrought Carpenter 20
Cast Iron ASTM A48-56
Ductile Iron, Heat Treated ASTM A395-56T Type 60-45-15
Fe Bal Bal Bal Bal Bal Bal Bal Bal
Cr 18-20 18-21 16-18 12-14
20 20 --
-
CHEMICAL COMPOSITION PER CENT
Nl 8-12 9-12 10-14
_
29 29 --
c
0.08 Max
008 Max.
008 Max,
Over 015 "0 07 Max
0 07 Max,
3.4
Mo
-
2.03.0 2.02.0
_
1 75 Mm 200 Mm,
--
Cu
_
_
_
_
300 Mm 300 Mm.
--
Si
100 Max
150 Max
100 Max.
1.00 Max
105" Max
100 Max.
2,2
Mn 2.00 Max 1 50 Max 200 Max. 1.00 Max
150
0,75 0.5
P Max. 0.04 0,04 004 004 0 04
03
s Max. 0.03
0 64
0 03
0.Q3 004
_ 0.15
10 38 -
- 2 75 04 0 08 -
1013 1103
Iren At citt ASTM AUS 55 Type I0-M.03
Anti-Acid Bronze
Bal -
1.0 38 -
- 2,75 04 0 08 -
0 5-1.0
-- --86-88
"""
22371
Molybdenum Alloy Sttel SAE 4150
Bal 81.10
- .45- .15- 55 25
.6-9 0.04 0.05
2238
Steel SAE 4140 Hot Rolled Double Heat Treated
Bal
.801 10
35- - - 0 60- 0 04 0 05
.45 .25
0 90
ISO-8 Hist-B IS0-C
Cast 150-B ASTM B332-58T
Wrought Hastelloy B ASTM B335-56T
Cast ISO-C ASTM B332-58T
4-6 1 0 Max
Bal 0 12 26-30 Max
10 Max
10 Max
0.04 0.03
4-6
10
Bal
0.05 25-30
" ~T5~ 1 0 0'OZ5" 0 03
Max,
Max.'
Max. Max.
4 5-15 ' 155-17 5 Bal 0.12 16-18 Max
1.0 Max
10 Max
004
0.03
Hist-C
Wrought Hastelloy C ASTM 8336-58T
4-7 14 5-16.5 Bal
Monel Monel
Cast (Goulds 1119) Wrought
20 --
62
1.4 -- -------jj--
Nickel
Cast (Goulds 1601}
1.25 Max
-
97
Nickel Wrought
015 - 955
{Flams hardened to 500 Brinnflll through Stuffing Box
008 Max 02 Old
006
15-17
10 Max
-- --
10 Max
-
'"515" 30 -
0 05
15
01
2.0 Max
0 05
10 Max.
08 1.0 15 Max .25
004
-t -- ~ -
0 03
-- 0Q1
-
Other
_
_ _
_
_
_ -- Mg 006
Sn 5.5-6 5 Pb 3,5-5.5 2n 1 0-2 5
-
-
Co 2.5 Max V0 2-0 4 Co 2 5 Max V 0 2-0 4 Co 2.5 Max. W 3 75-5 25 V 0,2-0,4 to 2 5 Max W 3-4 5 V 0 35 Max Cb 1 4
-- "
-
Tmmparatura of liquid in pump stuffing ton for various pumping tampsraturas
CCR 000008022
17 W
E-2070
BEARING
LIFE
INFORMATION
THRUST BEARING The charts below show minimum thrust bearing
4
a SUCTION PRE55URI-PSIS
SUCTION PRESSURE--PSIC
RADIAL BEARINGS
The inboard, or radial bearing is subject to radial load only. The two charts below show the minimum radial bearing life with the pump operating at zero flow and at rotative speeds indicated.
To find radial bearing life, proceed as follows:
1. Determine load factor "W" from chart "A" and steps 1 thru 4 on page 17.
2. Enter applicable chart below using load factor "W."
3. Read vertically up to the intersection with the required frame size.
4. Read horizontally to left to find the minimum radial bearing life in years.
1750 R.P.M
CO
CoD
<N
S SN X 2 Z S22ZZ 5? 8S 2 S3 2
BEARING LIFE CALCULATIONS
The design of the unit is such that under maximum load condi tions, the calculated minimum bearing life will be not less than two years. Under average or minimum loads, the calculated minimum life of the bearings will be considerably greater.
Bearing manufacturers present data in the form of charts giving rated capacity in pounds at various RPM. This data makes it possible to calculate statistically the expected mini mum life of the bearing. Minimum life is the service that 90% of a given size bearing will exceed for a given load condition. The life of 50% of the bearings will be five times the minimum life.
The minimum life of the bearing is calculated from:
`Minimum life in years = .057 (rate^ capacity V V actual load /
For example, the maximum allowable load on the M frame radial bearing is 420 pounds. The radial bearing is a 309-S with a rated capacity of 1925 pounds at 3500 RPM.
The minimum life is:
M - .057
= 5.5 years
However, the load on the M frame radial bearing could go as low as 126 pounds and the minimum life would then be:
M = .057
= 200 years
*As defined by AFBMA
18 CCR 000008023
BED- MOTOR SLATE FRAME HA
NO
H8
HD *
6", 8" 8 10" n" a 13" PUMPS t PUMPS 4
HE
HF
APPROX WEIGHT
Hr HG
HH
C OF BEDPLATE, mx CPLG.CPLG6UARD
AND MOTOR
143 T 12 45
4
i '4
4
155
143 T 12 45
1 B7 12 45 1 182 T
184 T 12 45
213 213 T
12 45
215 2l5T
12 45
Z34U ?54T 1$ 52
12
4 44 4
4 3A J4 4 44 4 4 44 4
4 f4 4 44
6 *1
4 .4 4
1 4 e
5 '4
4
i '4
4
i '4
A
4
165 175 190 240 2 55 390
256 U 15 52 256 T
284U 15 52 284T 2 284 TS 15 52
286 U 286 T
IS 52
286 TS 15 52
121
6 4 4 B
4 4
4 30
6 49! 4
4
27
545
"s
6 49 i *i
14 4
545
46 44 46 49i
4
29
"T 4
555 555
3*4 U~ 324 T
18
32TST 324TS
18
326 U 326 T
18
58 58 58
13
4 >4 4
4 'I 1 yJ
145
4 s4 'I
'*
700 700 803
3
326 S 18 326 TS
58
4 41
805
36 4 U 36 4 T
18
56
4 55^ 4 1 h|
940
J64US 364TS
565US 365TS
IB
18
58 58
14
4.45
41
31
=44 4 i 32
940 995
404 US 404TS 18 60
4
40SUS 18 405 TS
60
444US 444TS
18
60
15
6
i ALSO INCLUDES 4X6*10
57| i 1 94 ^
1220
415
54li
4,
ssj 1350
16 7 5T2 *! 1 38g 1535
+ DOES NOT INCLUDE 4X6*10
SUGGESTED FOUNDATION
BED FLtfTE
NO.
eu
\ t 2 `3
5
4
SUGGCSTCO FOUNATION BOLTING pips sleeve for kopi. i*
I ^ PIPE SLEEVE FOR aCOPL I 2
? 'in' connections directly opposite 2 `out connections Directly opposi
plug two not used
AH dimensions in inches. Not to be used for construction.
DIMENSIONS
GOULDS MODEL 3196-STD
aSX3-6 4X6-10
Only \
*\
ivue f L ANGE OlVENSlOlS
1D
0D
SC
THK
NO OF $*? OF HOLES HOLES
l *4
9 IS
4
5 s
l? s
rs
2 64j
l i
'i
$ IS
} 4
13 ? <6
3 4
*6 '!
T B
Q|41 1}
2 - HOLES
* MAY BE EXCEEDED BY BUT never less than
DIMENSION SHOWN ALLOWANCE SHOULD BE MADE FOR GROUTING AND BOLT LENGTH
300 LB FLANGE DIMENSION F F
1D
00
BC
thk
NO OF SIZE CF HOLES HOLES
1 4 3?
4
a 4
44 4
24
4
i
i
3 Bi
'g
*4 10
'a
'4 4G ',1
e 8 12
7 a 1
8t
i
a suction flange on 3 xx e nas 0 ^ - igNC TAPS
O suction flanGE ON 4x6 o A 4x6 i3 MAS 12 I - ONC TAPS
PIPE CTAASPINLGOCATION
BAAVPRAPERRIOORUXJSMPWFHUf.GSAIHNMTGti
CNOP DSlSl?CFH SSUlZCFT CLCAASSS 0 1126
j
X 7
N | 0, P( 0, R , S( V, W, s 'a *2 'i 4 1 1 4 3i 4 ? 154
ML
168 162
2 12 3 6 32 3 6
*1 4 1 ^0 2 B j- 1 F Z
1 2 4 'i 1 4
160 174 188
1 ft 4 1 j H *5 164 i78 192
41 28
5 6
12i_ 3
8 8
7 3 4 80
-- .'1
4 s7
9?
'8 1. i5
4
1 ?87
2 4
'i 11 83
4 4
4 4
1
4
a2
2S
11412
1 21
4
4 4
3I
5g 5i
I7G
183
186
206
I4C5 204
IU7 2i 1
?00 2i4 220 234
e34 e
H 'i 4 4 4 2i s 3I
206 220 234
2
15
16
12?
17
10
10 10
sf
I$ 'I
4 4
1 1n
45 4
' 'i
1 a_ 4i
.1 "k
4 4
203 216
21 r 23i 230 244
'I i 4 1 f 4 l 24 11 4 4 250 264 278
4
<2 13
'2?
14 3
4
6
3 3 4 6
10 13 13 13
10
2i l3i 24
i 1"31
,54
. s8
- 2i H1
2i <i
7i
7
4
1J '?
l2i *
'i 75 2i
4 1 ? 4i 8 g 'i si 1 J 4 s7
13 35 'H
4 6j 4 4 3J
305 3i9
246 260 276 290 330 344 405 419
NOTE CASING SUPPLIED without
pipe taps tapped hole nos IS. 2D . 2HL A X CAN 0E FuRHiSmEO WHEN REQUWEO
A I - PTAP EXCEPT FOR SIZES 1X2-6 a I X2 . WHICH
HAVE 1 P TAP
# I - P TAP E XCgPT SIZES SxA-S 6 3X4-13 ARE 1 - P TAP
4 X6-IO a 4x6-0 HAVE NO TAP
. PTAP . WHEN THIS HOLE FURNISHED IT IS DRILLED
8 TAPPED TO ACCOMMODATE SPECIAL GASKETED PIPE IX-UG
SIZE 3X4-I3 - 300* FLANCES N, i 1^ AND 0, , 3V4
NO NO OF Taps
i2 n2
PIPE TAP
3 3
i
m1 IE 4 3E 2 ml
!,
1 2 l 4
A
in .
w1 n2
21
+
i 3 6
PURPOSE CORRECTION IN STUFFING BOX COVER FOR LANTERN RING OR MECH, SEAL FLUSHING - ALWAYS FURNISHED CONNECTIONS FOR COOLING W,C ST BOX CCV ONLY
frame adapter Drain - always furnished
FRAME COOLING - ALWAYS FURNISHED
QUENCH CONNECTION - PACKED STUFFING BOX GLANO DISCHARGE NO^LE GAUGE CONNECTION - s^jp,ED
SUCTION NOZZLE GAUGE CONNECTION - SF*EClV?ED
CASING DRAIN - WHEN SPECIFIED IN 6 OUT CONl'tCTION FOR fctCHAMCAL SEAL QUENCH GLAND - WHEN SPECIFIED CONNECTION FOR STUFFING BOX CIRCULATING LINE WHEN SPECIFIED,
PIPE TAP LOCATION
Stuff wo $0X COYER
GLAND PACKED BOX
FRAME
STD STD WC w,c
OR 180* 100* *80*
ShaXT 5CRIE5
WC
APART APART APART
D,
A B( c,
E,
F. H, J, K,
hCWlZ
S 2|*0 t
t5`
15* 3i
1i
5 44 4
M
2|rad HORlZ t
20'
20* 3i
1a
4 9S 13 3j
HORlZ 2I"" <1
20*
20* 3i
1
4 10 13 i 3i
MECM seal OjCNChGlMC
L, T, u,
3i i 2i 3! 4 | 2i 3i 4I 4
STUFFING BCH COVER
CCR 000008024-
DIMENSIONS
60ULD5 MODEL 3197-STD
All dimensions in inches. Not to be used
for construction
,12-4i ORRfPEMETCAHP-LSAON`TERN RING
'Z-4l PCIPOEOLTINAGP TIOSRO*APART
water cooled stuffing box
DtME sz FRM <E0 y ut TOR
MOTOR
FRAME HA HB to HE HP HG C
SIZE
M "(I
APWOXWCTOF BEDPLATE, CPL5 CPLOGROBMTR
(29
I43T
I45T 10
HE
1*4
90
4
13 iji 9 (4i is A
130
130 (35 145
IB4T
1lb 12 39 8i T
*1 >99
IT* 220 *2 aL 235
DIMENSIONS DETERMINED BY FUMR
oisch 9JCT CASING SIZE SIZE CLASS
*1
P, o. "i 3, V, W| x-----------
1
,i 7
`5 9
<i 'i 3i '1 3I 60
A6 '1 2 '1
.i 4
'6 12
38
70
* MSAHNAODYWBFNEOUEANXLDCLAEOTEWIODANENDCBOEBLYTFO3LR/EtNfVBGAUTRTHIAWNICLLEN9E0WX0BEBLEESMSATDHEAINN (OMREON/TING
OP1 lONAL CASINO TAPS
NO SIZE PURPOSE
4l DISCGHAGAERGE
711 4i "SB?"
snr i
s4
4
05CY'D0APR<SAAI*$NIN$G+TD
ISO LB FLANGE DIMENSIONS (ASA $TC EXCEPT FLAT FACET1)
1D
o o,
BC THK
NO OF HOLES
4i
16
SIZE OF HOLES
i
,1 4 '2 3 72 6
ii 16 i5
ii
4 4
i 8
3 4
249*34
GOULDS COMPLETE LINE OF STANDARDIZED PROCESS PUMPS Back Pull Out Design -- Interchangeable Pump Dimensions
See Bulletin 725.1 XL for model 3196XL coverage
GOULDS (, PUMPS
Goulds Pumps, Inc., Main Plant and Headquarters in Seneca Falls, N.Y. 13148
BRANCH SALES OFFICES:ATLANTA-1760 Tally Circle, N. E,, Atlanta, Georgia 30329, BATON ROUGE-8520 Airway
Drive,, Baton Rouge, Louisiana 70806, BOSTON--1330 Beacon St, Brookline, Massachusetts 02146, BUFFALO--5554 Main St, Buffalo, New York 14221, CHARLESTON --1018 Kanawha Blvd E., Charleston, West Virginia 25301. CHICAGO--2439 Crescent Dr., Broadview. Illinois 60153. CLEVELAND--5061 West 161st Street, Cleveland, Ohio 44142, DENVER--2186 S, Holly St., Denver, Colorado 80222, DETROIT--15660 W. Ten Mile Rd.. Southfield, Michigan 48075. HOUSTON--5828 Star Lane. Houston. Texas 77027, LOS ANGELES--3951 Capitol Ave., City of Industry, Calif 91747. MONROE--205 S. Stanley St., Monroe, Louisiana 71201. NEWYORK--341 Broad St., Clifton, N. J, 07013, PHILADELPHIA--354 Lancaster Ave , Haverford. Pennsylvania 19041, PITTSBURGH--223 Fourth Ave,, Pittsburgh, Pennsylvania 15222, RICHMOND--5928 Nine Mile Rd,, Richmond, Virginia 23223, ST. LOUIS--1401 S. Brentwood Blvd,, St. Louis, Missouri 63144, SAN FRANCISCO--1043 Stuart St,, LaFayette, California 94549, TULSA--4580 East 50h St., Tulsa, Oklahoma 74135, PACIFIC NORTHWEST--Goulds Pumps Western, Inc., 1919 N W. Thurman St,, Portland, Oregon 97209, CANADA--Beloit Goulds Division. Beloit Sorel Ltd., Quebec. Canada. INTERNATIONAL SALES--Export
Dept., Seneca Falls, New York 13148.
CCR 000008025
FORM 0466-EL SUP. 7990-EL lOM FLF
PRINTED IN U.S.A.
GOULDS MODEL 3S55-3755 PEffORHflKCE CURVES 60 Cycle Speeds
CUSTOMER................................................................................................
ITEM. . . . . . SERVICE. . . . . .
GPM. . . . . . HEAD...... EFFICIENCY. . . . . . RPM. . . . . .
710.1C6
August 26, 1968 (Sup. 710.1C6 of 5/14/68
3500 R.P.I5I.
(
\
gzoeo
GOULDS PUMPS
INC.
Seneca Falls, New York, U.S.A.
Sjll or a*at&ials
/W-fZ-CiT.
/ 1 C/vi/e>
?
/ C*S- rtsGl? 5^rf-C77>^
-ssister) / Ex
o rsS&
3
4 / tfCc F**S: 8'A/A 4 Be. A? 07-s9Tf
/ dob/c.^:. . 04r*At*s*:
s*dA
s*/*X- W*
*oc^r
" - " /
/ ? %/?. 3 ^ 3 4**o*-
8 /1
s'/>/, 3 is 3 &^aoy--________
9 k A?
t st't/ef j
ac*tv>x
ikOoZPrt 4S>&/3/,o 7^.'
2v5d
/ .,,**,> /'/z */jp-x *>,*<? r*.
/? / C<y/>J-ffAr& &exr &pj**? /%. */ ? -xs*, /vr 72^
/3
/
A//?So+4 u,j*A2./4-r/o'U sc^tretf
'7Aajst\ c A________________
J4-
DWN
JOB
/-? t_y i
v"?9
PO `703,
DATE
,12,.I2. ft_______
4.
CCR 000008027
'yy88 /r see e?' D.
model
z&s^ 9;?s &
<!!$!>
FOR ('C&SV TSSS^JV.n*_____^____i^k.____________
DWG
CON-RAD
division ot US INDUSTRIES, INC.
I
ty\-rp -=
(212-^5") _V^\
j=c*-
2^.... _____ toft. 2^
5Zv^ 1.2. Co
-^,_=_LQa. 1*^ ! PVasovu^fr 2^ Te^iy v\^.e < vo F\-r-e~To_
___ 0 - \ 0C>
Aretb =
-7,000,000 (\ o o) c 1 o 20
_
,,,Aft
-----
` . ` , ... i;;.' ... . . ' . / ( ' ', ' l '
Co^C ?+ ^ (CCR 000008028
"SpSC\P l PTT\OTv)S
Pag e----------------- of------------------- ---------------------------------------------------------------------------------------- '.-------- --------------- :-----------------------. State
72 OO w AtH sre^Mf /D " s-hennt-'' (EtoeSi.^ z*k - <2_*aj Cep/9i* *"&
-- 6s 50
temperature: rise o r water r
%
The above chart shows five quantities:
R "`Temperature Rise (Water outlet temperature minus water inlet
temp.) in *F.
C* Quantities of water heated in Gallons per hour. Line "C" shows ' also the required size of the water pipe line. S* Quantity of steam in pounds per hour. Line "S'* also gives the
, ' proper size of the condensate offtake pipe .,V"S~team pii;pe size and regulator valve size in inches diameter. Size
of regulaaitor valve should be always smaller than the proper size of the steam pipe as shown on th'iis iiine.
P" Steam gage pressure in pounds per square inch. Line "P" shows also the corresponding temperature for saturated steam.
000008033
' To find the proper pipe and regulator sizes and the required amount of steam for a known quantity of water being heated through a desired temperature rise, proceed as follows:
Connect with a straight edge lines "R" and ^S" intersecting "R" at the desired temperature range and "C" at the known quantity of water being heated; read pn "C" the required water-pipe size and on "S' the steam consumption and required -^^coconndensate pipe size; connect lines "S" and "P" with a straight edge intersecting "S" at the found quantity of steam and "P" \td)e known steam gage pressure or its corresponding temperature, read on line "V" the required steam pipe and regulator ^^vahve size.
The example indicated by the dotted line shows that 5,000 Gallons of,water heated from 40 to 180 Degrees F., with steam
*t5# Gage pressure require 6,000# of steam per hour, that the steam pipit should be 8", the regulator valve 6", the condensate piping 2" and the water inlet and outlet piping V'.
o, pj
=#=
S Made by_____
m3 Checked by..
~ Date------------
Page
of.
TITLE
CONTINENTAL OIL COMPANY
CALCULATION SHEET
Job No.
Field-- State *
I\
r
.. -__<4sl,
^: s. 13
10
*
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.3 , .38
ii\.:\s
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Date_____ Pace
.TITLE.
. FIELD-
.State____
Mr. Goorpo Fumoaon ftocomont Dtrottor Lowltlono Stoto Untlvworafty Coitopo of Enptijportng' >
I
Sk,
Tho otBlwd pro|oct ontltipd lew Mkw Condonanlo Syotom" hoi boon
sueeouMty compMod by Mr. Joho C* Uwii, Jr, during ht onploymont of
Hio VCM Plant of Contlnontol OH Cowpony. Tho projoct ho# boon rovtow-
od by Ibo plod DMOpnont and U now oppwwl for eonrtgiettaa. ft b
oxpoetod that work on this pro|o#w(il dart In Mo Qetobar and, hopofidly,
will bo aamptofcod by Mia and of TWf
>>
Wo oansldor tho roport to bo a goad/comploto otwdy and Mpn projoct and
rocammond that It bo occoptod a proof of camplofton of Cbrli* Englnoorinp
Proettco Nwabor 149 eoarao.
f
l
Vary Indy yad|'
JDM-MC * oci Mr. t. H. Gorloob
Attachment
John D. Mtnatt Sr. hacow Englnoor Cowtlnontol VCM float
CCR 000008038 )
Cy?sv&x iroc, "Pe^^^-oTie7 s
/H
- a,tst p*J-
W '*!
Ltxo'PResso^e Comocm^at Swabia
1
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,,w=. z 01
--*
S lbs ./ If.
Aa) -
t s,<
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<s 10. as 7,2 1^ B+ J /_ Ir
Cb LO JLf rn ON _o f J-l at lit)
--
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w i< >7,,W
U Li 07 iV-0
2. 2.2 `SC )
** Co. ie>
lb &/ lb s*/
Sib--
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----
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.1 J MADE BY- 3^-
Checked by_________ i Date_____ .________________
Page --!-------- or--3L
^ CONTINENTAL OIL COMPANY Job No-
'" CALCULATION SHEET $ TtOOPrtfVbe TUOtO -- METHOD P
,,TlTLE .----'J,--.1 j,
CticuoMwm nit> mattih
fiV'----------`RePfielp Otr^
______________"'
state.
A
Lous'PressO'RE C Noewtftre
*
AJ A)0
Pe \otO
VJ
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____
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\
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TITLE
CALCULATION SHEET
Field. State
LOjaPnesscRE CoNoew&ftre S-wtem
1
-1
...
*
--
_ wi = 5.C . u> r z. SO
ibt ./ I* tb !/' !>e<
w- l l(>% W =, 05 + I 07
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>
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Checked by.
n
" Date_________ PAflE_ I ,____OF_3-
1
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...
^CCR 000008049
CONTINENTAL OIL COMPANY
CALCULATION SHEET 46
Job No..
TtOiO -- TActWd OW
-- i-' TITLE----- ,, i
'------------- .11:,
cttwovem
wwctih
:'fteTi 'Rbpfifln 0m*- wrt
1 State.
T
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Pi fr =
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3 Checked bv.-._______
' Date___________________
LPage___
. OF_
;
\ \
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V CONTINENTAL OIL COMPANY
_>
Job No._____
._____
CALCULATION SHEET $ T06*rtft*e PtOtO -- Piewoo OF
CtiOJOWCTU nwb MOPTIH
.TITLE ------- --------------- - ' ,. x--------- -... Jlgr. 3tuF..-.-n Cb-r- wc^
State,
I.*.l. Iftl.ll.liMlil II. ii.
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--
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