Document zLE9pO0kKOMxgboKaRYjwwOB

ABD00209942 COMPLIANCE PLAN CAPITAL ITEMS REACTOR VALVE LIMIT SWITCH REPLACEMENT ABERDEEN CHEMICAL PLANT September 9, 1985 WORK BY : ^ A (l^-^ Frank G. Jeanson Process Engineer REVIEWED AND APPROVED BY: Chief Process Engineer ABD00209943 COMPLIANCE PLAN CAPITAL ITEMS REACTOR VALVE LIMIT SWITCH REPLACEMENT ABERDEEN CHEMICAL PLANT TABLE OF CONTENTS I. PURPOSE AND PROCESS DESCRIPTION II. INSTRUMENT SPECIFICATIONS III. DRAWINGS ABD00209944 COMPLIANCE PLAN CAPITAL ITEMS REACTOR VALVE LIMIT SWITCH REPLACEMENT ABERDEEN CHEMICAL PLANT I. Purpose and Process Description The purpose of this design is to provide the valves on the reactors with accurate indication in the control room of the valve position. The existing limit switches do not provide this accuracy, since they are operated by the position of the actuator and not the actual valve stem. This type of operation does not take into account the possibility of shearing between the valve stem and actuator, which has occurred here in the plant. This poses a potentially hazardous situation for a VCM release. This design will provide each of the designated valves on the reactors with a new limit switch that operates on the position of the valve stem. These new limit switches will provide accurate indication in the control room and eliminate the hazard of a valve being open when it's actuator position is showing closed. A total of 70 valves will be equipped with this new type of limit switch. These limit switches will be mounted on the bracket between the valve and the actuator. Drawings of several different types of valves with the new limit switches are attached. Table I lists the valve location and manufacturer. Table II lists the different types of valves, quantity of each and actuator type. ABD00209945 Reactor 745 + 700 600 + 500 600 500 400 300 TABLE I Valve Location Size Chem Wash Rtm. Hot H2O Charge Sewer4 Dump 6" 6" 6" 6" Evacuation Recovery Vent 8" 6" 4" Chem Wash Rtm. 6" Hot ^0 Charge 6" Sewer 6" Dump 6" Evacuation Recovery Vent 6" 6" 3" Vent 3" Chem Wash Rtrn. 6" Hot H2O Charge Sewer4 Dump 6" 6" 6" Evacuation Recovery Vent 6" 6" 3" Chem Wash Return Hot H2O Charge 6" Sewer 6" Dump 6" 6" Manufacturer Jamesbury (Ball) TuFline (Plug) 150 Jamesbury (Ball) Jamesbury (Ball) TuFline (Plug) 150 TuFline (Plug) 150 TuFline (Plug) 300 KTM E0106 (Ball) TuFline (Plug) 150 TuFline (Plug) 150 WKM 6FB112 (Ball) TuFline (Plug) 150 TuFline (Plug) 150 WKM (Ball) 3RB100 TuFline (Plug) 300 WKM (Ball) 6FBI 23 Module 310C TuFline (Plug) 150 Durco (Plug) 6411 WKM (Ball) 310 TuFline (Plug) 150 TuFline (Plug) 150 WKM (Ball) 3RB100 310C KTM (Ball) E0106 TuFline (Plug) 150 TuFline (Plug) 150 WKM (Ball) 6FB112 310 B ABD00209946 Reactor 744 743 742 +741 Valve Location Evacuation Recovery Vent Size 6" 6" 3" Manufacturer TuFline (Plug) 150 TuFline (Plug) 150 TuFline (Plug) 300 Chem Wash Rtm. 6" Hot ^0 Charge 6" Sewer 6" Dump 6" Evacuation Recovery Vent 6'* 6" 3" WKM (Ball) 6F-B130 310B WKM (Ball) 6X4-B102 WKM (Ball) 6X4-B102 WKM (Ball) 6F-B112 310B TuFilne (Plug) 150 TuFline (Plug) 150 WKM (Ball) 3KB150 ABD00209947 ii i i i i i II--I f CM I | I | t <N I I | IIII IIII <A I I I I I I I I I I t ---I P CJ> 43 ^ I CM I I I I I <- I I I I 4J r- 4J rC-O I I I I VO I I I I I I l co JQ i i If II II I III I CM i II I III I I I I '$ I I 'O' I I I I I I 00 I J l III I II l lI ABD00209948 COMPLIANCE PLAN CAPITAL ITEMS REACTOR VALVE LIMIT SWITCH REPLACEMENT ABERDEEN CHEMICAL PLANT III. Instrument Specification Item PLS-101 through 170 Description Promimity Limit Switches ABD00209949 Conoco Inc. Engineering Center Ponca C<ty. Oklahoma SPECIFICATION SHEET PLANT Aherd ec>\ Ctxr AVtr c\ PROJECT. (T|M NO service . p\_^ -- \C_\ kkru< * /<!!5 170 f-ro^ Serv.ce - /<^wp Zr~,v.^. i cav : orv SPECIFICATION SHEET P<MCI NO a r i 140_____________ OA If IF40 NO . VAOf HY-S^a^rr I'll! No .Wt>'UL) uI v \..\ tofv' IMJ NO __ Si-._W:_i'C'/^j . \ <r -s\ -1 i \_i aa , t"" /7 . ^ Locari^A : 0^ Qr^ce^ oe'H^ee/^ ^c^., ma fVLv^-ct; iA.r- 1 7 C" CO/v\^w ^PDra-'^iJ Moi<A "7/3 7-7 V He^ori Pt 1 N P T po4-^eA , 3> wjtp C ^ei rvo,r c:. -- conJuif ^ l*jt q,4- !,vji vk er-^c^x ^ > /ip f ^rt3c3 S"I-c*.i " 1 Aj F X 1^, } 3> ^ 1 * * 4 S i t SHEET-------------- _ OF_____ REV " II ,| , ABD00209950 ABD00209951 End Cap: .050" Stainless Steel (304) End Cap, available with thicker End Caps for higher pressure. Pressure Options: Normally the standard 5/8" diameter will withstand 2000 PSI. Larger cases with thicker walls and front End Caps will allow the switch to function at much higher pressures (up to 10,000 PSI). Certification available as factory option. Case: 300 Series Stainless Steel case, plain or threaded body (5/8-18 NF). Different body lengths available, SEE options on MODELS AVAILABLE. Magnets: Made with a high energy product magnet. An excellent coercive force which converts into grams of Contact Pressure for reliable operation. Meets MM PA Specifications. External Threads: Machines to meet SAE 5/8-18 UNF Specifications. Units available with or without threads. Contacts: Type Silver, Cadmium Oxide, resists welding and is some of the most widely used Contact Material in the industry. Sized to withstand approved ratings. Hermetically Sealed Contact Chamber. Bearing: Consists of a finely around Stainless Steel Pin and durable plastic housing, sized to withstand a wide temperature range. Resists Seizing and gives millions of free operations. Potting: Terminal cavity filled with epoxy resin com pound for sealing and mechanical support of wire/ cable connections. Body Tube: Made of Free Mechanical Stainless Steel. Resists most all harsh environments and withstands high working pressures. Impervious to water, oils and gases. Internal Threads:1/2-14 NPT. complies with CSA requirements for Explosion Proof Applications. Wire or cable leads available to meet Customer's Specifications. ABD00209952 When time, accuracy, and dependability count... you can count on the 70 Series GO Switch. * Maintenance free; engineered for precision, performance and reliability. The standard 70 Series GO Proximity Limit Switch has been designed and built to rugged specifications for use in most industrial and environmental applica tions. Each switch is totally enclosed, hermetically sealed and capable of operating in hostile environments. The standard stainless steel housing is impervious to oils, caustic acids, water laden areas and most Standard Models atmospheric conditions, with a broad operating temperature range. (See specification) Many different models of the switch are available for your design needs. (See ordering information for specifications, detail and options.) Hazardous Location approved models for Class I, Division 1, All Groups ^ Milwl Model 713360 No conduit connection, 18" 3 conductor cable with water resistant squeeze connection, type 300 stainless steel housing with 96-18 NF x 1.5" threads with 2 lock nuts. Model 713570 A NPT conduit outlet, 18;' 3 conductor cable, type 300 stainless steel housing with 96-18 NF x 2.813" threads with 2 lock nuts. Model 713524 'A NPT conduit outlet with 18" potted. 3 conductor cable, type 300 stainless steel housing, no threads. Model 713420 No conduit outlet, 18" potted, 3 conductor cable, type 300 stainless steel housing; no threads. Model 713660 No conduit outlet, 18" potted, 3 wire leads, type 300 stainless steel housing with 96-18 NF x 1.5" threads with 2 lock nuts. Model 713564 A NPT conduit outlet with 18" potted. 3 conductor cable, type 300 stainless steel housing with 96*18 NF x 1.5" threads with 2 lock nuts. Model 713460 No conduit outlet. 18" potted. 3 conductor cable, type 300 stainless steel housing with 96-18 NF x 1.5" threads with 2 lock nuts. Model 713720 'A NPT conduit outlet with 18" potted. 3 wire leads, type 300 stainless steel housing, no threads. Model 713574 A NPT conduit outlet with 18" potted. 3 conductor cable, type 300 stainless steel housing with 96-18 NF x 2.813" threads with 2 lock nuts. lUimiiMIHrfi Model 713520 'A NPT conduit outlet, 187 3 conductor cable, type 300 stainless steel housing, no threads. Model 713760 'A NPT conduit outlet with 18" potted, 3 wire leads, type 300 stainless steel housing with 96-18 Np x 1.5" threads with 2 lock nuts. Model 713724 A NPT conduit outlet with 18" potted, 3 wire leads, type 300 stainless steel housing, no threads. Model 713560 A NPT conduit outlet with 18!* 3 conductor cable, type 300 stainless steel housing with 96-18 NF x 1.5" threads with 2 lock nuts. Model 713770 A NPT conduit outlet. 18" potted 3 wire leads, type 300 stainless steel housing with 96*18 NF x 2.813" threads with 2 lock nuts, Model 713764 A NPT conduit outlet with 18" potted. 3 wire leads, type 300 stainless steel housing with 96-18 NF x 1.5" threads with 2 lock nuts. Approved switches are in compliance with current bulletins 1243,1273 and 1308. Model 713774 A NPT conduit outlet with 18" potted. 3 wire leads, type 300 stainless steel housing with 96-18 NF x 2.813" threads. These switches are U/L and CSA approved for industrial control, general purpose use. See hazardous location aooroved models in Column 3. this page. ABD00209953 TOLERANCES UnJm othtrwiM apqctftod Angle* 1*. Fraction* 1/3T, JCX .01'. JCXX 005 Surface* mud be Concentric. Parallel. Flat A Square (aa applicable) to each other withinT.l.R. NO. REVISION DATE BY APPD. MATERIAL LIST Item Qty. Description Dwg. No. 1 1 Switch Activator V126411-1943 2 2 Mounting Bracket V126411-1944 3 4 1/4-20 x 1/2 Hex Hd. Screw 4 4 1/4 L.W. 5 2 5/8 Shakeproof L.W. 6 4 5/8 F.W. (1-5/16" O.D.) TAP I/4-20UNC GO Switch FIG. 2 00 Switch INSTALLATION INSTRUCTIONS 1. Disassentole Actuator and Coupling from Valve and remove existinq pointer. 2. Slide Svitch Activator (item 1) onto drive shaft. 3. Drill and Tap Actuator Mtg. Brk't. for 1/4-20UNC screws and attach Mount ing Bracket (item 2) with items 3 & 4. 4. Mount GO Switches-in Mounting Bracket (item 2) with two jam nuts supplied with switch and washers items 5 & 6. 5. Adjust Switches in slots on Mounting BRacket (item 2) to sense Switch Activator (item 1) in full open and full closed positions. Note: 1. GO Switches are not included in V.I.P. (Valve Indication Package) and should be ordered separately. 2. Use Model 713774 GO Switches. DWN. BY RON 8. CHK. BY APPD. //)a * Z6 `f B/c DATE 9-28*83 70 SERIES GO SWITCH V.I.P. ON DURCO 6" 150# G411 Valve WITH BETTIS ACTUATOR FOR CONOCO GENERAL EQUIPMENT A MANUFACTURING CO.. INC. 3900 FERN VALLEY ROAO , *0. BOX 37330 LOUISVILLE. KENTUCKY, USA. 40333 -SY-_S~irTi--E1_ MMS r (809) NF23N, TWXI10A3A478S ***** DWG. NO. V126411-1942 REV. ABD00209954 TOLERANCES Unless otherwise specified Angles: 1*. Fractions: 1/32". XX .01". XXX 005" Surfaces must be Concentric, Parallel, Flat & Square (ss applicable) to each other within_____________ T.I.R. ACTUATOR MOUNTING BRACKET NO. REVISION DATE BY APPD. Item Qty. 11 21 31 44 54 62 72 MATERIAL LIST Description CWg. No. Svitch Activator V907310-1951 Mounting Bracket V907310-1952 Set Screw #12-24 x 1/4 1/4-20 x 1/2 Hex Hd. Screw 1/4- L.W. 5/8 Ext. Tboth L.W 5/8 F.W. RILL a TAP 1/4-20 UNC (4) HOLES GO SWITCH ACTUATOR MTG. BRKT GO SWITCH DRIVE SHAFT J r -- -- 1 3^ FIG. 2 INSTALLATION INSTRUCTIONS 1. Remove Actuator, Coupling and Existing position indication plate. 2. Slide Switch Activator )item 1) onto drive shaft and secure with set screw (item 3). 3. Assemble GO Switches to Mounting Bracket (item 2) with Jam Nuts supplied with switches and washers items 6 & 7. 4. Place Switch mounted on bracket on sides of Actuator mounting bracket and align switch with Activator (item 1) then natch drill Actuator mounting bracket with holes in Mounting Bracket (item 2) Secur^with items 4 & 5. 5. Switches should sense Switch Activator when Valve is in full open and full closed positions. NOTE: GO Switches are not included in V.I.P. (Valve Indication Package) and should be ordered as a Separate item. OWN. BY RON S. CHK. BY APPO. Zrfi/ DATE 10-5-83 & !/ 70 SERIES GO SWITCH V.I.P ON W-K-M 3X0 BALL VALVE 4." FOR CONOCO GQGENERAL EQUIPMENT & MANUFACTURING CO., INC. 3300 FERN VALLEY ROAO P.O. BOX 37200 LOUISVILLE. KENTUOKY, USA. 40233 SYSTEMS (902) 960-2300, TWX 910430-2780 ni DWG. NO. REV. V 907310-1950' ABD00209955 .. - - -- ^VWMVW Angles; l*. Frictions: 1/3T. XX .01". XXX 005" Sudsces must be Concentric, PareUet. Ftet & Square las applicable) to each other within T l.R ACTUATOR MOUNTING NO. REVISION OATE BY APPO. MATERIAL LIST Item Qty. Description CWg. No. 1 ~\ 2l 3l 44 54 62 72 Switch Activator V907310-1955 Mounting Bracket V907310-1954 Set Screw #12-24 x 1/4 1/4-2C x 1/2 Hex lid. Screw 1/4- L.W. 5/8 Ext. Tboth L.W . 5/8 F.W. FIG. i INSTALLATION INSTRUCTIONS 1. Remove Actuator, Coupling and Existing position indication plate. 2. Slide Switch Activator (item L) onto drive shaft and secure with set screw (item 3). 3. Place Mounting Bracket (item 2)onto Actuator Mtg. Brk't. and mark position of two holes. Drill and tap for 1/4-20 UNC holes. Secure Mounting Bracket (iteif 2) (item 2) with items 4 & 5. 4. Screw GO Switches' into Mounting Brk't. (item 2) till Gap between end of switch & Switch Activator (item 1) is approx. 1/16". Secure with Jam Nuts that are included with Switches and with washers (items 6 & 7). 5. Switches should sense Switch Activator when Valve is in full open and full closed positions. NOTE: GO Switches are not included in V.I.P. (Valve Indication Package) and should be ordered as a Separate,item. /<>i * OWN. BY (/ 7 fj y ____ 4* & * 74_____________ DATE RON S. chk. by 10* 70 SERIES GO SWITCH V.l.P ON APPO. W-K-M 310 BALL VALVE 6" MO'iCt ....... FOR CONOCO GQGENERAL EQUIPMENT & MANUFACTURING CO.. INC. 3300 FERN VALLEY AOAO P O 0OX 37790 . LOUISVILLE. KENTUCKY. USA 40233 SYSTEMS (5021009>23M. TWK tt0-33S*2?W OWQ. NO. | RV. v 907310-1953 ABD00209956 TOLERANCES Unless otherwise specified Angles: 1*. Erections: 1/32". .XX .0r, XXX 005' Surfaces must be Concentric. Parallel. Flat A Square (as applicable) to each other withinT.I.R. NO. REVISION DATE BY APPO. MATERIAL LIST I tern wr Description Dwo. Ho. 1 1 Switch Activator V40280Q-1948 2 1 Mounting plate V402800-1949 3 3 #10-24 x 1/2 Rd. Hd. Screw 4 3 #10 Ext. Tooth L W. FIG. 1 MATCH DRILL FOR THREE 10-24 UNC-2B THREADED INSTALLATION INSTRUCTIONS 1. With Valve Actuator removed slide Switch Activator (item 1) onto drive shaft as shown in figure 1. 2. To Mount Mountinn Bracket (item 2) match drill and tan for three #10-24 UNC screws and attach item 2 to Actuator mountinn bracket with items 4 & 5. 3. Screw GO Switches into threaded holes on Mounting Bracket (item 2) and secure with jam nuts included with $witches. 4. Adjust Switches to sense triangular bars on Switch Activator when Valve is in full open or full closed positions. FIG. 2 FIG. 3 DWN. BY RON S. CHK. BY / OATE 10-3-83 APPD. wnokiMii MMIMhmiWwnSHtmpMwm] I7nW 212. I? 70 SERIES GO SWITCH V.I.P. ON KTM 6" VALVE E0800 WITH JAMESBURY ACTUAtOft FOR CONOCO GENERAL EQUIPMENT & MANUFACTURING CO.. INC. 3300 FERN VALLEY ROAO P.O. BOX 37290 GQ__ ________ LOUISVILLE. KENTUCKY. USA 40233 SYSTEMS (502) 909-2366, TWX 810-536-2786 Ul DWG. NO. REV. V402800-I947 ABD00209957 TOLERANCES UflteM otfttrwtM spcHM Any*** 1*. Fmctton* 1/3T. XX .01". XXX .005" SurtacM must bs Conosntrtc, PtmM. Fist A Squirt (is appUMbto) to tsch otter wNMn T.l.R. MATCH ORILL SHAFT J29 TO .129 DIA. X 3/8 OEEP ORIll a TAP SHAFT FOR \ I/4-20UNC NO. REVISION OATE BY APPO. MATERIAL LIST Item Qty. Description Dug. No. 1 1 Mounting Bracket V782067-1935 2 1 Switch Activator V782067-1936 3 1 Rollpin 1/8 x l/2"long 4 1 1/4-20. x 5/8 Flat Hd. Screw 5 4 1/4-20 x 3/4 Hex Hd . Screw 6 4 1/4 L.W. 7 2 5/8 Ext. Tboth L.W. 8 4 5/8 F.W. (1-5/16 O.D.) SWfTCH ACTUATOR MTO. PLATE VALVE ORILL a TAP (4)HOLES 1/4-20 UNC x 9/16 OEEP ACTUATOR COUPLING SWITCH INSTALLATION INSTRUCTIONS 1. Remove Valve Actuator and Coupling frcm Valve. 2. Machine notch in coupling to 7/8" depth as indicated in view A-A. 3. Drill & tap top of shaft for 1/4-20UNC x 1/2" deep hole. 4. Place Svitch Activator (item 2) on shaft and secure with flat head screw (item 4) Then orient Switch Activator as shown in figure 1. >tetch drill shaft with hole in Switch Activator and drive rollpin (item 3) into hole to prevent rotation. 5. Fit Mounting Bracket (item 1) to sides of' Actuator mounting plate support and nark location of four mounnting holes, drilj, and tap four 1/4-20UNC x 9/16- dp. Then secure Mounting bracket (item 1) with items 5 & 6. 6. Insert GO Switches into slots on Mtg. Bracket (item 1) and secure with two jam nuts that come with switches and washers items 7 & 8. 7. Mjust Switches to sense Activator (item 2) in full open and full closed positions. OWN. BY RON S. 0MK.BY AM. Ml FIG. 2 "5aYr" 9-12-63 GENERAL EQUIPMENT 70 SERIES GO SWITCH V.I.P. A MAMUFACTUMNQ CO.. INC. mm mm vaujy road ON TUrLINE 067 6" PLUG VALVE FO.MKIM VALVE SHAFT */** EfWWUt, MWTUCKY.U8A.40tM (M) HNM TWX tIMMW INDICATION mrm----------------------V782067-1934