Document yyjzLp5NZqYb4RGa1rJJ51OV
UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION 5
77 WEST JACKSON BOULEVARD CHICAGO, ILLINOIS 60604
SUBJECT: FROM: THRU: TO:
CLEAN AIR ACT INSPECTION REPORT Interco Trading Co., Madison, Illinois
Brittany Cobb, Environmental Engineer AECAB (MI/WI)
Sarah Marshall, Section Supervisor AECAB (MI/WI)
File
BASIC INFORMATION
Facility Name: Interco Trading Co.
Facility Location: 10 Fox Industrial Pk Bldg 3, Madison, IL
Date of Inspection: 7/22/2022
EPA Inspector(s): 1. Brittany Cobb, Environmental Engineer 2. Ethan Chatfield, Environmental Engineer
Other Attendees: 1. Joe Atchley, Plant Operations Manager 2. Bill Cassiday, CFO/Business Manager 3. Allen Watkins, Attorney 4. Sara Chamberlain, Attorney 5. Joseph Kellmeyer, Attorney 6. Rob Feldman, CEO 7. Jeremy Henley, Business Analyst/CPA
Contact Email Address: jatchley@ITCscrap.com
Purpose of Inspection: Determine compliance with the CAA.
Facility Type: Industrial metal, electronic and battery recycling facility
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Regulations Central to Inspection: Illinois State Implementation Plan
Arrival Time: 8:48 AM CT Departure Time: 10:45 AM CT
Inspection Type: Unannounced Inspection Announced Inspection
OPENING CONFERENCE
Presented Credentials Stated authority and purpose of inspection Provided Small Business Resource Information Sheet via email Provided CBI warning to facility
The following information was obtained verbally from Bill Cassiday, Joe Atchley, Jeremy Henley and Rob Feldman:
Process Description: Interco Trading Co. (Interco or facility) recycles nonferrous metals (e.g., copper, brass), ferrous metals, batteries, electronics, and other industrial materials. Interco received the material from scrap dealers, corporations, demolition projects, etc. Most of the operations involve dismantling, sorting, and bailing. The materials are then transported off-site by truck and processed further at other companies. The facility also discharges lithium-ion batteries by absorbing the electricity in a patent pending process. The batteries are then dismantled, and the electrolyte is sent off site to be properly handled. The facility then shreds the cathode, anode and other remaining parts of the battery, including aluminum, nickel, cobalt, lithium, and copper, to make a nickel-cobalt-lithium powder concentrate. The shredder is controlled by a dust collector that exhausts indoors. The facility looks at differential pressure for the dust collector regularly and changes out the bag once every 6-months to a year. Interco is almost finished constructing a second shredding line to handle additional capacity.
Staff Interview: Interco has 135 employees, and the hours of operation are Monday - Friday 6:30 AM to 2:00 AM and Saturday 7:30 AM to 4:00 PM. The facility receives approximately 10,000 tons of material per month and shreds about 500 tons per month.
According to Interco management, the facility does not dismantle or shred lead batteries. If the facility receives lead batteries, they repackage the batteries and sell them to smelters or battery processing facilities.
TOUR INFORMATION EPA Tour of the Facility: Yes
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Data Collected and Observations: EPA was led on a tour by Interco management and staff. EPA viewed automobile parts, such as radiators, laptops, lightbulbs, cellphones, power tools, batteries, etc. bundled together in large bales and containers at the facility. EPA observed the bailing process and noticed excess black dust around the bailing machine. Feldman stated that they were processing batteries in the bailers temporarily and hence there was additional black dust.
Photos and/or Videos: were not taken during the inspection.
Field Measurements: were not taken during this inspection.
CLOSING CONFERENCE
Provided U.S. EPA point of contact to the facility
Concerns: EPA pointed out excess black dust around the bailing operation.
DIGITAL SIGNATURES
Digitally signed by
Brittany Cobb Date: 2022.08.03 Brittany Cobb Report Author: _________________1_0:_11_:0_3 -_05_'0_0'_________
Section Supervisor:
SARAH
Digitally signed by SARAH MARSHALL
MARSHALL 11:58:34 -05'00' Date: 2022.08.04 __________________________________
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