Document yrxGQon1VJ3GyZE8nLddNQgXd
TO: Field Sales
FROM: l. P. Greiner SUBJECT: REVIEW OF FEDERAL AND MILITARY SPECS. COPIES: Inside Sales, Spec. Engineering
DATE: May 30, 1986
An updated list of federal and military specifications for electrical wire is enclosed. It is arranged alphabetically: JC, M1L-C, and MIL-W; and numerically within each section. Descriptions and comments reflect the most current information. 1 anticipate that our product deveopKent efforts will require revisions to this listing In the near future.
Please insert these pages at the end of the High Temperature section of your price book or the Aerospace section of your catalog. .
Price inquiries from "government contractor/distributors/brokers" for mil-spec wires should be forwarded to New Haven Quotations for uniform pricing, except for small quantities of stock items. Note that Firezone 101 printed per the mil-spec costs more than unprinted wire, so use the Schedule C price sheet rather than the regular price sheet.
As always, if you have questions, please call.
~
LPG/dlf enclosure
m
11 & A inMitbar ot The Mamon Group of companies
RBB 02887
SC-ELEC-08960
Hay 29, 1986 Supersedes 8/J6/74
REVIEW OF MILITARY AND FEDERAL SPECIFICATIONS
FED. SPEC. JC-30-A
DESCRIPTION
Used to provide numbering system to procure commercial types of wire for government agencies.
JC-30A XHHW
Spec. UL No. Type
06
Maximum World ng Voltage
EXAMPLE 4/C 14 FIREWALL III C F 4/14 "*
Conductor Type of Material Conductors
No. and Size of Conductors
XP
Type of Insulation
NJ
Outer Covering
- Color
Code of Ground Single
Wire Conductor
VOLTAGE: 03 - 300 Volt, 06 - 600 Volt, 10 - 1000 Volt, etc,.
CONDUCTOR: A " Aluminum, C Copper TYPE: E - Solid, F - Class B, G - Class C, H Class G, J - Class H, K - Class K.
NO. S SIZE: Number of conductors first, then gauge site.
TYPE OF INSULATION:
R * Rubber SR - Synthetic Rubber HE - Neoprene
*-T Thermoplastic
XP Cross-Linked Polyethylene
CP - Chlorosulphonated Polyethy'lena
' A * Asbestos ,
.
AV - Asbestos-Varnished-Cloth Insulated
' V - Varnished Cloth
TYPE OF OUTER COVERING:
RJ - Rubber Jacket SJ - Synthetic Rubber Jacket NJ - Neoprene Jacket TJ - Thermoplastic Jacket PJ' - Polyamide Jacket XP - XLPE CB Cotton Braid
G8 - Glass. Braid A8 - Asbestos Covering FC - Fibrous Covering . LS - Leed Sheath AL - Aluminum Sheath Aft * Annorod UJ Unjackat
-
GROUND WIRE; If applicable, **ff*
SINGLE COLOR: If single conductor, use.chart
Number Oeslipator
0 1 2 3 4
Color
Black Broun Rad Oranga Yellow
Humber Designator
5 6 7 99
Color
Green . Blue
Violet (Purple) Gray (Slate) White
i'
| RBB 0288a
THEFJOCa<BESTOS CXDTvIP^JSTY
Page 2 of 8
MIL SPEC. M1L-C-17
HIL-C-91SE MIL-C-219'i MIL-C-7078C
HIL-C-12000 MlL-C-13777 MIL-C-2W5 MIL-C-27500
EXAMPLE
HS27500
22
CABLE
WIRE
SPECIFICATION SIZE($1
NUMBER
DESCRIPTION
Generally Polyethylene and Tclfon
No Quote
Coaxial cables. Some nuclear coax
cables are similar, but none .meet Spec.
Water-tight Shipboard cables
No Quote
Cancelled. Superseded by HIL*C"915E
Blanket Spec, covering added
No Quote
conductors and components over aerospace
wires made to other Specs. Baste
wires referenced are not of interest.
Packaging Standards
Polyethylene or natural rubber cord.
No Quote
Cancelled. See HIL-C-9I5E
Blanket Spec, covering added conductors and components over aerospace wires made to other Specs. Specific color codes .for multi-conductor cables, tapes, shields. Jackets. This is a popular standard- and gives a part numbering system,. explained below.
JA 3
BASIC WISE SPECIFICATION TYPE * CLASS
NO. OF WIRES PER CABLE
.
CT
SHIELD JACKET
4
JACXET STYLE
EXAMPLE: M27500-22AJC6
~ * ;. / 1
.
RBB 02889
TTFiE ROCKBESTOS GOXIR^JSTVT
Pag* 3 of 8
HU.-C-17S00E (USAF3 . continued
BASIC WIRE SPECIFICATIONS
Symbol
Basic Wire Specification
A B C P AA A3 AD F EA E RA ne VA WA SA TA LE Ul RC RF CA
C8 CC TE TF
TG TH TK TL ' m TN . TT TP TR TS SA S3 SC
*HIL-V-5086/l
amiL-W-5086/3 *MlL-W-5086/4
*HIL-W-5086/4
*Hll-W-506S/5 *KIL-W-5086/6
*K 1L-W-5086/7
HiL-v-877?, HS25471 HiL-W-8777, MS271IO '
HIL-W-227S8/I
HlL-W-22759/2 Mlt-W-22759/3
nH.-w~22.753r4-
`HIL-W-22759/5 *M!L-W-2Z759/
HIL-W-227S9/7 HIL-W-22759/8
M1L-V-22759/9
Hlt-W-22759/10
Mll-W-22759/1I
MIL-W-22759/Ii
HIL-W-22759/13 HIL-W-22759/14
MIL-W-22759/I5
MIL-W-22759/18
HIL-W-22759/17 Mil-W-22759/18
Ml L-W-22759/19
HIL-W-227S9/20
MJL-W-22759/21 MlL-W-22759/22
MIL-W-22759/23
HlL-W-22759/2*
'
HIL-V-22759/25 MIL-W-22759/26
MIL-W-22759/27 MIL-W-22759/28
M1L-W-22759/29
MIL-W-22759/30
`Inactive for mm design
Symbol
SE JA*
M MA HS MC HD HE . MF MG MH HJ
in; ML . HM HH HP . MR . HT
r YA YB . YC HR HS MT HV MW HY . NA N3 NE NF NG NH NK NL
Basic Wire Specification
HtL-W-22759/31 Hlt-W-25038/? `HIL-W-8I0A4/I hil-W-8I0**/2 *H1L-W-810*4/3 HIL-W-810**/*
*HIL-W-810*4/5 ' *HIL-W-8lO*4/S
HIL-W-810*4/7 *H1L-V-810*4/8
H1L-W-81044/9 HIL-W-81044/10 `MIL-W-SlO**/!! HIL-W-BI044/12 MtL-W-81044/13 HIL-W-81044/14
HI L-W-81044/IS . HIL-W-810*4/30
HIL-W-81044/31 *HIL-W-8l38T/l *HlL-W-8l38t/2 HIL-W-81381/3 AHlt-W-81381/4
HIL-W-8138I/7 HIL-W-81381/8. HIL-W-81381/9 MIL-W-8I381/IO HlL-W-81381/11 MIL-W-81381/12 HIL-W-8I38I/I3 MIL-W-8138I/I4
HIL-W-81381/17 HIL-W-81381/18 HIL-W-81381/19 HIL-W-8I38I/20 . HIL-W-8I381/2I
. HIL-W-81381/22
.
Only typo Utters 8, F, U, end JA ere of Interest at this elm.
T
THE: FiOCKBESTOS
RBB 02890
mi-C-27500 fUSAF) . continued
Page * of 8
Shield style and material. The shield style and material of the overall shield Is) shall be designated by a single letter as follows:
Symbol Single Shield Style
U T
S
Symbol Double Shield Style
V
V
Shield Material
Mo Shield
Tin-coated Copper, Round
Silver-coated Copper, Round
Temperature Limit For Shield Materi, (information Only
l
1S0C (302F)
200C 0$2F)
H
y
Nickel-coated
260C (500F)
Cooper. 4ound
F
z
Stainless Steel,
400OC (7S2F)
Round
C R. Nickel-clad Copper, # 400C (752F)
Round
.
M K SIIver-coated High 200C (392F) Strength Copper
Alloy, Round
P L Nickel-coated High 260C -(50OF) Copper Alloy, Round
G
A
Silver-coated
260C (SOOF)
Copper, Flat
H 8 Sliver-coated High 200C (332F) Strength Copper Alloy, Flat
J D Tin-coated Capper, I50C (J02F) Flat
XE Nickel-coated High 260C (S00F)
Strength .Copper Alloy, Flat
Jacket Hater la I. The single jacket style shell consist of an outer jacket only. The doubt* Jacket style shat) be used In conjunction with a double shield style only and shall consist of.a jacfcst between the two shields and an outer Jacket. The Inner and outer- Jackets shall ba of the sane material. Tha jackat Styla and material shall ba designated by two digits as follows:
\
!
RBB 02891
THE ROCKBESTOS C^ONIF^JSTY
Single Jacket Symbol
00
01
Double Jacket Symbol
00
5i
02 ' 52
03 S3
04 54
OS 55 06 56 07 57
03 58 09 . 59 10 . 60 It 61
HIL-C-27500E (USAF). continued
Page 5 of 8
Material
Temperature limits for Jacket Material (information only)
No Jacket
Extruded white Polyvinyl Chloride
9oc U94f)
Extruded clear nylon in accordance wlth type 111, Grade E, HIL-H-20693
IOS0C (22tF)
White nylon braid impreg nated with clear nylon finisher over a polyester tape
10SC (22IF)
Polyester braid impregnated 150C. <302F>
Aiii;
Laxpei
c finish^!
over polyester tape
Extruded cleer ftuorinated Ethylene Propylene
ZOOC (392F)
Extruded or taped and fused 260C (500F) white Polytetrefluoroethylene
1 White Polytetrafluoroethy- 260C 500oF) lene coated glass braid Impregnated with Polytetrafluoroethylene finisher over a Polytetreflucrethyten*
tape
Cross-linked white extruded PolyvinylIdene Fluoride
150C (302F)
Extruded white ftuorlneted ethylene propylene
200C (392F)
Extruded cleer Polyvtnylidene fluoride
ofTape natural Polymlde
combined with clear ftuorlneted ethylene propylene (FEP) wrapped and heat sealed with FEP outer surface
125C (273F) 20OC C392F)
RBB 02892 'TTHlE: rockbestos CX3MF2AJsrY
SINGLE JACKET SYMBOL
12
14
IS 15
17
IS
20 21 22
DOUBLE JACKET SYMBOL
62
64
65
66
67
68
70 71 72
Page 6 of 8
H1L-C-27S00E (USAF), continued
MATERIAL
Tape of natural Polytnide combined with Fluorinated Ethylene Propylene (FEP) wrapped and heat sealed with Polymtde outer surface
TEMPERATURE LIMITS FOR JACKET MATERIAL (INFORMATION ONLY)
200C (392F)
Extruded white Ethylenetetraf1u roethy1ene Copolymer (ETFE)
1S0C (302Fl
Extruded clear Ethylene* tetrafluoroethylene (ETFE) Copolymer
Braid of aTQfiUttc Polyamide with high temperature finisher over polytetrafluorethylene tape
I50C (302F)
23<JC (33zr)
White extruded ethylene chiorotrl fluoroethylene (ECTFE)
IS0C (302F)
Clear extruded ethylene chlortrlfluoroethylene (ECTFE)
IS0C (302F)
Extruded white perfluoro* alkoxy (PFA)
260C (S00F)
Extruded clear perfluoro* alkoxy (PFA)
260C (S00F)
Tape of natural polylmlde
combined with clear
fluorinated ethylene
propylene (FEP)
wrapped and heat seated
with dip coated modified
aromatic polylmlde outer
surface
-
200C (392F) .
RBB 02893 THE FeOGPCBESnrO CX)]VlF2^JSrY
(PAGE ACT 7/7/84)
Pag* 7 of 3
hil-w-5086 MII-W-7J39B
Plastic Insulated wl/s
Heatxone I Is made to 8 revision. Class I Is silver coated copper. Class II Is nickel-plated copper. Spec, is obsolete but we still conform. There Is no QPL. RSS-5-I9I-1 or "2.
MO QUOTE
MIL-W-8777C
HS25VI covers Interione I, which has dacron outer
braid. (RSS-5-106) MS27110 covers Interzone II,
which has PEP jacket, (RSS-5-105) Both wires
have silver-coated copper conductor, silicone
rubber insulation and glass braid.
*
QUALIFICATION TEST REFERENCES
HS2S47I <22-6 AWG) ASNPVE-TM-134 (26 Oec. 61) HS2547I (4-2/0 AWG) ASN-TN-62-I7 (30 Her. 62)
MS27I10 (22-12 AWG) ASNPVE-TN-62-18 (30 Nar. 62) HS27110 (8-4 AWG) ASNPVE-TM-62-6Q (20 Sept. 62)
f.lL-iMCSTSE
Hock-up wires .
INSULATION VOLTAGE i
168780 TYPES
300V 600V ToooV
168788 TYPES 600V
100CV
COMMENT
PVC Extruded TFE . Silicone Rubber Polyethylene Extruded FEP
BC
D
1.17
2,18
3,19 NO QUOTE
ET E EE 6,20.23-4 4,21,25-6 5.22.27-8 NO QUOTE
F FF,FFW
7-29
8,30-2'
*
J 10,23
M QUOTE
KT K PCX
13
It
12 *
*Vo are usually not competitive. Customer must specify tin, nickel, or silver coeted copper, and if overlying glass braid is teguired. Silicone product Is' RSS-5-403. Extruded FEP Is RSS-5-405.
HIL-W-227590/1 '2
3 4
5-15 16-19
Similar to Heatxonm I, Class I.
Simitar to Heatxonm 1, Class II.
Nickel-plated copper. Teflon tape Insul. and.Jacket.RSS-5-149 **
Heatxonm III * RSS-5-I26
Extruded TFE Types
NO QUOTE
Tsfxsl, Eire Types
NO QUOTE
*We are on QPL for H22759/4 (Heatxone III, as stockad).
Qualification Test Reference HAC-BI6.77/3-30-85 for sixes 22 AWC - 2/0 AIIG. See M25038 for part numbering schema, i-e. N22759/4-8-9 Is white and size & AUG.
** Wa are on QPL for H22759/3 for slzas 22-2 AWG. Tast reference number Is MAC C16.77/06-16-86.
RBB 02894
fHE ROCKBE^STOS C01VlR4LISrY
MIL-W-2503a/ii> -
-Ksr'Tjrlntec- psr-'Wt- 5?ic.':-5*i.'."B,-fc'^few4
IL--2S038tr
; FIrczoa*'rtunprjscdd.trriH>-Wr>y<martT ja.. ~ tocg. RSS-5-I0I) !*u<l is- iaIgnte<:--**;rir-*Kc:`*rliciK.
SflfT: torvwrcUrfl wws'XKlO-iXi-'i). !.* no*; naJ to Hll-
- -. 1 . I, ^P^? .^-t 1it>**t>'prfoBKaneib-r*ic'fre*r.ts but It
. P4nni;P# c*rtlfftnJ'rtir;|:rtKjrE(-.t>jis'i. - I t tj made
. __ -to RSS~S-Ii8. .. ' .
. ___ * ________
C `, "
gffatrt' Infc prjnt&d 1*sk|,, bought byfcrunaaii.
0 tin be j?fnte<l-fn'irtv Cv'itriitlng colors .. Reduced testing regi\irenames- lie's-peri mtaharlng system.
' ; y^j^'riieaitcrs'are K25038/l.n.(gBiigr..ilze)-(bjiTt: color
- '' ' " 'froiH^chart.aeTt)j}.-(trater color If any froei'chart
_' boiOrt.),
~
. ._- ... .
__
... -
-- S i-.^fid<ied::pfl&t3fordlrt3J^ regutxeaeoti' : Irik met be greec - - . ' ' - -................'-- 1-- fOLOfi. jCODE-.CHART - -
"
l&rLNumfe&j>.-0edi9nat6fc '.--Co .'. - ..-Harbor Designator
Color , -
..,, - -
6- - -
1 --
Z
3
k' ............ ____ J;
S- Black. ".. ::. ` '
,.f
Red~
-. 'a
.
.,..........y*6
: . Orvge... ' - a
. Yi!w , L '
9
': -
.. ....
Irtffii Slue Violet (Purple) Cray (Slate) White
NOTE:' JTAis chsy't'Ts'fwt- Intended, to signify x. *
. . cb1cr'spquenceivbbt' ooSy a^miober color '
. _Jdefitjfjcationv ' -
"i-------- - - ` -
.*
Examples: 'te5038/l'^-*> Is
whita end #20 gauge.
' HjS038/lMJ)-i^il;.l* U)li*'wltfcrd tree*? mil 170. sa3e/li8i Ti tb*3 B.-S4- /8 gatfob-; -
- . Qj4l, 'Tjjrtllfilay:W Test1
~ -.,!0.t*'iB-4/Oi KJCV. -lUZone (HS27J25) SWi AWC.
-' V`
-\ ^ v "
' j. H-2trie ts' aBcafacturBdg^v "Sas -~J23
H25038/J V
" ,Tiresocit.lOlg CurX**bastiti*> i* bow listed 2of .i li*t*dt,-. -
Tenet of fLtts. I12-#1S iSK.r ' .'Qualification - il -H4C~F17-02/10-02--US', 'emA 'o<& rtftmet anEtr te . XSS-5-lKs tfa'ate" pu'riulflg aprswrii foc-.-siUltipnel- .eiee*i-___
'1fi503?/3;WBa*tSt {miilettoD.-KockbeetosjS-ldan. 35<T
`
$Ize*l6-20 AWS. Hade toRSS-S'lAj .
.
Qualification Test Reference NAC-CI7.02/S-22-86
' ' H25038/3 Hon-asbestos Insulation. Kockbaatos 8-Zgcj* 3506-' - Sizes 16-20 AWG. Had* to RSS-5-I5J. ; Qualification Test Reference HAC-D17.02/9-03-86
-
HlL-W-ai0H
HIL-V-8I38!.
Cross-Linked Polyalkene
HO (StOTC
Intert-ae X, X/l, X/2, Etc. We have great Manufacturing HO QUOTE problem In supplying acceptable lengths.
OEFIHITIOHSt
QPL - Qualified Producers List RSS - ftockbestos- Sales Specification
,tUr; >e ( ii
.F
;_______________________________
THE F^OOICEtE^STPOS OOiVlP^sJSrY
11
1~
' "1 .
r~' ii
.i
M' i -- ' --
__