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ABD00204608 VCM GAS MONITORING SYSTEM VCM TANK FARM AREA ABERDEEN CHEMICAL PLANT MARCH 8, 1985 Work By: *4-. Frank G. Jeanson Process Engineer Reviewed By: L.vwUK -,-N r 4'<.kLL Vernon L. Thornhill Senior Process Engineer Approved By: a$,FmLaU R. A. Frohreich Chief Process Engineer ABD00204609 VCM GAS MONITORING SYSTEM VCM TANK FARM AREA ABERDEEN CHEMICAL PLANT Table of Contents I.Purpose of Design II. Process Description III. Equipment and Instrument Specifications IV. Process Piping Schedule V.Work List VI. P&I Diagram r ABD00204610 VCM GAS MONITORING SYSTEM RAILCAR UNLOADING AREA ABERDEEN CHEMICAL PLANT I. Purpose of Design The purpose of this design is to provide the VCM railcar unloading area with an additional gas monitoring system to detect serious VCM releases. Presently, there are six fixed point monitor locations that are tied into one of the plant's Honeywell GC's. These monitor locations are listed below: 1. Sphere (grade level). 2. Compressor shed (grade level). 3. Between railcar unloading stations number 1 and 6 (Top of railcar level). 4. Between railcar unloading stations number 2 and 7 (Top of railcar level). 5. Between railcar unloading stations number 3 and 8 (Top of railcar level). 6. Between railcar unloading stations number 4 and 9 (Top of railcar level). These existing monitors do not provide immediate response and are not distributed throughout the entire VCM tank farm area. Also, since this area is not monitored by plant personnel the majority of the time and since it has the potential for a serious release, additional protec tion is needed. In addition to the gas monitoring system, this design will provide a pressurization blower for the fire pump houses near the VCM tank farm. The purpose of this blower is to prevent VCM from entering the build ings in the event of a serious VCM leak. This design will also provide for Item 84-6 of the Underwriter's In surance Company recommendations. This item recommended installing vapor detectors for the sphere's VCM transfer pumps to the old and new module. ABD00204611 VCM GAS MONITORING SYSTEM VCM TANK FARM AREA ABERDEEN CHEMICAL PLANT Process Description This design will provide for the installation of ten VCM gas sen sors, AT-101 through AT-110, in the VCM tank farm area (see P&I dia gram for locations). These sensors will be tied into dual channel combustible gas monitors, AI-121 through 125. Each monitor will accept signals from two sensors and display the higher of the two readings. The monitors will indicate the percent of the lower ex plosive limit (LEL) of VCM gas in the air. The monitors will be tied into alarms in the vinyl control room. The first alarm will be set at 25% LEL and the second alarm will be set at 45% LEL. Should any of the monitors indicate a low level (25% LEL) of VCM gas in the air, the panel operator will notify the yard operator of the situation. If the monitors indicate a high level (45% LEL) of VCM gas in the air, the panel operator will then notify the yard operator to shut down any transfer or unloading equipment that is being used. When this equipment is off, the panel operator will isolate the sphere by pushing the sphere control valve override switch. This switch will close the following valves: (1) The valve on the vapor line to/from the compressors. (2) The valve on the liquid line from the compressors. (3) The valve on the liquid line to the VCM transfer pumps. (4) The valve on the liquid recirculation line from the VCM transfer pumps. The monitors will be equipped with relay connections to tie into the existing sphere isolation control valve override switch. However, the relay connection will not be tied into this switch until the REMOTE OPERATING VALVES project is installed. When this project is installed, additional equipment and valves will be shut off by the sphere isolation control valve override switch. This includes: (1) The valve on the liquid return line from the VCM vapor line knockout pot. (2) The five VCM compressors in the VCM tank farm. (3) The two VCM transfer pumps. After installation of this project, the relay connections from the gas monitors will be tred into the sphere control valve override switch. Should the monitors indicate a high level (45% LEL) of VCM gas in the air, the sphere control valve override switch will automatically shut off all the valves ahd equipment mentioned above. When the isolation switch is used, it will override the motor con trols and shut down the units should they be in service. ABD00204612 % VCM GAS MONITORING SYSTEM VCM TANK FARM AREA ABERDEEN CHEMICAL PLANT II. Process Description - Continued In addition to the vapor monitors, a pressurization blower, F-150, will be installed for the fire pump houses. This blower will pro vide air to pressurize fire pump houses #1, //2, //3, and #4. Pressurizing the fire pump houses will prevent any VCM from entering the buildings in the event of a serious VCM leak. The blower's controls will be tied into the 25% LEL alarm in the con trol room so that when this alarm goes off, the blower starts. The blower was sized to maintain a 0.25 inch of water pressure in the buildings while providing enough air to the diesel engines for combustion. This blower will be equipped with an extended inlet stack to provide VCM free air in the event of a serious release. ABD00204613 VCM GAS MONITORING SYSTEM VCM TANK FARM AREA ABERDEEN CHEMICAL PLANT III. Equipment and Instrument Specifications Item No. Description AI-121 AI-122 AI-123 AI-124 AI-125 VCM transfer pumps gas monitor South unloading stations gas raointor Middle unloading stations gas monitor North unloading stations gas monitor Compressor shed gas monitor AT-101 AT-102 AT-103 AT-104 AT-105 AT-106 AT-107 AT-108 AT-109 AT-110 Gas sensor north of VCM transfer pumps Gas sensor east of actuated valves Gas sensor south of unloading stations Gas sensor between //I and #6 unloading stations Gas sensor between #2 and #7 unloading stations Gas sensor between #3 and #8 unloading stations Gas sensor between #4 and #9 unloading stations Gas sensor north of unloading stations Gas sensor north of compressor shed Gas sensor north of VCM sphere F-150 Fire pump house pressurization blower HS-130 Handswitch for F-150 ABD00204614 (conoco) A'bgr-rjg'e.^ plant Conoco Inc Engmeennq Contof Ponca C'W. Oklahoma (CATION SHUT Cgv.y PROJECT 7CA' 3ft- SPf CI > 1C A HON '.H( f r A I I Vi tiA rr t i, mt .F^3L _ M i| *,.1 /vi Ca re r I A ! _ ___* StRviCE Ax - 131 "4^\rrti^k AJZ~ J Co Q..S Mp\\ yorX (j^LA.Qi/vVt S~ iA.4gy C^g/X^r-e^l (0 MoJ A. Mi c,er vlr-e. Xi A 4- 4-gy iE^ac-W la ^<?o r~ -VCM r ^ pcx i i c Anil rpcel^c -c Guvo ^;<rubv/ ^ -e. /\.c,r\er~ c '/ N-/ lg/v\pgrtf^^-^r-t? 1 1___ y1 s_/ ( J'm. .&g ^ r- > 'i r- e/^-g> \ }Q\ ao_cor'ce ^ r SJ \/J\Le5.CL4 -C\--CkJt . J 1 s~ ^rc.yv\ too j.!Q.-stL. -O r ^^o(l <^cr^ j-L vAc rc> -o a _.J^--/.s VDC __1_"X__tv_ic_x_v_fx_________________________ AVe^gi-- * O -- / 60 1--Fypl&s.! / e. t'L_E. TKree^ Alo-r >^\_. C> r^-u.i^s : I-Haa__L^o^. ^__M^rPlv ,vc s-Ton ,, ^i^er7 GaoL tAft___ :_____ CrecA. hcsVT-T'? . ^ pg-c-: v-c ____________be, !/\r I /= ri >______________________ gil VlAy- ( gy.vtrg 1 Ccm id r . r\ t-v\ i dcc^a r~QTj/v\ i,^ ^-o og__ ) O cr;, o , -rl~-e- /\e-rj-enc r pCK^er- i *O^er^rr-ez-.T-yr Ab^-e^s. *, QV.>r- A^prov_p.g^....... .^.^..^1___________________ __________________ fS\ Aii FrUP aoA^'J V'Q QC. __t . g cj i A O X t~\^__ r^`XggS. cX-rg<^\. _Oj\. __ 1 3 C i a rg^vo r~~ cat <->y c< aA la ^\ c . ^ ^^-/\e-V, ~~7~k^Ag. ^i'arrvN'C uo\ll___ o-e. ugf t>l -t s C/:^^(P /k .LEL.tt^ ^vAr /bL~A_ ____ ^r^r.jv\_______ v'Ag. c~ rv\n/\ .vprr , V^f \ _ c' __ _________Rt V___________ ABD00204615 GENERAL MONITORS, INC, 3037 ENTERPRISE STREET COSTA MESA. CALIFORNIA 92626 PHONE: (714) 540-4895 TWX 678-372 TO: nr. Frank Jenson Vista Polymers Box 91 Aberdeen, MS Your Reference: Verbal request of 30 January 1985 ITEM DESCRIPTION Date. 30 January 1985 GMI QUOTATION NO:-- QUANTITY Please Reference GMI Quote No. On All Correspondence. UNIT PRICE EXT. PRICE 1. Model 580 System to include one Dual Channel Monitor, 2 ea Sensor P/N 10001-1, 2 ea Sensor Housing P/N 10007 and 1 ea Instruction Manual. Standard Relay Configuration. ^Common Alarm Relays 6 ea la. Alternate System Model 610 System to include one Four Channel Monitor, 4 ea Sensor P/N 10001-1, 4 ea Sensor Housing P/N 10007 and 1 ea Instruction Manual. Standard Relay Configuration. *Common alarm relays for all Four Channels. Common alarm set point adjustment. 3 ea Note; For a discrete set of alarm relays (Malfunction Low and High) for each channel plus discrete alarm set point adjustment add $470.00 to unit price of item #1A. lb. Alternate System Model 4800 system to include one 16 Channel Monitor, 1 ea Extender Card for Channel Card and one for relay card and one Instruction Manual. Blank Panels included at N/C for inactive channels. Each active channel to include one each channel control card, Relay Quotation Firm For: F.O.B. Terms: Net 30 Days Delivery: Enclosures: ARO Warranty: $1,764.00 $10,584.00 $2,973.00 $ 8,919.00 Signature: Name/Title _ _____________ Local Representative Address _ . .. ___ _ _ ____ Sheet No 7_____ Qf 0 Sheets _________ . Phnn, _______________ GM1/9-84 ABD00204616 GENERAL MONITORS, INC, 3037 ENTERPRISE STREET COSTA MESA. CALIFORNIA 92626 PHONE: (714) 540-4895 TWX 678-372 TO: Mr. Frank Jenson Vista Polymers Box 91 Aberdeen, MS Your Reference: ITEM Verbal request of 30 January 1985 DESCRIPTION Date: 30 January 1985 GMI QUOTATION NO:-----112. QUANTITY Please Reference GMI Quote No. On All Correspondence. UNIT PRICE EXT. PRICE Card, Sensor P/N 10001-1 and Sensor Housing P/N 10007. 11 active channels 12 13 n 14 ,, 15 ,, 16 1 ea 1 ea 1 ea 1 ea 1 ea 1 ea $11,784.00 $11,784.00 $12,597.00 $12,597.00 $13,410.00 $13,410.00 $14,223.00 $14,223.00 $15,036.00 $15,036.00 $15,849.00 $15,849.00 Standard Relay Configure tion* Note: The Standard Relay Configuration is Malfunction. SPDT, non-latchinq, enerqized *4 Low Alarm . DPDT, non-latchinq, de-energized. *4 High Alarm. DPDT, latchinq, de-enerqized. other relay options (Latching and energized) are available. **Model 4800 Low & High alarm Relays are SPDT. E or DPDT add $22.00 for each active channel in Item #lb. Quotation Firm For: 60 Davs F.O.8. Costa Mesa, CA 92626 Terms: Net 30 Days________ Delivery: 4 to 6 weeks Enclosures: Product Catalog ARO Warranty: 2 years Signature:... Name/Title. Ken Kaub Local Representative Address ___ _ Sheet No.. .Of _ Phone Sheets ABD00204617 GENERAL MONITORS* Description General Monitors' Model 580 is a compact, highly-versatile system tor contin uously monitoring combustible gas concen trations in two locations. The system consists of two remote sensing assemblies and a solid-state controller. For safety, reliability, and ease of calibration, sensor outputs are not summed. Each channel is completely independent and has its own constant current sensor drive circuit. Sensors are available to meet various service requirements for most gases. The Model 580 independently moni tors two locations. The controller automati cally displays the higher reading channel on an analog meter, scaled from 0-100% LEKLower Explosive Limit). Manual over ride switching permits readout of the low channel at any time. Low and high alarm set-points are common to both channels. Calibration of each channel is done inde pendently, and an alarm override switch disables the alarms during the calibration mode. A 45 second time delay also disables the alarms on start-up. Customers may select from a wide variety of relay options, such as normally energized or de-energized high and low alarms, and latching or non-latching high and low alarms. The malfunction relay circuitry is normally energized and monitors both channels. Features "Peak Picking" Circuitry Automatically displays highest reading channel G Compact Packaging Dimensions: 2"W x 7"H x 11.5 'D (51 mm W x178 mm H x 292 mm D) Low Power Consumption G Analog Meter Standard G Independent 3 AMP/117 VAC DPDT High and Low Alarm Relays 3 AMP/117 VAC SPDT Malfunction Alarm Relay D Variety of Relay Options Normally energized or de-energized high and low alarm Latching or non-latching high and low alarm Remote Reset G Superior Reliability Two week factory burn-in of system Single PC board Solid-state circuitry Proven catalytic sensor Malfunction alarm circuitry Positive contact field terminals Time delay Constant current supply to sensor G Safe, Easy Calibration Fully accessible calibration adjustments Alarm relays automatically disabled while in calibration mode Low Cable Costs 40 ohm loop resistance, e.g. 3000 ft. (910 meters) one wav of #18 AWC cable 7600 ft. (2320 meters) one way of #14 AWG cable G User Protection Two year warranty CSA approved Applications -- Protection from hazardous combustible gases in: G Fuel Loading Facilities G Compressor Stations G LNC Processing and Storage O Oil Well Logging C Sewage Plants Gas Turbine Enclosures G Drilling and Production Platforms ,, Solvent Vapors Sensor Elements General Monitors' sensors are designed for reliable performance and long life. Each sensor must undergo extensive burn-in and rigid quality control procedures before shipment. The sensors consist of two catalytic bead elements in a balanced Wheatstone bridge circuit (See Principle of Operation). These low temperature catalytic bead sensing elements require minimal sensor excitation current, greatly increasing sensor life. Principle of Operation A catalytically treated ceramic active bead and a passivated ceramic reference bead form two legs of a Wheatstone bridge circuit. Combustible gases diffuse through a flame arrestor and oxidize on the catalvticallv treated active bead, causing an increase in its temperature and electrical resistance. This results in an unbalancing of the Wheatstone bridge circuit. The reference bead, inert to combustible gases, compen sates for ambient temperature, humidity and pressure changes The difference m resistance of the active and reference beads is converted into a sensor signal which is amplified in the controller, sent to the indicator and alarm circuits, and displaved on an analog meter. The meter is scaled in percent of the Lower Explosive Limit (% LEL). In the Model 580 the two sensor inputs are continuously compared, the higher signal being displayed on the meter. Two adjustable electronic alarm circuits may be field-set for any alarm level up to 100% LEL. The low alarm signal indicates potentially hazardous gas accumu lations at low concentrations, allowing time for corrective action. The high alarm signal indicates immediate danger. A flashing malfunction LED will indicate low input power, sensor removal or damage, "CAL" mode, severed cable or current failure Two LED channel indicators are provided to indicate the higher channel. A variety of alarm relav options provides contacts for high, low and malfunction alarms to be wired to auxiliary lamps, horns, fans or shut-down equipment ABD00204618 **** % LEI Meter Analog output meter with linear scale calibrated in the percent of Lower Explosive Limtt(% LEU Recened Toggle Switch Used for normal operation or calibration When in the "CAL" mode high and low alarms are disabled. Status Indicators HICH alarm -- flashing red LED LOW alarm -- flashing amber LED READY(power on) --steady green LED MALE (malfunction)--flashing amber LED 'High channel indicators --green LED's Channel select switch -- black button Calibration Potentiometers HICH and LOW alarms --set point adjustments located on circuit board. SPAN and ZE RO adjustments for each channel accessible through front panel Reset Button Used for manual reset of latching high and low alarm circuits. Height 7*078 mm) Width 2* (51 mm) Depth TI.5' (292 mm) Calibration By placing the recessed toggle switch on the front panel to the calibration mode, the high and low alarm relays are held in standby condition and the "MALE" LED flashes Zero and span pots are accessible from the front panel. Calibration is accom plished bv adjusting the meter to zero and exposing one of the two sensors to a known concentration calibration gas and adjusting the meter with the span pot to indicate the concentration. The alarm adjustments are located on the side of the controller to prevent tampering. Relay Options The versatility of the Model 580 is enhanced bv the availability of different relay operat ing modes for specific user requirements. These relay options include normally energized or de-energized high and low alarms, latching or non-latching high and low alarms and sealed relays CSA performance certified to C22.2 No. 152-1976 Controller Specifications Mounting Options: Rack, panel and wall Dimensions: 2"VV x 7"H x 11 5"D (51 mm W x 178 mm H \ 292 mm D) Weight: 4 lbs (1 80 kg) Temperature Range: DF to 150F (--18C to fbba Power: 117 VAC =1.5% (220 VAC 15% optional). 50-60 Hz. 22-30 VDC, 8 watts nominal Meter Range: 0-100% Lower Explosive Limit (% LEL) Repeatability: 2% full scale Linearity: =5% full scale Alarm Circuits: High, low and malfunction: Standard high and low DPDT 3 AMP' 117 VAC resistive, malfunction SPDT 3 AMP'117 VAC resistive, high and low normally de-energized, malfunction normally energized. LED Status Indicators: Flashing red for high alarm, flashing amber for low alarm, green tor ready (power on), flashing amber for malfunction, flashing amber for calibration mode, steady green for each channel indicator Electrical Classification: General purpose tor mounting in nonhazardous area Warranty: Two years Sensor Specifications Type: Continuous diffusion, low temperature catalytic bead. Standard Industrial Hydrocarbon Sensor, High Temperature Standard Industrial Hydrocarbon Sensor. Temperature Range: --65F to + 200F(--55C to -93C); High Temperature Sensor to 400F C200C) Response Time: Typically 6-second time constant when exposed to 50% LE L of methane gas Zero Drift: Less than 5% per year Life: 3 to 4 years, normal service Electrical Classification: NEC and CSA. Class I, Division 1. Group B. C and D: VDE 0171 (Ex) sd 3n G5 Warranty: Two years Cable Length: Maximum 3 wire cable length allow able between controller and sensor assembly with one wav resistance of 20 ohms (total 40 ohms loop) AWG 20 18 1b 14 FEET 1900 3000 4800 7600 METERS 580 910 1460 2320 Represented by: GENERAL MONITORS, INC. 303' E,'.ieronse Sireet Costa Mesa. CA 92526 Tel 540-J395 Telex 670-372 FAXl'-Ji 557-25*5 'Oft 1 ulj'vvtrxrc i . .. k ABD00204619 ABD00204620 ABD00204621 ; \ SIZES 125 and 155-BELT DRIVEN r DIMENSIONS [INCHES] Size Wheel Outlet dia. area sq. ft. A B c 0E FG H 125 121/4 155 15 .86 1.29 17 10 12% 13% 7% 13 10% 27% 17 12 15% 16% 9% 15% 12% 30 Size R s TV w Y a* b* c* d* 125 6% 12% 91/4 8% 10% % 11% 16% 12% 9% 155 1--7 % 12% 91/4 8% 10% % 14% 19% 15% 11% 'Discharge dimensions . . . see page 5. wtn o - 1 *- OP`s j i K 3 3 Shaft 1 1 L 13% 16% M 9% 11% N- ~TT 17 Keyway V* x % V4 X % Base holes Q/ Yil SIZE 125 Capacities based on air density of 075 lbs. per cu. ft. Maximum safe speed at 70T.: 1715 RPM SP BHP SP RPM BHP '/ SP RPM 8HP J 4 * SP RPM BHP 1 SP RPM BHP l`; SP RPM BHP 2` SP RPM BHP 2', SP RPM BHP IUJI I.'OJ 1375 120(1 ::i) 0? fig 12 638 .20 112 29 I4U0 JGt IJ 595 i; 658 25 777 34 893 44 IhOO 509 19 575 23 688 31 793 41 896 51 1547 1:19 1891 :oci ?22-;3o5/ ;*s;q 2!5! 2923 3095 1500 2000 2200 2J00 2600 2800 JCOO 3200 3400 3600 55? 26 616 30 771 39 818 49 910 59 1094 84 608 34 660 39 ?GU 48 850 59 914 70 1100 95 126? 1 23 G58 44 706 49 801 60 884 7! 963 83 1116 I 08 1266 1.37 |4|? 1 68 711 56 752 61 84? .73 922 85 997 98 1137 1 23 1276 1 53 1413 1 85 7W 72 SOI 76 864 88 961 1 II? 1(117 1 14 llbb ! 42 1293 1 71 1421 204 819 98 852 93 928 1.05 1U02 1.20 1071 1.33 1197 1.62 1317 1.92 1436 2.25 873 1 0? 927 I 29 in903 1 12 972 1 26 1044 1 40 1109 1.54 1270 1 85 1745 2.17 1456 2.50 954 1 34 1019 1 48 1086 1 63 1150 1 79 1267 ? 1375 243 148? 2 78 992 1 54 1007 1 59 1066 1 73 1130 1 88 1197 2 06 1305 ? 19 1409 2.73 1511 3.09 1038 I 82 1060 1 8/ 1114 2 01 1174 2.18 1234 2 3b 1343 2.711 1445 3.06 1542 3 43 NOTE: Performance shown lor Junior f.ins with outlet duct and with or without mlet duct. 8HP shown docs not include belt drive losv but does include bearing drug, i i Tinted capacities indicate BHP reauirements which may exceed maximum motor limitations . . . see below. SIZE 155 Capacities based on air density of .075 lbs. per cu. ft. Maximum safe speed at 70T.: 1400 RPM CFM 1 g SP 1 4 SP SP >4 SP 1 SP IV; SP 2' SP 2V; SP OV RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 1535 1/41 2017 2303 2569 2815 1200 342 .13 401 1400 380 19 133 1600 418 27 46/ 1800 2000 2200 459 500 542 37 507 48 540 63 579 17 sin 24 579 32 554 43 584 55 615 71 649 26 609 .33 614 44 637 36 44 704 55 715 56 67 858 93 .55 658 67 731 80 866 1 03 991 1.39 69 685 8? 751 96 8 78 1 26 997 1 58 1106 1 92 86 714 1 00 776 1 16 895 1 46 100/ 1.80 1113 2 15 3071 332? 3583 2400 2600 2800 1584 81 620 89 685 1 05 715 1 20 803 1 37 914 1 70 1020 2 05 1122 2 42 628 1 01 660 1 09 721 1 27 780 1 45 833 6? 9.19 1 97 IU19 2 34 1135 2 7? 672 1 24 7U2 1 33 7 59 1 5? 814 1 72 865 1 90 964 2 27 lUbU 2.66 1150 3.06 3839 4095 Sjf.l 400/ 3000 J.'OQ 3400 J6UCI 715 1 51 743 1 61 748 1 8? 850 2 0? 899 2 21 993 2 61 1083 301 1170 3.44 759 1 81 785 1 93 833 2 14 88/ 2 Jb 9.14 2 57 11173 2 99 IIU'J 3.41 giM 2 16 828 2 28 87/ 2 51 "24 l 73 970 2 97 1056 3.41 848 2 55 872 2 67 918 2 4 | 963 3 16 luob 3 40 NO IF,- Pm form,nice shown is lor Junior Fans with outlet duct and with or without inlet duct. BHP shown does not include belt drive loss, hut does include bearing drag, i i Tinted capacities indicate BHP requirements wmch may e-ceed maximum motor limitations . . . see below. COMPLETE PACKAGE MODEL NUMBERS Junior Model No. Motor HP RPM Adj. drive RPM range 125GD 125GB 125HB T25IB 125JB I25KB 125LB 125MB 'h 1150 '/3 1725 V2 1725 % 1725 1 1750 l>/2 1750 2 1750 3 1750 (320 640 630 960 630 960 730-1110 840-1240 920-1380 1040'1430 1190/1540 COMPLETE PACKAGE MODEL NUMBERS Junior Model No. Motor HP RPM Adj. drive RPM range 155GD 155HB 155IB 155JB '/3 Vi % 1 155KB-1 155K8-2 155LB 155MB 1 `/2 1 `/2 2 3 1150 1725 1725 1750 1750 1750 1750 1750 315-540 470715 550 330 590'370 650 900 720 330 740/1110 330-1150 MAXIMUM MOTOR LIMITATIONS Maximum motor frame' Open TE ML dimension maximum overall motor length 182T 182T 14V fiame si/rs vary in length with ninhir ni.innt.H hu-'i l',in-< k NLWrt ' C" ilmu-iiMon against ML diiii-'nsiuri above il s|>*-cihc maku ot motor is required. PAGF 7 MINIMUM/MAXIMUM V-BELT DRIVE CENTER DISTANCES Motor frame sue Minimum maximum centers in inches 48 56, 143 f. 145T 182T 7.75/10.75 7.25/10.25 8.25/9.75 ABD00204622 (conoco) Conoco Inc Eng<neennq Comer Ponca C`W. Oklahoma tricit 'CATION SHUT II PLANT A-kgrrA&e<\ C.k.e<^yj ceil project 1/CM Gc^r <r<v*.0 , stov.ct _ , Pe^OCA J'l . vo r\ S'fCiriCAno* smut *w,iC.r fo a i v ---- f.Aff Q.~ . ,. VA:.( KIM 'I"** ^ TryVV - ______ ^'1/1 CP. : P- l-S<C> L rtcar \'-f\ ? A/<ex Ao D^scr'' ciH-"* t?/N " U.r>r^.i p-iro A-AAJO /cFF2 / AW.TO r" Power pr P -sr.c u r I Z-oAi ^ ? i P-O 1/ ArC, c-'-' ica n\ i * p, i tKi S p uj t~c v\. -.>v iyV r-j \ e. ^ ^ /g>__ P i____ ------------------------ 1 ....................., - i'A v: '.<= AiA \ O aa^i c c-aLo -s:k\rr P \e_ cTl! C* rsv'X Cfo'^ci . . .t - ABD00204623 VCM GAS MONITORING SYSTEM VCM TANK FARM AREA ABERDEEN CHMEICAL PLANT IV. Process Piping Schedule The following piping schedule uses a system of numbers and letters as a line designation. This system denotes the following information: line size, service, line number, insulation requirements, and piping specifications. Sample Line Designation 8 - AV - 001 - N - A52 - 1 Sample Piping Designation A 52 - Service Designation Used Designation AV Insulation Requirement N Nominal Pressure Rating A Piping Material 52 First Specification of A52 Group Piping Material Nominal Pressure Rating Service Ventilation Air None 150 Pound Class Galvanized Steel Duct b IL (S' C o^ *0 kOqi t iu 5 GJ I< ft) J o <0 n u H Q a. & ow O (ft ec u *8 OS a, !> ABD00204625 VCM GAS MONITORING SYSTEM VCM TANK FARM AREA ABERDEEN CHEMICAL PLANT Work List 1. Purchase and install ten gas sensors, AT-101 through AT-110, in the vinyl tank farm area (see P&I diagram for exact location). These sensors should be installed 2-3 feet from grade level. 2. Purchase and install five gas monitors, AI-121 through AI-125, in the emergency generator building located west of the control room. Tie in the following gas sensors to the corresponding gas monitor: AT-101 & AT-102 AT-103 & AT-104 AT-105 & AT-106 AT-107 & AT-108 AT-109 & AT-110 to AI-121 to AI-122 to AI-123 to AI-124 to AI-125 3. Tie in the five gas monitors to two existing alarms located on the incinerator alarm annunciator panel. These alarms will be used to warn operations of any high readings of VCM from the five gas monitors. These alarms are to be labeled TANK FARM HYDROCARBONS ABOVE 25% LEL and TANK FARM HYDROCARBONS ABOVE 45% LEL. 4. Purchase and install a pressurization blower, F-150, at grade level near fire pump houses //l, #2, #3, and //4. Provide a 20 ft. stack for the inlet of the blower with a Bird screen and provide ducting, 8-AV-001, to fire pump houses. 5. Install HAND/OFF/AUTO switch, HS-130, for pressurization blower, F-150, and tie in this switch with the 25% LEL alarm in the control room so that when this alarm goes off, the blower starts.