Document yrkvoZELd0mMB18RyEeJJzMxV

ABDOO127244 1996 Air Emission Calculations Pollutant Allowable Rate Annual Emission Tons per Year Tons per Year Particulate Matter 198.69 42.23 S02 5.36 0.28 NOx 198.72 63.82 CO 147.09 15.84 VOC 189.42 57.07 TRS 00 LEAD 0.56 0.56 CFCs/HCFCs 0 0 Other 00 Total HAP's (VOC) 139.16 14.42 Total HAP's (Non-VOC) 4.38 4.2 TImS & 1994 Natural Gas Usage =(931642 MMB*TU G* S ^ U-S L&i k- TSP/PM10 Calculation AP-42factor = 0.005 LB/MMBTU 931642 MMBTU 0.005LB 1 TON 2 329 TPY CJ (Lc*S\ - ,Out Volur^Ji Ouv-d ,,, l, 7*^ YEAR MMBTU 2000 LBS ^ Alkctdz/ From Fluid Bed & Rotary Dryers (Based on Stack testing) Emission rate = 6.4 # / hr * 8760 hr / yr * 1 ton / 2000 # = 28.1 TPY Ce(l</wr\. \0fc4 From New Cyclone Dryer (Start up 6/96) (Based on Stack Testing) Emission rate = 2.06 #/hr * 8760 hr / yr * (7/12) * 1 ton / 2000# = 5.26 TPY From Vinyl Silos (Based on Stack testing) Emission rate = 0.608 # / hr* 8760 hr / yr * 1 ton / 2000 # = 2.66 TPY 'fUcsc (*2- tUc From cmpd silos (Based on Stack testing) Emission rate = 0.9 # / hr * 8760 hr /yr * 1 ton / 2000 # = 3.94 TPY Total = 42.2 TPY S02 Calculation 931642 MMBTU YEAR AP-42 factor = 0.0006 LB/MMBTU 0.0006LB 1 TON = 0.2795 TPY MMBTU 2000 LBS NOx Calculation 931642 MMBTU YEAR AP-42 factor = 0.137 LB/MMBTU 0.137LB 1 TON = 63.817 TPY MMBTU 2000 LBS CO Calculation 931642 MMBTU YEAR AP-42 factor = 0.034 LB/MMBTU 0.034LB 1 TON = 15.8379 TPY MMBTU 2000 LBS ABDOO127245 VOC Calculation 931642 MMBTU YEAR AP-42 factor = 0.0057 LB/MMBTU 0.0057LB 1 TON = 2.6552 TPY MMBTU 2000 LBS Total VOC from Plasticizer = 40 TPY Fugative VCM = 0.3229 TPY (Obtained from Environmental Coordinator) VCM Stack Emissions = 13.844 TPY (EPA Method 107) Total VCM Emissions = 14.1669 TPY Fugative Methanol Stack Emissions = 0.2525 TPY (Best Engineering Judgement) Total VOC Emissions = 2.6552 + 40 + 14.1669 + 0.2525 = 57.0746 Total HAP's (Voc) = 14.4194--=4----- Idf- Total HAP's (Non-Voc) Lead Calculation Assume Actual Lead Emissions = Permitted Emissions Total Lead Emissions = 0.56 TPY HCL Calculation Assume Actual HCL Emissions from Incinerator = Permitted Emissions Total HCL Emissions = 0.38 TPY OUL-V 3jQjluQ& SlAckL Chlorine Calculation Assume Actual Chlorine Emissions from Incinerator = Permitted Emissions Total Chlorine Emisions = 0.37 TPY Fugitive Emissions: 1996 Average Well Water Flow =1184 GPM Assume 0.5ppm Residual Chlorine in Water from Water Plant O 0.5 # C12 1184 Gal 8.33 #H20 1440 Min 365 Day MM# H20 Min Gal Day Year 1.2960 TPY 1 Ton 2000# Emissions from Cooling Towers Assume: 1) 25% of C12 fed to cooling towers is unreacted and emitted 2) That 6 2000# cylinders and 5 150# cylinders were used at the cooling towers po&T[ PQXLVD& 6x2000#= 12.000# C12 5 x 150# = 750# C12 (12000 + 750) x 0.25 = 3187.5# C12 3187.5 #C12 1 ton 1.5938 TPY yr 2000# Total Fugative Chlorine Emissions = 1.2960 + 1.5938 = 2.8898 TPY Total Chlorine Emitted = 0.37 + 2.8898 = 3.2598 TPY Total HAP's (Non-VOC) Emitted = 0.56 + 0.38 + 3.2598 = 4.198 TPY AtX J/j 5/b^