Document yraGdNkE4JmBaynmrX1d0RvDV

R. T. Ferrell Interoffice Communication !+ I , From: Date: Subject: J. W. Ware August 20, 1987 ABERDEEN MONTHLY PROGRESS REPORT JULY, 1987 There were four first aid cases and one medical treatment case recorded during the month of July, As of July 31, 1987, the plant had operated 2,948 days or 3,803,617 manhours without a lost time injury. V PVC resin production for July was 37.9MM pounds. Mechanical downtime in the reactor areas was due primarily to drilling 400 reactor condenser, changing the agitator seal on 743 and replacement of 300 condenser base gasket. Resin production year-to-date totaled 357.6MM pounds. The VCM efficiency for July was 0.99489 pounds of VCM per pound of PVC produced versus a 1.00208 standard. Year-to-date VCM efficiency is 1.00756. Compound production for July was 4.8MM pounds. Line I and Line III operated twenty-four days and twenty-three days, respectively, during the month. Line V operated eleven days. All lines were down at the beginning of July to complete outages begun in June to control inventory. Year-to-date compound production was 69.5MM pounds. Quality performance for flexible compounds was 2.1% off-grade of which 100% was due to mill scrap. "BC" production was 1.1%. Dry blend production was 5.2MM pounds for July and 46.2MM pounds fiscal year-to-date, Production was limited primarily by product changes. Quality performance for the month was 99.7% customer The plasticizer unit operated twenty-nine days in July to produce 1.9MM pounds. Year-to-date plasticizer production is 18.7MM pounds. Work has begun on a plant quality manual and an outline was issued for review in July. This manual has been requested by many of our customers. The number of active involvement teams has increased to ten. One laboratory item worthy of note - SPC tracking activities have resulted in a 50% reduction in variability on the inherent viscosity test. Total energy consumption for July was 112.511 MMM BTUs. The energy consumption per pound of product was 2263 BTUs, resulting in an adjusted CMA reduction of 56.5%. The adjusted CMA reduction for fiscal 1987 year-to-date is 54.7%. .............. rI i- rriTwinwa^wwiWNiHiiniiiiHiiiKiniiiiiMtiiniiiiiiM n iMVUUBtfeKr.Mi. ;r:.i: t rr-^VJ-i" i*-m Milt VAB.0001191268 R. T. Ferrell 08/20/87 Aberdeen Monthly Progress Report Page 2 The total plant variable cost variance for July was $1161.2M unfavorable, resulting from an overall unfavorable price variance of $1175.7M and a net favorable efficiency variance of $14.5M. The total fixed cost variance for July was $48.2M favorable. A J. W. Ware rah kiwi r h? IKIb IMl* ALUM+rit*"' VAB.0001191269 It-11- Pf "'+t- lIMIM ill **!--*m-i- . i..-.."TirFn-j 4 i DisnoBunm HOUSTON: J. D. BURNS COVER LETTER X R. E. mWKUHL R. T. FERRELL R. D. GAMHLIN J. J. LANGFORD X R. E. SWANKOWSKI D. F. HARMAN X H. R. FLAMER R. R, SMITH S. K. SABORSKY K. J. EEG0RS D. H. SANDERS PONCA CITY: S. E. MCGUIRE R. L. POE H. J. HALL C. M. STARKS OKLAHOMA CITY: HARRY GARRISON LAKE CHARLES VCM PLANT: DICK CONRAD LAKE CHARLES CHEMICAL PLANT J. A. DEBERNARDI T. H. HUFFMAN X LAKE CHARLES LAB PLANT BALTIMORE: HAM-BND: L. R. BAUER R. W. SEYMOUR J. B. MAHER X X X ENTIRE REPORT COVER LETTER AND QIP X X X X X X X X X X X X X Safety Section and X BLANE POLYMERS: PREMIERE POLYMERS ABERDEEN: E. L. mSCHNICK P. L. FOOTE JF, JWW, DWH, PJK, TEL, RAF, KLF, RAM, VEM, HOC, CWT, REP, VLT, J RBN A *lT II + -iJ-'j-iiWW 'l 1 *'hT"ii|ap r i i-al> VAB.OOOl 191270 -- H"*' r SAFETY - K. L. Fogg, J. V. Uptain Occupational Injuries First Aid OSHA Recordable Total Injuries Number of Restricted Workday Cases Number of Lost Workday Cases July 0 0 Fiscal Y.T.D. 1987 2 0 Fiscal Y.T.D 1986 3 0 Injuries by Department Vinyl Operations Compound Operations Maintenance Laboratory Receiving/Warehouse Office Totals Injuries by Type Cuts and Abrasions Eye Injuries Burns Bruises Strains/Sprains Stings Other Totals Non-Occupational Injuries Lost Workday Cases Days Lost 10 126 Safety Record Last lost time injury 7/5/79 Days since - 2,948 Manhours since - 3,803,617 On July 5, 1987, the employees of the Aberdeen plant completed eight years with no lost time injury. Topics for the plant safety meetings during the month included: Pulling Tool Safety, A Review of The BLS Standard, Revised Work Permit System Procedures, Emergency Response Procedures, Accident Investigation and Injury Reporting, and Maintenance Weekly Safety and Job Reviews. Keith Fogg spoke to 300 n Association on the subject of the Mississippi Manufacturers community awareness and emergency A * mthiL-fi 1114<ii N.piLbvHiami-rt ri--i .p ti. VAB.0001191271 -Mg m an*MaaMigumi <3:-*^<NWLf..|liiu-Ki iiknjr.- ^ " . ;TH!r..H h-.t h-.. t I- .Ijl :I -ijti imi ^i.Wk 111 |TH- ! +!+j---- * SAFETY - Continued A noise survey of the Aberdeen plant was completed in July. A meeting was held with the Mayor of Aberdeen to discuss the plant/community emergency response plans. Routine dosimetry results for the month are as follows: Chemical L Number PEL Percent > Number PEL Percent VCM 77 100.0 Lead 12 100.0 Total Particulates 6 100.0 0 0.0 0 0.0 0 0.0 \ t 'v VAB.0001191272 i * ABERDEEN CHEMICAL PLANT INJURIES OloOtOOlDOlCjO ^ n n oj cm ^ ^ sjiunrN/ jo y3swriN VAB.0001191273 --r-- t--........+" -7-f=w!ibit':T:aTM|!r I rTiit;3iTmi^^mri=wr>J'>PT?qrtri?W*cv .. F'I ii ..ikn.iT si-n -*>- I,(v*at *, J irrtTWihlllttlftT-H iMUHIHItfrtl IH lilt ll i iri^MlI lllllll I HI H |I I ::7l-iJ: id-U ::uk..a--. :imiiWr,K:r<c.'ib 1. QUALITY IMPROVEMENT PROCESS - R. B. Newton A i An outline for the plant quality manual was issued for review. The review issue of the manual is scheduled for completion in October. This project has been requested by many of our customers. A quality audit was conducted by Prestolite during their recent customer visit. In the laboratory, work continues to improve the precision of the inherent viscosity test. During the month of July, the variability in this test was reduced by 50%. To put this in perspective, the test variability would be equal to 43% of the Hoechst Celanese specification instead of the current value of 87%. A summary of the team activity is as follows: Railcar Team - Yard operators have identified possible revenues of $50,000 per year by reclaiming resin cleaned from railcars. They are now determining what modifications will be required to the existing systems. Warehouse Team - Warehouse employees have developed several ways to reduce transportation costs between the plant and the Prairie warehouse. Several of the suggestions are already being implemented. Possible savings are $70,000 per year. Valve Team - This team is making changes to the valve spare parts inventory based on data they collected. They expect a reduction in reactor downtime for valve maintenance of 50% which translates into about $40,000 per year. Material Handling Team - Warehouse employees are looking for more efficient ways to handle special products. They have identified savings of approximately $15-20,000 per year and are currently developing those Safety Recognition Teams - In July, Aberdeen completed eight years without a lost time accident. A team of employees was formed to plan a recognition activity and another team was chosen to decide on an award. Product Change Team - A team of compound employees is working on ways to improve the process of cleaning compound lines for product changes. Work Order Team - Revisions were made to improve the work order system and training was provided to the vinyl department. Efforts by this team are continuing. Bulk Hopper Truck Team - This team is made up of plant Yard and Laboratory personnel and Transportation personnel. They are trying to resolve difficulties currently experienced with scheduling, cleaning and maintenance of hopper trailers. - -::is. I . \t I-. --| tia . it: +: \j- : lij "Ml" : It' :*t:l!? lIMHUMTfM VAB.0001191274 iMI I* I Hllh. -.d-.-.II.ILITL'l-^'. QUALITY IMPROVEMENT PROCESS - Continued A Air Freight Team - A team of Administrative Services personnel is looking at ways to reduce air freight costs. Copier Team - Another team of Administrative Services personnel is working on optimizing the number and type of copiers at the plant to reduce costs. -|> 1.-I i<- . - i.'? * ! *: VAB.0001191275 I Lklji J tea i VINYL - P. J. Kober, J. M. Edwards Safety The Vinyl and Yard Departments had one injury during the month of July. A Dryer Operator pinched the ends of two fingers while cleaning a centrifuge. Shift safety meeting topics for the month were Injury Classifications and The Work Order System. Production 1. Production, MM Lbs. 2. Daily Production Rate, M Lbs./C.D. 3. Total Charges 4. Charges, Reactor Batches/C.D. 5. Reactor Stream Factor 6. Dryer Rate, Average Lbs./Hr. 7. Dryer Stream Factor 8. Accounting Days June 37.9 1223 896 28.9 90.4 9585 66.5 31 Y.T.D.(Fiscal 87) 357.6 1176 8933 29.4 90.8 9877 62.5 304 Vinyl Department production for July was 37.9MM pounds. Reactors The reactor stream factor for July was 90.4%. Downtime in the reactor area occurred as follows: 1) Operational Downtime: Accounted for 65.1% of the total downtime and was due to reactor recovery scheduling conflicts, downtime due to rinsing the chem wash tank, waiting on particle size information before charging, lines plugging, reactor manway 0-ring failures, power failures and bad weather. 2) Maintenance Service Downtime: Accounted for no downtime because the cleaning of the reactor AMS injection ports and inert vent lines was accomplished while the reactors were normally down for other reasons. 3) Maintenance Repair/Revision Downtime: Accounted for 34.9% of the total downtime and was due to drilling D-400 reactor condenser, changing the agitator seal on 743, replacing miscellaneous reactor valves, 745 reactor agitator amperage indication calibration, changing D-300 condenser base gasket and replacing D-400 condenser rinse nozzle. Dryers The dryer stream factor for July was 66.5%. Downtime in the dryer area occurred as follows: 1) Reactor Limited Production: Accounted for 90.4% of the total downtime. Dryers were shut down when possible for energy conservation. A f* r I I'l r > ! r-*ft-. - <| . m.-rJ-n-l:-h :\Kt-1 iK. | I VAB.0001191276 ^T; . - A- -r-H-li- -- ml"' i '---.bitr '"ttfl-::o !' [fc'Wqi-f*T^i ff'is+j-Hr ^ p-.' * |H l! f VINYL - Continued Continued 2) Operational Downtime; Accounted for 7.5% of the total downtime and was due to centrifuge plugging, burner flameouts, dryer cleaning and transfer activator problems. 3) Maintenance Repair/Revision Downtime: Accounted for 2.1% of the total downtime and was due to repairs to #6 dryer drive, changing the socks in #6 dust collector, repairs to #7 dryer air sweep, repairs to #8 explosion door and replacement of #4 dryer star valve. Product Quality Summary Resin Type Prime 5265 5305 5385 5415 5425 5465 Debox Off-Grade Sifter Overflow Pond Resin Total 1,063,787 3,715,430 19,909,759 11,854,743 -- -- -- -- -- 36,543,719 "B" -- -- -- -- 1,263,760 -- - 1,263,760 "H" _ -- -- -- 38,800 80,100 118,900 % of Total Production 2.8 9.8 52.5 31.3 0.0 0.0 3.3 0.0 0.1 0.2 100.0 Quality performance for July was 99.7% customer grade with 0.3% production. grade A total of four railcars were shipped as "Bu grade during the month which represented 2.8% of the 145 total resin hopper cars shipped. Load Date Ship Date Car No. Customer Product Reason 07/07/87 07/15/87 PLWX 44729 Custom Vinyl, TX Debox 07/16/87 07/24/87 PTLX 41592 Silverline, NC Debox 06/26/87 07/29/87 PLCX 43729 Vulcan Plast., AL Debox 07/19/87 07/31/87 VIPX 45284 Custom Vinyls, TX Debox Monthly Variable Cost Performance Quality Quality Quality Quality Variable costs for the month were unfavorable at $1129M resulting from an overall unfavorable price variance of $1180M and a favorable efficiency variance of $51.3M. Resin variable cost for the month was 21.209 cents/lb. versus the budgeted 18.119 cents/lb. The $1180M unfavorable price variance was primarily attributed to higher than budgeted pricing for VCM, $1226M, offset by favorable freight pricing of $16.6M, a favorable natural gas pricing of $20.0M, and a favorable electricity pricing of $15.3M. VAB.0001191277 '-r : :**' i rv'-rfFi* i (i.j n;, ^ij:- - \ H-1 frHa tmMm** i i|i imHv * VINYL - Continued Monthly Variable Cost Performance - continued The $51.3M favorable efficiency variance can be attributed mainly to the favorable efficiency variance due to VCM, $40.8M; and water, $10.3M. VCM efficiency for the month was 0.99489 lbs. VCM/lb. PVC versus the budgeted 1.00208 lbs. VCM/lb. PVC. YTD variable cost efficiency variances in the Vinyl Department totaled $453.6M unfavorable. Energy Performance/Progress 1. Plant energy performance for July was 2263 BTU/lb. Gene ra1 1. Resin raw material in the 0744 account totaled $323.7M. A r-.-i-r 'n hf' : j j -..f j rt l-q-1-i i-!-n TT"-ijtHi mm - - .................................. -ct-r* '?'] I:-: VAB.0001191278 ffBH I If Willi WTI ' lil 1 iiin.il n< n l.liijin'i lui-wJ:. . nr-'ViTn.rh- ** ^1 f- b Compound Production E. Nickerson Operating Days Month Production (M Pounds) Average Operating Day Fiscal Rate Y.T.D. Line I Line V Line III Total 24 1745 73 11 459 42 23 2596 113 4800 23377 7980 38191 69548 Line I operated twenty-four days in July at an average rate of 73M pounds per day. Major items affecting production efficiency were: product changes, 96 hours; quality problems, 9 hours; housekeeping, 9 hours; dicing system problems and maintenance, 8 hours; and power outages, 4 hours. Line I was down for seven days for inventory control. Line V operated eleven days in July at an average rate of 42M pounds per day. Major items affecting production efficiency were: product changes and startup time, 39 hours; pelletizer problems and maintenance, 15 hours; quality problems and rework time, 16 hours; power outages, 5 hours; twin screw maintenance, 4 hours; and filler system problems and maintenance, 3 hours. Line V was down 4% normally scheduled days for inventory control. Line III operated twenty-three days in July at an average rate of 113M pounds per day. Major items affecting production were: product changes, 68 hours; mill and hydrotherm system maintenance, 28 hours; power outages, 6 hours; auto bagger problems and maintenance, 5 hours; and dicing system maintenance, 4 hours. Line III was down eight days for inventory control. During the inventory control shutdown, several turnaround maintenance jobs were completed including an 0-ring change on the Line III mill and remounting of the plant dust collection system blower. Quality performance for flexible compounds was 2.1% off-grade of which 100% was due to mill scrap. "BC" production was 1.1%. The raw material requirement for flexible compounds was 1.00445 pounds of raw material per pound of compound versus a 1.01088 standard (YTD is 1.00953). The variable cost variance for compound was $89.6M unfavorable with $27.5M unfavorable due to price and $62.1M unfavorable due to efficiency. The efficiency variance due to product mix was $39.6M unfavorable. There were no major compound raw material efficiency variances. Total compound inventory fell .2MM pounds in July to 7.9MM pounds. The Business Area is seeking additional compound inventory reduction. Additional production curtailment is scheduled next month. * < h-tfipr:> `| 11*i>.i . :-t ^ :!i r r 'pfi- K 1 t :d: dfl-p : i*fir i:Uu-4a>al i-iihh fc: i h -* Tib* i * i niii1- ! 'mi ui 1 tieajny'JUiWfI. T;; w- h ix - ............................................. .. VAB.0001191279 COMPOUND - Continued Dry Blend Production, M Pounds Operating Days Month 5212 31 Average Operating-Day Rate 168 Fiscal Y.T.D, 46213 305 Dry blend operated thirty-one days in July at an average rate of 168M pounds per day* Production included 80172C, 80273G, 90172D, RP-421, RP-203, 186-139, RP-440, RP-203 BGE 322, 269-69, 269-66, 180-31, 269-185, 269-151, 269-192, 269-164, 269-165 and A10-006. Dry Blend production was hindered by: product changes, 77 hours; delays associated with quality and lab problems and normal Q.C., 28 hours; Welex maintenance, 21 hours; transfer system problems, 14 hours; maintenance to Welex charge valves, 13 hours; TiO system problems and maintenance, 6 hours; and power failures, 4 hours. Quality performance for the month of July was 99.7% customer grade. The raw material requirement for dry blend was .99649 pounds of raw material per pound of dry blend versus a standard of 1.00460 (YTD is 1.00836). The unusually low raw material requirement is due to the variances discussed below. The variable cost variance for dry blend was $24.0M favorable with $21.5M favorable due to price and $2.5M favorable due to efficiency. The efficiency variance due to product mix was $47.3M unfavorable. The efficiency variance for powdered co-polymers was $12.6M favorable bringing the cumulative variance for this product to $13.5M unfavorable. The efficiency variance for TiO was $24.5M favorable primarily due to correction of past inventory errors which results from the technical difficulties in measuring TiCU inventories Plasticizer Month Average Operating-Day Rate Fiscal Y.T.D. Production, M Pounds Operating Days 1853 29 18721 302 Plasticizer operated twenty-nine days in July at an average rate of 64M pounds per day. Production included 61OP and 108P. VRP production totaled 23.3M pounds (14.4%). The raw material requirement for plasticizer was 1.02759 pounds of raw materials per pound of plasticizer versus a 1,10112 standard (Y.T.D. is 1.10041). The variable cost variance for plasticizer was $33.5M favorable with $10.6M favorable due to price and $22.9M favorable due to efficiency. There were no major plasticizer raw material efficiency variances. ..iL-'s-.ti: K --.r- r| : .1 IV. i: .i H'.Kli II- N.` A f fMWp-f i i nihiii'i ii II i ~1nnl|i^ipi;ft|nil' in ii i in limn COMPOUND - Continued Plasticizer Production - continued The efficiency variance due to product mix was $.9M favorable. Quality Improvement The product-change involvement team has met several times. The first recommendation froi the team was for better lighting. Portable lights for use in cleaning and inspecting blenders have been ordered. Second-round SPC training for all operators with focus on involvement teams is scheduled for next month. Energy Usage (BTU/Lb.) Actual Standard Compound Dry Blend Plasticizer 2615.3 682.7 1729.7 1783.0 730.0 1833.5 ft*: -)*' i-nii.-.-.w* w : t-uiml ttmn:'*ia-lamj;;^m-^r*PlBWlWi|ilii i-F ^.^ii c`: i -'M: -< " * VAB.0001191281 *^p ffJl W+'f-SIMS-fl*''. -J. if;.- i |-v!|j !1J-i4!tfri -i**-#.: iHihinr mmkUi MECHANICAL DEPARTMENT - T. F. Lyon MAINTENANCE - D. A. Miller, G. A. Morgan Safety There was one first aid injury to a Maintenance Department employee during July. An electrician received a contusion on a finger when an air lock drive motor shifted while being removed from beneath a dry blend cooling blender. Vinyl Three reactor seal changes were made during the month. The 742 seal was changed once and the 743 seal was changed twice. An investigation into premature seal failures in reactor 743 will begin in August. The 300 reactor condenser base gasket was replaced during the month. The 400 and 600 condensers were drilled and brushed. The spare recovery system compressor was rebuilt and installed in the new unit. An inspection of the compressor removed from the new unit revealed irreparable damage due to erosion. Capital funds will be requested to replace the compressor. A spare recovery system vacuum pump was overhauled. The annual VCM leak survey was completed. The fan was replaced and gearbox overhauled for the west cell of #2 cooling tower. The rinse and chem wash pipe manifold was replaced in the old module due to external corrosion. An inspection of all chem wash piping in the old unit was conducted by GED late in the month. Several sections of piping will require replacement in the near future. Nine major reactor valves were changed during the month. The following mechanical seals were changed during July: - 905 compressor outboard seal - Old unit KO pot recycle pump - West old unit hot water charge pump The insulation on the top head of the new unit hot water charge tank was repaired. The spare #6 and #7 dryer exhauster was overhauled. *> .................. V. -a-? l-ii 1 rt ?i ti 1 " V'M. I T*! I >11 H'fr Mil 1J------ ------Ad HJ - VAB.0001191282 MECHANICAL DEPARTMENT - Continued Instrumentation and Electrical The bearings in the old module north chem wash pump motor were replaced. The pH transmitter in the old module recovery system was replaced. The #8 dryer Sweco drive motor was replaced due to bearing failure. The old module dump system camera was replaced. The agitator seal-lip seal water flow meters were replaced for reactors 743 and 744. Control room wiring began for the following projects which will be completed during the old module turnaround in August: - Chem wash automation - Old unit manual mode - Remote operated valves A new cascaded temperature control scheme was installed and started up for D745 reactor. Three separate power outages were experienced on July 30 and 31. All outages were caused by equipment problems at a TVA substation in West Point, MS. The first two outages were caused by failure of current transformers and the third was caused by load shedding. The load shedding was required because some circuits were off line for repairs. All current transformers of the type which failed have been removed from service at the West Point substation and TVA is revamping related systems to prevent a recurrence. Compound, Dry Blend and Plasticizer The Line III fines and streamers system cyclone was repaired. The Line III mill front roll rotary union was replaced due to leakage. The west Line III water trough pump was overhauled. A new coil was installed in the Line III pellet blower aftercooler. The zone 1 hydrotherm pump was changed twice. A new style gate valve was installed on the Line V resin scale discharge chute. The plasticizer reactor overhead condenser piping was overhauled to allow for chemically cleaning without a unit shutdown. The water side of R-3 and R-4 condensers was then cleaned in an effort to reduce alcohol carryover to the process sewer. Four leaking tubes were plugged in R-2 overhead condenser. A H.if 'SI -J.-. I.. : 1-H i ? >!-. d h - - i ! n f- !f-sr: --aw i rtrtttirf *ft>- '. I .tt- :* >? > j . VAB.0001191283 rr I- MECHANICAL DEPARTMENT - Continued Compound, Dry Blend and Plasticizer - continued The middle compound cooling tower pump motor bearings were replaced. The Line V zone 1 temperature indicating controller was replaced. Utilities A test to determine the effects of neutralizing amine addition on the fluid bed dryer hot water quality was conducted. The existing caustic injection system does not adequately control pH. Preliminary results are encouraging. The boiler water pre-treatment softener manifold was replaced. The west pond #5 aerator was replaced with a spare due to gearbox damage. The refrigeration compressor was replaced on the Frick refrigeration system. Two sets of hubs and railwheels were replaced on the trackmobile. A power pole near the boilerhouse was replaced due to lightning damage. Cleanup of a small leak from a PCB contaminated transformer in substation seven was completed. Permanent leak repairs will be made during the old module shutdown in August. A :`j"=r ai:^ |:i .. 11 ! - M. HI"T -Kl--!fVT1- 1 -M . 14i l "fT1*' I-t-W**1 *- htl h -^TnLitpruT-: ........................ ......................... ............ . ...... ..... , Jtf l|I VAB.0001191284 HlWM* ! vlfllm-*- WI:-,r*UIB*fc.cikk i JLa: j.j-i i u j*_: .11 MECHANICAL ENGINEERING - R. E. Polk AFE F537 - Dry Blend Transfer Lines / .Installation is 10% complete and in progress. Completion is scheduled for 11 1 AFE F786 - Resin Quality Improvement Design at Litwin is 28% complete and in progress. All major equipment has been requisitioned except the exhaust hood blower. Inline instrument procurement is to be completed by 8/17. AFE D756 - Reactor Expansion Joints Installation of joints on reactors D742, D743 and D744 has been completed. Joints for reactors D700 and D745 will be installed during their respective module outages in August and September. AFE A567 - Rotary Dryer Duct Upgrade Phase II Design is complete and the ductwork placed on order. Delivery is scheduled for 9/15. Installation is planned for completion by 11/15. AFE F587 - Laboratory Addition All major equipment except the hot oil heater has been placed on order. The engineering contract has been awarded and a field trip scheduled for the week of 8/24. Design is scheduled for completion by 11/1. Construction is planned for completion by 1/1. AFE F537 - Dry Blend Boxing Hopper Binsert Approval drawings from J&J have been reviewed and approved. Fabrication is in progress and scheduled for completion by 8/15. Installation is planned for completion in September depending on equipment availability. AFE A657 - Roof Upgrade Phase II Mechanical pre-work is 90% complete and in progress. contractor will move into the field the week of 8/17. planned for 11/1. The roofing Completion is AFE - F596 - Chem Wash Automation Design for the new module is complete. Installation is in progress in the old module and planned for completion by 8/24. Installation in the new module will be coordinated with the turnaround in September. Construction - C. A. Clark A total of two construction contracts, ten general service contracts and twenty-eight register tickets were issued during the month of July. A ,|rtK-pT|sMj|v VAB.0001191285 Tl! 1 Ik- `iT-lltiflUmBl J*J-J PROCESS ENGINEERING - V. E. Messick Resin Quality Improvement Project A. Rigid Resin Permanent Facilities - Phase I and II Startup and commissioning of the systems was completed. Several 5305 batches were produced in D700 reactor. Some safety and mechanical punchlist Items remain. B. Resin Permanent Facilities - Phase III and IV Equipment and instrument inquiries continue to be reviewed. A field trip was made by Litwin to determine elevations and underground piping locations for structural design. Location of tie-ins to be made during reactor module outages were identified. Several reviews of the dryer design work were held during the month. Training material for new Modicon programming was prepared for operator training classes. Review of control panel layouts for the suspending agent make-up building and main control room was completed. Distributed Control System The project scope was Issued for full distributed control of the vinyl area. The project was reviewed on July 28 with input from GED, PED, R&D and the plant. Minor questions remain to be answered and the definitive estimate is being prepared. Rigid Calendering Resin Team Activities A meeting on July 7 finalized the 5305 recipe for Hoechst and Klockner trials. PED, R&D, Marketing, Business Area, and the plant participated in this meeting. The trial resin was produced later in the month and shipped to Hoechst and Klockner. Environmental Audit F. G. Jeanson participated in the Lake Charles VCM Plant environmental audit. Water Management Project Work associated with the project to identify alternative water sources and to define water conservations/recycle items included: 1. Issuing project schedule to PED, R&D and the plant for review. 2. Issuing hydrologist scope of work to PED, R&D and the plant for review. Atmer Testing of 5415 A test run was conducted during the month on 5415 with Atmer as an antistatic agent. Electrical properties were equivalent to those achieved with dry calcium stearate. Bulk density levels were lower than those experienced during normal production. A test report was issued. Samples were sent to Ponca City for analysis. A VAB.0001191286 h f' t' ;vu -ir = n -i -sjunr -r: 'wnr^cwi; TSflj r.i fllHW HI 1 -i: 'lI' PROCESS ENGINEERING - Continued Southwire IR Problem Process Engineering participated in discussions and test runs associated with quality problems at Southwire*s compounding facilities. Test runs included production of resin with an alternative antistat that enhances electrical properties. Compound Fusion Team Activity Activity of the compound fusion team during the month included: 1. Precision testing of the fusion delay test was completed during the month for 38401 and 36451. The test has good precision and was able to distinguish between a series of stock temperatures for each compound. 2. Testing to determine how to affect residence time in the Banbury on Line I was completed during the month. Although cooling water on the Banbury housing, gate and rotors was successful in increasing residence time, operational problems will not allow this method to be used. As a result, residence time will not be a variable in the experimental design. Plans are to reformulate the design with the knowledge gained through fusion delay testing and residence time experiments, and submit to Operations for scheduling on Line I. A .......i IV -------- 1 +-I i4-k>f4Hv-h4 il- "Hr*-nhl l t VM: ru : rd: Ml ft****-* II .................... .... = ' cr**:..i-wh . > VAB.0001191287 * PERSONNEL - R. A. Hiller EMPLOYMENT Norma R. Springfield, New Hire PROMOTIONS/TRANSFERS Paul Kober, from Operations Superintendent-Compound to Operations Superintendent-Vinyl Chris Turner, from Operations Supervisor-Vinyl to Operations Superintendent-Compound Dave Hollis, from Operations Superintendent-Vinyl to Director of Plant Quality Development Theresa A. Beaty, from Steno Clerk-receptionist to Steno ClerkMaintenance Rubin Gates, from Yard "B" Operator to Yard "A" Operator Daniel Loftin, from Lab Trainee to Lab "A" Technician RETIREMENTS None TERMINATIONS Brenda E. Bowen, employee resigned Paul Riesenberg, employee resigned TO/FROM LEAVE OF ABSENCE None I- " * w ifpipfpn ......... ... r * '1 'P > II1^*-" [HI VAB.0001191288 H tut,-. i-if n-^Ti*-re-i+-i-. .................. .. h" Aberdeen, Mississippi A JULY, 1987 MONTHLY PERSONNEL REPORT Salaried Employees Hourly Employees Total Employees 76* 170 246 Minority Employees ft Salaried 8 Hourly 66 10% Employees (Hourly) Total 74 New Employees Terminations 0 0 DEPARTMENTS Warehouse Gen. Plant Maintenance boratory PAR ft EMPLOYEES 14 16 16 15 39 38 ?4 EHP 7 . 7. ... 8 5 Hourly Min. Hired % Min. Hired Hourly Min Term. % Min. Term. 0 a a a % MIN. ... 44 NEW HIRES * 0 YTD 47 __ * b 21 _ --Q-0 0 0 TERM. YTD TURNOVER aQ a aa aa YTD a_ Compound 40 - --2fi Vinyl 12 32 1 70 0 - a a Plasticizer 4 5 2 40 0 00 0 0 Number of Applicants: Month a Year to Date APPLICANT BREAKDOWN: # Minority 0 % Minority * Female 0 % Female 0 0 Hires (Hourly) : Month 0 Year to Date Terminations (Hourly) : Month 0 Year to Date Overall Turnover 0 Projected Annual Turnover 9 2 2.0% summer ' r irsant-KJ.,:.'..! 1. t 1L..J S. . mil. * VAB.0001191289 I---f ***! .fr-inr:i ..... '-Kt OVERTI K AND ABSENTEEISM IK m r-* on CM ON CM o on h.hj o * 00 1-1 * vO * * o CM m ***0 iH rH CM CM rH CO nO CM CM Um u * U-l CM 00 * vO m 00 NO * ON CM * m CO o o0 nO nO * 00 On * H *H CO CO rH eg CM o AIni r*. CM o CM CM o O jE 44 O * 00 * o * CO * CO 4 o* o rH * ON 0 CM 4l u c o IB m <40 Cel o 00 nO o o* nO 00 m nO CO * ON * in CO o o 0 CM LO * o 0 rH 1--| CM rH CM tn CM u 9O O w2 m LT| vLOO as LO eg vO CM CM CM 00 om CM 00 I 'St CO LO i-H NO in ON CO NO O * 00 * MD * rH * t-4 rH * 00 # o * ro K? In rH on rH rH 00 rH o rH rH rH rH rH u cn oo CM 9 41 O Jtf u W o o o o * in CM * o o * o o o o * o o 1 1 m CM NO 00 NO 00 o CM <t CO <TN 00 CO CM 1 CM f *f I U 9 O | 44 In O m o o o o m m n $ m r^. o m o m CM CM o *m4** 00 iH ON rH CM r^. CO 00 in NO NO NO <t 8 CM LO CO O 00 44 CM !* H JS 44 Ow in in o O in o o m o -C 00 ON CM ON m o o CM * NO o* CM o CM * NO m o m M *0* 00 NO CO NO ON ON CM rH w 00 <r i--l o 00 00 h* 00 U s CM in <T rs vO oo CM fin C ta & u u in fid I 2 M GU ** U) H Z 2 O fe 8 H H (n rJ UJ 8 2 CW M 5 Z U3 O u tf) c o 10 N c 44 c CO a uo s. o >V <Q K VS 41 (A 0a0 0u) 9 *s *9 e9 V04i0 00 c ws s S s >N 9 *9 Vi <0 9 tt Oe uo Vi 9 o sIn Vi to 9 00 % 4V1i s fc* In o 4>1 9 O 00 e *D T93 9 oI K 4) 8 I4n1 > O In 0>1 o iH l H cd S j sH 44 In m 4>) In o V > o -a ca 4> O 4vaJ 90 a4V4i e fij zco1 cm r1^ ..........T y! ,|I lliNlTf- ill i ~nlTlr ri n i~fnii|P|ijpM|ifRmMimHHOn|E|)>iii '"TT' Til lil I i'll 'ii iHUli^il ill i li r,-n-fiutririiillnirBHI1l IMRW It III a* nnBWNiPPiw i^qrrrbu III Iffil II -J. ,1.1- li ; d ' "" ^HWfenii*. ltwi . .vrmKn^ i VAB.0001191290 ENERGY CONSERVATION - F. G. Jeanson I. Plant Operations Total energy consumption for July was 112.511 MMM BTUs. Energy consumption increased to 2263 BTU/lb. from 2251 BTU/lb. in June. An adjusted CMA reduction of 56.5% was obtained for the month. The adjusted CMA reduction for fiscal 1987 is 54.7%. II. Plant Energy Conservation Program Maintenance * There were six energy related items completed in July. these items were steam leak repairs. All six of III. Boiler Operation Boilers Combustion Efficiency % July, 1987 July, 1986 No. 1 No. 2 No. 3 83.4 (1) 83.2 83.6 83.6 83.4 Note: (1) Boiler number two was not used during the month. r- ;-+ JAi! *sW fi****** ME'* T 1,1 < r+-r--1I**--......... MU i | *iiitfiliinrtn I* f "Mp'bi ipiflmiui i i n n 1i 41-11 I.iirfmar-e -m : VAB.0001191291 Month ENERGY CONSERVATION DATA 1987 Production, MM Lbs. Resin Dry Blend Compound Plasticizer TOTAL 37.9 5.2 4.8 1.8 49.7 Natural Gas Consumption, MSCF Conversion, BTU/SCF Energy Consumption, MMM BTU Energy Consumption, BTU/lb. 52205 1020 53.250 1071 Electricity Consumption, MM KWH Conversion, BTU/KWH Energy Consumption, MMM BTU Energy Consumption, BTU/lb. 5.9261 10000 59.261 1192 Propane Consumption, M Gal. Conversion, BTU/Gal. Energy Consumption, MMM BTU Energy Consumption, BTU/lb. 0 92000 0 0 Total Energy Consumption, BTU/lb. 2263 Energy Consumption, MMM BTU Actual Unadjusted Actual Adjusted 1972 Base Period 112.511 91.240 209.872 CMA Reduction (%) Adjusted Unadjusted Fiscal 1987 Year-to-Date Performance 54.7% Adjusted 45.0% Unadjusted 56.5 46.4 1986 31.7 5.0 5.4 1.3 4374 46555 1020 47.486 1094 5.6446 10000 56.446 1301 0 92000 0 0 2395 103.935 82.534 180.423 54.3 42.4 A r.. r . a '.f _- -.i i-"- I**--mi^^r+i-ritf-ti: . rr1? r- --f*sr ir.iffcu i j jp iuji kj p *: j tihju, uj >.* '-Jtt: * : i: * c ra*****ft a* ps w p * i r VAB.0001191292 tnh;. < I :*&*** w-i*-- ................ - - ENVIRONMENTAL - R. A. Frohreich Water Wastewater discharge parameters were within NPDES limits in July except for a temperature exceedance on outfall 003. Chronic bioassay testing was conducted in July. No chronic toxicity was found using the embryo-larval survival and teratogenesis test. Chronic toxicity was detected on the 100% plant effluent using the larval survival and growth test. Waste Management One truck load of reactor culls was shipped to Sun Polymers. General Worked with the Environmental Committee of the Mississippi Manufacturers Association to prepare comments on the proposed Mississippi regulation covering the Community Right-to-Know Act. :I m-it-.y.T.rv.- ui, i. i ii H h i-H I -i F-rth * if :n -# if ufi.-v fclH-IH VAB.0001191293 4 iF > I-llj ,Kllid ----"II-- .. * TABLE I WATER COMPLIANCE WITH NPDES PEBMTT PARAMETERS A Oct. - Ave. Max. Nov. - Ave. Max. Dec. - Ave. Max. Jan. - Ave. Max. Feb. - Ave. Max. Mar. - Ave. Max. Apr. - Ave. Max. May - Ave. Max. June - Ave. Max. July - Ave. Max. Aug. - Ave. Max. Sept. - Ave. Max. Plow GEM 1010 1207 1031 1075 987 1350 1062 1300 858 900 903 970 990 1177 1049 1243 979 1021 1150 1300 BOD EEM LB. /IK. 6 77 10 120 15 183 17 213 23 268 46 373 15 194 20 310 14 142 26 266 11 119 21 217 8 93 10 121 8 104 11 116 6 71 8 98 4 55 5 66 GOD PEM LB./DY. 26 311 33 404 33 406 42 527 71 846 110 1284 53 662 57 775 42 431 75 766 38 409 50 541 42 505 56 680 31 384 40 515 27 350 40 480 45 618 60 797 Sus. Solids PEM LB./DT. 14 165 23 281 23 281 37 464 13 179 24 302 18 231 28 434 10 99 13 140 19 206 35 362 33 407 78 986 8 101 11 142 14 167 21 257 14 194 26 344 orDiss. 7.4 8.0 8.2 9.1 7.6 8.6 9.6 10.3 10.0 10.6 8.8 10.5 9.1 11.0 7.7 7.8 7.0 7.3 7.1 7.4 NIL LB./DT. 2.7 7.3 0.1 0.1 2.0 4.7 2.1 4.6 4.9 9.3 4.0 7.6 2.5 6.1 8.8 17.8 6.9 14.2 1.4 1.6 pH 7.6 8.0 7.6 7.8 7.3 7.8 7.7 7.8 7.7 8.0 7.8 8.3 8.0 8.3 8.0 8.6 7.7 7.9 7.9 8.1 NPDES Permit Limits - December 1 through April 30 Ave. Max. 32 431 -- 43 800 1462 -- 2713 NPDES Permit limits - May 1 through November 30 Ave. Max. 26 357 -- 40 744 mm 1212 -- 2523 674 - 1396 > 6.0 674 -- 1396 6.0 13 6.0 - 9.0 28 13 6.0 - 9.0 28 VAB.OOOl 191294 ':r>\ n . '.V l '1-- 'I-J f; "p '(ft- It*-.1 H-Ahll-h.* LABORATORY - H. G. Coleman Safety A. Safety There was one first aid case for the month, the first in the lab since February, 1985. A development technician suffered an abrasion and contusion when a steel plate used in a steam press fell and hit both legs. The incident was investigated and a new storage location was chosen for the plate. This month's safety meeting featured a BLS presentation by the Safety Department and an explanation of work orders by Maintenance. B. Customer Relations Customer Contacts AT&T - Harold Coleman met with representatives from AT&T, PRS and the Business Area on July 7 in Ponca City to discuss this customer's compound specification and the proposed Vendor Partnership agreement. Details are being worked out; we are still a couple of months away. Comm/Scope - Harold Coleman visited this customer on 7/29 to resolve recent quality and service issues . K. E. Walker and C. E. Hoover were also present; the meeting went well. Dayton Extruded Plastics and Prestolite were hosted in the plant this month. Laboratory presentations were given by Harold Coleman and Richard Williams, respectively. Requests for Corrective Action Date Customer 7/06 Compression Polymers Custaner Problem Reports Product RP-421 Reason Weight discrepancy. Date Customer Product Reason 7/5-6 Contudel (Mexico) 34501 Gry 546 Color match. 7/23 Tubular Protection 17462 Black Poor gloss and surface appearance. 7/31 Dayton Extruded Plastics 269-151 WHT 145 Color. Product Return Notifications Date -- -- Customer Macklahburg-Duncan Flexible Technology Product 15072 Natural 17121 Wt Clr. and CB50 Amount 22.5M lbs. Reason Gaseous voids. Hard particles and contamination. A Mil f.t twrrr -1; H ** * i'unz* Fn-cn- Aifui^in: >i :Jtn-.i iti, $p. m I1 "I'Jt 'rMil:*- * 'T rt--- 1'`tryafrfc ;ry VAB.0001191295 !llM. I-JH-*!*!-* . J LVI4.U4 - ..! LABORATORY - Continued B. Customer Relations - continued Product Return Notifications - continued Date Oustcmer Product Amount Reason 7/21 Cablec 38611 Nat. 5M lbs. Brittle point failures. 7/20 UTP Exp. Dry Blend 2.6M lbs. Off--grade. Comn/Scope 17462 White and Black 38401 Black 4.5M lbs. Wrong application. 1 Railcar Rough extrusion. Waivers Issued Customer Product Reason No. Blane Polymers Hayes Dockside 5415 5265 Viscosity Bulk Density Range 1 R/C 1 R/C Nibco 5305 Static Flow 3 H/T Unixoyal 5305 Static Flow 3 H/T United Technologies 5415 Particle Size (Microns) 1 H/T C. Development Lab Stannary RVCM of In-Process Samples The following is a summary of residual VCM results on in-process samples. None of the reactor daily averages exceeded 400 ppm during the month of July* 1987. A Umber of Sanples Average ppm, VCM Reactor Slurries 899 213 Dryer 52655305 Blend Tanks 5265 5305 20 0.73 69 22 0.26 6.6 73 6.6 RVCM of Shipment Sanples The following is a sumnary of the residual VCM analysis of shipment sanples for the month of July, 1987. Product 5265 5305 5385 5415 5465 Debox Dry Blend Pond No. of Sanples 9 95 65 68 0 61 Average RVCM, ppm 0.10 0.10 0.18 0.10 0 0.16 41 0.12 0 0 -. iJ.um-n.-Tij -n.w TN ui H*-p < -jn:?ri"\r i:zi'TMniTP *t + 'T................ ....... -- ---- VAB.0001191296 r Jlrth!-+Jffl -fwi - -.1B i^:i . LABORATORY D. Resin Process Capabilities (CPK) - Regular (Dryer) Samples Bulk Density 5265 0.35 5305 * 0.27 5385 1.67 5415 0.70 Inherent Viscosity "L" Color Value ,TA,f Color Value 0.58 2.08 2.50 0.63 6.33 4.33 0.36 3.89 -- 0.64 4.00 -- "BM Color Value 1.33 % on Pan (vs. 2% max.) 0.56 % thru 140m 0.74 Drytime -- Mets IR -- (vs. 95% of control) Hard Particles (% > 10) ____ 1.17 4.44 0.80 -- ------------ 3.33 4.11 1.82 0.67 -- 4.33 4.22 (0.89) 3.07 0.83 1.36 (1.01) 1.2 4.3 A * No antistat added at dryer. No 5465 production this month. E. Compound Quality Summary Adjustments M Lbs . (%) Rejections M Lbs. (%) Hardness Color/Clarity Hard Particles Heat Stability Contamination Dicing Cross Contamination Mets IR (1201) Total 40.8 14.5 -- 10.0 -- -- -- 65.3 (0.83) (0.29) -- (0.20) - -- -- -- (1.32) 20.7 30.8 2.3 9.5 22.1 20.8 9.0 115.2 (0.42) (0.62) (0.05) (0.19) (0.45) (0.42) (0.18) (2.33) F. Dry Blend Quality Summary Long Stability Fusion Torque Color Rejections M Lbs . (%) Total 5.0 3.6 11.3 19.9 (0.10) (0.07) (0.22) (0.38) VAB.0001191297 ' 'r'l.:' t-'i.' Uko: -if : tuJ |J 44' "H r 1- 'i I llHHrMrJ*g*r U - r*i L|?.HLLi>4*^r^^mTf>f !BP |.j * -i-*l LABORATORY - Continued G. uality Development Items Changes were made on the I.V. test that have reduced variability. Fines were removed from the standard and solution was tested in quadruplicate rather than triplicate, three sigma control limits are currently +/- 0.008. 2. Our control resin was switched from 5385 to 5415, lot 04169, because we exhausted our supply of the former. 3. The initial REACT (REsin Analytical Capability Ceam) meeting was held in Oklahoma City this month. The team will be addressing intersite differences in methods and results (accuracy and precision). H. Miscellaneous 1. TCLP testing continued this month. Experimental 5265, lab-dried 5305, Oklahoma City 5385, and reactor culls were analyzed. 2. Our Brabender extruder was commissioned for rigid (5305) blown films. The equipment worked well in analyzing 5305 produced for Klockner. 3. Brian Harrison worked on our blue-white dry blend colorant: - approved trial order of Americhem's extra strength 5404-T1. - investigated DEP color problems; cause was a bad lot of Americhem's B/W colorant. 4. Color matches were performed by Brian Harrison for: - Kaf-Tech using new concentrates from Wilson-Fiberfil. - Condutel, brown and ivory colors using existing concentrates. 5. A run of RP-203 BGE 322 for Aluminum Products was analyzed by Brian Harrison. Wide variations in TiCL and CaC0? levels were found. vlrrr"' IP J-" I : I II (r'iliM (If., L|-l 'l-lnl-t Mhwstp* ..........................................................lUJUJ-l -inr^-ibh VAB.0001191298 Ulten;- n a hitW -iw-u- Ip. r,,. A V 44 SHIPMENTS BY PRODUCT - M LBS. July 1987 FISCAL YEAR-TO-DATE RESIN PLASTICIZER DRYBLEND COMPOUND NUMBER OF SHIPMENTS BY MODE: TOTAL 30,621 665 5,032 5,251 41,569 274,079 398,239 RESIN-Bulk Pack ft ort PLAST.-Bulk RAILCAR VISTA TRUCK TRAILER ON COWON CUSTOMER BULK ]1 ~VAN 1 A FLAT CAR I[ CARRIER PICK-UP CONTAINER 1 TOTAL 280 13 6 7 Packa DRYBLEND-Bulk Packa ort COMPOUND-Bulk Exuort TOTAL JULY OCTOBER NOVEMBER DECEMBER JANUARY FEBRUARY MARCH APRIL MAY JUNE 178 116 146 133 145 476 422 135 450 133 390 ,e'"' it fHryj p ir'-T! " 7`tp,` :"!i' > . ip :: -H.. 'i-r^r-t-"lTJlMl1|--i ril-'-r r ~ il-- t Ihl il i riM H imUnmi^Ugwuifrufj |<nn|i ----- ------------------ =, VAB.OOOl 191299 <t_ _ _______ ___________________________________________________________ _________________ ENERGY USAGE A Oo) CM CO CO BTU/LB zo cn * o" o* X^ in -r h 0tz- *^Lu 2: co >v f/l uj 00 cO cr _idj < u. U>J U=1- ^ UJ m W irJL, Monthly --------- 12-Month Moving Avg ............. : ^ :TW,,7,, "H+^V :< * __________ ___ ,, VAB.0001191300 i|. .nrmr-:';.'- _sn -rzui-i- * ) MONTHLY HOURLY TURNOVER F-- nr.*T1t1! : T! tUlMflETJ upl VAB.0001191301 >- * ABERDEEN PLANT QUALITY PERFORMANCE 10/01/86 - 09/30/87 A X OFF-GRADE 1 .00 Q75 Q50 *25 0 4.0 3.0 2.0 1.0 0 Oct. Nov. Dec. Jan. Feb. Ma r. April May 19 86/57 June July Aug. Sept.i Oct. VAB.OOOl 191302 '.JLMILt EIU >ii tuf jHfei*.. . i -- h ' t i i" TH.hf* i f * MM POUNDS PRIME ABERDEEN PLANT INVENTORIES 10/01/86 - 09/30/87 4 1.0 0.5 0 %& :p...:.ip.^gi ^.1 ! H'H------H -I'ttP -rrf-TTJ^-lllTT; ..................................................................... .1, .,,p ,|i ,.| , I,,, rf-nmii t iiftim^nrm-[1| VAB.OOOl 191303 MM POUNDS MONTHLY ABERDEEN PLANT PRODUCTION 10/01/86 - 09/30/87 8 6 4 2 6 5 4 3 2 1 A MM POUNDS CUMI'L/mVE 400 350 300 250 200 150 100 50 80 70 60 50 40 30 20 10 70 60 50 40 30 20 10 2 b- - TM-r - ... ,, --- [ '-"TM-- -- - . -. --- *-- -- I. 1 0 Oct. 1 Nov. _ II -.................................................... ! -- --- Dec. i Jan. i Feb. ria r. April May I i r I J u ne - . -1 July Aug. iSept.I Oct. 20 15 10 5 -------------- Budget - - - - Actual Cumulative VAB.OOOl 191304 ! i: i 7- i i I ijtm if .jiliit'Ii !.?sKT-i-rTfrears !^--Tf;TjflTrr-sywipritrrr.T"M- m-tumru TJI( r Ji.; - TH 1`r.n.j4f mH\i* * *** ******;IM-***.-.tlH'f nu*n**r-i-iir.tnwiMHati-, rMfriiu^-W*** i***--m wi if*mh1^+- kir'i'^ m i^i.t 1.020 1.015 1.010 1.005 1.000 0.995 1.030 1.025 1.020 1.015 1.010 1.005 1.000 1.020 1.010 1.000 .990 1.200 1.190 1.100 1.050 ABERDEEN PLANT EFFICIENCY 10/01/86 - 09/30/87 POUNDS OF RAM MATERIAL/POUND OF PRODUCT A rH .-M 3; EliiN'V * JflflWII * 'tyV* i p.' i-H-Ttofw* r!i- r ti.-Tpj#- svtnvpt'uii-rt-r ............. VAB.0001191305 K-1. + H' 'HP-J+rfl lur M-lr t:rI h. In