Document ypnGr7Mzka6ZaR4ydKOORrjL6

Inler Offtce j"RECORD COPY" JSchedule No 7.. 11 7 jRetain Until 1 8 fy Cr Prcvdtid D***topm*nt January 11, 1984 Hr. E. T. Kabley Hr. D. L. Rivard Hr. R. C. Ronzi Subject: New Asbestos Removal Objectives As you know the Company has been working on removing asbestos from product materials since I960. Advanced Vehicle Engineering and Technology has the responsibility of coordinating all product engineering office implementation, including preparation of specific objectives and progress reports. Objectives were published in a Car Program Direction Letter 8/18/31. In this original letter, objective statements and completion dates were somewhat general reflecting the then unknown technical problems and costs of substitu tion. The direction now is that for the friction product category a definite Corporate 10DX asbestos removal date is desired. To notify the engineering Offices Of this change we intend to issue a new Direction Letter, draft attached. Would you please concur in the completion dates shown in Table 1 of the _ Program Letter that are your responsibility, and advise of exceptions or ' qualifications you require.' Note that the friction products category now explicitly includes all uses, i.e., all clutches, brakes, etc. supplied both as loose parts to be assembled at a Ford location and as part of purchased assemblies. Bab Husen, 44134, Room 1049, Bldg. #5, can supply background and detail. Please reply by January 27, 1984. ' Attachment 02-26*7 105587 R. E. Van House 010995 produced by ford PRODUCED BY FORD Business Decision Summary t=i>erRi U' * Oete (CONROE KTIAU P*-."ate' Protertes ErT b' Pmyr* Di'rclic" fTe be eomc>ie`*S bj let* png ne'o') projected Projected A; hi*en; Imp-oremett Detensrstion Dung* A"'iciaeled Ve!*b< Weight F*ifr* Economy Rel ablity Setncatbilrty End Item Coum Ne Tooled Pete D OD D DD .. .. D ... - D D ___ Eiecocv Lots Vef Eve Rstne D ' Sotvebjles Uunienine*'Other Q ' n ........ ......... ..... Amsjnt o( Ciunge' 0T Exirmtie cost Sjyujunr fTo be tO'rpK.tS 6) *ene er-.pthtiB') Ds;n AOLebS' Wen.*.!> Cus" Loyi' Cottv^iii^ Tea Ae'Svji/(Pen) 0)M Ptio' Rnwt 6{Pr Uinj Annus' Ebcc' S(OOC*> Sou's* Fi*or*.G sjvujjrr {Tb be completes by teste- bnpneio'} l~~l Fetturei S. Apprbi-eS by Dte CAR PROGRAMS f~l Me* Opbora 1 I Fiebsutj PI Appe*-r>e* Cost FteSUCMt VEHICLE ENGINEERING |~~1 Umo-Ftdcje: lucsterne-iti [j Funoaora' Cor fteo.rtio-s Te>o*n( PealOM Lfc/'C*- Enp-wt-tn; OttMuevi Cc'np'Mjai Tea' ln ertme Y. Utt Cj-Udt Assumption ir y- Pij^bsji Rit Cj-at Pybec*.Pa<jo StOOOj 603 Sotrce CTZD est. I.^D Cr0 ept. s St 103 luriO est. (Tb bt eompie'eS by Enp*p Puinii; t Control} i~l Ew BuOpel I i Menu' Desj" l Derelop'Tie'lt I~1 AdSeS Sate- S________________________ Cost r. rate |~~i Eme-peney (Hpora.:>c Aetnmy) Comme!i.'A3oed Sate' P?f3 PFCATT A&JTT SAflAAET -- Restarts ori, to- tip* opbcru end pie* retsteS tanitett cfanpo (To bt completes by Ce< Programs) O'LneUyie Appliorsan Eposes WSC Pnc* Vi-abe Cor. tbr Esonorree PrpM Rett \ cl Cs' Lrte Afx` Vstjie (DOO , Armj*' [tin oruc Pnoft* A*ir T*J Return- or Aesetl Peyatt TVoB 010997 TB**^ r.mi.n (To b Completes by Prey.-- Tsnnj Aetwny) */ Ver'Le. OK . =TK-J w=o TOOL B- MO&q PRODUCT!* SAM01.ES REOS FOR FOCTtCteUL EO'D FOR IT ESTbaJ-TED EFT. ADD nr PRODUCED BY FORD unpin kh psoduct {hsimecsing orrice asbestos bwva. oejccttves I prcdutt Materia) Applications Containing Asbestos 11 Friction Products 1 Pi1J f {Wet Clutch r -Manual Trans. Clutch grates Planned Asbestos Semoval Cite by Application (Calendar Tear nd) ________________1 " - Keep -............. PiSienptr C*r l L'ffhl Truci I Heavy Truck 1 iraUD' Complete 19E3 . 19 E5 im (see Table 2) 1964 Cotpl. 1951 Comply 1963 1935 tempi. 1933 1937 1964 1965 1939 ! Sestets Kon-Critica) Shaft Seals (except P1A) Critical (tignlfl* cant performance issues, e.g, temp, pressure) 196S 1939 1935 1939 1985 1539 1986 . 1969 . Suit Sealers Adhesives, Tapes. Three Sealers, L Acouitic Mil (except PI A) Aon-Critical Critical (signif1 - cant performance Issues, e.g. tern; . viscosityj Other Plastic Fillers Material t Misc. (except PI A) Purchased in Assembly (P1A) 1/ 1935 1935 1935 * 1935 First aajor respecifitration opportunity (ref CPL-10) 1 1935 > 19S5 19 1985 1 1 1 ! `1 Mo substitution action req`d - Suppliers are to be requested to work toward minimizing asbestos but Allowed to establish their most suitable compliance plan. i General Service Perts | All [ [ I Past Models All trewly Designed Components | Kfrv P*rtsAJSeS i All asbestos to be encapsulated or resin coated and j Appropriate warnings included to service literature j And containers. l1 -------------------------------------------------- 1----------------------: Mo reengineering of after lartet service pa-ts Specifically to delete asbestos is req'd. Service literature ane pa^ts containers to be marked with Appropriate warnings. . | '- ' 1 The non-asbestos requirements of CPt-J0 (12/79} *re to be adhered to m ne* designs. 1: ! - 1/ Purchased assemblies for which detailed part tastes It ion Is left to the cutVide " supplier, hole: Ap friction products applications in this category. 02-265 010998 WET January, 1964 PRODUCED BY FORD TABLE 2 Car Chassis Engineering Dept. Asbestos Removal Plan X * Introduction of lOOX Nor.-Asbgstos Brakes (Model Tear) Vehicle ' 19S4 * 1985 ! 1988 : 1967 - 1988 1989 j 199D Escort/Lyn* Tempo/Topaz if [ u1 Crown Vic/ Grand Harq Town Car b/ Mark LTD/Karquis c/ Kustang/Capri T'Bird/CDugar Continental ' TT C/ jpPh-5) j; X' ~TT x (FK-9J *_____ * *. Drop X (*\-12) X J (F K-10J &f Non-asbestos brakes for current FkfD vehicles will use DN-5 technology. b/ Cunplete design end development for a non-asbestos Panther car brake system is pro posed to be sourced outside. An alternative plan for Toia Cars is a 4 wheel disc System like FK-S & Mark for 19B7J. c/ LTD/Xjrquis currently uses non-asbestos front disc pads w/asbestos composition " backing. 02-265 010999 avrr January 6, 1984 PRODUCED BY FORD