Document yoQ2ja8RGZ4n4r2QO8g3DJK3
Appendix C,
PLAINTIFFS EXHIBIT
UC-P-132
INSTRUMENTATION FLOW PLAN SYMBOLS FOR FLOW DIAGRAMS
% December 1964
UNION CAP RIDE CORPORATION Olefins Division
South C`i?rlesion. West Virginia
016629
PURPOSE The ;x:rpi` of this report is to prov'ik* ' system of symbols and identifient oas Ui the process instrumentation rn flow diagrams. 7ne report will estr.^n* h a un.Ui; n system to he followed by U'.c various project groups working or. different part< r.*a project.
SCOPc Titis report is intended to be complete enough to satisfactorily define ar.u 'dentify the instrumentation systems necessary for control of the process and to outline process data for auxiliary functions such as data reduction and computer cor.-futations. At the same time it is intended to be simplified enough to expedite prepara tion of now diagrams and Instrumentation performance data. This schematic presentation does not attempt to detail the specific items or methods of installation'of a complete process control loop. Such a detailed drawing will appear on the instrumentation specifications and drawings.
ACKNOWLEDGMENT The nomenclature and symbols used in this report are generally in agreement with the instrument Society of America RP 5.1 Tentative Recommended Practice, Instrumentation Flow Plan Symbols, dated 1949.
016630 1
iMIfMA* AT ftnratfi* rva mv iiAMir.
A .\niW***
r iwytMT
AA
at AIA AtC B >A
atf
half?* h>*r+ AI*A
Amity?'* lattnW
A*|
>i.i
*aatmiar
a*A|jrr*r iriiritr taal/rrr teet'ellf Alar*
Valrirr *aenmtnd Comtmllar
> . * .Hirr. *W, U.
MAC ri BtA
ne fi IM ne n
rrnf Pirrmil.l r~.in.laa tfnanre |ail|mttr l .e--ure ladlcatlna Ai Pm*aura ladlcetla* Centrum ter Pr eaure Beeemer free tore Heeordtaa Alam
fveeewre AmortI aa CnaL 41rr Inmn TnawllHr
e <* jQUCW'fT
l*. *l
,* r:.-A r.% ruA *nr
r.pMwrttrttj A)am Ait AM t'.*mrtlit| Iwtteator
tMIMtlV CtMttlitl*r.netwetlvlty
r, aiMfiimy
*Ut i
t'.mlMTttvttjr lnAtMttMA
romT
r.aU'Unty
Alar*
aauetivtt/ n-rtMln* Cottrolirr
5ttO
Si 9t SI SIA SIC SA OA SAC
See-1 Alam All.A
Spaed Cnatmller - 31 mu
Sp**d iRdlettAr
Spr*4
Ala%
Sfed ladlratlng Cant *1*.
Aveorder
S|4 ftMttnttNt M
S^M tMortlAt Cmtfwllrr
*TA
' uat*rttt%/ armretaf CoetrrLllaf ttfni
? TPCPMTOC
o '::h
K ty Aun IUm
hi *
f^aatty |Nrtir(fr
|IA fa unitjr Indication Altfl
iir
laMHf laitmiH Controller
Mi *"netf tarqfKir
|*i
mlly Brcontlim AUn
wr PNMiif iemriiNt Controller
r nut
Kl .-r w h; r% HA MC v\rC m
W\
,l.a AUn BUM
Kt<* r.*iroU*f * Blind
flip
(Ortftec, tmturl, ftovSiMt tte)
um i;im (:;ihi ladtceter)
Kl. llliAiir
rii lintlratinr. Alar*
Kl<* lartlrattn* CrniiraUcr
rt*v iwiimitM Aatto eMtraUtr Kinv a^rriff
H.a RmttHlnfE A lam
IS VC VtA VIKC VIS VlC IB fBl 1MI
fW fB ft TIA fit YA 1M HC TV fICA TK
T i r fttorr Alam Altai
Wfamtore Controller AM ml
tVfomturo Differential Mam Dl*.*.
Tr*i*r*t*m Piffereotlal Indication Coal-- . Ir teapemiure Blffrrrauil Acorner
Terser*turn Differential IrtoMlv Contr* lir
tlmpamutm CUamt
f.p*rvt<re Kle*m (laUniat)
fW*tra*u*
(tKvM*)
T feretore Element A Snaple CmaatUM <Aae-.ri** > apmturr Kl*-*rnt A Snaple Cnanectlua (%t f**
tVfemture Imllcntor
TN^arvt irr Imlleatlnn Alam
ftatartUnt Indicating Controller Tcferviur* Baenrder
T faralurt Recording Alam ftrfpwurt Aacar*taf CMtrrllrr
f apritoff Aril
T< f f*lm tMlcatiip Controller Alam
AffiUff Tmaaal tter
nr
ri.w Beromtiut Cnatrollrr
f yPCCTTT
mC tl
fl*v Aee^rltn* Aitlr ContnUtr Kt*a Trananltter
fA Vleroelty Alar* ftllftl ft Vlarnalty Indicator
Mat naly Pm a> iMiramti am CQMWcUd*
, VIA
Vlarnalty latlriUip Alam
r. *vm
VIC VB
Vlarnalty Indicating CimUrr Vtaro*I ty Recorder
Gmvtty Alar* - Ailed
VBA
Vlarnalty Aeeurdlng Alar*
;i *i!A
UlC KM
|rw||r*ter (Verity t *11 rating Alam
tav|tjr (Miration Oatnllir Onl()> A>nnt^r
VBC V - MtlGBT
BA
Vleroalty According Ciatrrllrr Weight Mam - Mint
CMA Kravlty N cant I nr Alar*
ar
Gravity Aeontln* Controller
t itm
IA ll Alar* - Mind U* (Vrivll*r IIM L| U*l ImlleaWr '.U Iwl Ifenmunf Alam Llv leva* IMIratlng CoatfeUtf
VC Vat ant Controller Altai
VI Height indicator
VIA
Height Initrattm Alam
VIC
Mriaht Indicating Controller
Ml Vat lltl |P<iWfr
MU
Pa I aht
Alam
VBC
Height Recording Cmtmllar
k - msctUABtnte
IA Irvrl tlrisinlrr IJU l*wi iri'oaMnn Alam
ISA W
Burner Alam (flam fit lure Detector) -Atrr LnA Control
. (AT
level t rnrttl* Controller
: l.'A
lr*l tadiratnr &*toUir Alam
M Bt<l (titniiali |wrr relay davfra)
SMJI svn V
AHr tmt Hammer Valve tM|tl>* Indlratnr Computer
' AimuiI CfalmU*? vf-r Manuel tmtlratlng CwlmUrf 'N miurtl Heart
' nnurr: na naojmt/Tn*
. .m
;.M Mem Rilat
** i*h lel|mt>r
|NtA
141 Imllcatln* Alar*
|4t|<*
jH lal|**atlae r.atmll^r
HtICi |4I !ivl|rt|a* r.lr<illau Alam
HA |4I
i n:*
|.H
r.ait r>iler
p lit
| N N**i.ntiru A|ara
|HU*A |II teTentina Cnntn*lllaa Alam
Ii
li* K
' ll4 Nil NIC Ml MBA
ir.(Mir* A)ar* Allni
;.lam Controller r*.**re r.eivmllrr Mil ml rr-natre ntffereatiAl Alam Blind lrmre Plfferenttal Controller Lllnd ,r-^iee Differential I m tea tor "tmau.a Diffemattal SadteatlAf Alam ITrraure Differential XnA teat taf CoatltUir Treasure Dtfrrreatlal Aecorder Preeaure Dlfforcnvtal Ar<e(t*4 Alam
7
TS sb as AMI BV MB HILT an t* f K- a
A1 AM
BAC ae
BO
Start r.l trl
SliftUrt
vita Au^a.i
Aa*utar
Aanlip t.l.mt
!*!* leu*
Ailtt|.lrlae. a-k-t
fltlNtP Artay
flffi A4 Letrar*.
ArJajp
Ciapiirr Bant SUt .*
Ber*rt
Hip* Alm
lav Alam Alam
Yl~-*w*~ %||rn
Aeeordar Alam ffeenmer Alar* Ciotn/lU. Aeeerfrr Cmtmliar Caarfoacj SHutdom 5/at*'
Brr*Mll
0^6631
!?) (1I-U/A4)
BASIC SYMBOLS
A!! connectic", :ns*;vment symbols. Inclu>. instrument p.or.ess p'ping, instrument air lines, instrument electrica*. leads, ond instrument capillar/ rub '*:).
Locally Mounted
O
Panel Mounted
I
Locally Mounted
Panel Mounted
Basic Symbol for Instrument with single service
Basic Symbol for Instrument with two services
Upper half of circle contains letters to identify Instrument System application
Lower half of circle contains numerals and/or letters to identify the Instrument System Item Number
Identify Instruren' System applicat ion o' both se vices ir. upper hoif of c`"de
3
016632
Aisign only one Instrument System Item Number in bottom half of circle
-
-------w
.
Oicohram Control '^olv.i
BASIC -;y.V9CIS - eonrd
I
a1
--------
Electrically Operated Valve (Solenoid or Motor)
Piston Operated Valve (Hydraulic or Pneumatic)
-fr-S-
T
3-Wuy Body
for any V alve
Thermometer Test Well
Auxiliary Functions: Indicating type of control. "ESS* - Connect to Emergency Inst. Shutdown Hdr. "PSS" - Connect to Planned Shutdown Hdr. "OR" - Overide.
Instrument System rioting the action. Show r/pu action alonn with it.-,t number and dirocr;onn* arrow.
Instrument System Being acted upon. Show type action along with number and directio ici
016633
i
NOl: A brief explanatory notation rrvy be added alongside o symbol if considered necessary to clarify the function or purpore of on item.
r*?ij transmitters not shown on tn# Flow Diagram Symbols are understood *c be locally mounted.
k
Rotameter r* displacement "In Line" How Meter
Flow Element Not connected to ii'Mi.-tnt i
t
I
2-pen Recorder of Flow and Press'Recorded on same instrument and connected to sniue orifice
2-pen Recorder, Pressure Recorded Controlled and fir*. rec''~*ea end alarmed
016634
r.cuure Recorder
Pressure Controller - SUn .
2-pcn Recorder, separate variables recorded on same instrument
I
Two separate instruments connected to same orifice
Ratio Control Station, both flows recorded, using Analog Ratio Panel.
\
Computer Records Flow, Flaw Is Temperature Compensated
I 016636 7
8
Pressure Indicating Controller, Resetting Flow Recording Controller
Side Temperature Recording Controller Resetting Column Differential Recording Controller, Valve Controlled by Differential
-.-.I.:.of i .C. cordin . and Controlling
t mounted computer-manual
t.:ti .
(L i.- i-f
coniiol through a panel
iiiuu>``nt cumpo>i -manual station)
Side Temperature Resrtt:rk; Ci-'umn Differentiul Confrollci, w,ini, nimpi'tiji to set secondary controller, computer leconi* column diffi-.rntiol.
016638
9
Mor.i'a. Controlled
Pressure Indicator, with Cooputer inpwt to be logged on typewriter
10
Field Located Pump with Panel Mounted Stop-Stort Switch and Running Light
Field Located Moto. w'th Pone^ Mounted Sjr*0"Stort Switch and euv.^>er
016640
n
(rc. \
*
input Sigvil to Computer. No Baron Symbr.i, bi> it is understood that Corr.: jtei It <n 'nc Coi trot Room.
Input Signal to Computer. Recorded by Computer on typewriter.
Input Signal to Computer. Recorded by Computer on typewriter, and Alarm Scanned by Computer.
T i Vibration Sensing Element
Input Signal to Computer. Recorded by Computer on typewriter. Alarm Scanned by Computer, and Control Signal generated by Computer for Cascade Set or Direct Digital Control.
(Cn
Shaft Position Element
016641 12
append;* h
f ppen-lix it ?\.*et I of i>
.pril L'l.
CABLING SPECIFICATIONS POP ELECTRONIC INSTRUMENTATION WITH CCMPJTER INSTALLATIONS
Purpose:
*
Definitions:
This specification is dejigned to establish a et"n"iurd construction instruct.-r-*tion cabling to be used nn this oroject.
The following definitions will serve as a means of readily identifying types and service of cabling.
Class I: Single circuit cables %
Class II: Multi-circuit cables
Type 1:
Type 2: Type 3: Type 4: Type Suffix-A:
Type Suffix-B:
Analog signals, milliamp or millivolt levels Digital signals, d.c. milliamp levels Resistance element (RTD) Thermocouples 115VAC power to solenoid valves, motor starters, etc. -Armored construction; does not require conduit or tray systems for mechanical protection in Division II locations. No mechanical protection; requires conduit or tray systems for mechanical support and protection.
016642
Class I. TTPf '-A
Apyendix H Sheet 2 of o
April 21, 1967
Conductors: lo gauge 7-strand copper
Primary Tnruiatiori. 15 alls nominal K'C PTC or high density polyetn/lone
Number of Conductors per Group: 2, tw*cted
Colo.* Cod_: Black and white
:V of Twitft: 1-2/2" to 2-1/2"
Shield- 100* 'overage 1 ail aluminum x ' tU mylar tape with 18 gauge
7 st:'*nd copper drain wire.
Inner Jacket 20 mils nominal 80C PVC
Armor: Multi?'a strands of served 24 gauge soft annealed steel wire,
9056 nominal coverage.
Overall Jacket: 30 ails black 80C PVC
Dekron Part Number 1853-686 or approved equal.
Class I. Type I-B Conductors: 16 gauge 7-strand copper Primary Insulation: 15 mils nominal 90C PVC or high density polyethylene Number of Conductors per Group: 2, twisted Color Code: Black and white Lay of Twist: 1-1/2" to 2-1/2" Shield: 10Q6 coverage 1 mil aluminum x 1 mil mylar tape with 18 gauge
7 strand copper drain wire. Overall Jacket: 30 mils black 80C PVC Dekaon Part Number.1852-686 or approved equal.
Class I Type 2-A
Conductors: 16 gauge 7-strand copper
Primo'*;' Insi'l.'iL4on: 15 mils nominal 90"C PVC or high-density polyethylene
Nur.bet or Conductors per group: 3- twisted
Color code: Black, white and gree..
Lay of Twist: 1-1/2" to 2-1/2"
Separator: 2 mil mylar tape
Inner Jacket: 20 mils nominal 8CC PVC
Armor: Multiple strands of served 24 gauge soft annealed wire coverage.
nominal
Overall Jacket* 30 mils nominal black 80C PVC
Dekorun Part Number 1863-686 or approved equal.
016643
Appendix H oaeet 3 of 6
Class I. Type **-&
Aprix -l, 1&5
Conductors: IS g&uge 7-strand copper
^iinary Insulation. 15 nils nonInal 9C'C 770 or high density polye thflene
Number nf Condr.ctors per Group: 3i twx'jued
Colo* Cod'. Black, white and gr*.v*
:-V oC Tulft: 1-1/2" to 2-1/2"
Sep.:tor: 2 mil mylar tape
Overal I Tn.scut: 30 mils nominal 80C PVC
Oekoron, Part Number 1862-686 or approved equal.
Class I. Type 3-A
Conductors: 16 gauge solid alloy wire matched and calibrated to ISA
specifications (RP1 - 1.3)
Primary Insulation: 15 mils 105C PVC
Number of Conductors per Group: 2, twisted
Color Code: ISA color code
Lay of Twist: 1-1/2" to 2-1/2"
*-
Shield: 1 mil aluminum x 1 mil mylar tape and an 18 gauge solid copper
drain wire.
Inner Jacket: 20 mils nominal 105C PVC
Armor: Multiple strands of served 24 gauge soft annealed steel wire, 90S
nominal coverage.
Overall Jacket: 30 mils 105C PVC, ISA color coded.
Dekoron Part Number.1803-656 (typical) or approved equal.
Class I. Type 3-B
Conductors: 16 gauge solid alloy wire matched and calibrated to ISA
specifications (RP1 - 1.3)
Primary Insulation: 15 mils 105C PVC
Number m Conductors per Group: 2, twisted
Color Gore: ISA color code
Lay ol Twist: 1-1/2" to 2-1/2"
Shisld: 1 mil aluminum x 1 mil mylar tape and an 18 gauge solid cc.pner drain
wire.
Cw'T/ill Jacket: 30 mils 10fiC PVC, ISA color code
DeK^oi. Part limber 1802-656 (typical) or approved equal.
016644
Class I. Type 4-A
Appendir E
Sheit . -f o
A.ri.1
1967
Conductc. " 16 gauge. 7-strand copper
Primary Insulations 15 nils nominal 90*0 PVC or high density polyethy>ene
Number of Conductors per Croup: 2, tvisaed
Color C-^c'c: Black and white
Ley of Trfisl' 1-1/2" to 2-1/2"
Shitilrt; lOOf. ne^er-ge 1 mil aluminum r I mil mylar tape v'th 18 gaujt
7-ati*a.:d copper drain wire.
Inner Jacket: 20 mils nominal 80C PVC
Armor Multiple strands of served 24 gauge soft anucaled steel wire, 90*
nominal coverage.
Overall Jacket: 30 mils black 80C PVC
Dekoron or approved equal.
*
Class I. Type 4-B Conductors: 16 gauge 7-strand copper Primary Insulation: 15 mils nominal 90C PVC or high density polyethylene Number of Conductors per Group: 2, twisted Color Code: Black and white Lay of Twist: 1-1/2" to 2-1/2" Shield: 10Of, coverage 1 mil aluminum x 1 mil mylar tape with 18 gauge
7-strand copper drain wire. Overall Jacket: 30 mils black 80C PVC Dekoron or approved equal.
Claes II. Type 1-B
Conductors: 20 gauge 7-strand copper
Primary Insulation: 15 mils 90C PVC or high-density polyethylene
Number of* Conductors per Group: 2, twiersd
Color Code: Black and white
Pair identification: Each pair ..umLered Lay o' Twist: 1-1/2" to 2-1/2"
016645
Overall
100J coverage 2-3 sil aluminum - mylar tape with 20 gauge
7-strand copper drain wire.
Overall Jacket: Black 80nC PVC, 6:1 alls nominal
,
Communication Pair: To be included ir. eddition to speci7Jcd number of pairs.
Number of Conductors: As per individual specifications. tJ*he.' 12 pai1" or 24 pair.
Dekoron Part Number 1870--C1280 (typ.*cal) or approved equal.
A I 111 A.* >1
Shor C. 5 of O
Clnna II. Tyr'i 2-B
k\Ttl 21, 1967
Conductors: 20 gauge 7-atr'%nd copper .
Primary InsuVstion. 15 nils nominal 9r'C FTC or high density polyithylers
dumber of Conductors per Group: 3, tiri stci
Color Code: Flack, white and green
Group Ide..c.lfication: Each grcr.j nuutored
117 of Twlrf 1-1/2" to 2-1/2"
Sepc.ri.tor: 2 .tills mylar tape
Overall J'- lc.it: Black 80C PVC, 65 mils nominal thickness
Comunication Pair: To be included in addition to groups specified.
Numbpr of Collectors: 12 groups of 3 conductors per cable.
Dekoron Part Number 1880-01280 or approved equal
Claas II. Type J-B
Conductors: 20 gRuge solid alloy wire matched and calibrated to ISA
specifications (RP1 - 1.3)
Primary Insulation: 15 mils nominal 105C PVC
Number of Conductors per Group: 2, twisted
*
Color Code: ISA color code
Pair Identification: Each pair numbered
Lay of Twist: 1-1/2" to 2-1/2"
Shield Each Pair: 10056 coverage 1 mil aluminum x 1 mil nylar tape with a
22 gauge solid copper drain wire, with separate overwrap of 2 mil mylar.
Overall Shield: 1001 coverage 2-3 mil aluminum - mylar tape with a 20 gauge
solid copper drain wire.
Overall Jacket: 80C PVC - ISA color code, 65 mils nominal thickness
Communication Pair: To be included (copper)
Number of Conductors: 12 pairs per cable
Dekoro" Part Number 1824-01230 (typical) or approved equal
(^lass Conductsrs: 16 gauge 7-strand coppsFrlmiry Insulation: 15 mils nominal 90 C r'-c or high density polyethylene Number of Conductors per Group: 2, twisted Color Code: Black and white Liy of Twist: 1-1/2" to 2-1/2"
0^66*6
Claea 17. Type Z.-B (cont'd.)
Appendix u cv.<jet 6 of b
April 21, lro7
Shield: 100* coverage 1 ail aluainua x 1 all aylar tap* with 18 gsuj*
?*'e+.rux*. ctpper drain wire.
Overall Jscxet: 30 ails bl*cl 80C P7C
Number cf Cco^uctora: 12 pair
*
016647
AFPENi TX -J WIRE NUMBERIN' 10X2.0
Sneet 1 of 1 April 21, :.o6j
Assuae ti.it a u-ic Loop Item NPmber bas Leon assigned, i.e., -219C. lac
following list
the wiring me'i.nod to be used-
2190;M ^19C-.V
Measurement sij^.1. (i.e., 10-50 ma)
219--*V 219C-Y
Controller output r*gnal
219C+SP 219C-SP
Controller cascade sc+-print signal
219C+AI 219C-AI
Oomputer analog input signal
219C+DI 219C-DI'
Computer digital input signal
219OA0 219C-A0
computer analog output signal (except when connected to analog controller set-point)
219C+DO 219C-DO
Computer digital output signal
FOr those items that are not covered by the above list, the following will _>j-.ply:
(a) 115VAC leads to solenoid valve: The leads will be tagged with the solenoid valve Item No., i.e. Li3A_i-t-
Ul3A-l-(Neut.1
(b) Misc. signals from field such
as flow switches, pressure switches, float type switches, etc.:
Thgse leads shall be identified with the Item Number of the field devic-tr,
+ and - .
(c) Misc. items such as signal leads from panel mounted switches or
pushbuttons to motor starters shall be identified with the panel instrument item number + and - .
016648
APPENDIX X WIRE MAKING METHOD
Sheec 1 ji x April iil, 196T
All vir%e and cables, except tboee prr>' /*ed as part of the pre-ulrad eonjole
by Vi'a conarle vendor, will be tuggai with pre-printed markers such .v sjpplied by
Uva-Mark, li--. a schedule, similar to that prepared for panel name tigs, shall be m. jpared and issued for preparation of the wire markers. This schedule will show the wire O.D. In addition to the required lettering.
The pre-prlnted markers will be supplied by Dura-Mark or an approved equal.
DURA-MASK, INC. 2 Seoatoga Avenue Port Washington, New Tork
0166*9
AFPCDII L
INSTRUMENT ELS'! HICK CONNECTION BOXES
12 pair 12 pair 12 pair
24 pair
TL^naocoupla Junction Box BID'S Junction Box Instraaent Junction Box Instrument Junction Box
016650
Marathon aarlas 100 18 pot nf mlnal h]ok (4 raqutmd)
Hosa r:t with t^rmli a 1 straps Cat. No. \*TR 201*
S*SP$ 44
Crwisa-Minds Cot. Uo. ZZZ 14) w*th Myers Scru.Tlt
sr-i rittinc
Optional Dakmn Typo Iff )
3 eonduetor wit' a parr shlald and drain
Dakron Typw 1Cthraa conductor wl shlald and drair
Switch Craft. Thor* Jack Tap* #11 with cover fart No. 51?
CWPJUi MfTKS:
P Car* aha . * .*-d o prevent rr.r.ndl- , of ahiol.l drain ,rr
2) Trralnalf iri *ulicra to ua thoroughly trrsyrd with
Corrosion Rat?*reh Consultant* CH.'r-.'f* rorrJSPn Inhibitor.
1? itondrilt *uat untrr onlv aides or t O^.f rrn of l-f <.
1-16(V*)#*0 eatl*
trmy1*1/2" eonuult to
016651
KImM r.n wl>1 l/?" **. Drill l.V*
Into l-o *rl Install
('ro*i#*` Hinds lraa*h*r drain Cat.. n.. m:c r
a IT.IP*^
item
flow
PREFIX lOUMAM
is*
. REVISION
UNION CARB.?* oC.-NONATION
OLEFINS OWISION
ENGINEERING OEFARTVIENT SCUTN CHARLESTON. W. VA.
UNIT
TITUT
TTPICaL FIELD RTD JirNCTIOl POX
UK.
umjvcr INST. SKTTCM MUM!
ft*-ISP-
vtiiftfh? to trp'
Sin*)* pairs hjr mwd Iron notion (' Typo 1051 tftCh at ahlaid and drain)
<
cmcul- KCKKlt
Curt* shall h <>ad to prrvant mt'indlng t* aMsld drain wlra. T*ralmll at * apllcaa tn \m thoroughly *pi*ayad with Corrosion
HOruaramaarolonnCo^nariMtor. CSC 2-Co
Conduit oust *n\.?r only sldaa or hotttm of boa.
016653