Document ymnd0y51yw6YnGMQQzrJrv3e2

CG 04 DATE CODE; K0-909-D PKG F^H76 T67"n u mSe r ~^' STD . HRS. ___^ CG CODE PQ 01 YC-16-B 99 .01 YC-16-B 93 01 YC-16-B 93 01 7<T-(4>-A 13 TIME LOT r---- LBS ICO &0O& &QQ // PROCESSES ( ) K0-909-D (C> FWP 03/25/82 < )' ( ). <) () < > < >' JOB NAME;: 4K0909DMC 5243* LBS* REG!. NO *( / NON-BLEEDING - NAME '.KROLOR* ORANGE Y USE ACCT LBS NCODE LBS BEFORE USING SV, MAKE SURE THAT N-28-D LINE IF ANY IS BLANKED OFF*" N 603(990 G> WATER IN V~2'11 . SET AGITATOR ON rlGH SPEED EIGH IN DRUM AND POttRyN // <?Q DUMP IN AND STIfoS MINS. LOT _ RECORD: START^/^" A JljslOl /OO 480 7X5 I 32-D IYC16B 480 _______ I, ADJUST TO 75' <1275 G) #NOTE: VOLUMES HIGHER AN 75* MAY CAUSE DUSTING IN EXHAUST'HOOD. WITH AGITATOR ON LOW SPEED PUMP V-211 THRU fiCMDG AT 2800-3200 PSI INTO V-208 WHEN V-211 MTY,WASH COLOR,THRU HOMOG WITH MIN OF HOT WATER AT 200-320 PSI INTO V-208 JECORD : V-208 VQL-.jSLU.J & ADJUST TO 54* (1890G) CT HOMOG STRAINEERR 6 CLEAN IF NECESSARY RUN 10*"<5?4~G7~WAfEi~INf5~V-j^7^ART~ tlTATOR & INSTALL TEMP CHART , PUMP V-208 THRU HOMOG AT .4800-5200 PSI INTI I RECORD.:., TIME START /3PJmfOTAL MINUTES L 2| -I ' II, NOIJjU IF HOMOG'PRESSURE FALLS BELOW 480 PSI , AY VALVE'WILL RECIRCULATE SLURRY TO V-208 WHEN V-208 MT, RUN IN 5* (240 G> WATER & PUMP THRU HOMOG AT 4800-52 PSI INTO SV .f 349 112 >*fHILE HOMOG, RUN 6* (284 G) WATER INTO V-349 ' & 1000* WATER INTO V-384 & HEAT TO 110-120*F ,384 114'H WEIGH INTO Vr384 6 PUMP TO'V-3491 ' ' li/HTi RUN i00*` WATER INTO V-384 & PUMP TO V-349 3 iPWu I ADJ V-349 TO 19* (899 G) 6 STIR 15 MIN \yn |, RECORD DENSITY: jL4>i^G/ML (1 .091-1 .094) I I I 2500 | 32-D 2500 WHEN S-11 HOMOG COMPLETE, ADJ SV TO 60"<3084`G) RECORD; PH l&JL & ADJ TO 11.1-11.3 USING N-7-D DILUTED TO 5% <10 PARTS WATER TO 1 PART N-7-D) ASSUME 50% SIPHON N-7-D INTO SV *. RECORD: PH | HEAT TO 190-194*F IN 55-65 MJN 6 REC: HT /fS *F I 6 RECORD: /Jx_*F | NOTE: STRIKE MUST BE STARTED IMMEDIATELY ON I COMPLETION -OF HEATING. -3J> I 7-D I I EQUIP HENTT. | | PAGE 2 CG 4 KQ-909-D COMTYP JOB NAME04K0909DMC l/> ZH / ^iif^"WHiLl-HEAnNG"iv7~S0F49T~fT348~GT"WAfiFlNfo-' 343 | 1 , V-343 . :. . & I METER IN FROM V-386 MJ.L^.JL^/GAL^l x ^GAL 386 ^ 1 STIR 15 MIN OR LONGER 5 tl4T4 l RECORD: DENSITY _A<2/lG/ML <1.018-1 *020) USE LBS N~ IACCT CODE LBS 27-D 373 LSrH^WHEN S 20 HEATING COMPLETE, RECORD: PH J^^SET V-343 ACID PUMP AT 69 SETTING (225 MIN) J^T^SET V-349 SILICATE PUMP AT 54 SETTING (180 MIN) J^rt IMMEDIATELY METER IN V-343 V-349. MAINTAIN SV SV " AT 190-194*F DURING STRIKE 6 RECORD: FINISU I. ' I V-343 V-349 MINUTES '' Sb 2-: Z1JX TIME V-343 V-349 NORMAL .INCHES INCHES PH AT 20 MIN?t&J$46>2%_ (1? )JX 40 MIN|Yj P_/(41)#1. (15)/^ II .1 HR f-!M_|(37)3jfe (13)ZX 9.3-10.0) 9.3-10.0) (9.3-10.0) I' I 2 HRSfjA&J (23>?/ ( 6). (9.3-10.0) II 3 HRs/tim (i0)J3r ( 0)J_ FmiSWClA ( 0 >JX -_(9.3-10:0) ( 7:5-8.5) J40TE: IF PH DROPS BELOW 9.3 IN F.IRST HOUR, STOP ii [ i. PUMPS 6 SEE SUPV, IF FINAL PH IS ABOVE 8.5; ADJ TO 7.5-8.5 & RECORD: ____ PH ii ASSUME 77% iWpgBrr i n .... U3T J^ADD 60* (465 G) WATER TO V_-3388Ss \^T\ ^ADD & STIR POR 2 MIN FOR S 63 ASSUME 50% 148 ^f^URING STRIKE CHECK LEVEL IN V-387. . ^"iF LOW LEVEL LIGHT IS NOT LIT, GO TO S-37 I JH^XOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING' ,THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW .^-STEARATE MAKE-UP PROCEDURE. . I RUN IN 271 (268 GAL).' DO NOT MAKE UP THIS I ' SOLUTION MORE THAN 30 MINUTES IN ADVANCE. I ./ DELAY BETWEEN E%> OF STEP 43 HEAT-UP AND I L START OF STEP 53 HOMOGENIZATION SHOULD BE --^LESS THAN 30 MINUTES. WOnilRN ON STEAM 6 AGITATOR WTu a DJUST TO 37.* (366 GAL) AT 178-182*F L^T'S^KBADGER METER FQE!>90i> {jJ^fPUHP IN FROM V-387 THr Ou NDERSURFACE U>*BTSTRIBUT0RS'AS FAST AS. POSSIBLE OFF PUMP *, 30 MIN AT 178-182XF FOR S 53 NOT SHUT OFF AGITATOR 482 54 54 1 169-A| 482 1 155-AI 54 1 160-AI 54 il WHEN V-349 MT, RINSE IN WITH MINIMUM WATER & SET PUMP AT ZERO SETTING 1 WHEN V-343 MT, RINSE IN WITH MINIMUM WATER & TURN OFF PUMP MOTOR & iUinti STIR 60 MIN AT 190-194#F Of DUP050046963 EQUIP MENT ' l PAGE 3 CG 04 KO-909-D v COMTYP JOB NAME; O4KO909DMC EAT TO 193-200#F IN 5-10 MIN CJ-OSE WATER LINE & DISCHARGE VALVES AT STEARATE PUMP OPEN V-38S DISCHARGE VALVES TO STEARATE PUMP 'INLET OPEN WATER VALVE AT STEARATE PUMP 4, RUN WATER ' THRU HOMOG AT 2900-3100 PSI TO SEWER . WHILE HOMOG WATER, OPEN HOMOG DISCHARGE VALVE Tfi py t ri n<?r w ai \jtr rn ?FLlFr? \ IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE, ,-TURN ON PUMP & HOMOG V-388 TO SV AT 2900-310 PSI. MAINTAIN SV AT 1.98-20O*F. | WHILE HOMOG V-388 TO SV, SHUT OFF WATER VALVE V***AT STEARATE PUMP ASAP WHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT WATER FROM HOT WATER MIXER TURN OFF HOMOG & STEARATE PUMP "STIRS MIN AT 198-20*F -SHUT OFF STEAM -RUN IN ALUM USING BADGER METER FLUSH ALUM LINE WITH WATER RECORD: PHj&O. (3..4-3.8) IF NECESSARY, ADJ PH TO 3.4-3.8 (DOWNWARD ONLY) & RECORD; PHlL^^NOTE; USE LIQUID ALUM, N-115-D. ADD TO SV VIA BADGER METER. STIR 5 MIN. AFTER EACH ADDITION. ASSUME 50% RUN IN N-7-D. FROM S-32 IN 4-6 MIN & STIR 5 MIN RECORD; PHs&/_.. <6.2-6.4) & IF NECESSARY, ADJ . TO PH 6.2-6.4 i RECORD: PHjfeJ. ASSUME 78% (DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 50% SIPHON N-7-D INTO SV DO NOT STOP AGITATOR USE LBS 950 N- ACCT CODE LBS 115-D 47S115-D 27-D 7-D '?Z- &Z % .I DUP050046964 DUP050046965