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American Society of Heating and Ventilating Engineers Guide, 1935
and return lines, but better practice, especially when there is much ba pipe, is to compute the emission from both bare and covered pipe surface
in accordance with data in Chapter 36. With direct radiation served bv bare supply and return piping the percentages may be higher than those
stated, while in the case of unit heaters where the output is concentrated in a few locations, the piping tax may be 10 per cent or less.
Warming-up Allowance
The warming-up allowance represents the load due to heating the boiler and contents to operating temperature and heating up cold radiation and piping. (See Item 4.) The factors to be used for determining the allowance to be made should be selected from Table 2 and should be applied to the estimated design load as determined by Items 1, 2 and 3
Performance Curves for Boiler Selection
In the selection of a boiler to meet the estimated load, the A.S.H.V.E. Standard Code for Rating Steam Heating Solid Fuel Hand-Fired Boilers recommends the use of performance curves based on actual tests con ducted in accordance with the A.S.H.V.E. Performance Test Code for Steam Heating Solid Fuel Boilers (Code No. 3), similar to the typical curves shown in Fig. 1. It should be understood that performance data apply to test conditions and that a reasonable allowance should be made for decreased output resulting from soot deposit, poor fuel or inefficient attention.
Selection Based on Heating Surface and Crate Area
Where performance curves are not available, a good general rule for conventionally-designed boilers is to provide 1 sq ft of boiler heating surface for each 14 sq ft of equivalent radiation (240 Btu per square foot) represented by the design load, consisting of connected radiation, piping tax and domestic water heating load. As stated in the section on Boiler Output, this is equivalent to allowing 10 sq.ftofboiler heating surface per boiler horsepower. In this case it is assumed that the maximum load including the warming-up allowance will be provided for by operating the boiler in excess of the design load, that is, in excess of the 100 per cent rating on a boiler-horsepower basis.
Due to the wide variation encountered in manufacturers' ratings for
boilers of approximately the same capacity, it is advisable, to check the grate area required for heating boilers burning solid fuel by means of the following formula:
where
G=
H
CX FXE
(1)
G = grate'area, square feet.
H = required total heat output of the boiler, Btu per hour (see Selection of Boilers, p. 411).
C = combustion rate in pounds of dry coal per square foot of grate area per hour, depending on the kind of fuel and size of boiler as given in Table 1.
F = calorific value of fuel, Btu per pound.
E = efficiency of boiler, usually taken as 0.60.
Example 1. Determine the grate area for a required heat output of the boiler of
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Chapter 25--Boilers.:
son 000 Btu per hour, a combustion rate of 6 lb per hour-, a-calorific value of -13,(0
Sr'pound, and an efficiency of 60 per cent.
.:
~
500,000 G = 6 X 13,000 X 0.60
= 10.7 sq ft
I Btu
The boiler selected should have a grate area, not less than that deter ged by Formula 1. ; With small, boilers where it is desired to provide
sufficient coal capacity for approximately an eight-hour, firing period plus a 20 Per cent reserve Ir igniting a new charge; more grate area may be
required depending upon the depth of the'fuel pot. -
Selection of Gas-Fired Boilers
Gas-heating appliances should be selected in accordance with factors given in Table 1, Chapter 28, which include an allowance for heating up cold radiation, and for the piping'tax. These factors are for thermo statically-controlled systems; in rase manual operation is desired, a
warming-up allowance of 100 per cent is recommended by the A .G.A.
A gas boiler selected by the use of the A .G.A. factors will be the minimum size boiler which can carry the load. Froni a fuel economy standpoint, it may be advisable to select a somewhat larger boiler and-then throttle the gas and air adjustments as required. This will tend to give a low stack temperature with high efficiency and at the same time provide reserve capacity in case the load is underestimated'or more is added in the future.
Conversions
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In the case of a solid.fuel boiler. converted to gas burning, the heat units
v supplied in the gas should be approximately twice the connected;heating load. A combustion efficiency of 75 per. cent for a conversion installation
would provide a boiler output of 2 X 0.75 = 1.5 times the connected load; which allows 50 per cent for piping tax and pick-up. The presumption for a conversion job is that. the. boiler already is installed and 'probably will not be made larger; therefore/ it is a matter of setting a gas-burning rate . to obtain best results with the available surface. ; The conversion of a coal or oil boiler to gas burning is accomplished much more rapidly than the reverse since but little furnace volume need be provided fpr the proper
combustion of gas.
;. r
:
Other Considerations in Selection of Boilers
As it will usually be found that several boijers will meet the speci fications, the final selection of the boiler may be influenced by other con
siderations, some of which are:
1. Dimensions of boiler................................................
2. Durability under service.
3. Convenience in firing and cleaning.
4: Adaptability to changes in fuel and kind of attention.
.5. Height of water line. ;
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.. .
In large installations, the use of several smaller boiler units instead of
one larger one will obtain greater flexibility and economy by permitting
toe operation, at the best efficiency, of the required number of units
according to the heat requirements.
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Boiler rooms should, if possible, be,.situated .at .a central point with
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