Document ygj6zvEJg7OyeGENDXqRmnBV

TO FROM SUBJECT THE^jg^yyCOMPANY INTER-ORGANIZATION CORRESPONDENCE Mike Guyer FIELD POINT OR DEPT & BLDG. NO. DATE YOUR LETTER Scott Johnson FIELD POINT OR DEPT. 4 BLDG. NO. JaiflMf1}6 WP199 5 1994 INDUSTRIAL HYGIENE SUMMARY - GEON PLANT Henry Plant, personell monitoring results for January through December of 1994 are summarized as follows: I. NOISE (Geon Exposure Limit ** 50% dose) (OSHA PEL - 100% dose) No exposure without hearing protection occurred in 1994. NOISE EXPOSURE BY AREA AREA NO . OF NO . OF MONITORINGS JOB CLASS MONITORINGS >50%/>100% EXPOSURE AVERAGE (% DOSE) MAXIMUM EXPOSURE <% DOSE) Dryer Bldg, (732) PVC Bagger Dryer Oper. Maint. Mech. Maint. Welder Maint. Elect. Maint. Instr. Man 11 11 2 1 2 1 2/7 1/7 0/0 0/0 0/0 0/0 105.6 122.8 18.8 69.0 17.4 14.1 164.0 240.8 23.1 69.0 22.6 14.1 Poly Bldg. (731) Foreman 5 Recovery Oper. 5 Pearl Charge Operator 1 HRC Polycleaner/ Helper 4 Paste/Losope Charge/Oper. 13 Maint. Mech. 4 1/10 0/0 '0/0 0/2 0/2 0/0 57.3 47.5 35.8 89.8 52.3 37.3 87.4 72.2 35.8 140.9 131.6 69.0 Compounding (741) Relief Oper. Mill Operator Lab. Operator Packager Henschel Oper. Maint. Mech. 4 3 4 O 3 2 0/4 0/2 0/0 0/0 0/1 0/1 138.7 142.9 11. 1 66.1 88.3 130.2 195.2 208.9 34,3 76.2 121.6 190.6 Boiler House (719) Maint. Instrument manL 1 0/0 3S . 7 38.7 NGC 14708 I. VINYL CHLORIDE (OSHA PEL 1 PPM, 8-HR TWA) During 1994 there were 82 monitorings completed for vinyl chloride exposure (38 poly/44 dryer). Of the total monitorings, four (4) exceeded 1 ppm and 55 (67%) were below 0.5 ppm. No Exposures of greater than 1 ppm without a respirator occurred in 1994. These.exposures are summarized below. VINYL CHLORIDE EXPOSURE BY JOB CLASSIFICATION JOB CLASS NO. OF NO. AVERAGE MAXIMUM MONITORINGS ABOVE 1 PPM EXPOSURE (PPM) EXPOSURE (PPM Recovery Operator Resin Reclaim oper. Dryer operator Paste/Losope Charge PVC Bagger Poly/Dryer Leaderman Poly/ Dryer Foreman Catalyst Make-up Man Safety 6c Environ. Oper. Tank Farm Operator HRC Poly Cleaner/Helper 7 8 16 16 16 4 4 1 1 1 8 0 1 1 2 0 0 0 0 0 0 0 0. 45 0. 64 0. 47 0. 44 0 . 36 0 . 29 0. 20 0. 15 0 . 0? 0 . F0 0. 42 0 . 78 1. 20 1. 10 1. 30 0. 72 0. 56 0. 46 0.. 15 0 . 07 0 ., 10 0 ,. 86 NGC 14709 III. Nuisance Dust (OSHA PEL total dust ISmg/m3* 8-HR TWA) (OSHA PEL Respirable dust 5mg/m3,8-HR TWA) During 1994 Operators in the Compound building & dryer building were monitored for total dust (unspecified and PVC) and respi'rable dust (PVC and unspecified). No exposures occurred in 1994. The summary is as follows: TYPE AVERAGE MAXIMUM .TOR CLASS No of MONITORINGS EXPOSURE mc/ffl1 EXPOSURE ma/m1 Total -PVC Dryer Operator PVC Bagger Leaderman 3 4 1 3.48 1.80 1.02 7.48 4.36 1.02 Total Unspecified Compound Mill Operator Compound Henschel Packager Compound Packager 1 1 1 0.65 0.51 0.29 0.65 0.51 0.29 Respirable PVC Dryer Operator PVC Bagger l 2 0..0S. 0.68 0.09 0.96 Respirable Compound Henschel Unspecified Operator 1 0.00 0.00 NGC 14710 IV. HEAVY METALS Compound Henschel operators, and compound relief operators were monitored for heavy metal exposure during 1994. There were no exposures exceeding the permig-sable exposure limits. The PEL'S are shown in parenthesis next to the metal name. The number of samples taken is shown in parenthesis next to the average exposure. Heavy Metal Antimony (Sdftug/m1) Nickel ( lmg/raJ) Zinc ( 10ug/mJ) Henschel Oner. 0.04ug/m3 (4) 0.00mg/mJ (4) 0.13ug/m3 (2) Relief Oner. 0.04ug/r (4) 0.00mg/mi (4) 0.15ug/m5 (2) NGC 14711 V. MEDICAL SURVEILLANCE SUMMARY Total number of Examinations in 1994 - 102 Number of examinations which showed; a. Hearing loss - 0 Please call me at 9408 if you have any questions on this information. R.D . Moore R.D . Webber S. J . Mathers K.W . Prather M.G . Guyer T. Grabenstetter Scott D. Johnson D.L.Piccinelli J. Gressler - Cleveland E.L. Beeler - Cleveland SfitE Operator (l) PVC Foreman {4) File SJ/Hygiene/sm NGC 14712