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Meeting Wo. 10
Meeting With Refinery Personnel
INSULATION IMPROVEMENT PROGRAM
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MEMORANDUM OP BATON ROUPS MEETING MARCH 3, 1955
A meeting was held in the conference room of the Central Mechanical Building in the Baton Rouge Refinery to discuss insulation materials and practices from the Installa tion, materials, and maintenance point of view. It was at
tended by:
Mr. D. Donald - Asst. Head, Stores Dept., Baton Rouge Refinery
Mr. W. W. Evans - Foreman, Masons, Baton Rouge Reffinery
Mr. R. J. Oebhart - Buyer, Purch. Dept., Baton Rouge Refinery
Mr. D. W. Hanagriff-Gen. Foreman, Masons, Baton Rouge
Refinery Mr. F. Houghton - Special Assignment, Mech. Eng.
Baton Rouge Refinery Mr. J. E. Langley - Group Head, Equipt. Inspect. Baton
Rouge Refinery Mr. H. Lelendecker- Equipt. Inspect. Baton Rouge Refine
ery Mr. R. B. Tucker - Div. I Engineer, Baton Rouge Refin
ery Mr. P. Wamsley - Asst. Dept. Head, Equipt. Inspection,
Baton Rouge Refinery Mr. J. Whitney - Fire Protection, Equipt. Ihspection,
Baton Rouge Refinery Mr. W. R. Hnot - Procurement Section, Esso Engineer
ing
All those present representing Baton Rouge were asked
to give their opinions on the subject and they volunteered the
following:
"
^
' HOT PIPE INSULATION
Combination Insulation
-X >v*/"
/2*F$ j*
hi*. Uf ~ti -oCJ, ~t*--f* ' Calcium Silicates (like Kaylo, Therraobestos)
They were indifferent to this ma terial, suggested a super-X and calcium silicate combination be In cluded In the new specs. They pointed out that Unibestos, 8$ Magnesia, Calcium Silicates, Super-X were priced the same in this area.
They think the^e materials are equal to each other, and are not too fra gile.
000?
Calslllte
Haven't used this
Sponge Pelt
They are trying to get away from this material because of expense.
It Is approx. 4l to 5falser than the calcium silicates.
Flberglas
Has temperature limita, have not used the blanket type.
Foamglass
Have used It with varying suooess. Is subject to vibration and Tire damage.
(It was pointed out that at Baytown the trade unions do not like this material, and If used ask for many special concessions like showers, etc.; as a result the use of this material is being avoided.)
Cellular Silicate
This material Is similar In some
respects to Foamglass. It is an experimental material manufactured by Pittsburgh-Coming and is not
yet available for use. Baton Rouge feels that this material has great possibilities and is waiting to try it. ?
Unlbestos
They like this material. Have not
had any difficulties with skin Jrr1
tation.
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INSULATION TIES
They prefer the use of 14 ga. copper clad wire, Have used galvanized wire.
PIPS OUTER COVERINO
Plretard
This material is used In the re
finery. It is expensive. Costs about 21j5/4` in place.
Pireguard -- * .j.* /_ fr
This Is a cheaper, but lighter, sub stitute.
j'CsJUtA.AA'&i METAL COVERINO
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58 ga. Galv. Steel
Prefer this to Plretard even though It costs about 5f/o ft. more. It
1 T* nnrx/
-3
.
,v j .. 7
.
looks hotter. In cost it runs about 26^/0 ft. applied. The only
advantage to metal over Piretard is appearance--especially since paint-
ing is the order of the day.
Aluminum Childers', etc.
Cannot see any advantages except appearance. Do not expect much life from this material since aluminum corrodes rapidly in the Baton Rouge
area (a contributing factor is the Ethyl Corporation plant nearby)
Seventy (70) miles away, the Shell Refinery recently completed new units with vessels and piping covered with alumi num. It was learned that they have had some difficulties, but mainly because of galvanic action due to dissimilar metals in
contact.
Baton Rouge is of the firm opinion that aluminum does not-have a place in this area.
STEAM TRACED LINES
Sponge fult squeezed to shape is, in their opinion,
the cheapest and best application.
t
FITTINGS
They prefer prefabricated Unibestos fittings. These
are purchased completely weatherproofed. They find that they
are more economical in sizes 6 in. and up. The smaller sizes
cost a negligible amount more. These fittings are now carried
in the refinery storehouse. If, of necessity, the fittings
have to be field fabricated they are built up of regular pipe
insulation material, mitered, cemented, then weatherproofed with
a mastic like Laykold.
.
They have also purchased prefabricated fittings with out weatherproofing. There is no advantage in this. They will not do this again.
Flanges and Valves .
Are rarely insulated, except for
process or for personnel protection.
They are experimenting with remov
able sections of insulation for
these locations.
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