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1994 CAII Consolidated Audit Summary
(Project No. RC-01
Action Item Description Develop chemical compatability chart
RC-02
Review E-205/D-227 reactive chemical issues
RC-03
Chlorine Expansion Pot Concerns
RC-04
C-205 Booster Compressor Issues
RC-05
Review Titanium Storage Policy
RC-06
CFC Reactive Chemical Review Documentation
RC-07
Review positive tD test for H2S04
RC-08
Review electrical heating tracing system on CI2 tines
RC-09
Nitrogen Compound Analysis For Brine
RC-10
Update Reactive Chemicals Documentation for Bicarb reaction
RC-11
investigate/address MDEA contamination potential in raw brine
RC-12
Define Reactive Chemicals training levels
RC-13
Taffy Pot NCI3 analysis
RC-14
Liquid CI2 pump EBV protection
RC-15
Add S02 liberation reactions to Reactive Chem Packet
Person Responsible Heins, Monty Haun, Elaine Harrison, Jeff Harrison, Jeff Gravouilla, Rocky LeBlanc, Gretchen Harrison, Jeff Fair, Leonard Caldwell, Steve Harrison, Jeff Caldwell, Steve Landry, Donnie Haun, Elaine Mellieon, Harold Harrison, Jeff
Expected Comp. Date 8/31/96 3/31/96 4/1/95 12/31/95 04/15/96 5/31/95 12/15/94 6/15/95 05/31/95 12/20/94 05/31/95 8/1/96 05/31/95 12/31/95 12/15/95
Actual Comp. Date 8/14/96 3/6/96 3/27/95 12/31/94 9/30/95 10/31/94 12/9/94
10/8/95 11/18/94 1/5/95 3/1/96 12/31/95 7/29/96 12/20/95 1/9/95
Status complete complete complete complete complete complete complete complete complete complete complete complete complete complete complete
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1994 CAII Consolidated Audit Summary
Project No. RC-16
Action Item Description Policy for Extinguishing a C/E trap hydrogen fire
RC-17
Review oil/insulation tire potential in GT area
RC-18
Hydrogen Collection Area Issues
RC-19
Reactive Chemicals test data for absorbents
RC-20
Update piants approved leak repair sealants list
RC-21
Review procedures for lubricants and cleaning agents
RC-22
Review lubricants and cleaning agents for Power area
RC-23
Review T-201 startup procedures
RC-24
Address user plant backflow potential in caustic lines
RC-25
Review maint procedures for caustic service cleaning agents
RC-26
Centralized location for Reactive Chem Hazard Eval data
M ISC-01
Communicate results of consolidated audit
OH-01
Lab does not have ownership
OH-02
Work procedures need evaluation in pump seal room
OH-03
Corroded safety can in oil storage area
Person Responsible Pittman, Ed Kolder, Roy Haun, Elaine Douglas, Charles Heins, Monty Campbell, Floyd Kolder, Roy Mellieon, Harold Harrison, Jeff Campbell, Floyd Heins, Monty Heins, Monty Lively, Bill Campbell, Floyd Douglas, Charles
Expected Comp. Date 7/15/96 5/15/96 12/31/96 1/31/95 05/31/95 05/31/95 3/31/96 2/28/95 12/31/94 6/1/96 3/31/95 12/31/95 05/31/95 3/31/95 12/31/94
Actual Comp. Date 1/23/96 3/31/96 10/30/96 1/31/95 8/31/95 5/30/95 3/29/96 2/15/95 6/1/94 4/15/95 2/15/95
10/31/95 5/1/95 3/28/95 12/20/94
Status complete complete complete complete complete complete complete complete complete complete complete complete complete complete complete
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1994 CAII Consolidated Audit Summary
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Project No. OH-04
Action Item Description Need to examine structural integrity of oil storage drum rack
OH-05
Cell rodding cabinet needs new door sign
OH-06
Labeling deficiencies need to be addressed
OH-07
Review hazard chemical list
OH-08
Communicate results of exposure monitoring
OH-09
Flammable containers not in flammable cabinet
OH-10
MSDS sheets need updating
OH-11
Grinder needs hearing protection sign
OH-12
Breathing air mask in control room needs secondary plastic bag
OH-13
Breathing air masks on shop floor
OH-14
Respirator training documentation records need to be dated
OH-15
Acid suits found in plant
OH-16
Need to move heavy valves from top shelves
OH-17
Need to replace static pressure operating parameter tape
OH-18
Sanctolasting cabinet needs repairs
Person Responsible Heins, Monty Armstrong, Steve Douglas, Charles Douglas, Charles Douglas, Charles Spears, Tony Douglas, Charles Campbell, Floyd Douglas, Charles Douglas, Charles Douglas, Charles Lively, Bill Campbell, Floyd Douglas, Charles Campbell, Floyd
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Expected Comp. Date 12/31/94 01/31/95 12/31/94 06/30/95 06/30/95 05/31/95 06/30/95 3/31/95 06/30/95 12/31/94 12/31/94 06/15/95 05/31/95 06/30/95 09/30/95
Actual Comp. Date 12/15/94
1/15/95 12/20/94 4/30/95 8/31/95 3/7/95 3/15/96 3/28/95 6/30/95 12/31/94 12/20/94 6/15/95 5/1/95 4/28/95 4/19/95
Status complete complete complete complete complete complete complete complete complete complete complete complete complete complete complete
CONFTDFNTTAl
1994 CAII Consolidated Audit Summary
Project No. OH-19
Action Item Description Need to remove welding warning signs for cadmium
OH-20
Update the asbestos inventory
OH-21
Bags of ACM waste not properly sealed
OH-22
Needs to wash down dried asbestos on pulp trailer
OH-23
Need to bag material in asbestos waste drum
OH-24
Need to store asbestos gaskets in designated area
OH-25
Need to update inventory to include sludge acidification process
OH-26
Need to replace deteriorated radiation label
LAB-01
Need mercury spill procedure
LAB-02
Need to register chlorine sample cylinder
LAB-03
Need housekeeping inspections
ELEC-01
Motors not property identified
ELEC-02
Need to add smoke detectors
ELEC-03
Equipment stored in required clearance zone
ELEC-04
Identify and remove abandoned conduit
Person Responsible Campbell, Floyd Douglas, Charles Douglas, Charles Armstrong, Steve Armstrong, Steve Douglas, Charles Douglas, Charles Douglas, Charles Caldwell, Steve Breaux, Kevin Myer, Edie Fair, Leonard Heins, Monty Fair, Leonard Heins, Monty
Expected Comp. Date 05/30/95 09/30/95 12/31/94 12/31/94 12/31/94 12/31/94 12/31/94 12/31/94 07/31/95 07/31/95 07/31/95 06/30/95 06/30/96 06/30/95 09/30/95
Actual Comp. Date 5/18/95 12/31/95 12/20/94 12/20/94 12/20/94 12/20/94 12/20/94 12/31/94 9/18/95 7/23/95 7/31/95 8/15/95 4/30/96 6/10/95 1/15/95
Status complete complete complete complete complete complete complete complete complete complete complete complete complete complete complete
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1994 CAII Consolidated Audit Summary
Project No. ELEC-05
Action Item Description SEOLD's posted are not current
ELEC-06
Conduits not grounded at cable bay
DFA-01
All lines and valves need to be identified
DFA-02
Display caution signs
0FA-03
Need to recommend safety procedure for sodium bisulfite
DFA-04
Hydrogen transfer hoses be put into Pressure Vessel Program
DFA-05
Emergency block valves be installed on hydrogen system
DFA-06
Need to conduct hydrogen trailer inspection
DFA-07
Need training for personnel oft-loading hazardous materials
D FA-08
When off-loading must be attended by qualified person
LP-01
Need update of office area air intake procedure
LP-02
Inspect and correct interior fire wall design
LP-03
Wooden hot box not acceptable
LP-04
Need to review electrical area classifications plot plan drawings
LP-05
Need to review tire extinguisher distribution and type
Person Responsible Fair, Leonard Fair, Leonard Spears, Tony Mellieon, Harold Mellieon, Harold Kolder, Roy Kolder, Roy Kolder, Roy Landry, Donnie Douglas, Charles Landry, Donnie Kolder, Roy Beck, Mike Fair, Leonard Landry, Donnie
Expected Comp. Date 06/30/95 12/31/95 07/31/95 07/31/95 06/30/95 6/30/96 08/15/95 03/30/96 12/31/94 06/30/95 12/31/94 12/31/96 5/1/96 07/31/95 8/1/96
Actual Comp. Date 6/30/95 1/15/95 4/15/95 7/31/95 3/28/96 6/15/96 11/15/95 3/18/96 12/20/94 3/15/96 12/31/94 7/26/96 4/15/96 6/30/95 6/30/95
Status complete complete complete complete complete complete complete complete complete complete complete complete complete complete complete
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1994 CA II Consolidated Audit Summary
Project No. LP-06
Action Item Description Review the critical instruments list
Person Responsible Long, Keith
LP-07
Determine loop tests
Heins, Monty
LP-08
Review the hydrogen area for EBVs
Kolder, Roy
LP-09
Vendor supplied vessels need to meet pressure vessel program
Kolder, Roy
LP-10
Need to include recommendations of MOC audit
Landry, Donnie
LP-11
Project reviews need to be documented
Heins, Monty
LP-12
Inspect liquid chlorine line
Haun, Elaine
LP-13
Conduct risk assessment study
Haun, Elaine
SAF-01
Develop a department safety policy statement
LeBlanc, Gretchen
SAF-02
Conduct annual performance audits
Landry, Donnie
SAF-03
Identify deviations from standard
Landry, Donnie
SAF-04
Supervisors read the answers to questions with no opinions
Heins, Monty
SAF-05
Have all employees set personal safety goals
Heins, Monty
SAF-06
Review emergency drills
Landry, Donnie
SAF-07
All employees need to participate in annual emergency drills
Landry, Donnie
Expected Comp. Date 8/30/96 3/1/97 07/31/95 07/31/96 12/31/94 06/30/95 05/01/95 12/31/96 12/05/94 12/31/94 6/01/96 06/30/95 05/15/95 3/31/96 12/31/95
Actual Comp. Date 8/15/96
12/31/94 3/31/96 12/31/94 12/31/94 5/1/95 9/19/96 12/5/94 12/31/94 12/31/95 12/31/94 3/15/95 2/15/96 12/31/95
Status complete working complete complete complete complete complete complete complete complete complete complete complete complete complete
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1994 CAII Consolidated Audit Summary
' Protect No. SAF-08
Action Item Description PHA's to be reviewed with employees
SAF-09
inform employees of rights under OSHA Star Program
SAF-10
Drill results must be critiqued
SAF-11
Update department emergency plan
SAF-12
Keep up-to-date completion dates on incidents
SAF-13
Keep up-to-date completion dates on safety suggestions
SAF-t4
Perform checks on C-9 checklist
SAF-15
Document deficiencies during C-9 inspections
SAF-16
Update indoctrination video
SAF-17
Enter required info on training documentation
SAF-18
Covers left off panels
SAF-19
Housekeeping needs in training room and printer room
SAF-20
Improper use of pedestal grinder
SAF-21
Pipe threading machine needs larger signs
SAF-22
Drill press needs signs
Person Responsible Heins, Monty Landry, Donnie Landry, Donnie Landry, Donnie Landry, Donnie Landry, Donnie Landry, Donnie Landry, Donnie Douglas, Charles Landry, Donnie Beck, Mike Landry, Donnie Campbell, Floyd Campbell, Floyd Campbell, Floyd
Expected Comp. Date 11/1/95 04/30/96 12/31/95 12/31/94 8/1/96 8/1/96 12/31/95 8/1/96 8/31/96 8/1/96 12/31/94 06/30/96 05/31/95 06/30/95 06/30/95
Actual Comp. Date 10/31/95 4/30/96 12/31/95 12/31/94 8/1/96 8/1/96
12/20/95 11/4/96 8/19/96 8/1/96 12/31/94 4/30/96 5/1/95 3/28/95 3/28/95
Status complete complete complete complete complete complete complete complete complete complete complete complete complete complete complete
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1994 CAII Consolidated Audit Summary
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Project No. SAF-23
Action Item Description Need shield around welding and cutting area
SAF-24
Eyewashes with no covers
SAF-25
Old eyewashes not capable of using covers
SAF-26
Safety showers dripping with algae underneath
SAF-27
Lots of safety showers leaking
SAF-28
Fire extinguisher stations not labeled.
SAF-29
Utility stations not color coded
SAF-30
Nitrogen station by P-301 has no backboard
SAF-31
MP-306-B guard needs to be replaced
SAF-32
Modified coupling guards on some pumps
SAF-33
Heat tracing exposed next to D-320 & D-317
SAF-34
Lots of unplugged quick opening valves in area
SAF-35
Fire extinguisher not properly hung
SAF-36
Fire extinguisher station not numbered
SAF-37
Need to discard wooden ladder
.7
Person Responsible Campbell, Floyd Spears, Tony Lively, Bill Moniotte, Bobby Kolder, Roy Spears, Tony Kolder, Roy Kolder, Roy Lemeile, Rick Lemelle, Rick Moniotte, Bobby Lively, Bill Spears, Tony Lively, Bill Spears, Tony
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Expected Comp. Date 05/31/95 03/31/95 03/31/95 11/30/95 06/30/95 06/30/95 06/30/95 06/30/95 10/31/95 08/31/96 11/30/95 05/31/95 06/30/95 06/30/95 05/31/95
Actual Comp. Date 3/28/95 3/31/95 3/31/95 11/30/95 12/31/94 3/30/95 12/30/94 12/30/94
10/10/95 8/19/96 11/30/95 5/30/95 3/15/95 11/1/95 1/19/95
Status complete complete complete complete complete complete complete complete complete complete complete complete complete complete complete
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1994 CAII Consolidated Audit Summary
Project No. SAF-38
Action Item Description Feet missing on step ladder
SAF-39
Handrail needs to be replaced
SAF-40
No cover in 110V outlet
SAF-41
Drainage sumps filled with dirt
SAF-42
Safety shower needs painting
SAF-43
Grating and hand rails need painting
SAF-44
Demo area needs housekeeping
SAF-45
MCC-106 needs housekeeping attention.
SAF-46
CTW basin drain line corroded through
SAF-47
Low level piping with head injury hazard
SAF-48
Trolley at cooling tower in bad shape
SAF-49
No handrails to platform
SAF-50
P-350 D&C with no MCC label
SAF-51
Steptadder with feet missing
SAF-52
Uneven water flow to eyewash nozzles
Person Responsible Lively, Bill Lemelle, Rick Lemelle, Rick Kolder, Roy Lemelle, Rick Lemelle, Rick Tedeschi, Steve Lively, Bill Kolder, Roy Kolder, Roy Kolder, Roy Moniotte, Bobby Fair, Leonard Spears, Tony Lively, Bill
Expected Comp. Date 05/31/95 06/30/95 10/31/95 06/30/96 10/31/95 10/31/95 12/31/94 05/31/95 07/31/95 06/30/96 06/30/96 11/30/95 07/1/95 05/31/95 03/31/95
Actual Comp. Date 5/1/95 6/30/95 9/29/95 6/15/96 10/10/95 10/10/95 12/31/94 5/1/95 3/31/95 6/15/96
6/15/96 10/15/95 6/25/95 1/19/95 3/31/95
Status complete complete complete complete complete complete complete complete complete complete complete complete complete complete complete
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1994 CAII Consolidated Audit Summary
Project No. SAF-53
Action Item Description No label for circuit for P-357-B
SAF-54
No ladder gate going up to platform
SAF-55
Cylinders tied with rope
SAF-56
Unlabeled containers found throughout plant
SAF-57
Safety shower eyewash with one cap missing
SAF-58
Maul with taped handle
SAF-59
Homemade tools found
SAF-60
Fiberglass buildings full of fittings and wire
SAF-61
Fire extinguisher with expired sticker
SAF-62
Fire extinguisher has expired sticker and broken bracket
SAF-63
Millwright area discrepancies
SAF-64
Welding area tool cabinet discrepancies
SAF-65
Acetylene cart without T-handle
SAF-66
D-803 area needs housekeeping
SAF-67
Close handle broken off flammable storage cabinet
Person Responsible Fair, Leonard Landry, Donnie Metlieon, Harold Lively, Bill Spears, Tony Campbell, Floyd Campbell, Floyd Fair, Leonard Lively, Bill Gravouilla, Rocky Campbell, Floyd Campbell, Floyd Campbell, Floyd Spears, Tony Lively, Bill
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Expected Comp. Date 05/31/95 8/1/96 05/31/95 12/31/95 03/31/95 05/31/95 05/31/95 05/31/95 05/31/95 05/31/95 06/30/95 05/31/95 05/31/95 05/31/95 06/30/95
Actual Comp. Date 5/31/95 7/1/96 5/31/95 11/1/95 3/31/95 2/1/95 2/10/95 3/28/95 3/15/95 3/31/95 5/1/95 3/31/95 3/28/96
1/19/95 6/5/95
Status complete
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complete
complete
complete
complete
complete
complete
complete
complete
complete
complete
complete
complete
complete
complete
1994 CAII Consolidated Audit Summary
Project No. SAF-68
Action Item Description DAK pack full of water
SAF-69
Flammable storage cabinet needs housekeeping
SAF-70
Entry requirements not posted on shack
SAF-71
Utility station not labeled
SAF-72
Platform by taffy pot needs housekeeping
SAF-73
Air station west of taffy pot not labeled
SAF-74
Area around taffy pots needs housekeeping
SAF-75
Air utility needs labeling
SAF-76
T-205 deck needs housekeeping
SAF-77
Escape pack has yellow reading
SAF-78
New compressor foundation area needs housekeeping
SAF-79
Utility station needs labeling
SAF-80
Housekeeping needs inside D-228 dike area
SAF-81
Housekeeping needs around TC-201
SAF-82
Red light on oxygen monitor is tit.
.9
Person Responsible Spears, Tony Lively, Bill Landry, Donnie Kolder, Roy Spears, Tony Kolder, Roy Spears, Tony Kolder, Roy Spears, Tony Lively, Bill Spears, Tony Kolder, Roy Spears, Tony Lively, Bill Neyland, Wayne
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Expected Comp. Date 05/31/95 06/30/95 06/30/95 06/30/95 05/31/95 03/29/96 05/31/95 03/29/96 05/31/95 05/31/95 05/31/95 06/30/95 05/31/95 05/31/95 05/31/95
Actual Comp. Date 2/22/95 5/15/95 6/1/95 12/30/94 1/20/95 3/28/96 1/20/95 3/28/96 1/20/95 5/15/95 1/20/95 12/31/94 1/20/95 5/15/95 4/30/95
Status complete
complete
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complete
complete
complete
complete
complete
complete
complete
complete
complete
complete
complete
complete
complete
1994 CAII Consolidated Audit Summary
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Project No. SAF-83
Action Item Description Hazardous waste under D-208
SAF-84
Caps not on eyewashes
SAF-85
Compressed gas cylinder secured with cloth straps
SAF-86
Liquefaction area has tripping hazards
SAF-87
Nitrogen station not labeled
SAF-88
Fire extinguishers sitting on ground
SAF-89
Area full of old eyewashes without covers
SAF-90
Unlabeled containers in oil storage area
SAF-91
Oil storage area needs housekeeping
SAF-92
Check chain security on block valves
SAF-93
Escape pack needs replacing
SAF-94
Oxygen sensor not working inside IH #12
SAF-95
No meter light indication IH #10 & 11
SAF-96
Nitrogen station on E-526 deck not labeled
SAF-97
E-526, D-511 area needs housekeeping
Person Responsible Lively, Bill Lively, Bill Neyland, Wayne Lively, Bill Kolder, Roy Lively, Bill Lively, Bill Spears, Tony Lively, Bill Spears, Tony Lively, Bill Neyland, Wayne Neyland, Wayne Kolder, Roy Lively, Bill
Expected Comp. Date 05/31/95 03/31/95 05/31/95 05/31/95 06/30/95 05/31/95 03/31/95 05/31/95 05/31/95 05/31/95 05/31/95 05/31/95 05/31/95 03/29/96 05/31/95
Actual Comp. Date 5/15/95 3/31/95 5/25/96 5/15/95 12/31/94 5/15/95 3/31/95 1/25/95 5/15/95 2/3/95 5/15/95 4/30/95 4/30/95 3/28/96
5/15/95
Status complete complete complete complete complete complete complete complete complete complete complete complete complete complete complete
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1994 CAII Consolidated Audit Summary
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i Project No. SAF-98
Action Item Description Ground wire oil skid
SAF-99
Area around CQ2 skid needs housekeeping
SAF-100
Quick opening vatves not plugged
SAF-101 SAF-102
Quick opening valves not plugged Label skirt for vessel entry required
e
SAF-103
Need ladder gate on platform
SAF-104
Fire extinguisher sitting on ground
SAF-105
Utility stations not labeled
SAF-106
Hoses strung out on deck walkway
SAF-1Q7
Algae causing slipping hazard
SAF-100
Hoses on ground
SAF-109
Algae at stairway entrance
SAF-110
Hoses and rope on deck
SAF-111
Gas cylinder tied with rope
SAF-112
Escape packs condition not good
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Person Responsible Fair, Leonard Spears, Tony Lively, Bill Spears, Tony Landry, Donnie Mellieon, Harold Spears, Tony Kolder, Roy Lively, Bill Kolder, Roy Spears, Tony Lively, Bill Lively, Bill Neyland, Wayne Landry, Donnie
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Expected Comp. Date 7/31/95 05/31/95 05/31/95 05/31/95 4/30/96 06/30/95 05/31/95 06/30/95 05/31/95 06/30/95 05/31/95 05/31/95 05/31/95 05/31/95 8/1/96
Actual Comp. Date 6/30/95 3/15/95 5/15/95 1/26/95 4/30/96 5/1/95 2/8/95 12/30/94 5/15/95 3/9/95 2/4/95 5/15/95 5/15/95 4/30/95 8/1/96
Status complete complete complete complete complete complete complete complete complete complete complete complete complete complete complete
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1994 CAII Consolidated Audit Summary
Project No. SAF-113
Action Item Description Platform gates are not dosing
Person Responsible Landry, Donnie
LP-09
Vendor supplied vessels need to meet pressure vessel program
Mellieon, Harold
SAF-15
Update indoctrination video
Landry, Donnie
Expected Comp. Date 07/31/95
07/31/95
8/31/96
Actual Comp. Date 6/15/95
6/30/96
8/19/96
Status complete
complete complete
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