Document xd6YarBRKN72E7v87304wqXZy

--I her FR FLUID HEAT SYSTEMS... Delivering High-Temperature Process Heat as a Liquid I As recently ob 1941, process engineers were I limited to two methods of delivering process heat: D1 HECTTIRTNG o7PRESSURJZEp VAl'OR,..Kuril method hacT definite drawI backs. Direct firing was.often unsatisfactory becausp the heating was^iieven^he temperaI tur^B difficult to control, and the processing of combustible materials extremfely^hazardouiP r~ frcssured-vapor, such as steam, required (>>C08tly7high pressure piping,waives, and proc essing equipment--pfui^ons^aiaTchemicar^ "conditioning" of boiler waterT^Htat energy and temperature loss were cornipo*with prqseured-vapor systems because of'`blowdowns/' condensation, and the inevitable pressure loss I with long runs of piping. Today, non-pressurized, high-temperature, fire-resistant heat transfer systems based on Monsanto's THERMINOL FR Heat Trans fer liquids overcome practically all the de ficiencies and drawbacks of direct firing and pressurized-vapor heating.'fl'HERMINOl^ ` FR--a series of high-boiling, heat-stable organic liquids, delivers processing heat to single or multi-users as Without pres- 8urizingJTHF-RMIN0L J1uids are safe and Cfire* resistantr Heating itf'yniformp1 and tem- l perature cCntrol is accurate within a range of plus-or-minus 2F. ,, Tle'at transfer systems now in use for several ' years have proved THERMINOL fluid heat (. successful in a wide variety of process heating ( operations .. . from food cooking to chemical ! processing, from distillations to drying ovens | and in petroleum refining, i Design engineers and manufacturers have j developed a variety of THERMINOL FR i Fluid .Systems ranging"from"small electrically | Heated units to giant gas or oil.fired units-- I all capable of delivering heat AS A LIQUID. 0<.07L08 Ml TOWOLDMON0030825 WATER_PCB-00015294 This manual explains and illustrates the fundamentals of THERMINOL fluid heat transfer systems design. It lists materials of construction and components for use with THKRMINOL, and explains how each is "designed in" to make the most efficient system for safe, economical and reliable opera tion. It shows how these systems can be adapted to a wide variety of heating and cooling processes. This engineering heat trans fer data has been compiled to aid the Process Engineer in designing a safe, minimum main tenance system for delivering heat to the points of use in practically any commercial or industrial process. < i--thermJjhLni =FR ATVTRANSFER LIQUIDS... Monsanto THKRMINOL FR heat transfer I liquids are chlorinated biuhaiwlc. manufac tured under exacting process control to pro duce fluids consistent in all properties impor tant to heat transfer. THKRMINOL FR (products are unique in that they are actually produced to rigid specifications for thermal stability, specific heat, thermal conductivity, vapor pressure, and viscosity, y'here are three THKRMINOL FR products, ivith a range of low temperature fluidity and oiling points that allows the user to select l*)e best balance of fluid properties for a bccific use: TTHHUERMINOL FR 1 with lowest temperature fluidity--excellent for processes requiring both heating and cooling / THERMINOL FR 2 with optimum balance of properties for use in most common industrial heating applications THERMINOL FR 3 with highest boiling point for special proc essing equipment applications (f/ 0^01 TOWOLDMON0030826 WATER_PCB-00015295 PROPERTIES IMPORTANT TO HEAT TRANSFER DESIGN THERMINOL FR-I Temperature F. c. SO 100 150 200 250 800 . 850 400 450 500 550 600 650 700 10.0 97.8 66 93 121 149 177 204 232 260 268 316 343 371 Enthalpy BTU/Lb. 4.856 IB.68 32.95 46.07 63.50 79.46 95.94 112.96 130.48 148.52 167.08 186.16 205.79 225.92 Specific Heal Thermal Conduct. BTU/Lb.--F. BTU/Ft!, Hr.,*F./Ft. 0.272 0.262 0.291 0,3047 0.3151 0.3255 0.3359 0.3464 0.3568 0.8672 0.3776 0.3880 0.3685 0.4089 0.06098 0.06060 0.06021 0.05976 0.05927 0.05875 6.05819 0.05760 0.05697 0.05630 0.05560 0.05487 0.05409 0.05326 . Density Lb./Gal. 11.683 11.458 11.216 10.991 10.760 10.528 10.295 10.065 9.833 9.601 9.370 9.138 8.906 8.675 Viscosity Lb./Hr.-Ft. 745.36 56.144 15,972 8.2431 5.5270 3.4158 2.4753 1.8898 1.5028 1.2351 1.0428 0.90031 0.79186 0.70731 Vapor Pres. mm. Hg. Absolute 10 27 65 143 261 550 18.8 psla 31.9 psla THERMINOL FR -2 Temperature F. c. 50 10.0 100 37.8 150 66 200 93 250 121 300 149 850 177 400 204 450 232 600 260 550 286 600 316 650 343 700 871 Enthalpy Specific Heat Thermal Conduct. BTU/Lb. BTU/Lb.--F. BTU/Ft?, Hr., F./Ft. 4.59 17.61 31.09 45.11 69.43 74.14 69.26 104.81 120.74 137.08 153.85 170.99 188.58 203.45 0.257 0.265 0,274 0.2640 0.2922 0.3003 0.3084 0.3166 0.3247 0.3328 0.3410 0.3491 0.3573 0.3654 0.05681 0.05852 0.05601 0.05788 0.05748 0,05703 0,05655 0.05603 0.0554B ' 0.0548S 0.05424 0.05357 0.05286 0.05211 Density Lb./Gal. 12.225 12.000 11.750 11.525 11.293 11.062 10.830 10.598 10.367 10.135 9.903 9.672 9.440 9.208 Viscosity Lb./Hr.-Ft. 7090.6 151.01 27.83 11.971 6.949 4.531 3.201 2.399 1.881 1.529 1.2795 1.0971 0.9596 0.8535 Vapor Pres. mm. Hg. Absolute 6 15 37 84 173 340 615 20.3 psla THERMINOL FR-3 Tempo rature F. C. Enthalpy Specific Heat Thermal Conduct, Density BTU/Lb, BTU/Lb.--CF. BTU/Ftf, Hr.,*F./Ft. Lb./Gal. 60 . 100 150 200 250 300 350 400 450 500 550 600 700 10.0 37.8 66 93 121 149 177 204 232 260 2B8 316 343 371 4.28 16.37 29.06 41.95 65.36 69.20 83.46 68.15 113.26 128.77 144.73 161.11 177.92 192.24 0.239 0.245 0.256 0.2629 0.2714 0.2799 0.2884 0.2969 0.3054 0.3138 0.8223 0.3306 0.3393 0.3478 0.05700 0.05680 0.05634 0.05620 0.05598 0.05558 0.05513 0.05466 0.05415 0.05360 0.05302 0.05241 0.05176 0.05107 - 13.002 12.760 12.534 12.292 12.061 11.829 11.587 11.366 11.134 10.902 10.671 10.439 10.207 9.976 Viscosity Vapor Pres, mm. Lb./Hr.-Ft. Hg. Absolute 1626.6 101.64 24.262 12.091 7.116 4.669 3.306 2.476 1.937 1.5699 1.3095 1.1188 0.67531 3 9 24 55 114 223 413 735 0407110 ^ -W TOWOLDMON0030827 WATER_PCB-00015296 ABSOLUTE VICSOSITY, CENTtPOfSES 10.000,000: 100,000. 10,000 1,000 100 50 85 ,10 6,0 4.0 2.0 VISCOSITY-TEMPERATURE CHART 1.00 0.60 0.60 0.40 -100 -50 0 50 100 150 200 300 400 500 600 700 TEMPERATURE F. ' ; | DENSITY--LBS./FT* WATER_PCB-00015297 SPECIFIC HEAT IH07112 5 TOWOLDMON0030829 WATER_PCB-00015298 THERMAL CONDUCTIVITY BTU/HR., FT.*, *F./FT. / SPECIFIC HEAT 8 T U /IB . 'SPECIFIC HEAT OF then i LJLiiuQjyLL fr its. Relationship to Density Specific heal-- the quantity of heat required to raise the temperature of a material one degree, compared to the heat required to raise a like mass of water one degree--compares the material with water, pound for pound. When comparing specific heat values of ' T11KKM1NOE FR liquids with correspond ing values of other heal transfer fluids, it is important to note that the density of THRRMINOL is muchjhigher than the den sity of oilier* fluids commonly "used in heat transfer, In consequence, the heat capacity of THEKM1NOL fluids is greater than imme diately apparent from the specific heat, values. In transferring heat, a volume of fluid is circulated to give up or absorb heat and the heat capacity of that volume of fluid is the factor that determines the heat transfer ca pacity of the system. When a comparison is made on a volume basis (as illustrated below), THERMINOE liquids are comparable to other organic liq uids and superior to some: SPECIFIC HEATS OF VARIOUS FLUIDS at ROOM TEMPERATURE Pounds/ Gal. Specific Heat Heat Capacity (BTU/lb./ (BTU/gal,/ F.) 6F.) THERMINOL FR 2 /l2.03^ Organic Fluid "A" \ 8.8.0" Petroleum Oil 7.9 0.276 0.378 0.378 3.32 3.33 2.96 THE FLUIDS TUKRM1NOE FR liquids are unique. They permit installation of a pon-pressurized sys tem operating with a TiquicT wTncI7*has no ' lire point, and will not support CPXQlm&tion. TIIKHMINOL KK liquids are so fire-resist ant they have been listed wit^h-JJ&dzxwr.itej's' Laborgt,urMif)U-% Recause of this extreme fire resistance and its recognition by insurance companies, impor tant savings can be made in designing a process heating system around THKKMlWiOL FK fluids. The savings include not onl^Ahe [lower . cost of non-pressurizpd equip ment,simplified installation /nw' lower maintenance; but also elimination 01 some*of 9 (the costly safety devices required in equip- `*ineHt"~c5rculalmg"a" flammable fluid at or above its fire point. These economies show I up both in the type of components needed ; and in the layout of the system. i ; Still another unique property of THEHMt INOL fluids is their unusual chemical inert1 ness. They are among the mosr^QjcidaTTon- Tesistant compounds known. This inertness prevents the formation of oxidation sludges iT the hot fluid comes in contact With air. rihis extends the useful service life of the heat 'l transfer fluid; occasionally allows economies Cm design. However, THEKMINOL FH fluids are not intended for use in open vessels but in properly vented, closed systems. 0407H3 0 TOWOLDMON0030830 WATER_PCB-00015299 Chemically, THKKMINOL Fit fluids are resistant to strong acids, mild alkalies, and dilute solut ions of strong alkalies. THERMAL STABILITV THKKMINOL FK fluids are thermally stable. Thcy_Ae manufactured to meet strict thermal sVfibilit)fc specifications. Each produc tion run w.tpj^ranin Monsanto's laboratories with special-Equipment developed by Monsanto to assure that these fluids meet the high standards of thermal stability. Any material which does not meet these standards is rejected. It is characteristic of almost all organic mate rials to undergo chemical change when ex posed to high temperatures for long periods of time. The type, of chemical change depends lupon the molecular structure of the fluid; the jdegree of change depends on the temperature, pud the length of time of exposure. THKKMINOL FK fluids resist^ chemical rfinnge ~up to temperatures if7j3QflF. and feliow no measurable change after years of v V Exposure to such temperatures. Exposure to \ temperatures, above 6Q0E--`jcven localized y Vpvorheating ^illonjj^trafec^ some formation of i'Y'|,Mgb hoilers!Vinofecules of THKKMINOL i FK will join together to form larger molecules y |juite similar to the original material, but higher in viscosity and in boiling point. These nigh boilers are soluble in the fluid up to Reasonable concentrations; so overheating [only increases the fluids' room temperature iviscosily slightly. When a concentration of (approximately 5-10 percent "high boileyp" [has been formed, however, the viscosity Jhcginsjpjise quite sharply. (With this change, small but measurable (amounts of dry hydrogen chloride gas are i evolved. This should be removed from the j] system by appropriate venting. When THKKMINOL Fit fluids operate at high 1 bulk temperatures, or, where some local overI heating may occur, the system should be | designed to prevent moisture from condensing in the vapor spaces where this hydrogen chloride gas is being vented. When the hydrogen chloride is dry, it has little or no effect on metals in the system. However, if the hydrogen chloride dissolves in moisture, an acid corrosive to certain metals is formed. A properly designed heater and distri bution systern^e^ aflo'wTjsrijfTthe 'same flincf for many years. While THKKMINOL FK fluids normally are operated to a maximum temperature of 600F. -systems specially designed for operation at higher temperatures have proved successful. At higher temperatures-- "high boiler" forma tion with attendant viscosity increase is, of course, accelerated and a shorter service life must be expected. Howevei^side stream dis-) tillation can be employed to constantly re- j move higher boiling materials while the sys-l tern is in operationyl'eriodic make-up is added to replace the quantity of the high boiler material removed. It/ A An alternate procedure for higher tempera ture operation, which is ^sometimes more i suitable for smaller installations, is periodic I replacement of the THKKMINOL charg^, I reclaiming the used fluid by straight take over distillation. (Monsanto should be con tacted for details regarding this procedure.) . On systems containing only dO-IOO gallons #r\ I THKKMINOL, it is usually most economical to periodically discard the entire charge and replace it with new fluid. i/* Jt THERMINOL SYSTEM DESIGN When designing a THKKMINOL FK system it is important to remember this fact: THE FLUID CAN BE NO BETTER THAN THE SYSTEM! THKKMINOL FK liquids are ideally suited for high temperature preci sion heating and temperature control applica tions, but only if the heater and distribution system are properly designed, constructed and operated. While there is nothing profoundly different or complicated about a THKKM INOL system, certain design parameters must be rigidly observed if the system is to operate trouble-free, efficiently, and with realization of the full benefits of heat de livered by a liquid. 0*07114 7 TOWOLDMON0030831 WATER_PCB-00015300 THE HEATER The heater is the most critical component in a THEHMINOL system. Accordingly, the heater should be selected with great care! Two basic heater designs for THEHMINOL fluiHi'are_ available; The liouid tube and fire s tube types. In liquid tube heaters, the ' THtfltMINOL is pumped through the tubes at a definite flow rate as it is heated; in fire tube types, THEHMINOL flows through the "shell" of the heater surrounding the fire ^ubes. When operating temperatures of 500F. (or higherl^are required, a liquid tube type healer is to be preferred . . .unle&b 'ft spgctfti; design is devised to force e steady flow over the heat donor surfaces, Since THEHMINOL fluids transfer heat in liquid form, they do not form vapor to ac celerate convection circulation. To avoid hot spots in a THEHMINOL heater, the fluid should be pumped over the heating surfaces so that no area of stagnant fluid occurs. Fluid velocities over the heat donor surfaces should be relatively high; generally 4 to 10 _ feet per second.. This helps avoid both excesSK'iTTIuld Sim temperatures and also reduces the quantity of fluid in the high temperature film that is in direct contact with the heat donor surface. The illustration shows the effect of fluid velocity on film temperature and indicates the importance of this design requirement. EFFECT OF LIQUID VELOCITY ON FILM TEMPERATURE DURING HEATING High Liquid Velocity tow Liquid Velocity Importance of Fluid Velocity and Film Tem perature through Heater A bulk fluid temperature of 600F. and a maximum film temperature of 6404,F. assures long service life of THEHMINOL FR fluids. Note the significance of "maximum" film temperature: heating is not uniform in fired 0^07 11 *> TOWOLDMON0030832 WATER_PCB-00015301 heaters, and maximum conditions- not aver age- must be used to determine the recom mended 640CF. ceiling. Example: , The film coefficient for THERMINOL in a given heater is 250 BTU/hr. eq. ft., F., and the fluid temperature is 570?'. The average radiant absorption rate is 9,000 BTU/sq. ft.., hr. The maximum ra diant absorption rate is 17,000 BTU/sq. ft., hr. The average film temperature is then 670" 4 9;r0 - 60GF,, 250 but the maxmium film temperature is - h ?r-- Fast experience shows that when purchasing a heater, the buyer should insist that design and capacity provide optimum film tempera ture for the fluid. The method of Lobo and Evans'-'-is useful in calculating film temperatures in radiant heaters. When electric heaters are ugpjj --heat flux is nTore even. However, it is important to re member that all of IhoJmniJVnrn t.fft fiWtrir elcmcnt passes Into the fluid. The watt-density on the surface of the heater tube and the fluid velocity past the tube should be in proper balance to avoid excessive THERMINOL film temperatures. Watt-densities in the range of 8 to 10 watts per square inch with a minimum velocity of 4 feet per second are suggested. However, watt-densities in the 18 to 22 watt per square inch range have proved satisfactory in properly designed installations. Heaters for THERMINOL should meet local code requirements. However, the fire resist ance of THERMINOL FR fluids will often permit important economies in the design and placement of fired heater equipment. With gas-fired heaters, the THERMINOL unit need not be placed outside of the building or isolated in a fireproof structure unless the use process requires such precaution. Steam or inert gas smothering devices can generally be eliminated and a vapor tight firebox to retain smothering gases is not necessary. The fuel for THERMINOL heaters is purely optional. Gas- or oil-fired heaters, and elec tric resistance heating are all used with success. Coal-fired heaters are generally not recommended because of their slow response to change of load at the heat source. The over-all thermal efficiency of a fired heater will generally be comparable to steam boilers of similar size. Efficiencies of 75 to 80 percent can be expected when convection sections are added. Efficiencies of 60 to 70 percent are achieved with only a radiant section. Cj> lobo. W.E.,andJ.E. Evans, Trans. AICbE, 35, 743 (1939) Several types of heaters which have operated successfully in THERMINOL systems are illustrated on the following page. TOWOLDMON0030833 WATER_PCB-00015302 r ' 0i>07ilf \ . TOWOLDMON0030834 WATER_PCB-00015303 PUMPS FOR THE'------f h O TITIXTLoJL FLUID HEAT SYSTEM... hi selecting pumps for a THERMINOL pumps are also used successfully in THERM- system, it is important that the pump ca INOL Fit service because the fluids have pacity and pressure head be sufficient to good high temperature lubricating properties. circulate the fluid at the rate demanded by However, gear pumps characteristically de the particular installation. For large flow crease in pumping capacity after extended rates, the fluid circulating pump should gen use. When gear pumps are used, care should erally be the centrifugal type and any one of be taken in selecting the capacity so there is a number of brands of standard high tem a margin that will assure adequate flow perature centrifugal pumps designed for hot through the heater. Regardless of the type of liquid service is suitable. Dean Brothers, - ... pump selected, the flow rate should be checked Worthington, Ingersoll-Kand and Chempurnp ^ regularly against its performance when new. for example, are all used satisfactorily. For'* most THEIiMINOL systems, cast steel pumps are best. Pump manufacturers usually specify that above 450K fluid temperatures, a water jacketed, deep stuffing box or me chanical seal and water-cooled bearings be used. Mechanical seals are used widely today. To avoid shaft trouble and leakage at the seals, it is important to provide adequate expansion joints and to support the piping in a way that avoids stresses on the body of the pump. Direct-connection pumps driven by 1,750 rpm. motors are most commonly used. Each pump should be fitted with a It is suggested that with a stuffing box, eight control to switch off the burner in case of rings of packing be provided. Durametallic pump failure. No. D-110, Garlock No. 736 and equivalent packings are satisfactory for the pump, and an open, non-overloading impeller is desirable to handle the cool, relatively viscous liquid at start up. If expansion loops are used in the pump suction piping, they should be horizontal or vertically downward. They should not be vertically upward, for in such a position they form a trap which can collect air and non When a new system is first put into operation, condensibles, and seriously hamper the a slight leakage may be noticed at the pump pump's performance. packing. It is not advisable to tighten the pump gland, however, until the system PIPING... has heated up close to the temperature of operation. The most important factors in the piping layout for a THKKMINOL FR system are: Canned pumps such as Chempump Series T (A) Proper sizing for the required flow rate require no seal and have proved very service and (B) minimizing pressure drop. Because able in THKKMINOL systems. Small gear the system will undergo temperature changes, 0*07116 11 TOWOLDMON0030835 WATER_PCB-00015304 adequate expansion joints and loops to relieve expansion and contraction stress are essential. Generally, Schedule 40 seamless steel pipe is useHwith characteristic of most organic fluids (includ ing THERMINOL) to have a tendency to leak through joints and fittings at high tem peratures unless these fittings are very tight. Therefore, flanged joints should be used sparingly to minimize potential leak points. Threaded --connections are used with THERMINOL Fli up to a one-inch maxi mum size. Care is required-"TiTciitting the tlireachTTo assure a proper fit.; a clean, new die is recommended. Careful attention to threading procedure should provide a good threaded connection. It is not wise to rely upon the use of pipe dope to eliminate leak age. However, pipe dope should be used. Q-scnl (Quigley Company, Inc.); Plastiseal (Johns Manville); and Crane's No. 425 are all used successfully in THERMINOL FR systems. In largerjizepij^gjj^eliLGd^connections should be used jvhereyer_jiractical. Careful layout and use of curved sections of pipe can mini mize the welded or flanged connections re quired. When a flanged connection is made, 150 pound raised face flanges are recom mended. The flange should be backwelded to the pipe and proper gasketing used. Spiral wound (Spiratalic or Flexitallic) asbestos and stainless steel gaskets are good. Small lip spiral wound gaskets are preferred over the wide lip type, because they allow better compression with the 150 pound flange. Garlock short fiber, pre-cut and cured as bestos gaskets have also proved satisfactory. It is recommended that high temperature bolts, such as Crane Triplex steel bolts, which do not stretch, be used. All high points in the piping system should be provided with vent valve connections, VALVES... One hundred and fifty pound cast steel valves with deep stuffing boxes are satisfactory for THERMINOLsystems. Cast steel ball valves designed for high temperature (such as offered by Hills McCannyhave also proved very effec tive, particularly where quick open-and-close action is desired. ROTARY JOINTS... It is wise to take particular care in the in stallation and maintenance of rotary joints in order to assure long service life and mini mum leakage. Install such joints with proper flexible connections to assure alignment at all times. Rotary joints should not be operated in a new system until the system has been thoroughly cleaned of abrasive part icles which could score the sealing faces and cause leak age. Rotary joints such as those manufac tured by the Johnson Corp. and Perfecting Service Co. are satisfactory with THERMINOL FR. THE EXPANSION TANK... Proper design of the expansion tank for the THERMINOL system is quite simple, but is also very important to proper system operation. Characteristic of most organic liquids, THERMINOL expands in volume about 4 percent for every 100F. temperature rise. In heating THERMINOL from room tem perature (70F). to 600F., the fluid in the system expands about 20 percent. J'hereiore, the expan^Jon^anTTsliould be large enough to accommodate about 20 percent of the total volume of the entire system, including the fluid content of the heater, piping and all heat users. The tank should be sized so it is about one quarter full when the system is cooled to 70F. and three quarters full when the system is at a maximum operating temperature. The expansion tank should be fitted with a sight glass at the "full" range and with a float operated, low-level switch to shut off the burner in case of accidental fluid loss in the system. Place the expansion tank in the circuit on the pump's suction side--above the highest point in the system. The expansion tank also serves as the major venting point of most THERMINOL sys- 0407119 TOWOLDMON0030836 WATER_PCB-00015305 terns. The temperature of the fluid in the expansion tank is much lower than the bulk fluid temperature in the system. Connect the expansion tank to the system with a small diameter line to avoid thermal recirculation. However, make this line large enough to readily pass the flow caused by expansion and contraction in the system and to permit recirculation of fluid for moisture removal as explained below. Because THERMINOL Fit fluids are fire resistant, the vent need not be isolated from potential sources of ignition. However, the vent should be out of doors, particularly away from working areas, to eliminate pro longed or repeated contact with the vapors. ('are should be taken to prevent the entry of atmospheric moisture into the system as the expansion tank `breaths' air. The vent can be equipped with an air dryer, such as a calcium chloride pot or other desiccant. An alternate procedure would be to blanket the expansion tank with nitrogen. However, if this is done, the THERMINOL system should be dried thoroughly before the system is sealed with nitrogen. In systems using THERMIN01. above 600F. (or in systems where accidental high film temperatures may occur in the heater) some provision must be made for venting any hydrogen chloride gas formed in the system and to assure that the system remains dry. Gas or water vapor will not escape readily through the "cold seal" connecting the ex pansion tank tn the THERMINOL system. It is advisable to provide a pipe to feed a small side stream of hot THERMINOL through the expansion tank as illustrated at right to allow hydrogen chloride and water vapor to flash from the fluid. A small stream of hot T1IKKM1N0L from near the pump discharge should be piped directly into the vented expansion tank, so it enters the tank above the highest liquid level. A globe valve should be installed in the line to permit, throttling the flow to the desired rate. Experience shows this simple procedure to be extremely effective and completely satisfac tory for removing hydrogen chloride and moisture from the THERMINOL system. Analysis of samples drawn from systems operating with such a device show that the THERMINOL fluid maintains minimum acidity and holds moisture at the low levels equivalent to newly manufactured fluid, even after prolonged periods of operation. Provision should be made to prevent moisture from condensing in the vapor space above the liquid level in the expansion tank and in the vent. It is advisable to trace and insulate the expansion tank and the vent so that any moisture accidentally entering the system will remain as a vapor and will not condense. This will prevent corrosion of steel and eliminate the need for higher cost alloys. The use of non-metallic vent pipe is also recommended. Polyester piping (available from Fibercast), resin lined steel piping or other non-metallics resistant to THERMINOL vapors and to hydrogen chloride are com mercially available and have been used with great success. NOTES... The expansion tank and vent should be traced and insulaled. If steam is not available at the site, hot THERMINOL fluid can be passed through steel tracing tube. 0407120 op /c j.( j j l1 pi 11 er s w j1 m ch K1 >01 t ii ef t K 11 Ell lC( /s si f f n it e1 n; TOWOLDMON0030837 WATER_PCB-00015306 i TESTING FOR LEAKAGE... When a new system has been installed, it is important, to test for leaks. Probably the most widely used technique is to check for leaks with ammonia gas.. In this method, the system must, be relatively dry and sealed. All vent valves should be closed and a tem porary pipe cap or slip blank installed at the expansion tank vent and at. other points where there is no valve. Ammonia gas is fed into the sealed system followed by air under pressures up to ten pounds per square inch. Any leakage areas can be readily detected by the escape of ammonia. Tiny amounts of ammonia vapors can be made visible as white smoke by directing a small stream of hydrogen chloride gas over each joint or fitting, and around each welded connection. Any leakage points can be marked, tightened, and then the system purged free of ammonia with plenty of air. A satisfactory alternate procedure is Halogen Testing: in this procedure, introduce one pound of Freon F-12 or Freon F-22 for each fifty cubic feet of volume of the system. Carefully introduce air not exceeding 10 psig of pressure. At this air pressure, the con centration of Freon will be sufficient to give a sensitive test. Attach a halide torch to an acetylene tank and light it. Using the inch flame as a probe, explore for leaks by passing the end of the flame along seams and joints. If a leak is present., the escaping Freon will be drawn into the acetylene flame turning it green. A large leak will produce a violet color. Leak testing with water is not recommended. Though effective, it creates a problem of introducing a large amount of water into the THEKMINOL system which will be hard to remove. CLEANING THE SYSTEM... After testing for leaks and making any re quired adjustments, the system must be thoroughly cleaned. A new system will contain dirt, weld and mill 6cale and other foreign particles. Unless re moved, these particles will be carried in sus pension by the circulating THEKMINOL. They may "lodge" in valves, controls, mechancial seals, rotary joints and other mechan ical equipment, causing faulty operation or component failure. When purchasing the heating equipment, the supplier should be requested to clean the equipment as thoroughly as possible using brushes, wiping rags and suitable solvents, such as tri- or perchlorethylene. When completed, fill the system with the operating charge of THEKMINOL. Kring the system up slowly to approximately 200F. At this temperature, the viscosity of THEKMINOL will be very low. The turbu lence from this low viscosity, plus the excel lent solvent action of THEKMINOL fluid, will further clean the system. Circulate the warm THEKMINOL through the system without operating rotary joints (if they are installed in the system). FILTERING... Install a strainer, made of ordinary fine mesh screen backed up with 14" screen, in the pump suction of the new system. As foreign material collects, this screen should be peri odically removed and cleaned. When, after several days during which the strainer col lects no material, remove it permanently from the line. The system should be heated and cooled for a minimum of two cycles with the suction screen in place, since the resultant expansion and contraction will loosen mill Miff.."1"....... ...... 11 " u*. -i 0407121 TOWOLDMON0030838 WATER_PCB-00015307 sc ale. The screen may be placed in the main stream line, gasketed between two flanges. It is advisable, when operating where solids and contaminants might enter the system, to j>ermnnently install a high temperature filter on a by-pass line that can be isolated with valves for periodic cleaning. CONTROLS... Controls for heating systems using THEIiM1N0L should be installed both on the heater itself and on the heat-using units. A wide variety of thermal-operating controls are available, and any reliable standard equip ment is satisfactory. Install heater controls to regulate the firing mechanism in direct proportion to the re quired output . These controls should increase or decrease the heat in-put to maintain the THEKM1NOL at the operating temperature required by the heat-demand of the user. Small units may be operated satisfactorily by relatively simple "on-off" or "high-low" con trollers; larger units will operate more uni formly if equipped with modulating tem perature controls. Install user controls to regulate the flow of the heat transfer fluid in proportion to the heat-consumption of the heat-using equip ment. In a multiple-user Bystem, separate controls should be installed on each consum ing unit, to assure the proper heat-delivery. Safety Controls. In addition to activating controls, the heater must also be fitted with the proper safety controls to meet the local code requirements. Safety controls should include: a. High temperature cutoff at the heater outlet... to shut off the burner in the event of an excessive temperature rise. b. High tube wall temperature cutoff. A thermocouple sensing element should be installed in contact with the radiant heated surface at the highest temperature point in the heater and protected as much as possible from direct, or reflected radiation. Such n controller is usually of the on-off type with the switch wired into the flame safety circuit so that the burner is shut down when the switch opens. Aside from protecting the tube bundle, this safety con trol protects the THEKMINOL fluid from overheating. c. Low flow cutoff. This control will shut, down the burner should flow rate drop below design rates, or if a loss of flow occurs due to pump mal-function or failure. Equip burners with regular automatic ignition controls and flame failure controls. In wide range firing operations, an over-fire draft con trol will increase the economy of the opera tion. Electric power failure and instrument air failure safety cont rols are also desirable. In general, the practice of "fail-safe" instru mentation and control is essential: use good quality indicating and recording gauges, with scales calibrated for the particular limits of operation for best reading accuracy. i.- I" L' nv bl ir bt iu u ib j 11 )h m ti a: tl 2 it ti c t< y y TOWOLDMON0030839 WATER_PCB-00015308 I OPERATION AND MAINTENANCE OF THE THERMINOL SYSTEM... The following recommendations are intended only as guides. These suggestions are sup plemental to the equipment manufacturer's recommendations as they relate to the par ticular heater or the user equipment in the installation. The following comments on start-up, shut-down, power failure precau tions, and periodic fluid check-ups apply generally to all sizes and types of equipment. NEW SYSTEM START-UP... For a new installation, or an existing system that has been drained and is idle: 1. Check the safety and control devices. Chock the safety and control devices for proper installation, proper range settings for the operation, and actual operation (by manually activating the instrument). For protection of the over-all system and for predictable long fluid life, it is vital that all instruments and controls perform properly. 2. Check for leaks (see section on leak testing, page 14.) 3. Pull Vacuum on System. a. The vacuum should be pulled from a point of high elevation in the system; usually at a point just below the expansion tank. Trior to drawing a vacuum, close all valves to the expansion tank; close all valves and vent connections to the atmos phere; close all valves to non-pressure equipment in the system (such vessels may collapse under vacuum) and open all valves in the interconnecting piping of the system. b. Turn on vacuum equipment and evacu ate the ent ire system (including the "users") to 26-27 inches of mercury vacuum (if possible), or until the absolute pressure of the system has reached the limit of the available vacuum equipment. c. Shut off vacuum equipment. 4. Charge fhe System with THERMINOL. a. Fill the expansion tank with THERM INOL, and introduce the fluid slowly into the system through the expansion tank valve until the tank is almost empty. Close the valve and again fill the tank. Open the valve allowing the fluid to enter the system and repeat until it no longer flows by gravity. b. Open all valves then start the main circulating pump in accordance with the manufacturer's recommendations. Observe the liquid level in the expansion tank re peating "a" above until the system has been filled. The thermal expansion of THERMINOL must be allowed for in determining the cold charge level. (A 20% expansion can be expected when heated to 600F.~as a guide, the expansion tank should be 70-75% full at the hot operating condition.) c. Circulate the THERMINOL fluid through the system for about 3 to 4 hours to eliminate air pockets and to assure com plete fill of the system. BEFORE FIRING HEATER, BE SURE THAT THERMINOL IS CIRCULATING FREELY. 5. Fire Heater. a. On new installation Btart-up, or after prolonged shut-down, bring the system up to temperature slowly--about 100F. per hour. This will prevent thermal shock to heater tubes, tube/header joints, refrac tory materials, etc., and allow operators to check the functioning of instruments and controls and become familiar with the equipment's operation. The slow heat-up will also allow any moisture trapped in the system to escape as a vapor, b. Bring system to operating temperature and put "users" on the line. t DAILY START-UP . . . when equipment has been shut down overnight or for week ends, follow this procedure: 1. Start the circulating pump and check the expansion tank level to see that the 0407133 TOWOLDMON0030840 WATER_PCB-00015309 THERMINOL is at the proper cold-start level (tf-full). 2. Start burner at the "low" flame setting and continue full circulation until the THERMINOL bulk temperature reaches 180F. 3. l\irn heater up to full heat. SHUT-DOWN . . . should be performed as follows to avoid overheating: 1. Shut off burner completely with circulating pump still operating. Continue to run the pump at full capacity for at least 30 minutes to dissipate residual heat in the combustion chamber of the burner. 2. Shut off circulating pump after hour, and switch off all heater electrical controls. COLD WEATHER PRECAUTIONS... When the THERMINOL system is exposed to low' ambient temperatures, it is often most practical to leave the system "idling." Turn the burner to "low" position, and allow the fluid to circulate continuously at about 200F. The unit will then be "at ready" for imme diate high-temperature operation, and the viscosity of the fluid will remain low and workable. IN CASE OF POWER FAILURE... The burner circuit should be shut down by the heater controls. When the power comes on, run the circulating pump for a few moments to eliminate any vapor pockets that might- have been formed by the fluid remain ing static in the hot combustion chamber. If there is no knocking in the piping system, full-fire may be resumed immediately if the fluid temperature is above 180F. PERIODIC CHECK-UPS... The regular maintenance inspection schedule should include the manufacturer's recom mendations, as well as inspection of the THERMINOL. Following is a listing of in spection check-points: 1. Lubrication of moving parts. 2. Operating fidelity and accuracy of readings of safety controls and temperature limit controls. 3. Inspection of heater tubes, burner, refrac tory linings. 4. Periodic inspection of heater surfaces. 5. Inspection of water cooling at the circu lating pump. 6. Repacking of stuffing boxes (according to manufacturer's specifications). 7. Semi-annual or annual sampling and anal ysis of THERMINOL. Under normal operating conditions, it should not be necessary to check on the condition of the fluid more than once or twice annually. The analysis for fluid condition is a simple test of fluid viscosity. The exact viscosity limits will be affected by the specific mode of operation and can vary somewhat from sys tem to system. Monsanto should be contacted to determine specific values for the intended operation. Most users do their own testing; some have the viscosity determination made by an outside laboratory. A simple test kit for in-plant testing of THERMINOL is available at a low cost. Customers can have their fluid tested by Monsanto free of charge. For sampling con tainer and application data form, write to; MONSANTO COMPANY FUNCTIONAL FLUIDS MARKETING ORGANIC CHEMICALS DIVISION ST. LOUIS, MISSOURI 63166 Analysis results will be returned to the cus tomer with complete recommendations for improving or continuing the performance of THERMINOL heat transfer liquid. f if i 2 o A ( t L I I* 0407124 n TOWOLDMON0030841 WATER_PCB-00015310 TYPICAL --ThermJjniaik . FR SYSTEMS THE HEATING PLANT i'> | I Figure 1 above illustrates a typical basic heating "plant" for a THERMINOL FR system. Note the use of instruments to control THERMINOL temperature leaving the healer and by-pass flow control to assure adequate flow through the heater regardless of "user" demands. ' H H ,H 0Aon^ |I TOWOLDMON0030842 WATER_PCB-00015311 HEATING A SINGLE USER: FIG. 2 rRC = rLOW RECORDER CONTROLLER WITH LOW LIMIT CUTOFF TO BURNER Note that the user temperature can be controlled by either (a) rate of flow of THERMINOL to the user, or (b) temperature of THERMINOL, varied by fuel input to the heater. HEATING MULTIPLE USERS: VI T FIG. 3 PUMP FRC=FLOW RECORDER CONTROLLER WITH LOW LIMIT CUTOFF TO BURNER Note that each user can be controlled at a different temperature by control of the flow of THERMINOL and therefore the rate of flow of heat offered. 0t>07ub 19 TOWOLDMON0030843 WATER_PCB-00015312 HEATING OR COOLING 8EVERAL USERS SIMULTANEOUSLY C- i PUMP I ir 1 0 0*071* 7 TOWOLDMON0030844 WATER_PCB-00015313 (pit** 0 TEMPERATURE CONTROL BY BLENDING j WITH LOW LIMIT CUTOFF TO BURNER I I Single heater system provides varying THERMINOL temperatures to users .. .finds application for processing heat-sensitive materials. J TOWOLDMON0030845 WATER_PCB-00015314 CI fhermJjninJL FR ENGINEERING DATA The design and installation of THERMINOL indirect heating systems requires a heat balance between the user(s) and the heater. The amount of heat which will be absorbed by the user in a given time depends upon the over-all heat transfer coefficient, the heat transfer area of the user, and the mean temperature difference between THERMINOL and the process or area being heated. In processing most organic chemicals, oils, food cooking -- the rate of heat transfer is usually dictated by the process and not by the heating medium. However, in designing a system--it is important to know the heat transfer coefficient of THERMINOL. This is affected by a number of variables, probably the most important of which is flow rate. The following curves provide engineering data on THERMINOL heat transfer coefficients as a function of flow rate . . . and pressure drop as a function of flow rate ... in various common sizes of pipes and tubes. NOTE: The following charts depicting heat transfer coefficients and pressure drops for various sizes of pipes and lubes are available in full page reproduction for greater accuracy in inter pretation. Write to; Monsanto Company Organic Chemicals Div. 800 N. Lindbergh Blvd. St. Louis, Mo. 63166 0407129 | TOWOLDMON0030846 WATER_PCB-00015315 THERMINOL FR-1 HEAT TRANSFER COEFFICIENTS INSIDE SCHEDULE 40 RIPE (9 I FLOW--G.P,M. 0*t07 1^0 MJ TOWOLDMON0030847 WATER_PCB-00015316 THERMINOL FR-2 HEAT TRANSFER COEFFICIENTS INSIDE SCHEDULE 40 PIPE r HEAT TRANSFER COEFFICIENT BTU/HR., FT.', F.--INTERNAL FLOW--6.P.M. HEAT TRANSFER COEFFICIENTS INSIDE TUBES i 'i HEAT TRANSFER COEFFICIENT BTU/HR., FT.', F--INTERNAL 0< TOWOLDMON0030848 WATER_PCB-00015317 THERMINOL FR-3 $ f hEAT transfer coefficients inside SCHEDULE 40 PIPE HEAT TRANSFER COEFFICIENTS INSIDE TUBES 0 0*07132 TOWOLDMON0030849 WATER_PCB-00015318 PRESSURE DROP--P.S.I. PER 100 FEET THERMINOL FR-1 PRESSURE DROP IN SCHEDULE 40 PIPE O< 20 30 40 50 70 100 200 300 500 FLOW--G.P.M. 1000 2000 4000 6000 I PRESSURE DROP IN TUBES i) ( 01.07133 TOWOLDMON0030850 WATER_PCB-00015319 PRESSURE DROP--P.S.I. PER 100 FEET THERMINOL FR-2 PRESSURE DROP IN SCHEDULE 40 PIPE 10 0 30 40 50 70 100 200 300 500 1000 2000 4000 6000 8000 FLOW--G.P.M. PRESSURE DROP IN TUBES 4 5 7 10 15 20 FLOW- G.P.M. 30 40 60 80 100 0407134 TOWOLDMON0030851 WATER_PCB-00015320 PRESSURE OROP--P.S.I. PER 100 FEET THERMINOL FR-3 PRESSURE DROP IN SCHEDULE 40 PIPE 0 O f| 1 1.5 2 S 4 5 7 10 1 5 20 FLOW--G.P.M. 90 40 60 60 100 TOWOLDMON0030852 WATER_PCB-00015321 (ft (ft RESISTANCE OF VALVES AND FITTINGS TO FLOW OF FLUIDS A simple way to account for the resistance offered to flow by valves and fittings is to add to the length of pipe in the line a length which will give a pressure drop equal to that which occurs in the valves and fittings in the line. Example: The dotted line shows that the resistance of a 6-inch Standard Elbow is equivalent to approximately 16 feet of 6-inch Standard Steel Pipe. 42----- I 300 200 H X 30 s 20 ^ Sudden Enlargement1 t d/D-X d/D-% Ordinary Entrance r i -AlSudden Contraction \ V--d/D-J4 Y--d/D-tf >------ d/D-tf t *y,--5- < 3y,-- < 3- I-- IX- Long Sweep Elbow or run of Standard Tee 0^C?i36 TOWOLDMON0030853 WATER PCB-00015322 "*V^* v i * '**" * ijet'f c\? .""YtlSCSK^- . limn I PRESSURE DROP AND HEAT TRANSFER RATE FOR HEAT EXCHANGERS Parti PROCEDURE TO OBTAIN PRESSURE DROP SHELL SIDE OF TUBULAR EXCHANGERS WITH THERMINOL FR-2 1. Fnler Chart No, 1 with GPM @ average flow ing temperature--read average shell side velocity. 2. Multiply average shell side velocity with baffle correction (Bc-Chart No. 3) to obtain cor rected velocity. 3. Enter Chart No. 3 with corrected velocity- read uncorrected pressure drop. 4. Correct pressure drop--3 above-tor temper ature, tube diameter and tub length. Example: THtRMlNOL FR-2 400F. 20" Shell y4" Tubes on 15/16" Battles 12" Pitch Tubes 16' Long 400 GPM 1. Chart No. 1 400 6PM--20" shell--2.7 ft/sec. average velocity. 2. Chart No. 3 12'' Baffle Pitch--0.6 correction 2.7 ft/sec. x 0.6-1.62 ft/sec. corrected ve locity 3.1.62 ft/sec. in 20" Shell = 4.1 PSI uncorrected pressure drop. 4. Correct for temperature, tube size and length. Pressure Drop = 4.1 x 1.2 x 1.0 x 1.33 = 6.54 Ans. Part II PROCEDURE TO OBTAIN HEAT TRANSFER RATE SHELL SIDE OF TUBULAR EXCHANGERS WITH THERMINOL FR-2 1. Enter Chart No. I with GPM at average flow ing temperature--read average shell side velocity. 2. Multiply average shell side velocity with baffle correction (Bel, Chart No. 2) to obtain cor rected velocity. 3. Enter Chart No. 2 with corrected velocityread uncorrected h. 4. Correct h--(3 above)--for temperature and tube diameter, Example: THERMINOL FR-2 300 20" Shell Tonltt" Baffles 10" Pitch 350 GPM 1. Chart No. 1 350 GPM--20" Shell =2.35 tt/sec. average velocity. 2. Chart No. 2 10" Baffle Pitch--0.B75 correction 2.35 ft./sec. x 0.875 = 2.06 ft./sec. corrected velocity 3. 2.06 ft./sec. Chart No. 2 = 225 uncorrected h, 4. Correct h for temperature and tube diameter. 225 x 0.61 x 0.88" = 121 Ans. ( NOTES: ft. Tubes to be on triangular pitch on Y4 on 1" on 1%'\ b. All baffles cut 1 row of tubes past horizontal centerline. c. Charts have base condition-^" on nM"\ Baffles at 8" pitch. THERMINOL FR-2 at S50F. Data on shell side pressure drop end coefficients Courtesy of Struthers Wells Corporation. 0<|07U7 Id TOWOLDMON0030854 WATER_PCB-00015323 Nom. Shell Diameter Inches e e 10 12 14 16 18 to 20 24 Tube Length Feet 4 8 8 6 12 12 12 12 12 12 16 16 UNIT SELECTION CHART ARRANGEMENT '/V O.D. on No. of Tubes 36 36 68 114 114 164 210 286 348 432 432 652 W Tfl. Surface Sq. Ft. 24 48 89 150 224 322 412 562 684 850 1132 1710 %" O.D. on No. of Tubes 26 26 48 82 82 120 152 208 252 814 314 474 Trl. Surface Sq. Ft. 20 40 75 129 193 283 358 490 593 740 985 1485 1" O.D. on No. of Tubes 14 14 26 48 48 66 82 110 138 174 174 268 Wa" Trl. Surface Sq. Ft. i 15 30 55 lOt 151 208 258 340 434 546 730 1122 I I ir< c it 0-i0713& i 31 _ TOWOLDMON0030855 WATER_PCB-00015324 CHART NO. 1 AVERAGE SHELL SIDE VELOCITY G.P.M. @ AVERAGE FLOWING TEMPERATURE C> | I \ i i AVERAGE SHELL SIDE VELOCITV-FT./SEC. i 0*107139 TOWOLDMON0030856 WATER_PCB-00015325 BAFFLE PITCH--INCHES CORRECTED SHELL SIDE VELOCITY--FT./SEC. CHART No. 2 HEAT TRANSFER SHELL SIDE 04071*0 33 H TOWOLDMON0030857 WATER_PCB-00015326 CHART No. 3 PRESSURE DROP SHELL SIDE UNCORRECTED PRESSURE DROP-PS! 1.5 :.0 2.5 8.0 4.0 6 6 7 8 0 10 CORRECTED SHELL SIDE VELOCITY-FT./SEC. 50 50 70 80 90 100 C4C7141 TOWOLDMOIM0030858 WATER_PCB-00015327 KINEM ATIC VISC O SITY. IN CENTISTOKES CORRECTION FACTOR VISCOSITY CONVERSION CHART (Converting Kinematic and Saybolt Viscosity to Absolute Viscosity) " 10,000 2.000 -4 1,500-Jr 1.000 000 800 700 600 500 400 200 5.000 - 4,000 -3,000 (0 D Z o -2,000 y (0 1,500 2 Xh 1.000 wo 150 2,ooo i.ooo l 900 s- 800 700 600 l 500 =- 400 1.4 . 1.3- 70 60 60 40 -3 50 - 40 100 00 0.5 - 0407142 | TOWOLDMON0030859 WATER_PCB-00015328 ENGINEERING CONVERSION FACTORS fc r* * vl f r *JS5 ,#1* r- H"1' c^< . r T, , I 4 h f 4 v -jii. in 4k\w. w'& A*, x.ts-'W&S i vrtkUv.*, ..a,, w*u w *t u # MULTIPLY BY TO OBTAIN v _ 1 ATMOSPHERES ATMOSPHERES ATMOSPHERES ATMOSPHERES ATMOSPHERES ATMOSPHERES British thermal units British thermal units British thermal units British thermal units British thermal units British thermal units British thermal units Btu/cu. ft. Btu/hr. Btu/hr. sq. ft. Btu/(hr. sq. ft. 0 T.) Btu/(hr. sq. ft. 0 F.) Biu/(hr, sq. ft. F.) Btu/(hr. sq. ft. 0 F.) Btu/(hr. sq, ft. 0 F.J (Btu/hr. sq. ft.)/( F./in.J (Btu/hr. sq. ft.}/( F./in.) (Btu/hr. sq. ft.)/( F./ft.J (Btu/hr. sq. ft.)/( F./tt.) (Btu/hr. sq. ft.)/(" F./ft.] Btu/m'm, Btu/min. Btu/min. Btu/lb. Btu/lb. mol. Btu/lb. 0 F. 14.70 2116.8 760 29.92 33.90 1.033 x I01 778.2 107.6 1055 0.2520 3.930 x 102.930 x 100.5556 B.90 3.927 x 102.712 4.882 1.0 1.356 x 105.68 x 10 -- 2.035 x 1012.4 3.445 x 10 -- 4.13 IO-> 0.0173 14.88 12.97 0.02358 0.01758 0.556 0.556 1.0 Ib./vq. in. Ib./sq. <t. mm. Hg. in. Hg. ft. of water kg./sq. meter ft. ib. kg.-meters joules kg.-cal. hp. hr. kw, hr. P.C.U.* kg.-cal./cu. meter hp. kg.-cal,/hr. sq. meter kg.-cal./(hr. sq. meter 0 C.) P.C.U.*/(hr. sq. ft. C.) gram-cal./sec. cm,2 c C. watts/cm.2 C. watts/sq. In. F. (kg.-cal./hr. sq. meter)/( C./cm.) (gram-cal./sec. cm.!J/| C./cm.) (gram-cal./sec. cm.2)/( C./cm.) (watts/cm.2)/)0 C./cm.) (gram-ca!,/hr. cm.2)/( C./cm.) ft. Ib./sec. hp. kw. gram-cal./gram gram-cal./gram mol. gram-cal./gram C. Pound-Canligrad* Unit VA:*.-s,--r, v ........ . . .. 0<0/l43 TOWOLDMON0030860 WATER_PCB-00015329 ENGINEERING CONVERSION FACTORS MULTIPLY Btu/sec. Btu/sec. Btu/sec. Btu/sec. Btu/sq. ft. Btu/sq. ft. CALORIES CENTIMETERS CENTIMETERS cm. Hg. cm. Hg. cm. Hg. cm. Hg. cm. Hg. cm. Hg. cm./ C. cm./sec. cm./sec. cm./sec. cm./sec. cm./sec. CENTIPOISES CENTIPOISES CENTIPOISES CENTIPOISES cubic centimeters cubic centimeters cubic centimeters cm.*/sec. cm.*/sec. cm.'/soc. cm.8/sec. cm.*/grm cm.'/grem mol. CUBIC FEET CUBIC FEET ' BY 778.2 1.4147 1.0549 107.6 0.2712 2.712 See gram-cal. 0.3937 0.0328 0.01316 0.1934 27.85 136.0 5.353 0.4461 0.2187 1.969 0.03281 0.036 0.60 0.02237 0.01 2.42 6.72 x I0-* 3.60 0.06102 3.531 x IO-! 2.642 x IO-` 2.119 x I0-8 0.0864 0.01585 3.6 0.01602 0.01602 0.02832 7.481 TO OBTAIN ft. Ib./sec. hp. lw. kg.-meter/sec. gram-cal./cm.2 kg.-cal./sq. meter in. ft. atm. Ib./sq. in. Ib./sq. ft. fcg./sq. meter in. of water ft. of water in./ F. ft./min. ft./sec. km. /hr. meters/min. mph poises Ib./f). hr. Ib./ft. sec. kg./meter hr. cu. in. cu. ft. gal. cu. ft./min. cu. meter/day gal./min. liter/hr. cu. ft./lb. cu. ft./lb. mol. cu. meters gal. / :rri ;m n. 0407144 37 TOWOLDMON0030861 WATER_PCB-00015330 ENGINEERING CONVERSION FACTORS MULTIPLY BY CUBIC FEET CUBIC FEET cu. ft. gat (60 F. at 1 atm) cu. (I,/lb. cu. ft./min. cu. ft./min. cu. ft./iec. cu. ft./sec. q. ft. CUBIC INCHES CUBIC INCHES CUBIC INCHES CUBIC INCHES CUBIC METERS CUBIC METERS cu. meters/day degrces/sec. degrees/sec. ERGS FEET FEET ' ft. of water ft. of water ft. of water ft. of water ft. of water ft. of water ft./min. ft./min. ft./min. ft./min. ft./sec. ft./sec. ft./sec. FOOT POUNDS FOOT POUNDS FOOT POUNDS FOOT POUNDS 28.32 62.43 2.636 x IO- 62.43 472.0 0.1247 448.8 0.0306 16.39 6.787 x IO-` 0.01639 4.329 x I0 8 35.31 264.2 11.57 2.778 x I0-1 0.1667 1.0 x 10-7 30.48 0.3048 0.0295 2.242 0.8826 304.8 62.43 0.4335 0.608 0.01667 0.01829 0.01136 1.097 18.29 0.6818 1.285 x I0-S 3.239 x 10 3.766 x 10 -* 6.05 x I0-' TO OBTAIN liters lb. of water lb. mol. cm.*/gram cm.8/sec. gal./sec. gai./min. Ilters/sec. cm.8 cm.* cu. ft. liters gal. cu. ft. gal. cm.8/sec. rev./sec. rpm joules cm. meters atm. cm. Hg. in. Hg. kg./sq. meter lb./tq. ft. Ib./sq. in. cm./sec. ft./sec. km./hr. mph km./hr. meters/mm. mph Btu kg .-cal. kw. hr. hp. hr. > Aii *PoundCntigrad* Unit 0407145 t> TOWOLDMON0030862 WATER_PCB-00015331 ENGINEERING CONVERSION FACTORS MULTIPLY BY ft. Ib./min. ft. Ib./mSn. ft. Ib./sec. ft. Ib./sec. ft. Ib./sec. ft. Ib./sec. GALLONS (imperial) gel. (U S.) gal. (U.S.) gal. (U.S.) gal. (U.S.) gal./hr. gal./min. gal./min. gal./min. gal./min. of water GRAMS GRAMS gram mole gas gram-cat. grem-cal./gram gram-cal./gram mol. gram-cal./gram 0 C. gram-cal./cm.s (gram-cal./cm.2)/cm. gram-eal./(sec. cm.2 C.) (gram-cal./sec. cm.2)/[ C./cm.) gram-cm. gram-cm. gram-cm. gram-cm. grams/cm. grams/cm.* grams/cm.8 grams/cm.2 grams/cm.* grams/cm.2 grams/cm.2 3.03 x I0~5 2.26 x 10"* 0.0771 1.818 x IO-` 0.01943 1.356 x I0~8 1.201 231 0.1337 3785 3.785 3.71 x I0-6 2.228 x 10-8 0.227 0.06309 500.8 980.7 2.205 x IO-a 2.24 x I04 3.968 x 10-8 1.8 1.8 1.0 3.687 1.452 7.373 x 10s 2.903 x 10" 9.294 x 10-B 980.6 7.233 x I0'5 2.342 x IO-fl 5.60 x I0~! 1.0 62.43 0.07355 10 0.394 0.03281 TO OBTAIN hp. lw. Btu/min. hp. kg.-cal./min. kw, gal. {U.S.) cu. in. cu. ft. cm.8 liters cu. ff./sec. cu. ft./sec. cu. meters/hr. liters/sec. Ib./hr. of water dynes ib. cm.8 gas (0 C. and 760 mm.} Btu Bfu/lb, Btu/lb. mol. Btu/lb. 0 F. Btu/sq. ft. (Btu/sq. ft.)/in. Btu/(br. q. ft. F.) (B+u/hr. sq. .)/(" F./in.) Btu ergs ft. ib. kg.-cal. Ib./in. specific gravity at 4 C. Ib./cu. ft. cm. Hg. kg./sq. meter in. of water ft. of water I 1 0407740 39 J TOWOLDMON0030863 WATER_PCB-00015332 ENGINEERING CONVERSION FACTORS fcw i^4^Su,i4. V * MULTIPLY -la v. m ,^>pw BY TO OBTAIN grams/cm.1 grams/cm.* grams/cm.* HORSEPOWER HORSEPOWER HORSEPOWER HORSEPOWER HORSEPOWER hp. (boiler) hp. (boiler) hp. hr. hp. hr. hp. hr. hp. hr. hp. hr. hp. hr. hp. hr. INCHES in. Hg. in. Hg. in. Hg. in. Hg. % in. Hg. in. of water In. of water in. of water in. of water in. of water in. of water In./0 F. KILOGRAMS KILOGRAMS KILOGRAMS KILOGRAMS kg.-meters kg.-meters kg.-meters kg.-meters 9.678 x 10'* 0.01422 2.048 42.41 3.3 x 10* sso 10.7 0.7457 3.3479 x I0` 9.804 2.545 x I0> 1.98 x 10s 2.684 x I0e 641.2 2.737 x ID* 0.7457 1.414 x I03 2.54 0.03342 1.133 0.4912 70.73 345.3 2.458 x I0-8 0.07355 0.1869 25.40 0.03613 5.202 4.572 9.807 x I05 70.93 2.205 1.102 x I0-* 9.302 x 10- 7.233 2.344 x 10* 2.724 x I0-* atm. Ib./sq. in. Ib./sq. ft. Btu/min. ft. Ib./min. f. Ib./iec. kg.-cal./min. lw. Btu/hr. lew. Btu ft. lb. joules kg.-cal. kg.-meters kw. hr. P.C.U. cm. atm. ft. of water Ib./sq. in. Ib./sq. ft. kg./sq. meter atm. in. Hg. cm. Hg. kg./sq. meter Ib./sq. in. Ib./sq. ft. cm,/4 C. dynes poundals lb. tons (short) Btu ft. lb. kg.-cal. kw. hr. i' i r> E .vi , i-.>.<.* ' Pound-CntJgr*U Unit :a',v , 0407147 I 0 t) TOWOLDMON0030864 WATER_PCB-00015333 f ar" I "WW' ' I'&VAIi... MULTIPLY kg.-meter* kg,/cu. meter kg./cu. meter kg./meter kg./sq. meter kg./sq. meter kg./sq. meter kg./sq. meter kg./sq. meter kg./sq. meter KILOMETERS KILOMETERS km./hr. km./hr. km./hr. km./hr. KILOWATTS KILOWATTS KILOWATTS KILOWATTS KILOWATTS KILOWATTS kw. hr. kw. hr. kw. hr. kw. hr. kw. hr. kw. hr. LITERS LITERS LITERS LITERS LITERS liters/gram mol. liters/hr. liters/kg. liters/min. liters/min. ENGINEERING CONVERSION FACTORS V- >< AX;C&. &A: v BY TO OBTAIN 5.165 x I0-8 1.0 * I0"8 0.06243 0.6720 9.678 x I0-* 7.355 x I0"8 3.281 x I0' 2.896 x 10- 0.2048 1.422 x I0-8 3.281 x 10* 0.6214 27.78 54.68 0.9113 16.67 56.92 4.425 x 10* 737.6 1.341 14.34 1 x 10s 3.413 x 10* 2.655 x I0e 1.341 3.6 x I06 860.5 1.895 x 10s 1 x I03 0.0353 61.02 0.2642 1.057 16.02 0.2778 0.01602 6.0 x 10' 5.885 x 10 4 P.C.U.* gram/cm.8 Ib./cu. ft. Ib./ft. atm. cm. Hg. ft. of water In. Hg. Ib./sq. ft. Ib./sq. in. *. ml. cm./sec. ft./mln. ft./sec, meters/m?n. Btu/min. ft. Ib./min. ft. Ib./sec. hp. kg.-cal./min. watts Btu . ib. hp. hr. joules kg.-cal. P.C.U.* cm.8 cu. ft. cu. in. 9al. (U.S.) qt. (liq.) cu. ft./lb. mol. cm.8/sec. cu. ft./lb. cm.8/hr. cu, ft/sec. Pound-Contigrad* Unit <H0?18 TOWOLDMON0030865 WATER PCB-00015334 ENGINEERING CONVERSION FACTORS MULTIPLY lUers/mm. liters/mln. liters/sec. cm.* METERS METERS meters/0 C. mefers/min. meters/mln. meters/mln. mefers/min. meters/sec. meters/sec. meiers/sec. OUNCES OUNCES OUNCES (fluid) OUNCES (fluid) oz./sq. in. POISES POUNDS POUNDS POUNDS lb. mols gas lb. of wafer lb. of wafer lb. of wafer/hr. lb. of wafer/hr. Ib./cu. ff. lb,/cu. ff. Ib./cu. in. ib./ft. Ib./ff. hr. Ib./ft. hr. tb./gal. Ib./in. Ib./sq. fl. Ib./sq. ff. BY 15.851 4.403 x 10"3 32.8 3.281 39.37 1.824 1.667 0.05468 0.06 0.03728 196.8 3.6 2.237 28.35 0.0625 1.805 0.02957 1.732 V 4.448 x I06 453.6 32.17 379.4 0.01602 0.1198 2.669 x I0~` 1.997 x I0"! 0.01602 16.02 27.68 1.488 4.13 x I0~3 0.413 0.1198 178.6 0.01602 4.882 I TO OBTAIN gel./hr. gal./sec. cu. ff./sec. sq. ff. . in. ff./ F. cm./sec. ft./sec. km./hr. mph ft./mln. km./hr. mph grams lb. cu. in. lifers in. of wafer gram/cm. sec. dynes grams poundals cu. ft. gas (60 F. at 1 atm.) cu. ft. gal. cu. ft./mln. gal./min. grams/cm.8 Icg./eu. meter grams/cm.3 kg./mefer grams/cm. sec. cenfipoises grams/cm.3 grams/cm. Ft. of water kg./sq. meter flfl ( 0407149 TOWOLDMON0030866 WATER_PCB-00015335 ENGINEERING CONVERSION FACTORS v:r< MULTIPLY BY TO OBTA Ib./sq. ft. Ib./sq. in. Ib./sq. in. Ib./sq. in. Ib./sq. in. Ib./sq. in. Ib./sq. in. REFRIGERATION--STD. TON SQUARE CENTIMETERS SQUARE CENTIMETERS SQUARE FEET SQUARE FEET SQUARE FEET SQUARE INCHES SQUARE INCHES SQUARE INCHES SQUARE KILOMETERS SQUARE KILOMETERS SQUARE METERS temperature C. 273 temperature C. 17.8 temperature F. 460 temperature F. --32 TONS (long) TONS (long) tons (metric) tons (metric) tons (short) tons (short) tons (shortj/sq. ft. tons (short]/sq. ft. tons (short]/sq. in. tons (shortj/sq. in. tons of refrigeration WATTS WATTS WATTS 6.944 * I0-S 0.06804 2.307 2.036 51.7 703.1 144 200 1.076 x 10 ' 0.1550 929 144 0.0929 6.452 6.944 x 10-" 6.452 x 10-" 1.076 10' 0.3861 10.76 1.0 1.8 1.0 0.5555 1.016 * 10 * 2.24 x 10" 1 X I0< 2.205 x 10" 907.2 2 * I01 9.765 x 10' 13-89 1.406 10" 2 * 10* See refrigeration 0.05692 1 x 10' 44.26 Ib./sq. in. atm. ft. of water in. Hg. mm. Hg. kg./sq. meter Ib./sq. ft. Btu/min. sq. ft. sq. in. sq. cm. sq. in. sq. meters cm.2 sq. ft. sq. meters sq. ft. sq. mi. sq. ft. abs. temp. 0 K. temp. F. abs. temp. R. temp. C. kg. lb. kg. lb. kg. lb. kg./sq. meter Ib./sq. in. kg./sq. meter Ib./sq. in. Btu/min. ergs/sec. ft. Ib./min. , _.v Vi ` 04071t>0 43 I TOWOLDMON0030867 WATER_PCB-00015336 ENGINEERING CONVERSION FACTORS MULTIPLY WATTS WATTS WATTS WATTS WATT HOURS WATT HOURS WATT HOURS WATT HOURS WATT HOURS WEEK WEEK WEEK YEARS (common) BY 0.7376 1.341 x IO-> 0.01434 1.0 X 10 9 3.413 2.655 x ID3 1.341 x I0"3 0.8605 367.1 168 1.008 x 10' 6.048 x 10* 8.76 x I0( TO OBTAIN ft. Ib./sec. tip. kg.-cel./min. lew. Btu . ib. Kp. hr. kg.-cal. kg.-meter hr. min. ec. hr. STEEL PIPE DIMENSIONS --CAPACITIES AND WEIGHTS* Nominal Outside Wall pipe diem., Schedule thick slie, In. In. No. ness, In. V. 0.540 40 M 0674 40 H 0646 40 Vi 1050 40 ] 1.3)5 40 \v. 1660 40 1W 1990 40 2 2.375 40 2V, 2.675 40 3 3.500 40 m 4.000 40 4 4.500 40 5 6.663 40 6 6.625 40 8 8.625 40 10 10.75 40 1? 1275 40 .088 .091 .109 .113 .133 .1*0 .1(5 .164 .203 .216 .226 .237 .268 .280 .322 .365 .406 Based on A. S. A. Stsndard* Bit.10. Inside diem., In. .364 .493 .622 .824 1.0(9 1.360 1.610 2.067 2.469 3.068 3.648 (.026 5.0(7 6.065 7.981 10.020 11 938 Cresssectional metal, tq. in. Inside sectional area, tq (t. .125 .167 .260 .333 .494 .669 .799 1.075 1.704 2.228 2.680 3.173 4.304 5.584 8.396 11.90 15.77 .00072 .00133 .00211 .00371 .03600 .01040 .01414 .02330 .0332? .05130 .06870 .08840 .1390 .2006 .3474 .5*75 .7773 Circumference, ft., or surface sq. ft. per ft, of lens*Vi Outside Inside .141 .177 .220 .275 .344 .435 .498 .622 .753 .917 1.047 1.176 1.456 1.734 2.258 2.814 3.338 .0954 .1293 .1630 .2158 .2745 362 A22 M2 .647 J04 .930 1.055 1.322 1.590 2.090 2.620 3.13 Capacity at ] ft. pei sec. velocity 0. s. Ik. per hr. gal per water min. .323 .596 .945 1.665 2.690 4.57 6-34 10.45 14.92 23.03 30.80 39.6 62.3 90.0 1557 2(6.0 349.0 161.5 298.0 472.5 832.5 1,345.0 2,285,0 3,170.0 5.225.0 7,460.0 11,500 0 15.400 0 19,800.0 31,150.0 45.000 0 77,850.0 123,000.0 174,500 0 Weight of pipe per ft. Ib. .43 .57 .85 1.13 1.68 2.28 2.72 3.66 5.80 7.58 9.11 10.8 14.7 19.0 28.6 40.5 53.6 wj .i, I --if #f O`i071t>l TOWOLDMON0030868 WATER_PCB-00015337 typical APPLICATIONS FOR ' then LIQUID HEATING SYSTEMS. Indirect liquid heating with THKKM1N0L FK systems is recommended wherever lowpressure, high-temperature proc essing-requiring safe, uniform delivery of heat-- is needed. Here are a few typical applications. CHEMICAL PROCESSING . . . especially where flammable materials are handled. VARNISHES AND RESINS PROCESSING . . . where a single "circuit" with multiple users and varying temperatures is desirable. PLASTICS AND RUBBER MOLDING . . . where uniform heating, rapid temperature flux, and pin-point control is essential. BITUMINOUS MATERIALS HEATING . .. for maximum safety where explosive gases and volatile fumes occur. FOOD PROCESSING ... for controlled, quality "cooking" of potato chips, pre-cooked soups, other foodstuff's. MATERIALS CONVERSION ... to heat corrugating rolls, crimping presses, calenders. METALS TREATING OVENS ... for heat-treating metals such as titanium and vanadium; for "seasoning" weldments, castings and forgings. MALT COOKING AND LIQUID DISTILLATION . .. for efficient, indirect heating of distillation equipment. TOWOLDMON0030869 WATEFLPCB-00015338 --IhermJLroixJt fr SAFETY OF HANDLING On the basis of animal toxicity studies, THERMINOL FR may be considered only slightly toxic from the standpoint of acci dental massive skin exposure or accidental ingestion. Similarly, single exposures to high concentrations of vapors (when heated suffi ciently to volatilize) or high concentrations of decomposition products (if the fluid is accidentally discharged into the fire chamber) are not serious hazards because the irritating character of such concentrations preclude vol untary exposure. Repeated or prolonged skin exposure should be avoided since THERMINOL FR acts as a solvent for fats and oils of the skin. Re moval of these natural, protective barriers can lead to drying and chapping such as occurs with exposures to paint thinners. More important, THERMINOL FR may be ab sorbed if it is allowed to remain on the unbroken skin. For these reasons, we recom mend that the skin be washed with soap and water if there is contact. A skin burn resulting from accidental contact with hot fluid should be treated in the normal manner for any thermal burn due to hot oils. Because of its low vapor pressure, there is no significant vapor inhalation hazard when THERMINOL FR is at room temperature. For example, there is no vapor exposure prob lem while transferring the fluid from its ship ping container to the heat transfer system. On the other hand, the vapors emitted by THERMINOL FR healed to elevated tem peratures are injurious on prolonged exposure. It is indicated that the "threshold limit value" or atmospheric vapor concentration which cannot be safely exceeded (on a daily basis) is 0.5 --1.0 milligrams of THERMINOL FK vapor per cubic meter of air in the workroom. In heat transfer installations, the fluid must be used in a closed system free from leaks with the expansion tank vented to the out doors. Accordingly, there should be little or no opportunity for workers to come in con tact with vapors. 0407153 TOWOLDMON0030870 WATER_PCB-00015339 ,D *'*'**""w&r*. O iJ- 3/(<-* .,^1 \^-`l w*- A C^v- . ..` u<-A-- ? b'At'- ' ('vT O' , .. '1j 1 e 800 N. LINDBERGH BLVD. ST. LOUIS, MISSOURI 63166 ,F4_t f--S*'...... .. \ rtf ; 0*0 TOWOLDMON0030872 WATER PCB-00015341