Document xKr93bVw0dDBkxD24nGKz32Q
. FILFROCM
E. |. to: 256 tA.
NEWAR. NEV
J* L* ra'EBOa & COMPANY
Serial No. KN*68-6
Copy No.
13
RETURN TO JACXSCN LABC ,vATORY
FILE ROOM
NEWARK PLANT PIGMENT COLOR RESEARCH REPORT DEVELOPMENT OP "KROLOR" ORANGE YELLOW, KO-789-D
Period Coverod September, 1966 to July, 1968 {part time)
FILES 211.4 DATE; 9/11/68
N33722
NJ 28628
KN-68-6
Copy No,
X. Numerical File 2. Research Office File, Newark 211.4 3. Newark Library File 211.4 4. M.Hunt/fe.Gonick, Pigments, Wilm. 5. W,S.Struve/A.A.Brizzolara 6. F. F, Ehrich/H. H. Gyorgy/3, H. Perkins/Newark Library 7. P. J. Monahan (Vital Records) 8. N, a. Fisher, Central Research, Wilm. 9. J.Jackson 10. H.Arnoul/R. Gedd/#21 Bldg. File 11. Extra 12. Extra 13. Extra 14. Extra 15. Extra
NEWARK PLANT
PIGMENT COLOR RESEARCH REPORT
SUBJECT: DEVELOPMENT OF "KROLOR" ORANGE YELIDW, K0-789-D
PERIOD COVERED: September, 1966 to July, 1968 (part time)
SUBMITTED BY: APPROVED BY:
DATE SUBMITTED; 9/6/68 LA DATE RELEASED: 9/11/68
ABSTRACT
This report is concerned with the development of an orange shade molybdate red (light, yellow masatone and strong yellow tint) "Krolor"-type pigment for use In plastic and paint trades. The excellent combination of light stability and chemical and
thermal resistance should lead to other applications for this product.
DUP050028312
I, INTRODUCTION
The introduction of the "Krolor" line (silica-coated chrome yellows and oranges) to the trade provided new outlets for our chrome yellows and molybdate reds. Fullest exploitation of this line of products necessitates having the widest possible range of colors and properties.
Sales requested the development of a "Krolor" based on a lighter mas stone-s tronger yellower tint type product such as YE-421-D to expand the "Krolor" line based on YE-698-D, which is the base for "Krolors" KO-777 and KO-786.
II. SUMMARY AND CONCLUSIONS
1, A shipping lot (SL-90787-1) has been set up as a tempor ary standard for this code. This product appears adequate in properties for the plastics trade; but may not yield high enough gloss levels for some paint applications. Sales' present thoughts for paint use involve universal colorants where gloss is not a problem. References #5, 11,
2. Samples of calcium Staybelite treated (SW-00278) and zinc Staybelite treated (SW-00306-l) have been prepared and evaluated at Newark and Chestnut Run. Both products show markedly improved gloss levels in paint systems, with the zinc Staybelite product being preferred because of a tendency toward soft films (after baking or air drying) exhibited by the calcium-treated products.
Calcium and Zinc Staybelite-treated pigments cause gelation in vinyl solution (VYHH/VMCH) systems not shown by products treated with Emory 3554D/Igepal C0630 only. Reference #12,
3, K0-789-D types not treated with zinc or calcium Staybelite are markedly superior to other calcium Staybelite-treated "Krolors" in laminates where water dispersibility is a factor.
4. The utilization of presscake instead of dry color has not been successful. No real explanation has been found for this. This finding also applies to other chrome yellows and oranges utilized in "Krolor" manufacture.
III. RECOMMENDATIONS FOR FUTURE WORK
1. If the sales developments on this code demonstrate the need for improvements in gloss levels, the scale-up of the zinc Staybelite-treated type product (SW-00306-1) is recommended.
2. For applications where higher water dispersibility is needed, "Krolors" may be treated with Emory 3554/lgepal C0630 combinations Instead of Staybelite treatment. These will re sult in better dispersions. Samples of these types based on "Krolor" Orange Y and "Krolor" medium yellow (1848-50D,E) have been submitted to Chestnut Run for evaluation. Reference #13,
DUPQ50028313
-2-
V* EXPERIMENTAL
Reference Object
Conclusions
1848-1
Silica coat (estimated
20# SiOa) YE-734-D type material. Disperse by mix-in only,
1. Superior to YE-421-D in
thermal stability, and
2. Inferior to YE-777-D,86729 in thermal stability.
1848-2A
Like (l) except ball mill YE-734-D base in water and sodium silicate, 3&mol 850 prior to SiOa treatment*
Better than #1 better predis persion necessary and bene ficial for SiOa deposition.
1S48-2B-G Ball mill presscake YE-734 prior to SiOa treatment,
' otherwise like 2A Vary surfactants to aid in dis
persion using sodium citrate, sodium silicate, and Tamol 850.
Inferior to dry color results.
1848-60
Decrease SiOa use - dry color type like 2A.
1. Better lightfastness than
base. 2. Inferior thermal stability
vs higher SiOa use.
1848-9A B
C
Ball mill dry color.
Ball mill presscake -
high SiOa (20#). Ball mill presscake lot SiOa (10#).
All CaSx treated.
1. Presscake products all inferior to dry color base.
2. Ga Staybellte does not aid thermal stability.
3. Lower SiOa inferior to higher.
1848-lOAi 10Aa lOBx 10Ba
Homogenize dry color prior to SiOa treatment.
Part of above treated with Emory 3554D/lgepal 00630,
Homogenize corresponding presscake, Part of above Emory/lgepal treated.
1. All better than YE-787, 86729 m plastics.
2. All better than ball-milled or mixed-in counterparts.
3. Emory/lgepal treatment aided paint dispersibility
and did not harm plastics stability.
4. All SiOa-coated products much more chemically re sistant in paint than un treated standard.
5. Presscake inferior to dry color as base.
DUP050028314
-3-
184:8-17
Continue study of ball
milling dry color base omitting Tamol 850, Study
SiOs level and Emory 3S54D/lgepal C0630 treat ments*
1. Not as good as 2A indica
ting predispersion aided by Tamol 850*
2. Lower SiOa (10$) not as good as 20$ level.
1848-20,22 Continue study of homogeni- 1. 5000 PSI OK.
zation of dry color study 2. Highest SiOa best.
Si02 levels, homogenization 3. Excellent chemical sta
pressures.
bility in paint achieved.
1848-23
Study of pH prior to Si02
treatment* Use predisper
sions of dry color - homog enized.
1. pH 9.0 - 9,6 similar.
1848-32
Study of time cycle of
1. 5 hr* cycle better than
Si02 treatment using press- 2-1/2 hr. cycle,
cake type base.
1848-33
Study of time cycle of SiOa treatment using dry color base.
1, Dry color superior to corresponding presscake.
2, Little difference between 5 hrs. and 2-1/2 hr* cycle.
1848-36
Attempt to develop colloid This route may be feasible,
milling route using sodium but more testing is required.
silicate and Tamol 850 in Availability of homogenizer
multiple passes instead of might be a deciding factor*
homogenizer for simplifying Use of Tamol 850 seems to
equipment needs .
reduce thermal stability in
plastics.
1848-39
Study reasons for infer iority of presscake. Dry at 60* - 200F, Test via
homogenization route.
All dried samples were similar to each other and superior to each other and superior to control ex presscake.
1848-42
Study use of igepal C0630
Pluronic P-68, Surfynol low as presscake dis
persants via homogenizer route.
Degraded quality of "Krolor".
1848-46
Study effect of texture
treatments after SiOs deposition - Emory 3554D Igepal C0630, calcium Staybelite treatments,
None of the treatments used texture, enhance the plastics thermal stability or abrasion resistance results.
1848-47
Utilizing later develop ments of processing re
confirm need for homogen ization.
Definitely required.
DUP050028315
4
1848-53,55 Studies on use of YE-637 D as a base for K0-789-D type product.
53-horaogenized,finished various ways.
55-colloid milled.
1. Use of YE-637-D is infer ior to YE-734-D type bases.
2. Less than 20$ Si02 is not most desirable.
3. ..Neither Ca Staybelite or Emory 5554D/lgepal C0630 treatments enhanced plastics stability results.
4. Ca Staybelite-treated
products gave higher gloss in paint and soft finishes. 5. Excellent lightfastness and chemical resistance achieved in paint.
6. Greater intensity of color
and apparently equal light stability (typified by SW-01000 type) seem to
preclude interest in the YE-637-D approach.
1848-58
Development of a simple abrasion test.
Subsequently used to test all pigments.
1848-63
Test J.P.Higgins 9.0 Cr04/
Mo 04 1.25 x batch sized SW` s 00124-2 in place of YE-734-D.
1. Not fully equivalent to YE-734-D.
2. Presscake inferior to dry color.
1877-3
Study use of YE-734-D press-1. Addition of Na2S04 had a
cake in presence of various very small beneficial
amounts Na .
effect.
1877-14
Study effect of colloid milling at various con centrations 1.25 - 3,75
lbs./gal, and multiple passes.
1. All approximately equal. 2. 2nd pass - no improvement.
All OK.
1877-17, 26
Study effect of extending Abrasion resistance improves
K0-789-D with Dow-Latex
as $ increased.
DL860 (polystyrene) 20-50$
extension.
1877-23
Study concentration of N983/N27 for SiOa treat
ment and time of addition.
Increases in concentration and shortening time of
addition of these solutions should be possible for plastics applications, with homogenizer type processes.
DUP050028316
- 5-
1877-29
Calcium Staybelltetrested "Krolor". Study variations in Al2(S0*)3 coagulation and pH.
All gave high gloss products and soft films in 30J. Omission of Al+s treatment
did not adversely affect thermal stability or abra sion resistance in plastics.
1877-30
Study (1) use of KWood rosin,Tall oil rosin in
place of Staybelite resins, (2) strike con centrations.
1. Staybelite results in very high gloss soft panels not shown by other rosins.
2, Increased batch size via increased concentration
for K0-789-D seems feasible.
1877-33
K0-789-D treated with Carboset #531 (acrylic emulsion).
Not of interest.
1877-34
Comparison of calcium and Zinc Staybelite gives good
zinc Staybelites.
gloss levels accompanied by
normal film hardness levels.
1877-43
Comparisons of zinc
Being studied for patent
Staybelite and zinc
reasons.
Palmitate treatments
versus prior art pigments.
1848-59, etc.
Studies of dehydration of Initial abrasion resistance
the ''Krolor" pigments
markedly benefited. Mechan-
SW-01000, 00200, etc. were ism may involve dehydration
made by baking dry color of SiOa shell. Subsequent
for periods of 30 mins, to tests made after prolonged
2 hrs. at 260-350P.
storage showed effect to be
reversed back toward orig
inal. See WRNC 67-23.
B. Semi-Works Studies Ref; DSN 67-2
Reference YE-421-D,
44157
Object "to obtain base material
for "Krolor".
Conclusion YE-421-D omitting petronate and turkey red oil is a satisfactory base. This type
material was formerly coded YE-734-D and is presently coded YC-l-D as a raw mater
ial for "Krolor" orange.
00997
Scale-up 1848-lOBs and
1848-32D colloid milled only. Presscake used as YC-l-D source.
Quality in plastics inferior
to lab goal. Comparable in
thermal stability to YE-777-D, 86729
00200
Colicid mill dry color YC-l-D as base material.
00200 superior to YE-777-D,
86729. Very poor gloss in paint systems. Dry color
DUP05002S317
6
base superior to presscake. Sales accepted this lot as a
goal for standardization of plant quality for plastics.
00201 01000
Dry color YC-l-D used as'
base for "Krolor" and |
sample predispersed via '
colloid milling and
'
homogenization*
|
Dry color YC-l-D used '
as base for "Krolor"
and sample colloid
`
milled and homogenized, '
These products were found to be superior to 00997 and 00200 (1) in thermal stabil
ity and abrasion resistance in plastics, (2) in gloss levels and durability in
paint systems. See Exp. Series 67417, 67424.
00278
YC-l-D type base (dry) made like 01000 except treated with 10$ calcium Staybelite.
Very slightly inferior to 01000 in plastics stability. Superior to 01000 in gloss paint, but films tend to be
excessively soft. Correct able by increasing bake
temperature or lengthening cure cycle.
00306
YC-l-D type base (dry)
made like 01000 except 10$ zinc Staybelite treatment.
Plastics results similar to calcium Staybelite essential ly equal to control not Staybelite treated. Superior to 01000 type in paint gloss and normal in film hardness. Excellent all around produc t. See Exp.Series 68445. Evaluated at Chestnut Run in plastics (see NC-68-20).
TABLE I
SAND MILLED - 50J ALKYD
Mills to Complete 20 Film P/B Hiding Gloss Hardness
YE-637-D, 82739 (Control)
.65
K0-789-D, 00278 (10$ Ca Staybelite)
.65
K0-789-D, 00306-1 (10$ Ca Staybelite) .65
2-1/4
2-1/2 2-1/2
55-56 Normal 70-71 Soft
68 Normal
C. Plant Development Studies - DSN 67-2
Reference
Conclusions
Lot 52097
YC-l-D dry base. Scale-up of SW-00200 type. Colloid milled only.
Satisfactory reproduction of SW-00200 in plant operation. Product as expected lighter,
yellower in color and superior
DUP050028318
52134
52225 52814 53079
7
in thermal stability and
abrasion resistance to YE-777-D, 86729. ("Krolor" standard of dk.red M. T. type.) Chestnut Run tests show
superiority in plastics vs. SW-00200.
Scale-up of SW-01000 typo using YC-l-D and homogen ize r only.
1. Preferable to colloid mill prior to homogeniza tion.
2. Superior plastics per formance vs. 52097 or YE-777-D, 86729, and OK vs. SW-01000.
3. High speed pulverization
yields better gloss in
paint at expense of small degradation in plastics. 4. Gloss levels in paint
lower than YE-421-D or YE-637-D types. 5. Gloss levels improved by addition of calcium Stay-
bellte to paint grinds (pre-dry mixing) but films tend to be softer. 6# level optimum proper ties. See Exp.Series 68445, 68447.
Dry base YC-l-D attempt to 1, Homogenizer failed during
colloid mill and homogen
run.
ize,
2. Quality level In plastics
si, better than 52097
(colloid milled only).
3. Plastics quality inferior
to 52134 lot.
Increase batch size. Dry base YC-l-D, Attempt to
colloid mill and homogen ize.
1. Homogenizer failed, sub sequent investigation showed that previous use (homogenizing N852) just
prior to lots 52225, 52814 is probably cause of erosion of ball valves and rods, due to acid attack of metal,
Larger batch size. Dry base YC-l-D. Colloid milled and homogenized.
Analysis showed 19# SiOa in final product.
1. Plastics evaluation shows product to be similar to 52134 and better than 52097.
2. Paint properties superior to 52134. See Exp.Series 68445, 68447.
DUP050028319
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DUP050028320
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'43 50^
S'! se"1
Fil l V-384 w it h w a t e r & p u mp in t o V-349 Re p e a t s t e p 49 Ao j V-349 t o 2C?' (12-Gg^Gl v i Th w a t e r St ir 10 min f o r s t e p 55
.
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1 i
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1i !
SV vv
i
53 54
55
Re c o r d SV p H !0/)> (9.5-9.81
Hi-
If n e c e s s a r y a d j t o p H 9.5-9.8
R c z o o i p H V'd"
As s u me 5075
Me t e r in V-343 &. V-349'simu l t a n e o u s l y a t 5 GPM in 230-250
MIN. NlA 1 NT A 1 N SV AT 190"194F DURING STRIKE
1
L ^' . ....
33-0 7-0
Re c o r d : Time St a r t
Fin is h
Re c o r o : :In c h e s : 1 . 1
V-343 )V-349.f
V-343
St a r t 1 Hr
2 Hr 3 Hr
ST W . i/S
3? ',/ ii
.
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V-349
0
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55 Wh e n l e v e l in V-349 is 1" imm EDia t i LY ADJ TO 7`'(371 G)
57' I
w a t e r w h il e c o n t in u in g me t e r in g in V-343 &.V- 349 Wh e n V-343 o r Y-349 MI s h u t o f f me t e r in g p u mp & DRA i N
1 V-343 & V-349 in t o SV____,____ ;________________!_____ ______ _____________________
58 I 59 S
Tu r n o .f f s t e a m St ir 5 min f o r s t e p 71
*
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60 Ru n 34" (245 0) w a t e r in V-357
1 . -i 1i !! 1. 1 J
I !.
.15 '
61 Tu r n o n a g it a t o r &. s t e a m
62 Du mp n *
-
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65
CMDu r in g s t r ik e c l e a n k o mo g &.
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i 25 i 3-A 1
25
DUP050028322
//
V
tUlPMETOT
MCE. 3 CO04 CODE (C)YE-789-D EST. WOT. 3180
LBS.
USE
M ACC7'i:
LBS. CODE
1
Or u h '' j- Ro n in 30 CAL WATER
17 * -52- Heat t o 130-140 "T
JsS- .. Po o r ..in :........ ........
.....
, * 69 Po o r in 70 St ir t o u n if o r mit y
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i
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.sv . 71
1*_* I* ,V*ti-f.-.
7? 73
Rec o r o SV p H
(7.0-8.5)' ^Mr'b
Ro n in V-357.in 3-4 mi n &
St ir 5 min
-
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1 /r*mrW?1
j
V .1
74
,,'** * * 75
Po o r in St ir 5 min
Assimr 50# ' 150." 7-0
> '
1 ' ' ! * V
76 //
Re c o r d : pH J*r ts.S-S.S) If n e c es s a r y a o j t o p H 6.2-6.S Re c o r o : pH^.f*' As s u me 50%
*
ro
7-0 TFU~
'i t 78 Po u r in N-978-a /n -979-A f r o m s t ep 70
? - *.' ' 79 . StiR.TO MIN
....... . ..........
..
..
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80 8l
FcooD To 153" (7619 6) Pr e s s w it h aOit a t io n :.
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1 DUP0500 28323
9008-1 90293-1 90294-1
- 12 -
Mix of plant lots $2097, Satisfactory in plastics
52134, 52225, $2814, 53079 performance to 00200 set
for study.
up as good by Sales for
release to the trade.
"Vcrtac" mill portion of 1. Plastics tests all very
90098-1 like YE-421. Reg
close to each other and
ular speed magnehelie .14- 90098-1. No effect
,17. Feed 3-1/2.
from "Vcrtac" ^milling.
"Vortac" mill portion of 90098-1 like YE-779. High speed magnehelie .17-.20.
Feed 3-1/2 - 4.
2. Paint gloss markedly
improved as a result of regrinding in "Vortac"
mill with high speed type 90294-1 best.
DUP050028324
TABLE III (1) "Vortac" milling of unextended YE-789-D
YE-789-D, 90294-1 (Hi-Speed "Vortac11 mill - like YE-779-D) YE-789-D, 90293-1 (Regular speed "Vortac" mill - like-
YE-421-D) (2) Zinc Staybelite treatment (10$)
YE-789-D, 00306-1 Hi-Speed micropulverized 00306-2 Lo-Speed micropulverized
Paint evaluations are tabulated below.
30J - SAND MILLED
(All sprayed to complete hiding - red and grey Morest Chart)
Mills to
Complete Film
Lot
P/B 20 Gloss Hidinm
Hardness
YE-637-D 82739
5 55-56
2-1/4
Normal
YE-789-D 00278
.63 70-71
2-I/2
Soft
YE-789-D
00326-1
00326-2 90098-1*
90294-1 90293-1
.65 .65
.65
,65 .65
68 61-66 36
48-49 44-46
2-1/2 2
2-1/2 2-1/2 2-1/4
Normal Normal Normal Normal Normal
^Control micropulverized then "Vortac" milled as 90293-1, 90294-1.
these results indicate (l) continued finding of excessive softness of calcium Staybelite product, (2) zinc Staybelite treatment seems to be a satisfactory alternative, (3) "Vortac" milling of unextended YE-789-D may be satisfactory since gloss deficiencies
vs. YE-637-D are small.
DUP050028325
90787-1
- 14 Remix of 53079 for samp ling to the trade* Temporary std.
1, Better plastics properties than 00200 (Sales goal).
90818-1 Similar to the above.
See Exp. Series 68445. 2* Gloss levels of mixes
90787-1, 90918-1 were un expectedly high (better
than original plant lot readingsi)
90789-1,2 Remix of 52097, 52225, 52814,90098-1,90293-1, 90294rl. Mad to stan dardize stock.
OK for plastics trade.
Miscellaneous Evaluations on K0-789-D
The following samples have been included in various type evaluations at Chestnut Run.
K0-789-D, lot 52134 - Exp.Series P-68808 - Vinyl Plastic. K0-789-D, 53079 Colloid milled and homogenized.
52097 - Colloid milled only.
52134 - Homogenized 90098-1 - Mix all current production.
Evaluated in Plastics NC-67-34 3/20/68 Asbestos Flooring
See also Plastics Exp.Series P-68805, 68806
K0-789-D, SW-01000 PVA Emulsion Paint - Bennett's Excellent alkali fastness. WR 6606-608-75-67 12/20/67
K0-789-D, SW-01000 "Dalvor" Fluorocarbon Resin G-67-34 . 9/8/67 Better color retention than conventional oranges. Better adhesion than KO-786-D and K0-787-D which contained calcium Staybelite.
VI. REFERENCES
1. Miscellaneous Product Improvement Studies - September, 1966 Julius Jackson
2. Research Notebooks 1848, 1877 - J.Jackson
3. . Development Section Notebook DSN-67-2 - J.Jackson
4. NC-67-U Evaluation K0-789-D in Plastics Evaluation 00997, 01000, 00200 5/l/67
5. R.H.Zabel - W.S.S, "Krolor" Orange YE-789-D 5/4/67 (copy att.)
6. NC-67--23 Evaluation K0-789-D in Plastics 8/30/67
7. NC-67-34 Evaluation K0-789-D in Plastics 3/20/68
DUP050028326
* 15 - . 8, Work Request NC-68-20 Evaluation of KO-789-D, SW-00306-1
7/17/68 9. K0-789-D, Check list HA - PDG 5/13/68 10. KO-789-D, Check List JJ - PDG 5/15/68 11. R.J. Lombardo - R. A. Hageman K0-789-D 6/2l/68o 12. Sherwin Williams KY-787 Reactivity in Solution Vinyls -
W.W.Spencer - G.R.Porter 8/2/68 13. Medium Yellow for Laminates JJ - W.W.Riches 8/7/68 14. Physical Properties K0-789-D, SL-90789 L.W. Pancoast 6/24/68
Physical Properties K0-789-D, SL-90787 L.W. Pancoast 8/15/68 15. New Product Release - "Krolor" Orange Y - K0-789-D R.H.Zabel
8/29/68 16. "Krolor" Evaluation Bennett1s PVAc Emulsion Paint
6606-608-75-67
do
DUP050028327