Document xGzn0Qkar1RDb3nb2qGoypr0

IN RE: ALL ASBESTOS-RELATED PERSONAL INJURY AND WRONGFUL DEATH CASES PENDING IN DALLAS COUNTY DISTRICT COURTS S s s $ s IN THE DISTRICT COURTS OF DALLAS COUNTY, TEXAS 191ST JUDICIAL DISTRICT DEFENDANT OWENS-ILLINOIS, INC.'S SUPPLEMENTATION TO ANSWERS TO INTERROGATORIES AND RESPONSES TO REQUESTS FOR ADMIS8I0NS AND FOR PRODUCTION OF DOCUMENTS Owens-Illinois, Inc., hereby supplements all existing Interrogatory Answers, Responses to Requests for Admissions and Responses to Requests to Produce Documents previously served in the Dallas County Asbestos Litigation to the extent that any such interrogatory, request for admission or documents request seeks to elicit information or admissions of the following nature or documents related thereto: Owens-Illinois, Inc. recently discovered certain documents concerning the Kimax line of glass pipe that contain information that may be responsive to previously filed discovery requests. It has commenced an investigation concerning this information. The investigation is continuing. Its investigation has thus far disclosed the following: From approximately 1959 through 1977, the Kimble Glass Company, a unit of Owens-Illinois, Inc., manufactured and sold the Kimax line of glass pipe intended for use by various industries including chemical, food, dairy products, pharmaceutical, textiles, paper and pulp as well as photo engravers, aeronautical researchers and atomic energy plants. From 1959 to 1966 the glass pi,pe was a conical end glass process pipe. Frour 1966 to 1977 a beaded glass process pipe was added to the product line. The glass pipe did not contain asbestos as one of its ingredients. Gaskets, inserts and spacers were utilized as accessory parts of the conical end glass process piping system. The gaskets, inserts and spacers were not manufactured by Kimble. The accessory parts were not utilized by the dairy industry as that industry used a different coupling and associated accessories. Records made available to and reviewed by Owens-Illinois indicate 2- - that, during the last quarter of 1963, Kimble Glass Company began to offer for sale these accessory parts in conjunction with the sale or use of Kimax glass pipe. Other records made available to and reviewed by OwensIllinois indicate that these accessory materials were manufactured or supplied by Garlock, Inc., Chicago Gasket Company, Micromold Products Corp., Fischer & Porter, Sullivan Asbestos Corp., Amsco Sales Corp., and JohnsManville. While the investigation to date has not disclosed all of the sales on an annual basis, records made available to Owens-Illinois indicate that the total dollar amount of sales of these accessory parts which contained asbestos as one of its ingredients was approximately $28,000 in 1974, $41,500 in 1976 and $39,950 in 1977. Gaskets were intended to be used as an interface between the pipe ends to prevent glass to glass contact. Inserts were intended to be used for cushioning pipe ends from metal flanges. Spacers were intended to be used to join glass pipe to glass lined steel pipe. The gaskets, inserts and spacers were small, being used with glass pipe ranging in diameters from one inch to six inches. The thickness of the gaskets was approximately 1/8 of an inch and the thickness of the spacers ranged from approximately 1/4 of an inch to 3/8 of an inch. Some of the gaskets included asbestos as one of their ingredients, including the use of asbestos described in the product catalogue as blue african asbestos when resilience and corrosion resistance were required. Many gaskets were sold which contained neoprene or Teflon as one of their ingredients and no asbestos. The spacers and inserts also included asbestos as one of their ingredients. Due to the small size of these accessory parts, the amount of asbestos would have been limited. The accessory parts were used in conjunction with low heat applications where the normal operating temperature was 250F or less and the maximum operating temperature was 450F. The spacers were substantially encapsulated with Teflon which covered all of the spacer except for the outer rim. A portion of the gaskets were also encapsulated with a Teflon covering. The inserts contained asbestos impregnated into a black neoprene material. It was a hard pressed material. The gaskets, inserts and spacers were made to fit and did not require cutting for use with the glass piping systems In approximately 1966 a new Kimax glass pipe known as the Kimax beaded process pipe was first made available for sale. The beaded pipe allowed on site fabrication, t -3- including the creation of a new bead for the coupling to sit on. This made the product more versatile than the conical end pipe which, however, remained available for sale. Use of the beaded glass process pipe did not involve the use of asbestos containing accessory products except for gaskets where the beaded glass process pipe connected to existing conical end glass process pipe. A field beading kit was available for use in connection with field fabrication of the beaded glass pipe. The kit included a small plate approximately 10M-12M in width and length for fire protection purposes and a covering over each of two small hoses included in the kit. The plate and hose coverings may possibly have contained asbestos, but Owens-Illinois cannot yet confirm the ingredients of these materials based upon its business records presently reviewed in connection with this investigation. While the investigation to date has not disclosed all of the sales on an annual basis, records made available to Owens-Illinois indicate that 22 beading kits were sold in 1974 for a total annual dollar sales volume of $7,320, that 25 beading kits were sold in 1976 for a total annual dollar sales volume of $10,374 and that 19 beading kits were sold in 1977 for a total annual sales volume of $8,151. Kimble also sold Glass-Lined Reactors manufactured by Schwelm for a period of time presently unknown. The reactors ranged in capacities from 300 gallons to 5000 gallons. The reactor vessels contained gaskets, not manufactured by Kimble, which were encapsulated with Teflon and included asbestos as one of their ingredients. Kontes Glass Company, which was a subsidiary of Owens-Illinois during 1982-1985, purchased certain asbestos containing materials from other manufacturers and incorporated those materials into four of its products during the period 1982 through 1985. Kontes Glass Company is primarily a manufacturer of laboratory glass products. During 1982 and 1983, Kontes Glass Company incorporated an asbestos containing gasket into a flask clamp. A total of 496 were sold during the two year period and nine replacement gaskets were sold during the same period of time. During 1982 and 1983, Kontes Glass sold two vacuum pumps which contained a small amount of asbestos tape wrapped around a vapor tube. During 1983 Kontes Glass sold three sweep Co-Distillation Apparatuses which included asbestos containing plates inside the heater portion of the apparatus. From 1982 through 1985, Kontes Glass also sold a Kjeldahl Digestion-Distillation Apparatus which included an asbestos containing cover and an asbestos containing mounting plate for the heater which was inside the apparatus. Eighty-three (83) of these apparatuses were sold during the entire four year period. In addition, ft \ -4- 223 replacement heaters with the mounting plate and 12 of the covers were sold during the same four year period. As stated above, the asbestos containing parts were not manufactured by Kontes Glass, but were purchased from other manufacturers and incorporated into the products by Kontes Glass. On or about December 30, 1977, Owens-Illinois transferred certain assets to 01/Schott Process Systems, Inc., including the Kimax Process Pipe Production facility and other property related to the Kimax Process Pipe product line in exchange for 50% of the stock of 01/Schott Process Systems, Inc. In addition the right to sell Schwelm Reactor vessels was included in 01/Schott's product line. After the transfer of the Kimax Process Pipe assets to 01/Schott Process Systems, Inc., OwensIllinois did not thereafter sell any of the process pipe or the accessory products described above. Pursuant to a Sales Agreement dated Hay 24, 1990, Owens-Illinois sold its 50% interest in 01/Schott Process Systems, Inc. to Schott Corporation. Owens-Illinois will make all of the documents related to the foregoing matters, which have been recently discovered, available for inspection and copying at the offices of its counsel, Bernstein, Shur, Sawyer & Nelson in Portland, Maine upon request. Owens-Illinois is presently continuing its investigation and will further supplement its discovery responses in the future if it becomes necessary. Dated: September 22, 1993. Then personally appeared the above named H. G. Bruss, in his capacity as Assistant Secretary of Owens-Illinois, Inc. and made oath that the foregoing supplementation to Answers to Interrogatories, Responses to Requests for Admissions and for Production of Documents is true to the best of his knowledge, information and belief. Before me, MARY JANET CRAWFORD Notary Public, State of Ohio My Commission Expires V4-96 -5- Respectfully submitted, A ,")))CU\ T54B Larry D. Carlson \ State Bar No. 03814500 Peter A. Moir State Bar No. 14254500 Robert W. Teeter State Bar No. 19761625 BAKER & BOTTS, L.L.P. 800 Trammell Crow Center 2001 Ross Avenue Dallas, Texas 75201 (214) 953-6500 ATTORNEYS FOR DEFENDANT OWENS-ILLINOIS, INC. CERTIFICATE OF SERVICE I hereby certify that a true and correct copy of the foregoing Supplementation to Answers to Interrogatories and Responses to Requests for Admissions and for Production of Documents has been forwarded by certified mail, return receipt requested, to counsel for plaintiffs, and^ to all known defense counsel by U.S. Mail on this day of -S -*rfc ^ , 1993. ' PETER A. MOIR t OCT lS IN THE CIRCUIT COURT OP THE CITY OF ST. LOU^S STATE OP MISSOURI LOUISE C. BENNETT ROSOLINO GILBERTI MARILYN NUGENT RAYMOND BURBACH THOMAS DURHAM CLIFFORD CURTIN DONALD BLASINGAME MICHAEL MARTIN WILBERN WARD Plaintiffs. v. OWENS-ILLINOIS, INC. Defendant. ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) 842-04784 822-01476 892-02090 912-00687 922-00947 922-08897 882-06653 882-06989 882-06984 SUPPLEMENTATION TO ANSWERS TO INTERROGATORIES AND RESPONSES TO REQUESTS FOR ADMISSIONS AND FOR PRODUCTION OF DOCUMENTS Owens-Illinois hereby supplements all existing Interrogatory Answers, Responses to Requests for Admissions and Responses to Requests to Produce Documents previously served in the above-referenced Asbestos Litigation to the extent that any such interrogatory, request for admission or document request seeks to elicit information or admissions of the following nature or documents related thereto: Owens-Illinois recently discovered certain documents concerning the Kimax line of glass pipe that contain information that may be responsive to previously filed discovery requests. It has commenced an investigation concerning this information. The investigation is continuing. Its investigation has thus far disclosed the following: From approximately 1959 through 1977, the Kimble Glass Company, a unit of Owens-Illinois, Inc., manufactured and sold the Kimax line of glass pipe intended for use by various industries including chemical, food, dairy products, pharmaceutical, textiles, paper and pulp as well as photo engravers, aeronautical researchers and atomic energy plants. From 1959 to 1966 the glass pipe was a conical end glass process pipe. From 1966 to 1977 a beaded glass process pipe was added to the product line. The glass pipe did not contain asbestos as one of its ingredients. Gaskets, inserts and spacers were utilized as accessory parts of the conical end glass process piping system. The gaskets, inserts and spacers were not manufactured by Kimble. The accessory parts were not utilized by the dairy industry as that industry used a different coupling and associated accessories. Records made available to and reviewed by Owens-Illinois indicate 2- - that, during the last quarter of 1963, Kimble Glass Company began to offer for sale these accessory parts in conjunction with the sale or use of Kimax glass pipe. Other records made available to and reviewed by Owens- Illinois indicate that these accessory materials were manufactured or supplied by Gar lock, Inc., Chicago Gasket Company, Micromold Products Corp., Fischer & Porter, Sullivan Asbestos Corp., Amsco Sales Corp., and Johns- Manville. While the investigation to date has not disclosed all of the sales on an annual basis, records made available to Owens-Illinois indicate that the total dollar amount of sales of these accessory parts which contained asbestos as one of its ingredients was approximately $28,000 in 1974, $41,500 in 1976 and $39,950 in 1977. Gaskets were intended to be used as an interface between the pipe ends to prevent glass to glass contact. Inserts were intended to be used for cushioning pipe ends from metal flanges. Spacers were intended to be used to join glass pipe to glass lined steel pipe. The gaskets, inserts and spacers were small, being used with glass pipe ranging in diameters from one inch to six inches. The thickness of the gaskets was approximately 1/8 of an inch and the thickness of the spacers ranged from approximately 1/4 of an inch to 3/8 of an inch. Some of the gaskets included asbestos as one of their ingredients, including the use of asbestos described in the product catalogue as blue african asbestos when resilience and corrosion resistance were required. Many gaskets were sold which contained neoprene or Teflon as one of their ingredients and no asbestos. The spacers and inserts also included asbestos as one of their ingredients. Due to the small size of these accessory parts, the amount of asbestos would have been limited. The accessory parts were used in conjunction with low heat applications where the normal operating temperature was 250F or less and the maximum operating temperature was 450F. The spacers were substantially encapsulated with Teflon which covered all of the spacer except for the outer rim. A portion of the gaskets were also encapsulated with a Teflon covering. The inserts contained asbestos impregnated into a black neoprene material. It was a hard pressed material. The gaskets, inserts and spacers were made to fit and did not require cutting for use with the glass piping systems. In approximately 1966 a new Kimax glass pipe known as the Kimax beaded process pipe was first made available for sale. The beaded pipe allowed on site fabrication, -3- including the creation of a new bead for the coupling to sit on. This made the product more versatile than the conical end pipe which, however, remained available for sale. Use of the beaded glass process pipe did not involve the use of asbestos containing accessory products except for gaskets where the beaded glass process pipe connected to existing conical end glass process pipe. A field beading kit was available for use in connection with field fabrication of the beaded glass pipe. The kit included a small plate approximately 10M-12M in width and length for fire protection purposes and a covering over each of two small hoses included in the kit. The plate and hose coverings may possibly have contained asbestos, but Owens-Illinois cannot yet confirm the ingredients of these materials based upon its business records presently reviewed in connection with this investigation. While the investigation to date has not disclosed all of the sales on an annual basis, records made available to Owens-Illinois indicate that 22 beading kits were sold in 1974 for a total annual dollar sales volume of $7,320, that 25 beading kits were sold in 1976 for a total annual dollar sales volume of $10,374 and that 19 beading kits were sold in 1977 for a total annual sales volume of $8,151. Kimble also sold Glass-Lined Reactors manufactured by Schwelm for a period of time presently unknown. The reactors ranged in capacities from 300 gallons to 5000 gallons. The reactor vessels contained gaskets, not manufactured by Kimble, which were encapsulated with Teflon and included asbestos as one of their ingredients. Kontes Glass Company, which was a subsidiary of Owens-Illinois during 1982-1985, purchased certain asbestos containing materials from other manufacturers and incorporated those materials into four of its products during the period 1982 through 1985. Kontes Glass Company is primarily a manufacturer of laboratory glass products. During 1982 and 1983, Kontes Glass Company incorporated an asbestos containing gasket into a flask clamp. A total of 496 were sold during the two year period and nine replacement gaskets were sold during the same period of time. During 1982 and 1983, Kontes Glass sold two vacuum pumps which contained a small amount of asbestos tape wrapped around a vapor tube. During 1983 Kontes Glass sold three Sweep Co-Distillation Apparatuses which included asbestos containing plates inside the heater portion of the apparatus. From 1982 through 1985, Kontes Glass also sold a Kjeldahl Digestion-Distillation Apparatus which included an asbestos containing cover and an asbestos containing mounting plate for the heater which was inside the apparatus. Eighty-three (83) of these apparatuses were sold during the entire four year period. In addition, -4- 223 replacement heaters with the mounting plate and 12 of the covers were sold during the same four year period. As stated above, the asbestos containing parts were not manufactured by Kontes Glass, but were purchased from other manufacturers and incorporated into the products by Kontes Glass. On or about December 30, 1977, Owens-Illinois transferred certain assets to OI/Schott Process Systems, Inc., including the Kimax Process Pipe Production facility and other property related to the Kimax Process Pipe product line in exchange for 50% of the stock of 01/Schott Process Systems, Inc. In addition the right to sell Schwelm Reactor vessels was included in OI/Schott*s product line. After the transfer of the Kimax Process Pipe assets to OI/Schott Process Systems, Inc., OwensIllinois did not thereafter sell any of the process pipe or the accessory products described above. Pursuant to a Sales Agreement dated May 24, 1990, Owens-Illinois sold its 50% interest in OI/Schott Process Systems, Inc. to Schott Corporation. Owens-Illinois will make all of the documents related to the foregoing matters, which have been recently discovered, available for inspection and copying at the offices of its counsel, Bernstein, Shur, Sawyer & Nelson in Portland, Maine upon request. Owens-Illinois is presently continuing its investigation and will further supplement its discovery responses in the future if it becomes necessary. Dated: September 22, 1993. Then personally appeared the above named H. G. Bruss, in his capacity as Assistant Secretary of Owens-Illinois, Inc. and made oath that the foregoing supplementation to Answers to Interrogatories, Responses to Requests for Admissions and for Production of Documents is true to the best of his knowledge, information and belief. Before me. MARY JANT CRAWFO*Q Notary Public, Oh Respectfully submitted, SHALTO JOEL A. POOLE (#32070) One Metropolitan Square 211 North Broadway, Suite 1440 St. Louis, Missouri 63102 (314) 231-1950 Telecopier No. (314) 231-1776 ATTORNEYS FOR DEFENDANT OWENS-ILLINOIS, INC. 2 CERTIFICATE OP SERVICE I hereby certify that a copy of the above and foregoing was mailed via U.S. Mail this t1^ day of October, 1993 to: Mark Bronson Newman & Bronson 1015 Locust, Suite 1024 St. Louis, MO 63101 Walter Floyd Walter L. Floyd, Inc. 230 S. Bemiston, Suite 900 Clayton, MO 63105 Allard Allston, III Ness, Motley, Loadholt, Richardson & Poole P. 0. Box 365 Barnwell, SC 29812 Donald H. Blasingame 202 Starling Community Arnold, MO 63010 Brian Weinstein Baron & Budd The Centrum Suite 1100 3102 Oak Lawn Avenue Dallas, TX 75219 Alan E. Dewoskin 225 S. Meramec Avenue Suite 426 St. Louis, MO 63105 Michael P. Martin P. 0. Box 147 Bourbon, MO 65441 Wilbem M. Ward General Delivery Labadie, MO 63055 09605/09774 PWVS-Pl: Y:\POCUR\PLDG.0CT\148157.1 3 In Re: Georgia Asbestos Litigation ) in State and Federal Courts ) SUPPLEMENTATION TO ANSWERS TO INTERROGATORIES AND RESPONSES TO REQUESTS FOR ADMISSIONS AND FOR PRODUCTION OF DOCUMENTS ON BEHALF OF OWENS-ILLINOIS, INC TO: BRIAN D. WEINSTEIN, ESQUIRE, ATTORNEY FOR PLAINTIFFS: The defendant, Owens-Illinois, Inc. herein provides supplemental responses to the plaintiff's Interrogatories, Requests for Admissions, and Requests for Production of Documents. These responses are herein attached. NELSON MULLINS RILEY & SCARBOROUGH 1993 1330 Lady Street, Third Floor Post Office Box 11070 Columbia, SC 29211 (803) 799-2000 MOZLEY FINLAYSON & LOGGINS By: A /(&&? Sewell K. Loggins D. Keith Calhoun One Premier Plaza, Suite 900 5605 Glenridge Drive Atlanta, GA 30342 (404) 256-0700 Attorneys for Defendant OwensIllinois, Inc. IN THE CIRCUIT COURT OF JACKSON COUNTY, MISSISSIPPI PAUL ALLEN, ET AL. VS. FIBREBOARD CORPORATION, ET AL. PLAINTIFFS NO. 92-5299(3) DEFENDANTS GLENN BRITT, ET AL. VS. KEENE CORPORATION, ET AL. PLAINTIFFS NO. 92-5300(1) DEFENDANTS SUPPLEMENTATION TO ANSWERS TO INTERROGATORIES AND RESPONSES TO REQUESTS FOR ADMISSIONS AND FOR PRODUCTION OF DOCUMENTS Owens-Illinois hereby supplements all existing Interrogatory Answers, Responses to Requests for Admissions and Responses to Requests to Produce Documents previously served in the Mississippi Asbestos Litigation to the extent that any such interrogatory, request for admission or document request seeks to elicit information or admissions of the following nature or documents related thereto: Owens-Illinois recently discovered certain documents concerning the Kimax line of glass pipe that contain information that may be responsive to previously filed discovery requests. It has commenced an investigation concerning this information. The investigation is continuing. Its investigation has thus far disclosed the following: From approximately 1959 through 1977, the Kimble Glass Company, a unit of Owens-Illinois, Inc., manufactured and sold the Kimax line of glass pipe intended for use by various industries including chemical, food, dairy products, pharmaceutical, textiles, paper and pulp as well as photo engravers, aeronautical researchers and atomic energy plants. From 1959 to 1966 the glass pipe was a conical end glass process pipe. From 1966 to 1977 a beaded glass process pipe was added to the product line. The glass pipe did not contain asbestos as one of its ingredients. Gaskets, inserts and spacers were utilized as accessory parts of the conical end glass process piping system. The gaskets, inserts and spacers were not manufactured by Kimble. The accessory parts were not utilized by the dairy industry as that industry used a different coupling and associated accessories. Records made available to and reviewed by Owens-Illinois indicate 2- - that, during the last quarter of 1963, Kimble Glass Company began to offer for sale these accessory parts in conjunction with the sale or use of Kimax glass pipe. Other records made available to and reviewed by OwensIllinois indicate that these accessory materials were manufactured or supplied by Garlock, Inc., Chicago Gasket Company, Micromold Products Corp., Fischer & Porter, Sullivan Asbestos Corp., Amsco Sales Corp., and JohnsManville. While the investigation to date has not disclosed all of the sales on an annual basis, records made available to Owens-Illinois indicate that the total dollar amount of sales of these accessory parts which contained asbestos as one of its ingredients was approximately $28,000 in 1974, $41,500 in 1976 and $39,950 in 1977. Gaskets were intended to be used as an interface between the pipe ends to prevent glass to glass contact. Inserts were intended to be used for cushioning pipe ends from metal flanges. Spacers were intended to be used to join glass pipe to glass lined steel pipe. The gaskets, inserts and spacers were small, being used with glass pipe ranging in diameters from one inch to six inches. The thickness of the gaskets was approximately 1/8 of an inch and the thickness of the spacers ranged from approximately 1/4 of an inch to 3/8 of an inch. Some of the gaskets included asbestos as one of their ingredients, including the use of asbestos described in the product catalogue as blue african asbestos when resilience and corrosion resistance were required. Many gaskets were sold which contained neoprene or Teflon as one of their ingredients and no asbestos. The spacers and inserts also included asbestos as one of their ingredients. Due to the small size of these accessory parts, the amount of asbestos would have been limited. The accessory parts were used in conjunction with low heat applications where the normal operating temperature was 250F or less and the maximum operating temperature was 450F. The spacers were substantially encapsulated with Teflon which covered all of the spacer except for the outer rim. A portion of the gaskets were also encapsulated with a Teflon covering. The inserts contained asbestos impregnated into a black neoprene material. It was a hard pressed material. The gaskets, inserts and spacers were made to fit and did not require cutting for use with the glass piping systems. In approximately 1966 a new Kimax glass pipe known as the Kimax beaded process pipe was first made available for sale. The beaded pipe allowed on site fabrication, -3- including the creation of a new bead for the coupling to sit on. This made the product more versatile than the conical end pipe which, however, remained available for sale. Use of the beaded glass process pipe did not involve the use of asbestos containing accessory products except for gaskets where the beaded glass process pipe connected to existing conical end glass process pipe. A field beading kit was available for use in connection with field fabrication of the beaded glass pipe. The kit included a small plate approximately 10M-12" in width and length for fire protection purposes and a covering over each of two small hoses included in the kit. The plate and hose coverings may possibly have contained asbestos, but Owens-Illinois cannot yet confirm the ingredients of these materials based upon its business records presently reviewed in connection with this investigation. While the investigation to date has not disclosed all of the sales on an annual basis, records made available to Owens-Illinois indicate that 22 beading kits were sold in 1974 for a total annual dollar sales volume of $7,320, that 25 beading kits were sold in 1976 for a total annual dollar sales volume of $10,374 and that 19 beading kits were sold in 1977 for a total annual sales volume of $8,151. Kimble also sold Glass-Lined Reactors manufactured by Schwelm for a period of time presently unknown. The reactors ranged in capacities from 300 gallons to 5000 gallons. The reactor vessels contained gaskets, not manufactured by Kimble, which were encapsulated with Teflon and included asbestos as one of their ingredients. Kontes Glass Company, which was a subsidiary of Owens-Illinois during 1982-1985, purchased certain asbestos containing materials from other manufacturers and incorporated those materials into four of its products during the period 1982 through 1985. Kontes Glass Company is primarily a manufacturer of laboratory glass products. During 1982 and 1983, Kontes Glass Company incorporated an asbestos containing gasket into a flask clamp. A total of 496 were sold during the two year period and nine replacement gaskets were sold during the same period of time. During 1982 and 1983, Kontes Glass sold two vacuum pumps which contained a small amount of asbestos tape wrapped around a vapor tube. During 1983 Kontes Glass sold three Sweep Co-Distillation Apparatuses which included asbestos containing plates inside the heater portion of the apparatus. From 1982 through 1985, Kontes Glass also sold a Kjeldahl Digestion-Distillation Apparatus which included an asbestos containing cover and an asbestos containing mounting plate for the heater which was inside the apparatus. Eighty-three (83) of these apparatuses were sold during the entire four year period. In addition, -4- 223 replacement heaters with the mounting plate and 12 of the covers were sold during the same four year period. As stated above, the asbestos containing parts were not manufactured by Kontes Glass, but were purchased from other manufacturers and incorporated into the products by Kontes Glass. On or about December 30, 1977, Owens-Illinois transferred certain assets to 01/Schott Process Systems, Inc., including the Kimax Process Pipe Production facility and other property related to the Kimax Process Pipe product line in exchange for 50% of the stock of 01/Schott Process Systems, Inc. In addition the right to sell Schwelm Reactor vessels was included in 01/Schott's product line. After the transfer of the Kimax Process Pipe assets to 01/Schott Process Systems, Inc., OwensIllinois did not thereafter sell any of the process pipe or the accessory products described above. Pursuant to a Sales Agreement dated May 24, 1990, Owens-Illinois sold its 50% interest in OI/Schott Process Systems, Inc. to Schott Corporation. Owens-Illinois will make all of the documents related to the foregoing matters, which have been recently discovered, available for inspection and copying at the offices of its counsel, Bernstein, Shur, Sawyer & Nelson in Portland, Maine upon request. Owens-Illinois is presently continuing its investigation and will further supplement its discovery responses in the future if it becomes necessary. Dated: September 2 2, 1993. September 22, 1993 Then personally appeared the above named H. G. Bruss, in his capacity as Assistant Secretary of Owens-Illinois, Inc. and made oath that the foregoing supplementation to Answers to Interrogatories, Responses to Requests for Admissions and for Production of Documents is true to the best of his knowledge, information and belief. Before me, MA*Y JANcT CSAWFOM5 ~ V.!;. Stats of Onto My C ****** Respectfully submitted, l RICHARD L. FORMAN WALTER G. WATKINS, JR. JOHN D. COSMICH ATTORNEYS FOR DEFENDANT OWENS-ILLINOIS, INC. OF COUNSEL: FORMAN, PERRY, WATKINS & KRUTZ A Professional Association Suite 1200, One Jackson Place 188 E. Capitol Street Post Office Box 22608 Jackson, Mississippi 39225-2608 (601)960-8600 CERTIFICATE OF SERVICE I, the undersigned attorney, certify that I have this day caused a copy of the above to placed in the United States mail, postage fully prepaid, addressed to plaintiffs' counsel in this matter. THIS, the 29th day of September, 1993. CAUSE NO. 87-6-30*6 MARY S. MORROW, AS REPRESENTATIVE OF ESTATE OF STANLEY JOSEPH MORROW, DECEASED (AND ALL OTHER FRED BARON CASES PENDING IN THIS COURT) VS. ARMSTRONG WORLD INDUSTRIES, INC. ET AL S s s 5 S s s $ IN THE DISTRICT COURT OF BRAZORIA COUNTY, TEXAS 239TH JUDICIAL DISTRICT DEFENDANT, OWENS-ILLINOIS, INC.'S SUPPLEMENTATION TO ANSWERS TO INTERROGATORIES AND RESPONSES TO REQUESTS FOR ADMISSIONS AND FOR PRODUCTION OF DOCUMENTS TO THE HONORABLE JUDGE OF SAID COURT: Now comes OWENS-ILLINOIS, INC., one of the Defendants in the above styled and numbered cause, and files this its Supplementation to Answers to interrogatories and Responses to Requests for Admissions and for Production of Documents herein. Respectfully submitted, STRONG, PIPKIN, NELSON & BISSELL, L.L.P. 14th Floor, San Jacinto Bldg. 595 Orleans Beaumont, Texas 77701-3255 (409) 835-4581 Fax>ffUl) 835-0914 By John G. Bissell state Bar No. 0235*000 David W. Starnes state Bar No. 19072700 Attorneys for Defendant Owens-Illinois, Inc. CERTIFICATE OP SERVICE This will certify that on the 29th day of September/ 1993/ I forwarded by certified mail, return receipt requested/ to counsel for Plaintiff/ a true and correct copy of the above and foregoing Supplementation to Answers to Interrogatories and Responses to Requests for Admissions and for Production of Documents. CAUSE NO. 87-R-3384 OLA HAS BELL AS THE REPRESENTATIVE OF THE ESTATE OF OTIS BELL, DECEASED (AND ALL OTHER FRED BARON CASES PENDING IN THIS COURT) VS. THE CELOTEX CORP., ET AL IN THE DISTRICT COURT BRAZORIA COUNTY, TEXAS 149TH JUDICIAL DISTRICT DEFENDANT, OWENS-ILLINOIS, INC.'S SUPPLEMENTATION TO ANSWERS TO INTERROGATORIES AND RESPONSES TO REQUESTS FOR ADMISSIONS AND FOR PRODUCTION OF DOCUMENTS TO THE HONORABLE JUDGE OF SAID COURT: Nov comes OWENS-ILLINOIS, INC., one of the Defendants in the above styled and numbered cause, and files this its Supplementation to Answers to Interrogatories and Responses to Requests for Admissions and for Production of Documents herein. Respectfully submitted, STRONG, PIPKIN, NELSON & BISSELL, 14th Floor, San Jacinto Bldg. 595 Orleans Beaumont, Texas 77701-3255 (409) 835-4581 L.L.P. John G. Bissell State Bar No. 02356000 David W. Starnes State Bar No. 19072700 Attorneys for Defendant Owens-Illinois, Inc. CERTIFICATE OF SERVICE This vill certify that on the 29th day of September, 1993, I forwarded by certified mail, return receipt requested, to counsel for Plaintiff, a true and correct copy of the above and foregoing Supplementation to Answers to Interrogatories and Responses to Requests for Admissions and for Production of Documents. CAUSE NO 91-4542-C ROBERT AND LEONA TXNER (AND ALL OTHER RU88ELL BUDD CASES PENDING IN THIS COURT) VS. ARMSTRONG WORLD INDUSTRIES, ET AL IN THE DISTRICT COURT NUECES COUNTY, TEXAS 94TH JUDICIAL DISTRICT DEFENDANT, OWENS-ILLINOIS, INC.'S SUPPLEMENTATION TO ANSWERS TO INTERROGATORIES AND RESPONSES TO REQUESTS FOR ADMISSIONS AND FOR PRODUCTION OF DOCUMENTS TO THE HONORABLE JUDGE OF SAID COURT: Nov comes OWENS-ILLINOIS, INC., one of the Defendants in the above styled and numbered cause, and files this its Supplementation to Answers to Interrogatories and Responses to Requests for Admissions and for Production of Documents herein. Respectfully submitted, STRONG, PIPKIN, NELSON & BISSELL, L.L.P. 14th Floor, San Jacinto Bldg. 595 Orleans Beaumont, Texas 77701-3255 John G. Bissell state Bar No. 02356000 David W. Starnes State Bar No. 19072700 Attorneys for Defendant Owens-Illinois, Inc. CERTIFICATE OP SERVICE This will certify that on the 29th day of September, 1993, I forwarded by certified nail, return receipt requested, to counsel for Plaintiff, a true and correct copy of the above and foregoing Supplementation to Answers to Interrogatories and Responses to Requests for Admissions and for Production of Documents. IN THE UNITED 8TATE8 DISTRICT COURT FOR THE EASTERN DISTRICT OF TEXAS BEAUMONT DIVISION MASTER ASBESTOS DOCKET DEFENDANT, OWENS-ILLINOIS, INC.'S SUPPLEMENTATION TO ANSWERS TO INTERROGATORIES AND RESPONSES TO REQUESTS FOR ADMIS8IONS AND FOR PRODUCTION OF DOCUMENTS TO THE HONORABLE JUDGE OF SAID COURT: Nov comes OWENS-ILLINOIS, INC., one of the Defendants in the above styled and numbered cause, and files this its supplementation to Answers to Interrogatories and Responses to Requests for Admissions and for Production of Documents herein. Respectfully submitted, STRONG, PIPKIN, NELSON & BISSELL, L.L.P. 14th Floor, san Jacinto Bldg. 595 Orleans Beaumont, Texas 77701-3255 (409) 835-4581 John G. Bissell state Bar No. 02356000 David w. Starnes State Bar No. 19072700 Attorneys for Defendant Owens-Illinois, Inc. CERTIFICATE OF SERVICE This will certify that on the 29th day of September, 1993, I forwarded by certified mail, return receipt requested, to counsel for Plaintiff, a true and correct copy of the above and foregoing supplementation to Answers to Interrogatories and Responses to Requests for Admissions and for Production of Documents. IN THE UNITED 8TATE8 DISTRICT COURT FOR THE SOUTHERN DISTRICT OF TEXAS BROWNSVILLE DIVISION MASTER ASBESTOS DOCKET DEFENDANT, OWENS-ILLINOIS, INC.'S SUPPLEMENTATION TO ANSWERS TO INTERROGATORIES AND RESPONSES TO REQUESTS FOR ADMISSIONS AND FOR PRODUCTION OF DOCUMENTS TO THE HONORABLE JUDGE OF SAID COURT: Now comes OWENS-ILLINOIS, INC., one of the Defendants in the above styled and numbered cause, and files this its Supplementation to Answers to Interrogatories and Responses to Requests for Admissions and for Production of Documents herein. Respectfully submitted, STRONG, PIPKIN, NELSON & BISSELL, L.L.P. 14th Floor, San Jacinto Bldg. 595 Orleans Beaumont, Texas 77701-3255 (409) 835-4581 John G. Bissell State Bar No. 02356000 David W. Starnes state Bar No. 19072700 Attorneys for Defendant Owens-Illinois, Inc. CERTIFICATE OF SERVICE This will certify that on the 29th day of September, 1993, I forwarded by certified mail, return receipt requested, to counsel for Plaintiff, a true and correct copy of the above and foregoing Supplementation to Answers to Interrogatories and Responses to Requests for Admissions and for Production of Documents. IN TH2 UNITED STATES DISTRICT COURT FOR THE SOUTHERN DISTRICT OF TEXAS CORPUS CHRISTI DIVISION MASTER ASBESTOS DOCKET DEFENDANT, OWENS-ILLINOIS, INC.'S SUPPLEMENTATION TO ANSWERS TO INTERROGATORIES AND RESPONSES TO REQUESTS FOR ADMISSIONS AND FOR PRODUCTION OF DOCUMENTS TO THE HONORABLE JUDGE OF SAID COURT: Now comes OWENS-ILLINOIS, INC., one of the Defendants in the above styled and numbered cause, and files this its Supplementation to Answers to Interrogatories and Responses to Requests for Admissions and for Production of Documents herein. Respectfully submitted, STRONG, PIPKIN, NELSON BISSELL, 14th Floor, San Jacinto Bldg. 595 Orleans Beaumont, Texas 77701-3255 (409) 835-4581 L.L.P. John G. Bissell State Bar No. 02356000 David W. Starnes State Bar No. 19072700 Attorneys for Defendant Owens-Illinois, Inc. CERTIFICATE OF SERVICE This will certify that on the 29th day of September, 1993, I forwarded by certified mail, return receipt requested, to counsel for Plaintiff, a true and correct copy of the above and foregoing Supplementation to Answers to Interrogatories and Responses to Requests for Admissions and for Production of Documents. IN THE UNITED STATES DISTRICT COURT FOR THE SOUTHERN DISTRICT OF TEXAS GALVETSON DIVISION MASTER ASBESTOS DOCKET DEFENDANT, OWENS-ILLINOIS/ INC.'S SUPPLEMENTATION TO ANSWERS TO INTERROGATORIES AND RESPONSES TO REQUESTS FOR ADMISSIONS AND FOR PRODUCTION OF DOCUMENTS TO THE HONORABLE JUDGE OF SAID COURT: Nov comes OWENS-ILLINOIS, INC./ one of the Defendants in the above styled and numbered cause, and files this its Supplementation to Answers to Interrogatories and Responses to Reguests for Admissions and for Production of Documents herein. Respectfully submitted, STRONG, PIPKIN, NELSON & BISSELL, L.L.P. 14th Floor, San Jacinto Bldg. 595 Orleans Beaumont, Texas 77701-3255 (409) 835-4581 Fax (409>-8S-0914 By John G. Bissau State Bar No. 02356000 David W. Starnes state Bar No. 19072700 Attorneys for Defendant Ovens-Illinois, Inc. CERTIFICATE OF SERVICE This will certify that on the 29th day of September, 1993, I forwarded by certified mail, return receipt requested, to counsel for Plaintiff, a true and correct copy of the above and foregoing supplementation to Answers to interrogatories and Responses to Requests for Admissions and for Production of Documents. IK THE UNITED STATES DISTRICT COURT FOR THE SOUTHERN DISTRICT OF TEXAS HOUSTON DIVISION MASTER ASBESTOS DOCKET DEFENDANT/ OWENS*ILLINOIS, INC.'S SUPPLEMENTATION TO ANSWERS TO INTERROGATORIES AND RESPONSES TO REQUESTS FOR ADMISSI0N8 AND FOR PRODUCTION OF DOCUMENTS TO THE HONORABLE JUDGE OF SAID COURT: Nov comes OWENS-ILLINOIS/ INC./ one of the Defendants in the above styled and numbered cause, and files this its Supplementation to Ansvers to Interrogatories and Responses to Requests for Admissions and for Production of Documents herein. Respectfully submitted/ STRONG/ PIPKIN/ NELSON 6 BISSELL, 14th Floor, San Jacinto Bldg. 595 Orleans Beaumont, Texas 77701*3255 (409) 835-4581 Fax (409)^885-0914 L.L.P. By -- ft/ ^ John G. Bissell State Bar No. 02356000 David W. Starnes state Bar No. 19072700 Attorneys for Defendant Owens-Illinois, Inc. CERTIFICATE OF SERVICE This will certify that on the 29th day of September, 1993, I forwarded by certified mail, return receipt requested, to counsel for Plaintiff, a true and correct copy of the above and foregoing Supplementation to Answers to Interrogatories and Responses to Requests for Admissions and for Production of Documents. IN THE UNITED STATES DISTRICT COURT FOR THE SOUTHERN DISTRICT OF TEXAS VICTORIA DIVISION MASTER ASBESTOS DOCKET DEFENDANT, OWENS-ILLINOIS, INC.'S SUPPLEMENTATION TO ANSWERS TO INTERROGATORIES AND RESPONSES TO REQUESTS FOR ADMISSIONS AND FOR PRODUCTION OF DOCUMENTS TO THE HONORABLE JUDGE OF SAID COURT: Nov comes OWENS-ILLINOIS, INC., one of the Defendants in the above styled and numbered cause, and files this its Supplementation to Answers to interrogatories and Responses to Requests for Admissions and for Production of Documents herein. Respectfully submitted, STRONG, PIPKIN, NELSON & BISSELL, 14th Floor, San Jacinto Bldg. 595 Orleans Beaumont, Texas 77701-3255 (409) 835-4581 L.L.P. John G. Bissell State Bar No. 02356000 David W. Starnes State Bar No. 19072700 Attorneys for Defendant Owens-Illinois, Inc. CERTIFICATE OF SERVICE This will certify that on the 29th day of September, 1993, I forwarded by certified mail, return receipt requested, to counsel for Plaintiff, a true and correct copy of the above and foregoing Supplementation to Answers to interrogatories and Responses to Requests for Admissions and for Production of Documents. SUPPLEMENTATION TO ANSWER8 TO INTERROGATORIES AND RESPONSES TO REQUESTS FOR ADMISSIONS AND FOR PRODUCTION OF DOCUMENTS Owens-Illinois hereby supplements all existing Interrogatory Answers, Responses to Requests for Admissions and Responses to Requests to Produce Documents previously served in the / _____________ Asbestos Litigation to the extent that any such interrogatory, request for admission or document request seeks to elicit information or admissions of the following nature or documents related thereto: Owens-Illinois recently discovered certain documents concerning the Kimax line of glass pipe that contain information that may be responsive to previously filed discovery requests. It has commenced an investigation concerning this information. The investigation is continuing. Its investigation has thus far disclosed the following: From approximately 1959 through 1977, the Kimble Glass Company, a unit of Owens-Illinois, Inc., manufactured and sold the Kimax line of glass pipe intended for use by various industries including chemical, food, dairy products, pharmaceutical, textiles, paper and pulp as well as photo engravers, aeronautical researchers and atomic energy plants. From 1959 to 1966 the glass pipe was a conical end glass process pipe. From 1966 to 1977 a beaded glass process pipe was added to the product line. The glass pipe did not contain asbestos as one of its ingredients. Gaskets, inserts and spacers were utilized as accessory parts of the conical end glass process piping system. The gaskets, inserts and spacers were not manufactured by Kimble. The accessory parts were not utilized by the dairy industry as that industry used a different coupling and associated accessories. Records made available to and reviewed by Owens-Illinois indicate -2- that, during the last quarter of 1963, Kimble Glass Company began to offer for sale these accessory parts in conjunction with the sale or use of Kimax glass pipe. Other records made available to and reviewed by Owens- Illinois indicate that these accessory materials were manufactured or supplied by Garlock, Inc., Chicago Gasket Company, Micromold Products Corp., Fischer & Porter, Sullivan Asbestos Corp., Amsco Sales Corp., and Johns- Manville. While the investigation to date has not disclosed all of the sales on an annual basis, records made available to Owens-Illinois indicate that the total dollar amount of sales of these accessory parts which contained asbestos as one of its ingredients was approximately $28,000 in 1974, $41,500 in 1976 and $39,950 in 1977. Gaskets were intended to be used as an interface between the pipe ends to prevent glass to glass contact. Inserts were intended to be used for cushioning pipe ends from metal flanges. Spacers were intended to be used to join glass pipe to glass lined steel pipe. The gaskets, inserts and spacers were small, being used with glass pipe ranging in diameters from one inch to six inches. The thickness of the gaskets was approximately 1/8 of an inch and the thickness of the spacers ranged from approximately 1/4 of an inch to 3/8 of an inch. Some of the gaskets included asbestos as one of their ingredients, including the use of asbestos described in the product catalogue as blue african asbestos when resilience and corrosion resistance were required. Many gaskets were sold which contained neoprene or Teflon as one of their ingredients and no asbestos. The spacers and inserts also included asbestos as one of their ingredients. Due to the small size of these accessory parts, the amount of asbestos would have been limited. The accessory parts were used in conjunction with low heat applications where the normal operating temperature was 250F or less and the maximum operating temperature was 450F. The spacers were substantially encapsulated with Teflon which covered all of the spacer except for the outer rim. A portion of the gaskets were also encapsulated with a Teflon covering. The inserts contained asbestos impregnated into a black neoprene material. It was a hard pressed material. The gaskets, inserts and spacers were made to fit and did not require cutting for use with the glass piping systems In approximately 1966 a new Kimax glass pipe known as the Kimax beaded process pipe was first made available for sale. The beaded pipe allowed on site fabrication, h including the creation of a new bead for the coupling to sit on. This made the product more versatile than the conical end pipe which, however, remained available for sale. Use of the beaded glass process pipe did not involve the use of asbestos containing accessory products except for gaskets where the beaded glass process pipe connected to existing conical end glass process pipe. A field beading kit was available for use in connection with field fabrication of the beaded glass pipe. The kit included a small plate approximately 10H-12M in width and length for fire protection purposes and a covering over each of two small hoses included in the kit. The plate and hose coverings may possibly have contained asbestos, but Owens-Illinois cannot yet confirm the ingredients of these materials based upon its business records presently reviewed in connection with this investigation. While the investigation to date has not disclosed all of the sales on an annual basis, records made available to Owens-Illinois indicate that 22 beading kits were sold in 1974 for a total annual dollar sales volume of $7,320, that 25 beading kits were sold in 1976 for a total annual dollar sales volume of $10,374 and that 19 beading kits were sold in 1977 for a total annual sales volume of $8,151. Kimble also sold Glass-Lined Reactors manufactured by Schwelm for a period of time presently unknown. The reactors ranged in capacities from 300 gallons to 5000 gallons. The reactor vessels contained gaskets, not manufactured by Kimble, which were encapsulated with Teflon and included asbestos as one of their ingredients. Kontes Glass Company, which was a subsidiary of Owens-Illinois during 1982-1985, purchased certain asbestos containing materials from other manufacturers and incorporated those materials into four of its products during the period 1982 through 1985. Kontes Glass Company is primarily a manufacturer of laboratory glass products. During 1982 and 1983, Kontes Glass Company incorporated an asbestos containing gasket into a flask clamp. A total of 496 were sold during the two year period and nine replacement gaskets were sold during the same period of time. During 1982 and 1983, Kontes Glass sold two vacuum pumps which contained a small amount of asbestos tape wrapped around a vapor tube. During 1983 Kontes Glass sold three Sweep Co-Distillation Apparatuses which included asbestos containing plates inside the heater portion of the apparatus. From 1982 through 1985, Kontes Glass also sold a Kjeldahl Digestion-Distillation Apparatus which included an asbestos containing cover and an asbestos containing mounting plate for the heater which was inside the apparatus. Eighty-three (83) of these apparatuses were sold during the entire four year period. In addition, 223 replacement heaters with the mounting plate and 12 of the covers were sold during the same four year period. As stated above, the asbestos containing parts were not manufactured by Kontes Glass, but were purchased from other manufacturers and incorporated into the products by Kontes Glass. On or about December 30, 1977, Owens-Illinois transferred certain assets to 01/Schott Process Systems, Inc., including the Kimax Process Pipe Production facility and other property related to the Kimax Process Pipe product line in exchange for 50% of the stock of 01/Schott Process Systems, Inc. In addition the right to sell Schwelm Reactor vessels was included in 01/Schott's product line. After the transfer of the Kimax Process Pipe assets to 01/Schott Process Systems,`Inc., OwensIllinois did not thereafter sell any of the process pipe or the accessory products described above. Pursuant to a Sales Agreement dated May 24, 1990, Owens-Illinois sold its 50% interest in 01/Schott Process Systems, Inc. to Schott Corporation. Owens-Illinois will make all of the documents related to the foregoing matters, which have been, recently discovered, available for inspection and copying at the offices of its counsel, Bernstein, Shur, Sawyer & Nelson in Portland, Maine upon request. Owens-Illinois is presently continuing its investigation and will further supplement its discovery responses in the future if it becomes necessary. Dated: September 22, 1993. Then personally appeared the above named H. G. Bruss, in his capacity as Assistant Secretary of Owens-Illinois, Inc. and made oath that the foregoing supplementation to Answers to Interrogatories, Responses to Requests for Admissions and for Production of Documents is true to the best of his knowledge, information and belief. Before me, exhibit t OWENS-ILLINOIS tempered glass Owens-Illinois GENERAL OFFICES TOLEDO, OHIO 43601 OWENS-ILLINOIS SALES OFFICES Atlanta, Ga. 30341 1561 Bisnoo Hollow Run AC/404 457-0623 Downers Grove. Illinois SOS 15 3665 Duchess Court AC/312 964-2144 Houston. Texas 770SS 2315 Moss Hill AC p 13 465-4789 La Mirada, Catif. 90638 15052 Rosecrans Ave. Suite 209 AC /213 941-0276 AC/714 521-2271 Vineland, N. J. 0B360 Crystal & Fowler Awe. AC/609 692-3600 Toledo. Ohio 43601 P.O. Box 1035 AC/419 242-6543 Owens-Illinois International Oivision Toledo. Ohio 43601 P.O. Box 1035 AC/419 242-6543 KIMAX Tempered Glass Pipe is manufactured and sold Oy the Consumer ano Technical Products Division. TF *s tne aoorevtation given oy the Society of Plastic moustry to Tetra-Ouoro-ethyiene resins or piastcs--tne most chemically ano aod resistant pias: c material m use today. kimax is a registered trademark of Owens-Illinois, inc. y r KIMAF TemperedS/ass PIPE CONTEN This label which is placed on every piece of KIMAX Tempered Glass Pipe before shipment, is your warranty against defects in material or workmanship. If failure results from suen causes. Owens-Illinois will, in full discharge of this warranty, replace such pipe at no cnarge. GENERAL INFORMATION Advantages . Manufacturing Characteristics Non-standard Items Ordering - Physical Properties Uses 2.3 l 3 3 3 3 2 KIMAX GLASS PIPE AND FITTINGS Adjustable Joint. Caps Crosses Elbows Laterals Reducer* Soacers Suaignt lengtns Tees Thermometer Wells U Benos 1 m 9 t 7 S. 6 | 5. fi. 7 9 4 S. 7 } 7 FLANGES, GASKETS AND ACCESSORIES Adapter Button Oonut Spacer Ferrule Flange, adapter Flange. A.S.M.E. Gaskets Hangers Inserts Spring. Take-up io-i3 12 12 10 12 12 U 9 13 12 ENGINEERING Anchor Points Comparative Weight Flow Characteristics Horizontal Line Support Layout Operating Temperatures. Pressures Pipe Pitch Pressure Surges Protection Sight Flow Indicator Special Apparatus Special Lengths Standard Dimensions Thermal Expansion Thermomotor Wolls Vertical Line Support Vibration INSTALLATION Assembling The Line Bolting Torques. Connecting To Various Materials Good Bolting Practices Handling and Storage Hanger Supports Joint Assembly TESTING AND MAINTENANCE Causes of Leakage Initial Tests Testing for Leakage. is- . . : general information um :..ViAX rer-oered Glass P-ee nas found wide aoci-cat^-** n a arrety of industries. Among current users of mVax process ooe are enemies!, food, dairy orooucts ano mar--3ceut:cai rrccessors. textiles: sacer ana oulo: onoto engravers, aero nautical researeners ano atcmic energy oiants *** :r3!`sca'e"c/ anc cohesion 'es.sta-ce :* vax o.ce -- 3*es t su:tacie `or urtcic aocucatic-s *r*e' ccse'vatc-t of -e r'oeess s ^rai cor -stance. marv -se- snor ?-5*~s o` *::vax ;.ce m *;r :*anscaren: : = e $<s:e -- s `c use js s-g"t ov -d cators. - `-`iJ ^ ass ; oe a-c ` ft -gs :an oe eas-iv oo^catec at me -to coec a: sr-aoes *or soecat -ses. Seme examoies i'i -fee -esse's. sciung units: reaction c-amce's. anc atec :ce Advantages Adaotaoility. * vax g'ass ooe s readily omed to other --a e* j s "r.e.-g t-reaces dee. straight tuoing anc glass -mea tteei "i*s ; s'.srca*c eouoimg devices -'Sted r me ji;-;* NC aCCaSoCP'ES Section Corrosion Resistance. * - VAX Class'se s mar ufact_'ea a1' C ;i oo'CS-'-eate gass me same -mar!:'- glass -ses n iaocra- jcoa'at-s :* t$ c*>emicai durao'i>tv anc tnermai $rcc* ms. Carresien Jl Kimjl ;i*st Sr caustic tad NjOm teiutient Corrosion of Kimjj jusj ay riyflrof'ucnc itio HT solutions 'moorjtur*-- "f Ttmoenturo -- 'P - VAX 2<oe resists aftac* from most cnemicais rc.cr; -- 'ai ana organic acids: SC2 vaoor: criormates ivcrccomcorganic solvents: hyorogen oeroxice and a wice .j' et. corrosive mixtures, it is not recommenced tor use *it" -.a-; f!uor-c acid: onosononc acid wtn fiuonces. or net oct3ss and sodium nyaroxides. Solutions containing alkalies attack glass very siow at temoeretures. The rate oi attack increases 'aoidiv as oerature increases, as shown in the accomoanymg race Durability, uniform, neavv walls and selective te--oe'-ng acc rig surface stress) of an straignt lengrns anc most * r* moart exceotionai strength ana ability to resist .moac: da-age Caas. U-oenas. tnermometer wells, soacers anc some jo are annealed oniy, due to tneir snaoe ~nese carts are rear . centifieo. Economy is mnerent in KIMAX glass oioe s<ste--'S Mare' ai corroetitiveiy need. Installation costs are o* Vamtena-ct costs are negitgiOie And. KIMAX systems are ons? `-ves Hal* cl Jlljtfc l i l l . l l (|> t(l GENERAL INF0RMAT1C lightweight. KIMAX glass pioe weighs '} to less :"an ma terials oerformmg a similar function, it 'ecutres fewer nargers ana $ easier to install, for comparative weights of process cioe matenais. see ENGINEERING Section. No Scale Build-ue. "se surface of KG-33 glass is extra smooth 3~q iaro. ciscourag rg scaie sunc uo ana recucmg oressure eras sue tc 'I'ctior. Purity of products anc processes >s assured Dy corrosion re sistance of r.iMAX glass ana its freeoom from scaie ouno-uo. Thermal Properties. cmax oipe will ooerate m temperatures js to -tSC* r 'ts ow coefficient of expansion '>see hyS`Cai p,ooe't es; oe'--<:$ :^c transition from Cleaning steam to flow of ::ic s_.ss. Transoarency s ar aio - njrv processes sue- as nsoection ; c.e mes arj 'occ .nes ~'anscarencv pe'--its constant ~sceC.cn sec--entat.cr. c-ystamzaticn o' ciscoicration of c. cs aiso e^aces cjic* location of stosoages anc instant cerect-c" ci nes fr.at "eea cleaning. Manufacturing Characteristics v.max ee'ec 3-ass -oe an'c r-t: rgs are maoe f-om macn.ne O'aw* "ea/vwaii typing. .engtr oimensions are neid to x' st' E-ss ft' se>. c'mea anc neat-treatec for extra strength esu-'es to *itnstanc compressive forces at the iomt. Se-ect .< ce'--?--*"e accmg of surface or $m stress-- o es -* -- ec~an-cai snee* 'esistance of straight length enos 3-c : -set - -gs - - "5: s.:" as :acs --censs. me*mometer .veils. anc -- '\zi a-* i*-ei'c z~-< cue to tne>r snaoe. ""ese an- -ea ec ~gs a-e r eari* se-Mies Physical Properties max vsG il) ooros-i'caie giass emoooies superior onysicai c'cce- es ~a' -- ae t -oeauy $u>teo for trouoie-free conveying : a ce `J~ge C -au>o ano sem-..ouio products Operating temperatures extend up to 250*P unoer normal :c~o c-s *-e> may go yp to 450* f >f msuiatmg protection s :c. ces Thermal conductivity. 0 ?3 S * 'J .hr ;ft.,,T*.'ft. at Z'.T* c Thermal exoansion of *;MAx oioe is 0 23 mcnes oe* IX feet ;e- .33* ; te --ce'atu'e cnange Thermal shoe* dilferential ranges from S6C* e to 313* : peoenq rg 0- c.a --eter See max-m^m QPRaT:ng tacit, cage 1! ' Ordering when oroering a standard item please refer to kimax gias: pipe distributors' price list for catalog numoer. Specify eacifem by catalog numoer. quantity; si2e (l.D.) and ;eng*h inches. Oistnbutors' price list will contain carton quantities anc shipping weights. Rough sketches of proposed lines snowing center-to face a< mansions are helpful when ashing for a quotation. Your cis tnoutor will assist you to lay out lines at lowest cost ana :c provide technical assistance and installation counsel. Non-Standard Items kiMax glass pipe and fittings (other than tnose nstec m :r>>s manual) may oe prefabricated to your special requirement Non-stock items such as reducing tees and crosses with 3 ana 4.way reductions: traos: U-returns and dramime Y's can oe supplied by your KIMAX pipe distributor on special orcer STRAIGHT LENGTHS. 6100- v t* A When ordering, ooec:ly proe !.3. and length ;fl inches. K1MAX GLASS PIPE AND PUTIN* Standard lengths in all diameters are 6': 12*. 13*. <4*. 30*. 4$*. 50* 84*: 96*: 108*: and 120*. intermediate odd lengths are availaoie on special oroe* factory --3 ood lengths are temoereo. Special lengtns uo to 15 teet s-ssi-es sceciai oroer. 4 Pica Size fNem. 1.0.5 e Pee 0.0. C Wall ; * n:*vr 1.344* :.344* y 3.4C6* ,;C3* 1* 4 53C* -gf s' 5 5:6' :r 0 Plane* O.O. 1V:4* 2V :h* 3* s,w1 ' Z Plane* Angle :r ir * -* ' L Win. Lingth - V' * 4" - 5' 5* Weignt L5i. PL . . .* `v ; : *5I Reeom s>,euri ;; ** STRAIGHT REDUCERS 215 Plat Slit Reduced Ta L 9 REDUCER ELBOWS 6202 90 ELBOWS 6201 A S0C ELBOWS 6201 A 45* ELBOWS 6201 w*>en woerinj. speedy degree of angie K1MAX GLASS PIPE AND F1TT] Pi## Six# ''inert#!) V; * J 4 4 5 5 5 5 5 Reduce# ? (inenei) , .i 3 4 A menei) * * i ; 5 8 1 men#!) * i' ; :: i Six* 'men#!) ?/! 3 4 6 A >incrt#s> ! 4 ( 9 PI*# $iX# (inert#!) \ m 2 3 l 6 A (inenei) 3V* 4 5 7 9 PI## Six# (inch##) 1 ll4 2 3 4 8 A (inert#!) IY< 3* 4 s 7 9 22'/s' ELBOWS 5201 SWEEP ELBOWS 6239 KIMAX GLASS PIPE AND FITTING Pip# Silt A niwitt) Mocnt*) Plot Slit . mcntii a men*?'. P TEES 6210 P>M Sixt fmen**) i 'inch**) REDUCING TEES ' 6211 A * A OiZtr-r-i '.ziZ 'f 2i0 . 3 *0 tettom :ej I P>M Silt : 3 ; 3 4 4 Reduced Tt (inch#*) i : i* 1 ! /, : ; \v, A (Inches) 31* i .4 5 5 5 ' ; 8 ;lnenii> 3 *i., 3:i"5 s 41'? i !> 43 ? hI 9 9 !9 a2 9 53 9 54 9 sv; 3 ttf** 'eouctron co^iomations are avanade o- soecrai ~'ze' o^e* % icecrl'cano^s. y REDUCER TEES 8212 t Pip* Sill /intli*j) \V, KiMAX GLASS PIPE AND FITTI U Pip* Sil* 'inert**) III Pip* Six* 'inert**) k 'inert**) 8 inen*i i vnen oraermj, soec'fv pioe 0. *n fhtsorOer: : :i 3rd : I f Ofier recuction comomations are avauaoie on soecai crce* iimefs soec.-fications. REDUCER CROSSES 62S0 **** V5*mt, teaory i 0 of pipe ina orancn. "U" BEND (Annealed) 6265 Pip* Six* linen**) A linen**) iV* i i i9 Pip* Six* linen**) Branefi Six* (ineftpt) i : iv* A (inch**) J`.7 4 < S imenw) *! 1 V/t 42 2 61 6` 6 5 i IV* 2 2 4 ; ? ? 7 9 9 9 9 9 4 4... 4 4Vj 51* 5 Sn 6 5* 8 Ct-er reduction comeination* af* avuiaeie on special O'cer *c :-s :omer'$ soecification*. ;se soft strip asoestos inserts (7202) only, witn this fitting. LATERAL "Y" 6230 e when ordering, soectty 1.0. of 0'0 snc branch. LATERAL "Y" REDUCERS 6231 ivnen ordering, soecify I.O. of pipe and branch. THERMOMETER WELLS (Annuitd) 6292 -. is specked SiNGLND -4 ul H !* 1 ti I r* 3--------- i T7\ 1 1 as specified: 6295 f DOUBLE END. . . : *-n s.-Cf'irj, soec;fy pipe i 0.; bulb sue: and tube length: CAPS (Annwltd) , 6236" KIMAX GLASS PIPE AND FITTINGS P'Oe Sit* a menes) (inehes) C (inehes) i 0 (inches) inenes) ."I 33 4= t 1 .. F menes) I 4 G menes: > Piec Site Brmen Site B "menes) mehes) (inenes) :3 3 IC * 10 i ;4 i 18 C0 (inenes) (inenes) i:/i 3n 3`T - -j? 3S: n :/* 4'Si VHt ill/-, i'vt * Vil Z menes) i ;, .' 'i ::vm menesi :s-. t! r> , ?*; ftcnei a: _ f'4. : Thermometer wells (annealed) protect thermometers ano tnermccoicies i" corrosive atmosoneres. Lengtn "E" must oe soecfiec (from 6" to is" use sort strip asoestos insert ('202) with tnermometer wens. A Pipe Site inenes) 3 Per Thermemeier Bulb Site (Inenes) C Tube Site (inenes) 0 menes iVt H lit * iin . Vi :H 2* ;H 3H J Vt 3H V| M. 1 } 1, Vi ii/4 Yt -"'4 1 H 3'/t K 3'n l 3Vj Use sort strip asbestos inserts (7202) with tms lifting Pipe Site (inches) 0 (inenes) STRAIGHT SPACERS 6260 ~T~ ------------ - A S 1i ;as*e~ 'roicai ioacef Ajjemoiv r BEVEL SPACERS 6261 -- z --- fry//;v.y;-3 I.. * -A3 J Up j- ADJUSTABLE JOINT 6280 7 F i SEAL RING (!227) <8 <*. 8' KIMAX GLASS PIPE ANO FITTIN' Straignt spacers offer simple way to Ml sncr: gaos >n :me -a-p-a'* gasxets must be oroereo separately. Stancarc .ng;-1 s are 1":*: 2*: 2*8*; l": 4*: and 5*. Other lengths avaiiaoie on spec.at Annealed only. A Pipe Site (inenei) 8 0.0. .men**) !>/, 5 -"1 4 4`l 5 ' rOf use m filling out lines where some oeg' ee of z<: as separate units only. Annealed oniy. Ctne engt-s croer. A PiM Sit* (incites) 8 0.0. titienes) *V iflenis) 4 l". 1V? l* 2 IVi ;;U* ::i,, :* 4 i1 New. imoroveo design of adiustabte joint permits space aciustments to 2*4*. Also used to correct slight misalignment. Maximum .ec:mme*ci temoerature--250*F. Maximum pressure--30 p.s.i. (I*. I1-*' 2*1 anc o s i (V ano 4*1. Assembly consists of inner sleeve (52311. outer siee> (6282). mner flange (7206); outer flange (7'.50): insert (7200): t e se nng (722?). comoression ring (7226). boits t?'.80> An metai oa'ts a' aluminum Three bolts (hex nead V:s 18 x l-,4) required lor :2* j~ 2* sires S>* ooits recuireo lor 4* size A Pip* Silt finches) C (Inches) 0 (Inches) C (Inehe*) l (Inches) Min. Mas. [ IVi 5# tv* :`n \"*a 6 9W . 3V* 3,,/6r 8 U V* .4 4H 9 13* :5m Designed especially for glass pipe. these zmc coated hangers ha* niegrai cusnions to orevent metai-togiass contact Unique iocxmg acoo oe'mits rapid nstaiiation. cuts assempiy time Dy as mucr as 30% simple scueeze releases the insert allowing the oano to be soreao an snpceo over me oioe. insert is reseated by tnumo pressure after mangf ment of noies ano i$ tnreaded freely on to nanger roc Pis* $u* (mcnes) A 6 C 0 z F l'/u i IV* VA* H tiv VA* VA VA t'A* `/i '4 * ' VA* IV* VA 4<V,, v, ' 3 ltt IH V, 6H ' J 4 1* \'A S'*.4!? V'Ai Vt 1 4 - 5 1* 2Vr 7V.* :oh FLANGES, GASKETS AND ACCESSORIES <;M AX Tempered Glass Pioe and fittings can oe :cmec oy menas of metal flanges, cusnioned from tne glass ov mciaed or strip asbestos inserts, interface gasxets oiacec oetween tne pipe ends prevent g'ass to g;ass contact. FLANGES 51vie ' Aluminum Ganges are used to ;cm KiMAX oice to cv.ax doe or to metai tucmg containing a ferruie. Gniy *-e c' a^c o' s.oes nave A5M coit c:r::es anc can mate .v:to an a$M `tange. Scits ana nuts 'or 3t/e 'Manges 2'e aiuminjm 3:. e 11 Manges a-e cast 'on orctectea o- neav, coats of ::":s on 'es:stan: cam: -ii s-ces nave as:.** rc:t circle's ~*'e- are -sec to cm k:\iax o;pe to kimax o.ce or :o oioe v :* a~ a$m coit circe Mange. -3Vi -zao:er `anges are avanacie m 1 ' tn-cugn 3" s.2es a~c a'e used orirccady 'or fining < 1MAx g-ass o>oe to 4 ass ~ec stee! 3AKEt5 . 3s'/oe 'eoj'rements anc temoe'at-re 'anges `or 3<i itaroa-o gasket "ate'ais a'e isteo on cage 13 Common ~a:e' a s -ciuce neocrene. gum 'uccer asoestes. O'tsea '"O ~ = o ' "ec gaskets *itn -es.nent Mner 3 e tne tvoe or serves n: oeterm ne tne t.oe o' gas*et ~j*e' a eo- 'ec $e-ect:cn sas^ets s -e't to tne user Cas-et: a'e "ct ; ,,ced r. ` ance sets .V"o<- 's,. o^ce a<*d oor'os.cn 'eststance are reaumed. g2<*e:s ::-:a - "g a ' .'er o` sett asoestos 'Biue Afr-can oscestos *'!-a ""aervned T ? Mner. are recommended C '"e' oes " ` -te' mate'iai mav oe used witrr T F 'mec gu:-e*t Co'S-t computer *cr oetans Of perform. NSE='S - : ;e e-cs `'0" "eta; Manges. Moicec .iri ':* *e"ce'ec o.oe and ttirgs - : a"e'e* St- o ~ser:s are used `or A` f '?"Or'ec o oe ano fitt.ngs ana for an it as .. oends. toermorneter <ve;is. ****; " 'J'ifS ' ngs c* a 1 5t,ie 1 anc C' -ntcrmation FLANGE SET 7100 STYLE l Mange --ig - SIZES 'se_^ 1", 1'/2", 2" SIZE 3" 3 rge -- SIZES 4" C" *lare-- *-0 ; ^ FLANGE SET 7105 STYLE II SIZES 1", Itt", 2", ASME ADAPTER FLANGES 7160 - A . T0 id*at *' i"9 6* (<* pio to " ASm litn| r* STYLE I --*o. /ISO. I-- 71S. ouii' |. STYLE II CAt IwNo. 7 1SS. i - 7! S6 out*r ''LANGE GASKET FLANGES, GASKETS AND ACCESSORI FLANGE SET NO. 7100, r, T/i', V 1.0. STYLE i Aluminum Set contain tn* fouow.ng :omocne-ts 2 -- 7150 Aluminum Flanges 2 --"200 Neoorene Asoestos inserts 3 -- 7180 Aluminum 9oits ana Nuts Piw Sit* A 8 Bolt S.j* FLANGE SET NO. 7100, 3' 1.0. STYLE t Aluminum Set contain tfte *o"0wi-g 2 --7150 Aluminum Pidnges 2-72CC Neoorene Asoestos inserts 5--7130 Aluminum Soitsana Nuts Pip# Size A 3 3ait Size FLANGE SET NO. 7100, 4 AND 6' 1.0. $~VLE i Aluminum Set contain tne following c3irocne~:s 2 -- 7151 Aluminum Outer Flanges * 2 -- *1 53 Aluminum inner Rings <*it."i *222 "se,t:e'*'e": 3 -- 7130 Aluminum Soils ana Nuts. Plea Size 9 8olt Size 3`.-4 :0'/. Mi i6ii * M*v O* ordered jeonte>v ti No. 7:50 * *r>at Asemoiv consisting ot one (1) 7151 Outer Fienge end one (:) *ls3 'ner Bing.. FLANGE SET NO. 7105, V,V/t\ 2", 3' 1.0. STYLE ii Cast iron Flange sets contain tne onowirg 2 -- 7155 Cast iron Flanges 2 -- 7200 Neoorene Asoestos inserts a-7190 Steel Soits ana Nuts Pipe Site A S Soil Size FLANGE SET NO. 7105,4 AND 6' 1.0. STYLE II Cast iron Flange sets contain the 'oHOwmg comoone-ts 2-7156 Cast iron Outer Flange* 2 -- 7158 Cast iron inner Ring with 7202 inserts ce~e"tec n oiace.* 8-7190 Steel Bolts ana Nuts. Ploe Size A 8 Belt Sue 1 S>/ 5 lO'/i ': 15*2 M*y e droerea teoarstety t No. 7155 fi*ng* convst'ng 3' jne ( 15 7 156 Oute' Flange *nd One il: ' S3 ie' fling ASME ADAPTER FUNGE NO. 7160, r, V/*', V, 3* 5.D. ASME Flange does not come with insert or ocits. Ode* the zrzz< 'serts ana ooits tor use intended. 72CO tor Conical Ena Temoerea Glass 72C2 Strio insert for Conical Ena Anneaieo Glass 7203 Moiaea Aaaoter insert for Beaaeo Ena Glass Plot Size l:n J AB tv* y.t 5 6 4 V, 7V* 3 T r Bolt Size adapter FLANGE SS7Q 'is-' A.S.M.E. ADAPTER FLANGE 7160 FLANGES, GASKETS AND ACCESSORY '-sec Styte 1 or Style't Manges to ;om vc ceacec rce to Ma-gec Cast :?on construction. Aaaoter insert ;*?:) -eecec cetwee-' 3Z2z ter Mange ana oeaaea oioe. Orcer sous anc nuts .':?) separates PiM Sits 'inenesi i 5 A 3'.. iCl-4 B Numoir Belt Cirelt Raurrtfl *=, l 3 Soitj Sin men**) rC' t-'Ougn 3* ce3ceo oioe. use Styte " Mange nsert ;*:03) j;';-.? `.tac-rnec to acceot conical .nsert (*2C0) or acaste* -n*er '22:' . se: : cm *iMAx G.ass P'oe to giass-'inec stee1 - 2` r: I* % :?< Donut soacer consists of steei ring cusnioneo *tn son 3sces:os a-c cowerea witn a macnmeo T envelope. Seauirec `or loming glass o'ce to giass-unea steei using a s m ^ rac:e '.SO) O' Swie n Mange (7155), Decause of .-aou-s a: gas*e: -ace : g jss mea steei `lange. Pip* Sitt ThieSneu (Inert**) tincnesi DONUT SPACER 7240* * * '* ' `----- ' * i ADAPTER BUTTON 7230*: * SPRING 7235* 12 Jses to center smaller oiameter Style II Dolts m larger notes of a S v Mange wnen aoaotmg glass pipe to A.S.M.. flange or giass-unea. s:ee 3ne s*ze of Dutton is used for all sizes of flanges. I.O. (inert**) 390 to.398 O.O. (Inert**) i'.i Heiqtit Inert**) usee :o ioaa iomts to comoensate for temperature cvcimg anc re scr '-g oac Coe nangers. One size used for 1* througn 4* flanges, monger rets neeoeo to accomr- cate springs- PiM Si. .inert**) 1* thro 4* 5* I.O. (Inert**) Vi* mm. H mm. Length (Inch**) liVj: !:Vjj T Oiamtter of Wlr* :5o .:6 INSERTS # 7200 for 1* through 3* tempered fittings. 7202 or a* ana 5* (emoered 'itrmjs `or tnrougn j* annexed `ittings. 7203 aoaoter insert for aeadeo encs (simuar :o *300) INTERFACE GASKETS $tyl i :* ; ; ;;* * sizes omy) FLANGES, GASKETS AND ACCESSORI1 -nsert 7200 is motoea neoprene asoestos construction s ava .ac * 'V '.W: 2*. 2;V: 3*. 3l.V: and 5* diameters. Tne 1* anc ' s ;es a usea witn stanaara temoerea glass doe ana fittings. Ome- s.aes are . use with aajustaoie joint 6230. insert '202 s a neoorene asoestos str-q -nserr ces.g-'ec <3ana 6' femoerea doe ana fittings ana for 1* t",'Cwg-' ** a--ea ec t: *j Aaaoter insert 7203 u a moiaeo nsert aesignea `o' _se 3- ` e o :eaae dee. with Styie 1 ana Styie it flanges m *.* through * 3.4--ete's jwitn Aaacter Flange ;6670) m A* anc s' oiameters Since tne gasxet 'S the only oart of the -omt assemoiv to come - contact with conveyea hquios. cnoice ot gasxet majenai s eit-e-e mcortant. Common gasket materials are neoorene. gum 'wooer, asoestos an smeone ruooer. Service requirements for eaen tyoe are >steo oeic*. when sidelines must convey a variety of .iouics witn cifferent cc'-: sive orooerties. gasxets containing maenmea enveioces cf x e e arecommenaea. The t * maenmea enveiooe is a one-oiece >mer its inner oiamere s the same as the aioe. to prevent constnction of now at tne :cmt Stanaaro filler for T F machined envelope gasxet s 3iue Af ;a asoestos. Other filler materials for T P C maenmea enveiooe gasxets are ava.iacon soeciai oraer from your distnoutor. m a variety of tnicxnesses wo' ng temoeratures of t F g enveiooe gaskets are tne same as t-.at ;? -* 'Her material. Cataiee NunMr Style t $ti# II A.S.M.L Material Service Mjtimijr Wonm; 7 imj_ " *:sc *:*i Asoestos Neoprene Organic anc mitietji jc.cs solvents ana ;.nonria:e3 compounds. -X 3'Stiiiw water jna miners aciOS eicepi UNO 'T"5 T"5 '2'7 ' f f Macfimefl aii Envelope (Blue African Asoestos Filler) s$0 - Stanaaro Teflon maenmea enveiooe T r engineering Comparative Weight `ouowng tact* indicates approximate weight z( Z" 2iameter <;Max Temoerea Glass P-oe comoarea to tne weignt of ctner o>ct material of tne same diameter MATERIAL .ma x *rsered Giass ;. 2 - iC 31*2 ~;ac: ec-.e -C) APPROXIMATE WEIGHT lb*., ft. 2' eia.) t.:0-;.20 * :j Flow Characteristics--Pressure Orop "-* s.**ace 2' ;imax Glass *-oe s -itra smcct** -esjitmg <* r-ess.'t 2*20 :-e to v-ct.c- S*essj*e 'ecuct-on of vax c-ce s approximately 10 to Z.1% -ess man mat of stainess v.ee "* oe'centage of a-f'e'e^te nc*eases as tne steel ceco--es :*us:es witn scaie Su:JC uo = -cs_'" z-zz "C'eases as tne -umoe' of fittings oer *un "meases '*e mart oe^o* states tne eauivaient iengtn ratio `0* -a'-c-s 4 tt-^gs. oasec on water at '0*P PITTING EQUIVALENT LENGTHS (FEET) gr PIPE SI2E * y~.% 2* r Operating Temperatures and Pressures . vit *e~ce-ec G ass P'oe win coe-ate " lemce'ai-'es -2 " ."2* ; -f--i> conc't-ons w**ere 3oe'af,'*g re'-ce'a !?-. 292* : -r '0 *52**") t s acv-sap-e :o o-otect . : :*** ? -- ce-af-'e c"anges -s-.a: 0" a-O'-*c me : re s ** -ea-s ; prove -g m-< c' ; .:ry :* acc-e mco--me-cec "e--ce'ar.-es irz cms ra-s.t G-e-s ...nc.s 'rT-iie las: : :e vj- Ge.e'CP -- eT ~sieao 1 Gn<o r~_~ cct'at r*g .m.;s *C' UMAX g^aSS 3-pe t-Jf' *C'Ta. c.*s i'e .stec n me fonow.ng tac.e MAXIMUM OPERATING LIMITS 9`.p* SIZE assure csso MAX. TEMPERATURE;*c) MIN. TEMPERATURE :*CN :* tnru Y :o :*C -;C* : :: :*0 SUDOEN THERMAL DIFFERENTIAL (*F) 210 .5 f'emg eomt of conveyed material snouio :e -a**- :* :: -i: -;.* :2 :z-:u`v Thermal Expansion v**en ommg m.max glass o-oe *o mermal expansion .must 2e ta*en r**c :;-s oer ances made for tne vacation <, i max Temoerea Glass 3'oe nas 4 v-ermai txzi`% ft. 100* P Witn rn 1 s factor as 1 20. *e a- *e ?r;a-s materials $: _ 3 : ; ; MATERIAL umax Tempered Glass Porcelain Graonite (impervious) Steel Higrt Silicon iron Stamiess Steel Resm-oonded Asoestos Normal impact ?VC. Schec. SO1 Htgn impact RELATIVE EXPANSE n 3 5V 190' Layout -ayout of KIMAX Glass P'oe -s simitar to mat of otre- "'ate- j .- simoie installations, a general arrangement drawing s'c _ me location of reactors, :an*s or macnmery. anc - dimensions for eouioment anc oioe. *s aoeauate Gime-s-c- or glass parts are given >n the KIMAX GLASS Pipe anO : ;NGS section. if a oipmg installation print or general arrangement orating not available, mane a s*etcn of tne prooosea ime ah c. z ment. pioe ana fittings snouid be identified P-oe sue. c-'ect ; ana pitcn of lines snoutd be mctuaeo. Allowance must be maoe at eacn joint for tnicxness of gas*?' anc t f s covered donut spacers: GASKET AND QONUT SPACER THICKNESS Material Asoestos, Neoorene, Aoroseal. Gum Rubber T f i Envelope Sond Beaded Teflon Donut Spacer Pipe OUmtrar I* IVj* :* 2' i* !V '4* 4* 4* `/i.* '/!* 4* Vll 4* '/' 4* r V;* v'u* Vi 1 * 4.* V, * 4 * /,* ' s V1 A* i r1 `i * :t` Layout (continutd) ^Consideration snouia oe given to anenor-oomt locations arc ime fiexioiiity. Line flexiO'iity can oe achieved oy use of ngntangle oenos ana elOOws. Typical Area Sketch %o >Cx+ * jr u f3<jr* * Anchor Points Anchor ocmts result `rom r;g:a suecorts sucn as moeoenoentiy Supported /aives. ano from -nflexioie connections to fixed ecuicment or structures suert as reactors, tanas, pumos ana rcepenaentiy suooonea valves. "nere snouia oe omy one anchor oomt m any straignt run of pise uruess fiex.xie nose or an exoansion iomt is used. figure 2 snows corn correct ana incorrect installation tecnmaues. Note mat `'e* pH'ty s achieved oy one or more ngnt angie oencs A.8.C--Recommended Means ENGINEERS aii valves, strainers, mete's. 0' any -eaw epuipmer: -, n me ime must oe nceoencentiv sucoc'tec '* % orevents transmission of oeao **;*: to me >ne a*; prevent ime stresses. Horizontal Lino Suooort Each 10-foot length of cmax p-oe mo_ o :? s.roc'tec .. two hangers, .ocateo aoout 1 foot *rom eac- _s tion of horizontal "ne suooort at top of r g.-e : ;age Glass pioeiine at floor'evei. grouno'evei o' oe-c- g-aoe * wnen exooseo to traffic, snouic pe protectee : -mp'-. metal, plywood enclosure, cnarnei ror.. etc ~*e o :e m: oe suooorted oy pacoec o:se -ange-s oasoec : * loose fitted side weeges. or any ore* ccse ace-a g. oe 00 not use notened suooorts. The sioe must oe "ee : 1 to 2 inenes sideways ana vertically in orcer to preve-'t :e_: moments m other sections of the o<oing system Biomg oeiow grade level snouio not oe sur-ouncec :> : Suooorted n a similar manner as nonzontai run *cr hexis- t. See figure3. square blocks ; FROM PIPE O--Not Recommended *$' 2 r from PIPE ENGINEERING j.io r i-'O e' MlNlMUM SV'"- ZI;. X3 EQUIPMENT ANCnOR OiNT Vertical Line Support erticai nnes snouio oe suppcrteo ov either of :ne two metncos %nown m ?<gure -t The yo*e support can pe usea to juice tne ine anc to sucoort oan*s of glass pioe. :: can aiso oe usea as an ancnot oomt aoove a viorating nettle or 'ac:or "ne oacoea sacaie s usee seneatn SO-aeg'ee e-tows at the cottem ot a /ert.cai nser >t is important mat me center -me of tne saocie center on the center 'me of tre *'ser Do not Suooort the vertical riser by more than one nqid suooort. vne'e ---ere s-ssorts are neecec sormg cac tne sucso't to -eip oismcute the .oao See figures 4 anc : Aocv me same *--ie as -sec `or horizontal runs 'egs-cing i-C.^Or COir"fS .cose `ittmg pee guices a'e necessary *cr approximately every ^ feet of rise 'o reauce oenamg strains, nontontal run supports sr.cuic pe piacec a minimum of 8 feet away from me riser. See figure S. 3S" -anGE: 3-'0 CMAX ASS O'se 2 =U' nG . v E o'-" 5 '*12?- Ptoe Pitch . a; ;e' *eet or mo'e s 'ecommenoea -ace ~-.s may oe vaneo to conform to tne . sect : - + z. z -j"c;a a^c aramage sceea -epuireo - rc~ s *c -sr r :t. : *"e asiustment oi nanger 'oas or ov tne : space's a.co --:-e svess n a eng horizontal run. use swing c -ts *c ac" ee ces.'eo^oitcn KIMAX GLASS PIPE A I'l'H O X Protectien t ' 'sta-ato'* : ann,ng consioeration snouia oe given to tne :'c?ect`C" o' "? o oe 'un* Whenever oossioie use ex.stmg s:r_ct-ra. o'etect en 'wans, columns, ceilings, etc ! - i.gn fa"c areas suen as coorways. aod'tionai orotection sncu'O oe 0-c. cec expanses metai cages, ang-e or channel 'on. anc n.ac*a'e c.cm are suitaoie for exposes section c'ctection 1 I.| 1 Figure 4. SADDLE Su>0T --------- * i ANCHQP POINT) F-gutt 5 Recommended Vertical Line Support engineers f Vibration Connection to vioratmg ouildings ana equiome-t s accom. susnec oy using a fiexioie connection--either ryscer nose excansion ,omts or flexible cououngs. The cnemicai crecerties at the transmitted materia* determine the tyoe cf ftexiote connection, * c'ation may aiso oe camoenea Dy use of a swing ,omt or Sy moving the suoccrt away from the source of vioration *.gure 6) Dampening Vibration RlGn" __ xZZ = x~Ra sas*e' ^eCiSSAav a f~ ; .vftONG .*....... , n_ viBRaTiO* SOURCE :6 Pressure Surges ~o 'educe o'ess-re s-tges. ns:au a oressure come or. tne dis:-a'ge sice :f a :.n. next to tne vaive. or at the too of tne /ecicai "se of a dso-a-ge 'me. ' rcr rstaiiation ;n a nser. j$e a tee at tne too. o<us a straight section men a 30 -s a g"e'a' 'uie *-e `onowing :engtns of straight sections aoo.v o-e `oct *er :* anc pice, two feet for ;* to a* oioe iee ' g.'e ' Thermometer Wells Thermometer wells are useo with ccrr-sive -iquic cce*a: to orotec: thermometers ana tnermccoucies. ror an atmosonere-t.gnt .nstanat.cn a oc-oie e~ceo *: ~ oe useo for ooitm'g on .nstrynen: -teacs. '-e-mc-ete' are installed m tne S3me manre' as cvax g ass using Style ! or Style u `langes See *'gure i Sight Flew Indieater A stancarc length, a or 12 nones eng. mav oe - ns:a ec - --mes as a signt flow indicator 'ne glass should oe inserted oetween tne t*c --e:a: : `tanges. using A.S.M.E. gasxets Oh each enc Draw ud flanges to orooer toroue with through ecus *o ~ mice strain on glass, use nuts on ootn sides of `la-ges ; figure 9. . s Swf* 1 \ P.gu'* 9 ENGINEERING Standard Dimensions Standard diameters of KIMAX Tempered G.ass 5,ce anc m- tings are l*: 2*; 3': and 6*. . . Standard lengths of KIMAX straignt lengtns jar* mom i mcnes to 10 feet. Exact lengths ana minimum lengths fc* eacn diameter are given <n the KIMAX GLASS PIPE AND r:T*:NGS section. Stancaro wail thicKness. outside diameters anc aooroximate weights are >s:ec n me same section L'se of standard stra t e"g:ns anc 'ittmgs w.- s mpi:fy oioe- ine design Soeciai Lengths t may oe -ecessary to orser no1* standard sma-g*: 'engtns to fni out the tine. ntermeeiate Odd lengtns are avanao'e mroug" /Our KIMAX Glass 3,oe Gistricutor Sucn engms are *iangec a^d temoereo anc are c''ceo at me -e*: ongest stanca'd rjf Amen -- easurmg `or nonstancarc engms de s*e tc ailow for gasxet tmcxness Ctne? metnocs of maimg jc scace var^at 2-*s are nusmateo ar'd desc oec in tne INSTALLATION section KIMAX *lO A.SMS. rLANGE Special Apparatus ~ne corrosion resistance and transoarency of glass, worxaoiftty. makeideal for faor-cating into soecai t Sucn acoaratus may oe acaotec from existing stanca and fittings (tuduiateo or oerforateo straight engtns stance); custom faoncacea sy mccifymg existing grass eouioment {receiver /esseis. seoaraticn .nits, etc minor acaoting of stocK laooratory or ncusmai. gias; {Soiling flasxs: distillation aooaratus: offset columns. Typical aooaratus acaotee for scec-ai uses are ..^sfatec Owens-Illinois anc KIMAX G>ass 3-oe o.sr-o.to's h< you m the oeveiooment of ssecia.w `acr-catec g ass azz `or /Our sarticuiar -eduirements. --- ---- V GaSk~ ' v4* SPACE -- -- __`eas-'e ere verge to end `a*ge s-sfact gaset mic*ness "** : Sv<* '0 \ /\ F'Oure ii I II t installatioi^ Handling and Sloraga Although sasic o.>o-nandlmg tecnniques aooiy to glass S'oe. ,t s aovisaoie to ta*e a few aodtionai precautions. Ar.t' -rsoection of snioment. seoarate me order ^rc groups or Ike components. and store tnem. m snipping cartons. n a sate piace. at tne 100 site. Curing tne installation, uncacx omy tnose oteces -eeoeo for m -- eciate ranging. placing tnem on cars soars, case' or ooc. Co -ct o.ace .morotected giass pieces on giass ;p-c*e'e or $:e: looses p ce arc `ittmgs should oe orotectes ''m scratching, v: s scatter or otr.er surtace carriage s,oe so cam ages snouio ce reotaceo Pice Hanging a$ *:* anv o'O'ng material, giass piping sr.ouio ce nstauea A'.rncut mecnanicai 'estraint or so .nstaneo to anov expansion :* cu.icm.g movement to avoio ine stress -:-ess camage ni not cause 'mn-ecate `a^ure. c*: `'acturmg "av'ccc.r afte- a cerioc cf exoansion ana contraction mie ~e re $ ,,roe' cac 'nerefore. ">angers snouio -ot cano `*e g-ass c-ce t-gn*:,- 3ctn e^gcn-Mse anc sideways movement s *ecessarv se **:: c- * a s: a<g--t >on srcuid ce irmtec Cy no --or# --a* c-e 2*c"c- pc-t c'ere'aciy -ear tne cente' of tne tor '-a- o^e arc"C' coir; n 3 straight *un <vni force tne e-gv'wse --crc^ to srccuce a sending moment serween tne -0 jr*c"0* cc "ts a-s *esuit * gasiiet 'eaage at tne -omts. 3-:-c' scmts are necessary mane use ct emows : :*-- -_-e c use an expansion .omt . is: : . -: s : 2'Sp *3e some >aterai e * c c Excessive 3- CCCaSiCna> SuOOOrt -t: -- -:c '-a' eac- IC'oct engrn ot * >.'. . . - : s.ccc'tes a nanger aocrcxnmateiy .-- ac- e-c of me 31 oe anows csjsse -- c* : t-e ; se *c' -emoving coiects ciean.rg out steppage c- 'ec'ac -g me gasket whue tne O'Ce * neid m c ase ;e 'ace 5* > ?pg mj,rnum joins. MAXIMUM RECOMMENOEO SPAN-FEET ^ 0* S./ ' :* r ** s* Fluid >n P>oe 641 Silic d>avi(y 1 Soci*'< C'4'ly than t } i 1 J tne G>*at*r g a ,3 :3 9 j 10 i '0 3 'i Q -; 9 3i 9S to 3 1 10 3 ________________ 1 Hanger Supports The correct type of nanger supoort s.-ouic ce uses *c* , structural material to wmcn it is to oe attacnea. --e-e a*e tyoes for a scecif'c material suc~ as ccnc'ete -se'- : flange, swivel nanger `lange. wooo ceam attac- --e-t n c:amo. aoiustaoie swinging nanger `lange a-o cme^s The illustrateo o'oe nanger. sses-f.canv :es.;~ec ; O'oe. is recommended. These coatee -a-g's -3.* tegrai cusnions to prevent metai m giass contact i~z 2 ocxmg action wnrcn oermits 'ac-c -sta rat on "~ r c free to flex sideways and lengtnwse 5 g o c a--e ~a~ge*s used to prevent sioesway of pipe *ner na.-ge- -pp 2*: c runs are extra long. Pipe Hanger Assambling The Line installation of KIMAX Temoered Glass o>oei>nes s -eiai'. s.moie if these initial steos are followed: 1. Suooort tne first length of coe temocraMv star: rg c'*ec oomt such as sumo or tan* When connecting :c cottom of a tanx, always insert vaive oetween !a arc gu C'Oe 2. Connect tne pipe to tne fixed iomt looseiv. 3. Align the pipe with the flange assemoty cv aciustmg support. 1. Tignten flange ooits to orooer torcue Cnecx coe s-ccc for proper alignment. installation Joint Asstmbly T^e enos of kimax Temoered Glass oroe anc fittmgs are 'larec :o fane a soecat metal flange wmcn is cusniones from me glass 2w means of a neoorene asoestos insert. Tne insert cistnOutes ooiting forces uniformly over me conica.1 doe encs. An 'nterface gas*et $ oiacec oetween tne grooves cioe encs. arc :ne er.cs are crawn together wtn flange sous. = gurt '-2 Steos for Joint Assembly Step 3. P'ace DOitS m 'lange noies arc crate ;i;- Keeo gasKets cry to avO>c gaskets %--:z -g ce:*ee- ; unaer une oressure. $:eo 1. z a:? "*e ""e:ai 'tange--smaii ooenmg *irst --ana me c.** *-e "a'ec enc cf me o>oe oefore me oioe is long. - ;* j-c *' '..res me -nser'. s cementeo >nto me flange. Step 2. Pull me flange ana insert into OOS'tiOn '"aning Sure mat tne >nsen % iiusn with me metal flange face at me ena of me cipe Step 4. Align gasket ooenmg precisely with ome ooe- avoid oostructions to une flow (esoec:aiiy imsortant - and food lines). Be sure flange assemoiy $ scuare wim c Tignten nuts uniformly. Do not rotate ooits--tnev may - mterface gasket out ol alignment. Bolting Toroues KIMAX Glass Pipe >s strong enougn ana flanged encs am . signed to take nign ooiting torques, if nigner toroues man m c recommended m the taoie oetow. are reau'reo to stoo a -ea me oroOiem may oe caused Oy misalignment. RECOMMENDED BOLTING TORQUES LB. FT. Ripe Site Regular Gasket Sefid T F r Gii* 1* 2 W 3-3.5 ; 4 2' 3-4 4 5 3* 3-4 4-5 f 3-4 6* 5-o r ;2 Occasionally, a une will leak after .t nas seen m service tor snort time. This may oe caused Dy graouat seating of me sens. To correct leakage, retignten ooits at tne leaning -cm Ail (omts snouid oe msoected one to two days after connects ana ooits retigntenea to take up siac* from gasket compressiO' .v r> Good Bolling Practices 1. Practice with a torque wrench to jet the feel of the toroue neeoed. .. 2. '"ignten nuts (do not rotate Bolts) uniformly an around flange 3. jse ratcnet-typo soexet wrenches. a. Go not use iess tnan 'ecommenoec sotting toraues. 5. rgnten each section -omt comoieteiy as it $ assemoied oefore gomg on to ne*t ;omt. instauat Glass to A.S.M.E., Flange Glass can oe mated to a.S.m.E. `langes oy means ot 3 ; cast iron flange (an sires have A.S..M.E. Sort C.rc:es). an 3A.S.M.*. flange a 7160 (I*. i:.y, 2* anc i* diameters 0.- , a* or 6" diameter Styie 1 aluminum flange wme.n nas a 3oit C-rc:es. a Connecting To Various Materials Glass to 9iass .'-e" c n:ng cmax "emce-ec Glass =,oe ro -tseif. use either itvie 3:um:num "anges or Styie u cast Ton `fanges with inse-ts. *-t$ anc ooits anc gasxets. -or dimensions of an parts, see "_ANG GASn"3 ANC ACC$SCRi$ section *c c-" ctanoaro nangeo oioe to fieiODeaoec glass pipe. use joac*e' ' a-ge *6e7C) anc aoaoter insert (*7203) on oeaoeo : ce a>*d itve `'ange arc stanaaro insert on fiangec oioe. Glass to Metal Tgpmg vetai t.smg can ce ^paoteo for use with either Style i or ;r-e : ` a-ges ov sweating or prazmg stamiess steei terruie * *.**? 'Z '* t-Ci^g enc a nicxei steei adaoter Dutton (A 7230) must oe placed smaller diameter Styie I or n ooit. for centering soit -n a A.S M.. flange ooit noies. Raised cart of Burton goes >r. note. Glass to Glass-lined Steei <imax Glass R'oe can Be joined to glass nnefl steei bv -*e of aoaDted A.S.M.E. flange (A 7160) or Style 11 flange r ;* 3' sires: or oy Style l or II flanges m A* ana 6' sizes, u se aca sutton (A 7230) with Style 1 or 11 flange softs. Aoaoter Sutton A T f E covered oonut soacer replaces the interface gas Tne oonut spacer is reauired to prevent crazing of tne gi lining at the radius of the metal pipe. Tne soacer consists of an asbestos cusnioned steei ring cove with a macnmed T f E envelope. v INSTALLATION Line Adjustments use of standard lengths will simplify nstaiiatior. arc aiio* sufficient flexioiiity m une maxe-<JO- ~he 13 standard straight lengths vary from 6' -nones to 13 feet. Standard oioe sizes (i.O.) range from i men to s r.c-es Since <ra Glass p,oe snouta never ce forcec or snaepec rto piace. t nay oe necessary to utilize one or -^cre of -anous oevices to compensate `or minor errors or to connect to fixeo ecuicmenr 1. Odd lengths. Ssec:ai oca engtns can oe crce'ec `z~m <cur "max G-ass =-pe cisfncutcr .Vhen *^easu'-ng ;e s-'e to a=.Cw C' gasket tnicxness NlMAX A S.*a --ANGE _i -------s' GAS* E` .6 5 " * <_ C ' _ veasv'e "cm nc `targe to erc _ ange. s-c.rac*. gasket tr crss 3. Soacers. -ta^ca'c st*a g'V ana oevetec soacers. maae "o'- *ea.v -a1- t.org. mav oe nsertea oetween stanaara : :e "os .s -g a- exya gas*et anc longer coits. I'-a ~t space's are ava*iao>e in lengrns from ** to ?* except -o r t* : amete*s a.a>iapie n -- to 3* lengtns. re'ec :* space's a*e stoexea >n 1 men lengrns ana 1* 'trough -* o v~e`e't G"e :* oeveieo soacer wui oitcn tne nne 1* oer *oot. sc-are soace'a-c gasxet ano cnecx z . * * : j*:a'o c n: .1.^11 : :1 : NGS section `or p intensions *J *a Admstaeie jpmts Se'"'t -near variations jo :o 2:* Also e: : :c*'ect -- 'Seugnment cong cut section of straight pipe may oe useo `or -me' g s.eeve wnere quick line cnanges are aesireo. for dimensions, etc. see KIMAX GLASS 'SZ anO s<~~ section. 4. Flexible Couplings and Expansion Joints. usee to com; sate for vicration wnen lines are connectec to oumos. /rc'areactors, etc. Also used to auow `c* c r`ere-ces n exoans cfotherpiDinganaeQU)Dmentorfcccr'ects:ig.~:mrsaiig,'mf Flexible joints ana exoansion joints a' ~ct '"commerced fooa. onarmaceuticai or other sanitary app^cat ers pecause cramage prooiems. For dimensions, see FLANGES. GAS*~S a.\c aGG5SG = section. S. Field Fabrication--KIMAX coe may oe cut ana oeacec means of a oeaomg Kit available from your kimax cist.-eut Seaaea joints snouia oe neia to a minimum. . Smce tne Dead is designed to fit tne groovea ena of fia-g cioe. one half of the iomt may oe oeaoed. Two oeaoeo e~ will give an unsatisfactory amount of gasxet oeanng su^a. Complete information on field oeaamg eauioment anc moues is available from your oistnoutor ask `or f-eic 3eac Manual--TR-244. Use Adapter Flange (#6670) ana Aoaoter insert (#7203) beaded ends to mate with Style I or Style II flange with stanca insert orr flanged pipe. See FLANGES. GASKETS ANO ACC SORlES section. 6. Adjust Equipment, it may oe easier and simpler to aciu t he length of adiommg pipe (other than glass) or to move ecu ment slighby. m order to avoid special aaiustment aevics TESTING AND MAINTENAN Initial Tests After installation is comoieteo. out oefore me me s inspect tor stress points as follows. Shake the line, if the ime Tioves '*:n s.ce to s.ce orooaoiv f-ee from oencmg caas. Open a Hanged joint, if me `large soes ~ct --c.e sorts are *emovec. tne c;pe s -c: -esfa ~ec Testing for Leakage in testing for leaxage >t i 'ecom--e-oec "at *ate* ce . 00 not test with air pressure, eve" `or o-e.--ato s.stas any leaxage can oe reacny cerectec 0-3-ge -*e -? water at V-z times stancarc ocera;ior cress.,'? Zz 1 -j times maximum pressure -ecs.-merca: c-s se- i NE-RING SECTION) for s<ze of ,ne .see Souio ;omt leaxage occur, -ec-ecx "ar.ge 3sse-*-o./ a g-Tignten flange assemoiy ana recea: test Causes of Leakage *ersistent iaxage -s usually oue to cne d mese ;a_ses 1. inadequate soft tigntenmg: Oo not nesitate to sr-g : sufficiently. ' 2. Misalignment: Flange not sauare witn `me. gas*ec alignment witn oioe ooening; or nangers not aciusteo srcc- 3. Tmoerature cycling; Soring-ioaoeo sorting c "emacmneo-enveiooe gaskets wm eliminate eaxage :ause: flow" of solid Teflon gaskets resulting `-or te~*re*acycling. Cleaning *jrge unes witn water, cleaning nouios or steam * :* ; open. Caution. Do not jse rot caustic sciut.ors as-as metallic tuoe cieaners or rydrofiucrc aoc SPECIAL ENGINEERING NOTES N 2< KIMAX BEADED PROCESS PIPE Recommended for use in chemical, pharmaceutical, textile, food, dairy and other processing wnere highly corrosive, sensitive, high purity products are conveyed. 0 Unequaled -- corrosion resistance -- can handle the widest range of corrosives and reagents. All oipe and fittings are made of the same chem ically inert Owens-Illinois (KG-33) borosilicate glass used in the manufacture of KIMAX glass laboratory ware and KIMAX glass drainline. Compression couplings seal glass to TFE gas kets m a manner that the flow comes m contact only with glass or TEFLON. 3 450 F. to freezing point temperature capability. 7123 couplings with VITON liners and TFE seals offer continuous service from 450*F. to freezing point. -7126 couplings with HYDRIN liners and TFE seals offer continuous service from 300*F. to freezing point. > 100 to 30 PSI operating pressure -- depending on pipe I.D. See page 3. > Stainless steel couplings (300 series SS) -- ail glass beaded joints are made with single bolt, stainless steei band couplings containing a VITON or HYDRIN compression liner and TFE seal for maximum external and internal corro sion resistance. > Buiit-in-ruggedness -- beaded pipe and fittings are manufactured from heavy schedule tubing, and tempered for extra strength. > Easy and low cost to install. i .cmts are made m seconds with one bolt, stao couo'ings whicn seal even with line de fections and misalignment up to A*. c. 9,oe can ce easily and Quickly field cut and ceased *nere required without effecting pressure rating. 3 Safety -- added: * Translucent armormg of glass fiber cloth im pregnated witn poivester resin provides that extra prstect-cn m case ?t accidental rupture. See oage a and CPC 1050 for details. Assured Product Purity -- a;; settee pants of system are chemically inert ccrps<*icate glass or TFE. Parts per million pick uc for distilled water . . . SiO* (less than .08 com), Boren (less man .01 ppm), Na (less than .01 pom). System Versatility -- Adaptable to other piping systems: can easily be disassembled and reassemoied to meet future requirements. Maintenance Free -- Smooth *mer walls prevent scale build-up and line step pages. Service -- National network of stocking distributors: field engineering staff for start up service. 2 GUIDE SPECIFICATIONS I. General A. Contractor shall furncsn and install a complete piping system as indicated. This svstem snail se made of borosilicate glass (Type l).'conforming to Federal Soecificatton OD-G-5418 and as manu factured by Owens-Illinois unaer tne trace name -KIMAX." B. This system shall include an glass o.oirg a no fittings m size Vi, *4. 1. 2. 2. 4 arc 5* C as Shown on the drawing along with me -ecu-.-ec couplings and padded suooorts. C. Coupling deviee snail be eaoaoie or ma.rrai-r-g 3 Teflon-to-giass seal with ime defections o 1 at east '/a' per foot of doe length. 0. The entire piomg system snail oe eaoaoie of m standing working pressures as :istea m C?C1054 R. II. Installation A. The system shall be installed free of stress acto'o mg to me manufacturer's recommended installa tion procedures. 3. Padded pioe hangers snail be used an nonjortai runs every 8 to 10 feet of pipe ^engtn. or more frequently when good piping practices indicate. The hanger snoutd be located aoiacent :o a cau Oimg wherever possible. C. Padded riser clamps snail be used to support vertical risers. Locate riser ciamos at eacn r:oor or at eenter distance not to exceed 12'. 0. Connection to valves and faucets shall oe mace with KIMAX adapters or according to recommen dation by Owens-Illinois. t. Ail valves, meters, sumos. faucets, and other itaw equipment must be supported independently. f. To keep contamination to a minimum, an pipe, fittings and couplings snouid remain m tneir seated cartons until just prior to their use. G. After installation, alt remaining openings snail se sealed etose to avoid contamination of the ime. III. Protection of Pipe A. All glass pipe passing through walls or floor slabs snail be fitted with ptoe sleeves a minimum of 2` greatar diameter than the pipe 0.0. Space between pipe and sleeve shall ba packed with Fibergias. glass wool and/or with a non-hardening caulking material. 8. Glass Pip* shall not b installed in direct contact with concrete or maul. C. Glass pipe shall be protected against ail weld splatter. IV. Test* Test in accordance with manufacturer's recommetions. Sea Testing and Cleaning in GP0-1054 R. CompsecMtf atf test method not tocommendetf ... contvit *<uftetutor. kimax-Registered trademark #f Owens-mmon. TEFLON--RegiMered trademeef of C. I. DuPont. ' PHYSICAL AND CHEMICAL PROPERTIES OF KIMAX PIPING SYSTEf SYSTEM KIMAX BEADED PROCESS PIPE . ;* thru S* KIMAX CONICAL ENO PROCESS PIPE 1" thru 6' KIMAX ORAINUNE 1 tftfU 6' PHYSICAL PROPERTIES: Wording * :*V 1* I 2* 2` A* o* ICC *Si 7$ RSI 50 =SI 20 3S, :*3* A" 5* 50si 35S) 20SI Gravity *'ow "$; ^-ess-re T(me* Wonting Pressure : ; Times Working ?essure 22-; Geerating 'emoerature Yajimum ) F*eej:rg sornt :o A5C*f or ICC1 7 Freezing Point to A 50* F F'eez-n; ;r waste = :::r Gass 'ne'm. 2xDans;on Glass "'e-m Conductivity .. G>a$s ~-t'~ Snoc* C>i' /a c.i,m 22 * :c * 2 72 s'-/fv , c: r/F'-r: at 212* c --2* A* 5- 200* f i75* F 150*F Fyit 22 x i0-? 0.73 BTU / nr ,<Ft,: .F*/Ft. at 212* F ` l*-3* 4* 6* 200* f 175*F 160*F Full a2 * i: * 2 73 3"!. " r'; ' 7 a: 212* r i 3' A* 5* ; 152 Full CHEMICAL PROPERTIES: ac>"t/ AC:0S All Except HvOCOtlUOriC or 5"tOS5or:C *itn Fluorides : All Exeeot Hydrofluoric or Phosonoric witn Fluoride* All ExceOt Hydrofluoric c Pnospnoric wrtn Fiucnce Cwfjiry -'aHes Seme attacx acove 120* 7 Some attack aoove 120* F Some attacx aoove 120* f Guud.'-g Z-'w 3anc G :-c -"i . -< Si' s'"? I oo't stamtess stei 6* vCJrin '*F Seal 300* F viton /TF Seal 450* F Style I. H and : ASA Fienge . Customer Selection Bolted stamiess steel Buna-N /TFE Seal SYSTEM IDENTIFICATION: X.IMAX 'e'lo-* waoe1 1 KIMAX , Yeiiow uaoei KIMAX Green laoei MAKING JOINTS WITH KIMAX PROCESS PIPE COUPLINGS it % fcomme"OM mat suitioie sateguaros tor eouipment ana personnel De provides m tne untineiy event ot system jas pressure *<s yiegvjro <s recorrmenaeo flue to me potential energy ol gases under pressure or vacuum 1. Dio cauoling in water or wioe beaded ends of glass with damp cloth. 2. Snao couoltng over one end of pipe making certain TFE liner s oenmd oead ... :nen stab other section of pipe into opposite side of coupling. 2. Ttgnten coyoting bolt with 6* rachet wrench until the gap between seg ments is approximately Vi6*- 1 ^5s|Eq^^B| llplpp* la ^H|S Pi r> KIMAX ARMORED BEADED GLASS PROCESS PIPE ?or transportation of valuable cr corrosive fluids wnere acci dental ruoture may ezoose personnel and facilities to mfury. damage or loss of product. ' ADVANTAGES ; Armoring contains fluids -- allows oroeny shutdown See :nemic3i resistance oeiow 2 xeeos glass intact 'or sate removal from system 2 detains sasic advantage oi a kimax Glass P;oe Svstem i ''ransiucencv allows detection of stoppages or oamage : 0,oe :3n oe field cut. oeaded. and 'e-armored 5 Economical one boit pressure '3teo couoimg oe'mits easy nstaiiaticn removal, ano mortification o' svstems "ansiucency aitows detection of stoooages or damage * v-r m.-sa* design aiiows oo to cenecnon or Easy-to-use one-bott countings make held installation or removal srmp/e. ARMORING CHEMICAL RESISTANCE 3-montn direct exposure samoies cnecxec cany 1 H:0 L. N-Amyl Alconol J*. Methyl Aiccnoi i Ammonium Hvdroxirte e Sodium Hydroxide 5. N-0ctane 7 Senzene 3 Toluene r JP-J fuel :o Acetone ii. Methyl Ethyl Ketone Hydrogen Peroxide 13. N-8utync Acid (100%) 14. Nitnc Acid (70%) : 5 Hyorocnionc Acid (38%) 15 Stupnunc Ac:d (98%) i; Acetic Acid (100%) 13 Phospnonc Acid 19 Nitrooenzene 0 Benzaidenyde :i Caroon Disulfide 22. Carbon Tetrachloride Chloroform 24 Methylene Chloride No effect *ic ettec: Nc ec t Attache:-- 2 CaV< -ttacxec --. *ee No ?'*ect No evec: No ei'ect n t e"ect A::cc-2 ravs At:ac --2 tav< N-: e"ec: No e"ec: Attac*--t tours -"3C*-2 *ees At:ac*-~ "Ou'S A::ac-2 :avs Attac --2 ?onr*.s Atucx-2 *ees Attacx-: cays No er'ect No effect Attac* --2' cavs At;acx-2 Jays PHYSICAL PROPERTIES {Armoring-- '3M" drand "SUNSE~ Mater<ai) 1 Color-translucent (ligm green ant) 2 Glass fiOer cloth impregnated with polyester '*$;n **cn toxic and contact not narmtui) 2 Can endure a iO M./lft. impact witnoui catastrconic rjnure i Caverage-douoie wrap, total thicxness CCS : Cjred Properties--Environmental a 'emoerature Capability 300*?. continuous. 350*f. intermittent operation : -Veathermg Resistance ! Weatner-O-Meter 2500 hours No adverse effects 2 Outdoor Aging (Mmnesota-Plorida Coioraoo). No ac verse effects--2 years. 3 Not adversely affected by sunlight. C Sait Spray 20% salt spray. 95f 1000 Routs--No adverse ettects. d. UV Exposure: (ford $-1 Oven) 160*?.. 3 months. Slight yellowing, e Extended Cold Aging (--28*F): No adverse effects. No loss of adhesion upon $noex test. $. Heat Resistance Time-Mmutes 10 10 10 Temperature 300`f 400*f $20*f Change m Sample No cnange Oiscoloration Discoloration--some smolder CONTACT YOUR NEAREST KIMAX REPRESENTATIVE FOR ADDITIONAL INFORMATION AND PRICES. PROCESS PIPE AND FITTINGS 6300 BEADED PIPE am sio 'S avaiiaoie from stock >n lengths mown. SPECIAL LENGTHS: KIMAX Beaded Process ?oe .5 ces.-cned `or "on the /Ob" cutting and oeacmg. = ce s easily cut and beaded with a KtMAX "3 2 Z i63C2 or 7320*56803 Portaoie cutter and ~210-5<530: Beading Kit. Your KtMAX distributor or manufacture' ii/ disc provide Special lengths at a sngntiy -.:gner tost per foot. NOTE: Field fabrication does .-ior reduce cressure or temperature capability. KIMAX Armored pipe can aiso oe (ieio fabricated a v i.d .. length ; article -;;-n *:v: .. ... :? * ' ' :: : 8 .' V l .D. *nee length . * {' : :' *- ; ** X 1 '> ~ ; : Ji iV c 60' .. .. :' * article 5300-68003 3004 53006 *3c;r -?0!3 3030 53C2S 53043 68060 riZ". :303a 68094 a S l* Pne* i 3 50 : jo 3 50 3 35 4 :o i 35 150 135 : 3: 5 35 :s ; * 'C a 1" 1. D. Length article )* :* 5* r^ !3* 31* 30* " 18' 5-0* C' ;4* 75 ` nc i:r 6300-10X3 1C0C4 10006 30012 10013 :oo2i 10030 10036 10048 10060 10072 10034 10056 10108 10120 8 IV.*' Pne* S : 40 5 40 5 40 : 90 5 45 5 35 ' :0 sx 3 35 10.10 li 15 12 20 13 25 14 30 15 35 a IV:" I.D. :, length : * ** * :$ 34` 22* 48* 3U* 3435' 133* ay article -5300-15004 :;CC6 ,:22: zlll .:33c .5043 15060 .50*2 :5CS4 '0 ;;2: U'*A * 2" I.D. *t * length ' an*it . : *``6 , L.. *** 2':;: * ly.i* :oc-*2 *r ;:c34 *ft * i--2* 120* 2:1:3 2012c 1 r Pe* s;A: o/c* . ct ;o ::x 10 30 4 C '.5 *C 1550 :2C :3 25 40 2? ;o *3 00 a8 3" I.D 3`-.` length IrtKle 5300 20004 ' 20026 .2* 20C12 S' ,x;s 24' 2C' ::c*: 2c ' 22036 13 ` 2'/48 50' 20060 *w4/ . M' 2X24 36' 2X55 108* 'e ;:r 2C12C 2' Priee S16 2C 16 20 :* 10 90 13 *3 195C 20 22 * -r> ::x 26 40 5C 30 25 20 29 60 44 X a8 4" 1. D. 4V 4V,,* length -- 5' l *V * 18' 24' 2C' 25' 48* 50' ' 44 84' 96' 103' 120' Article - 6300 40006 4X12 4X18 4X24 4X30 4X36 40048 40060 4X?2 4X84 40096 40108 40120 Pee I- 23 25 24 25 25 25 26 25 27 25 28 25 29 25 20 26 26 25 42 25 48 25 54 25 60.50 a 6" I.D 1 length -- 6' 12' ;3' 24' 1* * 26' 48' 60' 2* 34' 96' 1C8' izr article - 53X60006 50012 50013 5X21 6C02C 6X26 6X48 5CC60 6CG'* 2 6C034 5X96 601C8 <60 i 20 Us* catalog anwensions for pio>ng layout as gasket thiexness allowance u mciwcec PROCESS PIPE AND FITTINGS 6301 SWEEP ELBOW 90 Six* A* Artie!* Pries V 90* 2'/i * ?0* 2W :* ?o* 7!/ 1U ' 30* < ; -?o* 5 ; 30* 4- *C* :o o' -90* 12 5301-4890 5890 ; 090 1590 :o 3090 4090 5090 $ 20 4 30 ? 15 7 50 3.05 1555 20 55 50.00 45 Sit* A' Article Pm .. j5> :, ^, 5301 434 s: * -5* '* i :--'45* ** ,^<5 * vc * ; r iy 3" -45' : .3*5 C 'il -14: i-14: ` * 1 ; ;' . 60 a '-50* ' ** V.,\ ' 50* V'k yj' 50* 3 Vi * -60* 4 ` -50* 5 ' -50* 7 ' 50* a 5301-4860 5360 1060 1560 '060 5060 4060 6060 5 4 20 4 30 ; is ` 50 9 55 15 55 20 65 50.00 22V'2a % * -t* : S+0 3'i ;_" i :: . iv-;:* .. j'z; 4 y -52* 5 .521 :::: 4* -22* 5- ::* 3 4c:: sc:: ' ;- 41 `: ; :3* :: 5 :: 6302 REDUCER ELBOW i Su* A' B* Article *2 7* ; * I wf ; *' 2'5 2 Vi V\ 2Vi 2'-i 2 Vi 5302 6848 1048 1063 I1? 1 ;4 3Vt \ ' 1 * JVj M,; ' I !* 1 3-/1 V 1 Vi* i* 1 * * : * ,* x i * 4 2' 11 Vi* : 4 V r ilj * , 3 y t *# 5 i` x r 1 : i i i 1 1 : 3 3 3 3 3 3 3*i 3V6 4 *v, 1 1 ; 1 1 ' ' 1SJ8 1563 1510 2048 2063 2010 2015 3010 3015 3C20 4010 i' 4 IV : ? 4' i r : 7 1* x 3* , 7 4V* i | C. ; ' 5* 1 4015 4020 4030 5' i IV : 9 ' 5V4 ; 5015 6' x V i 3* 6' x 4* 19 i :9 ;6 j 6W : :3 ;.y 6020 6030 6040 Price s 9 50 9 50 10 30 13 30 . :o:o 1330 13 30 13 30 1380 21 55 2! 65 21 55 30 90 30 90 0 90 2090 53 70 58 70 58 70 53 *0 6 us* catalog Oimens.ons *er pio-ng :*youi as gas*i imcnn*** allowance $ nouaed PROCESS PIPE AND FITTINGS 6303 90 MITERED ELBOW 6304 90 SHORT RADIUS ELBOW Site 14* 90' r 90* y 30* 4* 90* 5' 90* 6303 A* Article 5203-1590 4 2050 5 2090 ; 4Q90 9 5090 Price s;;:s :: jo 21 55 20 90 53 20 6304 Site jT A* j:. 2* :C* * ;* 9C* : ; Artieie 522- ,:K *25-' 2 sCf Intetthangeabie mth S310-TEE 6310 STRAIGHT T -8--' jp i i t i --i -- ---------------J----------------- A 8 r \ i I i i ^_____ __________ 9 Site 4* '* !* 14' j' 3* i* 5* A' 8* JI4 C 359 5-; 2'i ; ?u 54 10 5 14 ; 18 9 Article 5210 4843 536* 1010 1515 2C30 4C40 5060 Price S 4 20 5 40 3 20 - ::m 1:20 22 X 35 '5 50 20 6211 REDUCING T (BRANCH) Sue Run : Branch A' $ 4* 5 r iv i * i u,' i 4 i *<* * 54 54 ? 14' i v ;iv x r 7 2' i v 3 2' V 3 2* il* 3 2* 14' 2' t !' 3 10 v iivr 10 3' i 2' 10 4* i 1* 14 4* l 14` U 4* X 2* 4* x 3* 6' xl4* 14 14 18 6' x 2* 18 6* x 3' 6' x<* 18 18 B* C" Article 24 2'.4 24 24 2!'. 24 3 34 5 3'-4 5 34 3 '4 34 54 34 4 34 5 45 459 C 4? 44 ? 5? 515 ? 54 9 69 634 9 8 A; 9 6311-5346 1048 1063 154* 1553 1510 2048 2068 2010 2015 5010 3015 3020 4010 4015 4020 4030 5015 5020 ` 6030 6040 '.%t caia:c5 : z~z *0* : O'-'; :aeui as gasket irueeness allowance mciuceo Price S ' 30 9 50 ? 50 12 JO 12 30 12 30 15 30 15 0G 1500 1500 20 00 20 CO 20 CO 33 25 3.:s 33 75 :1 7* 50 00 50 X 50 00 50 00 PROCESS PIPE AND FITTINGS 6312 REDUCING T (RUN) Silt 1 it m A* w i Vi l ' r * VjI' r i Vil1 ii* ' 1 ** X !`4* I1/! * I ' X ! *7 ' :v " i i ` * IV?' 2* X *'lV i '/` i 2* *4 xi* r 2' 3' xl' .3* ? x ;:.4* x 3* 3* i'/ i y i* i y i 4* l' i i V:'x 4 ' 4' x :* t j* 4* x 3' x 4* 5" x i' x 5* 5* x \'4' x 6* 5' x 3* x 5' X 3* ii" 3* 1 4 " is" 5 5Vj i`4 Sv> 61* 514 - 4 31-: 3 ai,, 11 1! 12 14 ;4v. 15 i; r 214 *]/, 2:1 3;/: 4 4 4 4 c 5 j / 3 9 3 4 3 C* 2:,i 2 3 3 T54 w 4'-. -r : :/? 6 i Arnett 5312 5348 .y$ .izi .US ms i; 2:43 2365 * -* c * ; :C:2 \ : - *rc :"2C tV . :;.: tv*. ICIv i'NO Priee S ' 1C .* tv ? "3 4 - ZW .2 < - I- %\ . t ,,v 20 :c -- .. .. ; * ; tv v V :o:: :v _ *2 22 6320 STRAIGHT CROSS a 9 ii i 4 B r 4 8 4 Site A' ' x ;-j" * * W* :* i I'.-?* x !'?" 2* x 2" , 3" 4" x 3* i 4" 5" 4`,-j ; Si/. i IQ 14 ;} 8' ?| 214 314 4 c * Article 5222-4843 5253 .V iV c;; 2Q2G 4Q4C 5260 Price S : *: 3 90 ' ^ .5 30 . *V 22 50 :8 20 3- vO 6350 REDUCER CROSS ----------------------- 1 4 i. Sue Run i Branch A` ` i . t ** 5 5 Vi ;' x ." 1"1 ' X * ' 5`- L * . * 1 !* 2* i ** 3 2" x H' i : .* i 8 2* i ' * l i* 3 10 * - !,* ;o ** 1 *' 10 * I , * li 1" X !* 14 4* x : 14 4* x y 14 6* i l* IS 5' i IV , 18 6' i y 18 5* 1 3* 18 4' i 4' -il 8` 21-4 21*. 3 ] ) 3 3 4 4;-> 4 4l' 6 514 5 5'4 6 6:4 3 C' :i4 , 2% 21". j`/> ; 2w : 2'4 ' <; 4 4, 4 3 3 : ; 7 7; 9: 9! 9 9J 9 :*! Article 3.50 6348 1C4S 1068 i 948 1168 1510 2048 2263 2010 2C!` 1010 2015 3020 4010 4015 4C20 4030 6010 5015 6020 6030 6040 3 l's catalog aim*njion lor piping layout as gasmt iftie*nss allowance is mciuoeo Price 1 460 ? i3 :c :sx :i00 le 20 C! *C :: io 23 52 ;3 50 me 43 X 48 X 43 00 43 X n :c 32 10 32 iO 32 10 32 10 PROCESS PIPE AND FITTINGS 6315 REDUCER (Straight) Size A' -`I * X -1 I ' X :4 r x h !;/:' ? * * X -j * ::-r ' x X' :* x h :* xi* 2* I V/,' y tr j j z a i 4 4 4 4 4 5 Article ' Price 1 Size A* 5315-6343 1048 1063 :ms :5o3 1510 :048 2csa 2010 :ci5 2010 $ 250 4.*0 4 '2 : :o ::o 3.:o 5.90 590 5.90 6.30 3.40 2* I i * y i.** . * l 1" 4* X . ' 4* t y 4* * y 3* I i* i' i i' i r* t * x ;" : 5' x 4' 5 5 3 J J 3 ; Article 55i5-2C; S 2C2* Z'.l 4C:: 4C22 4C2C 5C12 5C15 7v'4J 6340 REDUCER (Eccentric) Size A' :,i X /J * 4 '* i * 4 ; * i "4 4 '4 1 ' x ;"i * 4 i :* 4 y i *4 ; i H 4 * x ' 4 :* xi1.-*' 4 j. 3 Article Price 6340-5848 .048 1068 1548 1568 510 2048 2068 2010 2015 2010 S 3.90 4 :o 4 70 5 20 5 20 5 20 630 6 30 6.90 6.30 ; 9 40 Sat A 2' x i i-j' * I 4' x: 1* i \ * 4* x ;* 4- x y 6' x i* 5' i l1- ' 5* i * 6*: y 5' I 4* ; * 7 3 3 Article :240-;:;: izzz 4c:o v. 1 4020 JG3C *016CI: 5C4-: 6336 END CAP 4 Site ** V4 r IV 2* ># r 6' A* 1 Article Price 2 6336-4800 | S 2 20 2 6800 : 2 25 2 :ooo ! : 45 3 1500 i 3 SC 4 ;ooo : z .*0 *y. 2000 : 125 6 4000 ' 10 50 ? 6000 , * 1400 6344 END PLUG r-\ Size IVT V 3* Z' 6* ' Article 1 6344-1500 : 1 2000 | w 2000 1 1% 4000 ; IV, v ^ 6000 | ' Price 51 3C 3 25 : 25 ? 30 US# C4I4I09 Ojmtn}oAs tor p'p.ng i*fOut *s tm#kA#S9 Ulowonco *s rnc^uOec PROCESS PIPE AND FITTINGS 6365 U BENO (Annealed) A Silt A' V V VA i sw IV ; 2* i 3* 5 4* 12 Article 6365 4300 oSCO :coo :5cc :ooo :cco 4000 Price s v: :: : i * :c :: 3: .... 6366 AOAPTER Straight or Reducer (Conical to Beaded End Pipe) A . _. " . * ^ * Site Conical x Bead A* Article '?' i Vi ' :-i' i >i * * i i* * t 4' '; ' * I 1* 4' t 4' 4 'x V 4' t ' ; x ' * t 4' * X. : * * * * l* 1 J 4 J : 4 4 i i i l i i 6366-4343 6348 5363 1048 1063 1010 1543 1553 1510 ISIS :ci8 roes '010 * ** ' * * ----- -- Priee 52 *5 4 90 3.25 5.:o 5*0 S 00 620 5.20 5 20 5 95 190 90 : Site Ccmeai i Bead A' Article 2* x ' 2* 12* rx Vi. ' y 12* y tr y 1:* 4* i ;;' 4* l ;* 4* x y i' i y y ty 5' j 5' 4 4 .j 5 : : * ? a . 5366-2315 2020 2010 2015 2020 2030 4010 C :2C X40 aC60 P- * .i 'i ** THERMOMETER WEUS-Made to Order 6392 Single End .l Zt sees ''tC `'Qm 36to '"a* ') Vi ~e"~c'-ete* <*e"s are armeaiea A' Well Pipe l.O. Sue 8* [4 ' H '1,4 * 4 s s ; ; v. 7* H 1# i c* 0* Article Price v ZY* 5392 1538 $15 55 V' ' 1550 15 30 1 2H 1558 .5:0 2W l/t 71/, 2C38 16 ?$ 2060 i: 13 1 2K 20S3 ;; so V| V/t 3038 !9 3Q H ; 3# ' 3050 . 19 55 I JV* 3053 6395 Double End zt SSec.i'CC ifrom mm ro -nji 36*; u- t*ii mt) *t nct ah :re>momete' e"s ar aonea'ec A' Well Pipe l.O. Site B' * '? * l'V l'V y 2* y y y! V 5 V, H "i H H A; Vi : c* y. 1 H H I H K 1. 1 0* 5 6 5 6 6 6 6, S' ^ ft l Article 5395-1538 1550 1558 2038 2050 2052 3038 3050 3CS8 use eeiawf o>mens<ent ir o>om| <yow( % jacket tfocimes* euone <\ *reiue Price $*C 35 20 50 21 30 23 30 23 45 24 75 28 SO 29 05 29 .'5 accessories and hardware PROCESS PIPE COUPLINGS (Bead to Bead) Cducur?g 3sse~0!'*s cons-sts ot a .300 series stainless steei ooter oano <v>th " ooit ana ne* nut: either Viton or nyorm iineranc a 7P seat ring. no 3". 23 cououng ps designee 'or temoerature servce -0 '.0 450' P No. 7'.26 COuPung -or service uO to CC* P Ceuglmq No Consists of. . . liner M jttnjl - :* Mn 7mt, Band No. * ** * Nut Ne. 5664 56e4 liner with Seal Ring `124 .z* 7123 High Temp. -- Viton Liner (450) ( Siu A* r C' O' Amele V 'A* r .'/}' 2' y i* 5' !H P-i 2h : :/? 4V. 5 3% !H v. [i 1 2S :v 2--i P 4 4'/. P 4 :v, >7 3 i *' ".1 :::: -see ' 4 a:c ' $ ;:co * .* :;c ' t ::cc ' 4 :cvc ' t 4-3CO * 5000 7126 Med. Temp. -- Hydrin Liner (3002)(B Sift A' 8' c* 0' Article `4* K* r 4 y r 6' Pi IH :v. 2 3:/r 4'i 5 V'i m >i i.-i :vi P-4 31, P 4 4' P. .4 jvj i 'P.4 '4 '4 :, `-4 *4 *> '4 , -:2. ilZZ 322C . VW C0C :.ccc 7123-7126 COUPLING COMPONENTS 7125 S.S. Band 7124 T.F.E. Sea! 7127 T.F.E and Nut and Viton Liner and Hydrin Sift Article 7 3125-4800 8800 * 1000 '7 ' 1500 - 3000 :coo ::oo 5000 Prtet SI.90 1.90 1.9S 3 20 3 20 4 30 : 50 IX Sift Article Price a * 3124-4800 S : 35 V 6300 C 'C r iOOQ 5 35 1500 ** ;coo s ; .2 22 4' 4000 .8 ;o 5' 5000 *4 \A Sue Article .. * 4 * 53CC .ZZ *' .11 * 7290 PAOOED PIPE HANGER U 4 ' -a^ge's j't cjates ano nave a *a;:c*v acs'-eo cast c i ** c d'-ve-t g*ass -o '~etj' :on?ac" .,se "a-gf' .e'/ 5 -o :C 'eet SuODor a" vt'.es --ete'S -noi.ic-a' . v'.e caH'OC *.' t 0`*i >vvt 4% Sift ' Article ( Price V . '290-4800 1 15 S* 630C . 15 !' 10C0 -:c r'r* 1500 5C 2* :coo 50 ] :ooc i* 4000 ; ;c 5* soco r *iiOwAr*Ct * ACCESSORIES AND HARDWARE 7360 COUPLING KIT (125 lb. A.S.A. Flange to Beaded Pipe) ror Tianmum temoerature and oressure aoolications. NSTALLEO length Sens anc Nuts not mciuoea. SiX r :h* r 3* 4* s' Article *360*1000 500 :ooo 3000 4000 iOGO Prrt* SiO JO ;s.oo :o.m 30 00 40 uO 30 :o Assembly Consists of. . . T .f.i. Lined A B C 3oit Six* Flange Adaatar Qia. Balt 6.0. Oumtttr Qti.4$ae :iso-i000 *36*iCOO 15 1500 ;cco 3CC0 3000 3000 4000 4000 5000 5000 *' 1 ; 5* 9* II* * i* '.'.'t * ' 5' * i/, 31* ' . t* 3 ' ;* i , :v; :\' i' .. : 't 4' ` 1 5> 't t) . : 7121 COUPLING (ASA Flanged Metal to Beaded End Pipe) i, ass z-zt *o s>ce coateo o*oe. FLANGE tOAFTt* Size Article Prtet 4300 5300 :coo S 5 :0 C,' ; * :50C i :oco 13 95 3000 *7 25 4000 6000 : l 35 95 4500 -.aste' ijen "ot -cwoes Assembly Consists of. . . Sue Plane* ; Oonut Adaeter * 190 insert ^ Saacar ( Buttons MuU A Belts - Qti * ;* ,' 4* 9* ;5C 4300 6300 IXC 1500 3000 3000 '156 4000 6000 *:C2 4800 , ;340-4800 . 6300 ; 6300 i *:x-;oco 1000 1 1500 1500 3000 2000 3000 jooo ' MM 4000 4000 6000 6000 7230-99 *20 99 : 6 - *: *: - : -- 13 1 3 ! i - .. i 3 vt - : 1 i 3 - :sxi '/i -- 15 i 3 i 2 y use ceuicc iof o<o*g <*yout *% g*s*et m<***$ *iowA<t >* lAcruoeo ACCESSORIES AND HARDWARE *7110 COUPLING ASSEMBLY (Beaded to Conical End Pipe) To iofs eeided end poe to conical end oioe. *rt n. etudes two iianges. inserts, ooits ana `Pc sneatn gasxet. SOLTS FLANGE t^? 7 IS* U*-S'l 6670 (4' A 6') GASKET FLANGE 71SS (t* * a*) 7ISA (* A *) 8EAOEO (NO PIPE ' CONICAL CNO P<PC A04PTER INSERT ?201 (ACL SIZES) INSERT 7200 (i'-l*) 7156 {A* A 6*) Pressure rating limited to that of Conical Pipe System. Not to o used with Beaded Armored Pipe. Sue Article Prtec .* *!io*:CCO i: ;:7' '.icq 2* 2000 ::C * iccc r 4CC-C 5* icco Site ; IV -T* i' 5' Assembly Consists of. . . flange Insert Gasxet *190 Nuts i 8eits - ;iss-iooo '.550 rcoo 3COO * 156-4000 5670-4000 *!S6-6000 5670-6000 -*200-1000 7203-1000 720Q-150Q .*203-1500 7200-2000 7203-2000 *200-3000 7203-3000 71*3-4000 7203-4000 2153-6000 *203-6000 *3*5-iCCC ' i- , :s-:o ' i - .3 i 3 ' j -- .i r * :;cc ` -- '.i t . -CC0 1- .31: :CO0 t - 16x3 7360, 7121, 7110 COUPLING KIT COMPONENTS 7190 Bolts & Nuts flange tor 7360 Insert far 7121 Per all Cupling Kits A Assameses flange for *110 (Need 2) - 0*engtR Qty. Article f . ':50 .CCO I 3 X ? ' -Tor-4300 I 30 I* 7;`j 1000 S 100 a */* ' * ziQC * i.) -* '220 .OCO 33 l1- * tO :* x 2Vt ' ; 600 ! 50 ea 1 W 16 0.6' 2500 S0ea. i i : :3 . : ' .`X * : ::to Vi*'-!8x3' 2 X ea. : i H ` -16 x 3' ; 3 :* : , l .2 '5 :* MCQ 90 i 4* 7'.56 4000 5 20 ea. ' .. :.* AAaeitr Wr TJtt - ft i s: ;* ;occ .* *<v v? ' ! 3 x 2' 4- 3670-4000 6.90 u. ' i 4* 7153 4000 . i AS 'A' !3 i 3'/. * 5* '156-5000 10 60 ea. * !60ea. ! A4 -13x2V , i 5* 5000 ! 10 70 ! 5* 6370 6000 Yt' -U i 2V [ i i !* Oenut Scaur ter 7121 i inserts Nr 7110 tent eachl . a V -111 3V i * o :i:: j ; y t X 7* *2404130 1 4 X : . *200-;ooo f 60 ea. I0j3V | 4 ;034 ; H 4 .* 5300 450 .. 7203-1000 1.35 ea. 4* 40CC :: x *' -L`.V C30 flange Nr 7121 .' :* ' :* 2* 4* im *:&C 4300 I ; :: 6300 2 90 ::v. 3 50 .`.00 4X 2000 4 `0 3000 5:0 *156 -*000 20 5C0C ::w ' :* yx ` 50 ' i *T * :* .-00 :xo 5 50 *C :* 3- :a; x 4- :rc 1 *c :* V . w*w ACapier Butten ter 7121 14-5*1 4* r-6* *::o ?? ' S 13 5* ' -1 '200-1500 *203-1500 *.*00-2000 *203-2000 *?x Jooo *^32 3000 7ig-<000 203-4000 ; 7151-6000 *203-6000 i i .70 ea. 145 u. 90 ea. I 55 ea. j ! 25 ea. | 2 20ea. i 5 05 ea | 3 50 ea ! 10 70 ea. ! 5.20 ea. '1 Gasket for 7110 T.f.E. Machined (full He*) Gasket (Blue Atman Asbestos filler) Oescnpttoft i Site Article Styte il i IV 1v t' ; 5* i yi '2?S-iCCO 150G 3000 3000 1000 sooo t* V__________________________________;________________________________________ P use caii'wc - tor 0'O-'>( `*yovi as ea*i m-cn**** allowance >s meiuucd ACCESSORIES AND HARDWARE 7340 FAUCET UNION--ALUMINUM (Beaded to Metai IPS Straight Pipe Thread) Replacement carts for No. 7340 assemoiy induce No 7342 $35 et arid No. 7344 cushion ring. Sin A' 8' Article ' Priee i'Assembly \v. t: t *24C 43CC S3:: 'n' Gasnet (TFE) :i * Cushion (TFE) -- -- -- *-43-;s:: 3iiiZZC , *.* 7350 Male Threaded ADAPTER (316 Stainless Steel) - r- - i 1 | ; u "r - .................A --- ---------- -- 7348 Gasket -- Flow Control (TFE) usee to ;om threaded female oeaoeo oioe. Siu A* fittings. AMiei* .awes i*c Price '9 \'n * 3* 4* tVu 2V, :v.* 2V,, 2V.* 7350-4800 33CC ,2CQ ;:CC r^Q 3000JCCO -- .4 a .7 ci* PriCe on Seouest R'aee 734S C;ow Control Gasket mto 7125 couoimg -- oiace afirst horizontal joint from faucet. Siu Article Priee Oescrietian '248-4S00 S30 used to recuce surge and water hammer m oisMieo wate* svs :ems BK*5 PORTABLE BEADING KIT for fast, simoiifted field oeaomg of glass pioe. .it >s oes-gnec so tnat ooerator can form a oead on '.V through 6* oioe tnat same comoatiOiiity m couoimg as factory oeaoeo o<oe :3r operational details. consult kimax Cutting ana Beading vianuai GPO-i066. PRICE ON REQUEST 7310*56802 Cutting l/2", 2". 3", 4". 6" Pipe 7310*56803 Cutting y2", y4'\ 1" Pipe PORTABLE GLASS CUTTERS for on the-ioo scoring and cutting of special lengths of g>ass pioe for ooerationai details consult KIMAX Cutting anc Beading Man uai GPO-IO66. PRICE ON REQUEST * ..T h use cat*0| dr^t****** 'o' o*o**4 **yov' mi gisher iMow#nce -s acimoto engineering data COMPARATIVE WEIGHT The following taoie moicates approximate we>gn: of 2' dia meter kimax Glass Pice compared to me weign; of other sioe material of the same diameter. Material iopfoumjit Weigftt Hs./tt./2" dn.j tivax ;:? svC ic*eo-ie iC | <c.'"s. Tcac: ) i i` iroac: -jr: I.-ocf te ('oe'v.jusj as.n Sonce. asces::s !:a.*iess $:! Sc-tcne '.) .az :x . r: 10--1.20 :a : '8 - imccrt rcn OPERATING TEMPERATURES AND PRESSURES *. max 3.ass = ce > cce-sre s: :ir:'i;.res to -isO* F ce* -o"*'d' co^c.^ons "?*" ooe'a: 'g temoeratures ce?c C5C* r jC *o a:C' orc:e:: :~e oioe '-m succeh e'-'ce'ature c-a^ges. ns.iaticr* arcunc the ciae is :r*e jsua< mea^s s1 *o3ro* ^oirg v*is detection ~.t 33e'3t:0n JSQve 'COmme'iced fe^O#'JtjreS 3hC pres ses rohs^ir >e"i `"mots, Fiuto Process Systems. C A TP C-. /.neia-c n ; 3S360 FLOW CHARACTERISTICS - PRESSURE DROP Tne surrace of kimax Glass P>oe :$ jit'a-smccm !5y" tower aressu'e croo cue to -oticr S****ss* s.'* -eo_c- -kimax Dice s aooro*imate'y 1C to CC" ess t-ar --3; ='ess steel. The sercentage of oif'ere^ce "C'f?s as - ioecomes crusteo with scaie suuc -o 3,ssure oroc rc-eases as `-e -.mo?' :: ncreases. The c~art seicw states *? eo. .a e-t e-k--'or various fitt-hgs. oaseo :n ate' a: '! : Fitting 15'l SC* L xr i Sweeo l Set. 3eofl '(Run) T (S.O) T tS.i.) Gate valve Plug valve Giooe valve Eeuivsient LtngtAs <Fet> 8y Piee Sue r j:. ` ^ r X ___-S ;j ;J .; *5 :; * C i ; : y ' 5 1C u ; ; ] * ; ; i 2 * l ?: - i ll aJ tY 50 ~ 100 ISO iJ 30 1^^ < v 130 l.t -* : o 4 20 25-00 30 540 o 50 *10 !M0 i t - i9 i :; '1 50 J ;a: ] - Vji ---jm oce'atmg .m,ts `Or KIMAX giaSS o-oe yncer -crmal :o-ct'C"S a-e -`:ec " me `cowing taoi< Mjnmum Operating limits fi* -cr r .20 *< las .- i;r :r.r. ..m .vv. 3 'tv v -:-<**: -nt at s*oW at ta* ms '.onsioefav.cn -r3'""e,'aaiio$ ..J. ,J5lf *3f Cui0h*enf aac Ce'tOrtnei se *-fi jr `ji.gr* rne $ijss s>oe s useo gnoer *- .w'c mepotential energyot thermal expansion * vat Gass P-ee to ote mate'-a-s 'ate s* j aa'`s-ch "vs: se taen mto consioerat.on ar*c ano - :e\ "J3e *e' :*e va'-atiori Vi* G.ass P-ce "-as a :ne'm*i eoans.on c* 33* `.GO ..3-' :* "s'actor as : CO restive etpa-s-c** C ct-e' - re* a s ' . Material 1-1t \ * iv. J :? 3 jcr te - *"ser*-igs> te*` . - ji i-i-c:n .ioi 3>t!s 3:ee es :orce3 Asrestss ; 3 :3 l'rerun I'noact | nr|ti tmoac: Relative Cieanne* Fl Rate iGali./Mtn.) i Glass Oais Stef f* 3-ass Ca-o Steer Glass Oa'S Siee- :c Gats Glass Stem 25 Gals Glass Steel Pressure Ore* (PSD Per 100 Ft. By Pipe Site r 25 to 4 .. .3 15 5 14 0 !9 5 . l1/: _ _ - j 2* - - - J 10 r _ - _ - _ - - _ - 4` _ - _ - _ - _ - _ - 50 3ns s Gats 100 Gats ISO 3a>s :x 3a<s Glass Steel Glass Steel Glass Siee' Glass Greet Glass Siee' -- 30 2 3 3 - 90 2 9 _ 40 4 , - 52 ( 1 ; ; 5 _ 5: 1 3 - - so _ ; -- _ U5 20 - - - 1' _ _ _ ;i - - - I; _ - _ - ; : i :oc Gais 400 Gais G-ass Steel Glass Steel - _ _ 5' -- - - - 3 ' 'i - _ _ : s ' ; - - - - 4: NOTE: *oet pressure areas are only 00'0 mate ~0' *c ttaupoMacaHtaeirme'te. rftioltehogfacmdont torCinhc*rorson>nga>e^:o's26o 0-r . Cno2W).itten. McAoamt tana Saitat'. me. ng Cn^ ,u f.*y ENGINEERING DATA LAYOUT . Layout t KiMAX Glass Pioe '5 similar to that t ome materials. :n Simoie installations. a general arrangement -rawing snow, ng trie 'ccation of reactors, tanas or machinery. arc cente'tme dimensions for eauioment ana otoe. is saeauate. Dimensions ;r g ass oarts ar* given n me iiVtAX GLASS P'PS ANO ~H. -:ng$ section . f a OiDing installation onnt or general arrangerne-T ara-s.ng s not avaiiao'e. mane a sketch of me orooosec 'me. a: ec-cment, oioe ana fittings snouia oe loentmea 5,oe s:* tion ana Oitcn of lines snouic oe mciyoec Consideration snouto oe given -5 anc^c* ocmt cctrc's a*c Nne 'lexioility. Line `iexio><ity can oe ac~ieves ov use a- - g-angle senas ana e'Dows. Typical Area Sketch X - i- s.vE 7 j* 'll 36- i--j l kW I 90\a" * S'. / * E TTlS *" 2NO ?vOO - 'll "'i G<7 / a l v ! .2CAT -.ANGE* MIN V *l*OM VALVE hanG$ .:o* 220 iro*SOM SOUTH MALk Ji ANCHOR POINTS >'*5' romts ,f*n -igc swcccrts $ucr as independent* iy suooorttc vawes. arc 'ijn ntte*iO*e connections to fixed -c-ic~e'- v fr.ctjres su;n as -eactors. tanas ano oumos. Z* ;ri, :i>e anchor oom* -n anv Straight -un of . tt '* me* ccm ;crect me mcor'ec*. m-stai :.*s ote mat ';eioiiitv <s acnieveo Ov one or I tOU>A*HtotStJ HORIZONTAL LINE SUPPORT acn 10 loot length of kimax oioe snouic oe sucoortea *itr at 'east one nanger 'ocateo aoout 1 foot vom eac- enc See illustration of Horizontal ime suooort. cage 17 -'ass sioe'me at floor level, grouno level cr scow grace 'eve-. i'i' etcoseo to raific. snouio oe protected Tr>e set oe suooorted oy paaoea oioe nangers. oaaoea ;icc* -.m :oose fitted siae wedges, or any otner loose lateral guice 00 not use notched supports. The Dioe must oe free to "tv 1 !0 2 mcnes Sideways m order to prevent pending moveTt'i', m otner sections of the piomg system. 3'0mg oeiow grade 'vet snou'o not oe surrouneea ov t; 0-1 suooorted m a Simitar manner as Horizontal run. lor flexiCmiv *C-0**Omf o (C'j T Not Recommended nC"0 0'nt a*1 vai.es. strainers meters, or any neavy eouiomeni mstai!ea .n me nne must se independently supported. Tnis suooort prevents transm.ssion of dead weignt to me 'me ana neios p-event me stresses INSTALLATION DATA Do not suooort vertical runs with horizontal lines. First hanger should be placed from 6 feet tc S feet from column. use KIMAX comoression coupling without seal nng around O.D. of pipe ana support to struc ture with a riser ciamo or suooort ring. Ctamss Should se deiow coupling on r-ser wne*e ocss-oie Support need not 5e at iomt. OR -use * ser ciamo -inec with ;-4' tniCK neopreme .ccate *ser c:amcs at eacn floor or at center distance not to exceed 12 feet. 3 * - ; cec sacr* s used ceneatn 9C degree - j: ccttom jt a /erticai riser it s ----at *ne :ene* ime pf tne saddle -**-> < cente* >ne :* tne ' ser Oo not support the vertical riser by more than one rigid Support. KIMAX 3CAOCD-J PBOCESS I use racoea ranae*s to prevent g'ass to metai co-tact -pace hangers to sucoor* mes ever-/ o 'eet tc :0 feet use e*,ra range* wnen two cr more couplings fan witnm nanger soan inceoencentiv suooort aii vaives mete*s cr any r.eaw eau'pmen; instated -n .ire ! \Uf 8- TO to- INSTALLATION DATA Keec lines loose . . . wne.n horizontal lines are nung tney snouid oe iree to move siaeways. Axial movement snouid be limited, out oy no more tnan one (1) ancnor ocmt oer 50' in any direction. s-ce oass.r.g tr-cugn wails snouid oe ntted .v ooe s;eeve at east two incnes greater m diameter tnan oioe C.C. # =2:- soaoe oetween oioe ano s;eeve witn oe-g'as or gass wcoi. \cte Ccr tire. water or exoiosicn-orcct wails. .cac< anas of coe sieeve wttn causing --.a- .e?'a> -- anc scace couonngs no more tnan 5" or ? :-9' Side z- wa:i. :i me snyg cououng. ccc* ,omt to : -eo- 'ec and t.gnten cououng. - ': s':, o -:t etoeec a* : . - *.:.ency a: ecreme coe'- c ons .cints sr.outc oe 'etigrteneo INTERIOR WALL pipe sleeve . escutcheon EXTERIOR WAU APPROVED CAUIK'NG -/ Oft WATER P'.CG cement riBCftGiAS OR GLASS WOOL **X. ' MAX. 6` Vibration 2--- - j ;* .-crating ecuicment S 0. ,s r; 3 -e:D*e connection -- - :-nr$ c' rgt sie ccuo/mgj. Tre *- -- .0 r*tre"es *--oe'atjre ana cressure .. i-t-- fe; --jte'-a. dete'--me tne tyoe. --a. a sc oe dampened cv ^se of a sw-c ;* z. nc,-*g t*e doe nange' away *: -- ? s:*'te :* />orat.on Pressure Surges Must Be Controlled To Prevent Excessive Pipe Movement '0 -*?o,,;e cess^re sjrges. mstai- a oressure oc --e '"e o.scnarge s-ce of a ou~c ret to fe .3'/e o^ a: tne too of tne vert.cai -ise c? a s-sona;ge une. ;or d.stilled wate' systems eliminate se1* rosing 'duiCK shut off" faucets or install No 72A3 `icw restrictors TYPICAL JOINT REFERENCE CHART KIMAX Beaded Process Pipe yoe of Joint To: ' KIMAX Beaded Process Pipe j (factory or Field Beaded) , KIMAX BEAOCO KIMAX BEADED \ PROCESS PIPE PROCESS PIPE ) i o: 1". 2". 3*. 4" or 5" Beaded Pipe to A.S.A. Flanged Valves - MM .MST.ILCB UNT> To; thru 4" IPS (female) Threaded P-oe 7350 S.S. (316) i 0. : ASA F'anged Metal . 1 (g'ass. 'jcoer or nastic : iirec) free. Tanns ~ -- 50*T | va-.et ~ar.Ks ' (.jvrp- , C'it cn :r e<cans;cn IS 3 `actor; **et tMMiii owcn.iiiin(s Material Needed KIMAX 7126 Process Pipe Couoiing Pipe Couoiing Pipe Couo: Size Code Size Ccc `4* 7126-4500 2* V 7126-6800 3' 7126-1000 x* IV 7125-1500 6' See age 11. GPO-1054P 7126-2 7126-4 7126-6 KIMAX 7360 Couoiing Assemoiy Pipe Size -Cuoimg Code 1* IV 2* 3' 4* 7360-LCC0 7360-15C0 7360-2C00 7360-3C00 7360-4000 6* 7360-60C0 See Page 12. GPO-1054R KIMAX 7250 Aoaoter Pioe Size Cooes Size V 7350-4800 7126-4800 V 7250-6300 -2' 7125-6300 1* 7350-100.0 3* 7125-1COO IV 7350-1500 4* 7126-1500 ' See Page 14. GP0-1054R 735C 7126 7350 7125 KIMAX 7121 Coupling Assemoly Pioe Size Couoltng Code P'oe Size CduOniCose V 7121-4800 V 7121-6800 r 7121-1000 3* IV 7121-1500 4* * 7121-2000 6* See Page 12. GPD-1054R 7121 2C / * * * XT 7121 6C Connect to 1*3* Poe 4* 6* tce 1 6366 Adapter 1-7155 Flange 1-7200 insert 4-Boits & Nuts* 1-6366 Aaaote' 1-7156 Flange 1-7158 insert 8-8oits A Nuts* `Contractor supply W bolts to length See Page 13. GP0-1054R To: KIMAX Conical End Process Ptoe LIMITED TO CONICAL PIPE PRESSURES & TEMPERATURES NOT TO BE USED WITH BEADED ARMORED PIPE. COMICM (MB t# MT rttt u*ri MM { KIMAX 7110 Coupling Assembly Pipe Size Coupling Code Pipe Size Couciin Code 1' 7110-1000 3* IVy 7110-1500 4* V 7110-2000 6* Seepage 13. GPO-1Q54R 7110-30C 7113-40C 7110-6G( ,<r TESTING AND CLEANING In recognition of cold flow characteristics of plastics and elas tomers. we recommend the following procedures: Tighten bolts on ail couplings and flanges at time of installation. For maximum efficiency at extreme operating conditions, joints should be retigntened after 24 hours. Gently shake fines to make certain pipe is free of strain. There snouid be some limited movement m lines. Pressure test system with water at l:/2 times specified wonting pressure. Do net test with air or gas. !f leaning occurs: Pecheck couolings for loosened bolts. If leaking persists, remove coupling and check condition and positioning of compression :;ner and seal ring. To clean system, flusn lines with water, other cleaning fluids cr atmespnerte pressure steam (coen cram). Do not use Hydrofluoric acid, net caustic solutions, abrasives or metallic tuoe cleaners. Cki* Beaded Process Pipe OWENS-ILLINOIS SALES OFFICES Atlanta. Ga. 30341 Downers Grove. Illinois 60515 I HeS Cwcness Cour*. 963 113C Houston. Texas 77055 '21: Voss **iit AC ~1 2 65--'89 Owens-Illinois International Division TiQoiieeuouc.. Owhmiog 42601 PO Sot 1035 AC- 419 242 6543 La Mirada. Calif. 90638 15052 Posecrans Ave. Suite 209 AC/213 941 0276 AC/TU 521-2271 Vineland. N.J. 08360 Crvstai & Fowler Ave. AC/609 692-4606 AC/609 692-6299 Toledo. Ohio 43601 PO Box 1035 i Owens-Illinois KIMAX *----------7 TEMPERED GLASS PRODUCTS KIMAX TEMPERED GLASS DRAINLINE .. . Assured maximum corrosion resistance for cftemical waste disposal systems KIMAX BEADED GLASS PIPE ... For distilled water, dairy, chemical and food processing, and other industrial installations KIMAX PROCESS GLASS PIPE ...Has found wide application in a variety of in dustrial installations A } I SI nJl f PHYSICAL AND CHEMICAL PROPERTIES OF KIMAX PIPE SYSTEM " " KIMAX DRAINLINE ". . IX" thru 8" KIMAX BEADEO PIPE X" thru 4" PHYSICAL PROPERTIES: Working Pressure Gravity Flow Test Pressure^)^*^ 22 X PSI X-'-X'-llH'-2"-3' 4" 100PSI 75PSI 50PSI Twice Working Pressure^ Operating Temp. Freezing Point of Waste to 212* F Freezing Point to 350 F Glass Therm. Exp. 32 x 10-' 32 x 10-' Glass Therm. Conductivity 0.73 8TU/hr./Ft.VFs/ FT at 212 F 0.73 BTU/hr./Ft.VF' FT at 212 F Glass Therm. Shock Diff. I'/i'-y 4" 6" 200 F 175*F 160F X*-3" 4" 200 F 175 F Vacuum Full Full CHEMICAL PROPERTIES Durability Acids All Except Hydrofluoric Phosphoric with Fluorides All Except Hydrofluoric Phosphoric with Fluortdes Alkalies Some attack above 150 F Some attack above 150 F Coupling 1 bolt stainless steel 1 bolt stainless steel l'-4* Plastic X' + Coupling Gasket Buna-N/TFE Seal *Viton/TFE Seal 450* F w Hydrin/TFE Seal 350 F Identification KIMAX Green Label KIMAX Yellow Label KIMAX PROCESS CONICAL END PIPE 1" thru 8" l"-3" 46' 50PSI 35PSI 20PSI Twice Working Pressure Freezing Point to 450 F 32 x 10-' 0.73 BTU/hr./Ft.1/F/ FT at 212 F l'-3 4* 6' 200*F 175F 160F Full All Except Hydrofluoric Phosphoric with Fluorides Some attack above 150 F Style 1, II and ASME Flange . . > Customer Selection KIMAX Yellow Label KIMAX Tempered Glass Products KIMAX Drainline KIMAX Drainline Specification KIMAX Beaded Pipe KIMAX Process Pipe KIMAX It a ratlsttrrt tnAanart tf 0ms-iiiim4s. Ik. UiUt saiactlw Ctort 2 Page 2,3 4 5 12 15 PIPE AND FITTINGS LISTINGS Tempered Glass Drainline Beaded Glass Pipe Process Glass Pipe Sales Offices Page 6 thru 11 13, 14 16 thru 19 20 Owens-Illinois has developed a complete line of KIMAX tempered glass products that spe cifically answer the requirements of widely di versified piping systems. Made from durable, Type I borosilicate glass which features maxi mum chemical durability, corrosion resistance, heat and shock resistance, low maintenance cost, and transparency. Owens-Illinois has also developed and patented couplings and other hardware accessories that provide a piping sys tem that is easily installed; easily maintained, and assures long, trouble-free service life. KIMAX Piping Systems have three styles to best serve your needs. KIMAX Drainline for waste disposal KIMAX Beaded Process Pipe for pressure service KIMAX Conical End Process Pipe for pres sure service Important features to: BUILDING OWNER Low installation cost Maximum corrosion resistance Heat resistance Fire proof Transparency for simple inspection System easily altered to meet new layout conditions KIMAXTEMfiREl":*r:{ :pn\^1 \j. SPECIFIER Architects and specifying engineers are con stantly in search of materials which will give new freedom in design, confidence in perform ance, and reasonable installation costs. AM KIMAX glass piping system products offer these provisions because; All KIMAX pipe may be installed behind walls, over-head against ceilings, or under ground with confidence. Light weight of KIMAX glass piping system requires only Vz to as many hangers as other conventional systems. All wetted parts are borosilicate glass or TFE*; thus, the total system is highly chemi cal resistant. Glass does not sag when exposed to boiling water. Hangers may be placed up to 10' apart. Low expansion of KIMAX borosilicate glass eliminates the need for expansion joints. OWENS-ILLINOIS 3 KIMAX TEMPERED GLASS DRAINLINE RECOMMENDED USES KIMAX Drainiine is recommended for corrosive waste disposal from laboratory and industrial proc ess areas. Because of the excellent corrosion resist ance KIMAX Glass Drainline can be recommended for ail corrosive service except where large quanti ties of HF Acid are used. KIMAX Drainline is recom mended for service where temperatures range from freezing point of the waste to 212F continuous and even up to 250F for short periods of time. INSTALLATION KIMAX Glass Drainline installation techniques are similar to other drainline materials designed for the same type service. However, with the KIMAX Bead to Bead Coupling and the new KIMAX Bead to Plain End Coupling, joining of the pipe and fitting is now very simple. Suggested installation practices are found in the KIMAX Drainline installation Manual. Owens-Illinois sales and field engineering representatives are also available for on-the-job service and training. ... Easily Assembled The patented KIMAX coupling assemblies described below makes installation simple and time-saving. The coupling bolts are to be firmly tightened. We recommend the use of a ratchet wrench with a 4" to 6" handle. Coupling design permits the joint to be deflected up to 4. ... Field Fabrication KIMAX Glass Drainline can be easily fabricated to odd lengths at the job site by the use of a KIMAX field "beading kit" or by using the new B/P (bead to plain end) coupling system. ... Below Ground KIMAX Glass Drainiine may be safely specified for underground installations. ... Adaptation to Other Materials KIMAX Glass Drainiine can be readily joined to other drainiine materials. ... Easily Handled Because KIMAX Glass Drainiine is about # the weight of conventional iron pipe, straight lengths and fittings are easily transported to point of in stallation. All fittings and straight lengths are pack aged in corrugated cartons for shipment and storage. For a condensed listing of KIMAX Drainiine pipe, fittings, and accessories, see Pages 6 thru 11 of this catalog, or write for complete KIMAX Tempered Glass Drainiine Catalog (TR862R) and Installation Manual to Owens-Illinois, Advertising and Safes Promotion Dept., C & T P Division, P.O. Box 1035, Toledo, Ohio 43601. _____ ... Quick Positive Seal Joint One of the most important components of a leakfree drainiine system is the joint mechanism. The KIMAX drainiine coupling Article No. 6650, (beaded to beaded pipe) and the new B/P (beaded to plain end) coupling No. 6661 illustrated above, will assure the proper joint seal... with ease of assembly and disassembly. All coupling joints are protected with TFE seal rings, therefore providing a complete drain line system with all wetted surfaces of either KIMAX borosilicate glass or TFE* plastic. *TFE is the abbreviation given by the Society of Plastic Industry to Tetra-fluoro-ethylene resins or plastics--the most chemically and acid resistant plastic material in use today. SPECIFICATIONS LONG FORM: Acid Waste Drainiine I. General A. Contractor shall furnish and install a complete acid-waste drainiine and vent system as indicated. This system shall be made of tempered and annealed Borosilicate glass (Type l). conforming to Federal Specification DD-G-541A and as manufactured under the trade name '`KIMAX" by Owens-Illinois. 8. This system shall include all glass straight lengths, fit tings, traps, compression type fluoro-carbon lined cou plings and padded hanger supports. It shall also include factory protected heavy schedule pipe for underground burial, and recommended adapter couplings to connect to other piping material, where applicable. C. All pipe shall be installed free of strain, in a manner to permit limited movement Horizontal runs shall be sup ported by a padded hanger or hangers 8' to W on centers. Vertical risers shall be supported by padded riser clamps designed to restrict lateral and downward movement Ver tical risers up to 3' I.D. may be supported at every other floor level. Three inch I.O. and greater shall be supported at every floor level. V. Underground Pipe A. Excavation--shall conform to National Plumbing Code A 40.8 Section 2.7. 1. Bottom of trench shall be properly compacted, graded, and the pipe supported throughout its entire length. 2. At least 4" of properly compacted sand shall be used directly under the pipe. B. Buried Pipe 1. Straight lengths shaft be heavy schedule 5' lengths and shall include a factory-applied protective coating. 2. Fittings and couplings shall receive a field-applied pro tective coating prior to back-filling. This coating may be Behr Manning Undercoat. Scotch Wrap, J. M. TransTex. 3M EC-1221, or approved equal. C. Backfill Pipe trench shall be back-filled and tamped with sand or rock-free soil to 12' above top of pipe. Where space does not permit a minimum 12' cover, additional protection must be provided to protect pipe against crushing loads, except when buried under protective concrete slab. II. Connections A. Glass-to-glass connections shall be made with KIMAX onebolt compression type couplings fabricated from 300 senes stainless steel consisting of three (3) contoured 120 segments fastened to an outer band with integral barrel nut and trunion: contoured Buna N resilient com pression ring and a wide angle 30* fluoro-carbon inner seal ring. When installed according to the manufacturer's recommendations, they shall provide a leak-free joint when deflected up to 4*. 8. Joints between glass and other types of piping material shall be made with KIMAX adapters and/or according to manufacturer's recommendations. III. Protection of Pipe A. All glass pipe passing through walls or floor slabs shall be fitted with pipe sleeves a minimum 2' greater diam eter than the pipe 0.0. Space between pipe and sleeve shall be packed with fiberglass, glass wool and/or with a non-hardening approved caulking material. B. Glass pipe shall not be installed in direct contact with concrete. Fiberglass insulation or other type padding as approved by the pipe manufacturer shall be used to in sulate between the two materials. C. Glass pipe shall be protected against ail weld splatter. IV. Tests Test in accordance to manufacturer's recommendations and local code requirements. VI. Laboratory Sink Connection Sink outlets, tailpieces, traps and cupsinks shall be KIMAX SHORTFORM:---------------------------------------------- Specification for KIMAX Acid Waste Drainiino and Vent System . This system shall be made of KIMAX tempered and annealed Borosilicate glass conforming to Federal Specification DD-G541-A and as manufactured by Owens-Illinois. Glass-to-glass connections shall be made with KIMAX one-bolt compression type stainless steel couplings with a fluoro-carbon inner seal ring. This system shall be installed in accordance with the manufacturer's recommendations and the governing plumbing code. Nett: Where applicable Underground Glass Pipe Excavation shall conform to National Plumbing Code A 40.8 Section 2.7. Bottom of trench shall consist of at least 4' of stone-free sand compacted and graded to provide uniform full length support Back fill with rock free sand and/or soil to 12' above pipe. When the above conditions cannot be met, consult the manufacturer for his recommendation. KIMAX heavy schedule factory protected pipe, 5' lengths, and either wrapped or coated fittings and couplings shall be installed in sand base and back fill in accordance with the manufacturer's instructions and governing plumbing code. OWENS-ILLINOIS ry -. * * p iS t v*tr STRAIGHT LENGTHS . PIPE- ' . ' T 6500 5*ft lnfths 7.rf; . 6501 10*ft lengths 6504 Nipplt Stock (badd on* nd only} '' ` ' -:v' ' KIMAX 6502 EPS* Covtrtd $*ft Itnftft* HMvy Schtdul* TEMPERED GLASS PRODUCTS Expwd*d Mjtyrt<w Sia Atfilar $chdolt {6500, 6501) W(fdt A S (0J3J 14*./ft Drainline PIPE AND FITTINGS IH 2 3. 4 - 6 .. 2.06 2.53 3.69 4.84 7.12 1.84 2.34 3.41 4.53 6.66 0.64 0.94 1.6 2.6 4.7 6511 SWEEPS Sia 1* 2 3 : 4; '-.6 - ` A 4* 5 ' 6H 9 12 , hnmnt) -- A Sia 90* .. 'i:^*v. ;- ' A-^v. >4*vi5*?rt :* MV *,' . VA 2 3 4 3>` 3^ 5 7' $:,2K2$ '^:2^y-. :gpv / **2 -V . . *--:* *.. ^1' s \ktaatf(),? ' ' t* r .vsJftfcV --r^r Hiavy Sdudafc (6582} Wilgfct (ft*. / ft . 0.37 1.1 2.0 3.4 6.3 fetlHWest' 6 STRAIGHT T Sla A V/tiV/i 2 x V/i 2i2 2x2 2x2 4x2 4x3 4x4 6x3 6x4 6x6 6 8 8 12 12 14 14 14 20 20 20 B 3 3X 4 4)4 6 5 6H 8 7Y, 9 10 TEST T WITH CliAXOUT C sia A B C 0 3 IX-x 1A t 2* 3 3% 4 2x2 8 2% 4 3% 4 3x3 12 3% 6 4% 6 4x4 14 4 7 5X 6 7 7 Tt Tw and cfunout coma* 7 as compiata ammety includ* 10 in* cap and eouplinc. 10 10 6526 SINGLE 6527 DOUBLE DRAINLINE Y Sia A 1X*U4 2x1)4 2x2 3xlH 3x2 3x3 4xlH 4x2 4x3 4x4 6x2 6x3 6x4 6x6 6 8 8 12 12 12 14 14 . 14 14 20 20 20 20 DOUBLt QUARTER BEND 6525 and 6525R* (ANNEALED# B0 l7/. 4)4 2A 4)4 2)4 6 3)4 5)4 2% 6)4 3)4 8 A4 6X 4)4 7A 4)4 8X . 4)4 10 5)4 9 5)4 1034 5)4 11)4 5)4 14 T4TT 1 A>O0.J. I JW 10. Adjustable Sanitary T (PUIN ENO OUTLET) ' - '"VjV-**. Sla `C 6529 65251 114x1)4*1)4 8)f 3>f 2X IX * U4 * IX 8# 3X 3X 5-^v rfte. SS29* dlffwt fren No. ea la tout* of "C- dliwMila-- aaiy. . :..v 'r-afitT:-' tCm bo flotd out .-'V'-.l'-r-'-. 6518 QUARTER BEND REDUCER v I Svaw > . OPRVeHTYi6RTH?>;: re532-SINGU^ mUii caUlof dintRsiOBt fsr plplat lajrtat as pskct tklckatss illdwiact is iatMad. *0hMb, mitaMa la tfeooo atm oafc --g? dliaaataa My apr a  KIMAX TEMPERED GLASS PRODUCTS 6700 Drainline PIPE AND FITTINGS Swivel Tnp-- P Style No. 6700 (short out!et) Swivel " P*' Trap essefflbly consists of a No. 6705 inlet with a No. 6514 outlet atid a No. 6650 KIMAX cou pting at the swivel joint Size Seal lefctx Outlet 4 B C 0 Depth VAtl'A . 8ft 8 2ft 5 3ft 2xiy* 8ft 8 iv* 5 3ft ' ' 2x2 .9% m \v% 5ft 4ft : No. 6701 (long outii 0 Swivel "F*" Trap assei(nbly consists of a No. 6 705 inlet with a No. 6512 outlet and a No. 6651) KIMAX cou lling at the wivei joint size t . J.V * * Seal ' Inlet x Outlet ' 4 B C 0 Depth 1ft * lft~^. . . 8ft - 11 1ft 5 4ft > 2xlft:4- 8ft - ir 1ft 5 4ft 2x2 9% ^ 13 : VA Sft VA . - y rf' ` No. 6704 (plain end outlet) Swivel "P.Trap assembly consists of a No. 6705 inlot> with a No. 6514 P plain and outlatand a No. 6650 KIMAX coupling at th swivai joint-: Size y.7. met x Outlet m* - 2x2 i-'1-- 9% `*1 ny, - eA> l ~o 2J-$ : -r 5 - V/t " 5 lft V. 5ft _3ft 3ft ? 4ft' Trent mlUfil* wltt eltttr A or I typo cleanout See Standard Cieanora. *AMtttM OlltMt, can M MM cut . . -. - :$" :. i-rV* Vi 6 -',V-- ; Size Body Seal Inlet x Outlet A '6 C 0 1.0. Depth VA * 1ft .: 9 8 1 4ft 3 3ft 2 x 1ft * 9 "8 VA 4ft 3 3A 1x2 9ft VA 2 VA 4 3K Tnp* miiabfe witt titter A or S typo cloanowt Sto standard Cloaaoots. ^> -V; "' U catalog dittetsieas far piping iayeut as gasfcet ttfctaeat aOewaece is Mcleded. 2j y. -T g / ^idif ub wrtufti i n^r 'o oilL& , _.. . t. :c R UIN,NIN G -.TRAP--5f.6770^^V;^"f -V c" -------^gHrrttT-d No. 6712 Swivel Drum Trap assembly consists of one No. 6715 inlet and one No. 6717 outlet with a No. 6650 K1MAX coupling at the swivel joint ` r Size Inlet x Outlet 1 ' B C O' Body Seal ' 6 -1 1.0. ^ Oeatl-" i'A x iy, 20y, 10 1014 4% 5V4- - 3 354- 2x154 20H 10 1054 4)4 554 3 - X 1%.: 2x2 20)4 1114 11 514 5K 4 3)4 . Trips miiaOJs with titter A or 8 type cleanout Sat Standard Cleanouts, tanuitd outlet, an be liM cut. ., - r^<V ' Sba -' Vest T \ Inlet x Outlet Sia A B C 0 'owM ;.v. ": . . 154*154 2x2 3x34x4 *6x6 154 11 S' 5 3 3, 2 12 s% 5H 314- 3)4 ,:3xm 3 1414 814 614 4 4 4 1/14 9)4 754 5 5 : flVi.'Ss- 4 24 12)4 10 7 7 Traps available wtm titter A or 8 typt cleanout Set Standard CJaanotMTv - - DRUM TRAP (top cleanout) 6576 TYPE A TYPE B -f i^ c 1 Size Inlet x Outlet A B 154*154 13*i ioy, e 454 Body Sul D 10 Depth 5)4 6 3 Sptcial order PARTITION TRAP 6612 6614 SWIVEL TRAP--S STYLE ::>$$$ '.'x:vs!*) Inlet Bott traps srs iwn-aiptioniit* wttt partition always vtslbte^v^'v^l-.t^f^ 'V! . ;'v- :r' Use catalog diMufoas ftr pJpiag layout as gasket ttfeka-u--s--a-i-le--w-s--a-c-i OisWteEdaNdSad*I.LLINOIS--vc 3^; KIMAX TEMPERED GLASS PRODUCTS Drainline PIPE ANp^FITTINGS OOJO --SI KAittfl 1 6537 ECCENTRIC !'* " L>1 REDUCERS OR INCREASERS Size A 9(mieJ 2xl>i 4 3x1^ 5 3x2 5 4xlH 7 4x2 7 4x3 7 6x1^ 9 6x2 9 6x3 9 6x4 '9 13i VA IVa 3 3 3 4 4 4 4 6550 U BEND (vent loop) Size A B VA 4 5 2 4V$ 5H 3 5* 6H 4 6H 7H 6 8^ 10 Not* u bends (aitnastsd onty) an oft used for vent loon. No. MM outlets on Sartvti "S'* Traps ira also used as wnt loops. CUP SINKS Outside suif?c# of 'eupsink sn opaque white surface.. No. 6724/ 2** sink strainer furnished with all cup sink "* Specify overall desired'kengOuleilhi 11* or 15#) when ordering cup sink with ^ plain (or P designated) end outlets Use^jg* No. 6Sa5 adapter coupling <2 x V/Q. pa outlet to connect - traps or fittings. . : 6627 3"x6" OVAL HORIZONTAL, .vlWVPUML-END OUTLET O' M 6628 3"x 6" OVAL VERTICAL, 1%" OUTLET r-- .. ;.-f:"^5^i^gaasi":a w.-vr .'T-l- WALL MOUNTED CUPVSINK%i #Her^Mtal Vertical Ofttet' - - - .. - .MV - .. -. He. 1121 cup sMtoval BxOK He. M2I oval cup sink (3x6) - --_______ i-.rr-inr---H--i-.--1-7--2-4------s--l-n--k-T--s--t-r-a--f-n- eHer^. i*y7/24 2* sink strainer.^***; ' V ogfriga*?*- m*.. 7204 insert gx)K* ' ' -H-e-.-7--2-0-4-insert 2" x 1* W ''& v ~ 6677 BEADEDrOUT V?**^ . .. .v ' .vv.r'K' 6726 SINK STOPPER No. 6726 Sink Stopper is ivailable in l/i' and 2' size in lead; 3' size only in black fluorocarbon. 6727 SINK OVERFLOW (Beehive and Open Type) Sink Overflows are made of black fluorocarbon plastic. Open standing overflows are available for 2' and 3' sink outlets only... l/t' beehive type can be modified by cutting off top beehive section. I I I Sink flatlet Size Betfchre Type length Open Type leegth * I V4 6' ____ ____ _ 2 -- -- -- 4' 6* 8' 3 -- -- -- 4* 6" 8' 6735 V/i" SPLIT COUPLING (Threaded to Beaded Pipe) No. 6735, V4' Split Coupling b used to join V/i' beaded glass pipe to a threaded V/t' metal pipe. The assembly consists of: Ne. 6737 stainless' steel damp ,. To install... remove clamp from split nut Place split nut over beaded glass end. Replace clamp - 6728 1W'TAILPIECE ASSEMBLY' "t "NWX taipiKi_________ ' lengtt^Sfiddfyl;Ie(^)i<M^i3 v* is annealed and can be fieldcat tej "AssemWy^No*6728rcoeslsi( ^ pbe#otk-*rtJnd-i'ltor"-- me 6655 ADAPTER COUPLING Patent Pending __ - - ____,, No. 6655 Adapter Assembly b used to joto K1MAX drataitoe end sink tailpieces. . _ ' ' ** * x'^;g,^The 'wCTtoiy consists of: . . ^ SINK TAIimCt nuteca AOAma * .^.Ne. 6651 segmented stainless steel outer band v No. 6857 8un*N rubber adapter; W;\: Ne. 6858 TFE adapter seel -.Vi ' r'- Ne. $853 stainless steel bolt ^~28x2H^^3 Size TeHpleceStyto* .2xiy, KIMAX gfass tail pipe Extension Ho..6728 tubing, and lead tailpiece extensions^ J'INUT XIMAX TRAP 2x1% 2x1% lead. Class 0 or XL tsllpieco PVREX toilpleco and cup sink ?* Plain end KIMAX: Regular, ScMutoJ Schadule VA ttes pipe or fittings' Ourcon #$6-2 Duriron #11713 --Class C or L Bjpr.ll.^^, Photic or Statl U% IPS) Z&g&g* Use cataJeg dbetisJoes fer piping iayent as gasfcat thickness adeems is *SE2 0 KIMAX BEADED GLASS PROCESS PIPE Owens-Illinois has developed KIMAX Beaded Glass Pipe to specifically answer the need for a process piping system that will contribute a minimum of contamination to the product con veyed. KIMAX Beaded Process Pipe is made of durable Type 1 borosiiicate glass. RECOMMENDED USES KIMAX Beaded Glass Pipe is specially recom mended for use in piping system applications for the transportation of materials such as dis tilled water, milk, or corrosive liquids in the food or chemical processing industries. It is specifically designed for use wherever the transfer of fluids demands a sanitary corrosion resistant or visually inspected system. ADVANTAGES Corrosion Resistant Transparent Can be field fabricated Lightweight Pressure and high temperature rated Economical... easily installed and modified INSTALLATION LAYOUT... of KIMAX Beaded Glass Pipe is similar to that of any other piping material. No allowance for expansion is necessary. PIPE HANGING ... is similar to other glass pipe with hanger spacing every 8 or 10 feet. NEW KIMAX COUPLINGS . . . assures quick, simplified installation ... positive seal joints. Developed specially for KIMAX Beaded Pipe which provides a positive compression, leak proof seal. For condensed listing of pipe, fittings, and ac cessories, turn to Page 13 and 14. For com plete information, write for catalog on KIMAX Beaded Glass Pipe to Owens-Illinois, Advertis ing and Sales Promotion Dept., C & T P Division, P. 0. Box 1035, Toledo, Ohio 43601. 12 KIMAX TEMPERED GLASS PRODUCTS ttttif't'E3%O* U' C..E...f..t.j.E...C...B. O Ittolh u2xIK[3xLau '3x1*' 3%8i >4xTP & ^4*1% 3c? *7 ail reducar ttais art' tanparad Beaded Glass PIPE AND FITTINGS * * * l > S 6311 REDUCING T Sin k B ' "C *x* 5 2* 2* lx* S* 2* 2* a* - 5* 2* 2 l*x* 7 3* 3* l*x* 7 3* 3* 2xH 8 4\ 4 2x* 8 4.v 4 . * . 2x1 8. 4:5- 4 >:, 2xlK 8 - 4-; .4 v 3x1 10 5> 5 3x1* 10 : 5 5-' 3x2 io A5^` 5 *.4xl 14 " / : ~7: 4x1*.' 14 - -7 `5-: 7\< * 4x2 :: 14;? 7-^ 7 gim'fSirXWji'V 14*.7'`VN ttmptrtd . ail straifttT fitting* arttampan ' --V ' V '<^''^'5^; 6312 REDUCING T 6300 STRAIGHT LENGTHS .. . ;:, .;v.v only and *vlaWt from stock to shown. S#dai itra%>t li^flu.,fi '<: V 'S'- *H( ::. -r. btadtdmllabrt/oflvwtoist/sli hfghtf ecstpar-footof' and larftrptoo sto W"' {a CaMo!cN. o. TR-99.r^ ., . .... ,, ... Spocial langltis art normaifr cut and btadadon flu job bjr *4*f.: . - .. uussimnfiaa IKUllSttXMA8M0MS8#aadiWa|Rfifrtty.-,~'^:v*-,'V~r.>*:'-"-avL~" - OWMS-ILL1II0IS4 13 list eataitf Jlawasitas Nr pfptof laiaat as faifcat ftfctaitss anawaaea is IncWtd..'. ,'<h h/-v- -- - T,_ ....^..^t-^. *r .^--s.i-s"T--____K_TT_-_'K63^STWIGHTiCR0$S^^^;^ gKssasa -'4\ V *> $tt VA~ > K. 4H 2y* jX'Ki <5* ,2X? V:5H -2KV :'2... '4^cfe ~i ? 10 5% ' 4- 14- V 1&L >- *-. -.i: ail cross ffttinirjn ti Mpfe*' " ! - I V-'IlU*Xw*it---2^xTlKK %\:~ hi? 4 A L!-'if*' i.. 3x1--3x2 4x1--4x3 it*-wv}^U 5>* 'X' 1 -! "C""A ~-' -.*3* ?^::,|| ftducsr frttinfs art tamparadTS -t*a ** ail conical and, 1 Sa K1MAX>rocss'PlptCCta'ioirNo. TTM9 'forflaneas, connact conical ands.tD-standard KIMAX Proem Hpt.^ . is lacladod.' KIMAX TEMPERED GLASS CONICAL END PROCESS PIPE RECOMMENDED USES KIMAX Glass Conical End Process Pipe has found wide application in a variety of industries. Some of the current users are chemical, food, dairy products, and pharmaceutical processors; textile, paper and pulp mills; photoengravers; aeronautical researchers and atomic energy plants. ADVANTAGES ADAPTABILITY... readily joined to other ma terials including threaded pipe, straight tubing, beaded glass pipe, and glass lined steel. CORROSION RESISTANCE ... made of durable Type I borosilicate glass for maximum resist ance to corrosion and scale build-up. DURABILITY ... all pipe ends and most fittings are tempered for maximum strength. Because of their shape, certain fittings cannot be tem pered. Non-tempered items are stress reiieved and are prominently marked so the installer may select the proper soft insert. ECONOMY ... Material is competitively priced ... installation costs are low... maintenance costs negligible, and long service life of the total glass pipe system assured. LIGHTWEIGHT ... KIMAX Glass Process Pipe weighs less than other materials performing comparable functions. It requires fewer hang ers; is easier to install. TRANSPARENCY... is an aid in many pro cesses such as inspection of dye lines and food lines, or wherever visual inspection is vital to product production or to the flow of liquids. PHYSICAL PROPERTIES ... See Physical and Chemical Properties Chart, Page 2. For condensed listings of pipe, fittings and ac cessories, see Pages 16 thru 19. For complete KIMAX Process Pipe Catalog and/or Process Pipe Installation Manual, request same by writ ing to Owens-Illinois, Advertising and Sales Promotion Dept, C A T P Division, P. 0. Box 1035, Toledo, Ohio 43601. OWENS-U.UNOIS -_v V..-,' ~v.-'. ; ;v-T- ; KIMAX TEMPERED GLASS PRODUCTS PIPEfAND< FITTINGS i- r - - M:- l. - .s - '*-} w . - ' ` '--a- '' Standard taftte in aU-diamotan jrfrfV12*i 18*? 24'; 30?; 48*; 60'; 72*; 84*; 96*; 108*; and 120*.f^5*^^^; 6100 STRAIGHT-LENGTHS Intarmadiata odd'ftnftha. an avaiiaMa^onspociaTorder. FactaflMuda odd 'r itnfth* aratampand. Spodaf Jen|tlfiip'tD 15{feat soppiiod;on spocial S&Ssfc* *" ' ' dir* Toitranet ooJanftt and :vr. ' 'V TR-9S-& Houston, Tons 77006 3901 Mandeil Apt #1 AC/713 524-9842 La Mirada, CaKf. 90636 15052 Rosecrans Avc. Suite 209 AC/714 521-2271 Tolotfo, Ohio 43601 P.O. Box 1035 AC/419 242-6543 Owsns-Jiiinois International Division Toledo, Ohio 43601 P.O. Box 1035 AC/419 242-6543 Owens-Illinois maker of Kimble Products /TV Toledo. Ohio 43601 \1/ Printed in U.S>. S-30M OWENS-ILLINOIS * *f Owens-Illinois GENERAL OFFICES TOLEDO I, OHIO BRANCH SALES OFFICES Boston 1. Mass. 1206 Sutler Office Slog. Phone: 4162-9086 Chicago 6. III. 20 M. Weesar Onve Phone: 782*6090 Oetreit 2. Mich. S-207 Central Motors Bldg. Phons: 872-0812 Indianapolis 2. Ind. 1800 H. Mandian St. Phono: 925-8110 Us Angelas 5. Calll. 3461W. 6th St Phena: 385-3471 Montclair. N. J. 22 S. Park St Phono: 746-6600 Philadelphia 7, Pa. 12 S. 12th St Phono: 922-2538 Pittsburgh 28, Pa. 300 Codar 6tvd. Pnono: 563-4042 f KIMAX Tampartd Glass Pipe is manufactured and sold by tho Consumer and Technical Products Division. CONTEf This label which is placed on every p - of KIMAX Tempered Glass Pipe before rment, is your warranty against defects in m? or workmanship, if failure results fro.' i causes. Owens'UHneis will, in full discharge 'IS warranty, replace such pipe at no cru -.e. GENERAL INFORMATION...... Advantages.. .. Manufacturing Characteristics.. Non-standard items.. Ordering . Physical Properties............... * Uses............................................ 2.3 2 l 3 3 3 2 KIMAX GLASS PIPE AND FITTINGS Adjustable Joint................................................. Armored Pipe..................................................... Caps. Cresses Elbows . . . ........................ Laterals............ Reducers Spacers S'*aight lengths Tees Thermometer Wells U Sends 4-9 9 9 8 7 S, i 8 5, S, 7 9 * 6, 7 8 7 FLANGES, GASKETS AND ACCESSORIES Adapter Sutton OonutSpacer Expansion Joint ferrulj flange, adapter flange, A.S.M.L flexible Joints Gaskets Hangers Inserts Spring, Take-up .. # io-is 12 12 18 11 12 12 14 13 14 13 12 ENGINEERING Anchor Points Comparative Weight How Characteristics Horizontal line Support Layout Operating Temperatures. Pressures.. Pipe Pitch........ Pressure Surges Protection........ Sight flow Indicator Special Apparatus.. Special Lengths. Standard Dimensions Thermal Expansion Thermometer Wells Vertical Line Support. Vibration. . INSTALLATION.......... Assembling The line.. Bolting Torques........ Conhecting To Various Materials Good Bolting Practices.. Handling and Storage........ Hanger Supports.............. Joint Assembly................. TESTING AND MAINTENANCE Causes of Leakage........ Initial Tests........................ Testing for Leakage........ is is. . : 1 1 1 1 1 1 1 V 11 aw 20 21 22. 23 22 20 20 21 24 24 24 24 GENERAL INFORMATION Lists - kimax Temoered Glass Pioe has found wide apolicatton m 3 artery of industries. Among current users c< KIMAX process ;ioe are chemical, food, dairy products and onarmaceuttcal processors: textiles: paper and ouip; photo engravers; aero nautical researchers and atomic energy plants. The transparency and corrosion resistance of KIMAX pioe maxes it suitaoie for untold aopfications wnere observation of :ne erocess 'S vital. For instance, many engineers insert snort lengths of KIMAX pioe in non-transoarent pipe systems for use as signt flow indicators. KIMAX glass pioe ana fittings can oe easily fabricated at the factory into special shapes for soeciai uses. Some examples are receiver vessels: coiling units; reaction champers: and tjouiated oipe. Advantages Adaptability. KIMAX glass pioe is reaoiiy ;omeo to other ma terials including threaded pioe. straignt tubing and giass-nned steel, oy means of standard coupling devices fisted m the FLANGE. GASKET and ACCESSORIES Section. Corrosion Resistance. KIMAX Glass Pipe is manufactured from KG-33 borosilicate glass, the same "hard'' glass used m labora tory aooaratus for its chemical duraoility and thermal Shock resistance. Carmien of Kimax qi*u av eiutbc toes NaOH' solutions Carmian of Klreax qlass ay hysrefluarft add HD Miutfem KIMAX pipe resists attack from most chemicals including mm. erat and organic acids; SOg vapor; chlorinated hydrocaroons: organic solvents; hydrogen peroxide and a wide vanety of corrosive mixtures. It is not recommended for use with hydrofiuone acid; phosphoric acid with fluorides: or hot potassium and sodium hydroxides. Solutions containing alkalies attack glass very slowly at room temoaratures. The rata of attack increases rapidly as tem perature increases, as snown in the accompanying taDie. Durability. Uniform, heavy walls and selective tempering (add ing surface stress) of all straight lengths and most fittings >mpart exceptional strength and ability to resist impact damage.. Caps. U-bends. thermometer wells, spacers and some traos are annealed only, due to their shape. These parts are cieariy identified. Economy is inherent in KIMAX glass pipe systems. Material is comoetitiveiy priced, installation costs are low. Maintenance costs are negligible. And. KIMAX systems are long-lived. 2 STRAIGHT LENGTHS 8100 KIMAX GLASS PIPE AND FITTINGS Standard lengths m ad diameters are 6': 12*; IS'- 24'- 30*: 4S': SO*: 72*: 84'; 96*. 108*: and 120*. Intermediate odd lengths are available on special order, factory-maoe odd lengths are tempered. Soecial lengths up to 15 (eet supplied on special order. Tolerance on length and i. D. is A8 Rise Size p*ee (Hem. l.O.) O.O. e Wall 1* i.313' .156* W 1344' .172* V 2344' .172* y 3.406' .203* 4* 4 530' 255' 6* 5.656' 32S' O fiance O.D. IVls* 2V4* 2H' 3"V SV 7u/* E Hanot Ancle 12* 12* 12* .4 L Min. wntn 3' 3 Vj* 4' ; 5" S' Weicftt Lta./ft 50 1.0 1.13 2.0 3.4 5.3 Pd Recent. Pressure 55 55 55 55 35 0 STRAIGHT REDUCERS 6215 . ..**w *'% *v * <**#?*. .'Sir.-- Plea Sit (Inches) m 2 3 i 6 Reduced Ta (Inches) i lHorl 2. Hi or I 3. 2. m Of l 4.J.2. IS* or l l (* \'u m.) * 4 S 7 ? Ptee Stoa (Inches) m 2 3 4 6 Reteed Te (inches) l m wi 2.1*. Of t 3.2. LVi.w l 4. 3. or 2 eo Minimum (Inches) (* l/fc m.) IK 1 IK 4 ZVt s 37 39 GENERAL 1NF0RMA7I lightweight KIMAX glass pioe weighs ^ to less than ma terials performing a similar function, it requires fe *er hangers ano is easier to install. for comparative weights of process pipe materials, see ENGINEERING Section. No Scale Build-up. The surface of KG-33 glass <s extra smootn ano naro, discouraging scale puiid-up ana reducing pressure crop due to friction. Purity of products and processes is assured By corrosion re sistance of KIMAX glass and its freeoom from scale ouno-uo. Thermal Properties. KIMAX pipe will operate >n temperatures jp to 450* F its low coefficient of expansion (see Physical Prop erties) permits quick transition from cleaning steam to flow of COIO llOUlOS. Transparency is an aio m many processes sucn as insoection 3i eye i<nes ano fcoo unes. T.'ansoarency permits constant nsoection of sedimentation, crystallization or o'seoioration of iduios. it aiso enaoies quick location of stoppages ano instant detection of lines that need cleaning. Manufacturing Characteristics KIMAX Temoered Glass Pioe ana Fittings are made from maemne-arawn. neavy-wad tuoing. Length dimensions are neid tO =7J2*. Eras are precisely formed and heat-treated for extra strength -ecuired to withstand compressive forces at the joint. Selective tempering--the adding of surface or skin stress-- trroies tne mecnanicai snoex resistance of straignt lengtn enos ana of most httmgs. a *w `ittings such as caos: U-0enas: thermometer wells: ana some traps are anneaieo omy due to tneir snaoe. These an nealed fittings are ciearty identified. Physical Properties , Umax ckg-33) borosiiicete glass emoooies superior physical properties that make it ideally suited for troupie-free conveying cf a woe range of iiduid and semi-nouid products; Operating temperatures extend up to 250*F under normal conoitions. They may go up to 450* F if insulating protection is provided. Thermal conductivity: 073 8.T.U./hr./tt7/F*/ft. at 212* F. Thermal expansion of KIMAX pipe is 0.22 inches per 100 feet per 100* F temperature change. Thermal shock differential ranges from 160* F to 210* F depend ing on diameter. See MAXIMUM OPERATING limits taoie, page 15. Ordering When ordering a stands-pioe distributors* price item by catalog numbe inches. Distributors' price shipping weights. 'em please refer to kimax . catalog number. Specu. :ity; size (1.0.) and le'',-contain canon quantities an Rough sketches of propose mensions are helpful when tributor will assist you to lay provide technical assistance anc showing eenter-to-face a for a Quotation. Your or. nes at lowest cost and t ailation counsel. Non-Standard Items kimax glass pipe and fittings (or manual) may be prefabricated * Non-stock items such as reducin 4-way reductions; traps; U-reu supplied by your KIMAX pipe nan those listed m thi r speaal requirement and crosses with 3 anc i dramilne Y's can o< jtor on special order REDUCER ELBOWS 6202 90 ELBOWS 6201 A 60 ELBOWS 6201 45 ELBOWS 6201 when oiennj, specify dejrte of injlt. KIMAX GLASS PIPE AND FITTI Pio Si:t (inehtt) 2i!A 2 v1 3 2 iii 5 6 <5 6 ftodueta To A (incftts) (= / .) 3l4 : lA i '.A : i : 1 'M 7 27 : 214 ? 9 33 49 s 3 j ?A 2A i *'/? i ^ 5 i* :* 5iA 9 PlM Six# (incMs) i VA 2 3 A 6. A ; -- :/tz in.) :4 m i s 7 9 Pfw Sita (Inefltt) I m 2 3 4 6 A (= At m.) iv* IA 4 5 7 9 Pfpt Ste OncfM) 1 m 2 3 4 $ A `/i* m.) 2y* 334 4 s 7 9 2Zy29 ELBOWS 6201 SWEEP ELBOWS 6239 KIMAX GLASS PIPE AND FITTINGS PiaeSJz* Hnthw) 14 2 4 5 A 34 i ' ? Pip* Sit* (fnehM) \ 14 2 i3 A (*4*in.) *y s 5 ? ;o ft (=-;'n) 3 V7 -4 iw 5 TEES 6210 Pip* Six* (iltdlM) m 2 3 4 6 A (* `A? iff.) 24 34 4 s 7 9 >>IW . .!* \v%??> * * t. . :>*& T a- +4* \4 ::(*\V ' SV1 '.* * ' -J . .` . _" ' -4. When ordering, specify pipe 1.0. and bottom letgl.I.DQ. PfpaSlis (Indies) 14 2 2 3 3 3 4 4 4 4 S 6 6 6 6 ReftmdT* A (!**) (d; 4* in.) 1 34 14 m4 i5 14 5 25 17 14 7 27 37 l9 m9 29 39 49 8 ( 4i 3 3 34 34 4 <4 4 44 5 54 5 54 5 54 3 Other reduction combinations art available on special order :c cus tomer's specifications. REDUCER TEES 5212 When ordering, specify pipe l.O. in mis order; l. il. and 1U. CROSSES 8220 *A " A" KIMAX GLASS PIPE AND FITTI - Pipe Silt (inches) II Pipe Six* (inches) III Pfp# Size '.inches) A3 := / in.) (=s Vi] m.) iv$ i .4 34 3 ck*i 3 2 14 1 34 3 1 ; 34 3 4 3 ; 1 3?3 *4 4 \4 7 i i 14 4 *4 l21 5 4 3 4 * 54 6 5: c 5 14 5 9 54 6269 5 6 3 6 9 64 6469 8 Other reduction combinations are available on soesiai order to ctomer's specifications. Pipe Size (inches) 1 14 2 3 4 6 A (- -.-j, m ) 4V4 34 4 5 7 9 REDUCER CROSSES 6250 Pipe Sire Branch Size A 8 (Inches) (Inches) ( 4i in.) (= 4r 14 1 34 3 2143 2 14 4 34 31 s 3 14 5 32 5 34 4 <4 41 4 . 14 42 43 7 7 7 7 4 *4 5 54 619 S 14 9 62 9 639 649 3 S4 6 64 S Other reduction combinations are available on special order to cus tomer's specifications. Use soft strip asbestos insorts (7202) only, with t itting. npeShs Cmbn) 1 14 2 3 4 0 ( `/a n.) 54 7 7 9 12 LATERAL "Y" 5230 When ordering, speafy I.D. of pipe ana branch. LATERAL "Y" REDUCERS 5231 When ordering, specify 1.0. of pipe and boneft. v .. THERMOMETER WELLS (AmmM)- KIMAX GLASS PIPE AND FITTINGS ?ice Site 3 C0 FG linenes) (= '1?'.) (inches) (= & in.) (= / ' n.) (a; \it in.) (inches) :v? /, h 3H :1;i 1 1 2Vn z'At ri j ;o 14 3V4 '.'At 3u: V/i 114 :h 2V:i 2H m 73 3 18 IV* *;/u=vi* Z"4r 1554 Pipe Size Branch Si (inches) (inehes) ( 2! 2 'M ; 'M 52 i i* 4* 43 53 B c0 [``u n.) (inches) (inches) 3 ; y\ 3!4 8 !'/. 354 0 1V; :o I'At 3*54* 14 2'A 4<4, 14 2% *`4s 14 V/i 4`M 18 354 7Vu FG (inches) (inches) (inches) sVi l:,i '"i .54 :*/; :v;. 2VU :nAt 554 :H V/lt V/i VAt m VAt \\v/a *"-U 4* ?n4* 9*H* 13 13 13 1654 Thermometer weds (anneeieo) orotect thermometers and thermocouples m corrosive atmosoneres. Length "" must be soectfied (from 6* to 36^. Use soft strip asoestos insert (7202) with thermometer wells. A Pipe Site (inches) 0 Fsr Ther* mewetw Bulb Sia (inehes) C Tube She (Inches) 0 (inehes) m 54 54 254 m 54 5t 2V1 154 54 1 2Yi 2 H 54 ZYi 2 54 K 254 2 54 t 2H 3 54 54 354 3 54 K 3V4 3 54 1 354 Use soft strip asbestos inserts (7202) with this fitting. Pipe She flnehee) 1 m 2 3 4 s 0 ( '/a in.) 2 3 4 4% 6 7 STRAIGHT SPACERS KSO T! - ------------- A 1 MM 5 i ' ZaSkCT MCT/M. -- -ruiNGt Typical Spacer Assembly r BEVEL SPACERS 6261 ADJUSTABLE* JOINT ; 6280 -----------TEFLON SEAL.' RING (7227) KIMAX GLASS PIPE AND FITTIN Straignt spacers offer simple way to fill snort gaps m ime. narqware gasxets must be ordered separately. Stanoaro lengtns are /?*; ll4*; 2*: 1{A'\ 3*; 4'; ana 5*. Other tengtns avaiiaoie on special or Annealed only. A Pfee $ viocf B 0.0. linehe*) ."'ll vlV-A\il i 'Vi For use m filling out lines wnere some degree of ortcn is reouireo. Sc as separate units only. Annealed only. Other lengths avanaoie on soec oroer. ABC MM Size 0.0. (Inches) i'irtcn) inenss) 1 1j,/m l*/M m 2M* IVi, 2 2,U 3 3"/fe !*K* 4 5lVt* New, improved design of adjustable joint permits soace adjustments ut to 2V4*. Also used to correct slight misalignment. Maximum recommenoec temperature--250*P. Maximum pressure--30 p.s.i. (1*. 1H*. 2*) and U p.s.i. (3* and 4*). Assembly consists of inner sleeve (6281); outer sleeve (6282); inner flange (7206); outer flange (7150); insert (7200): Teflon sea ring (7227); compression ring (7226); bolts (7180). All metal carts are aluminum. Three Doits (hex head Hs-i8 x 1:4) required for V/z': V\ anc 3' sizes. Six boits required for 4* size. A Pips toe iMhes) C (lushes) 0 (Instm) E (Inshsa) L (Inches) Mb. Max. 1 m w. 5H m IQK w2 1/a 6 9M UV4 2 Vfi. 2`Vfe 6H 10 im 3 3H 3u/5t 8 UK 14 4 4H AH 9 13H 15H A new armoring process developed b; vens-'ninois Technical Center engineers provides excellent visibility fa< nstar - nspection of process. Armoring consists of coating exterior fittings with layers of polyester resin anc mg imparts exceptionally high resistor aprasion. greatly reducing the possibility v occur, the oolyester eoating.wtli retain glass toss at the point of breakage and prevents flowing through the line. ices '.trsight pioe ana gia .rticfes. This coati r mica) shoe* and eax Should breaxage imer.u. reducing proouct intamination of products KIMAX Glass Pipe, armored by the new r tures up to 250* F. Chemical resistance is tr pipe. ss operates at tempera me as that of unarmored For more information about KIMAX armored pioe. consult your kimax Glass Pipe distributor or write to: Glass Pipe Marxet Development. Con sumer and Technical Products Oivtsion. Owens-Illinois. Toledo l. Ohio. KIMAX Temoered Glass Pioe and fittings can be loineo ov means of metai flanges, cusmoned from tne glass oy moioeo or stno asoestos inserts, interface gaskets piaceo oetween tne pipe enos prevent glass to glass contact. FLANGES Style i Aluminum Flanges are used to ,om KIMAX pioe to KIMAX pioeorto metal jomg containing a ferrule. Only tne 4' ana 6" sizes nave ASME bolt circles ana can mate with an ASM flange. Bolts ana nuts for Style i flanges are aiummum. Style (I flanges are cast iron protected By neavy coats of corrosion-resistant paint. Ail sizes nave A$M Bolt circles. They are jsea to ioin KIMAX pipe to KIMAX pipe or to pipe with an ASM Bolt circle flange. aSME Adapter flanges are available m 1' tnrougn 3* sizes and are used principally for joining KIMAX glass pipe to glass lined steei. See pages 11 and 12 for details of flange assemones and components. Other materials and soecial coatings availaoie from your distributor. GASKETS Service reouirements and temperature ranges for ail standard gasket materials are listed on cage 13. Common materials 'nciuoe neoprene, gum ruooer. asoestos. Koroseal. and TeffonNmed gaskets with resilient filler. Since tne type of service will determine tne type of gasket material reauired. selection of gasxets is left to tne user. Gaskets are not included in flange sets. When resilience and corrosion resistance are required, gaskets containing a filler Pioe Size SITU I Aluminum Flange Gaskets STYLE II (A.S.M.C Belt Omit) Cast iron Flange Baskets of soft asoestos <3lue African asoestes witn a macnrned Teflon liner, are recorr menoed. Other types of filler mataria may oe useo witn Teflon lineo gasKets Consult your oistnoutor for details c performance ana prices. INSERTS Used for cushioning pipe ends from meta. flanges. Motaea asoestos inserts are usee for tempered pioe and fittings 1* througn 3* in diameter. Stno inserts are used tor 4* ana 6* sizes of temoereo Dice ana fittings ano for ail annealed fittings suen as U-oenos; thermometer wens: ana caps. inserts are cemented into inner rings of all Style i ana Styie u 4* ana 6' flanges. See page 13 for more information. DuPont T.M. A.S.M.E Adaster Flanges A.S.M.E. Gaskets Pi at \ i * 10 the STYLE tv II flanges Mr ilMftwdlla* U.M.E. FLANGE SET STYLE I (Aluminum) 7150 noo 7200 ::so FLANGES, GASKETS AND ACCESSORIES 4' and 6* Sizes M FLANGE SET W STYLE II (Cast Iron) 7105 Style i ^ange Set Assembly (7100) in l>/2': 2'; a of the following individual components: diameters consists 2 aluminum flanges (7150) 2 molded neoorene asoestos inserts (7200) 3 aluminum ooits with nuts (7180) for r. ana 2*. 5 ooits for 3' sire in 4* ana 6* diameters, assemoiy (7100) consists of: 2 aluminum flanges (7150) consisting of outer flanges (7)51) ana inner 'mgs (7153) comoiete with inserts (7202) sementea m. 3 aluminum ooits with nuts (7180) inner rings of 4* and 6' diameter flanges snao mio outer flanges. Te 4* ana 6* flanges nave A.S.M.E. aoit circles. interface gaskets must be oraerea separately. See page 13. Style 11 flanges are coated with corrosion-resistant eatnt. m the 1*: 11V. 2*. and 3* diameters, flange set assembly (7105) consists of the following individual components: 2 cast iron flar.es (7155) 2 moideo neocene asoestos inserts (7200) 4 steel ooits w;:n nuts (7190) m the 4* ana 6' diameters, assembly (7105) includes: 2 cast iron flanges (7155) consisting of outer flanges (7156) and inner rings (7158) complete with inserts (7202) cemented m. 3 steel poits with nuts (7190) Ail sizes of Style II flanges have A.S.M.E. bolt circles. Inner rings of the 4* and 6* sizes, snao into outer flanges. interface gaskets must be ordered separately. See page 13. Stamiess steel. To be welded, brazed or soldered to metal tubing, in T; l1/}'; 2'; 2': and 4* diameters. ADAPTER FLANGE 6870 A.S.M.E. ADAPTER F1ANGE 7160 FLANGES, GASKETS AND ACCESSORIES Used with Style I or Style II flanges to join fieid-oeaaed oiee to flanged O'oe. Cast iron construction. Adapter insert (7203) needed Between adap ter flange and Beaded pipe. Order bolts and nuts (7190) separately. Pipe Size (inches) i 6 A Wt 10V. B Numecr 8olt Circle Rewired mS 9H S Belts Slza (Inches) VivlS 12'A H-16 tlVi For I* through 3* beaded pipe, use Style U flange (7155) with adapter insert (7203). Machined to acceot conical insert (7200) or adaoter insert (7203). Used to ,oin K1MAX Class Pipe to glass-lined stee). in l*; IV; 2"; and 3* sizes. Vv sf * DONUT; SPACER-.- -'A.?'4. Donut spacer consists of steel ring cushioned with soft asbestos and covered with a machined Teflon envelope. Peautred for toining glass pioeto glass-lined steel using A.S.M.E. Adapter (7160) or Style II flange (7155). Because of radius at gasKet face of glasslined steel flange. Wee toe TMekoacs (Iwhac) (Mm) 1K mK 2 3 4 VI. 6H Used to center smaller diameter Style II. bolts in larger holes of A.S.M.E. flange when adapting glass pips to A.S.M.E. flange or glass-lined steel. One size of button is usad for ail sixes of flanges. lA (Mm) 390to J98 QA (MM) 1H Hti*l (Mm) V; Used to load joints to compensate for temperature cycling and to spring load pipe nangtrs. One size usad for 1' through A* flanges. Longer bolts needed to accommodate springs. Pipe She (IndM) l*ru4* 6' IA (ImM) Vumki. tt mm. Uagfli (Mm) ly ll%* Obnwter if Wfce .156 .156 INSERTS 7200 for\* througn 3* tempered fittings. 7202. for a' ana 6' tempered liftings for 1' through 6* annealed fittings. 7203 adapter insert for beaded ends (similar to 7200) INTERFACE GASKETS STYLE U (ail sizes-atso used for 4* and 6' Style I) FLANGES, GASKETS AND ACCESSOR msert 72CO is molded neoorene asoestos construction, it is available 1': 1*4': 2': 2V. 3': 3*4*: and 5' diameters. The l': 1*4'; 2': and 3' sizes used with standard temoered glass pioe and fittings. Other sizes are use with adjustable joint 6280. insert 7202 is a neoorene asbestos strip insert designed for use with and 6' tempered pipe and fittings and for 1* through 6* annealed fittim Adapter insert 7203 is a molded insert designee. use on fietd-beaa pipe, with Style ) and Style m flanges m 1* tnr ^n 3* diameters; a with Adaoter Flange (6670) in 4* and 6* diameters. Since the gasket is the only part of the joint assembly to come m contact with conveyed liquids, cnoice of gasket material is extreme imoortant. Common gasket materials are neoorene. gum rubber, asbestos an silicone rubber. Service retirements tor eacn type are listed betov When pioeiines must convey a variety of liouics with different corr- sive properties, gaskets containing maenmed envelopes of Teflon ar recommended. . The Teflon machined enveiooe is a one-piece liner. Its inner oiameti is the same as the pipe, to prevent constnction of flow at the (oint. Standard filler for Teflon machined envelope gasket is Blue Africa asbestos. Other filler materials for Teflon machined envelope gaskets are avails'on soecial order from your distributor, m a variety of thicknesses. Wo. mg temperatures of Teflon envelope gaskets are the same as that of tn< filler material. Catalog Humber Style i Me H A.SJMX Material 7250 31 - Asbestos 7255 7256 7260 7261 7265 7266 - Gum Rubber - Neoprene 7267 Korosaal 7270 7271 7275 727$ Silicone Rubber 7Z77 Teflon Maenmed Envelope (Skae African AttstPS FiHer) Service Maximur WcriU* Tem#**f Organic and mineral acias. solvents and chlorinated compounds. Food products, mineral acids, except UNO. Oisttiled water and mineral acids, except UNO. Mineral acids including UNO., and cfUorauod com pounds. All Ail 100 200 220 ISO iso 150 Material Asbestos, Neoprene. Koroseat. Gum Rubber Teflon envelope Pipe Size r Ola. 1*4' Ola. 2' Ola. 3' Ola. 4' Ola. V Ola. ft* *4* ft' ft' ft* '/ % lA%* l/i* ft* ft' V FLEXIBLE JOINT 7230 EXPANSION JOINT 7235 FLANGES, GASKETS AND ACCESSORIES High density Teflon bellows (2 convolutions) nave rounded contours and are stress relieved for extra strength under load. Flanges are douoie drilled and tapoed with A$M Bolt circles for use with Style it. ASM. or ASA Series 15 flanges. Will connect to glass, glass lined steel, ano 'ron flanges. Complete with 3 limit ooits but without flange ooits. Woe Size inelM) 2 3 4 8 Nam. Length l* 14 lVu 24 24 m A Max. Travel =4 s4 -/ =4 =4 Nenoel Travel =4 =4 =4 =4* =/ =/ Ne. Holes 4 4 4 4 i i C0 Bait Bert Thread Circle Ola. Circle 4ri8 34 54 ''iriS y/t 54 4V, iAa 54 4.48 5 Vv iVi 4.-18 i3/\t 94 4-16 94 124 Similar to FlexiOie Joint (7280) Out with additional convolutions to permit more face-face adtustment. Woe Size idefies) 1 m 2 3 4 6 Nem. Length l >4. 24 34 34 3M. A Max. Travel 4 =4 ~ V* --! il m Nermai Travel *4 =H *4 Yt Ne. Heles 4 4 4 4 8 3 C0 Belt Belt Thread Circle Ola. CirtJa Mi-18 34 Va 54 H.-18 34 Vo 54 4.-18 <4 l4r 64 4.-18 6 'Vo 84 4.-I8 lVa 94 H-16 94 Hi 124 Designed especially Tor glass pipe, these zinc coated hangers have integral cushions to prevent matal-to*gfass contact. Unique locking action permits rapid installation, cuts assembly time by as much as 80%. a simple squeeze releases the insert allowing the band to be spread and slipped over the pioe. Insert is reseated by thumb pressure after realign, ment of holes end is threaded freely on to hanger rod. Pise Slza IneNte) A C 0 F 1 14* 1 24 34. 4 4. i 4 14 14* 14 34 <M. 4 4. i 4 2 14* 14 34 <`4* 4 4. x 4 3 14 14 44 84 4 4z*y. 4 14 14 54z 7'4i 4 4x1 6 14 24 74. 104 % y. 11 ENGINEERS # Comparative WQht The following table indicates approximate weight of Z" diameter KIMAX Tempered Glass Pioe compared to the weight of other oipe material of the same diameter. . MATERIAL UMAX Temoereo Glass >/C-Scried. JO .Normal and Hign impact Hard Rudder Graphite (impervious) Resm-8onded Asaestos Stainless Steel (Schedule 40) Lead. Ex. Light Porcelain Hign Silicon iron APPROXIMATE WEIGHT (lbs./fL/2* die.) UO-Ufl 3.93 1.53 :.;o :.3s 3.55 i 30 7.35 7 70 Flow Characteristics--Prtssur* Drop The surface of KIMAX Glass Pipe is ultra-smooth, resulting <n lower oressure crop due to friction. Pressure reduction of jdMAX pipe is approximately 10 to 20% less than that of stain less steel. The percentage of difference increases as the steel becomes crusted with scale Duiid-up. Pressure drop increases as tne.numoer of fittings per run increases. The chart oelow states tne eauivaient length ratio for various fittings, oased on water at 70*F. FITTING 224* L 45* L a*i 30*1 Seeo L Ret. 3eno 7(Run) 7(S.3.) 7 ($.1.) Gate valve ?tug Valve Glooe Vaive EQUIVALENT LENGTHS (FEET) 8T PIPE SIZE 1' 14* 2' 3* 4' 8' 0.5 .75 1.0 1.5 2.0 3.0 1.3 1.9 2.5 3.8 5.0 7.5 2.1 3.0 4.1 6.3 3.3 12.5 50 i v 10.0 15.0 20.0 30.0 : : * ; -.3 5.0 5.7 10.0 42 9.3 3.3 12.5 16.7 25.0 ; * 2.5 3.3 5.0 5.7 10.0 50 7.5 10.0 15.0 20.0 30.0 9.3 9.0 ILQ 18.0 24.0 36.0 -.5 12 3.0 4.5 S.O 9.0 2.0 3-0 4.0 6.0 8.0 12.0 36.0 $4.0 72.0 108.0 144.0 215.0 Operating Temperatures and Pressures kimax Tempered Glass Pipe will operate m temperatures up to 250* F unaer normal conditions. Where operating tempera* tures exceed 250* F (up to 450*F), it <s aovtsaoie to protect tne pipe from sudden temperature cnanges. insulation around tne pioe is the usual means of proviOi.-.g this protection. For operation above recommended temperatures ana pres sures consult Owens-Illinois Kimple Products. Glass Pipe Maret Development. Toledo 1, Ohio. Maximum ooeratmg limits for KIMAX glass pioe under normal conditions are listed m the following taoie: MAXIMUM OPERATING LIMITS PIPE SIZE l* thru 3' 4* ;* PRESSURE (psi) MAX. TEMPERATURE (*F) MIN. 7EMPERATURE (*F) 3S 450 -50* :o 450 -50* SUOOEN THERMAL DIFFERENTIAL (*F) 175 ISO 'Freezing point of conveyed ma' -louio be taken into consiceranor Thermal Expansion When joining KIMAX g . Dice to other materials, rate o thermal expansion must _s taken m;o consideration and allow ances made for the venation. KIMAX Tempered Glass Pipe nas a tnermai exoansion of .0022' ft./100* F. With this factor as 1.00. relative expansion of otner matenals tv. MATERIAL KIMAX Tempered Glass Porcelain Graphite (impervious) Steel High Silicon Iron Stainless Steel Resm-bondcd Asbestos hvc, s.c.hed.8..oiN|Hoj8rmh a(ml pIm#cptact RELATIVE EXPANSION 1.00 1.20 1.30 3.60 4.90 5.20 10.00 16.00 44.00 Layout Layout of KIMAX Glass Pipe is similar to that of other materials. in simple installations, a general arrangement drawing snowing the location of reactors, tanks or macnmery, and centerfme dimensions for eauioment and pioe. is adeauate. Dimensions of glass parts are given m the KIMAX GLASS PIPE ANO FIT TINGS section. if a piping installation print or general arrangement drawing is not available, make a sketch of the proposed line. All equip ment. pioe and fittings should be identified. Pipe size, direction and pitcn of lines snould be included. Allowance must be made at eacr and Teflon-covered donut spacer 't for thickness of gaskets GASKET ANO DONUT SP 1 THICKNESS Material Asbestos. Neoprene. KoroseaJ. Gum Rubber Teflon Envelop# Solid Seeded Teflon Donut Spacer l* I'A Oiameter 3* 4' 6* 4* 4* 4' 4* 4* Mu* Mu* Mu* '.V Vu* 4* 4* 4' 4* 4* Mu' VU' `44* 4* M,* 4* 4* 4* M* Mu' H* i ENGINEERING Layout (continuod) Consideration snould be given 10 anchor-point locations and me flexibility. Line flexibility can be achieved by use of right- angle bends and elbows. . Typical Area Sketch Anchor Points ircnor points result from ngic suoDorts sucn as independently suooorteo waives, and from inflexible connections to fixed iouioment or structures such as reactors, tanxs. oumos and moeoenoentiy susoorted valves. 'here snouio be only one ancnor point m any straight run of Qioe unless flexible hose or an expansion joint is used, figure 2 snows ooth correct and incorrect installation tecnmoues. Note that flexioility is achieved by one or more right angle bends. A.8,C--Recommended Means All valves, strainers, meters, or anv heavy eouioment msta/ie m the line must be maeoenaentty suooorted. This suoccr prevents transmission of deao weight to the line ana neic prevent line stresses. Horizontal Lint Support Each 10-foot length of KIMAX pipe should be supoorted with two hangers, located about 1 foot frcm each end. See illustra tion of horizontal line support at top of figure 5. page 17. Glass pipeline at floor level, ground level, or oelow grade level, when exposed to traffic, snouid be protected by exoancea metal, plywood enclosure, cnannei-iron. etc. The pipe snouid be supported by paodeo pipe hangers, padded biocx with loose fitted side wedges, or any other loose lateral guioe. 00 not use notcheo supports. The pioe must be free to move 1 to 2 inches sideways and vertically m oroer to prevent oenomg moments in otner sections of the piping system. Aiotng oelow grape level snouio not be surroundeo by fill, but supported in a similar manner as -horizontal run. for flexibility-- See figure3. SOUAflE BLOCKS r FROM PIPE 0--Not Recommended MO FT. 3-JO FT. MINIMUM FIXED EQUIPMENT ANCHOR POINT Vertical Lina Support vertical lines snoutd be suooortea by ettner of the two methods snown m Figure 4. The yoke suecort can oe used to guide tne .me ana to support banxs of glass o<oe. it can also oe used as an ancnor ootnt above a vibrating Kettle or reactor. The oaddeo saddle is used ceneatn 90-degree elbows at the bottom of a vertical riser. :t '.s imoortant that the center line of the saddle centers on the center ime of tne -iser. Do not support the vertical riser by more than one rigid support. vhere more suooorts are needed, sormg-ioad the suooort to ieiD oistnoute tne load. See Figures 4 ana 5. Aooiy tne same ruie as used for nonzontai runs 'egaromg ancnor points. .oose fitting gioe guides are necessary for aooroximateiy every 20 feet of rise. To reduce bending strains, horizontal run suooorts should be biaceo a minimum of 8 feet away from the riser. See Figure S. engineer; FIRST HANGER 3-JQ FT MINIMUM KIMAX GwASS PIPE . iI SP9lNG*l.OAOeO ` WEIGHT SUPPORT KIMAX GLASS PIPE !i Pip* Pitch - Normally, a oitcn of 'V oer 10 feet or more is reeommenoeo `or grocer drainage. This may be varied to conform to tne 'i$cc$:iy of tne iicuid nanoieo and drainage soeed reauired. =-tcri ;s controlled by the aoiustment of nanger rods or oy tne _se of seveieo ecges or soacers. To avoid undue stress m a long horizontal run. use swing joints to achieve desired pitch. YOKE SUPPORT . . KIMAX GLASS PIPE TT LATERAL GUlOE APPROX. Protection m installation planning, consideration should be given to the protection of the pipe runs. Whenever possible, use existing structural orotection (waits, columns, ceilings, etc.). in hign-tratiic areas, suen as doorways, additional protection snouid oe crovioeo. Ejicanaed metal cages, angle or cnannef ron. anc hardware cloth are Suitable for exposed section ejection. (ANCHOR POINT) FiflUf* i. Recommended Vertical Line Supports ENGINEERING Vibration Connection to vibrating buildings and eauioment is aecompiisned by using a flexible connection--either ruober hose, exoansion joints or flexible couplings. The chemical properties of the transmitted material determine the type of flextole connection. Vibration may aiso oe dampened by use of a swing joint or by moving tne suooorr away from the source of vioration (Figures). Dampening Vibration | RIGHT Thermometsr Weils Thermometer wells are useo witn corrosive iiauid ooeratior to protect thermometers and thermocouples. For an atmosehere-tignt installation, a aoucie-enced wen ma be uses for bolting on instrument neaos. Thermometer wen are installed m tne same manner as KIMAX glass oioe fittings using Style I or Style II flanges. See Figure 3. ADO EXTRA GASKET iF NECESSARY Figure 6. VIBRATION SOURCE Pressure Surges 'o reduce oressure surges, install a pressure dome on tne d>s- cnarge side of a pump, next to the valve, or at the top of the vertical rise of a discharge line. ' eor installation on a riser, use a tea at the top. plus a straight section, then a cap. a general rule, the following lengths of straight sections sooty: one foot for 1* ana UV pipe: two feet for 2* to 6* oioe. See Figure 7. Sight Flow indicator A standard length. 6 or 12 inches tong, may oe installed m metal lines as a sight flow indicator. The glass should be inserted between the two metal pipe flanges, using A.S.M.E. gaskets on eacn end. Draw up ffanges to proper toroue with through-bolts. To mini mize strain on glass, use nuts on both Aioes of flanges. See Figure 9. * .* KIMAX GLASS PIRC . l .. V V -% Figure 7. II Figure 9. Standard Dimensions Standard diameters of KJMAX Temoered Glass Pipe and Fit tings .are 1'; IW, 2*: 3*: 4* and 6*. ' Standard lengths of KJMAX straight lengths vary from 6 incnes to 10 feet. Exact lengths and minimum lengthsfor each diameter are given n the KJMAX GLASS PIPE AND FITTINGS section. Standard wail thickness, outside diameters and approximate weights are listed in the same section. Jse of standard straignt lengths and fittings will simplify pipe'.ine design. Special Lengths t may be necessary to order non-standard straignt lengths to lid out tne une. intermediate odd lengths are available through your K1MAX Glass P'Oe Distributor. Suc.n lengths are flanged ana temoered ana are oricea at tne next longest standard length. vnen -"easuring for icn-standard lengths. 3e Sure to allow `or gasxet thicKness. Gther metnoos of making uo soace variations ar# illustrated ano descrtoed m the INSTALLATION section. KIMAX PIPE A.S.M.E. FLANGE '-V GASKET .1 v,,. SPACES -- < l ^,_Measure from eno flange to end flange, suotract gasket thickness.-*7 ENGINEE! Special Apparatus The corrosion resistance ana transparency of glass. . workability, mane >t ideal for faoncatmg into soectai s Such apoaratus may be aoaoted from existing standar and fittings (tubulated or perforated straignt lengths, stance); custom fabricated oy me g existing glass-fc eouipment (receiver vessels, sec on units, etc.); a minor aoaotmg of stock faboratc industrial glass (boiling flasks; distillation apparatus: offset columns, etc Typical apparatus adapted for special uses are illustrated t Owens-illmois and KiMAX Glass P<oe distributors will you in the development of specially fabricated glass aooa for your particular requirements. 7 r-7 3W i u C _________ Figure 11. Figure 10. I INSTALLATION Handling and Storage Although caste oioe-handfing techniaues aooly to glass 9'oe. it is advisable to take a few additional precautions. After msoection of shipment, seoarate the oroer mto groups of like components, and store tnem. m snipping cartons, m a safe place at the job site. During the installation, unpack only those pieces needed for mmeaiate hanging, placing them on caro&oaro. oaoer or wood. Do not place unprotected glass pieces on glass, concrete or steel. exposed pipe ano fittings should be protected from scratching, weld scatter or other surface carnage. Pipe so damaged snouid oe replaced. Pip* Hanging As with any piomg material, glass oiomg snouid Se installed without mecnanicai restraint or so installed to allow expansion or cuiiomg movement :c avoid ime stress. Stress carnage win not cause immediate failure, out fracturing may occur alter a period of expansion anc contraction wmie me ime is uncer load. Therefore, nangers snouto not clamp me glass pipe hgntiy. Both lengthwise ano sioeways movement s necessary. Lengthwise motion m a straight run should be limited by no more man one anenor point, preferaely near tne center of the run. More than one anchor point m a straight run will force the :ength-wise motion to produce a sending moment oetween the two anchor oomts. ano result m gasket leakage at the /omts. where two anchor pomts are necessary, make use of elbows to permit flexure or use an expansion |0mt. Diass piomg should aiso nave some lateral flexibility. Excessive swinging can oe corrected oy an occasional suooort. On :ong ryns :t is recommenced that each iO-foot length of timax glass doe oe sucooneo with a hanger aooroximateiy 1 mot `rom each enc. Supporting eacn end of the pipe allows disassembly of tie p.oe for removing ooiects. cleaning out stoppage, or replacing the gasket wmie tne pipe is neid m piace. See table peiow forhnaximum spans. MAXIMUM RECOMMENDED SPAN-FEET PI* Sil* 1 Gw flute In Pi* Sotclflc Gravity Saacifie Gravity (m than 1.3 1J and Graatar 1* 8 9 " X 9 9 r 99 T 99 4* 10 10 6* 10 10 7 7 6 8 8 8 Hangar Supports "he correct type of hanger suooort should be used for rr structural material to wmen it is to oe attacned. There are mar types for a specific material suen as concrete insert, pic flange, swivel hanger flange, wood beam attachment. i-Deai damp, adjustable swinging hanger flange and others. The illustrated pipe hanger, specifically oesigned for gias pioe. is recommended. These amc coated nangers nave ir tegrai cusnions to prevent metal-to giass contact, ano a ouic locking action wmen permits raoic installation. The pipe free to flex sideways anc lengthwise. Rigid camp nangers an used to prevent sioesway of pioe wnen nanger roo and orot runs are extra tong. Pipe Hanger KIMAX GLASS PIPE Assembling The Lint installation of KIMAX Tempered Glass pipelines is relatively simple if these initial steps are followed: 1. Support the first length of pipe temporarily, starting from a fixed point such as pumo or tank. When connecting to the bottom of a tank, always insert valve oetween tank ana glass oipe. 2. Connect the pipe to the fixed joint loosely. 3. Align the pipe with the flange assembly by aojustmg the support. 4. Tighten flange bolts to proper toraue. Check pipe supoorts for proper alignment. Joint Assembly The ends of KIMAX Tempered Class orpe and fittings are fiareo to take a special metal flange which is cushioned from tne glass by means of a neoprene asoestos insert. The insert distributes bolting forces uniformly over tne conical sioe ends. An interface gasaet >s oiaced between the grooved oioe ends, ano the enos are drawn together with flange ooits. INSTALUT Step 3. Place bolts in flange notes and locate gasxet on c Keep gaskets dry to avoid gaskets snoomg out between fia unoer line pressure. Steps for Joint Assembly Step 1. s`ace me metal flange-small opening first--ano the ^sec. eve' tne fiareo end of the oioe before me pipe >s nung. m -t* ano S' sizes, the insert is cemented into the flange. Step 2. Pull the flange and insert into position, making sure that the insert is flusn with the metal flange face at the end of the pipe. Step 4. Align gasket opening precisely with pipe ooenmg avoid obstructions to line flow (especially important m and food lines). 8e sure fiange assembly is square with pi Tighten nuts uniformly. Oo not rotate bolts--they may tv interface gasket out of alignment. Salting Torques KIMAX Glass Pipe is strong enough and flanged ends are at signed to take high bolting torques, if higher torques than thos recommended in the table below, are required to stop a tea* the problem may be caused by misalignment. RCCOMMCNOEO BOLTINS TORQUCS LB,/FT. Pipe $( Regular Gasket SeW Tallen Gasket 1* IV 2* 3* 4' $ 2 3-3.5 3-4 3-4 3-4 5-6 2-3 3-4 4-5 4-5 5-7 7-10 Occasionally, a line will leak after it has jeen in service for short time. This may ba caused by graoual seating of the m sens. To correct leakage, retighten bolts at the leaking joint AH joints should be inspected one to two days after connectior and bolts retightened to take up stack from gasket compression i installation Good Betting Practice* 41 Glass to A.S.M.L. Flange 1. Practice with a torque wrench to get the feet of tne torque 'leeoed. . 2. Tignten nut* (do not rotate bolts) uniformly alt around flange. 3. Use ratcnet-type socket wrenches. 4. Do not use less than recommenced bolting toraues. Glass can oe mated to A.S.M.. flanges oy means of a Style ' cast iron flange (all sires nave a.S.M .. Bolt Circles); an aoapte-. A.S.M.E. flange # 7160 (1*; 2* ana 3' diameters only); or 4* or 6' diameter Style I aluminum flange wmcn nas A.S.M * 8olt Circles. 5. Tighten each section joint comoieteiy as it is assembled pefore going on to next idint. Connecting To Various Materials Glass to glass A'hen lommg KIMAX Tempered Glass P'oe to itself, use either Style I aiummum flanges or Style II cast iron flanges wtn in serts. nuts and oolts. and gasxets. Tor dimensions of aU oarts. see fLANGE. GASKETS AND ACCESSORIES section. style I style II ~o .o>n stanoard flanged oioe to field-beaded glass pipe, use acacter `iange (*5670) anq aaaoter insert (# 7203) on Beaded pipe: anc Stvie i flange and standard msert on flanged pipe- Glass to Metal Tubing Metal tubing can oe adapted for uso with either Style i or Style ii flanges, by sweating or bracing a stainless steel ferrule (* 7:45) to tne tuemg eno. Adapted A.S.M.E. A mckel steel adapter button (* 7230) must be placed on the smaller diameter Style i or II bolt, for centering bolt m larger A.S.M.E. flange bolt holes. Raised part of button goes m bolt hole. Glass to GlassWined Steel KIMAX Glass Pipe can be joined to glass lined steel by means of aoaoted A.S.M.E. flange (#7160) or Style il flange m 1* thru V sixes: or by Style i or II flanges m a* and 6* sizes. U se adapter button (# 7230) with Style I or il flange oolts. Adapter Sutton J f i 22 i FERRULE A Teflon-covered donut soacer replaces the interface gasket. The donut spacer is required to prevent crazing of the glass lining at the radius of the metal ptpe. . The spacer consists of an asoestos cusmoneo steel ring covered with a machined Teflon envelope. Lint Adjustments Use of standard lengths will simplify installation ano allow sufficient flexibility in line make-up. . The 13 stanaard straight lengths vary from 6 incnes to 10 feet. Stanoaro oipe sues (t.D.) range from 1 mch to 6 mcnes. Since Kimax Glass Pipe should never be forced or snaopea nto oiace. it may Be necessary to utilize one or more of various devices to compensate for minor errors or to connect to fixed eouiomenf. 1. Odd lengths. Special Odd lengths can ce orcered from your KiMAX Glass P'oe arstnoutor. When measuring. Be sure to allow for gasxet thicxness. KIMAX PIPE A.S.M.E. FLANGE instalut: long cut section of straight sioe may be used for inner sleeve where Quick line changes are desired. For dimensions, etc. see KiMAX GLASS PIPE ANO FlTT section. 4. Flexible Couplings an' ipansion Joints. Used to corr sate for vibration wner s are connected to oumos. vior reactors, etc. Also use . ;o allow for differences m exoar of other piping and ec pment or to correct slight misaiignn Flexible joints and expansion joints are not recommended food, pharmaceutical or other sanitary applications oecau drainage problems. For dimensions, see FLANGES. GASKETS AND ACCESSOf section. -- ---V GASKET /.s SPACES -- Measure from end flange to end `lange. suotract gasket thicxness. 2. Spacers. Standard straight and 5* Beveled soacers. made from heavy-wan tuomg. may Be inserted Between standard pice enos. using an extra gasket and longer Bolts. Straight soacers are availaoie m lengths from for 6* diameters, availaoie in V$* to 2' lengths. to 5* except 3eveieo S' soacers are stocked m l-mch lengths and l* through i' diameters. One 5* beveled spacer will pitch the line 1* per foot. wnen insemng spacers, souare spacer and gasket, ano check alignment as with a standard joint. See kiMAX GLASS pipe ano FITTINGS section for dimensions. i. Adjustable Joints. Permit linear variations up to 2lA*. Also osec to correct misalignment. S. Field Fabrication--KIMAX pipe may be cut and beaded means of a Beading kit available from your KIMAX distnbut Beaded joints should be held to a minimum. Since the bead is designed to fit the grooved end of flang pipe, one haif of the joint may be beaded. Two beaoeo er will give an unsatisfactory amount of gasket bearing surfai Complete information on field beading equipment and te< mques is available from your distributor. Ask for Field Beaoi. Manual--TR-244. Use Adapter Range (#6670) and Adapter Insert (# 7203) o Beaded ends to mate with Style I or Styfe II flange with standar insert on flanged pipe. See FLANGES. GASKETS ANO ACCES SORIES section. 6. Adjust Equipment It may *asier and simpler to adju t he length of adjoining pipe (ot nan glass) or to move equi ment slightly, in order to avou oecial adjustment device 3 TESTING AND MAINTENANCE Initial Tests After installation is completed, but before the line is filled, inspect for stress points as follows: Shake the line. If the line moves from sice to side, it is prooabiy free from bending loads. Open a flanged joint If the flange does not move wnen salts are removed, the pipe is not restrained. Testing ter Leakage in testing for leaxage it is recommenoeo that water oe used. Oo not test with air pressure, even for oneumattc systems, as any leakage can oe readily oetectea. Charge the /me with water at times standard ooeration pressure. Oo not exceed '.-.``i times maximum pressure recommendations (see ENGI NEERING SECTION) for size of line useo. Soutd joint leakage occur, recneck flange assemoly alignment, "gnten flange assembly ana repeat test. Cmts.pt leakage 3*rsistent leakage is usually due to one of tnese causes: 1. inaoeouate bolt tightening: Oo not hesitate to "snug'' bolts sufficiently. Z. Misalignment: Flange not SQuare with (me: gasket out of alignment witn pipe opening; or hangers not adjusted properly. 3. Temperature cycling: Sprmg-loaoeo bolting or Teflon macmneo-enveiooe gaskets will eliminate leakage caused by flow" of sona Teflon gaskets resulting from temperature cycling. Cluning urge imes >tn water, cleaning liquids, or steam with dram open. Caution. Oo not use not caustic solutions, aorasives. metallic tuoe cleaners or hydrofluoric acid. e n I * /\ ACID WASTE SPECIFICATIONS 1. AH drainiines which carry acid or corrosive wastes shall be "Kiroax" brand low expansion, tempered, chemically durable borosiiicate Type I Class A giass as manufactured by Owens-Illinois Glass Company. 2. .All vents carrying corrosive fumes shaii be of Kimax tempered drainiine. 3. Underground drainiines shall be heavy schedule Kimax tempered drainline with regular schedule fittings and standard Kimax one bolt couplings. Maxi mum lengths of straight pipe shall be 5 ft. All pipe, fittings and couplings snail be liberally coated with not less than 1/16" mastic before back-filling.' Backfiii of hot less than -4" of roca-free sand should surround pipe. 4. All glass-to-giass joints shall be made with the Kimax one bolt compression coupling This coupling shall consist of a 360 segmented stainless steel outer banc. Buna N rubber compression nag, and Teflon seal ring. Each coupling :s to be installed and tightened m accordance with the manufacturer's recommendations. 5. A1.' Kimax drainiines and vents snail be installed ffee of strain. Vertical runs snail be supported by padded Riser clamps. 1A " and 2" should be supported a: every other floor. 3". 4" and 6" at every floor. Horizontal runs shall be supported by padded clevis or trapeze hangers every S to 10 ft. Set pitch at joint maximum H " per ft. for l)~ " and 2" pipe and 3/16" per ft. for 3". 4" and 6" pipe Tighten coupling bolt before going on to the next section. Test all vertical ar.c Horizontal ur.es for strain by shaking. Layout practice: Layout practice and all fittings shall conform to plumbing codes zovemr.c me oroiect Installation: Th.s installation snail be in accordance witr. me manu facturer.- :ec,'mrr.#'r:ca::on umess otherwise noted and comrrensurame witn ADVANTAGES Resistant :e mere corrosive wastes than any otner Dicing and venting material. Comciete flexibility -- can be easily in stalled. disassembled and reinstalled to meet new layout demanos. Transparency maKes visuai inscection c:ss;o<e. V;t'3-smootn wails ciscourage scate cc'OS-.icate g'ass s extremely 't ::a~t t: tnermai shock. a expansion K1MAX glass eliminates -eec 'O' expansion joints or loops. Swcccrtec *e<gn: is 1/7 that cf hign s.nccn iron materials and reduires only 1/2 :: 1 2 as many hanger suoDorts. K.max g:ass :s rodent and firecrcc: Giass cramnne can be fiela-rabncatea, anc is salvageable. KIMAX glass dramlme can oe readiiy cismantled and re-used. GENERAL INFORMATION KIMAX Temoered Glass Dramiine is the most universally corrosion-resistant svstem for dis posal ot cnemicai wastes. Glass Components KIMAX Dralniine straight lengths and fittings are made from KG-33 Type I borosilicate giass long used in the manufacture of labor atory apparatus. It will resist destructive action of all corrosive wastes except concen trated hydrofluoric acid: phosphoric acid with fluorides: and hot. concentrated sodium and potassium hydroxides. Most fittings and ends of ail straight lengths 5 and 10''- are tempered for extra strength. A few- fittings and snort nippie stock are anneaied only. These are cieariy idenufied. Kimax Coupling Glass lengths and fittings are joined to each other and to other materials simply ana quickly by means of one-boit. pre-assembied compression coupling. The seal ring, which is the only coupling part which comes m contact with corrosive waste, is made of Tedon*. Accessories The KIMAX Dramiine system contains aii accessories needed for complete installation from sink to sewer, and for connection to other materials. Accessories range from sink tailpiece assem blies to threaded bead and flange adapters. DuPont.Trademark--FEP 110 KIMAX COUPLING ASSURES QUICK, POSITIVE SEAL JOINTS KIMAX drainiine couplings are engineered to assure leak-free compression .iomts. under severe corrosion conditions. The pre-assembled unit consists of T an outer sheil of stainless steel, segmented for easy disassembly. '2' Buna N rubber compression nng to cushion glass beaded ends and (3< Teflon seal ring. The Stainless Steel Outer Sheil encloses the rubber compression ring com pletely, eliminating the possibility of the rmg bulging up when tne coupling is tigntened. A few turns or' tne lubricated bolt locks tne sheil in position. The Compression Ring is made of Buna X rubber assuring user of many years of trouble-free service. The Teflon Seal Ring is maintained below the inside diameter of the glass to prevent damage wnen routing out a line with a plastic-covered snase or a wooden rod. Making the Joint Assembling a joint is fast and simple with the KIMAX drainiine ccuoiing: 1. Wet tne coupons. 2. Push both pipe ends into the coupling tirmiy but gently. 3. Make sure that tne guide insert siides under tne matcr.ir.g segment of the stairjess steei outer shell.* 4. When the giass is in us final position, tighten the lubricated bolt with a wrencr, to tne fouowing torques: P'Ot Silt *n'. 1 Minimum Recommended Toniue <Pouno incnesi io 30 (lu SERVICE RECOMMENDATIONS 1. Maximum continuous operating tem perature--212F. May be subiectedto 250'F for snort penccs. 2. Minimum testing pressure: 5 osi 2. Maximum resting pressure: 15 ps Fetignten all couplings to recommen* 2" zee rescue. - nears or more after retaliation to :omoensate ter initial set c* Tef;on seal. 5. Coucnngs disassembled ana rein stalled should be tested for leakage. Fuccer compression ring ana Tefion sea: may recuire replacement to cor rect leaKage. A positive-seal joint is made Quickly by pushing both pioe enos into the wetted coupling insert, then tighten the single tuon- cateo bolt after glass is in finsi position. , SYSTEM DESIGN Layout of a KIMAX drainiine svst* is substantially the same as that of any weil-aesigne' aste system. Dimensions of ail glass parts listed nominal and include allowance thickness. >aees S to 16 are couoiins liner Expansion rate is oniy .22 inch ;er 100F. per 100 feet, thus expansion joints are ' cessarv. I; is not necessary to install inverted traps a: the end of a horizontal run to keep the line full when hot wastes are conveyed. Length of vertical or horizontal runs of KIMAX drain line systems is unlimited. Lines can oe buried to any deoth. INSTALLATION Installation techniques for KIMAX Tempered Glass Drainline are simple and fast. Glass to glass joints are made by stabbing beaded ends into a wetted coupling and tightening the single coupling boit to required torque .see pages 2-3.. Each joint should be anger-tight ened until glass section is in hnai position. Then, ail coupling boits must be tighter.-- ' to proper torque. Layouts for har -reach places car. be made up ar. .tstaiied as a unit see photo . KIMAX drainiine. like any pipe, should not be forced into place. Horizontal line hangers snouid ailow lateral movement and should be ad justed to pipe, rot pipe to hangers. Odd lengths can be made on the jo nth the KIMAX Beading Kit. Field Beading Manu*. TR-244 contains detailed instructions. Short nipple ck ts available for most economical fabrication of she- neces. Handling Procedures Dunng installation, it is advisable to ur ck only those sections needed for immediate installs Unpacked mpieocroecs sehhroitutllHd be npllaacf'aeAd on cardbolaarridi , -per or wood Do not place glass parts on glass, concrete or steel. Exposed pipe and fittings should be protected from scratching, weld spatter and other surface damage. Pieces so damaged should h replaced. To Glass-Lined Metal Pipe . Use KIMAX Style II flange -7155 for li:" througn 3" sizes, and adapter flange -6670 for 4 ' and 6"' with adapter insert -7203 on beaaea glass drainiine. Adapter buttons *7230' must be usee as snown in ASME flange to center smaller diameter ooits. To Threaded Pipe To join KIMAX drainline to threaded sink tail pieces or threaded vent staexs of the same diameter, use Teflon bead adapter -6680 and drainiine cou pling =6650. To join Ur" threaded sinx tailpieces to KIMAX traps with expanded inlets 2" x IX 'use adiust- abie bead aaaDter =6685 and KIMAX coupling =6650. ' Brash acid-proof cement on pipe threads before applying bead adapters. To Unthreaded Sink Tailpieces Adapter coupling =6655 is designed to join standard 1;: 1U ana l:-$ " sink tauoieces to KIMAX glass trees with expanded :r.;ets 2" x IX" Coupling =6655 is designee to permit height ad justment witnout the need to cut sink taupieces to exact iengtn. To Beil and Spigot -.!! mu- should be vertical or 45 from vertical Mt.-.'-r* norirontai to avoid accumulation of rr w.u>:e> . surfacet tr.orouurJv _ ..iCv ..-.ver of asoestes rope 1 '?' usnestos r.'iSKt-: Detween glass and met-u. . insert maie pipe enc maxim: sure tr.at mass 'u(?> not contact metal. 4 :\ioi r.uo halfway ur> wit.n asoesto? rope do not u.-*- impregnatea rope wmcr. mnioits sealing . f >.m1 join: with acid-proof cement, sealing cement expanding iron hydraulic sea. cement. '''hen KIMAX maie enn is to oe sealed into metai neii. prurient glass and metai bed uniformly to 200 " Se.i: with. mo.ten lead a: lowest pouring point. '.'au:x iicntiv afier cooiir.c 6500-regular schedule, 5-ft lengths 6501-regular scneduie, 10-ft lengths 6502-heavy schedule, 5-ft. lengths* 6503-NIPPIE STOCK. 2-ft. lengths- STRAIGHT LENGTHS 3:jnaar3 eng:ns :i regular drawiine are 5 arc 10 let Soecia1 lengr-s I: !? tuy ee I'certc j: raeciii Hems ana :nese uems art oncea on a oer-toot oasis :o ;ne .*.ei: nearest foet. oms ;o~ if saetiai nanciing. ' Regular Schedule 6500.6501. S503- i ' Heavy '"meOuie - weight , Sue A 3 '003 C ''wall' o (im itjs/ft. : C wail weight as/tt. :.:s : a o:: ;.oO 2.58 * 3 2.34 :h u- :.06 * n* :.94 , ; . . * * ** 4 84 i 53 - zz i 13 Z i * Z$ i .. % 00 - . .. ** - 4 *- KIMAX heavy schedule aramline (marked "H-S") is designed tor ourymg unoergrouno or unae; corcreie Maximum length recommenoed tor ourui is 5 feet. *''00'* stock is anneaiec omv. oeaoea on one eno ana jvauaoie :n <?'gnt Most economical wav to mane ue snort lengths .enjtrs ??uiar tc'ecjir 6511 BENDS 5512 6513 6518 t 8 t SHORT RADIUS QUARTER BENDS 55\: 6513 Sill AS A r/; 5*/i 6 3 : 3Vi 7u QUARTER BEND REDUCER S>re A III'.-} a ' i ! i: $ 4 i i4 4 t: i i 3 7 7 7 61 14 iI? 5x3 5* ? ? 9 9 8 ;~ * *4 l 5 54 54 ; 64 3 Lines Below Ground % KIMAX giass dramline may be buried underground to * any depth. Standard straight lengths and couplings may be encased in protective sieeves or placed in I covered troughs. When burying glass drainline without protective sieeves t 9 or troughs, use heavy-schedule straight lengths. 5' iong, * and regular fittings. Coat unprotected, buried pipe and fittings with at least 1/16" mastic. Backfill carefully witn rcck-free sand, placing 4" sand under pipe and 4 to 12 inches of rockfree sand on top. Horizontal Runs Support horizontal runs every $ to 10 feet, never closer unless there are more than two joints in an S - 10 foot section. Use padded hangers, either clevis or trapeze type 7;. niter. a hne. coupie first straight length iooseiy. : us: career to proper pitcr.. T.gr.ten coupling to rcccmmencec torque. ,...-.\inurr auowaoie pitcr. per ;omt is- 5 :e Cumeier Maximum Pitw T" 1". 5" _ .,'8rioot ser root When hor.2ontal.runs rest on flat surface wall brackets, sneives. floors- place square guide blocks or pins on eitner side of eacn run to aiiow approximately 1/2 inch huerai movement see center illustrations, page 6.. Burial Underground or Underneath Concrete. Use heavy scneouie straight lengths ano regular fittings, maximum lengtn 5 feet. Coat neaviiv with at :east V or mastic, sacxfill carefully. :co anc cottom. wun rocK-tree fm cirt. Vertical Runs rtica. runs must oe independently supported. riser ciarros under tr.e bottom coupiine r:.j-. .-racy. see diagram oetow Support 3 . ' diameter vertical runs with riser ciamps at ::.-'s>r Support . and 2' runs at every other hoor. : use noritonta. ur.es to support vertical runs. iv y *' v INSTALLATION (Continued) Pipe Protection When exposed to traffic, glass lines at floor ievei. ground ievei or below grade, should be protected by expanded metai or similar guards. Causes of Initial Leakage If leakage occurs during initial water tests. may be due to one of the following reasons: 1' Coupling bolt not tightened to proper torque. 2 Dirt or foreign particles may be :odgea on coupling aner or glass beaded ends. 7 Giass heads may be cracked, chipped or under -size Replace glass section, if necessary 4' Glass beads are not properly seated in coupling. 5 Glass pipe is not properly aligned resulting in a pooriy sealed joint. " ' 6`> Coupling parts may be incorrectly assembled or defective. Replace, if necessary. Removing Obstructions Obstructions may be removed in one of three ways: 1 Dissolve the obstruction with chemicals except concentrated hydrofluoric acid . ' 2' Remove plugged section and rod out with wood poie. 3' Use piastic-covered snake. Scuare d'ocks ; *'om O'oc Souare oiocks t* from oioes ucanoeo mera. guars JOINING KIMAX GLASS DRAINLINE TO OTHER MATERIALS To KIMAX Process Pipe . trjx..:r.v *.< KIM.AK process pipe. use : .. -a .::.' .i.^rriii.ir <:e;'er.d:nc on pipe size 1':*. 2* and 3' diameters - mv..- I! metai r.anee> =7155 . stu.ncara insert r7200 .sc.ir/.er insert -7203 . .t-r. -r. m.icmned envelope gasket =7276 : .-tcv. c-..-sts arc nut* =7!9'`' 4' and 6* diameters . zttv.e I. metai hange =7156 I acapter metai hanee =6670 1 adapter insert =7227 . . e:;..:-. macmneu envoiope gasket =7276 ' .-tee. nuts anc o<hts =7190 kimax glass pipe 6521 6522 drainiine T brancn douole brancn aramiine T 6523 BRANCHES j*;e 43 i-., 5't >* 4, Jl. STRAIGHT TEE C.:e iS 1 COMBINATION Y AND 1/8 BEND dramlme comomation V -and 1/3 bend double brancn dramlme comomation Y and 1 '8 bend UPRIGHT Y OR H FITTING (ana vent branch) `<c:e aoove lilting ;oeniiCJi imension may oe mjner or lowertnan a DOUBLE QUARTER BEND 6526 6537 REDUCERS Sz '/: i 2 6 -.mm recucer ano increase^ 1 reducer eccentric i4 1 i - S X4 'JsfO iin jaiustioie join :544 $ Short cleanout plug 6550 6545 (anneaied Long cleanout plug CLEANOUT PLUGS Size A .` - - -i i ., -'l 5 ^* i-, c:4 U BEND (Vent Loop) AB "ih i r 6554 --A'itftout vent ' S555 --with vent ' 6554-A--without vent 6555-A--with vent VCjTt 'J itncsianivtiieoomv) artotien uses :;t ven; sees. csttcm ;e::!ons;! .one i traos `?626t. ife a;;c jseO is vent :ocos. P TRAP -vauacie m two cieanout stvies. Stancarca.ear.og'.ssucaiieO'mtnBneftci-.c screw cacs (-6675) with Terion imers. large cieanout iraos suoouea with iv*' mmax cououng 5650 ana IV-' snort cleanout oiu? -65*14. 'raps -uncut cleanouts (anneaied omy) are avauaoie on soeciai orcer. Cleanouts are recommended for all traos. cioanoeo n<ets ct reoucer traos have ;* timmurr ceotn to oermit neig1*; aoiustments. . rtfit seat Sire sire Decrth A 8 COE F AA 6555 --witfiou! rent 6557 --wftn vent standard cleanout targe cleanout b3ob'A-~*i!hout vent 6557-A--with vent large cleanout "Jse acacter couonng (*&65s) for too joint. 'Jse y aoiustacle iomt. hardware assemoiy <-6650) lor too joint. `Jse y aoiustaoie iomt. hardware assemoiy (-6660) lor too jomt .X 4| S TRAP *wc cieanout styles Traps without cieanouts (annealed only) 3vaiiaoie on special order Cleanouts recommended for all traos .art? t ea-cu- tract suDDueo w'tn *' aimax ccuoun? .*66:0 anc s*cr: rejrcut ou? 65a siijpcec iftiets C- reducer traps have i" T.mtnurr. deem to< he^-t aaiysime-- rem seal _ Sire s.re ueoin A 8 Zl > I1,i S' * 9'H. y.i !lh ; s1 v Use acaoier csuoimg (*6655) lor too iomt, se y aoiustaoie iomt. hardware assemoiy <-6660) (cr.tco jornl 1! standard cleanout standard deanout 6570 --without vents 6571 --*itfi l vent 5572 --*ith 1 vents standard cleanout f jz 6576 r- -- 3 :z 6560-A 6565-A larje cleanout LONG S TRAP Trao *6560 consists of too section 6:5i. ttcttcm section *5:52(anneaie: omy); ana KIMAX couoimg *66:0. Trao 6560-A consists of too section 5:6'. -a 1 will ... X I 5550 anc snort oiug 0344) octtom section KIMAX couoimg eoS -1 ^annea txoandeo iniets of reoucer traos nave 2" minimum ceo aojustmertt seal Max. Size deotn A 8 in * m 5Vi 16v. 10 .911.,, in . ;-6 x IV: 5 V. W r 4 . - " ; : x 11* w*/4 I 6 VI .1 2 X IV; :* .5 !- . . Xi 5 21* x 2 ZYa :ovj :: "Jse aoaoter couoimg 6655) for too lOmt. "Jse aoiustaoie lomt (6560) for too joint. LONG P TRAP song P trao assemoiv 6:6: (stancaro cteanout; consists : tcc section 6:61. Horizontal section t6:12; anc mmax isadm; 66:2 Assemoiv -6565-A (large cieanoon consists ; `a: sect:; i*iin iv;* KIMAX couoimg 6650 an; sncr; `c:--' section 65i2: ano KIMAX couoimg 66:2 xoanoeo miets of reoucer traos nave 2" - -.tu- afliustmem. seal Size deoth 3 AA I;yj : 2 X.' *2H x 2 Zvi . iu :u ilvis 5vi '.i-Vis 2V;i 'Jse acaoter couoimg <S655`) for too joint. `Use aoiustaoie joint (-SoeO) tor too joint. 6570-A--without vents 6571 *A--with 1 vent 6572-A--with 2 vents large cieanout RUNNING TRAP in two cleanout styles and witn 2 vent qouqos. su.nnmg traos wttft targe cleanouts suooneo >tn ; ' KIMAX ecu Dim; 66:0 ano snort cieanout plug 6544 ~rjos witnout cleanouts suooneo on soeciai :roer. annealed only Ceanouts recommenced for an traos. vent seat Size size oeotn -i .3 3'-. 10 iV; > t l!5* i i U'K : AA S'/:. 9; * 1 *051*;-1 * :5V,. DRUM TRAP (top cleanout) A'semci* 65/5 consists of following comoonent; 6* g'ass toOy 65?/ 6" snort cieanout dug *5544 ' cramnne couoimg 6550 . seal Size oeotft A8 C0 iw :: i3h si-. *-; : 2vj I3>* 5 . *'* : 2'A 14*, :vf 5585 DRUM TRAP 'bottom cieanout) ssemciv *6;35 consists of following corrocnent: <:ass ocov -6536 snort cieanout oiu? ec-Ji :;ainime cououn? -:c:C sen Siae aeatn a 5 C o 65SO--vertical outlet. 5591-nonzontai outlet. >^Sk 5600- vertical outlet. 66Ql-nor:2onui outlet. CENTRIFUGAL DRUM TRAP (side cieanout) -ssemciv *6:50 consists ot following comconents ; os: oocv -cosC vertical cutiet 6:52* non c'Sanout oiu? o:AA oramnne coucmnss *6c5C issemcw S3me as *6:3C excess '.nat nomcntji our?'. vertic3i outtet *6563 ; jse: - ;.a; ; i. ;< seai :eotn I . A .5-| ro1. 3 `Same as cattcm section or ron$ 3 ::ao t6560`i. Anneaieo onlv. CENTRIFUGAL DRUM TRAP (bottom cleanout) *-? a: .::a::e connection a: :ne too or me ccov serums aoorcumateiv -e oectn ! seai :: atsemtiv *3530 consists o! ;.js: coo< ccCS *f'i :a. cutter 633 .anneaiec cmy; ' variation - :?*:a n.r - ass?m;-v coui .ea ` a a;e e'f.ca. outtet. same as *:60u eiceot ra; nc:::on:a: outlet oc'.t : seai je aeot'1 a 8C0 C rC n .6-/* > : Avy `W i t :0'i vr 5* S'* ? :4v- PARTITION TRAPS :;'*ef '-a: assemoiv 66;0 to tnreadeo sm tauoiece. tnreao oeao acaoiei -6630 on - : ceace: ?no c- straunt ien$tn cut to oesi/eo .en^r. asm? ccuoim; ?-c ; strain; .eng-n into trao iniet tnrousn aaiustaoie connection tacaoier coupling - - - i: aoiustaeie 'Cinr *6660 for 3* 3no 3* :;:es> - ; ;:r on trao assemoiv 5o';3 consists of fiass ooov **513 *ur seaiec m oartinon -*j.e: <; ; csucnn? 66:3 ana 3' cnort cieanout dug so rt-- 'ta:'. j'i -on s.ononmg iwM ^e partition ai*avs visioie ' seal \ . l.zt > aeotnj A BC 0 ~r n j -j'. nr C >a, ;;: , a /, i.a-iao'* c * . m:nout oartition 13 CUP SINKS 6630 662G 2" i 6' ena cud sin* ovat. str3igru siaes StCUN'iNG SCl'S - :jmo -S.S: 6621 C'JIMP SCREWS !2! :o2S y : S" 2jo Smx. Offset Venitai Outlet. Straigw Sides se2T mounting bolts 6621 CLAMP SCREWS .2) 6622 SUP^CP" ALUM 662> STSainER 662$ WALL fLANGE ALUM 6626 RU88ER GASKET 2'A* hCLl 'N wall :S' -- ,S7CM>ER S'Ni* STRAINfO COUPLING W,' MAX. 5 PIECE SINK TAILPIECE ASSEMBLY Assentoi* 662C nciuaes Tellon UiiD'oe >6631; taiioroe locxnut *6632: one Teflon :::a*ne' *6621 fucoer gasxei *663$ ***Wfnn inan .iiwtw iuiWMi.-" . Tfrc* ::;cc*' *663" tus: oe orcereo seoarateiv T- `.anOiec -L iignteneo win a single nut. Teilon oeao aoaoter 6c :: U'ic:0'? ano io<nec :c KiMAX oraimme rraos o means oi K 66:2 mreaoec cououng tv >nc* :e-yn? are stanoarc Longer taiioioes avauioie on scec.di orce' v. extra cos: Reeommenoefl sink opening oimensionj S.je A 8 C 3'S 2 : * s. :vj S h. iv, 'auoioe *6631. strainer >6634 & stoooec 662T are made o! a Met} Tedon 0003 6660 * 5C'.,c-iSS.C s -'NC innE* 1 STANDING OVERFLOW Mace from corrosion resistant fiileo 7erion avauaoie m mree stanaarc 'engine Precis,on laoerea at tower eno to fit iigntty into matin; :acer ot :anoioe. sesrnve cao (652S1 must oe oroetea seoaratety. STANDING OVERFLOW 66351 Site ,n Tt t i : 11 1 i9 : $ 2 x4 3x6 : *i Klent'tu i 5 3 i : i i 6 3 BEEHIVE CAP 6&39t s,2e ~ '_ ' : ; DRAINLINE COUPLING " Positive-seal comoression counting >6650 consists :: 'snowing rcmocnems Segmented stamtess steei outer oano 665: 3una H ruooer comoression ring witn Tefion-i -met 6652. Stamiess steel cot: 6655. :v oetausct construction. see oages 4-i. Site ABCS Patent Pending 3>i -"4 n. ah 4*4 5 *'/* :* s, 5 S'/. 7 Vi I !l ADAPTER COUPLING (assembly) Assemoiy e6655 is used to jotn KIMAX dramime to untfireaded sink tailpieces Assemcw consists of Segmenteo stamiess steel outer oano 665i oufa * rucoei jcaoter 6657 asaoter *6656 * ess steei sou 66:5 - S<te Type of V/t" Sin* Strainer Sink Strainer 0.0. Metai tuomg ano leao Leao. class "0" or "XL" Corrosiron f14646, Ourcon S0-2 Ounron *11713: Leao. Class "S". "C". "L" or "M". Plastic or steei (t!/}' I.P.S.); Vgicatnene 5C5 anc glass . i. 48* * JTi# Lsr ADJUSTABLE JOINT (hardware only} a v.uv.ac? o-rt oenr-.i^ soace aomstment from in* to 5* ieoenomg on sue Assem iriC ccns-::; o' aiummum inner flange /7206. a'ummum outer nange ?7150. Tenon seal ring (ftat gasket) 47227. acaoter insert (moused neoorene asoestos) ??C3 rucoer comoression nng y 7226. 5 aiummum rnex nead Vn* 16iI'/O bolts 7120 <oc ,!/: *. 2* anc 5* sues or 6 (hex nead S/U* - !8 x l1/?*) aluminum oons f7!SO for i~ sue IV* 4V, 2 Sv. 2'.6 3 6V, 3`/S 8K S 7203 B J 7155 6670 i' AND 6' 2fS 6630 i* and 6" ^NG ^,5'YL It GASK` --ra " ACA P? P iNSn' >MMAX DPAINLINE 6685 j. aac:: * v.anoarc adjustable ADAPTER INSERT (Molded) Heoorene moioed msert is used wnen iQinng HiMAX sfjirmne :o otner oomg mattnais. *nese inserts will wot wnn eitner itvie i Style ii -langes rcr giass 3r:t. The 2H 3'.a* ana 5* sizes are us ffiy wifi toiustaoie lOims. Sue A 3 C 2 **4 ft4 ..Si '1. 2r 3 ::/r 4 ; i *;-* i v 3v, 2 *7 ? ` : : 45: : .51 :H Use 56TC metal flange omv. METAL FLANGES Cast-iron ranges are usee :o iom niMAX dramune to cmax orocess oioe or :o jiass-mec metai oioe. Tnev are commoniy usee to iom iUMAX orccess jioe 'o itseit. -'^nee .s used on !' anc ' rramtme ercs ana acaoter iiange *567' on i" jr.o i' sues. Acaoter insen 73C3 must oe usea oetween nange and dramune. :un;? $ used w;-ti standard insert 7CCC cr i'".~ :: : 1 sues cl orocess 31 oe "*e -' :*: 0* sues are t m:ir m snaoe to i:,ar.je cut r.ave inner snao-mgs wm cemented inserts , i>'sues or oott Hanses nave a S M.. can c:re:es. -'or oci: sues arc numcer recuireo. see taaie aerow 3 Size A Bolt Circle No. Bolts Bolt Site AS 2/i : :t\. 41-, ; 6/ O 4 3'/. : :o. 9S 4 *.-18 a 2u : 12h 4 Ju-JSxS s *,-18 r 2Vi 3 f-,-16 1 2V- BEAD ADAPTERS (threaded) '*-acer read aoaoters are used to orovice oeaceo matin? surrace on tnreaoec 01 oe c- ::-r-ec:"? anectiv to MMAX glass oratnimes witn stanoaro cououng o6$0 a. Tr:cn :sns:/uc:icn Acactf' :6eC fit stanoaro straignt or taoered threads. Used tor same sue o<oe <g Lmetai ;a giass). ideal tor floor cram connections. tn l^j*. 2'. V. ano o' sues A:a::e' 562$ is designed to mate IS* tnrea ed tailpieces to 2" exoanoeo inlets of .vai -.rjes Can oe moved uo and down on -'oiKe for soace aoiustmerns. AUTO-GRIP"?' HANGER 5ecc"`"'f,*c*e -:i *cruotai runs Hangerscontain mtei : A ; : v Noe . . ime coating. See oage & lot ooerai 'ions Stancard fimsn on omc [ructions Sire * <** -11 3 Vi 4. $ At 4 -1 * r** ; , 2S 4' w 'At V| 1 IS IS 4'/. 6S * IK i IV, !>. 5'S *1 h t i 6 '.'/, 2S ?** I0S J/4 /, 11 3 o' Aoitmtxu, SpnnkJer Coroofjnon of America ' 7200 INSERTS For use with giass process pipe and flttmss :o cushion giass from metai flange. '" Insert =7200 is molded neoprene asbestos. The 1 . lri", 2". and 3" sizes are used with standard tempered pipe and nttings. Insert -7202 is a neoprene asbestos strip insert used for T' through 6" annealed nttings and for use as replacement parts for 4" and 6 tempered pipe and nttings. B INTERFACE GASKET 7276 Used when joining KIMaX tempered z:ass dramiine to KIMAX process pipe and KIMaX process pipe to itself. Teflon machined enveippe :s a one-piece imer. Inner diameter is same as giass to prevent constric tion of flow at :ne joint. Stanoard filer is 3iue .African asoestos. Maximum working temperature gasket is 450: F Gasicet tmckness is 1/16 .r. 1 . 1 : . 2''. ana 2 sizes: :-i" in 4' and 6" sizes. BOLTS & NUTS Steel bolts and nuts -=7190 are reouired to fasten metal flanges when joining KIMAX drainiine to process pipe or to glass-lined metai pipe. Four bolts needed for I'*-". 2". and 3" sizes: eigne bolts needed for 4" and 6" sizes. 7230 AOAPTER BUTTON Used to center smaller diameter Style II steel ooits m iarger hoies of A.S.M.E. flange wnen aaaptmg KIMAX giass aramime to glass-lined metal pipe. One size of button is used for ail sizes of flanges. i.o.________ojy_______ Ht^m 33C* :v DONUT SPACER Teflon-covered conut soacer must be interposed oetween KIMAX drairuine and g:ass-iir.ed metai pipe. Spacer consists of steel ring cushioned with sot: asoestos and covered wuh a machined Teflon envelope. PIPE SIZE imento THICKNESS -inentJ1 KIMBLE GENERAL BRANCH SALES OFFICES Los Anfdes 5. Calif. 2-161 W. 8th St. Phone: 385-3471 Montclair. N. j. 22 S. Park St. Phone: 746-6600 Toledo 1. Ohio P. 0. Sox 1C25 Phone: 242-6543 * Owens-Illinois M*er of Kimo'e P^scuets |T| Toiqo '. Ch'o Vi/ ***** Temoered Oramime is m<nuijciufod ana sold by the Consumer ervd Technicd*l*rdGuets Oivwion 3 TR 364 US* OWENS-ILLINOIS GLASS COMPANY CONSUMER AND TECHNICAL PRODUCTS DIVISION Kimax* Tempered Glass Drainlme IS EASY TO INSTALL BECAUSE . . . Kimax Glass Drainiine weighs just a fraction of conventional drainiir aterials. Longer lengths are available. Therefore fewer joints are required. Expansion is negligible; therefore expansion joints are not needed or recommended. a Joints can be made faster. They're easier to handle and require fewer hangers because hangers are placed farther apart. ' --a-..Kimax glass possesses good mechanical strength. You don't have to handle it with kid gloves. There is no limit to the length or height to which Kimax glass drainline can be installed. It can be encased inside a wall, accessible or not. It can be buried in the ground, underneath concrete, or inside any trough or sleeve. Making Corrosion Resistant Joints With The Kimax Coupling All the metal parts are stainless steel. In side, the coupling has a rubber compression ring and a Teflon seal ring. The coupling works like this: When tight ened the metal band causes the Teflon seal ring and the glass beads to exert pressure on one another. RUBBER COMPRESSION RINQ Kim** is s refistered trademark of Own*.IIUnois, Toledo l, Ohio TEFL * While si! instructions in this manual hsve been tned and tested in actual installation*. tht actus, procedures used are at the discretion and responsibility of tha contractor or installer. SEAL tailstion o How To Use The Kimax Coupling 1. Dip the coupling into a bucket of water or wet the inside with a damp sponge or cloth. 2. Push the coupling over one drainline section and then push the other section into the coupling. 3. Once the beads are seated properly you should be able to rotate the coupling on the glass. Tighten the bolt with a palm ratchet wrench until coupling firmly grips the glass. FOUR THINGS TO REMEMBER ABOUT THE KIMAX COUPLING The nut is assembled in the coupling so you won't have to hunt for it. However, it can easily be removed and replaced if necessary. A tnore positive Teflon to glass seal is obtained if all couplings are retightened to recommended torque 24 hours after being installed. This compensates for the cold flow in the Teflon seal ring. When dismantling the coupling it is recommended that any rubber and Teflon parts be checked for damage before being reinstalled. They may need replacing. Maximum continuous operating temperature is 212F. (May be subjected to 250F for short periods.) Kimax Layouts Are Simple THEY'RE SIMILAR TO ORAINLINE JOBS WITH OTHER MATERIALS REMEMBER THIS Catalog dimensions for each length of drainline or fitting are given to the center of the gasket inside each drainline coupling. This means you forget about gasket thickness for layout purposes. In planning a Kimax drainline system, use catalog dimensions for straight lengths and fittings, since gasket thicknesses have been allowed for. Installation layout is simple because of the Owens-Illinois Kimax coupling a. nbly. With this one-piece coupling you tighten only one bolt for each joint. (It .. avail able with a built-in positive seal detector upon request.) Burying Kimax Drainline PREPARING THE TRENCH 1. Dig trench to workable width and nec essary depth dimensions as shown- in illustration. 2. Partially refill the trench with 6 inches of rock-free sand. 3. Tamp the grade to assure a firm founda tion for laying the drainline. LAYING THE DRAINLINE 4. Use 5-foot lengths of heavy schedule drainline with regular fittings. No expansion joints are needed since there's little or no expansion. 5. The line should be wrapped to prevent serious scratching of the glass. The rec ommended procedure is wrapping the line from bead to bead with JM E20 poly ethylene tape or its equivalent. Or the line can be coated with at least 1/16" of ordinary automotive undercoating or other suitable mastic. 6. Lay the drainline in the trench with normal pitch 04 inch per foot up to 3 inches, Y% inch per foot above 3 inches). You can assemble it above the ground, or in the trench, depending on job conditions. 7. Check all joints for tightness. If fittings in pre-assembled section are to be adjusted for position when laid in the trench, tighten coupling only half way so fittings can be rotated. 8. Test the line to make sure there are no leaks. If there is a leak, tighten leaking joint If it still leaks make sure rubber compression ring and Teflon seal are dirt free. Be sure coupling and beads are not defective. Make sure beads are seated properly in the coupling. Check to see that the drainline alignment is satisfactory. BACKFILLING THE TRENCH 9. Backfill the trench with thin layers of rock free sand to 12 inches above the top of the drainline. 10. Tamp sand down firmly or spray it with water to make sure it's firm. 11. Fill the rest of the trench and complete floor or slab. Hanging Kimax Drainline HORIZONTAL RUNS Use these "Auto-Grip"* hangers or an equivalent to support the line every eight to ten feet. Notice: they are padded to prevent metal to glass contact. \. Fit the hangers to the drainiine, not jfche drainline to the hangers. 2. Spread the hanger and slip over drainline. 3. Tighten each coupling as you make ;t and never pull or spring the drainline into place. 4. When the drainiine is hung it should be free to move sideways. Auto-Grip is 4 registered trademark of the Automatic Sprinkler Corp. of America, Youngstown. Ohio. 6 i' VERTICAL RUNS 1. Riser damp lined with X " thick neo prene should be installed under a coup ling every third door whenever possible. 2. Use a ring support under bottom coupling. 3. Support 3", 4" and 6" stacks at every door. Support VA" and 2" stacks everv other floor. 4, Place riser clamps either above the floor or below it as indicated. When* ever practical every third support in a vertical run should be positioned directly beiow a coupling. fwrwx1 & r-r- iv4"-r 5. Do not support vertical runs with hori zontal drainlines. The first hanger on the door. 7. To bring a drainline through a con crete floor, insert a pipe sleeve one size larger than drain into floor. Insert arainline and pack Owens-Coming glass wool or an equivalent insulation around it in sleeve. Seal above with an ap proved mastic caulking. Secure drain line with a coupling four to six inches below concrete slab for added flexibility. 'A" (MIN ). kf APPROVED MASTIC CAULKING CONCRETE . ! ' n__ QWENS-CORNING GLASS t* WOOL PACKING OR EQUIVALENT PIPE SLEEVE ONE SIZE 1 LARGER THAN 0RAIN (MIN.) i=l t *" STiif COUPLING 3 Making Joints With Kimax Drainiine JOINING KIMAX DRAINUNE TO METAL BELL AND 5PIGOT PIPE 1. Pack the joint well with asbestos rope. 2. Pre-heat both pipes to the point where a drop of water sizzles. 3. Pour in hot lead and cauik. NOTE: It is important to leave a space of several inches from top of joint to first coupling. JOINING METAL PIPE TO A KIMAX REDUCER 1. Make sure inside surface of drainline is clean. 2. Pack with asbestos rope. 3. Pack the joint with add-proof cement. * NOTE: Whenever possible join glass to metal in a vertical position. Horizontal lines have a pocket where corrosive wastes collect and attack the packing. JOINING KIMAX 0RAINLINE TO GLASS LINED METAL PIPE 1. Use a Kimax flange that flts with an ASME holt, circle, an adapter insert, a set of adapter buttons and a Teflon donut gasket. 2. Insert the adapter insert next to the flanged metal pipe. Hold the Kimax drainline in place and insert the Teflon donut gasket as shown. Insert the bolt through a Kimax flange and through the metal flange. Set with an adapter button as shown and secure with a ' nut. 'Connection is now complete and secure with the Teflon donut protect ing both the glass drainline and the glass lined metal pipe. JOINING KIMAX DRAINLINE TO KIMAX PROCESS PIPE In this application two Kimax metal flanges are used as indicated. After inserting adapter inserts and Teflon interface gasket, bolt the two flanges together and secure with nuts. JOINING KIMAX DRAINLINE TO THREADED METAL OR PLASTIC PIPE 1. When joining Kimax drainline to threaded metal or plastic pipe use a threaded bead adapter. Just turn it snugly on the end of the tail piece or pipe for a ready made bead. 2. When using the bead adapter on metal, coat the metal threads with acid proof cement before you screw the adapter on. 3. Then use a standard Kimax coupling. Making Sink Connections With Kimax Drainline STOPPER USE THIS THREADED BEAD ADAPTER TO JOIN DRAINLINE TO THREADED SINK TAIL PIECE Screw bead adapter onto sink tail piece. Push Kimax coupling over bead adapter and then push drainiine into the coupling. Tighten bolt. USE THIS ADJUSTABLE BEAD ADAPTER WHEN HEIGHT ADJUSTMENT IS DESIRED __________________ Screw adjustable bead adapter onto tail piece to desired height. Push coupling over bead adapter. Position drainline end over tail piece and push it into the cou pling. Tighten bolt. Adjustable bead adapter is readily available in 2" x 1M " size. Contact an Owens-Illinois repre sentative for other special sizes. I ADJUSTABLE BEAD ADAPTER' Z DRAINLINE ttM LARDER THAN ) ) SINK TAIL PIECE / / KIMAX COUPLING USE THIS ADAPTER COUPLING TO JOIN K1MAX DRA1NL1NE TO SMOOTH TAIL PIECES PARTITION TRAPS WITHOUT. SEALED IN PARTITIONS DRAIN TRAPS AND END CUP SINKS 3 I.D. SIZES --1W', IV4" AND \W FOLLOW THESE STEPS - 1. Wet the adapter coupling. 7. Slip it over the bead on the outgoing drain line, trap or drainiine reducer. 3. Slide the incoming tail piece or pipe through the coupling. t 4* When everything is in position tighten the bolt to recommended torque. 12 Fleshing For Kimax Drainiine When installing through a slab roof or metal deck use seamless lead dashing as shown. Connecting Kimax Drainiine To A Floor Drain Drawing shows how to attach a Kimax drainiine to a floor drain with a Kimax coupling and a Kimax P trap. Use a drainiine of the proper diameter and length which is beaded at one end and fire pol ished* at the other. Insert the fire polished end into outlet or floor drain. Make sure glass is flush with bottom of drain. Seal joint by packing with asbestos rope, hot lead or acid proof cement. Packing should level up to side of floor drain so no pocket is formed. Attach beaded end of the drain line to standard Kimax P trap with stand ard Kimax coupling. Be sure to lay under ground glass pipe and flttings on a mini mum of 6" of sand and follow procedure for underground installations. Connecting Kimax Drainiine To A Threaded Floor Drain When connecting Kimax drainiine to a threaded floor drain use a threaded bead adapter and a standard Kimax coupling. Turn the bead adapter on the end of the door arain^ and secure the joint with a standard Kimax coupling. Bringing Kimax Drainiine Through A Concrete Slab To bring a drainiine through a concrete slab from underground insert a pipe sleeve one sizef larger than the drain into slab. Insert drainiine and pack Owens-Coming glass wool or an equivalent insulation around it in sleeve. Seal top with an approved mastic caulking. Under the slab the drainiine must be completely cush ioned with rock free sand. Ktmax Drmiaiin* can b fir* poliahod with the Kimax oeadiog Kit. Fir* poliehing smooth* tha edge* of giaa* that hav* b**o cue Slowly rotate cut *ud of *i Jn until flaaa from flam*. t*na to glow. R*mov approved MASTIC CAULKING OWENS-CORNING GLASS WOOL PACKING OR EQUIVALENT ^ PIPE SLEEVE ONE SIZE 4 LARGER THAN DRAIN (MIN.)| ^__ 'A" (MIN.) T 5O .090 CONCRETE * <^o Protecting Kimax Drainline AVOID SCRATCHING GLASS Keep drainline in shipping carton until ready for use. AVOID SPATTERING GLASS WHILE WELDING Protect the drainline by covering it with a carton or cardboard. WHEN EXPOSED TO HEAVY TRAFFIC guard 'rom 0<D 1* from mm Drainline should be protected by ex panded metal, plywood enclosure, chan nel iron, etc. It should be supported by rubberized pipe, rollers, padded blocks with Ipose fitting side wedges or other loose lateral guides. The drainline must be free to move sideways to prevent bending moments in r -er sections of the system. CLEANING PROCEDURES To clean drainline system rod out section of plugged drainline with >d pole, or add chemicals to the system which will dissolve the stoppage, or use a p^tic-covered snake.' Testing Kimax Drainline SHAKE THE LINE TO MAKE SURE THERE tS NO STRAIN IN CASE OF A LEAK FOLLOW THIS PROCEDURE 1. Tighten leaking joint. 2. If it still leaks remove the coupling and make sure rubber compression ring and Teflon seal are free from dirt or other obstructions. * 3. Make sure coupling and beads are not defective. Replace coupling or drainline when necessary. 4. Make sure drainline alignment is good. 5. Make sure beads are properly seated in coupling. KIMBLE GENERAL BRANCH SALES OFFICES Los AncelM S. Calif. 3461 W. 8th St. Phone 385-3471 Montclair. N. J. 22 S. Parte St. Phone 746-6600 Toledo 1. Ohio P. 0. Box 1035 Phone 242-6543 9 Owens-Illinois mafcar or Kimeto Product* /7\ Totodo 1. 0**> \1/ ' KIMAX TtmMfifl Drainlina is manufactured ana solo by tho Consumer and Technical Products Olelslon 4 TP-427 Printed n U.SA. 4- SM Owens-Illinois GENERAL OFFICES . TOLEDO 1, OHIO BRANCH SALES OFFICES La Mirada. Calif. 90638 15052 Roseerans Ave. Suite 209 Phone: 941-0276 Montclair, N. j. 07042 22 S. Park St. Phone: 746-6600 Toiedo, Ohio 43601 P. 0. Sox 1035 Phone: 242-6543 KIMAX Tempered Glass Pice is manufactured and soid by the Consumer and Technical Products Oivision. TFE is the abbreviation given by the Society of Plastic Industry to Tetra-fluoro-ethylene resins or plastics--the most chemically and acid resistant plastic material in use today. KIMAX is a registered trademark of Owens-Illinois. Inc. CONTENTS This label which is placed on every piece of KIMAX Tempered Glass Pipe before smpment. is your warranty against defects m material or workmanship. If failure results from sucn causes. Owens-Illinois will, in full discharge of this warranty, replace such pipe at no cnarge. GENERAL INFORMATION Advantages Manufacturing Characteristics Non-standard Items Ordering ,, Physical Properties Uses 2. 3 2 3 3 3 3 2 KIMAX GLASS PIPE AND FITTINGS Adjustable Joint Caos Crosses Elbows laterals Reducers Soacers Straight Lengths Tees Thermometer Wells U Senas 4-9 9 3 7 5. 6 3 S. S, 7 9 4 6, 7 3 7 c FLANGES, GASKETS AND ACCESSORIES Adapter Sutton Donut Spader ferrule flange, adapter flange, A.S.M.E. Gaskets Hangers Inserts Spring. Take-up. 10-13 12 12 10 12 12 13 9 13 12 ENGINEERING Anchor Points Comparative Weight flow Characteristics Horizontal Line Support Layout Operating Temperatures. Pressures Pipe Pitch . Pressure Surges . Protection. . . Sight Plow Indicator Special Apparatus. Special Lengths. Standard Dimensions. . Thermal Expansion. Thermometer Weils Vertical Line Support Vibration 14-13 15 14 14 15 U, 15 14 16 17 16 17 18 18 18 14 17 16 17 INSTALLATION.......... Assembling The Line............ Bolting Torques....................... Connecting To Various Materials Good Bolting Practices.... Handling and Storage.... Joint Assembly .. .. 19*22 19 20 . .21 . 21 . . .19 19 20 TESTING AND MAINTENANCE........... Causes of Leakage.................. Initial Tests............................. Testing for Leakage........ 23 23 23 23 t GENERAL INFORMATION Uses <;MAX "emcerea Glass Pioe has found wtde aooncation in a .ariety or industries. Among current users of KIMAX process pipe are c.-.ermcai. food, dairy products and pnarmaceutical processors: textiles: paoer anc ouio: onoto engravers: aero nautical researeners ana atomic energy plants. ~'ne transparency ana corrosion resistance of KIMAX cioe manes it suitaoie for untold aooi'cations wnere ooservation of :ne process .s vital, ror instance, many engineers insert snort engtns of KIMAX pioe in non-transoarent pipe systems for use as signt flow indicators. kimax glass pipe and fittings can be easily faoncated at the factory mto special snapes for special uses. Some examples are receiver vessels; boning units: reaction cnamoers; and tjpuiatea cioe. Advantages Adaptability, KiMAX glass o>oe is readily joined to other ma terials including threaded pipe, straignt tubing and giass-imed steei. ;/ -'ear.s of stancara couonng devices listed m the LANGE. GASKET ANO ACCESSORIES Section. Corrosion Resistance. KIMAX Glass Pipe is manufactured from KG-33 ccrosmcate glass, the same 'hard" glass used in labora tory apparatus for its cnemicai durapility and thermal snock resistance Corresion of Xlmaz glass oy caustic sad NaOH' solutions Corrosion of Klmai glass by hydrofluoric acid IMF) solutions KIMAX pipe resists attack from most chemicals including min eral and organic acids; SO2 vapor, chlorinated hydrocarbons: organic solvents; hydrogen peroxioe and a wide variety of corrosive mixtures. It is not recommended for use with hydro fluoric acid; phosphoric acid with fluorides; or hot potassium and sodium hydroxides. Solutions containing alkalies attack glass very slowly at room temperatures. The rate of attack increases rapidly as tem perature increases, as shown m the accompanying table. Durability. Uniform, heavy walls and selective tempering (add ing surface stress) of all straight lengths and most fittings impart exceptional strength and ability to resist imoact damage. Caps. U-bends, thermometer wells, spacers and some traps are annealed only, due to their snape. These parts are clearly identified. Economy is innerent in KIMAX glass pipe systems. Material is competitively priced. Installation costs are low. Maintenance costs are negligible. And, KIMAX systems are long-lived. Hals o! attack Indies per year general information Lightweight. K;MAX glass doe weigns /: to vg iess man ma terials performing a similar function. It reauires fewe- nangers ana is easier to install. For comoarative weignts of process oioe -raterrais. see ENGINEERING Section. No Scale Build-up. me Surface of KG-33 glass is extra smooth aro narc, discouraging scaie ouiio-uo ana recucmg oressure S'oo cue to friction. Purity of products ana orccesses is assurea ov corrosion rei.stance of KIMAX glass anc :ts rreeoom rrom scaie ouuo-uo. Thermal Properties. KIMAX oioe will ooerate m temoeratures _s to -50* r. its low coefficient of expansion tsee Physical Propernes) permits quick transition from cleaning steam to flow of oClG IlCUIGS. Transparency is an aia in -ranv orccesses sucn as inspection ; ove "nes anc fcoa unes. Transparency permits constant nscecticn pf seoimentatton. crystallization or piscoioratton of puics. : a;so enaoies quick location of stoooages ana mstant cetecticn of unes mat neea cleaning Manufacturing Characteristics kimax "emoerec Glass P'oe anc Fittings are maoe from macmne-crawr. neavy-wail tuomg. uengtn oimensions are neld to -- t -ps a'e p-ec seiv `prmec ana neat treatea ter extra strength ecuirec :p w>:rstanq comoressive forces at tne joint. Se'scf -e -" -- pe-mg --me acamg or surface or sKin stress -- f : St "* --ec~ar-.ca- sr.ee* `esistance ot straignt length enas 'fw ' ft -*g; s.c- as cacs. -j penes' tnermometer wens: ana m -- e "arc a'? a-~eaiec c.niv cue to tneir snaoe. Tnese anneaiea fittings are cieany iaentifiec. Physical Properties `max >G }) oc-csnicate glass emoootes suoenor onysicai ;-ppe:'j; mae .oeaiiv suited for trouoiefree conveying p: a w.pe ange of iicuic ano semi-houid prooucts: r1 Operating temperatures extend uo to 250*F unoer normal :o"C p~: '"v mav go up to 450* F -f msuiatmg protection is c'pvicec Thermal conductivity: 0.73 B.T.U /hr./ft.*/F*/f{. at 317* F Thermal expansion of MMAX cpe is 0.22 mcnes oer 100 feet ps* ICC* 7 temoerature change Thermal shock differential ranges from 160* F to 21C* F cepenang on Ciamoter. See MAXIMUM OPERATING LIMITS taoie. cage 15. Ordering When ordering a standard item please refer to KIMAX glass pipe OistriOutors' price list for catalog numoer. Specify each item Oy catalog numoer. quantity; size (l.D.) and length m mcnes. Distributors' price list will contain carton quantities ana shipping weignts. Rough sxetenes of proooseo lines snowing center-toface di mensions are helpful when asking for a quotation. Your Oistriputor will assist you to lay out lines at lowest cost ana to provide technical assistance anq installation counsel. Non-Standard Itoms KIMAX glass pipe and fittings (other than those listed m this manual) may oe prefabricated to your special requirement. Non-stock items such as reducing tees and crosses with 3 and 4-way reductions; traps: U-returns and aramlme Y's can oe supplied Oy your KIMAX pipe distriQutor on special order. 2 ^STRAIGHT LENGTHS 6100 4----------------------- L ----------------------------------- * *A / I V ) > 7 -- 1 LrrrX-r, V A "X-- 11 cB I 1.J .viren ordering, specify otoe 1.0. ana length in inches. KIMAX GLASS PIPE AND FITTINGS -y Standard lengths in ail diameters are 6': 12": 13": 24'; 30'; 43*; 60'' 72' 34': 96': 108'; ana 120*. '' intermediate oad lengths are avaifapie on soecial order, factory-made odd lengths are temoereo. Soecial lengths no to 15 feet suooiied on special order. Tolerance on length and 1.0. is =-'32'. A Pipe Size (Nem. I.O.) B Pipe O.O. N C Wall 0 flange O.O. ; 14" 3* 4* 6* 1.313" 1.844* 3.344' 3.406' 4.5306.656' .156' .'Jr .203' .265'. .328' !V- 34* 3V 5 "/it* T%* E flange Angie L2* y a* *1* 31* l Min. Length Weigdt las./fL 24' y *' s'' 50 :1 3 2 5.3 Pti Recent. Pressure 55 55 55 55 35 20 STRAIGHT REDUCERS S215 Pin Site (inches) Reduced To (Inehes) l (^ Vn m) 14 1 l \A or 1 3 2,14 or l 4 3. 2. 14 or 1 6 4. 3. 2.14 ot 1 4 i S 7 9 Pise Site (inehes) 14 3 4 5 Reduced To (inehes)14 1 14 or 1 2.14. or 1 3.2.14, or 1 4. 3. or 2 C Minimum (inehes) O ( Vn m.) IV, 4 14 4 24 5 3? 39  -' .- . . a .. . v * ` REDUCER ELBOWS 6202 90 ELBOWS 6201 When ordering, soecify degree of angle. 60 ELBOWS 6201 A When ordering, specify degree of angle. When ordering, specify degree of angle. KIMAX GLASS PIPE AND FITTING: 5ioe Size ineftt*) Reduced To A 3 (ineius) -- vj? ;n.) *; = -/,, 3Vi IV, 1 i -'.'7 5 IV: '.'A 5 5 5rj 5 4 15 Pise Size (inches) 3 4 6 A ,7? >n ) :h -'A C 9 Ploe Sire (inehes) i < 3 4 6 A A Vji m.) 3'/4 3# 4 5 1 9 Pipe Sire (Inches) 1 I'/: 2 3 4 & A (= Vw m.) 2Vi VA 4 5 7 5 IV/i ELBOWS 5201 SWEEP ELBOWS 5239 TEES 6210 KIMAX GLASS PIPE AND FITTINGS Pie* Size (inches) x /:: <n.; Pie* Size (inehes) l' i i A . -- in.) Z'i 5 0 fl '= n Pie* Six* (inch**) i IV* l 3 i 5 A (*Vfrm.) 2Vi 3v* i 5 7 9 Pie* Six* (inches) l1* 2 2 l 3 3 4 4 4 4 6 5 5 6 6 Reduced Te (inches) (dr Vij in.) 1 3V* 14 iv* 4 i5 IV* 5 2c n 1 IV* 7 27 37 19 l1/? 9 29 39 i9 (* V 3 3 3 Vi i 4 Vi i 4 Vi 5 S'/r 5 5!/? 5 bZ; S Other reduction comomations are available on soeciai order to cus tomer's specifications. ivnen ordering, specify pipe i.O. m this oraer: t. II, ana III. KIMAX GLASS PIPE AND FITTINGS Woe Size (inches) It Pise Size (inenez) III Pise Size .ineftei) A ; = vi; ,n) 3 (=vu"i. [ '/* .4 -! 24 ? A - wi - - V'A - : .4 : j va >W 4 4;4 4;4 4 !K 44 43* 4 4v> 5`/j 5 : i'A 3 513 il5 643 : ; 3 reduction comoinations are avauaoie on soeciai oroer tomer's soecifications. REDUCER CROSSES 6250 A wnen ordering, specify (.0. at pipe and branch. . 4 * * * * * . ' '^ *** * * * 4 **. - * *'v*A* **^ s **<'/'* ? Pipe Size (inch**) Branch Six* A (inches) (-- :/ in.) 8 (-r;/j?irt.) !K i :: : IV: :k j i 3K i'/i i lVj 7 a2 : 43 7 51 9 6 IK 9 52 9 53 9 54 9 i 4 Vi 5 5K 5 5K 6 SK 8 Other reduction comDmations are available on special order to cus tomer's specifications. Use soft strip asbestos inserts (7202) only, with this fitting. Pipe Slit (Ineftet) 1 IK 2 3 i 0 (* :/ in.) SK 1 7 9 12 7 LATERAL "Y" 6230 When ordering, specify i.D. of pipe and branch. LATERAL "Y" REDUCERS 6231 K1MAX GLASS PIPE AND PITTINGS Pise Size 3 D inches) (= <n.) 'mcftesi (= vsj E FG ) (= ;.-:j m )m.) (inches) ; 1j - .3 * .i 5 \s i ::,i; :m w< -''i :/i* 3;:, '5':s :/< T:(=v;{ '* -S(S `-'i i:i :; ;i: 34, :V, V,\t i:"u 5J4. 'Mz s,u 9/ '^ i6V Branch Size 8 C 0 (inches) (inches) (= :/i? in.) (inches) (inenes) ; 3 /i * 4 !4 ? . Vi 3'v: 4 :o 2 ;q :vu IV: u IVi 4'S/j l 3 ,i u :v* T7i y.v:f 4U/.J 3 :3 3Vi "j trG (inches) (inches) (inches '/ '.]4 :v,i :Vte l*At 2;V 34 3H V:i ivu VAi m VAi :i% ;*4* 'tl/u 9**44 9*4* 3 13 !3 m THERMOMETER WELLS (Annexed) '' r w . I : ** . - ' is specified 1 6295' DOUBLE END When ordering, specify pipe I.O.; bulb sue; and tube length. -"CAPS-(Annealed) _ 6236 \ i Thermometer wells (annealed) protect thermometers and thermocouples m corrosive atmospheres. Length "i" must be specified (from 6* to 36'). Use soft strip asoestos insert (7202) with thermometer wells. A Pip* Size (inenes) B For Ther. mometer Bulb Size (Inches) C Tube Size (inches) 0 (inches) m4 4 1/ 14 4 Vi 2Vt 14 4 i 2 Y< 2 H 2 `4 24 24 34 3H % V/i Vi ZVi \ IVi 4 34 Vi 34 \ 34 Use soft strip asbestos inserts (7202) with this fitting. Pipe Size (inches) 1 14 Z 3 i 6 0 (. Vu in.) 2 4 Wt 5 STRAIGHT SPACERS 6260 A e . -- A S '///////'A SASKjT **(. DAMPING-- -- - fl*NC6 KIMAX GLASS PIPE AND FITTINGS Srraignt spacers offer simoie wav to fill snort gaos ,n une. Hardware anc zas*ets -"nos: pe oroeres secarateiv. itanaarc lengths are t`. V; r c -? .-. anc 5*. Ctner iengtns avanaoie on special order Anneaied omv. A Pio* Size (inches) S 0.0. (inches) '/oicai Soacer Assemoiv 5 BEVEL SPACERS 6261 'or use in filling out unes wnere some aegree of oitcn is reautrec. Sole as seoarate units oniy. Anneaiea omy. Other iengtns avanaoie on soeciai oraer. ADJUSTABLE JOINT 6280 f SEAL RING (722?) ' ^INSERT (7200) CO"Dor5$ on 31NG (7225) - INNER j-^SLEEV (6231) D- C " NNR flange . C6) *- OUTER SLEEVE (6282) E------------l (variable)^- \ OUTER FLANGE (7150) New, imofovea design of adjustable iomt permits space adjustments up to 2Vi`. Also used to correct slignt misalignment- Maximum recommended temperature--250`F. Maximum pressure--30 p.s.i. O'. ll/z'. Z') and 15 d.s.i. (3* and A*). Assemoly consists of inner sleeve (6281); outer sieeve ,5282); inner flange (7206); outer flange (7150): insert (7200): T P E seal r-ng (7227). compression nng (7226); bolts (7180). All metal parts are aluminum Three oolts (nex neaa Vi s -18 x ivi) reauired for i`/;\ 2'. and l sizes. Six ocits reauirec lor i~ size. A Pifl* SUe (inches) C (inches) 0 (Inches) t (Inches) L (indies) Min. Max. 14 P/u 54 IV; 2 PVj, 6 VA 10'/. 94 I!1/. 2 2A 2"At 54 IQ l!4 3 34 lliAt 8 UK !4 i 4V% *A 9 MV, m Designee especially for glass pipe, these zinc coated hangers have integral cushions to prevent metal-to-glass contact. Umaue locking action oermits rapid installation, cuts assemoty time oy as muen as 30%. A simple soueeze releases tne insert allowing the band to ee spreao and supped over the pipe, insert is reseated by thumo oressure after realign ment of holes and <s threaded freely on to hanger rod. P<0 Size imehss) ''A 2 J i 6 A Ivn Wxt i`/u Is/. \'A \'A 8 l1/. I Vi P/l i'/t VA C 2V 34 34 P/. 51 Vj; P/u 0 2V, iVn Wu 6K ?"/ :ov, E V. 'A y, A Vt vt F y'n i Vi :/t i Vi :/ii i Vi V z 4 Vi x 1 A x \ FLANGES, GASKETS AND ACCESSORIES -UMAX Temoered Glass ripe ana fittings can oe joined oy nenas of metai flanges, cusmonea from the glass Oy molded cr strip asOestos inserts. interface gaswets oiaced oetween tne pipe ends orevent glass to glass contact. FLANGES style I Aluminum Fianges are used to tom KIMAX oioe to <;MAX Dice or to metai tuoing containing a ferrule. Only tne ana 5' sizes nave ASME coir circles ana can mate vitn an ASMS flange. 3oits and nuts for Style i flanges are aiummum. Styie fl flanges are cast iron orctected ov neavy coats of corrcsion-'-esistant oamt. Ail sizes nave ASME bolt circles. "hey are used to iom KIMAX oioe to KIMAX oioe or to D'De with an ASME Dolt circle flange. ASMS AaaDter flanges are avanaole m 1" tnrougn 3" sizes and are used ormcoatiy for ;oimng KIMAX glass oioe to ziass imea steei. GASKETS Service reauirements ana temoerature ranges for all staQdard gasKet materials are listed on cage 13. Common materials mciude neoorene. gum ruDoer, asoestos. Koroseai. ana T F lined gasKets witn resilient filler. Since tne tyoe of service will determine the type of gasket material reauired. selection of gasKets is left to tne user. GasKets are not included m flange sets. When resilience and corrosion resistance are reauired. gasKets containing a filler of soft asoestos (Blue African asoestos) wan a machined T F liner, are recommended. Other tyoes of filler material may oe used with T F E imed gasKets. Consult your CistriOutor for details of perform ance and D'ices. INSERTS -sed for cushioning pipe ends from metal flanges. Molded asoestos inserts are used for temoered pioe and fittings 1" tnrougn 2" m diameter. Strip inserts are used for 4" ana 6" sizes of temoerea pipe ana fittings and for all annealed fittings suen as U-Dends; thermometer wells: ana caos. inserts are cemented into inner rings of all Style I and Style II 4" and 6' flanges. See page 13 for more information. OoPprit T M ? FERRULE 7245 Stainless steel. To oe welded, brazed or soldered to metai tub ing. in T: l-.Y: 2': 3": and 4" diameters. FLANGE SET 7100 STYLE ! SIZES r, va", // 2 'L*2 3 SIZE 3" FLANGE SET 7105 STYLE II /gas*e rfl-J .Qi SIZES 1", I'/*", 2", SIZES 4", 6" ASME ADAPTER FLANGES 7160 T *0ot A* nrt 6* gust 0ie 10 n ASMS Fing. wt< tn lolloping STYLE I Aluminum--fo 7 l SO. 1-715! euc< nn*. 1 -- 7 153 mini STYLE II C*t iron-No 7 1 55. ]-7 | 56 outtr < l-7158in" '^ANGE ~C FLANGES, GASKETS AND ACCESSORIES FLANGE SET NO. 7100, V, VhW l.D. i Aluminum Set contain tne following ccmconents: 2 -- 7ISO Aluminum Flanges 2 -- 72C0 Neoorene Asoestos inserts 2 -- 7 180 Aiummum 8o'ts ana Nuts p' Sil1*3Salt Sin -/1 ' : <-*3x2 N-iSxi7. - * : r.3x2 FLANGE SET NO. 7100, 3" l.D. STYLE ! Aluminum Set contain tne following ccmocnents: 2 -- 7150 Aluminum Flanges 2--7200 Neoorene Asoestos inserts 6--7180 Aluminum 8oits ana Nuts Piw Size - A 3 S Salt Sire :/. s.;3x2;.-4 FLANGE SET NO. 7100,4 ANO S' l.D. STYLE I Aluminum Set contain tne following comoonents. 2 -- 7151 Aluminum Outer Flanges'* 2 -- 7153 Aluminum inner .Rings witn 7202 insert cemented m piace* 8--7180 Aluminum Bolts ana Nuts. . Pip* Size A 3 8lt Size i 3 vi S '.0'/, ilZ, 3V? Li-lSx3 May oe oraereo separately as No. 71SO Flange Assemoiy consisting ol one (\> ?',5t Outer Flange ana one (l) 7153 inner Ring. FLANGE SET NO. 7105, V, VA', 2', 3' 1.0. STYLE N Cast iron Fiange sets contain tne following comoonents: 2--7155 Cast iron Flanges 2 -- 7200 Neoprene Asoestos inserts 4--7190 Steel Soits ana Nuts Pipe Size A 3H - :>/h 5-V,, B Balt Size 3vi ,-i8x2V. 4"t ' iSl^Vi Jl'< ' t-i8z2Vi 1 i s-i8x3 FLANGE SET NO. 7105,4 ANO S' 1.0. STYLE 11 Cast Iron Flange sets contain the following comoonents. 2 -- 7156 Cast iron Outer Flange* 2 -- 7158 Cast iron inner Ring with in place.* 8--7190 Steel Bolts and Nuts. 7202 inserts cementeo Pip* Siz* A B Belt Six* 4 87. 5 107, ?H >/i18i27. 9V? Ye 16x27? Mjv oe oroereo separately as No. 7155 Flange Assemoiy consisting o' ne \\) 7 tS6 Outer Fiange ano one < 1) 7 i58 inner Ring. ASME ADAPTER FLANGE NO. 7160, T, 1 '/z', 2', 3' l.D. ASME Flange does not come witn insert or ooits. Order me prooer inserts and bolts for use intended. 7200 for Conical Ena Tempered Glass 7202 Strip insert for Conical Ena Annealed Glass 7203 Molded Aaaoter insert for Beaoed Enc Glass Pip* Siz* i Z 3 A 4 7. 5 IV: 8 Salt Size 27, i3x2 27, 4|/j-l2i2Vi 47. 4Yr|ix21/,' 6 4 i il3 tl ADAPTER FLANGE 8S70 A.S.M.E. ADAPTER FLANGE 7160 FLANGES, GASKETS AND ACCESSORIES -sea witn Style i or Styie n flanges to iom fieia-oeaoea oioe to fiangea 2'oe. Cast iron construction. Aoaoter insert (7203) neeoea oetween aaaoter flange ana oeaaea Dice. Oraer ooits ana nuts (7190) seoarateiy. Pipe Size inches) 4 5 A 3W 10W 8 Numoer Sol? Circle Rewired :i/j 3 9V: 3 Bolts Size (inches) V:*-i8 x 2:/ "i-15 i 2M For r througn 3' oeaaea oiDe. use Style n flange (7155) witn aaaoter insert (7203). Macnmed to acceot conical insert (7200) or aaaoter insert (7203). Usea to ;oin KIMAX Glass Pipe to giass-uned steel, m I". I1/?"; 2'; ana 3* sizes. DONUT SPACER 7240 SPRING 7235 12 Donut spacer consists of steel ring cushioned witn soft aspestos ana covered with a macnmed T f e envelope. Peouireo for lommg glass pioe to glass-lined steel using A.S.M.E, Adapter (7160) or Style if flange (7155), because of radius at gasxet face of glassimea steel flange. Pipe Size (inches) Thickness (inches) 1 /, '.v* /. 2 '/, 3 s/. 4 Vu 6W Used to center smaller diameter Style II bolts in larger holes of A.S.M.E. flange when adaotmg glass pioe to A.S.M.E. flange or gtass-Uned steel. One size of outton is used for ail sizes of flanges. 1.0. (inches) 390 10.398 O.O. (Inches) VA Height (Inches) V, Used to load joints to compensate for temoerature cycling and to spring load oioe nangers. One size used for 1* through flanges. Longer bolts needed to accommodate springs. Pipe Size (inches) r thru 4' 6* 1.0. (inches) Yit mm. H mm. Length (Inches) Diameter of Wire .156 .156 INSERTS 7200 for 1* through 3' tempered fittings. 7202 for 4' ana 6' `emoered fittings 'or 1* through 6* anneaieo fittings. 7203 acaoter insert for oeaoed ends 'sirmiar to 72001 INTERFACE GASKETS STYLE! 2" Zv;': 3* sizes oniv) STYLE II (aii sizes-aiso used for 4* and 6' Style i) FLANGES, GASKETS AND ACCESSORIES nsert 7200 is moiaed neoorene asoestos construction. :t ,s available m 1': IV2'. 2": 2`V. 2* 3v:'; ar.c 5* diameters. Tr.e and 3* sues are used with standard temoerea glass Dice ana fittings. Other sizes are for use witn adjustaoie joint 62S0. insert 7202 is a neoorene asoestos strio insert designed for use with 4' ana 6' tempered oice and fittings ana tor 1" through 6' anneaiea fittings. Adaoter insert 7203 is a molded insert designed for use on fieid-oeaaeo oioe. with Style i ana Stvie ii flanges in 1* througn 3* diameters: ana with Adapter fiange (6570) m 4* ano 6* diameters. Since the gasxet is the only cart of the joint assembly to ccme into contact witn conveyed Iiquios, choice of gasxet material is extremely imoortant. Common gasxet materials are neoorene. gum ruooer. asoestos and smcone ruboer. Service requirements for each tyoe are listed oeiow. When D'oetines must convey a variety of iiauios with different corro sive orooerties. gaskets containing machined envelopes of. tfe are recommenaea. The tfe machined envelope is a one-piece uner. its inner diameter s the same as me pipe, to orevent constriction of flow at the joint. Standard filler for TFE macnmeo envelope gasket is Blue African asoestos. Other filter materials for r f macnmed enveiooe gaskets are available on soecial order from your distributor, m a variety of tnicxnesses. Work ing temoeratures of r F e envelope gaskets are the same as that of the filler material. CaUlog Number Style 1 Styla II A.S.M.E. Material ::so 7251 -- Asoestos 7255 7260 7265 7256 7261 7266 -- " 7267 Gum Rubber Neoorene Koroseal 7270 7275 7271 7276 _ '277 Silicone Rubber 7 f E Macnmed Enveiooe (Blue African Asoestos Filler) Servlet Maximum Werting Ttmp,*r. Organic ana mmerai acics. solvents ana cnionnaied compounds. Food products, mineral acids, except HNO Distilled water and mineral acids, except HNO. Mineral acids including HNO., and chlorinated com pounds. All AU 400 200 220 150 450 450 Material Asoestos. Neoorene. Koroseal, Gum Rudder T F E Envelope Pig* Site f Ola. IVTOU. 2* Ola. 3* Oia. 4* Oia. S'Oia. Vi" 4* '/i' !/i* 4* 4* '/" '/n` l/u* `/u* 4' 4* t ENGINEERING Comoarative Weight -he following table indicates approximate weignt of 2* diameter xiMAX Tempered Glass Pice compared to the weignt of other oioe material of the same aiameter. MATERIAL ____ ______________ '.'MAX Temoereo Glass 'VC-Scnec. 50 Vormai ana Hign imoact -jr3 RubDer 3;iomte (imoervious) :esm-8onaea Asoesios StJir.iess Steei (Scneouie 40") eaa. Ex. ugm 5cr:eiam -.;cn S'iicor, iron APPROXIMATE WEIGHT flbs./lt/Z" to.) f.10--'.20 0.52 '..23 170 1.38 2.6: i 30 '.25 7.)0 MAXIMUM OPERATING LIMITS !PE Si2 PRESSURE (psi) MAX. TEMPERATURE :*c' MIN. TEMPERATURE Cc' 1 ' "::u 2" 50 432 -50* 3v 450 -53* : 23 450 -50* SUOOEN THERMAL DIFFERENTIAL (?) ::: 1'3 150 *creezing point or ccnvevec material sncuic ;e -axe* in;c ccnsiceration Thermal Expansion When joining KIMAX glass aioe to other materials, -ate of thermal exoansion must oe taken mto consideration anc allow ances maoe for tne variation. KIMAX Temoerea Glass Pioe nas a trermai expansion cf 3022' ft./100* F. With this factor as 1.00. relative expansion of other materials is: Flow Characteristics--Pressure Drop "he surface of KiMAX Glass Pioe is ultra-smooth, resulting m ewer pressure Croo oue to friction. ressure reouction of KiMAX pipe -s acoroximateiy 10 to 20% less than that of stainess steei. 're percentage of aifference increases as tne steel oecomes crusteo witn scaie ouud-uo. ^-assure croc mcreases as tne numoer of fittings per run ncreases. The cnart oeiow states the equivalent length ratio for various fittings, oaseo on water at 70*F. PITTING 4:' l . -sefc ,, 'Tir: ".'Russ *is:. Gare vaive :;ug Vaiv G.ooe Vjj*e EQUIVALENT LENGTHS (FEET) 8Y PIPE SIZE r !!<* 2' 3' 4* 6* v i . J ..3 1.5 2.3 2.0 :- :.s 23 :.0 7.5 ;: 2 i 5.2 33 12.5 5 .0 3 150 :o.o 30.0 " ; 2 2 c 2 5.7 10.0 * ** : ; 33 * * 16.7 25.0 i 2.3 2.0 5.7 10.0 : * ' i 100 ISO 20.3 30.0 i2 7V 12 0 18.0 24.0 26.0 15 * - 3 0 45 6.0 9.0 33 43 6.0 8.0 12.0 5C 540 72.0 108.0 144.0 215.0 Ooerating Temseratures and Pressures *:max Temce'ec Glass Pioe wilt ooerate m temperatures up to 252* P jr.ee* normal conaitions. Where ooeratmg tempera tures exceec 2:2* P (up to 450*F). it is advisapie to protect tne pipe from sucoen temperature changes, insulation arouno the coe is toe usual means of providing this protection. :or ooeraiion aoove recommended temperatures and pres S-res consult Owens-Illinois Kimpie Proaucts. Glass Pipe Mar ket Oeveiooment. Toledo 1. Ohio. Maximum operating limits for KiMAX glass pipe unaer normal conditions are usteo m tne following taoie. MATERIAL KIMAX Temoerea Glass Porcelain Graphite (impervious) Steel High Silicon iron Stainless Steel Resin-bonded Asbestos Normal imoaci ?vc. Scned. 80i High Impact RELATIVE EXPANSION 1.30 1.30 1.20 3.60 4.90 5.20 10.00 15.00 44.00 Layout Layout of KIMAX Glass Pioe is similar to that ol other materials. in simple installations, a general arrangement drawing snowing the location of reactors, tanks or maenmery, and centerline dimensions for eauipment and pipe, is adeauate. Dimensions of glass parts are given m the KIMAX GLASS PIPE ANO FIT TINGS section. if a piping installation print or general arrangement drawing is not available. matte a sketch of the proposed line. All equip ment. pipe and fittings should pe identified. Pipe sue. direction and pitch of lines should be included. Allowance must be made at each /emt for thickness of gaskets and T f e covered donut spacers: GASKET ANO QONUT SPACER THICKNESS Material Asbestos, Neootene, Koroseal. Gum Rubber T F E Enveiooe Solid Beaded Teflon Donut Soacer Pioe Oiameter P-V 2* 3* 4* 6* /* Vt' vr vr vr ;/i* :/i* `/it' At' Vit At' At' `/1' vr V v lA' vr 'At* V,r At' Vu v,r v.r '/.* '/.* V* * At` /. Vt` o Layout (continued-* _/ Consideration should be given jo ancnor-oomt locations arc jne riexiointy. Line flexibility can oe achieved by use ot ngntangle oends ana eibows. Typical Area Sketch T s- <* W(* U nac* i i//'/C+ y/\ . (r UH ; t >*. - 9. f `*OM Anchor Points Anchor cams result tram ngia suooorts sucn as maeoenaentiy suooorrec vaives. anc from mflexioie connections to fixed eouioment or structures sucn as reactors. tanKs. oumos ana maeoencenuy suooorteo vaives. ' "here snouic oe only one anchor oomt in any straight run of aoe unless flexible nose or an exoansion joint is used. Figure 2 snows cotn correct anc incorrect installation tecnmaues. Note that fiexrcmt/ 's achieved oy one or more right angle Denes. A .B.C --Recommended Means engineering i;i vaives. strainers, meters, or any neavv ecuiomert installed n the nne must be maeoenaentiv suooorteo. This suooort prevents transmission of aeaa weign: to tne nne anc neios prevent nne stresses. Horizontal Line Suoport each 10-foot lengtn of KIMAX oioe snouta ce suocerted with two nangers. located about 1 foot from eacn enc. See illustra tion of Horizontal 'me suooort a; too of :gure :. cage 1* Glass oioeune at floor tevet. ground ieve< or oeiow graoe level, wnen exoosea to traffic, snouio oe protectee oy expanaeo metal, pivwooa enclosure, cnannemron. etc. ~'~s pipe snouid be suooorteo Dy oaaced oioe nangers. pacaea piccx witn loose fitted side wedges, or any other loose ^aterai guioe. Do not use notched subDorts. The oioe must oe free to move 1 to Z inches sideways ana vertically m oraer to orevent aenaing moments m otner sections ot tne oiomg system. A'-orng Deiow grade ievei should not oe surrounded Dy fill, out suooorteo in a similar manner as horizontal run. tor (lexioil'ty-- See figure!. SOUARS 3LOCKS * PROM PIPS PROM PIPE ENGINEERING MO F MO FT. MINIMUM r'RST hanGSR MO F~ MINIMUM IXEO EQUIPMENT ANCHOR point Vertical Line Support vertical i*nes Should be suooorted cv either cf the two metnoas snown m Figure 4. The yoKe support can oe used to guide the tne ana to suooort banns of glass pipe. it tan aiso oe useo as an anchor point aoove a vibrating nettle or reactor. ~ne oaodeo saddle is used eeneath 90-aegree elbows at the tottom of a vertical riser, it is imoortant that tne center line or me saodle centers on the center line of tne riser. Oo not suoport the vertical riser by more than one rigid support. .vnere more suooorts are neeoea. sonng-ioad tne suooort to neio distnoute the ioaa. See figures 4 and $. Appiy,:.he same 'uie as used for horizontal runs regarding anchor points. Loose fitting piDe guioes are necessary for approximately every ZZ feet of nse. To reduce oencing strains, horizontal run supports should be placed a minimum of 3 feet away from the riser. See Figure 5. Pipe Pitch Normally, a pitch of '** per 10 feet or more is recommended `or orcoe' coinage. This may oe varied to conform to the - sccsity cf me i.-guic nancteo ana drainage speed reouirea. 3,tcn rs controlled oy tne adiustment of hanger rods or by the use of oeveiea wedges or spacers. To avo'O unoue stress m a long horizontal run. use swing joints to achieve desired pitch. KIMAX GLASS PIPE spring-coaoeo weight SUPPORT KIMAX GLASS PIPE /LANGE M hjj SPRINGS INSERTED 'BETWEEN YOKE AND f/ FLA* NECESSARY w '"'"''YOKE \8 oJ 8 YOKE SUPPORT KIMAX GLASS PIPE : V' . 'L'. \| ..jsa.. * *2 .ATERAL < GUIDE NiKT- 4 )MMa V'flNI.' APPROX. IS 20 FT Protection r 1 n installation oranmng. consioeration snould oe given to tne protection cf the pioe runs. Whenever oossiDie. use existing structural orotection (wails, columns, ceilings, etc.). m mgn traffic areas, such as doorways, additional protection snouio oe provided. Expanded metal cages, angle or cnannei iron, ana naraware ciotn are suitable for exposed section protection. 16 SAODLE SUPPORT--------* (ANCHOR POINT) Figure 5. Recommended Vertical Line Supports r* Vibration Connection to vibrating Buildings and eauipment is accomoiisnea By using a flexiole connection--either ruooer nose, expansion ;omts or flexible couplings. The cnemicai orooerties of the transmitted material oetermme the tyoe of flexioie connection, Vibration may aiso oe oamcened oy use of a swing joint or py moving me suooort away rrom me source of vioration (figure 6). Damoening Vibration RIGHT : WRONG ENGINEERS Thermometer Wails 'hermometer wells are useo with corrosive i,ouid ooeration* to orotect thermometers ana therrnocouoies. *or an atmosonere-tight installation, a oouDie-enoed wen may oe used for Bolting on instrument neaos. Thermometer wens are installed m the same manner as KlMAX glass oioe fittings using Style ) or Style II flanges. See figure 3. Pressure Surges "o reouce pressure surges, install a oressure oome on the dis charge side of a oumo. next to me vaive. or at the top of the vertical 'ise of a atscnarge (me. for installation on a riser, use a tee at the too. plus a straight section, men a cao. A$ a general 'uie. me following lengths of straight sections apply: one foot for 1* ana i'.y oioe; two feet for 2* to 6* pipe. See figure 7 Sight How Indicator A standard length. 6 or 12 inches long, may oe installed m metat lines as a signt flow indicator. The glass should be inserted between the two metal pipe flanges, using A.S.M.E. gaskets on eacn end. Oraw up flanges to proper toroue with througn-OOlts. To mini mize strain on glass, use nuts on both sides of flanges. See figure 9. Piffur* J. I f'Our* 9. ENGINEERING Standard Dimensions Standard diameters of KIMAX Tempered Glass Pipe and Fit tings are i": ivj'i 2': 3': 4* anq 6*. Standard lengths of KIMAX straight lengths vary from 6 inches to 10 feet, Exact lengtns ana minimum lengths for eacn diameter are given m the KIMAX GLASS PIPE ANO FITTINGS section. Standard wail thickness, outside diameters anc aooraximare weights are listed m tne same section. Use of stanaaro straight tengtns ana fittings will simoiity pipe- ne design. Special Lengths t may oe necessary to oroer non-standard straignt lengths to fill out the nne. ntermeoiate oca lengtns are avanaoie through your KIMAX G:ass P'oe Oistnoutor. Sucn lengtns are flanged ana temoerea one are pncea at the next longest standard lengtn. ,-vnen measuring for non-stanoard lengths, oe sure to allow or gasxet thicxness. Sther metnocs of maxing uo soace variations are illustrated ana cescnoeo in the INSTALLATION section. KIMAX PIPE A.S.M.E. FLANGE Soeciai Apoaraius 'he corrosion resistance and transoarency of glass, and worxaomty. maxe it iceai for faoricatmg into soeciai shaoe Sucn aooaratus may oe acaocec Tom existing standard pic ana fittings (tuouiatea or oerroratea straight lengths, for stance); custom faoncateo oy modifying existing giass-formtr eauioment (receiver vessels, seoarauon units, etc.); and c m\not aaaotmg of stoex laooratory or industrial glass piece (Coiling flasks; distillation apparatus; offset columns, etc.) Typical aooaratus aaaoteo for scec:ai uses are illustrated oetow Owens-Illinois ana KIMAX Glass 'ce oistnoutors wnl assis you m the Development of soectauv faor-catec glass aooaratu: for vour particular reauirements. -- -- -'3' GASKET V.6* SPACER - Measure from end flange to end `ange. subtract gasxet thickness. Figure ti. Figure 10. II installation Handling and Storage i;tnougn basic bioe-hand!mg tec.nmaues aooiv to glass oioe. : s aovisacue to taxe a few aaamonai precautions. it;er inspection of shipment, seoarate trie oraer into grouos of nxe components, ana store tnem. in snipping cartons, m a safe oiace at tne roo site. luring tne installation u.noacx oniv tnose oieces needed for .mmeoiate nangmg. placing tnem on caraooara. oaoer or woaa. Co not oiace uncrctectea glass oieces on glass, concrete or steei. cxcosea oipe anc fittings snousd oe cratectea from scratching, -veia scatter or otner surface aamage. Ptoe so aamagea snouia ce reoiaceo. Hanger Supports ~fie correct type of nanger suooort should oe usee for tne structural material to wmen it is to oe attacnea. There are many types for a specific material suen as concrete insert, pipe flange, swivel nanger flange, wooa oeam artaenment. f-peam Clamp, aoiustaoie swinging nanger flange ana otners. The niustratea pioe nanger. specifically aesignec for glass pipe. ;s recommenaed. These zinc coateo rangers nave in tegral cusmons to prevent metai-fo giass contact, ana a quick loexmg action wmen oermits raoia installation. Tne pioe is free to flex siaewavs ana lengtnwise. 3igic cramp nangers are used to prevent siaesway or oipe wnen nanger 'oc ana oipe runs are extra long. Pisa Hanging vx -s w<tn anv oiomg material, glass piping snouia oe installed .vitnout mecnamcai restraint sr so installed to allow expansion :r puuamg movement tc avaia line stress. Stress carnage wnl not cause immediate failure. Put fracturtng may occur after a oerioc of exoansion and contraction wmie the ;me 'S unaer ;oac. Therefore, nangers snouia net ciamo tne glass pipe tigntiy. 3otn lengtnwise ana siaewavs movement -s necessary. Lengthwise motion, m a straight ryr. shouia be iimitea by no more than one anchor oomt. preferably near the center of the un. More than cne anc.nor point m a straignt run will force tne engtnwise motion ;c proauce a oenamg moment between tne two ancr.cr pomts. ana result m gasket leakage at tne joints, vnere two anchor pomts are necessary, make use of elbows permit flexure or use an expansion (Pint. Glass doing snouic aiso nave some lateral flexibility. Excessive swinging ca- ce cc"?ctea cv an occasional suooort. Gn org -uns -t s -ecommenaea that each 10-foot length of hi.MAX glass P'oe pe supported with a hanger approximately 1 foot from eacr. ena. Supporting each eno of tne pipe allows cisassemoiv cf tne pipe for removing ooiects. cleaning out stoppage, or 'epiacmg tne gasket wmie tne pipe is neia m piace. See table oeiow tor maximum spans. Pipe Hanger I MAXIMUM RECOMMENDED SPAN-FEET . Pint Silt / ( ^ ] ] i 1 ! , ' /l 2' 3` 6' fluid in Pint Sotcific Gravity Sotcific Gravity Itss than 1.3 1.3 and Grtattr 38 99 99 99 10 10 10 10 ; 3 3 3 a ~. i Assembling The line installation of KIMAX Tempered Glass pipelines is relatively simple if these initial steps are followed: 1. Support the first length of pipe temporarily, starting from a fixed point such as pump or tank. When connecting to the oottom of a tank, always insert valve between tank ana glass pipe. 2. Connect the Dice to the fixed joint loosely. 3. Align the pipe with the flange assembly by adjusting the suooort. 4. Tighten flange bolts to proper toraue. Check pipe supports for proper alignment. t INSTALLATION joint Assembly rne enas of KIMAX Temoered Glass pipe ana fittings are flared to ta*.e a soeciai metal flange wntcn is cushioned from the glass ov means of a neoorene asbestos insert. "he insert Distributes Dotting forces uniformly over the conical oioe encs. An interface gasxet is oiacea oetween the graovea oioe ends, ana the enas are crawn together with flange ooits. Step 2. Piace ooits m flange holes ana locate gasxet on colts Keeo gasKets ory to avoid gaskets snoomg out oetween flange: under line oressure. Steps for joint Assembly Step 1. = ace t"e metai i.'ange--smalt ooemng first--ana the mser: eve* t"? fiarea ena of tne oioe Before tne oipe is hung, in -t* ana c` s;jes. tr.e insert is cemented into the ftange. Step 2. sull the flange and insert into position, maKing sure that the insert is flush with the metai Mange face at the ena of the pipe. 20 Step 4. Align gasket opening precisely with proe opening to avoid obstructions to line flow (especially important m milk and food lines). Se sure flange assembly is square with pioe. Tighten nuts uniformly. Do not rotate bolts--they may twist interface gasket out of alignment. Boltin) Torquts KIMAX Glass Pioe 'S strong enough and flanged ends are de signed to take high bolting torques. If highertorques than those recommended m the table below, are required to stop a leak, the problem may be caused by misalignment. RECOMMCKOCO BOLTING TORQUES LB./FT. Pipe Slj* RtftiUr Gasket Satld T F E Gasket r2 2-3 3-3.5 3-4 2` 3-4 4-5 3-4 4-5 i 3-4 5-7 6' 5-6 7-10 Occasionally, a line will leak after it has Been m service for a short time. This may oe caused by gradual seating of the in serts. To correct leakage, retighten bolts at the leaking joint. All joints snouid be inspected one to two days after connection ano bolts retightened to take uo slack from gasket compression. Good Bolting Practices I. Practice with a torque wrencn to get the feei cf :ne toroue needed. Z. Tighten nuts (do not rotate bolts) uniformly at) arouno flange. I. use ratcnet-tyoe socket wrencnes. 4. Co not use less than recommenaed bolting toraues. Tgnten eacn section 'omt comoieteiv as it is assembled oerore going on to next ;omt. INSmutlOf Glass to A.S.M.E.. Range Cass can oe matea to A.S.M.E. flanges by means of a Style t :as: iron flange (ail sizes nave A.S M.E. 8ott Crctes); an aoapte: A.S.M.i. flange a 7160 (1*; ;/:*; 2" ano 3* diameters only); or i 4* or 5* diameter Stvie i aiummum flange wmca has A.S.M 3cit C.rcies. Connecting To Various Materials Glass to glass Vhen loinmg KIMAX Temoered Glass P'oe to itself, use either Styre i aiurmnum flanges or Stvie H cast iron flanges witn in serts. nuts ana ootts. ano gasxets. For dimensions of ail oarts. see FLANGE. GASKETS ANO ACCESSORIES section. : ze an- S'. ? ange anc stanaaro -nsert on flanged pipe. Glass to Metal Tubing Meta; tuorng car oe aoaotea for use with either Style i or Style ii flanges, by sweating or orazmg a stainless steel ferrule (# 7245) to tne luomg enc A nicxet steel adapter button (* 7230) must be placed on the smaller diameter Style I or II bolt, for centering bolt m larger A.S.M.E. flange ooit holes. Raised oart of button goes m bolt noie. Glass to Glass-lined Steel KIMAX Glass Pipe can oe ioined to glass lined steel by means of aoaoteo A.S.M.E. flange (* 7160) or Style il flange m 1* thru r sues; or oy Style I or U flanges in 4* and 6' sizes, u se adapter button (a 7230) with Style I or il flange colts. Adapter Button AT f E covered donut spacer replaces the interface gasket. The oonut soacer is required to prevent crazing of the glass immg at the radius of the metal pipe. The soacerconsists of an asbestos cushioned steel ring covered with a machined T F envelope. 21 INSTALLATION Lina Adjustments Use of standard lengths will simolify installation and allow sufficient flexibility m line make-up. ~he 13 standard straight lengths vary from 6 incnes to 10 feet. Standard pipe sizes (I.D.) range from.l men to 6 mcnes. Since Kimax Glass Pipe should never be forced or snaooed mto place, it may oe necessary to utilize one or more of various cevices to compensate for minor errors or to connect to fixeo equipment. 1. Odd lengths. Soeciai odd lengths can oe oroered from your KIMAX Glass Pipe distributor. When measuring, oe sure to allow for gasxet thickness. KIMAX PIPE A.S.M.E. FLANGE Long cut section of straight Dioe may be used for inner glass sleeve wnere quick line changes are oesireo. For dimensions, etc. see KIMAX GLASS PIPE AND FITTINGS section. 4. Flexible Couplings and Expansion Joints. Used to compen sate for vibration wnen lines are connected to pumps, vibrating reactors, etc. Also used to allow for differences m expansion of other piping ana equipment or to correct slight misalignment. Flexible joints ana exoansion romts are not recommenced for food, pharmaceutical or other sanitary applications because of drainage problems. For dimensions, see FLANGES. GASKETS ANO ACCESSORIES section. i -"--V GASKET 11 VU* SPACER--rr Measure from eno flange to end flange, subtract gasxet thickness. , 2. Spacers. Standard straight and 5* beveled soacers. made from neavy-wall tuomg. may be inserted between standard pioe ends, using an extra gasket and longer bolts. Straight spacers are available m lengtns from '/j' to 5' except for 6* diameters, available m W to 2' lengths. Seveied 5* soacers are stocked m 1-mch lengths and 1* through i' diameters. One 5* beveled spacer will pitch the line 1' per foot. when inserting spacers, square soacer and gasket, and cneck alignment as witn a standard |Oint. See KIMAX GLASS PIPE ANO FITTINGS section for dimensions. 13 Ta-J * 9 1. Adjustable Joints. Permit linear variations up to VM'. Also jseo to correct misalignment. S. Field Fabrication--KIMAX pipe may be cut and beaded by means of a beading kit available from your KIMAX distributor. Beaded joints should oe held to a minimum. Since the bead is designed to fit the grooved end of flanged pipe, one half of the joint may be beaded. Two beaded ends wiil give an unsatisfactory amount of gasket bearing surface. Complete information on field beading equipment and tech niques is available from your distributor. Ask for Field Beading Manual--TR-244. Use AdaDter Fiange (#6670) and Adaoter Insert (#7203) on oeaded ends to mate with Style I or Style II flange with standard insert on flanged pipe. See FLANGES. GASKETS ANO ACCES SORIES section. 6. Adjust Equipment It may be easier and simpler to adjust t he length of adjoining pipe (other than glass) or to move eauioment slightly, m oroer to avoid special adiustment devices. c 22 TESTING AND MAINTENANCE initial Tests After installation is comoieted. But Before the line is filled, inspect for stress points as follows: Shake the line, if the line moves from side to side, it is prooaoiy free from oenamg loads. Open a flanged joint if the flange does not move wnen Bolts are removeo. the oipe is not restrained. Testing for Leakage In testing for leaxage it is recommenaeo tnat water Be used. Do not test with air pressure, even tor oneumatic systems, as any leakage can Be readily oetected. Charge the line with water at 1 lh times stanaard operation oressure. Do not exceed 1 Vz times maximum pressure recommendations (see ENGI NEERING SECTION) for size of line used. Sould joint leakage occur, reenecx flange assemoiy alignment. Tighten flange assemoiy and reseat test. Causes 0/ Leakage Persistent leakage is usually due to one of these causes: 1. Inadequate ooit tightening: Do not nesitate to "snug" bolts sufficiently. 2. Misalignment: Flange not sauare with line: gasket out of alignment with pipe opening; or nangers not adjusted properly. 3. Temperature cycling: Spring-loaded Bolting or Teflon macmned-enveiope gaskets will eliminate leaxage caused by "flow" of solid Teflon gaskets resulting from temperature cycling. Ciaaning Purge lines with water, cleaning nauias. or steam with dram ooen. Caution: Oo not use not caustic solutions, aorasives. metallic tupe cleaners or nyarotiuoric acid. ? 23 PRICE LIST TR-264-A KIMAX I l-v mpered Gl DRAINL1N! September, 1963 Owens-Illinois KIMAX Tempered Glass DRAINLINE and Fittings CONTENTS Page Kimax Drainline Pipe and Fittings Bends..................................................3, 5, 7 Bend Reducer............................................... 3 Cup Sinks...........................................10, 11 Offsets............................................................ 6 Plugs...............................................................6 Reducers........................................................ 6 Straight Lengths...........................................3 Tees................................................................ 4 Traps, f..........................................7, 8, 9, 10 Vent Branch.................................................. 5 Y Branch..................................................4, 5 Page Ranges, Gaskets and Accessories Adapter Button...........................................15 Adjustable Joint.........................................13 Bead Adapters........................................... 14 Bolts and Nuts...........................................15 Couplings............................................12, 13 Donut Spacer............................................. 15 Flanges........................................................ 13 Gaskets........................................................ 14 Hangers....................................................... 14 Inserts................................................. 13, 14 Sink Tailpiece............................................ 12 Standing Overflow..................................... 12 The prices set forth herein are considered by Owens-Illinois as fair and reasonable, and are sug gested for all sales except in Missouri, Vermont, Texas and the District of Columbia. Actual prices are within the sole discretion of the distributor. STRAIGHT LENGTHS C Standard lengths of regular drainline are 5 and IQ feet Soeciat isngtns. uo to 15 feet may be ordered as special items and are ortcec on a per-foot oasis to trie next nearest foot, plus '.0^ lor special handling. KiMAX heavy schedule dramline(marked "H-S") is designed foe Ourytng underground or under concrete. Maximum length recommended for Ounal is 5 feet. STRAIGHT LENGTHS "Nipple stock is annealed only, Oeaded on one end and available m 2-foot lengths, regular schedule weight. Most economical way to make up short lengths. BENDS 6511 SHORT RADIUS QUARTER BENDS !------------- 8------------- - --Iff SHORT RADIUS QUARTER BENDS QUARTER BEND REDUCER KIMAX DRAINLINE PIPE AND FITTINGS 6500--regular schedule, 5-ft. lengths * . . . Slit_________ A 1 -h" x 5' 2 3 4 6 2.06 2.58 3.69 484 7.12 8 (OP) C (wall) D (ID) 1.84 2.34 3.41 4.53 6.66 0.12 0.14 0.17 0.20 0.24 1.60 2.06 3.07 4.13 6.18 Cast Quantity 4 pcs. 4 2 1 1 Weight Par Case 11 lbs. 25 23 20 33 Resale Price 110.00 13.50 20.00 27JO 44JO 6501--regular schedule, 10-ft. lengths 154" x 10' 2 3 4 6 2.06 2.58 3.69 4.84 7.12 1.84 2.34 3.41 4.53 6.66 0.12 0.14 0.17 0.20 0.24 1.60 2.06 3.07 4.13 6.18 4 4 2 1 1 35 lbs. 48 45 40 60 20.00 27JO 40.00 $5JO 81JO 6502--heavy schedule, 5-ft. lengths* Size m'xS' 2 3 4 6 C (wall) 0.17 0.17 0.20 0.26 0.33 O (ID) m 2 3 4 6 Cm Quantity 4 pcs. 4 2 1 1 Approximate Shipping Weight Par Casa 24 lbs. 29 25 24 35 Smarted Await Priee S11.00 1SJ0 22JO 30JO 49.00 6503-NIPPLE STOCK, 2-ft. lengths- Size 1`/Tx2' 2 3 4 6 A B(OD) C (wall) O (ID) 2.06 2.58 3.69 4.84 7.12 1.84 2.34 3.41 4.53 6.66 0.12 0.14 0.17 0.20 0.24 1.60 2.06 3.07 4.13 6.18 Casa Quantityr 4 pCS. 4 2 1 1 Apprai. Shipping Weight Par Cm 8 lbs. 10 9 8 12 Suggested Resale Price $ 4JO 5.40 IJO 11J0 17J0 Size 1VT 2 3 4 6 6512 Size 154' 2 6513 Size 154" A 4V* 5 654 9 12 A m 3H Cm. Quantity 4 pcs. 4 1 1 1 Approximate Shipping Weight Par Cm 5 lbs. 6 3 8 14 Suggested Resale Price $ 5.50 7J0 12JO 16J0 35.00 Appreximate Shipping Suggested Casa Weight Resale B Quantity Per Cm Price 6 4 pcs. 5 lbs. 7H 4 6 $7JO 9JQ Approximate Shipping Suggested Case Weight Resale A Quantity Per Cm Price 3 4 pcs. 5 lbs. S7J0 6518 Size 2-xlVT 3x1# 3x2 < x 1# 4i2 4x3 Sxl# 6x2 6x3 6x4 AB 4 314 54 5 454 7 4* 75 1 554 9 - 554 96 9 654 98 Cm Quantity 4 pcs. 1 1 1 1 1 1 1 1 1 Approximate Shipping Weight Per Case Slbs. 2 2 3 3 3 8 8 9 9 . Suggested Resale Priee $ 8.00 10.00 11JQ 11JQ 12JO 14.00 27JO 28J0 30.00 32.00 3,3 kimax drainline pipe and fittings T BRANCHES 6521 --drainlme T branch Size ' x 114" VA 2 114 2 3 l`/i 2 3 i 2 3 4 6 A i 3 8 !"2 12 12 14 14 14 14 20 20 20 20 B 3'/? 2 V, i/} 4'/, c SVi 4 V. 5H 7 SVi SVi 8 OVu 12 C IVt 5 s. hi V/n 7V SVi SVi SVi SVi \2Vt \2Vt \2Vt \2Vt Cam Quantity 4 DCS. 4 4 1 1 1 1 1 1 1 1 1 1 1 Approximate Shipping Weight Per Caee 5 tbs. 7 8 3 4 5 6 7 7 13 14 IS 18 20 Suggested Route Priee S 7.25 8.75 3.75 10.75 13.25 13.50 17.50 13.00 21.25 25.00 33.00 34.00 37.00 41.00 T BRANCHES STRAIGHT TEE 6522--double branch drainline T Size ivr x i;/r 2 x 1/2 2x2 3 x 1 */> 3x2 3x3 4x !>/j 4x2 4x3 4x4 6x2 6x3 5x4 5x6 A 6 8 8 12 12 12 14 14 14 14 20 20 20 20 B 3 v? 3V. i>/2 i/i 5 5H 4 Vj 5H 7 8'/. 6V. 8 9VW 12 C 3 V* 5 5 V/u 7V VA% SVi SVi 8Vi S/i \2Vi 1214 \2Vt 12H Case Quantity 4 PCS. 4 4 1 1 1 1 1 1 1 1 1 1 1 Approximate Shipping Weight Per Case Suggested Reule Priee 7iPs. 10 10 4 5 7 10 11 12 14 15 17 20 22 511.25 12.50 14.50 15.00 20.50 22.00 24.00 2S.Q0 32.00 39.00 43.00 44.00 52.00 62.00 6523 Approximate Shipping Suggested Case Weight Resale Site AB C Quantity Per Case Price i ii/r ia 2 2 3 2 3 4 3 4 6 6 8 8 12 12 14 \4 14 20 20 20 3 SVi 4 414 8 5 614 8 7Vi 9 10 3 4 4 6 6 7 7 7 10 10 10 4 pcs. 4 4 1 1 1 1 1 1 1 1 5 IPs. 7 i 4 5 8 11 11 15 18 20 SI 0.25 11.00 12.00 15.75 16.00 19.00 23.50 24.00 52.00 53.50 56.00 Y BRANCHES 4 6526--drainHne Y branch Site I1/:' x l'/T 2 x 1 14 2x2 3x\V2 3x2 3x3 4 x Wi 4x2 4x3 4x4 6x2 6x3 6x4 6x6 A 6 8 8 12 12 12 14 14 14 14 20 20 20 20 B m ivx 214 V/ y/i V/i i/2 i/t i/2 4'4 5Vi sy 5V $y c 4`4 iVi 6 514 SVi 8 6H 714 SV. 10 9 10H 1114 14 Cau Quantity 4 pCS. 4 4 1 1 1 1 1 1 1 1 1 1 1 Approximate Shipping Weight Per Case Suggested Reule Priee 5 IPs. 8 9 4 4 4 7 8 8 13 14 15 18 20 S 8.50 9.00 10.00 12.50 13.00 15.00 16.00 17.00 23.00 25.00 34.50 44.00 45.50 50.50 Y BRANCHES COMBINATION Y AND 1/8 BEND 8 COMBINATION Y AND 1/8 BEND ---------- 3------------- ---- ---------B--- UPRIGHT Y OR H FITTING (and vent branch) upright Y or H fitting Note: above fittings identical DOUBLE QUARTER BEND vent branch KIMAX DRAINLINE PIPE AND FITTINGS 6527--double branch drainline Y Silt 1*" t l*" 2 * 1V4 2x2 3 x 1H 3x2 3:3 4x1* 4x2 4x3 4x4 6x2 6x3 6x4 6x6 ABC 6 154 4* 8 2* 4* 8 2* 6 12 3* 5* i2 3* 6* 12 3* 8 14 4* 6* 14 4* 7* 14 4* 8* 14 4* 10 20 5* 9 20 5* 10* 20 5* 11* 20 5* U Cast Quantity 4 pCS. 4 4 1 t 1 1 1 1 1 1 1 1 1 Approximate Shipping Weigh! Per Cast Suggested Resale Price 7 lbs. 10 10 4 7 8 n 13 14 14 IS 17 20 22 $1240 1340 14.50 17.00 1940 23.00 2540 26.50 3440 4840 60.00 63.00 6640 8840 6528--drainline combination Y and 1/8 bend Size AB C i*' *i** 6 4* 4* Zt\A 3 4* 5* 2x2 36 6* 3 x \A 12 5* 7* 3x2 12 b* 8 3x3 12 8* 9 4 x\A 14 b 8* 4x2 14 7 9* 4x3 14 9 10* 4x4 14 11 11 6x2 20 3* 11* 6x3 20 10 12* 6x4 20 12 13* 6x5 20 15 14* 0 1H 2* 2* 3* 3* 3* 4* 4* 4* 4* 5* 5* 5* 5* Cast Quantity Approximate Shipping Suggested Weight Rasalt Par Cast Price 4 pcs. 4 4 1 1 1 1 1 1 1 1 t 1 1 6 lbs. 8 10 4 4 S 8 8 9 12 15 17 21 23 $ 940 940 12.75 1140 1340 1640 14.7S 18.00 21.75 27.00 31.00 3940 4140 4640 6529--double branch drainiine combination Y and 1/8 bend Slzt A B C 0 l*'xl*' 6 4* 4* 2x1* 8 4* 5* 2x2 86 6* 3 x 1* . 12 5* 7* 3x2 12 b* 8 3x3 12 8* 9* 4 X 1* 14 b 8* 4x2 14 7 9* 4x3 14 9 10* 4x4 14 11 11 6x2 20 8Vi 11* 6x3 20 10 12* 6x4 20 12 13* 6x6 20 15 14* 1* 2* 2* 3* 3* 3* 4* 4* 4* 4* $* 5* 5* 5* Cast Quantity Appraiimata Shipping Suggested Weight Resale Par Cast Price 4 pcs. 4 4 1 1 1 1 1 1 1 1 1 1 t libs. 11 13 4 6 11 11 12 14 18 18 19 20 22 S14.7S 15.75 1840 22.00 22.75 3040 2540 2640 3145 4640 4340 5240 6540 7840 6532 Slzt 2x1* 2x2 3x1* 3x2 3x3 4x1* 4x2 4x3 4x4 6x3 6x4 6x6 AB Approximate Shipping Suggested Cast Weight Resale D C* Quantity Par Casa Price 63 1H 6* 4 pcs. 7 lbs. 8 3* 2* 7* 4 8 84 2* 8* 4 10 12 3* 3* 9* t 4 12 4* 3* 10* t 4 12 6 3* 13 1 4 14 4* 4* 10* 1 10 14 5 4* 12 1 11 14 6* 4* 14* 1 12 14 8 4* 16* t 14 20 7* 5* 16* 1 17 20 9 5* 19 1 20 20 C" 12 dimension 5* may be 24 higher or 1 lower than 22 1"A." $2040 2Q4Q 22.50 2240 2440 28.00 30.00 32.00 3640 41.00 58.00 6240 7240 6533 stzt A Astrazimatt Shipping Suggested Cast Weight Resaie B Quantity Par Cast Price i*' 3* 3* 2 b 4* 3 V/t 6* 4 8* 8* 6 12* 12 4 pCS. 4 1 1 t 6 tbs. 10 5 IS 2$ $ 9.00 1240 2040 31.00 5040 5 KIMAX DRAINLINE PIPE AND FITTINGS REDUCERS 6536 -*S~ -E> reducer and increaser 6537 -8- & reducer eccentric Size 2" x p/r 24 12 3 x 14 3x2 34 x 3 4x14 1x2 4x3 5x4 6x14 6x2 6x3 6x4 Approximate Suggested Suggested Shipping Resale Resale Case Weight Price Price A 8 (min.) Quantity Per Case 6536 6537 4 14 4 pcs. 3 lbs. S 4.50 C3 4 4 6.00 5 24 1 1 6.50 5 24 1 2 8.00 7i 1 2 8.50 73 1 3 8.00 73 1 3 8.50 /3 1 3 10.00 2 S4 1 4 15.00 54 1 4 12.50 94 1 s 13.50 94 1 s 15.50 94 1 s 17.00 Used with adjustable joint (>6660) $ 4.50 6.50 6.50 8.00 8.50 8.00 8.50 10.00 ISJO 12.50 13.50 IS.SO 17.00 OFFSETS :-- B --* n1 ill / // / /' / \ /a r ' s ff ; '[ 6540 Offset B Oimeitsien 2' 3 4 6 8 10 12 Approximate Shipping Weight A Dimension 14' $15.00 16JO 18JO 19JO 19JO 35JO 31JO 3 lbs. 12 Sutmted Resale Prices Pfpe Sizes 2" 3* 4* $16JO -- 16JO 20JO 22.00 31 JO 33JO $20JO -- 22.00 23JO 25JO 47JO 53JO $26J0 _ 31 JO 53.50 63.00 71.00 84JO 3 lbs. 12 S lbs. 15 8 lbs. 20 6' -- $ 74JO 84JO 93JO 100JO 11QJO 20 lbs. 25 When ordering Dramiine Offset specify pipe size and desired offset. All sizes of offsets are packaged 1 Per Shipper Canon. CLEANOUT PLUGS ufn -aF-- Short cfeanout plug CLEANOUT PLUGS D i- 8 -<4 Long cleanout plug 6 6544 Size 14" 2 3 4 6 A Vt 1 14 14 14 Case Quantity 4 pcs. 4 1 1 1 Approximate Shipping Weight Per Case 1 lb. 1 1 1 1 Suggested Resale Price $2.00 2.50 4.00 7.00 9.50 6545 (annealed) Size 14' 2 3 4 6 B 34 VA 45/t 54 64 Case Quantity 4 pcs. 4 1 1 1 Approximate Shipping Weight Per Case 2 fbs. 3 1 3 4 Suggested Reseie Price $ 3.00 3.50 5.00 11.50 17.50 U BEND (Vent Loop) P TRAP standard cleanout large cleanout S TRAP standard cleanout large cleanout KIMAX DRAINLINE PIPE AND FITTINGS 6550 Size m* 2 3 4 6 A 4 5* 64 84 Approximate Shipping Suggested Case Weight Resale B Quantity Per Case Price 5 4 PCS. 5 lbs. 54 4 5 6* 1 8 m1 11 10 1 20 5 9.50 12JO 24J0 32J0 90.00 6554--without vent 6555--with vent Vent Seal Size She )epth A m'xiH* 2 X14 2 x2 24 x 14 *24 x 2 3 x3 *34 x 3 4 x4 6 x6 14 14 2 14 2 3 3 4 4 34 8>% 34 8M* 34 9'% 34 8'% 34 9>% 34 12 34 12 34 14 34 184 6554-A--without vent 6555-A--with vent BCD 8 5S 81553 84 14 54 54 34 81 5 5 84 14 * 54 54 34 104 2 64 64 104 2 64 64 124 24 74 74 17 34 94 10 AA 9% 9% 10% 9% 10% 124 124 144 18'% Cate Quantity 1 PC. 1 1 l 1 1 1 1 1 Size 14' x14' 2 x 14 2 x2 24 x 14 "24 x 2 3 x3 *34 x 3 4 x4 6 x6 Shipping Wrietr Per east aibs. 4 4 4 4 7 7 10 15 Suggested Resale Prices Assembly Without Vent SS54 5554A Assembly With Vent $555 6S55A su.se 14.00 20.00 22.00 35JO 42J0 SOJO 52.00 170.00 $11.00 1IJ0 24.50 21JO 33JO 47JO 54JO 55.50 174JO VI6J0 1SJ0 31.00 25.00 3SJ0 49JO 50JO 51.00 in.oo 520JO 21.00 35JO 29.50 44.00 53.50 so.so 62J0 114.50 Bedy Only 6553 . 65S3A W/O Vent With Vent 813J0 14.00 20.00 22J0 35JO 42J0 50JO 52J0 170.00 51SJ0 ISJO 31.00 2SJO 39JO 49JO 51JO SIJO 1S0JQ 6675 Extra Phenolic Caps -- for 6554 or 6555..................................... S .35 etch 6544 Short Clean-Out Plug* - <14 ) for 6554A and 655SA............. $2.00 each 6650 Extra Orainline Coupling for Clean-Out Plus (14 0.................$2.50 each Use adapter coupling (#6655) for top joint **Use 2" adjustable joint, hardware assembly (#6660) for top joint. Use 3" adjustable joint, hardware assembly (#6660) for top joint. 6556--without vent 6557--with vent Vent Seal Site Size Daeth A 14' x 14' 2 x 14 2 x2 24 x 2 3 x3 4 x4 6 x6 14 14 2 2 3 4 4 34 8'% 34 8'M. 34 9% 34 9% 34 12 34 14 34 18% 6556-A--without vent 6557-A--with vent 8C 10 6 10 6 11 7 11 7 13 84 IS 10 20 13 EF 24 24 24 24 24 24 24 24 34 24 34 34 5 34 AA 9% 9% 10% 10*4. 12H 144 18'% Case Quantity 1 PC. 1 1 1 1 1 1 SMpptaf Weight She Per Case 14**14' 2 x 14 2 x2 24 x 2 3 x3 4 14 6 x6 4 lbs. 6 5 5 9 14 19 Suggested Reeale Prices Assembly Without Vent 6551 66CSA Assembly With Vent 1557 6557A SlfJO 16JO 11JO 19J0 45.00 58.00 140.00 S20J0 21.00 23.00 24J0 4SJ0 70JO 144JO S19J0 20JO 22J0 29JO 50JO T2J0 160J0 S2SJ0 24J0 27JO 33JO 55JO njo 154JO Body Only 5551 S56IA 515J0 15.50 1IJ0 19J0 45.00 55JO 140.00 S19J0 20JO 22J0 29JO 50JO 72JO 160.00 6675 Extra Phenolic Capi (or 6556 and 6557....... 6544 Short Clean-Out Plugs (14 ) for 65S6A and 6557A... ,6650 Extra Oriinfine Coupling for Clean-Out Plug (14 *)... ..$ 35tech ..32.00 each ..$2.50 each Use adapter coupling (#6655) for top joint Use V adjustable joint, hardware assembly (#6660) for top joint. 7 KIMAX DRAINLINE LONG S TRAP 6560 PIPE 6560-A AND FITTINGS Site Iv*' x IV)' x L6VS' IV* xiV* *2Wi 2a IVi * 16Vi 2 x IV* x 20Vi 2 x 2 x 20V* "2V* x 2 x 20V* Seel Depth 5vi 5 Vi 5*/* SVi SVi SVi A 16Vi 2014 16Vi 20Vi 20V* 20V* Meiimum 3c :o 3* % 10 8% 10' 8`% 10 8"/,. ii 9'% n 9*% CC ... 1* 11% 11% 11% 12% 12% Cast She. wt. Quantity 1 pc. 6 lbs. 17 17 1I 19 19 Site iV*'x 14' x !6Vi' IV* x IV* x20Vi *2 x IV* x 16Vi 2 x 1V4 x 20Vi 2 i 2 i 20*4 '2Vj x 2 x 20V* Suggested Resale Prices Complete 6560 6S60A $23.00 23JO 24.00 24.50 29JO 31.00 $27.50 21.00 2tJ0 29JO 23JO 3$JO Inlet Pipe 6561 6561A $12.50 12.50 13.50 13.50 M5.00 17.00 $17.00 17.00 13.00 13.00 19.50 21 JO Outlet Pipe CeupHng 6562 6650 $ IJQ 3.50 1.00 1.50 10.70 10.70 S2J0 2.50 2.50 2.50 3.30 3.30 6675 Extra Phenolic Caps for 6560 and 6561................................ 5 .35 eacn 6544 Short Clean-Out Plugs (IV*") for 6560A and 6561A............ 52.00 eacn 6650 Extra Couplings for Clean-Out Plug (IV*').......................... 52,50 each c standard cleanout large cleanout `Use adapter coupling (16655) for too joint. `Use adjustable joint (#6660) for top joint. LONG P TRAP 6565 Site 1V**x1V*' *2x m 2x2 *2V* x 2 Sul Depth 5 Vi 5 Vi $*/, 5V4 10% I0M. 11% 11% Case Shpg. Wt. AA Quantity Per Case 6v, 1% IP/,. t pc. SVi 1% 11M* 1 1/ l Vi 12% 1 7 V< Wi 12% ins. c RUNNING TRAP 6570 6571 6572 large cleanout 6570-A 6571-A 6572-A standard cleanout large cleanout `Use adapter coupling (#6655) for top joint. `Use adjustable joint (#6660) for top joint. Site lV*'xIV*' 2x2 3x3 4x4 6:6 Vent Sul Site Deptt A IV* 3Vi 7>% 2 3V* a% 3 3H 10 4 3H 11V* 4 3V4 14>% BCE 11 5 5 12 5V* 5V* 14V* 6V* 6V* 17V* 7V* 7V* 24 9V* 10 Case Shpg. Wt. r AA Quantity Per Casa 3 8% 1 PC. 3 lbs. 3V* 9Vi 1 4 4 10*% 1 s 5 12Vi 1 7 7 15% 1 15 Suggested Resale Prices Site lV*'xiV*' 2x2 3x3 4 x4 6x6 Compute Without Vent 6570 6570A $20.00 39.00 50.00 33.60 170.00 $24.50 34.S0 54JO 39.00 174JO Cempiete With 1 Vent 6571 6571A $23.00 35JO $7.00 39JO 130J0 $27.50 39JO 61.50 94.00 134JO Cempiete With 2 Vants 6572 6S72A $25.00 37.00 60.00 96.00 136.00 $29.50 41.50 64JO 100.SO 139.50 6675 Extra Phenolic Caps for 6570. 6571 or 6572 .5 .35 each 6544 Short Clean-Out Plugs (IV*') for 6570A. 6571A and 6572A... .52.00 each 6650 Extra Couplings for Clean-Out Plug (IV*'). .52.50 each It. DRUM TRAP (top cleanout) DRUM TRAP (bottom cleanout) CENTRIFUGAL DRUM TRAP (side cleanout) KIMAX DRAiNLiNE PIPE AND FITTINGS 6576 Assembly *6576 consists of following components: 6' glass body #6577 6' short cleanout plug *6544 6* drainfme coupling #6650 Sul Sir# Dttth A Cm 8 C 0 Quantity 1*4' V/% 13% SVi 4*4 4* 2 2*4 13% 5* 4*4 4*4 1 3 2*4 14% 6*4 5*4 4* 1 Sofjastad Rmle Meat 6576 ar 6577 Cm 6575 6576 6677 8677 She Qumttty Shefl. Wt. CwnpWta Shpg. Wt. 8dy Onty l*' t pc. 3 lbs. $70.90 21 9 76.00 3 1 It 16.00 7 lbs. 7 9 $4S.U 6350 S3JO 6544 Extra 6' Clean-Out Plugs for 6544................................ 5 9.50 each 6650 Extra 6' Couplings for 6650............................................$14.00 each 6585 Assembly #6585 consists of following components: glass body #6586 short cleanout plug *6544 drainline coupling #6650 $1X9 1*4' 2 Six* 1*4' 2 $99) Oeptii 3 3*4 Complata 6506 $19.00 21.00 Cm Sh. Wt A 8 C O E Quantity Par Cm 8H 4*4 4H 4*4 3*4 1 pc. 7 lbs. 9*4 5 S*4 5*4 4* 1 t Suppwted Reuit Prices Body Only sat $14.50 15JO Cm Quantity 1 PC. 1 Shop. Wt Per Cm 6 lbs. 7 Plug 8544 S2JM 2.SQ CaupHng 8850 S2JQ 3.30 6590--vertical outlet 6591 --horizontal outlet Assembly #6590 consists of following components: glass body #6592 vertical outlet #6562* short cleanout plug #6544 2 drainline couplings #6650 Assembly #6591 is same as #6590 except that horizontal outlet #6512 is used in place ol vertical outlet #6562. Attm p--w 1* ?H 2 7* 16* 6 20* 7* cocrtHJKi 10* 3* 7 5H 6* 10* 3* ** S U 3* 7* $ S* 12* 5* S* Suffrted Batata Prfcw Cm tt> Omtlty 1* I PC. 21 Sfeff. Wt. Cm 29 lb*. 22 VtrUu* HfftaMttf BUy Vmnn Ciwliu Caaptota Oaty* 2 Oatiat Oaty MW 9991 MW US S4IJ9 SUMMl.ee S 1.99 19.9a M.M 99.98 19.79 Haritantal Oatiat OWy im S7.M 1.99 i| 9944 S2.M 2.19 Cm*** HH S2.M l.U Same as bottom section of long S trap (#6560)- Annealed only. 9 KIMAX DRAINLINE PIPE AND FITTINGS CENTRIFUGAL DRUM TRAP (bottom cleanout) 6600--vertical outlet 6601 --horizontal outlet 3 ------! The adjustable connection at the top of the body permits approximately 2Vj* variation in the depth of seal. Vertical outlet assembly #6600 consists of: glass body #6602 vertical outlet #6603 (annealed only) short cleanout plug #6544 drainline coupling #6650 "adapter coupling #6655 for \XA" size or "adjustable joint #6660 for 2' size Horizontal outlet assembly #6601 is same as #6600 except that horizontal outlet #6604 is used in place of vertical outlet Case Stiff. Wt Slit Oapth A g C 0 E F S Quantity Per Casa ltf' 2 7H IVt 16H 6 5 <H 7H 20H m SV* 5Vi 9 5V4 10 4* 14V& 1 pc. 1 20 lbs. 22 jumtfd Bank Pricw Vertical Hortootal Bady Cunqlatc Camptett Only tm wt tai mb Vertical Hertantaf Outlet Onty Outlet Only aa m* 1 Vi' $42.00 $40JO 2 $4.00 S2J0 $24JO 2I.TO $7.00 10.00 $5.00 *.00 *S&55 or *ss6o $6.00 3.50 Plug t$u $2.00 2JO Coupling s<w1 2 S2J0 3JO PARTITION TRAPS 8610 6612 without partition with sealed-in partition Assembly #6610 consists of: glass body #6611 (without partition) 3* drainlme coupling #6650 3" short cleanout plug #6544 ' To connect trap assembly #6610 to threaded sink tailpiece, thread bead adapter #6680 on tailpiece. Join to beaded end of straight length cut to desired length, using coupling #6650. Slip cut end of straight length into trap inlet through adjustable connection (adapter coupling #6655 for IVi' size; adjustable joint #6660 for T and 3' sizes). Drainline partition trap assembly #6612 consists of glass body #6613. with sealed-in partition (annealed only). 3" coupling #6650 and 3* short cleanout plug #6544. Both traps are non-siphoning with the partition always visible. swepiff wttiieut Sul Cue Weight Partition Six* Death A B C O E Quantity Per Casa 6616 1 2 x 5V1 2 x 4M 3 x6V* 3W 8H 3H 3'/. 7Vt 3H m VA 4V4 9 3% 4Vi 4% 9 4 16K 6H 5 10H 1 pc- 2 lbs. 14 t4 17 $26JO 35.00 40.00 52.00 Sufowtad Bmle Prfete SadyOidy With Shipping Bady Only lor 6610 Partitian Walght for 6612 Plug 3' Coupling 3 ` Slip 6611 6612 Par Casa 6613 6544 6660 M'x3K" $11J0 S2S.OO 2x5Vi 26J0 36JO *2x4W 31.00 - 3x6V4 43.00 55JO "Available only without partition. 5 lbs. 6 9 $19.00 29JO 46.00 $4.00 4.00 4.00 4.00 $5JO SJO 5.00 SJO CUP SINKS 6616 3" hemispherical cup sink . 10 CUP SINKS KIMAX DRAINLINE PIPE AND FITTINGS 6619--3" 18" oval cup sink (straight sides) SiQuantity 3' x 6" Cm 1 pc. Stuffing Weight Suggeeted Ptr CastBtMit Price 4 lbs. $10.00 CUP SINK 6620--1 Vi" Outlet 3" x 6" end cup sink, oval, straight sides MOUNTING BOLTS 141 Cm Shipping Weigh! Suggested Site_______________ Quantity____________ Per Cm___________ Beetle Price 3' x S' 1 pc. U lbs. $35.78 6622 CLAMP iS.S.I 6624 CLAMP SCREWS |2J 6623 SUPPORT (ALUM.) 6634 STRAINER 6625 WALL FLANGE (ALUM. 6626 RUBBER GASKET 6655 ADAPTER COUPLING 6518 % BENO REDUCER Assembly Component Parts 6621 End Cup Sink, Glass Only..........................................................$14.50 6622 Clamp (S.S.)................................................................................ 1.50 6623 Sink Support (Aluminum)........................................................ 2.00 6624 Clamp Screws. Round Head. ft' xlft'......................................... 10 6634 Ebolon Sink Strainer, 2'.......................................................... 1.00 6625 Wall Flange (Aluminum). 4ft't3ft'.................................... 1.75 6626 Wall Flange Gasket (Rubber)...........................................................60 6627 Flat Head Mounting Screws, ft" x1ft'......................................... 10 6655 Adapter Coupling Assembly, lft"......................................... 6.00 6518 Quarter 8end Reducer. 2' x 1ft'.......................................... 8.00 CUP SINKS 6628--lft" Outlet 3" z 6" Cup Sink, Offset Vertical Outlet, Straight Sides SUe 3' x 6' Cm Quantity 1 pc Shipping Weight Per Cm IS lbs. 662? MOUNTING BOLTS (41 6622 CLAMP (S.S.) 6624 CLAMP SCREWS (21 6623 SUPPORT (ALUM.) 6634 STRAINER ' 6625 WALL FLANGE (ALUM 6626 RUBBER GASKET 2'/*' HOLE IN WALL Assembly Component Ports 6629 End Cup Sink (Glass Only)............................. 6622 Clamp (S.S)....................................................... 6623 Sink Support (Aluminum)............................. 6624 Clamp Screws, Round Head, ft' x\V*"... 6634 Ebolon Sink Strainer, 2"................................ 6625 Wall Flange (Aluminum), 4ft' x 3ft'........ 6626 Wall Flange Gasket (Rubber)......................... 6627 Flat Head Mounting Screws, ft' x lft'... Suggested Resale Priee $27.25 each $20.00 1.50 2.00 .10 1.00 1.75 .60 .10 11 KIMAX DRAINLINE PIPE AND 5 PIECE SINK TAILPIECE ASSEMBLY STOPPER* SINK strainer FITTINGS 6630 Assembly #6630 includes Teflon tailoipe #6631; tailpipe locknut *6632; one Teflon strainer *6634; rubber gasket #6635; and Teflon bead adapter 16680. Ebolon stopper *6637 must be ordered separately. 1lA~ $2.90. 2" $5.00, 3" $8.00. The tailpiece is tightened with a single nut. Teflon bead adapter #6680 is threaded to the tailpipe and joined to KIMAX dramime traps by means of KIMAX coupling *6650. Three-inch lengths are standard. Longer tailpipes available on special order at extra cost. Size IV*' 2 3 Recommended sink opening dimemiens Case A B C Quantity 3>Vfe 4 5 */ 2 Vu 2H s/i* 3*4 1 pc. 1 1 Tu--led ReeUe Wees Shpg. WL Per Case 2 lbs. 2 3 Size IV*' 2 3 Tollpioee 6831 51345 2540 3140 Leek Nut 8532 5145 240 340 Strainer 6534 5 .75 14Q 240 Gasket 8635 S .15 40 45 Complete 6630 $1840 3140 48.00 Adapter 8680 52.65 440 5.60 NOTE: Tailpipe *6631. strainer #6634 t stopper #6637 are made of a filled Teflon material STANDING OVERFLOW 6638 Made from corrosion resistant filled Teflon available m three standard lengths. Precision tapered at lower end to fit tightly into mating taper of tailpipe. Beehive cap (#6639) must be ordered separately. 6638 Size IV** x 4" IV* x 6 IV* x 8 2x4 2x6 2x8 3x4 3x6 3x8 l (length) 4" 6 8 4 6 8 4 6 8 Suggested Resale Price S 340 each 540 each 640 each 9.00 each 1140 each 1340 each 10.00 each 12.00 each 14.00 each 6639 Size IV*' 2 3 Suggested Resole Price S2.40 each 3.00 each 5.00 each DRAINLINE COUPLING* Patent pending 12 6650 Positive-seal compression coupling *6650 consists of following components: Segmented stainless steel outer band #6651. Buna N rubber compression ring with Teflon liner #6652. Stainless steel bolt #6653. Size IV*' 2 3 4 6 Case Quantity 10 pcs. 10 10 10 10 Shipping Weight Per Case 4 lbs. 5 7 10 13 6650 Complete Assembly 5240 340 5.00 6.60 1440 Suggested Resale Price 6652 6651 Rubber Metal Sleeve Band With Liner 51.10 1.40 240 240 5.00 51.80 240 3.65 5.00 8.70 6653 Bolt 5 40 40 40 40 .30 ADAPTER COUPLING (assembly) A ADJUSTABLE JOINT (hardware only) COMPRESSION RING INNER FLANGE ADAPTER INSERT (Molded) 3 u. METAL FLANGES 9 7155 6670 Style II cast iron '1*1/2", 2", 3') STYLE II FLANGE STO.INSERT Metal flange cast iron (4' and 6') STYLE II GASKET ADAPTER INSER KIMAX DRAINUNE KIMAX DRAINLINE PIFE AND FITTINGS 6655 Slid rx 2x1 V* 2x\Y% SS55 Complete 56.00 eacn 6.00 each 6.00 each Supported Resale Prictt Teflon Adopter 6857 Bum--N Adaptor fi&SI Mrtat Bind r Slip 53.60 each 5 JO each 3.60 each JO each 3.60 each JO each 51.40 each 1.40 each 1.40 each Boit V Slit 5 JO each JO each JO each Assembly #6655 is used to join KIMAX drainline to unthreaded sink tailpieces. Assembly consists of: Segmented stainless steel outer band *6651 8una N rubber adapter #6657 Teflon adapter #6656 Stainless steel bolt #6653 Sue 2'...........................51.40 each All Listed Sizes................. 80 each All listed Sizes..............3.60 each All Listed Sizes................. 20 each 6660 Adjustable joint permits space adjustment from 114" to 5" depending on size. Assembly #6660 consists of: aluminum inner flange #7206. aluminum outer flange 7150. Teflon seal ring (hat gasket) #7227. adapter insert (molded noeprene asbestos) #7203. rubber compression ring #7226. - 3 aluminum (hex head V\t" 18 x 1!4") boits #7180 for 114", 2" and 3' sizes or 6 (hex head */!" 18 x 114") aluminum bolts #7180 (or 4" size. Suggtetod Resale Prim Imwt OMr tiim Umt* Cm Ccnotott FlMf* SMI AIM t*MTt su* 0 MMt Oaatbtr MW rm 71W 7227 7299 w. 1 K. S 7.W si.te S 79 S S.59 $1.90 z sw 2H 1 9.59 t.M t.SI 4.59 1.29 3 6Y. 354 1 ts.ee 2.20 1.75 5.75 1.S9 4 tv, 5 l 21.90 2.75 2.99 19.15 2.00 um. Hl*f 7229 S 49 .90 1.90 2.90 Afem. tft* mo SM M W 95 K-7203 Neoprene molded insert is used when joining KIMAX drainline to other piping materials. These inserts will work with either Style I i Style II flanges for glass pipe. The 214', 314" and 5" sizes are used only with adjustable joints. Siumtut Slit ABC ReujtPrit* w V/t 2 2"M Vh 3H 3 4J/4 VA 5 t 6 5 6W *5 8S/4 `Use #6670 metal flange only. /l5 Vh H Vt V. `/I* y% 1.91 2.43 3.00 3.53 4.28 4.62 5.63 6.85 51.00 each 1J0 each 1.40 each 1J0 each 2.10 each 2.68 each 3.70 each SJ0 each Cast-iron flanges are used to join KIMAX drainline to KIMAX process pipe or to glass-lined metal pipe. They are commonly used to join KIMAX process pipe to itself. Flange #7155 is used on 114", 2" and 3* drainline ends and adapter flange #6670 on 4' and 6" sizes. Adapter insert #7203 must be used between flange and dramlme. Flange #7155 is used with standard insert #7200 or #7202 for all sizes of process pipe. The 4' and 6" sizes are similar in shape to Flange #6670 but have inner snap-rings with cemented inserts. All sizes of both flanges have A.S.M.E. bolt circles. For bolt sizes and number required, see table below. Catalog Number 7155 7155 7155 6670 6670 Slxe Wt" 2 3 4 6 A 4V 5/t* 6K 8V4 1014 B No. Bolt Circle Belts 3H 4 4y, 4 64 714 8 914 8 Bolt Slat Vtt'-18 x 214 s/i* -18 x 2V4 Vu -18 x 3 y, -18 x 2Vi Vt *16 x 254 Suggested Rmf Prtw 51.05 each 1.55 each 1.85 each 5.00 each 7.00 each 13 KIMAX DRAINLINE PIPE AND FITTINGS BEAD ADAPTERS (threaded) 6680 6685 Threaded dead adaoters are used to orovide beaded mating surface on threaded oioe for connecting directly to KIMAX glass dramiines with standard coupling >6650. All-Teflon construction. Adapter #6680 will fit standard straight or tapered threads. Used for same size pipe (e.g. 1*4" metal lo 1*4" glass). Ideal for floor dram connections, in 2'. V. i" and 6* sues. Adapter #6685 is designed to mate 1*4' threaded tailoieces to 2" expanded inlets of KIMAX traps. Can be moved up and down on tailpiece for space adjustments. f standard adjustable 6680 $885 Size 1*4' 2 3 4 6 Size 2' xi'/T Suggested Resale Price $ 2.55 each 4.20 eacn 5.60 each 840 each 14.50 each . Suggested Resale Price S 440 eacn "AUTO-GRIP"- HANGER 7290 Recommended for horizontal runs. Hangers contain integral cushions. Standard finish on band is A.S.T.M. type l.S. Zinc coating. See page 8 for operating instructions. INSERTS 7200 7202 INTERFACE GASKET 7276 Size ur 2 3 4 6 AB i'/u 1V4 1V l'/i l3/. m 1*4 m I'/? 23A C 3V. 34 iVt 5`V,, 73/it D 4Vlt 4*Vi 6*4 7u/ m E Vi H 4 y* Vt F vw x y, vu x y. j/h i y* Vt x 1 Vt X 1 Suggested Resale Price S -.45 .48 .78 1.60 2.35 <S> TM of Automatic Sprinkler Corporation of America. For use with glass process pipe and fittings to cushion glass from metal flange. Insert -7200 is molded neoprene asbestos. The 1`4", T. and 3" sizes are used with standard tempered pipe and fittings; 1*4", 2". 2*4", 3*4", and 5" are used with adjustable joint. Insert #7202 is a neoprene asbestos strip insert used for 1*4" through 6* annealed fittings and for use as replacement parts for 4" and 6* tempered pipe and fittings. 7200 Size 1*4" 2 2*4 3 3*4 5 Suggested Resale Price S .45 40 .75 .75 40 1.10 7202 Size 1*4' 2 3 4 6 Suggested Resale Price $ .4$ 40 .75 .75 1.45 Used when joining KIMAX tempered glass drainline to KIMAX process pipe and KIMAX process pipe to itselt. ' Teflon machined envelope is a one-piece liner. Inner diameter is same as glass to prevent constriction of flow at the joint. Standard filler Is 8lue African asbestos. Maximum working temperature of gasket is 450 F. Gasket thickness is l/,(" in 1*4", 2" and 3' sizes; Vi" in 4' and 6' sizes. Suggested Size Resale Price 1*4 S .65 c2 .75 3 1.50 4 2.50 6 3.75 14 BOLTS & NUTS rr ADAPTER BUTTON DONUT SPACER c KIMAX DRAINLINE PIPE AND FITTINGS 7190 Steel bolts and nuts V7190 are reouired to fasten metal flanges wnen joining KIMAX drain line to orocess pipe or to glass-lined metal pipe. Four bolts needed for 1 !$'. 2", and 3" sires: eight bolts needed for 4" and 6' sires. Sire Vi418 x lsA' Yu-18 * 2 Yu-18 :2l/i Yu-18 x 214 Yu-18 x 3 H-16 i2l/t Suggested Retale Price S .03 .03 .03 .03 .03 .03 7230 Used to center smaller diameter Style II steel bolts in larger holes of A.S.M.E. flange when adapting KIMAX glass dramlme to glass-lined metal pipe. One sire of button is used for all MK0Hlln*K- SWkl I.O. O.O. Height Resale Price .390" i'/r $ .05 7240 Teflon-covered donut spacer must be interposed between KIMAX dratnltne and glass-lined metal pipe. Spacer consists of steel ring cushioned with soft asbestos and covered with a machined Teflon envelope. Suggested Resale Sire Thiekneti Price 1'/? Vi S 6.00 2 'A 9.10 3 V,* 13.40 4 V,6 15.50 6 J/| 24.00 15 I TR-264.A PRINTED IN U.S.A. 5-10M c c G Manufactured to ASME standards One piece ailwefded construction The best of two countries, joined to bring you the alternative glass-lined reactor. c-we-m reactor, wesiorec tw-ec to tre most exactmc sizrcarcs Tsstec arc " =`9 [ surcasses a"'car sta-carcs -~c Z'Z'-Z~ ~ .53 5 : 3/'' /.Cf'C icnweirr $ ~~ .,65i'3 a' excsrerce -h ~ar',-'ac!L' "z C'c53- "ac stae1 vessels Each .essei s z~". :o -3'viEarc -'S. scec.' aat c~s arc can ce ccca tamcea ^"c eac.-. erres ,c_ -e .cercr assign 'satures arc cemc.-- cscr.ar=c:erst:cs c9scrcec - ca:a;i -9 -crcwirc races Why a glass-lined reactor? --5~v ,oar3 -'=55 ras ceen usee cr :`a~ c3: excesses cecausec: :s c" cec'eec: c-emica; 'es;st:virv 3.ass a a~ cea! c"C'ce wrer veu 'esc a mgr ~r e.k5!i 'esrstivifv 3CSC- _:e c'ccuc: cur:tv ease : c:eanirg --,'"r--u''* ;ouC! ac'ererc9 cr vvngn c^- want -c "arcs crccesses rrec..em:v eve1' a .srvrg 'area ct :c"cs.ve ccrcrcr's -ewever ;-e use cr rass $ -ic"*'C!5C " 'S'--'S C" !"5 S C9 C' 'T9 . assays arc r-er--s cr cressore arc Sc crass- -ec stest was corn esse'S cr aii-we.-cec tcocr career steei c ,v- cr "as ceen '-see a smooth :cr'cs;cn-''2s.s:arr, chemically inert c.assec merer ~.-e grass crevices '9s.s:arcs :c cnemcai attacx cy accs :r aikans. cut unnke grass a;ere it ras s^hcent fiexicmty to roiiow everv move~ent ct tre steei. to exoanc or contract as '.re $teei -ces This is oecause oi :~e rign ccrrcressive stress oi the glass rmg at reem rerreerature. arc :ccay rass-iinec steer ecuicmert is useo .vnerever aggressive rreoa are usee cr sroreo. wnere cur:tv s essential arc -cr ocivmercaticr. crccesses cremica: crarrraceuticar arc -cco ana ceverage rcustnes Eur:rg a terreerarure'ss :c~- c-essive stress wni cecreess arc erecaucons rust ce tax*'- g a-.ee cresting 'ers.or stress ~s-5.C" st-sss r. :re g:ass ^rmg car ce causec cv ' i'!ng a ret erretv vessel -v " = cc C CdC. cr cy `rr-rg a cec -esse- c. mrocuc.rg a resting ~ec ------ c --a ac:<et. 'aciei ceiowsrcwsr^ea cwaeie a 7 :o crevent excess tension stress r "e cast tre greatest /S:ue cr a c'ass-nrec vessel was ;s ac:c -as.st;v:r. cut rccav :us; as much cr --era giue s ciacac cr ts ecuanv mecram 'esistivity to aikan attacx extensive wcrx r me Scrweim aocratcr/ -or ciassinmg researcr :ec to imcrcving tre aikan resistivity Ct cur glass -mirg with the use ot exclusive acetwes. ana tooay our lining snows tar cener test resuits than m the cast, in aociticn resistivity to thermal sreexs arc anti-sticx characteristics rave ceen imorovea. The very low corrosion 'ate cer time unit m the case of cremicai attacx guarantees a tong service nfe for Scnweim giass-nneo eauicment arc trose corrosion rates are mere scec:ticaiiy cetauea m Tacie it ceiow o t <oofr TABLE 1 Allowable AT for standard reactors with Schwelm 583-A glass lining RHng a hot empty vessel with a cold liquid Glass lining temperature Min temp, of liouid 11 Firing a cofd vessel by introducing heating medium into jacket 1I Glass linmq temperature Max temp of heating medium K TJ'- .-rT" oq . op j C ' op..... 30 ' .. 176 -r .. -40 -40 . .too.'- 'hC<2't2v.V'--."- -40 ..-40 j 1 . 0 .... 32 . 7/I50rf4iiv"?!ij?i302n.rl , j 20 : -------- - 68 v-. :.r- x165ar4fa?aW329->T;:-1 -.I20ri%-'y-2:.^2484je`4<-jiv ^.vr20 iri.'.. ] - 4--rsr J 40 .. - ; wi r . 104' u-; ,.7,-*^ 180;24&ffiat356Hy., i ' 140 h;.-n 284atRfim-y-.: u * 0 '-m- -V- *32 ` -' * 1 60 - v-.v ->l95AMlfr383>> 1 :60*- +20 68 * ' -1 . 80 - 176-- . v2io#aawtf4ioT' '30 3569^'ii-'- .v*/i40 .."** ' 104 I 100. 212 220 r-*';*a&428 . ; 200 3922-Ji-w^;Vj*--80' 176' i 120 : 248 : .. .. 235? '*jrt*,V.'.wT455*. i 220 -- .:428&r-:!;<'T-*`'l00. .--C* ' . 212 . f 140 . 284 , : 250,^145.^432.- m | -' 240 464.-^ajF3ft--140jK.JfvkW ^ r2844Ui^ -j ?v :?T5-Tr--i 160 iso 320 uniwift285rf.IJittiWtHtSOQr-ynt.^g 356 -- ^r-,^275^aSa?W.527lM:-. f m'ut.l . 200 :y. ArAA?92iZ ur m.s*>5 280 vUJffffieTR 536: -** J TABLE il Alkalis & Acid Resistance (g/sq. m. per day) TCSTiNC AOl N7 PNMOf'OOC Ald H>PO. sr. LIOUIO VAron ter* LIQUID VAfO* pMASC pm*5F 009 0 12 0.15 *cnc*eia Ch^OOm Nitr< AC14 HNO Suianur< aio HfSO. Hyqroeniorie na 0 23 : 33 300 0 10 0 1* 0 14 0 10 0 12 18021 0 0 It 0.18 __ 40% itQUlO VAPOH 0HA5F PN4SF 0 t9 0.12 0 17 0 09 0.33- 0 23 0 23 034 Concentrated 20% uouid yAron LrauiO VAPOA . PHA^E PHASE PHASE PHASE 1 3.3* ` 0.77 v 0.22 0 23 c OX 0 30 J-- _ 0O..1i* 0022?7 1977. Own.niinots. me. * Six specific reasons why the Schwelm glass-lined reactor is the better glass-lined reactor. w m * ' mv# * ,vi .. *'<**)><*'* - S~'3 Xe !"SSc The exclusive j Schwelm 583-A 3 green glass lining. -"t 552--1 c'aen csss S' 2 'a $ ars at.cxmg zrzcsr.es mat -axe t .ve!:-s-:rec `cr cc;vn-er:ca::cn arc '2' csr.sr merrrai srccx dualities. .sr-9C dv sdcratcry -5StS Dm-r c 3S3 .r.rgs ran give vCu ;-e r' :.vc r: :~ese <sv cereifts. e cenents s ee rear r* giass cr '~e vesssf re?c.'s : s du: me :re 'ur~acs `cr 3 "''s: `' ~c -ve s.grir.'cartiv 'ecuce ~e sea ~g cr :re steei arc me -mcer cr carces c: rv-asr :rat "ci -a v axe r~ c-rmc '"*$ m-g c'cc-ss .V"v s mat mccrrart to cu` because t s mese carr.cesci v-=s~ -at are a ~a>cr cause cr c-~c:e ~zerec::crs .n memtencr r.ass mmc =ewer camces. `ewer -"cemecrcns Mere Scnweim. 4 Why our round holes stay round: Bercre me steei vessel gees into me Mrnace *cr firing, a reavv rein- ecc wngre ;n5 cr1've a . ce rrec ~~ s ~axes sure cur 'cu~c -css s:av 'euro arc ccr sac c.r-ng me 'cc*-'~ct *m-c rrecess '.'cr? ec*'arnvtoycu m-s '9S-.:s - ess 5 Nobody's perfect, but we're a little closer. As veu can macme. me 'using c' a giass lining :c an an-stee: /esse; s a ccmcncated ana delicate ocera::on. . re Scnweim giass uning orccess nas ceen devetoced and 2 Our new computer controlled firing furnace. I'e :: "5 'easels Scrweim Quality scrt'c s , elective 'S our "aw -- z~~zz sr ecmcuter ccn- 'ec --'-ace Even/ 5:ss ground 2-c `^'Sn rear means anctner tno "c M"*ace to `use meclass - ~~ ; _,e sreei Cur new furnace s me ^eat more accurately recause t s ccmouter controlled, r .as r eaner -eat oecause its aeeme arc gives veu a cefler rmc cecaose :ne cleaner neat ~eans 'ewer orree -mcunties to reuse :mcenect:cr.$ An outside coat of 3 glass, too? v?s. ceneve it cr net. ccesn i srew ccesnt give you a giass* red exterior, .t iust gives you a c, 5 ccer cares z.~'. :arcs .ve -se -c' ~a--.-. = ,: a- 6 When bigger means better: z ccer cces~ : =:wavs cear cecer -='e a'? r'-e scecx cases .v'6" : ccss ; = ; 5:ccer c:ce eg cc-c'.ir.cs -`-'s use cur-rcr, see caccarc ve "vcrc-'es: a a ~ ~cse canec -C' cv -S7H 5e:: ccce ~ eacr. c: rese cases cccsr -ears cecer : `a*es _s c~csr arc :cs:s us .Tore cu: : r.es ,cu 5 ;s^ar Z'~`Zr'. 'vtC'a ------ -- :scencaci"ty. "^cra SccNMeiC". An- crer cr rose scec^c 'eascns re rrer-ative c;ass-^rec reactor ray :e tre cener giass-uneo reactor. I And reason #7: the dependable Chemineer HTN drive. - cet!sr *ssc:cr srcuic nave a :ersr :.' ve _r;r sc were using tre z~s <ve " n.< s ms cestavaiiaoie. -e Z'zr^,"s~r -~yi c.'-ve Closed tank agitators. Here's how easy Chemineer seai maintenance is: marge s.mc ctv " S seai car- Low profile angle drive. ~~e cw met' e '-cm arg:e ccmmu '3-;cn s CSS: 'cr Cw -==crccn aocucsv.crs. =r.c =`.;cws ccmc.e'.e access :c marge gears wimcut csturcmg :~e --etc.' cr cnve searings S rg-e c'-ve ccmcuraticn m Zr 'ecu '=~e'*,s s'-mmases assign cr:c e~s e.<rrs service cars am ce. /e'-. ce-a.s ceca.se m Change gears. 1. Cartridge mecnamcal seals, good :c 5 000 csv. are easily removed. No extra neaaroom required. Agi tator snarr croos less than V% mto a catc.ner CracKet m me mounting `ance wren me snaft scacer s uncoiled 3. Taoered coucimg easily removed from agitator snaft. Ail asassemciv ooerations done within cecestai ooenmg. Ail shaft components taper or tenon fit and match marked to restore factory alignment on eassempiy seme c' -ace' -me ~cm:sc *cr 'ac.c ma-ge n S'C \c mscai cc:sc."*c.s:s are-?*crc ~c:c^ s ng: cmmcec a~c m 'rer-ai cr;ve ca'-s -esc ce ma-gec -ccess :c mange gears reduces cmv :re 'e'-cva- c* '"9 charge "per ~ Dry well output shaft seal. sees are c'cvcec wun a cry -veil ci.:cu sea-: seai :c precuce . me ccss.c-tv c` m ea*ace TIMKEN bearings throughout. a.i cnve cear-ngs i-n a:; s.zes are ":MKE>' -ace'ec 'mer ceamgs. anctner meustry mst ter Cnemmeer me large cac carrying caoacty of mis cesign is unmaicnea. witn 20 CCO-nour 8-*0 minimum ceanng ;ife TIMKEN s most secular sizes are uSSC and cearmgs wnl normally ce avanacie trem a ccai bismeutor 2. Shaft scacer easily removed. No sceciai toots reauired for this or any maintenance ocerations. No clocking cf me agitator snaft and mceiier required. 4. Cartridge seal lifted off. Easily accessible comoonents. Cartridge uses standard John Crane sealsavailable locally. Bench pressure test both statically and m rotation before assembly. * =*>** ;m * > *>m * . tfr.-M b m* ` -ct;a <:** : 5c.::o*<wv *v: ss** ^tn.0SiCN = acc* "=3^ RTG-300 -=_fc 3) :.->*i<es -osivE -rxj "C*HICAI. SEAl CS*NCrTi>e9 sos r v/RCTaimimG aims ONC W/8AFFI.E NW t ' 2CC Gaiicr ,,ac*s:~c :oo-'_.. cO MATERIALS OP CONSTRUCTION ;ren ,aC^6- 7-255 Or 5 -55CS Carnes -2c "vce \022:es vrc^es Sciif ,cose = areas JCv. j.' ' SPECIFICATIONS Sasign ,ac;-s: Worning B*essure os; - CC-.v -. ::i=-v ~ast F-essure csi. '=C ;0 Cesigr remoera- -ce-;c` -CC -;c Cacacitv gaisi ; *3 -cmr Efficiency 3 35 = '53 3 55 .\eics Pamanv 'accg.-acrec anc eve cere'fant rested Execution of we^cs acc. 'o VcrK itancarc VNS'T 32 3C0i STESLTHlCKNESSi.ncnesi ~co weao 3cncn Head nner SneH -acxet Head. Jacket Shell 5,3" 5.8" 5/3" 15/32" 25/64" WEIGHT (bounds) Base body, no accessories Comciete with drive system Jacket & sneli filled w/warer -3.900 5.000 = aaoo C Ct.NWi* 0VD2.NW3* . C2.NW4* 2 ONE m/VGhT siass .*,*;* x * E.NW6* V *.:ClE F.NW3' i-8' Ol.ES CiAClEI SECTION A-g ClftCLE GENERAL NOTES 1 vessel fabricated ana stamoeo m accord ance wunASME Code. Sec. vm Oiv 1 current edition 2. 6oit circles ana 0 0. of an soin loose flanges m accordance witn anSi 616 5 senes i50)b. 3. Couolings: 3000 lb. NPT 4 Scnweim glass 503-A. rugniyacic/aikau/ mermai shock-resistant 5 Plugs (if reauired): Tantaium/TFE 6. Glass test: 20.000 volts 7 Gaskets: TPE enveiooe. asoestos. cor rugated metal insert 3. Ail dimensions nominal due 10 nign temoerature firing rc A NW c sW6` = : nw: ...wc :: 'twy = '.an viw* :. yyry *a::cn :-*"? -0ivf Hfw) RTG-500 5CQ Gaiicn ~sc:<e-sc _:;ass-i 6C "S3C MATERIALS OF CONSTRUCTION Shelf . -acxet -eacs Jamos. 3aG Tyoe No^:es Nczztes bout Loose F'anges . SA-2S5 Gr SA-235 Gr 3A-2S5 Gr 5A-3SC Gr 3A-35C Gr SPECIFICATIONS Design ,Vcrxmg P-essure OSi i est Pressure .acxer 50 w ", S'-e'Xir. 1 V> tA 1 (.) <* ' c Design :emoera- :ure oc>- -ico 4 CO Caoaciry igaisi :'CO Joint Efficiency 0 35 :;cC ' 36 rVeios =ariaiiv acicgracrec ana eve:tenetranr -a^a Execution of weics aco. :c Nor*. Sfancara ,v N 2" C2 CCC' STEEL THICKNESS (incnes:i rco Head Bottom Heao inner Shell .acxet neac. jacxet Shell 5/3" 5/3" 5/8" '5/32'* 25/64" WEIGHT (pounds) Base oooy. no accessories Comoiete with dnve system jacxet & shell filled w/water ; 5 COO - 6 -00 ::: 300 -I 01 0 2. N W3' c u* 0 IfC ClCU SECTION A-8 GENERAL NOTES 1. Vessel fabricated and stamoed in accord ance with ASME Code. Sec. vin. Div i. current edition 2. Bolt circles and 0 D. of all soiit loose flanges m accordance with ansi 316.5. Senes ISO ib. 3. Couonngs: 3000 lb. NPT 4 Schweim glass 583-A: higniyacid/aixau/ thermal shocK-resistant 5. Plugs (if reouired): Tantaium/TFE 6. Glass test: 20.000 volts 7 GasKets: TFE enveiooe. asoestos. cor rugated metal insert 3. All dimensions nominal due to high lemoeraturefinng *>&**>- !/m w - >*(**"<*(*-'. , - i* k M " a s; nw 2' 2 2 vw t = '. A < / S-V-'S'JC C 3 ` E V RTG-750 '50 Gallon ^acxerec Giass-L.nsc -eacrcr MATERIALS CF CONSTRUCTION Shell -acKet -eacs Dames "3c "voe Nczi:es Ncaz:es Sent Loose -anges cA-285 Gr B cA-235 Gr 3 SA-255 Gr 5 eA-: 93 3~ SA-220 Gr 3A-35C Gr SA-35C Gr SPECIFICATIONS Design -acxet Sren /v'crxmg ^'essure esil "est P-essure 20///"/ 'CC&FV CSII '25 Design "erroera- 50 :ure,8C' 4C0 uCO Daoacityigaisi vCmt Efficiency .veics = 12 T =925 3 35 : 55 ^iriaiiv 'acicgracnec arc eve aenetrant testeo Execution cfweiasacc. :o 'Vorx Stanoara .vn 2'.1 C2.C001 STEEL THICKNESS (inches) 'co Heaa Bottom i-eaa. inner Sheil vacKetHeao. .acxet Shell 25/32" 25/32" 23/32" 15/32" 7/16" WEIGHT (pounds) Ease oocy. no accessories Comoiete witn drive system jacket & sneii fiiieo w/water : 7 ico ; S.3CO =; 7 OCO 31.02. NWt Id vwa* ... VWf ( ^1U Ml iuM **** GENERAL NOTES 1. Vessel faDncated ano stamoeo m accord ance wiin ASME Code. Sec. vw. Div t, current edition 2. Bolt circles and O.O. of all soiit loose flanges m accordance wtn ANSI B16.5. Senes 150 lb. 3. Couplings: 3000 lb. NPT 4 Scnweim glass 583-A: mgniy acid/aikaii/ thermal snocK-resistam 5. Plugstif reduired): Tantaium/TFE 6. Glass test: 20.000 volts 7 Gaskets: TFE envelope. asbestos, cor rugated metai insert 8. All dimensions nominal due to nign temperature tiring ! secrtQN *-a I RTG-1000 1 'COO Gaiicn wSCKerec Giass-Linec Reactor MATERIALS OF CONSTRUCTION Shell. .acxet -eaos . Camos. ^aa Tvce Nozztes Nozzles. Soiit Loose =-anges SA-285 Gr 5 235 Gr 3 ^A*235 Gr 5 cA* 93 97 SA-350 Gr -r Jm* j5C Gr SA-35C Gr SPECIFICATIONS I design .acxet -Vorxmg P-essure S."e- osii Test Pressure .DSi) design Tempera 30w/FV 2C CC Sr.- 50 * ture!0^ -iCO ICO Caoaciry igais) :!40 =: *60 * -omt Efficiency 3 85 lO o00 we-cs. ^amaily 'aciogracneo anc eye penetrant testec Execution of weics acc. to 'A<jrx Stanoaro .vn 2'. * 22 COOi STEEL THICKNESS (inches) Too Head. 3ortoiT> Head. inner Shell.. Jacket Head. Jacket Shell 25/32" 25/32" 22/32" 15/32" 7/16" WEIGHT (pounds) Base body, no accessones Complete with enve system Jacket & sneii filled w/water r 3.300 - 3 900 *2f ICO 3* ot.02. mvu* ci.swt' i.v*v sr s GENERAL NOTES i. Vessel tabneateo and stamoed m accord ance with ASM6 Code. Sec. vw. Oiv. i, current edition 2. Bolt circles and 0.0. of ail sow loose flanges m accordance with ansi Bt6 5. Senes ISO lb. 3. Couplings: 3000 lb. NPT 4 Schweim glass 583-A: higniy acia/aikaii/ thermal snocK-resistant 5. Plugs (if reauired): Tantalum/TFE 6. Glass test: 20.000 volts 7 Gaskets: TFE enveiooe. asbestos, cor I rugated metal insert 3. All dimensions nominal due to high temperature firing iLCtLW -* m.-*t;< . t**f .<* RTG-1500 '50C GciiCr ^acKStec G:as3-L...-*ec ~eac:c' MATERIALS CF CONSTRUCTION 3ne-i -cCks: ~2CS Games -ac vce Nczc:es 'iccr:es iciit Loose 3r z ;A-2;5 G-' = *< 2 r.j 3 -A*jsw o*' ~ -A- ` := -anges S--252 Gr SPECIFICATIONS Cesign ,ac:<ist * Verging c'?ssure CSl est P-essure ;C - " ' I2SF'. 3sn Cesigr "emoera- :^re =e- '25 :CC ' Zw -2; Cacacuygaisj -Cm; ='fic:ency -'226 3 35 :'3`C 3=5 veics =ar;aiiv 'aciccracnec execution cf weics acc. :c Vcrx Stancaro 22.vn 2' root STEEL THICKNESS jnenes) ~oo read Sonom "eac. rnner Shell -acxet v-ead -acxet Shell 5- '6': :S/16" 55/64" 19/32" 33/64" WEIGHT [pounds) Case oooy. no accessories Comoiere with enve system jacxet & sneii filled w/water : 1 2.500 : '4 200 ! 21 000 02. vw $ . :: :2^w * f r :.*<u CV2. NWi 'VJJ^X : 1 HWl* I* UlClfl ** a k<c\ (at SCCrrON 4 .a a rMil .'< yen GENERAL NOTES i Vessel faoncatec anc stamoed in accoroance with ASME Coce. Sec. vm. Civ i. current eoition 2. Sou circles and 0.0. of all sofit loose flanges m accordance witn ANSI 316 5. Senes 150 lb. 3. Couplings: 3000 lb. NPT 4. Schweim glass 583-A. highly acio/aikaii/ mermai snocK-resistant 5 Plugs (U reduced): Tantaium/TFE 5. Glass test: 20.000 voits ? Gaskets: TFS enveiooe. asbestos, cor rugated metal insert 8 Ail dimensions nominal due to nign temoerature ftnng * ; wwv j; *;' 3t*wr 32 nwi3iv( HOuKM U CIW RTG-2000 gCC' Oc:!CiG -vcrcr* :tcS3-_.r6C :C*Cf MATERIALS CF G ONSTRUCTICN Sneil .acxet -eacs SA-2S5 G.' 3 SA-2S5 Gr 3 ~.amcs -2d vee Nczres SA-:?3 37 3A-G5C Gr Nczz:es sentLoose =;anges oA-35C 3r _.= 3A-3SO Gr SPECIFICATIONS Gesign ..acxet 5re`- Working P'esSure DSI. est P'essure osii Design .emcera- 30w. =\' ' T$ ` 2C&F/ ' iZ :ure :ccCaoacityigaisi i00 = 220 -cc =2 t ro -omt Efficiency G 35 :S5 Weios 52maiiv raojogracnec anc eve eenetranr tested Execution of weics acc. to worn Stancaro .VN2it C2.CC01 STEEL THICKNESS dShes) "00 neaa 3onom Head inner Shell jacket Head Jacket Shell . : 5/16H '5/16" 33/64" 9/32" 33/64- WEIGHT {pounds) Base Oocy. no accessories Complete witn drive system jacket & shell titteo w/water .-M3S0 = * 5.C50 5 36.' 50 EI.EJ NW4` inm I FMtwr jr SECTION * GENERAL NOTES 1 Venal (aencared ana stamoea m accordancem ASME Code. Sec. vui, Oiv. 1. current edition 2. Bolt circles ana 0.0. of all solit loose flanges in accordance with ANSI B16.5. Series 150 ID. 3 Couplings: 3000 ID. NPT 4. Schweim glass 583-A. highly acid/aikai'/ thermal snocfrresistam 5. Plugs (if required): Tantaium/TFE 6. Glass test: 20.000 volts 7 Gaskets: TF enveiooe. asoestos. cor rugated metal insert 9. All dimensions nominal due to high temperature firing i i* :: N.w*' ;: *r a*, kt* fw ,o< 4>iCwr*f Qw RTG-3000 cCCC Gci'cr -aCKstsc Gi'ass-w.nec =eac:cr MATERIALS OF CONSTRUCTION Shell SA-2S5 a .acxer -eaos Camcs -ad Tvoe Nozz:es \czz:e 3dnr Lccse -A-c 3r 3 Sa-;55 2r 5 -:anges ;A-,3SC 3r ' SPECIFICATIONS -esign .ac*er i-e.'i -VcfKmg Pressure dsii 'esr Pressure SCw.fv -:ciFV osu ;= Cesign Temcera- -50 :ure:5C- -CO -CO Cacacitv igais) =255 -dint Efficiency C 55 s2450 3 35 Veias. 3ar;any 'acicgracneo arc eve cenetranr rested r^ecuticn of weics acc :o <vorx Stancarc. vn 2' r 02 COOt STEEL THICKNESS (inenesj ~oo Heao Bottom Heao inner Sneil jacket Heao Jacket Shell... -1./6A" 1-1/64" 1-1/64" 5/8" 35/64" WEIGHT (pounds) Base bocy. no accessories Comoiete with drive system Jacket i sneil filled w/warer =* i23.350 -25.750 - 56.700 * 7 *. | i s / S 4* itcnon ,.t GENERAL NOTES i Vessel taoncateO and stamoed in accord* ancewitn A$ME Code. Sec. viii. Div i. current edition 2. Bolt circles and 0.0. of all soft looseiianges in accordance witn ANSI 816.5. Series 150 lb. 3. Couplings: 3000 lb. NPT 4 Schweim glass 583-A: htgniy acio/aikan/ mermai snock-resistant 5. Plugs (if reouired): Tantaium/TFE 6. Glass test 20.000 volts 7 Gaskets: TFE envelope, asbestos, cor rugated metal insert 8. All dimensions nominal due to nign lemoerature firing . '*< :: nv RTG-4000 -GCC Gallon JcCKerec Giass-u.nsc ^eacrcr MATERIALS OF CONSTRUCTION Shell -acker -eaas ~.amos -ad iyce Nczz:es Nc22:es SA-2S5 Gr 5 SA-235 Gr 5 3A-255 Gr 3 33 =7 3A-3SO Gr _F' ca_^=.-n- - ocntLoose =:anges 3A-3SC Gr _.= ' SPECIFICATIONS Design -acxet Seen .Vorxmg P'essure CSli Test Pressure 30w/ F7 ' 2Cd.-V CStV Design Temoera:ure :F- '35 -CO -*0 -CC Caoacityi.gaisi vomt Efficiency rveios =325 = -465 3 85 3 55 =artiai!v racicgracneo arc eve oenetrant testec Execution ct weics acc to /Vorx Standard VN 211 C2.3001 STEEL THICKNESS (inches) Too Heao Bottom Heao inner Shed jacket Head. Jacket Shed '. `, QA" M/64" i-i/6A" 5/8" 35/6*4" WEIGHT (pounds) Base body, no accessories . Comoiete with onve system Jacket A shell filled w/water =28.ICO =31 050 : 71 000 :: *' HM.CJ Cl wi- r j. GENERAL NOTES i vessel fabricated ano stamoed m accoroance with ASM6 Code. Sec. vm. Oiv. t. current edition 2. Bolt circles and 0.0. of ail soiit loose Manges m accordance with ANSI 016.5. Senes ISO lb. 3. Coudings: 30001b. NPT 4. Scnweim glass 583*A. highly acid/aiKaii/ thermal shock-resistant 5. PfugsOf reouired): Tamaium/TFE 6. Glass test. 20.000 volts 7 Gaskets: TFE envetooe. asoestos. cor / rugated metaJ insert 8. All dimensions nominal due to hign temperature firing ~'.-S -:^-T5'v5 CS'EnTaT'CN secTiowA-e RTG-5000 dCCC Oci'C- ,,8CX'-C -ji8$s*'_.r''6C "sscrcr MATERIALS OF CONSTRUCTION S reif .acxet -eacs Games =ac Tvce Nciz:es 'fezres Sour Loose -:anges SA-2S5 Gr 3 SA-255 Gr 5 SA-235 Gr 3 Sa-'33 37 SAOSOGr ;A-23C Gr _- SAOcC Gr _.= SPECIFICATIONS design .acxet S--e-i -vcrxmg ^'essure OSi; 5CW/rv TCi.-V ~est ='essure OSii design remcera- 35 i.? :ure ~'=' Caoacrv -gaisi -Cmt Efficiency veics lCO -30 ;-3C :5c30 : 35 3 55 =3r:aiiy racicgracnec ire eve cenetrant rested Execution or weics acc. :o -vorx Sfancarc .VN 2*' C2 CCC: STEEL THICKNESS (inches) *co f-eao 3cnom i-eaa nrer Sheii -acxet eaa jacket Shell 3/16" -3/16" -3/16" 23/32" 5/8" c c WEIGHT (pounds) Sase body. no accessories Comoiete with drive system jacxet & shell lined w/water 37450 4 5 150 92.200 GENERAL NOTES i Vessel fabricated and stamoed m accord ance with ASMS Code. Sec. viii. Oiv t. current edition 2. Bolt circles anc 0 0. of all soirt loose flanges m accordance with ANSI B16.5. Senes t50lb. 3. Cououngs: 3000 lb. NPT 4 Schweim glass 583-A: nigniy acid/aikaii/ thermal shock-resistant 5. Plugs (if required): Tantaium/TFE 6. Glass test: 20.000 volts 7 Gaskets: TFE enveiooe. asbestos, cor rugated metal insert 8. All dimensions nominal due to ntgn temperature firing L Accessories Bottom Flush Valves Gass- "sc ="C 5;:ner manual cr 6" Jacket Cleanout Ports Avaiiaoie on srancarc .acKetec reacrors. Baffles Siancaro finger type caffies or ceaver-taN" avaiiaofe on special order. a,i caffies aciustabie. Temperature Sensing 'arraium ;:cs avanabie m the baffle or or, ;r,e ccrtcm iiusn valves Jacket Agitator Nozzles -ssure uniform -leating or cooling cl me vessel 9 Agitators Standard 3-diade retreat curve agitators Manhole Protection Rings Glass-lined steel orotection rings furnished as standard. Blue or White Glass Scnweim 583-A green glass is furnished as standard due to its excellent acid and alkali resistance and to its unsuroassed anti-stick properties. if desired. Cooait Clue or wmte glass is also avaiiacie. Continuous Fault Detector Serves as an immediate alarm system m case of any lining failure, which avoids serious carnage and corresponding expensive repairs. t,, 4t *1 Now one source can supply the entire system: Owens-Illinois. 4 ( <* *&**" 2'Kan sciences n ~ccerate ccn:emra:.C"S anc temperatures. as .veil as ~cst cmer organic arc "ergar* c sclents These vaives cive .cc .vc."v-jree operation ,,ncer --a; /mraccn pressure arc lemce^atcre "uctuaticns. anc are easy :c nance curing msranation anc maintenance. C 'CC esuo :c :c cice :C : acacts .ve-svstems anc can ce --cc /Cur neecs cnance 4. And of course, the proven Schwelm reactors. we ncce mis catalog ~as z$sr. -esofui m teiimg ycu seme ct me specific cetaiis mat maxe me Sc.nweim giass-imec reactor nuiv :ne alternative reactor ycu sncuic consider, r.owever. .ve aisc realize mat mere ts muen mere you ii want to know oefore maxing your final decision. * 1. The well-known Schott process pipe and systems. Schcn cnemicai process systems ~ave ever 'CC vears or experience cenmc mem are oerfcrmtng all cver me wore anc are oacxea uo cv t-e -ar^etmc ana service capa cities c C .ven$-:!incis - :rr: s-ste^s arc cc-'ems are ~acs ct 3uRANff 50 ccrcs-i.cate C ass 'Cr ccrresion '~s.stance curaD-rv. transparency anc me ~ain:erance ct product cur-ty -as me ewest cceftioent ct exoans.cn ct any corrosion- 3. Our tested KIMAX glass pipe. KiMAX <s tcugn. corrosion-resistant doing mace cf cur KG-33 coro* silicate giass. anc resists a wice 'ange of corrosives and reagents, itcanwitnstand operating pressures- 'esistant giass. offers exceptional 'es.stance tc mermai snock. ana -vitrstancs maximum operating :emoeratures at 200C 'ecnmcai a&stance is available `rom cesign ccnceot througn nstatiation anc maintenance 2. Our exclusive CER-VIT Ball Valves. For more information--about the Schwefm reactor or any other oart of the system-call or write today. Contact your nearest Fluid Process Systems sales office and they it be happy to answer your questions promptly. CER-viT s me exclusive O-i glass ceramic mat resists most acids, "as a near zero coefficient of sxoan$ion anc crovices excellent shock resistance it also nanaies The systems source. $OUB*N jna Scnon O' Mam* ,CSP-VI7 C S-tiliOO'S .t'KlMAX Qwn* IllirtOi* SC//W^yW^/0WENS-ILLlN0IS The Alternative Glass-Lined Reactor Manufacturing Engineering ~e'2rc. ^ew^ersev 03350 - 2 Sex 2'8~ .ECS! 592-25C0 Ex*. -37 Sales Offices -."srra 3ecrc:a 303-' '56' E s<"cc ~ciicw Pun -'iC" 3a;-.fcrr-a 9253'. 3"2C Eas: \utwocc Ave 3w's 550 -arc'/er -ihress 50'C3 5537 -'SHKifn Ccurr !2'2' 337-266A -c-jsfon "exas 7'G56 ' 7~c S; -ames P'acs 3u;:'S ^07 ;~'0: 52'-3530 . -eiarc \ew ^ersev C836C r 2 Ecx 2'S7 Scecincanons suotset to cnange wunout nonce Buiie-in f PS-165-1 The systems source. OI OWENS-ILLINOIS Fluid Process Systems Vineiand. New jersey 08360 Pfini0 i*' -oS*- *4 , * . * i > kimax conical end glass process pipe 9 I * U$8$ <: VAX "emcerea Glass Pice has found wiae application ;n 3 i .ar':v ;r np-ustnes. Among current users of KiMAX process i p:pe a-e cremicai. food. oairy proaucts ana pnarnaceuticai processors: textiles, paper ana ouio; proto engravers; aero- "auticai -esearcrers anc atomic energy plants. "e vanscarencv arc :crrcsicn 'esistance of KIMAX pice ~a<es : suitaoie -cr ur.tcic applications wnere ooservation or me process s vital. *or nstance. many engineers -nsert sr.ort e-gtrs or * v.AX pice -n -cr-transparent pice systems rpr use 3S s.gnt *:cw ncicators. r kimax glass pipe ana fittings can pe easuy facricateo at me 'actor/ nto special snaces for special uses. Some examoies are 'ecsiver .esseis, ccmng units; *eact;on cnamoers: and tuouiateo pipe Advantages Adaotaoiiity. kimax glass cioe % reaoiiv omec to otrer ma terials nciucmg tnreaceo doe. stra'gnt tucmg anc giass-imea steei. pv --eans or stancarc cououng devices ustea in :ne LANGE. SASa" -NC ACCESSORIES Section. i Corrosion Resistance. KIMAX Glass Pice is manufactureo from KG-53 oorosmcate glass, the same maro" glass useo m laooratory aoparatus tor -ts c.nemicai durability and thermal snock esistance. Corrojicn of Kirrui jim by uustie soda NaOHi solutions Corrosion of Kimax glass by hydrofluone acid HFi solutions O cc rmoor3turo-sr 2 Temperature-- 'f kimax pipe resists attacK from most chemicals mciuamg min eral ana organic aciOs; SOj vaoort chlorinated nyorocaroons; organic solvents: hydrogen peroxide and a wide variety of corrosive mixtures, it is not recommended for use witn hydro fluoric acid: pnosphonc acid with fluorides: or hot potassium and sodium nydroxides. Solutions containing alkalies attack glass very slowly at room temperatures. The rate of attack increases rapidly as tem perature increases, as shown in the accompanying taole. Durability. Uniform, heavy walls and selective tempering (add ing surface stress) of all straight lengths and most fittings impart exceptional strength and ability to resist impact damage. Caps. U-benos. thermometer wells, spacers and some traps are annealed only, due to thetr shape. These parts are clearly identified. Economy is mnerent in KIMAX glass pipe systems, installation costs are low. Maintenance costs are negligible. Ano. kimax systems are long-lived.  * < l t i' W 1 1 I (tun ligntweignt. CMAX glass pipe weigns /i to :.-s less tnan ma*5r-2r< ceriormmg 3 snTiuar function, t 'eauires fewer iargers 3 c 3 sas-e' to ^stail. -or comparative weignts of srccess pipe ~'a:gr'3 s. see ENGINEERING Section. No Scaie Build-uo. '-e surface of <3-33 glass is extra smooth i~z *2'C : s;o--3g!"g scaie cuhc-.o ana reaucmg oressure Puritv of oroflucts arc processes s assurec oy ccrrcs.cr *esistarce z' ''MAX g:ass ana ts f'eeaom `^om scaie cuiia-uo. Thermal Prooerties. * max ;;pe <vm ccerate 'emceratures - c :: -:C* : rs cw coefficient of ex cans.on 1 see -"ysicai P-co e't-es; pe-m;ts cu.cx t-an.siticn *p~* cieanmg steam to flow of Trarsoarency s an 31c n -- arv srccesses sucn as .nsoection of c-e -es a 0 -000 nes '-anscarencv permits constant 'spec: seo:men;at;on. crvstanuaticn or discoloration of -c-.cs : a so e'-apies cu:cx peahen of stoppages ana nstant :e:ecr on : 'es 1-3: ~eeo o.ean.ng Manufacturing Characteristics KiMAX Glass 3-ce ana F-ttmgs are maoe from macnme-orawn. 'eaw-wan tuomg Encs are oreciseiv *ormeo a no -neat-treated for extra strengtn 'eauirec -o wmstanc comcressive forces at tne iOint. Physical Proaerties f-'.ut - n -3; ccrcsu.cate g^ass emoooies superior onysicai 0'0C?" es *ai~ae oeanv suited for trouoie-free conveying of 3 ~ ce -a-ge o' Cv-c anc semi -icuid orooucts: Operating temperatures extend jo to 2S0*F unoer normal con on ons '~ey nj-, go uc to ISO* F >f insulating protection is or OvOec Thermal conductivity: 3 T3 8 T U /nr 'ft.*/F*/f{. at 212* F Thermal e*pansion>of kimax proe is 0.22 mcnes oer 100 feet oer ;;; ? emceraWe cnange. Thermal shock differential ranges from 160* F to 210* F deoendng c-~ ciamete' See maximum OPERATING LIMITS taoie. cage l: Ordering <vhen oroermg a stanoaro item olease re'er to kimax glass oioe orice ust for catalog numoer. Soecfy eacn 'iem ov catalog flumoer. quantity; sue (1.0.) ana length m mcnes. Oisincutcrs' once ust will contain carton quantities ana snipping weignts. Rough sketches of prooosed lines showing center-to-iace di mensions are heioful when asking for a ouotation. Your aistnoutor will assist you to lay out lines at lowest cost ana to provide technical assistance and installation counsel. Non-Standard Items KlMAX glass pipe and fittings (other than those listed m this manual) may oe prefaoncated to your special requirement. TFE is the aoorevtation given by the Society of Plastic industry to Tetra-fluoro-ethyiene resins or plastics--the most chemically and acid resistant plastic material m use today. KlMAX is a registered trademark of Owens-Illinois, me. 1 . M m r*M * -.-aaMM<- f t - * .* f e f t . t i # v - <MM H* * * n~ > STRAIGHT LENGTHS 3100 A pipeiVen eraering, scecifv I 0. ana lengjft :n ;ncrs. ota.nca.-a engtns :r. an oiameters are o'. 1Z". '.I". 55'. 1"S*. ana 1`" H' :j- *;e."~eai3te occ eng?$ are avanasie an soeciai zrzer S:ec:a: e-gfs to 15 tee: soctoiec sceciai cros'. jT X 4 ?-se Site Mom. 1.0.'. 3 P:ae 0.0. '( C Wad 0 flange 0.0. flange Angie t Min. '.ength iVergnt .ay f'.. 5I Secam. 3*ssure -* ; -54 :.s*4r 3'C. j* *: 'uwee^s REDUCER ELBOWS if 6202 SWEEP ELBOWS 8233 * * >A U w -' 1 ^ fliiu r i i in uo Pip* Sill inert**) ::4 Reduced To inert**) A men**) 'V, i 4 3 nen) : : ' 4 A ; i :;.4 5 5 2 33 5 3 ? i'-i 5 i 5 Pip* Six* vincn**} A I mcn> ;o <>*}'-. * .*v TEES 8210 REDUCING TEES 6211 When ordering, specify pipe run 1.0. and branch I D f Pip* Sin (inert**) i \v: : ) x 6 A (inert**) & iz, j 5 : ? Pip* Siu (inert**) VA 2 > 3 3 3 4 4 4 4 5 6 5 5 5 Reduced T* (inert**) 1 1 t'4 1 \Vt 2 l 1'A 2 3 1 U4 2 3 4 A (inert**) 3# 4 4 5 5 5 7 7 7 7 9 9 9 9 9 S (inert**) 3 3 3',4 3VJ 4 4`/, 4 AV, 5 S'/i 5 sv* 6 1 Other reduction comomanons are avaiiaoie on special oroer to cus tomers soecificadon*. 5 REDUCER TEES 5212 P'fl# Site Ineneji ;o Size mcnej) pig* Sue inenes) i nen) 3 nr?esi -- - :t in V'en ;frer-n^. :oec:fv ;ice 2- .<1 tiisoraer: ' .: j.nd H! CROSSES 8220 A A : ' ' ; 3 Otne eduction comomations are avanacie on soeciai orce- 'c cm 's soecifications. Pipe Sue inch#*) A menu) REDUCER CROSSES 6250 A ----- --A 5 Pip* Si:* Branch Size (inehtj) (inenes) V'A A (inenes) 31/; 3 'inehes) 3 yn VA otaeung. sceoW i 0 ol pip* tun and branch ).0. "U" BEND 6265 0 y/i 5 Svj 5 SV* 3 Other reduction combinations are available on sseciai order to cus tomer's soecifications. Use soft strto asbestos inserts (7202) only, with this fitting. Pfpe Size (inches) 0 (inches) LATERAL "Y" REDUCERS 6231 'ids Site 8rjncn Site S tncnesi iflCftti) 'inchest C inches) 0 incnes-) f menesi r senes'. G flents ^^en crsering. soeaty i D.sioe ana oranen. THERMOMETER WELLS =A i. t i t .4 5292 as totalled blNOlt :NO 3 ' ~[ -- L- . - - . i ?v-:v:::) c i \ 6295 is specified DOUBLE ENO wren orcer.n j. -.peaty pipe i 0 . wed I 0 . and tuOe length. t CAPS 6236 Thermometer wells orotect thermometers and thermocouoies m corrosive atmosoneres. lengtn "" must Oe specified. Use soft stno asoestos insert f 7202) with tnermometer wells. A Pipe Site .inches) 8 Min. Welt f.O. (inches) C Tube Site (inches) O.O. 0 - nentsi /l 44 r/? 4 y./t 24 ZVi 2 4 Vi v/i ") 4 'it 2V, 3 V\ 4 34 3 4 V, 34 3 4 i/t 34 Use soft strip asoestos inserts (7202) with this fitting. Pipe Site (inches) y 14 2 4 6 0 (inches) 2 3 i 6 / vpicai Spacer 4$sernoiy STRAIGHT REDUCERS 6215 4 I ---------------------------------- ECCENTRIC REDUCERS 6240 PIPE HANGER 72S0 I s3S's must ce orzersa separate:/ Sia-car; . j`. I*; i*. i\ ano 5* Other .e-gtrs a*a..ap:e ' ' t;ec";ai crce* A Pioe Sin ineties) 3 0.0. incJiei J i i Plj* Sin jnehts) Reduead To Inetios) -i : ::/- or i 3 !V? Of 1 3 : :a or : o 3 i. s. of [ i inches) Pie* Site (inches) Reduced To (inthn) !# 1 l 1V7 or l 3 2. ! 14, or 1 4 3. 2. IA. Of 1 5 4, 3. Z. or IVV L (inches) 4 1 5 ' 5 c Designed esoecially for glass pipe, these zinc coated hangers nave integral cusn<ons to prevent metatto-giass contact. Umoue locKmg action permits rapid installation, cuts assembly time by as mucn as 30%. A simoie squeeze releases the insert allowing the band to be spread and slipped over the pipe, insert is reseated by thumb pressure alter realign ment of notes and is threaded freely on to nanger rod. Pipe Site (inches) `.A J 3 4 5 A i'/u ll/, l`/. \A \A \A B 1 m I Vi in va 2H c m 3l/ v* iY, 5 'Via m 0 VAi *Vi* 4IJ/u 5H JnAt 10H Z !i A A A A V, F '/t x Vi '/'u x Vi ^xA "u i A '/ t l !i X i . s -..H iSeaaea to Conical End Pipe) "c om oeaaea ena oioe to comcai end ooe. Kit in cudes two flanges, inserts. Doits ana TrE sneath t gasxet. s. GASKET BOLTS FLANGE *-f7_ ".55 (V-l-iJO/Tl 6670 (4* 4 ) wJ'A FLANGE 7155 (l* 4 3H L.//-r~ 7156 (4- 4 6) BEADED ENO PIPE M CONICAL ENO PIPE iftrdUlfiVA*:- INSERT 7200 7154 (4* 4 *) 'Pressure rating limited to that of Conical Pipe System. Not to oe used with Beaded Armored Pipe. Jrc( ..Cu ,:C0 .oc ::co :co Assembly Consists of. . . Flange insert ':55-;cco 1 *033*1000 ::00 'cC0-l:C0 'ICMiCO ;xo1 7 200-2CC0 ':O3-20CO ::go : ':co--:co 7203-3CC0 ",55'AOGO :670-*CO0 1 `1:6-6000 i 5670-6000 i *'.23-4000 03-4CC0 ySS-cCOO i .`203-6000 ; Gasket `:`s-;:co ::C0 ::og 32CC iCCO *wC0 "SO Nuts i Belts - Qty. !,.4 - .3 : 4 -.3:3. i ' .5 - .3 : 3v: i 4 ` ;3 INSERTS i 200 i 202 7203 or.' :.vou?n 3' `or *' ana 6' aiio trjiijoie forthrougn a' or cerrain littinfs acaoter insert tor sewed ends (SJmujr to 72001 DONUT SPACER 7240 AOAPTER BUTTON # 7230 nsert 7200 is moicea neoorene asoestos construction :( s avanaoie -n 1 * . 1 ` 2'. ano 3' diameters. The l". 2* ana 3* sizes are used with stanoarc glass oioe ano fittings. nsert 7202 'S a neoorene asoestos stno insert cesignea for use witn 4* ano 6' oioe ano fittings ana for 1" througn 6* as soecinea on certain fittings. Acaoter insert 7203 is a molded insert designed for use on heid-Deaoed oioe. with Style i ana Styie il flanges m l* througn 3* ciameters; ana with Adapter Flange (6670) m 4* and 6* diameters. Donut soacer consists of steel ring cushioned witn soft asoestos ana covereo with a macnmea t f g enveiooe. Secured for joining glass oioe to giass-imed steel using A.S.A. Aaaoter ;7160 or Style il flange (7155). Decause of radius at gasxet face of glassfined steel flange. Pipe Size Thickness (inefles) 'inches) n 2 /. 3 y,. * >/,. SH used to center smaller diameter Style il Dolts in larger holes of A.S.A. flange wnen adapting glass pipe to A.S.A. flange or giass-tmed steel. One size of Dutton is used for all sizes of flanges. - ft"*' <* ` !**'*. ' ( i SPRING 7235 Used to load joints to compensate for temperature cycling and to soring foao oioe hangers. One size used for 1* througn 4' flanges. Longer ooits needed to accommodate springs. Pipe Slza (Inefles) 1.0. (Inches) Length (Inches) Olamcter < Wire I* thru 4' 5' Vis mm. ft mm. l`*K \'a .156 156 3 FLANGES, GASKETS AND ACCESSORIES CMAX Glass Pipe and fittings are joined cy nears of metai -anees. cushioned from tne glass Dy molded cr strip inserts -rerace gaskets placed between me dice encs prevent g:ass ; glass contact. -LAN<5SS e -I'jnrum .-;anges are used to cm kj.VAX o.oe :o - \t-X p;oe or ;o metai tucmg containing a ferruie. ""-e anc z' s.ces nave ASA ocit circles ana can -rate witn 2- -3A ;'ange. Belts and nuts for Styre : `ianges are 2 _mmum. Stye i ;iar.ges are cast ;rcn orctected dv reavy coats of :;r'csicn-resistant saint. An sizes nave ASA coit c;rc:es. ~~ev are used tc ,cm kiMAX oioe to KiMAX.oice or to o-oe 'larges with an ASA coit c;rc:e. aSa A.-acter 'tanges are avanaoie ;n i" threugn 5" sizes 2-c are -sea onncioany mr joining K!MAX glass oioe to yass irec steel oioe. SIZES 1", Va", 2" <? SIZE 3" `'ange___ rsertv. 3 ^_saset k=o __ . SIZES 4", 6" oASKETS Basket thickness and temoerature ranges for all standard gasket materials are listed on oage 16. Common materials nciuoe neoorene, asoestos ana TFE machined envelope gaskets. Since me tyoe of service will determine the tyoe of gasket materia) required, selection of gaskets is left to me user. Gaskets are not included in flange sets. .Vhen resmence and corrosion resistance are required, zas^ets containing a filler of soft asoestos (Slue African asoestos i -vim a machined T r E imer. are recommended. St.-er tyoes of filler material may oe used with TFE lined gaskets. Consult /our distncutor for details of oerform- INSERTS Jsea for cushioning pioe ends from metal flanges. Molded inserts are used for standard pipe and fittings 1` through 2" n diameter. Strip inserts are used for 4' and 6" si2es cr standard oioe and fittings and for certain fittings, suen as u-oenas; thermometer wells: and caps. :n$erts are cemented into inner rings of all Style I and Style II 4* and 6' flanges. See oage 9 for more information. FLANGE SET 7105 STYLE II -Q (Cast Iron) nsert SIZES 1", 12", 3i// i^ r a2--'.--SF SIZES 4", 6" ASA ADAPTER FLANGES 7160 (Cast iron) SIZES flange 10 Ta ioDt 4* nO 6* |its oio to an ASA nn. ui ih* iono--*; STYLE I Algmiflvm-Aio. 7150. 1--7151 outor i -- 7153 STYLE II COM If0ft-N0. 7155. l-7!5oucor ilanf*. 1-7 158 '<*( T A f K S*VI GASKET 7276 TF ENVELOPE A.S.A. GASKET 7262 NEOPRENE 7277 TP ENVELOPE FLANGE SET NO. 7100,3' I.O. S"vl i Aluminum Set contain me -snowing ccmocne-vs -- '150 Aluminum F'anges -- r2CO Neoocene Asoestos inserts i -- 7130 Aluminum 3cits arc Nuts P'0* Si:* A 3 Salt Sits - ^ : i 1 j 3j,' . FLANGE SET NO. 7100, 4 AND S' I.O. S^YIE : Aluminum Set contain me roilowmg ccmoorerts -- 7151 Aluminum Outer fianges * -- 7153 Aluminum inner Rings -vitn ?2C2 msertcgmenrec - ;.ace` 3--7180 Aluminum 8oits ana Nuts. Pie* Size A 8 Soil Size - v-i : :y/, 'ft *- .3xv-> ?ft ft., ex' mjv orcerea seoaraieiv as No. r;50 Plane# Aiseinoiv coi-msiing jr on# ;,) T ;S l Cuter f-ange ana one it) 7 5 3 >i Ring. FLANGE SET NO. 7105, r, 12', 3'I.O. STvlE li Cast uon flange sets contain the `onowmg components: 2 -- 7155 Cast iron flanges 2-7200 Neoorene Asoestos inserts d--7190 Steel 8oits ana Nuts fie* Six* A 3 Soft Size 3 ft 1ft 4V, 5V,, 2 S"/ y/t !/--.5x2ft 37 '.i .sx2ft 4ft 3x2ft i `-'a fts3 FLANGE SET 140. 7105, 4 ANO S' 1.0. 7YL li Cast iron flange sets contain the following comconents 2--7156 Cast iiron Outer flange* 2-7158 Cast Iron Inner Ring *itn n oiace.* 3--7190 Steel Bolts and Nuts. 7202 inserts cementea fie* Six* A a Belt Six* 4 3l/ 6 10V 7ft 9ft H-I6x2ft * May a* onJ#r*<J seoa'aWy as No. 7155 flang* Assembly consisting ol on# (l) 7156 Ou(*r flange and one (1) 7158 Inner Ring. ASA ADAPTER FLANGE NO. 7160, r, W, 2*. 3' 1.0. asa flange does not come with insert or ooits. Order the orooer .nserts and Doits lor use intended. 7200 for Conical End Glass 7202 Stno insert tor Conical End fittings as specified. 7203 Molded Adapter insert for Seeded End Glass Pie* Six* Belt Size*1 1% !ft 5 6 J 7ft 3ft ft ;j*2 37, ft- 13*2Va 4 Vi ft- 1112ft Q ft- i ixi SEE i=>AG 16 fOR GASKET THICKNESS. * d ooits reouired for eacn flange. M H 'I' **> Handling and Storage i.thoug- ;3$:c jje'.anci.ng tecn-vjues acciy to glass z-zs : s acvisa=ie :c taxe a few accuionai precautions. After rscect.cn or srioment. separate tne oroer mto groups z`. \-e ccmjcnents. ana store them, n snipping carters. a sare c:ace at me oc site. 2znr% :-e -staiiafon. unpack omy mose pieces neeaec for mmeciate -a^ging. pacing tnem on care coarc. caoer or wooc. 2o "ct c ace .-crctectea giass cieces on glass, ccncreie or ? * Aflj Et.cose-3 c.ce anc tt-ngs s^ouic ce crctectec `rem sc-atcr.ing, veic sratte' or ::-e- Surrace carnage, .--ce so camageo snouia :e 'eciacec. Hanger Supports *-e correct tyce of "'anger suocert sncuic ce usee `or --e structural materia/ to wmc.n it ;s to ce attacnea. "here are manv yces `or a soeciftc material suen as concrete nserr. cice "ange. stiver nanger flange. wooa ceam attaenment, oeam ::amo. aciustaoie swinging nanger .`lange ana otners. "'e iiastratea c:oe nanger. specifically cesignea `or glass cioe. is recommenceo. mese cmc coatee 'angers -ave mtsgrai cushions to prevent metai-io-giass contact, ana a cu.cx ccxmg action wmen oermits 'acia nsranation. "ne cioe s ree to flex siceways ana lengthwise. 3 gia ctamo nangers are jsea to creve.nt siaesway of Oice wnen -anger *oc arc pice 'uns are extra iong. c .* i v.+,(to- > ti .i Pipe Hanging 4s with any piping material. glass dicing snouia oe mstaiieo without mecnar cai restraint or so mstanea to allow excansion or ouiiomg movement tc avoiO line stress. Stress carnage wm not cause immeciate failure. Out fracturing may occur a'ter a cerioo of exoansion and coniraction wnne ~e ne s -ncer oaa. '-erefore. nangers snouia not cianj me giass : :e : g-hy 3otn iengtnwise ano siaewavs movement s necesserv .en.gm*<se -etc- - a smaigr.t -un sncuiO oe 'irmteo oy ~o more man ore arcrcr oomt. sreferaoiy near tne center of me run. More man one anc.nor oomt m a straignt run will force the lengthwise motion :o proauce a oenaing moment oetween the two anchor joints, and result m gasket leakage at the joints. Where two anchor joints are necessary. maxe use of elbows to jermrt flexure or use an expansion joinc. Glass jicmg snouid aiso nave some lateral flexioiiity. Excessive swinging can ce corrected Dy an occasional suoport. On long 'uns t s 'ecemmendeo that each 10-loot length of <imax giass ;:ce ce supported with a nanger approximately I 'cot from each era. Suooortmg each ena of the pipe allows Gisassemciv of tne jioe for removing ociects. c/eaning out stoojage. cr moiacmg me gasxet wmte tne pipe is neio m ciace. See taoie oeiow for maximum spans. Pipe Hanger MAXIMUM RECOMMENDED SPAN-FEET P!o Six* 0** t Fluid in Pipe Soecific Gravity Seecifie Gravity lata than 14 t .3 and Giaatar l' r/r . 2* 3' 4' 5' 3 9 9 9 10 10 8 9 9 9 10 fO 7 7 3 3 3 3 Assembling Tha Una installation of KIMAX Glass pipelines is relatively simple if these mitral steos are followed: 1. Support the first length of pipe temporarily, starting from a fixed point such as pump or tank. When connecting to the cottom of a tank, always insert valve oetween tanx ana glass pipe. 2. Connect the pipe to the fixed joint loosely. 3. Align the pipe with the flange assembly Oy adiusting tne suooort. 4. Tighten flange bolts to proper torque. Check pipe supports lor proper alignment. Joint Assembly "'~e encs or *;max Glass dee ana `wrings are fiarea ro rake a * taecai metal Mange wmcn is cusntonea from ;ne g*ass zy means : a recorene asoestos insert. nsert Oistr-oures ooitmg forces uniformly over tne can-car;oe ?ncs. % -terrace gas*e: s oiaceo between :re grooved r.ce e-cs f 2-2 :-e encs are d'awn together #in flange ooits. * '3. Sleos for Joint Assembly Step 2. ?`ace ooits m Mange notes anc ocate gasket on ooits. <eeo gasxets cry to avoid gasxets sfcsirg cut oetween Manges .ncer line oressure. Steo 1. 3,ace t"e n-etai Mange--small ooenmg first--and the nsert :<e' - "area ena of tne coe oefore toe oioe is nung. n -* anc t oes :-e -n$e't s ce--enteo mto tne flange. Steo 2. uii the flange ana `nsert into oosition. making sure that tne insert >s fiusn witn tne metal flange face at tne ena of tne oioe. Step 4. Align gasket opening precisely with pice ooemng to avoid opstructions to line flow (esoeciaily important m milk and food lines). Be sure flange assempiy is sguare witn o>oe. Tighten nuts uniformly. Do not rotate ooits--they may twist interface gasket out of alignment. Bolting Torques <imax Glass a,oe is strong enougn ano ffangeo enos are de signee to ta*e nign bolting torques, if higher toroues than tnose recommenoed in the table oeiow. are reouired to stoo a leak, tne prooiem may oe caused by misalignment. RECOMMENOED BOLTING TORQUES 18., PT. Plot Size Regular Gasket Solid T F E Gasket ; W 2* j' 4' 5' 2 3-3.5 3-4 3-4 34 5- 2-3 3-4 4-5 4-5 <-? MO Occasionally, a line will leak after it has been m service for a snort time. This may be caused by gradual seating of the in serts. To correct leakage, retighten bolts at the leaking /omt. All romts should be inspected one to two days after connection and bolts reugntened to take up slack from gasket compression. 13 m 3ooa 3oiting Practices 1. ='3c:c9 -vitn a tcrsue -vrencr to get the *eei of the rorcue l. ~ g-.cen nuts ;co rot rotate costs) uniformly ait around `lange. _se -atcnetuyoe socket wrencnes. i. 2c -c: .se ^ess t.nan recommenced ooiting roroues. " g-;en sacc section iomt comcieteiy as it s assemcieo cercre gomg on *o next otnt. 3!ass to A.s.a.. flange -i3ss can oe mateo to a s.a. "arees ~a3~s ;t 3 <.. e , cast men flange {an sites nave a s.a. Scit C.-c es>. 3- acaote- A.S.A. `lange . :t6Q a*. 2-a ; : a:re.s.t :,,y. ,r ~ * Or 6" diameter Style 1 Ju.nnun `:ange #nictt ~as : j ; Sou Circles. ~ * N Connecting To Various Materials Glass to giass Vr*en yr.ifg CMAX C^ass 2'0e !0 tseif. -Se 5'tner Style ' j:u~.nua -'arges or Styie u cast ron 'tanges <vitn nserts. cuts one cc:ts ana gaskets. sor dimensions of an oarrs. see "LANGE. -jA$K*'S ANC ACCESSORIES section. a mcxei steei aaaoter outton ^.7230} must oe oiaceo on --e smaller oiameter Styie 1 or -i ooit. `or centering oou m arger a.S.m. flange boit noies. Raised career outton goes in ecu noie. aaaote' ''a^ge sco/G) ana aaaoter insert ; 7203) on oeaaed ?ioe. arc Stvie t'ange ana standard insert on flanged pipe. Glass to Metal Tuomg Metai t.omg car ce acaoted for use with eitner Style i or Stvie i "anges. oy sweating or orazmg a stainless steel ferrule to the tuomg enc Glass to Glass-lined Steei KIMAX Giass Pioe can oe lomed to glass lined stee' ov means of adaoted A.S.A. flange (j'7160) or Styie ii *iange in ;* tnru 3* sizes; or oy Style 1 or ti flanges m 4* ana 6* sizes. Jse aaaoter button (f/230) witn Style t or 11 flange ootts. Adaoter Sutton :RRUL 14 A T? covered donut spacer reotaces the interface gasket. The oonut spacer is reauired to prevent crazing of the giass lining at the radius of the metal pipe. 'he spacer consists of an asbestos cushioned steei nng covered with a machined TF envelope. Una Adjustments _se or srarcaro engtns *ni simplify rstauation ana a.iCw sufficient `'.exiomw nr nr.e make-uo. Tne 13 standard straight lengths vary from 6 inenes to 10 feet. Stancaro pipe sizes (l.O.) range from : nc.*i to 6 mcnes. Since *-r*3x Giass ?'pe should never oe forcea or snapped no oiace : --av ze necessary to utilize one or --ere of /anous :evices to compensate `or rnmor errors or >o connect to f>xea ec uipmenr 1. Odd lengths, Special cop e"gt.~s :an oe croe'eo Mom .cur <'Max j.'ass 5 oe : st.-ioutc.- .vi>e -- easurmg, oe s--e to anew ter gasket tr\cxness. (.VAX -'= 4.S.A. r..ANGt r -- - _, i ---- GASK~ 5 s' SPACER --------- Measure 'rpm na "arge to eno _ ange. s-otract gas*ec tnicnness. 2. Soacers. Gtanearo straight soace's. --aoe *rcm -eavy-waii fusing, --ay oe inserted setween stancaro oioe eras, -sing an extra gas*et ana longer ooits. Straight soacers are avanaoie in lengths from -'2* to 5* except for 5* diameters, avanaoie m y2* :o 2' lengths. When inserting soacers. souare soacer ana gasket. ana check alignment as *ith a stancaro joint. See KIMAX GLASS ?! ?E AND FITTINGS section for dimensions. rr-i > * *) 3. Fleuoie Couplings and Expansion Joints. Used to comoensate for vorat on *nen imes are connected to oumos. vibrating reactors, etc. Also -sea to aiiow for differences in exoansion of other 0ioing ana ecuioment or to correct stignt misalignment. flexible joints anc exoansion iomts are not recommenced for food, onarmaceudcai or other sanitary applications Because of drainage orociems. I iUN 4. fieid fabrication--*'MAX pipe ^av ce c-t arc tteaced oy --eans of a oeacmg xit avanaoie from /cur ki.max -str-putor 3eaaed .omts should oe neto to a minimum. 3mce :"g oeao s designed to .`;t me greovee an; ;t ` argeo doe. one naif of t^e rant may oe oeaceo. ~o ceaoeo enos viii give an unsatisfactory arreur: of gasnet oea'mg surface. Gomoiete nformation on fieia beading ecuioment ana *ec.n-icues 'S avaiiaoie 'rem your pistricutcr. a$k `or e-o Seaomg Manual -- GPD-1065. TESTING AND MAINTENANCE Initial Tests After retaliation is comoieted. out oefore '"e me s f.iieo. nsoect 'or stress points as follows: Shake the tin*, if the une moves from sioe to s.ce, : s o'ooaoiy free from oenomg ioacs. Open a flanged joint. ;f the 'lange coes not move wren ooits are removed. :ne oioe >s net 'estramea. Testing for Leakage n testing for leakage it is recommenced that water oe usea. 0 not test with air pressure, even for pneumatic svstems. as any leakage can oe readify detected. Charge the `me mm water at Ivj times standard operation pressure. Co not exceeo I1/; times maximum pressure recommendations isee SNGlPEERING SECTION) for sue of (me usea. Souid iomt leakage occur, recneck flange assemoiy alignment Tignten flange assempiy ana repeat test. Causes of Leakage 3ersistent leakage is usually due to one of these causes. 1. inadequate Doit tightening: Do not hesitate to '"snug" ooits sufficiently. 2. Misalignment; flange not sauare with line: gasket out of alignment with pipe opening; or hangers not aoiusted oroperiy 3. Temperature cycling; Spring-loaded bolting or Teflon macnineoenveiope gaskets w<H eliminate leakage caused oy <iow" of solid Teflon gaskets resulting from temperature cycling. Cleaning Purge imes with water, cleaning liquids, or steam with cram open. Caution: Oo not use not caustic solutions, abrasives, metallic tuoe cleaners or hydrofluoric acid. IS * '* * jj v ` in - - MfclMIMfcfc * i' ' M' ' <ih.M B J >, 4 W W -N '** ` Atol# #4# t Comparative Weight '-e Allowing taoie -noicates approximate ot 2* :;ameter KIMAX G;ass P-ce ccmoareo to tne weignt of other oioe material cf tne same diameter MATERIAL *:.max Glass 5vC-Scree. :Q `icfmat anc ngn -cac: -ate R^ccer jaontre i moervxusi Resmecrcec -scesios Stain less Steei Scr ec-j ;e -C) -mo. if - ?'* -:r:iain u:?n S,:.con :zr. APPROXIMATE WEIGHT . ft., 2' in.) i.tQ-UO t j Row Characteristics--Pressure Drop "he surface of r;MAX Glass -me s ultra smooth -esuitmg ^ owe' :*essure crop cue m "c.-on ^-essure mouctmn of mMax : :e s aoorcximateiv 10 to 20% ess man mat of stair ess steei "'e percentage of dffe'ence mcreases as me steei pecames p.-ustec <vm scaie cu-io uo P-essure o.'co no.-eases as tne numcer of 'itrmgs per -un increases. ~ne c.narr oeiow states tne eauivaient iengtn ratio for various tittmgs. paseo on water at 70*F FITTING 22--i* l 45* L 60* L 50* L 3eec v Set. Bera " Rum *($:) T (S.l ) Gate vaive Pfug valve Ciooe vaive EQUIVALENT LENGTHS (FEET) 8T PIPE SIZE 1 !`/7' V 3* a* 5* : $ ; ; :.o 3 3 1 33 3 3 7 5 l \ 10 1i 53 83 12 5 : 1 ': .0 3 15.0 :co :oo * z z z 5.0 5.7 10.0 -* zl 3.: 12.5 15.7 . z 5 3 57 13 3 : l z 13 0 130 23.0 10 3 5 0 3 0 12.3 13.0 24.0 35.0 X 1 2 3 15 5.0 9 0 j3 'Z * 40 i 0 S.0 30 123 *2 3 108.0 114 0 2150 Operating Temperatures and Pressurest KIMAX Glass P'oe will operate m temperatures up to 250* c uncer normal conditions. Where operating temperatures exceed 250* F :uo to 450*F). it is advisaoie to protect tne oioe from sudden temoerature changes, insulation around tne pipe is the usuai means of providing this protection. For ooeration aoove recommended temperatures and pres sures consult O-i-'SCHOTT Process Systems, me.. Vmeiand. Nj. 08360 Maximum operating limits for KIMAX glass Pipe under normal conditions are usteo <n tne following taoie: MAXIMUM OPERATING LIMITS =' *;: ^2S0't:sn VAX '"!N VPEi?Ar!jS: *f :sCCv THsS.MAL :."ERC.NHAL ,9C' 'r'?s'mf joint ci ::nveve2 -aie'iai sr.cuic :e '-*en :;:$,ce'3tion "JOT-: 3as cressure recommendations: v s .-scommenoea mat Juitaoie sareguaros `or ?auioment ana personnel ;g jrcviced n me -.nnkerv event of jvsrem failure *nen giass o<oe ,s jsao j.ooera gas oressure. ""ns tareguaro rs ecommencsa :ue *o m? :otent:ai energy of gases uncer pressure or vacuum. Thermal Expansion vne* oming k;max g;ass pipe to omer --ater ajs -ate of me'mai expansion must oe ta^en into ccnr.cerat'crv jrc i ch ances mace for me variation. -<IMAX Glass Pipe nas a tnermai exoansion or C022' `f ICO9 = <Vitn trus `actor as 1.00. relative exoansion of omer materials -s. MATERIAL ':.max O.ass ;:r*eiam ji'aomte (imoervious) Steei -ign Silicon iron Slamiess Steei Resm-oonded Asoestos Normal imoact f'vC, Scned. 80, Hign imoact RELATIVE EXPANSION ; o; .u .10 l10 iuq 5.00 10.30 15.00 A4 00 Layout .ayout of kimax Glass Pipe's simitar to mat of ot her materials. :n simote installations, a general arrangement drawing snowing tne location of reactors. tanKs or macnmery, ana centernne dimensions for equipment ana pipe. 'S aaeouate. dimensions of glass oarts are given <n tne KIM AX GLASS PIPE ANO Fir riNGS section. if a oming installation onnt or general arrangement drawing is not avaiiaoie. mane a sketch of the prooosea ime. ah eauioment, o'O anfl fittings snouic be identifieo. Pme size, oirection ana pitch of tines snould oe mciuaea. Allowance must oe made at each joint for thickness of gaskets and tfe covered oonut spacers: GASKET ANO OONUT SPACER THICKNESS Material Masmum Wwkme Pipe Diameter Tern#., T. ! * i'/T :* y 4* 5' Asoestos. Neoorene TF Enveiooe Soud Beaded Teflon Donut Soacer 100/220 150 450 150 W :/r 'a* -* 1/t' l/i* /r* ' 'At' ;/|* A ' !/l * !,V ,',i* '-/-.t' u-# ;/r \ * /,' V,* V||' Layout .continued) Ccrsiceration snouid oe g'ven -o ancnor-ocmt ;cc3t:or.s ana ne nexicmty. _.ne ftexiomty C3n ce achieved Dy use of "gncan.gte ce-cs ana etoows. Typical Area Sketch <r :' Ancnor Points i~c"cr ccmts 'esuit '"cm 'rgic sucocrrs sucn as nceoencentiy suoocrieo vaives. anc `rcm ntiexioie connections to ftxea eauicment or structures seen as reactors, tanxs. oumos ana ncecenseotiy suocortec vaives. "here snooid Oe oniy one anenor comt m any straignt run of oioe umess ffexioie nose or an exoansion |omt is used. Figure Z snows cotn correct ana T.correet installation teenmoues. Note that flexiowty is acnieved Dy one or more rignt angle Denas. A.B,C--Recommended Means c.^uinttniNG i;i /aives. strainers, meters, or anv -eaw ec-ic.-e-; -s*ai;e n tne line must oe mceoendentiy Swoccrtea. '--s s^ciccnt crevents transmission of oeaa *eign: to -e anc -sics crevent :me stresses. Horizontal Line Support cacn 10-foot 'engtn of kimax oioe snou;o ce s-cccrtec wit* two nangers. coated aoout 1 `cot trem eacn See lustra- t on of horizontal ,me sucoort at too of r gure ;. cage ; 3 Glass pioeime at floor ievei. grouna :evei o- ce-cw g-ace eve:, wnen exooseo to traffic, sncuio oe o'-otectec exesneeo metal, plywood enclosure, snannet-ircn arc. "-e cce ;*cuio oe suoDorteo oy oaaced oioe nangers. cacoeo cot' oose fitted side wedges, or any ocner 'oose ate'a: gu:cs Co not use notened suooarts. The oioe must ce --ee *o --eve 1 to 2 mcnes sioeways ana vertically >n croe' to crevent cencmg moments m other sections of the oipmg system. 3:omg ceiow grade level snouid not oe surrounceo cv :<< out suooorted in a Simitar manner as horizontal ru.n `or `isxicnitv-- See figurei SQUARE SLOCKS i* PROM PIPE D--Not Recommended 1* PROM PIPE 17 -\C-C* 5 C . N 7 Vertical Line Suocort i7 cai 'es s-a. : aa s-cocrtec a. et-er at :7e '*0 -- - aa s s"Cwp - - 5_' - ~-s -ce suaac"t can ae usee :: c. c? ~9 2" j ;cc'- 73p*s at 5-ass a-ae ; ra- 2'sc ae ^sea as a- arc~c- :: a:c/e a cpat:r-^ -ett'e z' -eac:;.' ~-e aaccea -acc:9 a -sec ae^est- ?C aeg-ee ?:acw$ a; :-e CC".C~ :r 1 .9", rz: %' t $ maortant ~3t \~i zi~x*' : a: '"9 sacc:e sect's an '"9 ce-ter at :ne -ser Oo not suoport the vertical riser oy more than one rigid support. .vre'9 ~c'9 s.aacrts are -eecea. sa'-ng.cac t-e sucoort -o ~9:c a s:9 '_e cac See S-g^res - a-is :. -ccrv --e sa~9 -.e as -sec `zf -oraor:ai -j-s 'egarci.-g a~c"r' a a : s .case -5 : ce 5. ces are necessarv `or acc'ci-^ateiv 9/e'v IS 'eet v ae "a 9c-.ce c9"c 5 si'jms norr;ontai run supports snouid oe piacea a minimum 31 3 <eet away 'rorr. :ne r'ser See rgure Pipe Pitch Norma i/ a c :c~ ce' '.2 `ee! or more >s recommenced `or a-a a ? c'a-r'jge *~is may /anec to conform :o the /isccs-t. a- z -anc ec arc a-ainage soeea 'ecuireo. 3-tc" 3 e: "e ac:st"*ent 0! nanger rods or ay the -se c9ve ec -edges a- scacers ~z 3.cc -'C-s st-ess -n a ong "oricontai run use swing iomts :c ach eve cesses p.tcn Protection n nstarat'C*' : ann-ng. consideration snouid ae given *q the arotectcn o* *"e ;<e -uns wnenever oossioie. use existing struct-rai orotect-on twaiis. columns, ceilings. etc.). in r..gn traitic areas. Sucn as doorways, aoditionai protection snouic ae proviceo Sxoandea metal cages, angle or channel ron 3n0 -arcware c;oth are suitaoie for exposed section protection l k ':M4X 3S 2.3C 5 = 9!NG-uCa3c: vgiGn- 5-PC3 Vibration Connection to vioratmg ouuotngs ana eouioment s acccmonsneo oy using a flexioie connection--either ruocer -ose. expansion -omts or flexible couonngs. The cnemicai orocertres zi me transmittea material determine tne tyce of `lexicie connection. icration mav aiso oe damoened cy use of a swing _cmt or zy --cving tne succor: away from tne source of vie ration < F'-gyre 6). Oamoenmg Vibration right .VRONG /K AOO X*3A GASKET f NECESSARY -33/iSRATIQN SOURCE "Sure S. Pressure Surges "o -educe pressure surges, -stait a oressure come on tne oismarge Side or a oump. next to tne vaive. cr at tne too of tne vertical rise of a oiscnarge une. For installation on a riser, use a tee at the too. cius a straight section, then a cao. As a general rule, the following lengths of straight sections aooiy: one foot for '/ ana L!.V oipe: two feet for 2* to 5* oioe. See F.gure 7. Thermometer Wails Tnermometer wells are used with ccr-osive >cuia coerations to orotect thermometers anc tnermocouoies. -or an atmosonere-tignt installation, a ccuoie-ersea .veil may oe used for ooitmg on instrument neaos. 'her.mcmeter weiis are nstailed m tne same manner as KIMAX glass o.ce fittings, using Style i or Style il flanges. See figure j. Sight Flow Indicator A standard length, 5 or 12 inches long, may oe installed m metal >ines as a signt flow indicator. Fne glass snouid be inserted between tne two metal oioe Ganges, using A.S.A. gaskets on eacn end. Draw up flanges to orooer torque with througn-eoits. ro mini mize strain on glass, use nuts on Doth sides of flanges. See Figure 9. figure ?. Figure 9. 15 V u * s <3PM!^^-a5&ltffi?^e?<J tU-r^Jd. rr.Z dGPBZn?. Gfe^JEfiSiL . rurni^nUlla?fi-sitTyrcl to u.t* -i.-.y..../ r *c >c n^iffirrntf it<*crci >i* t'ss* < '' ^ 0 ! &/SG$H b- S5KJ ^VM'-v ' :! =. (.-* t *.*< ' . **> n *>< 0-1 SCHOTT Process Systems, Inc. * f. - 1640 South West Boulevard * P.0. Sox T Vineland, New Jersey 08360*0136 Phone (609) 692-4700 TWX 510-687*8913 01 KIM VINE Glass Drainline CATALOG: C-65-5 i' ivuuua V uramime * $ assured maximum corrosion J resistance for chemical waste disposal systems f 9 A i * KIMAX, the most effective chemical waste and vent system n accmcn to the borosilicate glass doe anc fittings. KIMAX dramiine systems feature: Z Ffilea TFE sink cutfets for maximum Installation advantages: retaliation techniques for KIMAX Glass Oratnnne are simoie. fast, and <c Research laboratories, teaching aboratones, and industrial processing chemical resistance at the sink connection, vary little from :ne standard procedures used in installing any orainline system. slants have long had a need for Z All coucung joints are crotected with Detailed orccecures and suggested * J chemical resistant waste disposal systems. To answer this need O-l/Schott has developed a borosilicate glass TFE seal rings, therefore, ail wetted surfaces of a KIMAX drainline system are made of either borosilicate glass installation practices of KIMAX Glass Drainline are founo m KIMAX Drainline installation Manual FPS-550V O-i/Scnon `ormuia (KG-33) which is used in the manufacture of KIMAX drainline. This glass is rugged, resistant to chemical attack and can handle liquids from tneir freezing point up to 212F continuously* at atmospheric pressure. "o make a drainline system truly cr TFE Plastic. This combination of material makes a truly chemical and heat resistant drainline system. 'eor continuous operating temperatures aoove 212*F see your KIMAX 'epresentative for recommendations. sales representatives ano field engineers are specially trained to offer on-me-ioo aid and service for specific drainime system installation. KIMAX Oramtine systems do provide certain installation advantages wmc.n are: cnerrucaily resistant, ail couolmgs and accessories must have similar chemical resistant capabilities. KIMAX drainime * *TF is the abbreviation given y the Society of Plastic industry to tetra`iuoro-etnyiene resins or plastics--the most chemicatly and acid resistant Leak-Free Joint Assembly: The patented KiMAX Drainline coupling assembly makes a unified TFE to glass couplings ana accessories do nave plastic material in use today. seal for maximum chemical resistance. these features. The patented KIMAX KiMAX is a registered trademark of After both enos of the glass pipe are 3 coupling is manufactured from 300 Owens-Illinois. Inc. inserted and properly seated in the * senes stainless steel outer shell. 9una-N rubber compression liner and Specifier: Architects and engineers wetted coupling, a single bolt is tightened with a standard ratchet TF5* * seal ring. KIMAX sink outlets are are looking for new materials which wrench or suitable tool (see photos). manufactured from filled TFE will give new freedom in design with The coupling permits the joint to be `luorocarbon polymer, therefore all confidence m performance at deflected up to 4. i * vetted parts within a KIMAX drainline system are borosilicate glass or TFE. reasonable installation costs. KIMAX glass drainline offers this freedom, Field Fabrication: KIMAX Glass confidence and reasonable cost Drainline can be easily fabricated to Building Owners: KIMAX glass because: odd lengths at the job site with the use drainline provides a most efficient low Q Ail wetted parts of the system are of a KIMAX field "beading kit." or bv cost and maintenance free chemical borosilicate glass or TFE. thus, the utilizing the 8/P (bead to plain end) waste disposal system. KIMAX "total" system is highly chemical coupling system. drainline has a low initial installation cost and will assure the building owner resistant. The low expansion of KIMAX Minimum Number of Hangers: many years of troubie-free service borosilicate glass eliminates the need KIMAX Glass Drainline is so light and because: - for expansion joints. strong that comparatively fewer I Q KIMAX drainline is manufactured from clear borosilicate glass so stoppages or lost articles cant be detected by visual inspection. a The light weight of the KiMAX systems reguires only /a to Vs as many hangers as conventional high silicon iron pipe. hangers are needed for proper installation. Consult KIMAX Drainline Installation Manual for recommended procedures. C low expansion borosilicate glass provides maximum protection against raoid temperature change when hot liquids are discharged into the pipe line. When laboratory layout changes must be made KIMAX drainline systems can be disassembled and reassembled to meet the new needs. All fittings and couplings are salvageable and straight lengths can be reused or cut to new dimensional retirements. Glass does not sag when exposed to boiling water, hangers can be placed up to 10'apart. Straight lengths of KIMAX pipe can be field cut to exact length. a KIMAX pipe can be installed behind walls, over ceilings or underground with confidence. With these design and chemical resistance features available to the architect and engineer, specification of KIMAX glass drainline can be made with confidence. NOTE: Gas pressure recommendations: It is recommended that suitable safeguards for equipment and personnel be provided in the unlikely event of system failure when glass pipe is used under a gas pressure. This safeguard is recommended due to the potential energy of gases under pressure or vacuum. M* f 2  *4 m *^> *m + * * '*** * * * * * I V f % i 3 I f .. 1 % V KIMAX Bead to Bead Orainline Coupling KIMAX B/P Bead to Plain End Orainline Coupling Other Kimax installation advantages include: i * 2 I * * Below Ground Burial: CMAX .t s oarticuiariy adaotaoie as crainiine KIMAX Giass Oraimne has aiso found 3:ass C-ainnr.e mav ce saieivscecmea systems m seconcary scncors. and vice acceotance wun efficient, icw sno used for uncergrcunainstauauons college and university ouiiomgs, where maintenance cerformance in industrial Straignt 'engms are now avaiiaoie wun t .s especially recommenced for aooratones. nosoitais. .nsritutional or a protective casing of thicx exoanced cnemistry. cicicgy, and bio-chemistry research (aooratones. cremicai or food * pcivstvrene Per 'ecomencec mstai- acoratones: veterinary and medical processing plants -vnerever ation crcceGures or KIMAX Oramiine colleges, research, and other corrosive cnemicai or solvent wastes see installation Manual FPS-550-i. Shewn nere is an examoie of KIMAX institutional laboratories. present a disposal problem. 5 Drainiine as msiaileo unaergrouna. KIMAX Couplings Assure Quick, Positive Seal Joints $ Adaptation to Other Materials: KIMAX Glass Drainline can be readily and effectively adapted and joined to any other drainline material. Recom mended adaotaoie materials and components are illustrated on Page 25. Easily Handled: kimax Glass Crainiine i$ delivered to the job site in rugged shipper cartons. Ouring installation, it is advisable to unpack only those sections and fittings needed for immediate fabrication or installation. % KIMAX Glass Drainline and vent systems are highly recommended as KIMAX Orainline Coupling (Bead to Bead): the specified medium of waste removal KIMAX B/P Drainiine Coupling (Beaded to Plain End): wherever chemical liquids present a One of the most important components The KIMAX Draintine Coupling (No. disposal problem. of a leak-free drainline system is the 6661) provides simplified assembly in joint mechanism. KIMAX Orainline the field of KIMAX (beaded) glass Coupling (No. 6650) with compression liner of Buna-N rubber and seal ring of tetra-fluoro-ethylene provide the required joint seal. Assembly of joint drainline to plain end (cut) glass pipe or lead. Schedule 40 plastic or metal pipe. It eliminates field beading of KIMAX glass drainiine straight lengths. is simple ... place drainline ends into coupling (Page 3) and tighten one bolt. Disassembly is likewise as simple. < 4 Guide Specifications Long form: ACID WASTE GRAINLiNE I. General A. Ccmractor snail fumisn arc install a :cmciete ac:C-wasie craimme ana vent system as inaicatea. This system snail oe ~'ace oi GOfOSincate gtass comormmq to ssaerai Specification OO-G-5418 and Vlilitarv Specification MIU-P-22561B (YD) as manufactured under tne trade name 'KIMAX" bv O-t/Schott. 3. This svstem snail include an glass straignt lengtns. uttmgs ana traos. com pression 'voe letra-tiuorc-ethyienenneo coucfings ana cadaea nanger sucoorts. : snaii'aiso include orotectea doe ton -r.aerqrounc ounai. ana recommenced acaoter couotmgs to connect to other piping material, wnere aopncaoie. C. All pipe shall be installed tree ol strain, in a manner to permit limited movement. Horizontal runs snail Oe supported Oy a padded hanger or hangers 3' to 10' on centers. Vertical risers snail oe suoported by paaoed riser ciamps designed io restrict lateral and downward movement. Vertical risers up to 3~ i.O. may oe suoported at every other floor level. Three :ncn i.O. and greater shall Oe supported at every tloor level. II. Connections A. Glass-to-giass connections shad Oe made with KIMAX compression type couplings, Article Nos. 6650 or 6661. Couplings outer shell, bolt and nut to be made from 300 series stainless steel. Coupling compression liner to oe made from Buna-N Rubber. Seal ring gasket to be made from tetra-iiuoro-ethyiene. When installed according to the manufacturer's recommendations, they snail provide a leak-free joint wifen deflected up to 4*. B. Joints between glass and other types of piomg material shall be made with KIMAX adapters and/or according to manufacturers recommendations. ill. Protection of Pipe A. Ail gtass pipe passing througn walls or floor siaos snail oe fitted with pipe sieeves a minimum 2" greater aiameter man me pipe O.O. Space between pipe ana sleeve snail be packed witn fiber giass. glass wool and/or wnn a nonr.araenmg aoprovefl caulking material. 3. Glass ptoe snail not oe installed in cirect contact with concrete. Fiber glass nsuiation or other type padamg as aooroved by me Qioe manufacturer snail be used to msuiate between me two materials. C. Glass otoe shall be protected against ail weio soiatter. IV. Tests Test m accordance with manufacturer's recommendations and focal code requirements. V. Underground Pipe A. Excavation--shall conform to National Plumbing Code A 40.8 Section 2.7. 1. Bottom of trencn shall be properly compacted, graded, and the pipe supported throughout its entire length. 2. At least 4 * of prooerty compacted sand or rock free soil shall be used oirectiy under me pipe. 9. Buried Pipe 1. Straignt lengths snail Oe protected in expanded polystyrene casing. 2. All underground fittings shall be protected prior to back-tilling by wrapping in polyvinyl film (5 mil), Scotcn Wrap or J. M. Trans-Tex or approved equal. C. Backfill Pipe trench snail oe back-filled and :amoed with sand or mck-free sod to 12~ aoove too of oioe. Where soace does not cermit a minimum ;2" cover, additional protection must oe provided to protect pipe against crusnmg loaas. exceot wnen buned unoer protective concrete slab. VI. Laboratory. Sink Connection Sink outlets, tailpieces, traos and cupsinks snail Oe KiMAX. Short form: ACID WASTE ORAINUNE Thij svstem shall be made of KIMAX boronlicate gtass and conforming to Federal Soeeification QO-G-541-8 and Military Specification MtL-P-22561-8 (YD) as manufactured bv O-l/Schott. Glass-to-glass connections shall be made with KIMAX comoression type stain less steel couplings. Article No*. 6650 or 6661. with a tetra-fluoroethylene inner seal ring. This system shall be installed in accord ance with the manufacturer's recommenda tions and the governing plumbing code. Note: where applicable Underground Glass Pipe Excavation shall conform to National Plumbing Code A 40.8 Section 2.7. Bottom of trench shall consist of at least 4* of rock-free sand or soil comoacted and graded to provide uniform full length sup port. Backfill with rock free sand and/or soil to 12* above pipe. When the above conditions cannot Oe met. consult the manufacturer for his recommendations. KIMAX protected pipe, and wrapped fittings snail be installed and back filled m accordance with the manufacturer s instructions and governing piumomg code. 5 pipe and fittings Straight Lengths--Pipe Standard lengths of KIMAX drainline pioe are 5 feet and ' 0 feet. Soeciai lengths (both ends beaded) may be ordered as special ems. 6500 5-ft. lengths 6501 10-ft. lengths Veignt Site bs./ft. ' *J 0 37 2 't 3 2.0 i 3.4 5 5.3 j, :.C6 2.58 0.59 4 34 M2 '3 fO.D.) 1 34 2.04 3.41 4 53 5.66 ; . 3 lengths Art. No. 10 ft. lengths Art. No. 5500- 1=00 i 2000 : :coo i 4000 ; 5000 : 5501- 1500 2000 3000 4C00 5000 6502--EPS* Covered 5-ft. lengths (for underground use) 5502 EPS covered drainiine is designed and recommended for installation underground. Maximum length, for one piece, recommended for such installation is 5 feet c3S Covered An. No. 5502- 1S00 2000 3000 1000 6000 3eaaed one ena omv Art. No. 6504- 1S00T :ooor 3000T 4000T 50001 6504--Beaded one end only 3504 pioe >s beaded one end only and available in one foot increments jo to 10 ft. All lengths can oe field cut to within 8" of bead. 6511--Sweeps ; '/ bend (9<^) Iff Y% bend (80*1 ft bend (45*) `A* bend (22ft *) Site A 90 Art. No. 1H 414 6511* 1590 25 2090 3 6A 3090 49 4090 6 12 6090 60 Art. No. 4S Art. No. 22*/i Art. No. 6511* 1560 2060 3060t 4060T 6060t 6511- 1545 6511- 1522 2045 2Q22t 3045 3022t 4045 4022t 6045 6022* A Site 90 114 3 2 3/4 3S 47 6- 45 Art. No. 6513* 1545 2045 3045 4045 604S Use catalog dimensions for doing layout as gasket thickness allowance >s included. 6 AA A 90 60 45 2214 Art. No. 60 Art. No. 2'A 2 2 6513- 1590 6513- 1560 2K 2/4 2/4 2090 2060 VA 2% 2H 3090 306Qt 454 3/4 VA 4090 4060T -7 - 2214 Art. No. 6513* 1522 2022 3022f 4022t fManufactured per order. Not returnable. *# * <Uv V`V * pipe and fittings Offsets Made Using Standard v Sweeps and Bends Because of a wide variety of offset requirements, use a comomation of bends (6511 and/or 6513). Order Quantity of bends and KIMAX couotings (No. 6650) to satisfy offset dimensional 'eauirements. Combinations do not come eouiooed wun couotings. 6511--Sweep Offsets Size ,fi 2 3 a 8 4 LO 99 0 o U '3 IS 8 24 24 :/s L0 13'/: 15 19'/z 27 36 :*' 3*4 ' 1 !/4 1 5% 20*4 3 -0 . 5H 1 7' 2 2 '4 20% 41 5*- 7') 2 'li :2% 17 'As 0 17*4 1 3 '4 25 34** 3% 2Vt 5 4 5`4 9'/ 6513--Send Offsets 0- n -0 - -0-- L I__ -OH L W& L A-J Size 1 vz 2 3 4 'X l0 5 6Vj 10 14 5 6l/j 10 14 :s L0 7 Vi 8 '/* 10 Vt 1 3 Vt 4 4j 414 6 4 77* '3 O 6`4 7% 9% 1 1 '/* 2 7 314 37 4% '/[ LO 7% SH I0'/t 10% 1 '4 1% 2Y* 2'/2 (( Special Purpose Bends 6512 Long 90 Size 1'/?.90` 2-90' 6512 Aa 3% 5 3% 7 Vi Arr. No. 5512- 1590 2090 6512P* (Annealed) Plain End .L 6514 Short 90 Size A 114-90 3* 2-90 3% *Cn be lield cut 8 12 12 Art. No. 6512P- 1590 2090 Size 1 Vt -90' 2 Vt Art. No. 6514- 1590 Use catalog dimension* for piping layout as gasket thickness ailowence is included. tMenufsctured per order. Not returnable. 7 pipe and fittings 6518--Quarter Bend Reducer a 6519--Double Quarter Bend 1--a--;--a-- 6519P-Double Quarter Bend Size 2 * r'i 2 x \ -'j 3x2 4 x 1 72 4X2 4X3 0 X V'7 5X2 5x3 6x4 A3 Art. No. A 3 7: 55I8-2015 5A 3015 5 4Vj 3020 4 7: * 5 4015 t 4020 T 5 V: -4030 r 9 5 7j a5 5015 t 5020 T 9 oV? 6030 t 9 3; 6040 r Size A3 Art. No. 1 3 2 Vs ' 5519- '500 ' ' 2 x 2 x '7: 3'/4 2'/* ' *20isr 2 37i 2V 2020 3 5 4 7: 3000 4 5 V: 5% , 4000r s 3 Vi 7 i 5000T Size IVt * * 2 x 2 x 1 7i 2 3 4 6 'Can be field cut. * 'Srancn is 1 7z*. A 10 10 10 3 2% 274 VA Art. No. 5519P- 1500 20i5r 2020T i 6520--Adjustable Sanitary T (One Adjustable Inlet) Size 155 x IK x 2 A3 6 3-7/8 C 2-1/8 0 Art. No. 7 1 6520- 1S20 Use catalog dimensions for piping layout as gasket tnteknasa allowance is included. 8 tMenvtfaeturetf par order. Not returnable. X** pipe and fittings 6521--Single Sanitary T 6522-Double 8---------------- 8-------- 1 Sire ; /, x i /, 2 x 1 /, 2x2 3 x 1W 3 x2 3x3 1x17. 4x2 4 x3 4x4 6X2 S X3 3x4 6x6 A3 S 3Vj 3 v*4 3 f'j 12 4V,, 12 5 12 6H 14 4 '' 4 5H 14 7 14 8'/4 20 54'4 20 3 20 9*. 20 12 r ~ 5 : 7 7 3ik 34k 34i 31i ' 2 -a .:2H '2h '2H Single Art. No. Oouoie Art. No. 5521- 1515 6522- ISIS 2015 201S 2020 3015 2020 30157 3020 2030 2020 2030 1 4015 40157 : 4020 4020 1 4030 40307 : 4040 4040 ; 6020ft 60207 60307i 50307 ! 6040 ; 6060 50407 50607 -*- 6523--Straight T Sire A 3 C Aft. No. 1 Vt x 1V: 6 3 3 5523-1515 2xt'/t 3 3'A 4 2015 2x2 34 4 2020 3 x 1 Vj 12 4 V? 6 3015 3x2 12' 4 V? 6 3020 3x3 12 6 6 3030 4 x 1 Vi 14 5 7 401 5 r 4x2 14 5 7 4020 4x3 14 6V: 7 4030 t 4x4 14 3 7 4040 6x3 20 7% 10 6030 t 6x4 20 9 10 6040 r 6x6 20 10 10 6060 6524--TestV with cleanout Size A 8C 0 Art. No. I'/ixl Vt 6 2* 3 3* 6524-1515 2x2 8 2'M* 4 3'M. 2020 3x3 12 3* 6 A'VW 3030 4x4 14 4H 7 5Vt 4040 Test Tee and cleanout comas as complete assembly including cao and couoiing. Use catalog dimensions lor doing leyout as gasket tfucknets allowance is included. 'Manufactured pet od. Nat returnable. 9 pipe and fittings Drainline Y 6526-Single 6527-Double Size x 1 'j : ; Vi 22 ; x ' :'j 3x2 33 IC'I aX2 Ax3 Ax4 6x2 6x3 6x4 oxo A3 5 ` *s 3 2-/: 3 2 Vi 2 3 '4 2 J?4 ' 2 3]4 4 4V, 4 4VZ r 4 4'/? 4 4% 20 5V4 20 0^4 20 5Va 20 5 V* c i-./j Ai< 5 C V, 5-i 3 "* 3*4 10 9 10% r: 1 1 Single V Art. NO. 6526-1 S ' 5 2015 :o2c 3015 -302C 3030 -A015 -A020 ao 30 AC4Q 6020 5030 6040 5060 Doume y Art. No. 1 5527-1 5 1 5 | -2015t 1 -2020 -3015r -3020 : -3030 . aoi5 r i -4020T -4030 : A040 i -5020 r : -5030* 5040 T 6060T Combination Y and t/8 Bend 8523--Single 6529--Double Size A3 Single C 0 Art. No. Double Art. No. 1 Vi x 1 '/: 6 4'/, 4H 1 `j 6528-1515 6529-1515 Zxl'/j 8 4V S1/? 2 Vi 2015 -2015 2x2 86 6V 2% -2020 2020 3 x 1 Vz 12 5H 7'/ 3% 3015 3015 3x2 12 6% 3 3% 3020 3020 3 x 3 12 8'h 9 3% 3030 -3030 4 x 1 Vi 14 6 8'/j 4 Vi -4015 401 St 4x2 14 7 9 V* 4% 4020 -4020 4 x 3 14 9 10 Va 4% 4030 4030 4*4 14 11 11 4% 4040 .4040 6 x 2 20 8 Vi im 5% 6020T -S02QT 6 x 3 20 10 1 2 Vt 5 a< -6030 5030T 5x4 20 12 1 3Vt 5V 6040 -6040T 6x6 20 15 14% 5% 6060 -6060T 6530 Adjustable Sanitary T (Plain End Outlet)* Site A8C Art. No. 1% x I'/J x IVi 8% 3'/z 3V* 6530-1515 ' Can b lieid cui. i Us* catalog dimensions for oiotng layout as gasket thickness altowanc* is included. 10 TMsnufactured per order. Not returnable. pipe and fittings 6531 Partition Cross (Compact) Partition crosses are designed to prevent cross-flow wnen sinus ire connected pack to back. -------- a-----------------a-------- Size 2 x 1 v2 2x2 2 x 1 x I% x 1% A 3 3 3 3 3ii -v: 3li C Art. No 5 r 3531- 2015t 5 I 2020t 3 ! 2151 .#<+ ........... .. . 6532--Single Upright Y or H (vent branch) Size A 3 C* D Art. No. % x 1'/: 6 3 51* 2ii 6532-1 51 6 r 2 x 1 % 3 3 Vi 'S1 3* 2x2 34 3 = 4 3H 2015 2020r 3 x 1 V? 2 2x2 '2 3 V, 9% 4.1/j 10sj 4% 4 7,| 3015r 3020r 3x3 '.2 S 13 5Vt -3030T i x ! '/: 14 4H 10J* 5% 4015 f 4x2 14 5 12 5% 4020 r 4x3 14 6'/? 1 4'i 6 V* 40301 4x4 14 3 164* 6V 4040T (( 6 x 3 6x4 20 7% 1 63* 7H 20 9 19 3 -6030T 60401 6x6 20 12 24 12 6060t *"C" dimension may be longer or shorter than "A" 6536--Straight Reducers or Increasers --: 6537--Eccentric Reducers or Increasers Size A 8 (min.) Straight Art. No. 2x1% 3x 1% 3x2 4x1% 4x2 4x3 6x1% 6x2 6x3 6x4 4 s 5 7 7 7 9 9 9 9 IV* 2 V*. 2 V* 3 3 3 4 4 4 4 6536-201S 3015 3020 4015 4020 4030 6015 f 6020 r 6030 6040 Eccentric Art. No. 6537-2015 301S 3020 401 5 f 4020T 4030 r 6015T 6020 r 6030t 6040 r 6540 Vent Increasers (T--^ U--v Size 1% x 3 -- 2x3 3x4 A 22 22 22 Art. No. 6540-1 530 f 2030 3040 r Us* cautog dimensions lor O'Dmg layout as gasket thickness allowance is included. rManufactured per order. Not returned 1 ' . "' 5 4t pipe and fittings e compact fittings 8541 Single Sanitary T 3 * I I * Size '/. X 1 A 2 x V/i : x2 2 X2 2 x3 4 x r/, 4x2 4x3 4x4 5x2 5x3 5x4 5x6 A 4Vj 4 V, 5% 9 9 '0 o o 0 6 16 16 16 3 2'a 2' j :v4 4, 4 'A\ 4 v, 5% 5 Vi S', 5v, 2 "a 9 7/s 2 2'4 2 4, ;v* 5U 5* "a 5% 5va 5 `a 3 ,A* 3 3': 3V4 Art. MO. j 6541- 1515 2015 202Q 3020 3030 40151 4020T 4030 4040 S02QT . 6030t , 50407 606Qt 6546 Single Dramline Y i * % 6548 Combination Y and Vs Bend * j-. Size i X 1A 2x2 3x2 2x3 4 x r/3 4x2 4 x3 4x4 6x2 6x3 6x4 6x6 A 5% b >', 9 9 10 10 10 10 16 16 16 16 3 ' V4 2^* 27* 3 Vi 2 T, 2 2 4% 5 V* AVt 4% <2 i Alrj oil* ?v- 5 '< 7V, 3'/. 8% 9% 10% 11H 12% Art. No. 6546- ISIS 2020 3020 3030 4015t 4020 4Q307 4040 6020f 6030t 6040t S060t i Size 2 x 1% 2x2 3x2 3x3 4x11/4 4x2 4x3 4x4 6x2 6x3 6x4 6x6 A 5 Vi 6 9 9 10 10 10 10 16 16 16 16 S 3% 4* QV5 6 Vi* 5% 5* 6% 6% 7% 8 Vi 9Vi 11% C 3% 4% 6tt* 6 "4* 6% 6% 7% 7% 9% 9% 10% 10% 0 1X 1 !/z 2% 27* 2% 2% 3% 2* 4% 4% 4% 3% 6549 Double Combination Y and % Bend Single 6546 krt. No. 6548- 201S 2020 3020 3030 4015t 4020 4030 4040 6020t 6030T 60407 6060T Us* catalog dimensions lor com? layout as gasket thickness allowance is included. 12 Ooublt 6549 Art. No. 6549- 40157 4020 4030 4040 60207 60307 60407 60607 IManufactured per order. Not returnable. pipe and fittings 6544 Cleanout Plug \j^\ --u 6550 U Bend (vent loop) Note: U bends are often used for vent loops. no. <5705 outsets on Swivel "S" Traos are also used as vent toocs. -------------3-------------- Size ''2 2 i 0 A Art. No. I 5544.1 500 ` 's : ' '/4 ; i 2 COO -3000 -4000 6000 Size v: 2 2 A A a ivt 5 Vs 6'/? 3 Art. No. 5 5550-1 500 6 Vi j 2000 -3000 4000 T 6556 - "MJ" Pipe Adapter* H.S.I. "MU'* COUPLING Furntsnac by Otnars `6566 "Mj" Pioe Adapter consists of glass adapter and teflon spacer. Glass Adapter to H.S.I. "MJ" Pipe .0;oe Size A i Vs 3 fc 24 35 46 Art. No. 6S66-1500 2000 3000 4000 cup sinks 6616 Beaded Outlet 3" Hemispherical STRAINCR 6617 Beaded Outlet 6" Hemispherical No. 6724, 2" sink strainer furnished with ail cup sinks. Use No. 6655 adapter coupling (2 x 1-7/6) on plain end outlets to connect to 2" expanded end traos or fittings, or No. 6661 coupling to connect tu I'/i" beaded end pipe or fitting. Art. No. 6616-3000 Art. NO. 6617-6000 Use catalog dimensions lor piping layout as gasket tnickntss allowance is included. tManufactured par order. Not returnable. 13 cup sinks S617P Plain End Outlet 6" Hemispherical Aft. No. 561 7P-5011 6618 Beaded Outlet 3" x 9" Oval IQ" Art. No. 6618-390Q 6618P Plain End Outlet 3" x 9" Oval Art. No. 6618P-391t t 6619 Beaded Outlet 3" x 6" Oval Art. No. 6619-3600 us* catalog dimensions tor oiomg layout as gaaKat tnickn*** allowance is included. U tManufactured par order. Not raturnabl*. cup sinks 6619P Plain End Outlet 3" x 6" Oval Art. Mo. 0 5:9 P - 3 611 Pi -- 6627 3" x 6" Oval Horizontal, Wall Mounted Cup Sink n/2" Plain End Outlet _ _An:No: 5627-3600 Horizontal Outlet No. 6621 cup sink oval (3 x S) No. 6724 2" sink strainer No. 7150 2" flange No. 7204 insert (2 x 1%) 7" Mounting bolts or screws to Be furnished by installer. For No. 6627 assembly use No. 6655 adapter coupling (2 x 1 V% '*) on outlet to connect to 2" expanded inlet. Components Art No. 6621-3600 6724-2000 7150-2000 7204-2015 6628 3" x 6" Oval Vertical, 1y2" Outlet Wall Mounted Cup Sink Art. No. 6628-36001 # 7 Vertical Outlet No. 6629 ovat cup sink (3 x 6) No. 6724 2" sink strainer No. 7150 2* flange No. 7204 insert (2x 1 Va) Components Art No. 6629-36001 6724-2000 7150-2000 7204-2015 Mounting bolts or screws to be furnished by installer. For No. 6628 assembly use No. 6650 1 Vi ` size KIMAX coupling on outlet. 6724 Sink Strainer (AU Cup Sinks) Size "1 [ Art No. 6724-2000 Use catalog dimensions lor piping layout as gasket thickness allowance is included. TMsmilsctured per ordr. Not couplings 6650--Drainiine Coupling (Bead to Bead) Mo. 6S50 Drainline Coupling is used for joining ^ V:", 2". 3" *". anc 5" KIMAX Glass Orainiine pipe and fittings. No. 6650 KIMAX -cuoiing consists of: No. 5651 segmented stainless steel outer band No. 6652 8una-N ruober compression liner with TFS seal ring No. 6650 stamiess steel bolt No, 5664 Silver ciated stamiess steel hex nut Size A /, 3 c 2'/, 3 454 45 5 3'/. 3 24 3 Vs 4 V, 5 :/5 *4 s 3 Bolt Size Art. No. :M* 3/16 1/4 --28 x 2% i 3650- 1500 r, 3/16 1/4 -23 x 254 j 2000 <U 3/16 i/4 --23 x 2H ! 3000 -? 3/18 1/4 --28 x 314 1 4000 : s 1/4 5/16-24 x4 ' 6000 6655--Adapter Coupling No. 6655 Adapter Assembly is used to join KIMAX drainiine otpe and/or fittings to oiam end sink tailpieces. The assembly consists of: No. 6651 segmented stainless steel outer band No. 6657 8una-N rubber adapter No. 6656 TFE adapter seal No. 6653 stainless steel bolt. Vx--28 x 2% No. 6664 Silver plated stamiess steel hex nut Patent Pending o.o. ! SUE --* | HiNGE j Size 2 x 155 2 x \v* 2 x 1-7/8 O.D. Tailpiece Style_______ Size Range KIMAX giast tail oioe Extension No. 6728, metal tubing, ana lead tailpiece extension* t .48 to t .53 Lead, Clast 0 or XL tailoiece PYREX tail piece and cuo sink 1.70 to 1.78 Plain end KIMAX Reg* uiar Schedule or Heavy Schedule t '/qtats oioe or finings 1.82 to 1.90 Ourcon * SO-2 Ourtron * 11713 Lead-Class C or L. 3 or M Plastic or Steel ir/ IPS) Art. No. 8655- 2015 2017 2018 6661--8/P Drainiine Coupling (Bead to Plain End) No. 6661 8/P Drainiine Coupling is used for joining 154", 2", 3", 4" or 6" KIMAX beaded glass drainiine to plain and (cut) glass pipe; lead, i.P.S. metal, or plastic pioe. This exclusively designed KIMAX drainiine coupling consists of the following components: No. 6662 stainless steel band with bolt No. 6663 Buna-N rubber compression liner with TFE seal ring No. 6664 sliver plated stainless steel hex nut Size A 8 114 3 2% 2 3% 3% 3 4U* 4 V* 46 5H 6 3H 1V% Solt C 0 Size Art. No. 1*4 3/16 1/4-28 6661- 1500 14k 3/16 1/4-28 2Vi* 3/16 5/16-24 2000 3000 2*. 3/16 5/16-24 (21 4000 4 1/4 5/16-24 (2) 6000 Jse catalog dimensions tor piping layout as gasket tnicknaea allowanca is included. 6 tMangfactured per order. Not returnable. couplings 6665--Adapter Coupling Used to join t Vt * beaded KIMAX drainiine pipe to i w*' or: Vt 0.0. tuomg. . Note: Rubber seat ontv not ecommenoea wnere solvents will :jm m contact with the coupling :eai. __ 0 0. size ~~ Size 1 Vi x 1 '4 V'ix ! '.'j ailoiece Style 0.0. tubing C.O. tubing Art. No. j 65* 1S12f j i5J5 drainline traps Expanded inlets of traps have 4" minimum depth to permit adjustment. 6614--Partition Trap {Consists of Trap Body Only) Available with 2" inlet only. I '/" outlet trao has 2" inlet to accept No. 6655 adaoter couoling. Trass are non-siohoning with oartition always visible. Traos available with 8 type cleanout. See Standaro Cleanout, Page 21 6720 sink outut -T--I--T- g72$ tail new Size Inlet x Outlet A 3 C Art. No. 2x1% 2x2 8% 3% 3'/* 6 6614-2015 8% 3% 4 Vi 6 2020 6700--Swivel Trap--P Style No. 6700 (short outlet) Swivel "PM Trap assembly consists of No. 6705 infet with a No. 6510 outlet and a No. 6650 KIMAX coupling at the swivel joint. Size inlet x Outlet A 8 C O Art. No. 1% x 1% 2x 1% 2x2 8% 8 2 5 6700-1515 8% 8 2 5 2015 9`M 8% 1% 5% 2020 See Standard Cleanout, Page 21. Use catalog dimansions (or otping layout as garnet thickness allowance is included. - tManufactured ear order. Not returnable 17 drainline traps Expanded inlets of traps have 4" minimum depth to permit adjustment. 6701--Swivel Trap--P Style No. 6701 (long outlet) Swivel "P" Trap assembly consists of a No. 6705 inlet with a No. 6512 outlet and a No. 6650 KIMax counting at the swivel joint. size niet x Outlet A z x i j j". 2x 1 3 2x2 3^ See Standard Cleanout. Page 21. Art. No. 5701.1515 2015 -2020 6704--Swivel Trap--P Style (Plain End Outlet*) No. 6704 (plain end outlet) Swivel "P" Trap assembly consists of a No. 6705 inlet with a No. 6512P plain end outlet and a No. 6650 KIMAX coupling at the swivel joint. 8 Size nfet x Outlet 1 VZ X 1 '/? 2 x i \'t 2x2 A 3 V* 3v4 3;* 3 17 17 17': C ^s ` v4 Plain end outlet, can be field cut. 0 Art. No. 51 5! Vi 1 5704-1515 2C1 5 2020 6706--Swivel Trap--S Style No. 6706 Swivel "S'' Trap consists of two No. 6705 inlets and a No. 6650 KIMAX coupling at the swivel joint. Size inlet x Outlet 1'/}I Vt 2 x 1 Yz 2x2 A 10 10 9 4 8C 10 8V 10 8 11 0 Art. No. 5 j 6706-1515 S 1[ -2015 4V l -2020 6707--Drum Trap--P Style Traps available with f type cleanout. See Standard Cleanout. Page 21. Size 8odv inlet x Outlet A 9 C 0 1.0. Art. No. 1 % x 1 v* 2x1% 2x2 9 8 1 4 4 3 6707-1515 9 8 1% 44 3 2015 9 4 9V 2 5% 4 2020 Use catalog dimensions for oioing layout at gasket thickness allowance it included. 18 tMenufeetured per order. Not returnable- 6708-- Interceptor Trap i. *- Expanded inlets of traps have 4" minimum depth to permit adjustment. Size 4" x ' Yt" ' 4" 0.0. Inlet ' Yt" 0.0. Imet Oescnotion 'nterceotor Tr30 Adaoter Couonng Adaoter Couonng Art. Vo. 5708- 4015 5665* 1512 5665* 1515 A. Adaoter Coupling -6665*1512 (to connect to r/" 0.0. tubing) :Rubber Seal) -6665-1515 (to connect to 1 *" 0.0. tubing) S. Perforated S.S. Screen 1/16" dia. boles 6 sQ. in. free area opg. C. Removable coupiing/end cap for cleanout. 0. Win. 3" clearance required under trap for removal of end cap. Specifications KIMAX Borosilicate Glass mterceotor Trao with i*" i.o. inlet. 1 Vi" 1.0. outlet and 4" i.Q. body. Perloratea S.S. Screen interceptor 4" dia. with 1/16" boi*es and effective 6 sd. m. free area opening. Bottom C.O. Coupling with end cap for cleaning. Connections 1. For OWV Sen/ice use KIMAX Adaoter Coupling 6665*1515 for i *" 00. tubing or 6665*1512 lor i V*" 0.0. tubing. RUBBER SEAL ONLY. 2. To connect to 1 Vi" IPS metal or ngid plastic plain end pipe, use KIMAX B/ P Coupting 8661 *1500. 3. To connect to 1 Vt" 1.0. glass draimine. use KIMAX Couplings 6650*1500 or 6661*1500. 6710--Swivel Drum Trap--P Style No. 6710 Swivel Drum Trap "P" assembly consists of a No. 6715 niet with a No. 6716 outlet and a No. 6650 KIMAX coupling at the swivel joint. a Size Body inlet x Outlet A 8 C 0 .0. Art. No. 1'! X 1* 2 x i V: 2 x2 10 V* 8 2 Vs 4U 10 V* 3 2 Vi 41* 11 9 V* 3 5* 3 6710-1515 3 2015 4 2020 6713--Trap P Style (Vented)f Size Inlet x Outlet Vent Size A 3 C0 Art. No 1 * x 1 * 1'/: 7 81 5 3 6713* tSISt * 2 x 1 * IV* 7* 8 1* 5 3 *2015f 2x2 2 3*. 8% 1 * 5* 3* 20207 3x3 3 10 Vi 10* 2 6* 4 4x4 4 1 2V 12* 2* 7* 5 3030t 40407 6x6 4 16* 31 2* 24 7 ' *80607 'Has expanded inlet. Use No. 6655 adapter coupling for inlet taint. ' No eieenowts on 6 a 6 traps. Use catalog dimensions for piping layout as gasket thickness allowance is included. tManufsctured par order. Not returnable. 19 drainline traps Expanded inlets of traps have 4" minimum depth to permit adjustment. 6714--Swivel Drum Trap--S Style Mo. 6714 Swivel Orum Trap assembly consists of two No. 6715 mets ana one No. 6650 KIMAX coupling at tne swivel joint. t Site Sodv niet * Cutlet A 3 c C C. Arr No. ' '2 x ' 2 x '. ' ? 2x2 ilM 3'j ' 0Y* 4ii ' '-4 9 1 11 'C'i ai 11 3 ; 6714-1515 3 -2015 a ! .2020 ~raps available with 8 tvpe ciaanout. See Standard Cleanout Page 21. 6718 Trap-P Style `'as expanded inlet. Use No. 6655 adapter coupling for inlet joint. "'3DS avaiiaDie witn 8 type cleanout. See Standard Cleanout. 3age 21. Size :met x Outlet 1 V: x 1 Vi * 2 x 1 Vi 2x2 3x3 4x4 6x6 A 3 C 0 S Art. No. 7 81 5 3 16718-1515 7 Vi 8 1 '/: 5 3 | -2015- 8* 3V 1'/: 5% 3%| -2020 iO'/ 10Vi 2 6 Vi 4 i .3030 12V* 12Vi 2Vi 7 Vi 5 I .4040 18% 31 3% 24 7 6060T ' Hss expanded mitt. Use No. 66SS adapter couoiing for inlet joint. * No cleanouts on 6 x 6 traps. 6770 Running Trap "Trees available with 8 type cleanout. See Standard Cleanout, Page 21. 6771 Running Trap (Vented) Size Inlet x Outlet 1 Vi x 1 % 2x2 3x3 4x4 *8x6 Vent Size 1% 2 3 4 4 A 11 12 14% 17% 38 No cleanouts on 6 x 6 trapa. 6770 Art. No. 6770- 1515 2020 3030 4040 *6Q6Qt *No clesnouu on 6 x 6 traps. SCO 6 6'H. 8Va 9% 14% 5 5% 6% 7% 24 3 3V 4 5 7 3 3% 4 5 7 6771 Art, No. 6771- 1515 2020 3030 4040 S06QT ( Use catalog dimensions for piping layout as gasket thickness allowanc* is included. 20 tManufactured per order. Not returnable. H +t* Expanded inlets of traps have 4" minimum depth to permit adjustment Type B--Standard Cleanout Standard oramline trap cleanout Type 8 consists ot a No. 5650 standard KIMAX coupling (i ft ") and a No. 6544 snort glass cap 'Vi"). Ordering Information To order standard traps with cleanouts use catalog numDer for crocer styie and add the letter 8. (Examoie 6718-S-f515) for correct layout dimensions add 2Y*" to overall trao height fcr cieanout Type 8. Size Art. \'0. accessories and hardware 6680 Thread Adapters (Threaded to Beaded Pipe) Thread adapters are used to provide beaded end on threaded pipe for connecting directly to KIMAX glass draintines with No. 6650 coupling. All TFS construction. Adapter No. 6660 will fit standard straight or tapered threads. Used tor same size pipe (e.g. V/V metal to t'/j" glass), ideal tor floor drain connections. In \ft*, 2", 3", and 4* sizes. Size Art. No. 1 ft 6680-1500 2 -2000 3 -3000 4 -4000 6685--Adjifetable Thread Adapter Adapter No. 6665 is designed to mate iMt" threaded tailpieces to 2" expanded inlets of KIMAX traps. Can be moved up and down on tailpiece for space adjustments. In 2 x size only. $-II8 Art. No. -------j-- ` . Use catalog dimensions for piping layout as gasket thickness allowance is included. rMenufectured per order. Not returnab accessories and hardware 6720 Sink Outlet Assembly (m" and 2" sizes) 6720D 2"--For Use With Sinks Having 3,5/n" Counterbore Consists oh 5724 smx stramer ibiac* huorocaroon oiastic) 15V or 2" 5721 ana 6721D smx outlet '.biacx fiuorocaroon oiasticl 6725 gasxet--neoprene 3722 locknut Note: Hana tignten 6722 locknut to sink. 00 NOT 'JSE PIPS VRENCH. To fill gap in sin* counterDore, use 3M-SC-612 caulking compound or eauivaient. 1 Vi" and 2" size sink outlets are designed o acceot standard overflow*. sor sin* outlet tailoiece connections, see No. 6728 dimensions on 3age 23. ' Size A 3 0 Art. No. ' v5 v4 2 V* 6720- 1500 2 3'*, '4 3 2Vi 2000 2 2 Vi V4 3 2*4 57200- 2000 6726 Sink Stopper No. 6726 Sink Stopper is available in Vh" and 2" size in lead. Size I'/z 2 Art. No. 6726-1500 2000r 6727 Sink Overflow - Beehive Type Sink Overflow is made of black fluorocarbon plastic. Beehive type can be modified to open type by cutting off top beehive section. Sink Outlet Size 154 154 154 Size 154x4 154x6 154x8 Beehive Type Length 4" 6" 8" Art. No. 6727- 1504 1S06 1508 Use catalog dimension* for piping layout as gasket thickness allowance is included. tManwfectured per order. Not returnable. t - 4 */ e 9 * f -i accessories and hardware 6728 V/2" Tailpiece Assembly <!WAX *aiotce \% available n 6'/V` and tQ'/" lengths. Specify length -vnen oraenng. Giass is annealed and can oe field cut to exact lengtn, -ssemoiv No. 6728 consists of a No. 6723 ohenoiic nut ana a No. 6730 C.MAX tailoiece. Note: This assemoiv can ee useo on other 1 A" clastic or metal >.n* outlets navmg straignt oioe enreads. Por metal outlet :onnect:ons use gasxet No. 8733 Between metal and giass. Hand fgnten cououng nut ... do not use pipe wrench. Size 1 7z x 6 :/z 1 Vz x 10 Vz : Art. No. 5728-1060 1100 Comoonents of 6728 5723-Nut Size Art No. 1 V2 : 5723-1500 Size t '>! x 6V: 1 Vi x 'O'/j 5730 Tail Piece Art No. | 6730-1060 1 -t ICO 6738--Gasket use gasxet No. 6738 wnen connecting glass tailoiece 6728 to nreaaea metai oioe or oiastic oioe. Size i V: t Art. No. 5738-1500 6735--1 Vi" Split Coupling (Threaded to Beaded Pipe) No. 6735. 1 '4" Split Couoling is used to join 1 V" beaded glass oipe to a threaded 1 Vi" i.P.S. pipe. The assembly consists of: Site 1 Vt Art. No. 6735-1500 No. 6736 split coupling nut No. 6737 stainless steel clamp ii To install... remove clamp from split nut Place split nut over beaded glass end. Replace clamp and tighten with screw driver. THRUOIO RUSTIC OR MCTRL RIM* 73* 3RUT C0URUN6 NUT 737 STAINUSS stm CUM# CASCO CN0 KIMAX CUSS RIRC 6739 Gasket* Use gasket No. 6739 when connecting KIMAX glass pipe to threaded metal pipe, using No. 6735 split coupling. Size TvT Art. No. 6739-1500 Use catalog dimensions for piping layout as gasket thickness allowance is included. tMsnufactured per order. Not returnable 2: accessories and hardware 7290 (1V2 ", T, 3", 4", 6" sizes) Pipe Hangers (padded) Pecommended for horizontal runs. Hangers contain integral cushions. Standard finish on band is A.S.7.M. type LS. Zinc coating. 1 a Size 2 3 x 5 Art. No. j 7290-1500 ; -2000 : -3000 | .4000 -5000 7310-56802 K1MAX Portable Glass Pipe Cutter With the KIMAX Portable Glass Pipe Cutter you can cut t Vz '--6' glass drainage anywhere on the job site. Complete cutter consists of a scoring head assembly, extension, tension arm subassembly and 1V: '--4' centering cones and ring stop as shown. Contact distributor for information & price, rt-sw* ^ ,w0* I l -V <> CENTERING CONES Order 6" centering cone separately. f Use catalog dimensions for piping layout as gasket thickness allowanca is included. tMenufactured par ordar. Not returnable. typical joint reference chart Type of Pipe Type of Joint Material Needed n <1 MAX ORAINUNE 'Nr ) XIMAX ORAINLINC XIMAX ORAINUNE \ KIMAX Drainiine Coupling 6650 Size Code No. ~ 5650-1 S00 2 5650-2000 3 6650-3000 4 6650-4000 5 6650-6000 1 <IMAX CUSS \ P. S. METAL flj SIGiO PLASTIC W-TT------------- -- ' XIMAX CUSS 1 I.P.S. METAL XIMAX ORAINUNE / ) OR RICIO PLASTIC ir( .............................. KiMAX B/P Coupling 6661 P;pe Size Code No. 1 Vt 6661 1500 2 6661 2000 3 6661 3000 4 6661 4000 6 6661 6000 AI MAX CUSS METAL <3(1 RiCIO PLASTIC KIMAX Adapter Coupling "A" Dimension Pioe 0.0. Coupling Size 1.48--1.53 1.70--1.78 1.82-1.90 2 x 1 Vj 2 x 1 vA 2 x 1 Vt Code No. 6655-201S 6655-2017 6655-2018 I.P.S. THRCAOEO \ METAL OR PLASTIC :! i: U 1? '1 METAL OR PLASTIC THRCAOEO SUIT COUPONS NUT XIMAX ORAINUNE KIMAX Split Coupling Pipe Size Coupling Code No. 1'/: 6735-1500 Casket Code No. 6739-1500 I.P.S. THRCAOEO --, THREAO AOARTCR METAL OR PLASTIC t USI THREAD SEAUNS COMPOUNO KIMAX Thread Adapter and Drainiine Coupling Pipe Size Adapter Code No. Couoling Code No. 1% 6680-1500 6650-1500 2 6680-2000 6650-2000 3 6680-3000 6650-3000 4 6680-4000 6650-4000 6 6680-6000 6650-6000 KIMAX Glass to Sell End Pipe 1. Pack hub half full with asbestos rope. 2. Caulk with hot lead, lead wool or acid-proof cement. For Details, see OrainUne Installation Manual. Glass Adapter to H.S.I. "MJ" Pipe Adapter MJ Pipe Size_________ Code No._________Coupling IVj 6566-1500 Furnished 2 6566-2000 8y Others 3 6566-3000 4 6566-4000 25 case quantities and weight per case -ft'C!* SIze ?;oe-Straight Lengths 6500 650t 3l 6504 5502 500 2000 3000 4000 6000 1500 2000 3000 4000 5000 Sweeps or 8ndS 6511 5512 4 5512P 6513 5514 6518 6519 6519P All 17," .. r 3" .. 4~ - .. s.. " * W* 2" All UV 2" 3" 90 only Other than 90 4" 6" r/r 2" 3" 4" 6" 1 7," 2" 3" 4" 6- Alt jizss Adjustable San T 6520 6530 IV IV t Case Qty. 4 4 2 : i 5 6 3 5 1 12 5 2 1 3 6 18 12 3 4 1 1 IS 3 2 1 1 12 3 2 1 1 4 4 4 4ooro*. Wt. 17j ibs. per ft. J 4 ................. 5 .................. 17,................. v/,................. 27,................. 4 ................. 5 ................. 11 -bs. per Case 3................. 0 6 '3................. 7................. 3................. is................. 18................. 9................. 12................. 6................. 13................. is................. 3................. 4 .. S................. 10................. 10................. 9................. 4............... s............... 13................. 3............... 5- " - s............... Article Sanitary T 5521 Si 5541 6522 & 5542 6523 Size i '/}' 2" 3" 3" x 3" only All otnerj 4" 6'1 ' IV 2" 3" 4" 6" 1 7,2r" 4" S" Case Q:v 12 3 2 i 2 1 i S 4 1 I 1 12 3 2 1 1 Y Branch 6526 6546 6527 & 6547 rv 2" 3" 4" 6" rv 2" 3" 4" 6" 12 6 2" 1 1 S 4 1 1 1 Com Y & 1/8' 6528 & 6548 17V 2" 3" x 17," 3' x 2" 3* x 3" 4" 6" 12 5 2 1 1 1 1 6529 & 6549 rv 2" 3" 4" 6" .. 3 4 1 1 1 items not lined are peeked in quantify ordered. Aporox. Wt. 'Ibs.i 15 12 3 4 3 3 '5 12 10 6 10 16 15 12 3 3 15 15 9 8" 3 IS 12 10 4 3 IS 15 9 3 6 7 6 7 12 10 s 9 16 ( case quantities and weight per case Article Partition Cfoss 5531 'Jpngnt Y or H Size Case Qtv. 4 5532 Reducers '-'Y' 3" 4" 5" 3 4 1 1 5536 & 5537 2" 3" 4" 5" Vent increases 5540 1 IV' 2" 3'* Cleanout Plugs 13 5 1 1 4 4 2 6544 U Send IV 2" 3" 4" 6" 36 36 27 18 12 6550 IV 2" 3" 4" 3 4 2 1 M. J. Adapters 6566 154" 2" 3" 4~ Swivel P Trap 6700 , TV y2" X IV 2" Inlet Only 8 8 1 1 4 4 2 6705 IV 2" x IV 2" x 2" 6 6 4 Swivel Orum Trap P Style 6710 IV 2" x IV 2" x 2" 1 1 1 Items net listed are peeked in quantity ordered. Aoorox. Wt. (lbs.) Article Size Inlet or Outlet Only 5 6715 r/v x 3" 2" x 3" 2" x 4" 5716 3" x 1V 10 4" x 2" 6 4 P Trap 10 16 6718 IV 2- 3" 4" 14 6" 9 3 Running Trap 6 6770 1 /," & 2" 6771 3" 6 4'* 7 6" 6 interceptor Trap 6708 4015 12 12 Partition Trap 9 18 6614 2" 14 Cup Sinks All sizes 10 10 Couplings 15 11 6650 I'/t" 2" 3" 4" 6 6" 7 6655 All 2 6661 IV 3 2" 34" 6" 12 12 Sink Outlet Assy. 6 6720 All Tailpiece Assy. 9 14 6728 IV x 6" 10 1" x 10" 5 6 9 Case Qtv. 2 2 2 1 Aoorox. . ;f 4 4 1 1 1 2 2 : i i 1 i c s c 1C 13 15 16 ? :1 13 10 5 i3 50 50 24 24 10 so 50 50 20 12 5 12 12 8 20 25 17 24 20 20 21 25 20 23 24 3 10 11 t Distributed by C-5*$ Printed tn U.3.A. S/SO "Specifications, dimensions sod tolerances of sit compo nent* - pipe, finings snd couplings -- s illustrated in this publication, art engineered for safety and product perform* ance reasons as a total O-I/Scbott Add Waste Drcmline System. INTERCHANGING THESE O-I/SCHOTT COMPO NENTS WITH SIMILAR PRODUCTS MANUFACTURED BY OTHERS, IN AGIO WASTE 0RAINLINE SYSTEMS, VOIDS ALL O-I/SCHOTT WARRANTIES OP PROOUCT PERFORMANCE AND INTEGRITY WITH RESPECT TO SUCH COMPONENTS." The information contained in this brochure is believed to be accurate and is offered in good faith by O-i/Schott Process Systems, Inc. However suitability of our products for a given field application is the responsibility of the buyer and O-I/Sehott Process Systems, Inc. eceepts no liability for the appropriateness or adequacy of its products or information for any specific installation. Orders art subject to our standard terms snd conditions of sale. O-I/SCHOTT Process Systems, Inc. reserve* the right to modify or delete at any time, products as iiiustretad and described in this publication. Owens-Illinois Toledo. Ohio 43601 L Price List Catalog and . m m i imm - . * * * ' * .***-o,<:,,*.> -*# * %-* * . . <'i4tiM ** GPD-1054 Sept. 1970 Beaded Process Pipe r ^i l i u m ' n -- i r f n n n * K # iw iir u m iH a j >* *. * 1 t- KIMAX BEADED PROCESS PIPE < -v * th S * * * * * **' '' ........ *< ** < *< *-** <*.<X Recommended for use in chemical, pharmaceutical, textile, food, dairy and other processing wnere mgnly corrosive, sensitive, high purity products are conveyed. Unequaled -- corrosion resistance -- can nandte the widest range of corrosives and reagents. Ail oipe and fittings are made of the same cnemcaiiy inert Owens-Illinois (K.G-33) borosiUcate glass used m the manufacture of KIMAX glass aporatory ware and KIMAX glass dramiine. Comoression couplings seal glass to TFE gas kets m a manner tnat the flow comes m contact only with glass or TEFLON. 450 F. to freezing point temperature capability. 7123 couplings with VITON liners and TFE seals offer continuous service from 450QF. to 'reezmg point. 7126 couplings with HYDRIN liners and TFE seals offer continuous service from SOO^F. to reezmg point. 100 to 30 PSI operating pressure -- depending on pipe f.D. See page 3. Stainless steel couplings (300 series SS) -- ail glass Deaded joints are made with single dolt, stainless steel band couplings containing a VITON or HYDRIN compression liner and TFE seal for maximum external and internal corro sion resistance. Built-in-ruggedness - beaded pipe and fittings are manufactured from neavy schedule tubing, and tempered for extra strength. Easy and low cost to install. a. Joints are made m seconds with one bolt. stao couoimgs which seal even with line de flections and misalignment up to 4. b. Pipe can be easily and quickly field cut and beaded wnere required without effecting pressure rating. Safety -- added: Translucent armoring of glass fiber cloth im pregnated with polyester resin provides that extra protection in case of accidental rupture. See page 4 and GPD-1050 for details. Assured Product Purity -- All wetted parts of system are chemically inert oorosilicate glass or TFE. Parts per million pick up for distilled water . . . Si02 (less than .08 ppm). Boron (less than .01 ppm), Na (less than .01 ppm). System Versatility -- Adaptable to other piping systems; can easily be disassemoled and reassembled to meet future requirements. Maintenance Free -- Smooth inner walls prevent scale build-up and ime stoppages. Service -- National network of stocking distributors; field engineering staff for start up service. 2 GUIDE SPECIFICATIONS < \ I. General A. Contractor snail furmsn ana install a ccmoiete piping system as maicatea. This system snail oe maae of oorosiitcate grass (Tyoe I). conforming to Feoerai Specification DD-G-5418 ana as manu factured Dy Owens-Illinois unaer tne traae name 'KIMAX." 3. This system snail mctuae ail glass oiomg ana fittings >n size ; :i. 1. I'-'j. 2. 3. 4. ana 6'" i 0. as snown on tne orawmg along wrtn me required couoimgs and cacoed supports. C. Couoimg device snail be capable of maintaining a 'eflon-to giass seal witn line deflections of at least ;.-4" per foot of P'oe lengtn. 0. The entire pipmg system shall be capable of with, stanamg wonting pressures as listed m GPD-1054. II. Instafiation a. The system sna 1 oe installed free of stress accord mg to the man.-acturer's recommenced installa tion procedures. 3. Padded pipe na*gers snail be used on Horizontal runs every 8 to 10 feet of pipe length, or more frequently wne1* good piping practices indicate. The hanger should be located adiacent to a cou pimg wnerever possible. C. Padded riser camps shall be used to support vertical risers, locate riser damps at eacn noor or at center distance not to exceed 12'. 0. Connection to aives and faucets snail oe maae with KIMAX adapters or according to recommen dation oy Owen?:!(mQis. . All valves, mete's, oumps. faucets, and omer neaw equipment must oe supported independently f To weep conta--matron to a minimum an Dioe. fittings and cous.mgs snould remam m tnetr seated cartons till lust O'tor to tneir use. G. Alter installation all remaining openings shall be seated dose to avoid contamination of the ime. III. Protection of Pipe A. Ail glass pipe oassmg througn walls or floor stabs shall be fitted tn oioe sleeves a minimum of 2" greater diamete' man the pipe 0.0. Space between pipe and sleeve snail be packed with Fibergias. glass wool and or with a non-hardening caulking material. 3. Glass Pipe shall not oe installed m direct contact With concrete or metal. C. Glass pipe snau be protected agamst an we'd splatter. IV. Test- Test in accordance to manufacturer's recommenda tions. See cage 19 of GPD-1054. GsmoresseO tr ton mem-su not 'ecommendetf jfAC'U'9' ioniutt >n KIMAX--Registered trs'emarii of Owens-Illinois, fEFUON--Registered tr=.-!m.ir K Ol 6. I OuPont. L *<*k w H U **,`*<** '**H **H H 1W vMMhn.'rt PHYSICAL AND CHEMICAL PROPERTIES OF KIMAX PIPING SYSTEMS SYSTEM KIMAX BEADED PROCESS PIPE thru 6* KIMAX CONICAL ENO PROCESS PIPE 1* thru 6" KIMAX ORAINLINE 1 vz" thru 6" PHYSICAL PROPERTIES: Wording Pressure r 3* A* 6' 100 PSI 75PSI =0PSI 30PSI :--3" A" 5" 50 PSI 35 PSI 20 PSI Gravity Flow "est Pressure T 1 /? Times Working Pressure I j Times Working Pressure Z2H aSI Operating Temperature (Maximum) Freezing Point to 450 F or 300 F "'eezmg Point to 450 F F-eezing Point of waste to 212 F Glass Therm. Exoansion 32 x 10-7 32 x 10-7 32 x L0-7 Glass Therm. Conductivity 0.73 8TU/hr. /Ft.2/F*/Ft. at 212* F 0.73 3TU /hr. /Ft.2 /F*/Ft. at 212 f 0.73 3TU/hr./Ft.7/F/Ft. at 212 F Glass Therm. ShocK Diff. Vacuum V-3* A* 5' Full 200 F 175'F 160 F :--3 A' S' Full 200 F 175 F :60 F A' S' Full 200 175' 160 CHEMICAL PROPERTIES: Ouraoility Acids All Except Hydrofluoric or Phospnoric with Fiuorides AH Except Hydrofluoric or Phospnoric with Fluorides All Except Hydrofluoric or Phospnoric with Fluorides Durability Alkalies Some attack aoove 120* F Some attack above 120 F Some attack aoove 120 F Coupling Outer 8and 1 bolt stainless steel Vz"--6* Style l. 11 and ASA Flange 1 bolt stainless steel Couoiing Compression L.ner/Seal Ring Hydrin /TFE Seal 300 F Viton /TFE Seal 450 F Customer Selection Suna-N /TFE Seal SYSTEM IDENTIFICATION: KIMAX Yellow Label KIMAX Yellow Label KIMAX Green Label Note: Gas pressure should not exceed 5 P$l. Consult your Owens-Illinois Representative. MAKING JOINTS WITH KIMAX PROCESS PIPE COUPLINGS 1. Dip coupling in water or wipe beaded ends of glass with damp cloth. 2. Snap coupling over one end of pipe making certain TFE liner is behind bead . . . then stab other section of pipe into opposite side of coupling. 3. Tighten coupling bolt with 6" rachet wrench. 3 KIMAX ARMORED BEADED GLASS PROCESS PIPE i :or transportation of valuable or corrosive fluids wnere acci- rental ruoture may expose personnel and facilities to injury, :amage or loss of product. ARMORING CHEMICAL RESISTANCE 3-month direct exposure samples checked daily % ADVANTAGES l. H?0 2. N-Amyl Alcohol No effect No effect V 1. Armoring contains fluids --allows orderly shutdown. See 3. Methyl Alcohol No effect cnemicai resistance oeiow, 4. Ammonium Hydroxioe Attacked--3 days 2. Keeps glass intact for safe removal from system. 1 Retains oasic advantage of a KIMAX Glass Pipe System. 5. Soaium Hydroxioe Attacked -1 week A Translucency allows detection of stoppages or damage. 6. N-Octane No effect Pioe can be field cut. beaded, and re-armored. 7. 8enzene No effect 5. Economical one Dolt pressure rated coupling permits easy installation, removal, and modification of systems. 8. Toluene 9. JP-4 Fuel No effect No effect 10. Acetone Attack--2 days 11. Methyl Ethyl Ketone Attack--2 days 12. Hydrogen Peroxide No effect 13. N-8utyric Acid (100%) No effect 14. Nitric Acid (70%) Attack--4 hours 15. Hydrochloric Acid (38%) 16. Sulphuric Acid (98%) Attack--2 weexs Attack--8 hours 17. Acetic Acid (100%) Attack--3 days 18. Phosphoric Acid Attack--2 months Translucency allows 0etection of stoppages or damage 19. Nitrobenzene 20. Senzaldehyde Attack--2 weeks Attack--5 days 21. Carbon Oisuifide No effect 22. Carbon Tetracnlonde No effect 23. Chloroform Attack--3 days 24. Methylene Chloride Attack--2 days KIMAX coupling design allows up to 4% deflection or misalignment. Easy-to-use one-bolt couplings make field installation or removal simple. PHYSICAL PROPERTIES (Armoring-~"3M" Brand "SUNSET" Material) 1. Color--translucent (light green tint). 2. Glass fiber cloth impregnated with polyester resm. (Non toxic and contact not harmful). 3. Can endure a 10 ft./ib. impact without catastrophic failure. 4. Coverage--double wrap, total thickness .020. 5. Cured Properties--Environmental a. Temperature Capability: 300*F. continuous. 350*F. intermittent operation. b. Weathering Resistance: 1. Weather-O-Meter 2500 hours. No adverse effects. 2. Outdoor Aging (Minnesota-Florida-Colorado). No ad verse effects--2 years. 3. Not adversely affected by sunlight. C. Salt Spray: 20% salt spray, 95F. 1Q0Q hours--No adverse effects. d. UV Exposure: (Ford S-l Oven) 160*F,, 3 months. Slight yellowing. e. Extended Cold Aging (--28*F): No adverse effects. No loss of adhesion upon shock test. 6. Heat Resistance Time-Minutes 10 10 10 Temperature 300*F 400*F 520*F Change in Sample No change Discoloration Discoloration--some smolder CONTACT YOUR NEAREST KIMAX; REPRESENTATIVE FOR ADDITIONAL INFORMATION ANO PRICES. 4 PROCESS PIPE AND FITTINGS f 6300 BEADED PIPE k All Dice <s available from stock in lengths shown. SPECIAL LENGTHS: KIMAX Beaded Process Pipe is designed for "on me job" cutting and beading. Pipe is easily cut and beaded with a KIMAX 7310-56802 or 7310-56903 Portable cutter and 7370-56807 8eading Kit. Your KIMAX distributor or manufacturer will also provide special lengths at a slightly higher cost per foot. NOTE: field fabrication does not reduce pressure or temperature capability. KIMAX Armored pipe can also be field fabricated. t length 3' 4' 5' if 96* W 1.0. A' B* Artel* !r/u ft ir'u ft ft *"* ft ft 5300-48003 48004 48006 43048 43096 w I.D. y 1!/j: 1 4' lVu I 5' !s/u 1 48* i'/j* T 96* m l 8300-63003 83004 53006 63048 * 53096 X" I.D. y V''u ;v:, 4* 11 'At iv,, 5' I'M: !ft* 48' V'Ai 1ft* 36* Wit 1ft* !20* Il,/ I'/tl 6300-i0003 10004 1C0O6 10048 10096 10120 11/2" I.D. 4' 2'/ti i?,/ 5' 2`/u Wu 50* 2'/,* V'At !2Q* 2'/i* 1"/ 6300-15004 15006 15060 15120 2" I.D. 4* 2V,, 2ft* 5' 2Vu 2ft* 60* 2V 2ft* 120* 2Vu 2ft* 6300-20004 20006 20060 20120 3" I.D. 4* 3ll/u 3'/,. 6' 3'Ms 3ft* $0* 3"/ 3V,. 120' 3'l/i* 3ft. 5300-30004 30006 30060 30120 4" I.D. 8* i'/t 4/i. 80* 4ft* 120* 4ft 4ft* 6300-40006 40060 40120 5* 6 80* 6 120* 6 6" I.D. 6`Vu 6`ftj 6`ftj 6300-60006 60060 80120 Price I 2.25 2.25 2.25 4 25 5 95 $ 2.50 3 50 2 50 5 25 * 25 $ 5 40 5 40 5.40 9.05 13.25 15.35 S 215 2 25 12 10 24 20 $10 30 10.30 15.50 33.00 $16.30 16.30 22.00 44 CO $23.25 30.25 50.50 $34 85 48 40 96.30 Use catalog dimensions lor piping layout as gasket thickness allowance is included. 5 **#-*- ' 7"* 4l **.v *' .-, ,, PROCESS PIPE AND FITTINGS t0o oO AD 6301 SWEEP ELBOW 90 Sil* A' Article Prie# '90* C.k "l '9Q* 31* 90* VA 11* '90* 5 V 90* 6 y 90* * 90* 10 6' 90* 12 5301-4890 5890 1C90 1:90 2C90 3090 4090 6090 J * 20 i30 '1: 7 ;0 9 55 '.3.S5 53.55 50.30 Silt A' Article Prie# ;* '45* /< A *45* 7'./. ; 4C* 4 ` 1 11* 45* 4:/? ? 45* 4 3' 45 5 4* 45 : 5* 45* 9 6301-4845 6345 1345 1545 2345 5045 4045 6045 S 4 20 4 80 7 15 7 50 9 55 15.65 50.65 30.00- 60* i'A -60* 21* ; 50 2M ;!/. 60* 31* 2* 60* 4 3* 60* 5 1* 60* 7 6` 60 9 5301-4860 5360 1060 1560 2060 3060 4060 6060 I 4 23 4 30 15 r 50 9 55 15.55 20.55 30.00 22 V20 :* '22 i '22 2%./, i 22* '!" U* *22* 3'/: V 22* 1 y 22* X' 22 7 6* 22* 9 5301-4822 6322 1022 1522 2022 3022 4022 6022 $ 4 20 4 80 : is 7 50 9.65 15.65 30.65 30.00 6302 REDUCER ELBOW Sixe A" A 'x '** r x 1*' r x A' i# 'X 1** 1# 'x !*' IV* * x r 2' X K* 2' X '/' 2* xl* 2* XIV*' 3' x 1* 3' xl'*' 3* x 2' 4' xl* 4' xl1*' 4' x 2' 4' x 3' 5' xl1*' 6' x 2' 6* x3* 6' x 4' 21* VA IA 3* 3V* 3V* 4 J 4 4 5 5 5 7 7 7 7 9 9 9 9 B- 21* 2* 21* 3 3 3 3 3 3 4 5 5 S 7 ; 7 ; 5* S 5* 3 Article 5302-6848 1048 1068 1548 1568 1510 2048 2068 2010 2015 3010 3015 3020 4010 4015 4020 4030 6015 5020 6030 6040 Price $ 7 30 9,60 9.50 1030 10 30 10.30 13.80 13.80 13.80 13.80 21.65 21.65 21.65 10.90 30.90 30.90 30.90 58 70 58 70 53.70 58 70 i Us* catalog dimensions for oiomg layout as gasket thickness allowance is included. L PROCESS PIPE AND FITTINGS r 6303 90 6304 90 MITERED ELBOW SWEEP ELBOW 6303 6304 Sin A' Article Price Size A* Article Priee k/j '.an* r -50' 3' -5G* 4' -50' 5* -50' 34 4 3 ; a 6303-1590 2090 2090 4090 5090 $10-30 13.80 21.55 30.90 58.70 14'-90* 34 5304-1590 2* -90* 4 2090 * -90 2 309Q 4' -30' ' 4090 CcmoaUCie **th $31C-T I: so 5 55 15.55 20.55 6310 STRAIGHT T Size lt 9 1* IV? * V y 4* 6* A" 8' 44 Z.i c 24 54 VA 1 34 84 10 5 14 7 18 9 Article 6310-4848 6868 1C10 1515 2020 3030 4040 6060 Price J 4 80 5.40 870 12.80 15.00 20.00 53 25 50.00 6311 REDUCING T (BRANCH) Size. Pun z Brand A" B" c- i ' i 4' 5 24 24 1 ` x 4' 54 VA 24 r z vr 54 VA VA 14 'Z 4' 7 3 34 14 'z vr 7 3 34 14 *z r 7 3 34 2' z 4' 3 3 4 2* z / ' 8 3 4 2* z r 8 3 4 2* z 14' 8 34 4 3" z r 10 34 5 3' z 14' i *2' 4* z r 10 10 14 45 44 5 47 4' z 14' 14 44 7 4* z 2* 14 5 7 4' i)' 14 54 7 S' z 14' S' z 2* c* z 3' S' x 4' 18 18 13 18 54 9 69 64 9 39 Article 6311-5848 1048 1068 1548 1568 1510 2048 2063 2010 2015 3010 3015 3020 4010 4015 4020 4030 5015 6020 5030 6040 Priee i 7 80 950 960 12 80 12.80 12.80 15.00 15.00 15.00 15.00 20.00 20.00 20.00 33.75 33.75 13.75 2375 50.00 SO Q0 50.00 SO GQ Use catalog dimensions lor oiomg layout as gasket thicxness allowance >s included. PROCESS PIPE AND FITTINGS 6312 REDUCING T (RUN) * \ - --a -- *. i Size I II III A" 4 ' X :/J ' x 4` 1' x 4 ' X r i' X 4 ' x I' 14 ' x 4 ' x 14 ' l\A ' x 4 ' x 14' 14 xl* x 14' 2' X 4'x2' Z9 x 4*x 2' 2# xi' i 2* V x 14 * x 2' y x r x 3' 3' x i-A'xy 3* x 2' X 3* 4* i i' i 4' 4* x 14' x 4* 4' x 2* X 4* 4' x3' x 4* S' x r x 6* 6' x i 4 ' x 6' 6' X 2' X 5 * 5' x 3' x 5' 5* x 4* x 5' 5 ::4 54 5* 5=4 34 * : ;:4 34 9 10 14 14 14 14 14 144 15 154 17 8' 24 24 24 34 34 34 4 4 1 5 5 44 4 44 5 34 9 9 9 9 9 C' 24 24 24 3 3 3 3 3 3 24 54 4 5 7 7 7 7 5 54 0 54 3 Article 5312-5348 1348 1068 1548 1:58 1:10 "48 ::63 "13 ::i5 ;L10 1215 -520 4.010 4015 4020 4010 5010 5015 5020 5030 5040 Pries J: 20 9 50 3 50 12.30 12 30 12.30 15.00 1:00 15.00 15 00 :o :c 20.00 00 00 23.05 J3.:5 v3.< * -v * * 50.00 50 :c 50 00 50 OC 50 00 6320 STRAIGHT CROSS 8 -------8 $lz A* 4'x 4' 4'x 4' 1' x l' 14 * x14' 2* x 2' 3* x 3* 4' x 4* 5' x 5' 44 5 54 7 8 10 14 13 8" 2% 24 2Vt 34 4 5 7 9 Article 5320-4848 6868 1010 1515 2020 3030 4040 5060 Priee S 5.70 5.90 11.10 15.00 21 40 33.60 48.00 34.60 6350 REDUCER CROSS f 9 8 Size A' 8" C' 4 'x 4* 5 24 24 1' x 4' 54 24 24 r x vr 54 24 24 14 *x 4' 7 3 34 14 ' x 4* 7 3 34 14 * x 1' 7 3 34 2' X 4* 8 3 4 2* x 4' 8 3 4 2* x r 8 3 4 2* x 14 * 3* x r 8 10 34 4 34 5 2* X 14' 10 4 5 3' X 2* 10 44 : 4' X 1' 14 4 7 4' x 14' 4' x 2' 14 14 44 7 57 4' x 3' 6' x r 5* X14' 14 13 18 54 7 59 54 9 5' x 2' 13 6 9 6' x 3' 18 54 9 6' x 4' !3 8 9 Artie1 6350-6848 1048 1068 1548 1563 1510 2Q48 2068 2010 2015 3010 3015 3020 4010 4015 4020 4030 5010 5015 - 6020 5030 5G40 Us* catalog dimensions tor piping layout as gasket tnicknes* allowance is included. Priee S 960 13.10 13.10 16.00 15 00 16.00 21.40 21.40 21.40 21 40 33 60 33.60 33 60 48 OQ 48 00 48 00 48 00 32.10 32.10 32 10 32 10 32 10 i W H m * jnib ** .4N I4 PROCESS PIPE AND FITTINGS 6315 REDUCER (Straight) Size A' 'i ft' 1 ' * ft ' [ t V ift ' z ft' Ift'x ft' '.V; ' X i' 2' * ft' 2* i ft' 2* x 1* 2' xift' 3' x 1' 4 4 4 4 4 4 4 4 4 4 5 Article Priea 5315-6348 1043 iC63 1S48 1563 1510 2043 2063 2010 2015 3010 S 3.90 470 4 70 5.20 5.20 5 20 6.90 6.90 5.90 5.90 9.40 Siu A" 3't 1ft' 3' x V ; 5 4* x r 4* x v/r 4* x 2* 4' x 3' 7 7 j ' S' x 1' 9 5'x 1ft* : 5' x 2' 5* x 3' 5' x 4' 9 a 9 Artieit 6315-5015 3020 4010 :0I5 -C 20 4030 5010 5015 5020 5030 5040 Price I 9.40 [0.55 11.90 11.90 13.15 15.55 19.40 19 40 20.65 25.00 27 SO 6340 REDUCER (Eccentric) \ \i : -------------- .-- A-- - Size A" ft ' x 7:' 4 I * x ft ' 4 i ' X ft ' 4 1 ft ' X 7? ' 4 i y? * x ft' 4 iVi' i r 4 2' x ft' 4 v x vr 4 2' x 1' 4 2' xift' 4 3* x r 5 Article 5340-6848 1048 1068 1548 1568 1510 2048 2068 2010 2015 3010 Price $ 3.30 4 70 4 70 5 20 5.20 5.20 6.90 6.90 6.90 6.90 9.40 Siu A" 3 * x: v? 3* x 2* 4' r 1' 4* l1-:* 4* x r 4* r 3* 6' r 5'x 1ft' 6' x V 6' 3' 6' 4' 5 5 7 7 7 9 9 9 Article 524:.-Gts :::o 4010 4015 4020 4030 6010 5015 5020 6030 5040 Price $ 9 40 10 65 11.90 11.90 13 15 15 55 19 40 [9 40 20 55 25 00 27.50 V ' . f * '- ir- ^ M 'M "'.vi.' ti'*'* 1 6336 END CAP Size v.' ft' r ift* 2* 3' 4' 6' A' 2 2 2 3 4 Aft 6 7 Article 6336-4800 6800 1000 1500 2000 3000 4000 6000 Price $ 2" 2 3: 2 45 3 S3 4 ") ' 2: 10 50 [4 :o 6344 END PLUG a i s i 1 i. i *_ siu a' ift' 2' 3' 4' 6' ft 1 I'ft r/* 1ft Ami 6344-1500 2000 3000 4000 6000 price $1 50 2 0 02 5 55 Us catalog dimensions tor ptong layout as gasket ifticknas* allowance is inciudad. 9 PROCESS PIPE AND FITTINGS 6365 U BEND (Annealed) A Size 4` l1/:' 2' 3' 4' A' 24 IVi 54 7 i 9 12 Article 6365-1800 5300 1000 1500 2000 000 4000 Priea I 6.30 :.55 !1.30 ;;:q 22.20 35.7G 51.00 6366 ADAPTER Straight or Reducer (Conical to Beaded End Pipe) Size Cenieai x Bead A" V: ' i : ' !/*'x 4' 1' x 4' r z 4* l' x 4* r xr 14' x 4' m'x h1*4 * x 1 * 14' x 14' V x 4' 2* x J/r 2' x r 4 4 4 4 4 4 4 4 4 4 4 4 4 Article 6366-4848 $848 6868 1048 1068 1010 1548 1S68 1510 1515 2048 2068 2010 Price 52.75 4.90 3.25 5.70 5.70 5.00 6.20 6.20 5.20 5.95 7.90 7.90 790 Site Canieai x Bead A" 2* * 14 ' 2' x r I'll" 3'i IVT 3' x T 3* x 3' 4' x 1* 4' x 1 Vt~ 4' x 2" 4* X 3" 4' x4* 6' x 4" 6' x 6" 4 4 5 5 5 5 7 : ; 7 i 9 a Article 5366*2015 2020 3010 3015 3020 3030 4010 4015 4020 4030 4040 5040 6060 Prtet 5 7.9Q 7.90 10.40 10-40 10.40 10.40 12.90 12.90 14.15 15.65 15.65 28.50 28.50 THERMOMETER WELLS-Made to Order 6392 Single End Length must be specified (from min. 6* to max.36'}. CL.................. : ............... .... 1 - n JL _ , as specified NOTE: All thermometer wells are annealed. 6395 Double End Length "E" must be specified (from min. 6* to max. 36'). (ail sixes) i as specified NOTE: All thermometer wells are annealed. A* PIpe Weil 1.0. B' c- O' 4 4 24 14' 4 Vt 24 14' 4 I 24 2' 4 4 24 r 4 4 24 V 4 1 24 V 4 4 34 y 4 ]A 34 y 4 l 34 A' Piet Well 1.0. B' e~ O' 14' 4 4 6 14' 4 Vi S 14' 4 1 6 2' 4 4 6 2' 44 6 2' 41 S 3' 4 4 S 3' 44 6 y 4l 6 Article 5392-1538 1540 1558 1538 2050 2058 3038 3050 3058 Article 5395-1538 1550 1558 2038 2050 2058 3038 050 3058 10 Use catalog dimensions lor oiomg layout as gasaet thickness allowance is included. Price 515.55 15 80 16.50 16.95 17.10 17 90 1930 19 55 20.25 Price 520.35 20.60 21.30 23.30 23.45 24.75 28.80 29.05 29.75 ACCESSORIES AND HARDWARE PROCESS PIPE COUPLINGS (Bead to Bead) Cououng assemblies consists of a.300 senes stainless steel outer band with T-boit ana be* nut: either viton or Hyann uner ana a TFE seat nng. No. 7123 couDling is designed for temoerature serv ice uo to 450* F. No. 7126 coupling for service uo to 300* F. NOTE. 7123 couoUng is recommended for installa tions m corrosive atmosonere. Couoiinq Me. *:23 Consists of... Uner Meterial Viton HvOnn Mas. Tern#. 450* 3C0* Sand Ne. 7125 7125 Mut Me. 5664 5564 Liner with Seal fllnq 7124 712? 7123 High Temp., -- Viton Liner (450) Size A' 8" C' Article Wee v, * IH 14 K V IK 14 i 1 * 2H IK l 14* 3 2Yt IV: 34 3'/t IV:. ? * Wt 4'/. 14. 4* 5 54 14 5' w 3 IK 7123-4300 5300 1000 1500 2000 2000 4000 5-000 S 7.00 7 20 8.00 3 00 10.00 14 00 20.00 30.00 7126 Med. Temp. -- Hydrin Liner (300) Slit A" B* C' Article Price :-r 14 14 K ' IK 14 K K 24 IK l 14 * 3 IVt IV;. 2* 34 3'/. I5';. y 44 IVi 1'-';. i' 6 S4 i4 5' 34 3 IK '!25-4300 800 1000 1S00 2000 3CC0 4000 000 S 3 25 3.95 4 00 :.0Q 00 9 00 14 00 21.00 7123-7126 COUPLING COMPONENTS 7125 S.S. Band 7124 T.F.E. Seal 7127 T.F.E. Seal and Nut and Viton Liner and Viton Uner Size Article 4' K' r 14 ' 2' i- 4' 5' 7125-4800 5300 1000 1500 2000 coo 4000 5000 Price SI.90 1.90 1.95 2.30 2.30 400 560 8.00 Size Article Price 4' K* r 14' V y 4* 5' 7124-4800 6800 1000 1500 2000 CGQ 4000 5000 S 5.75 5.25 5 35 7 20 3 30 12.20 13.10 25.00 Size V, ' V i- 74' 2' l" 4' 5' Article Price 7127-4800 S 2.05 saco 2.75 :coo 2.35 1500 3.40 2000 2000 . 4000 ' 4.00 505 9.50 6000 15.00 7290 PADDED PIPE HANGER All hangers are zinc coated and have a factory aooiied oiastic sieeve to orevent glass to metal contact, use one nanger every 3 to 10 feet. Suooort alt valves and meters individually. Size 4' K* I' 14' V V 4' 6' Article 7290-4800 5300 1000 1500 2000 3000 4000 6000 Price I .45 45 50 .50 50 2.00 2 20 7 20 use catalog dimensions 'or doing layout as gasket tmcxnea* allowance 'S included. 11 4 f* & 4' ACCESSORIES AND HARDWARE . 7360 COUPLING KIT % (125 lb. A.S.A. Flange to Beaded Pipe) "or maximum temperature and pressure applications. T 4 4 7160 FLANGE Size 1* iv ' y 4' S' Article 7360-1000 1500 2000 3000 4000 6000 Price J10.C0 15.00 20.00 0.00 40.00 30.00 i Assembly Consists of. . . l one T.F.E. 71 JO *t Size Hang* Adapter Nuts A Beits - Qty r 7160-1000 7361*1000 A - 13x2 >/ 4 iA' 2' 1500 2000 1500 2000 A - 13x2 A 5/t - 11x2 '/: 4 4 3' 3000 3000 A - 11x2 V? 4 1' 4000 4000 A -- 11x3 Vi 4 6' 6000 5000 '/* - ;ox3 A 4 $ 4 7121 COUPLING (ASA Flanged Metal to Beaded End Pipe) To iom beaded glass pipe to inside coated metal pipe. Size Vi' "4 r i`/t* 2' 3' 4* 6' Article 7121-4800 5800 1000 1500 2000 3000 4000 6000 Priee $ 6.50 7 50 9 75 11.75 13.95 17 25 26.95 45.00 Adapter 6366 not included. $ i Assembly Consists of. . Size Flange Insert Denut Spacer Adapter 7190 Buttcrn Nuts A Belts - Qty. A` Vt * 1* IA * V y 4* 6' 7160-4500 6800 1000 1500 2000 3000 7156-4000 6000 7202-4800 6800 7200*1000 1500 200G 3000 71S8-4000 6000 7240-4800 o800 1000 1500 2000 3000 4000 6000 - A -13x2 - A -13x2 -- A - i3x2 - A - 13x2 - A - U ilA - A - il x 3 7230-99 Vi* -18x3 7230-99 H -16x3 4 4 i i i 4 i i 12 Use catalog dimensions 'or Dicing layout as gasket thickness allowance is inetudeo. H A M rll'" ` * ' <*** ?r ACCESSORIES AND HARDWARE *7110 COUPLING ASSEMBLY (Beaded to Conical End Pipe) To iom oeaoed end Dice to conical end cioe. Kit in cludes two flanges, inserts. Doits ano TF sneatn gasket. BOLTS -f FLANGE 7155 M 6670 (4* 4 6*) FLANGE (1* 4 3* 7156 (4- 4 6*) BEADED END PIPE ; ; CONICAL END PIPE AOAPTER INSERT '< . 7203 (ALL SIZES) f-J. INSERT 7200 (l*-3") 7158 (4* 4 6*) 'essure 'atmg nmitea to tnat of Conical Pioe Sys tem. Not to oe useo witn Seaoeo Armoreo Pipe. Size ! IVT 2* 3* i* y Article *110*1000 1500 000 3C0Q -tooo -3000 Price $ 4 00 4 60 560 11 25 24 10 - 1 i. Site i' ivr V y 4* 5* Assembly Consists of. , , Flange Insert Gasket 7190 Nuts 8 Salts -- Qty. riss-iooo 1500 2C00 3000 71S6-4000 6670-4000 .*156*6000 5670-6000 7200-1000 7203-1000 7200-1500 7203-1500 7200-2000 7203-2000 -200-3000 7203-3000 *158-4000 7203-4000 7158-6000 7203-6000 7276-iOOO ' . - .1 tl\* 4 1500 .i - .3 x 2'* * 2000 i - 13 i 2!) 4 2CQ0 ! s -- 13 13 4 4000 5 .s - 13 x3 3 6000 :- i -- 16 a 3 i *t { c 7360, 7121, 7110 COUPLING KIT COMPONENTS Flange for 7360 Insert for 7121 Flange for 7110 (Need 2) i' 1V- * r 2* 5* 7160-1000 1500 2000 2000 4000 6000 $ 3.00 4 00 4 50 5:0 10.75 11.50 ; :;v 29 2 4* S' Adapter 7360 7361-1000 1500 2000 3000 4000 6000 J 750 11.50 16.00 25.00 3Qj 40.00 Flange far 7121 /? * 1/ 9 1l * I'V 2* 3' 4* 6' 7160-4800 5800 1000 1500 2000 3000 7156-4000 6000 I 1.55 2.00 3.00 400 4.50 5.50 5.30 10.60 V i' I1/!' 2' 3' 4* 6* 7202-4800 6300 7200-1000 1500 2000 3000 7158-4000 6000 I .30 30 60 70 .30 1.35 5.05 10.10 emit Spacer for 7121 4* vr V ivr V y 4' 6' 7240-4800 6800 1000 1500 2000 3000 4000 6000 J 4.00 450 S.50 5.50 7.75 10-00 16.00 24.00 Adeeter Buttsn for 7121 (44 ) 4*-6* 7230-99 S 10 r ivr - 3* 4* 4' 6' 5' 7155-1000 1500 2000 3000 7156-4000 5670-4000 7156-6000 5670-6000 5 1.00 ea. 1.50 ea. 2 00 ea. 3 00 ea. 5.30 ea. 6.90 ea. 10.60 ea. 3.60 ea. Inserts for 7110 (one each) r 7200-1000 S 50 ea. 7203-1000 1.35 ea. 7200-1500 70 ea. 7203-1500 1.45 ea. 2' 7200-2000 .90 ea. 7203-2000 1.55 ea. y 7200-3000 1.35 ea. 7203-3000 2.20 ea. i' 7153-4000 5.05 ea. 7203-4000 3.60 ea. 6' 7158-6000 10.70 ea. 7203-6000 5.20 ea. 7190 Bolts & Nuts for lU CeugJlng Kits 8 Asstmftlics Oescriptten Qty. Article Price Ht'-18 x IV<' 5/u'-18 x 2V5' Vu'-18x3' V -16 x 3* V* ' -13 x 2' W ' -13 i 2V,' V -13 x 2V6* H' -11 x 2'A` Vi' -11 x 3' V -11 x3V*' vr -10 x 3!4 ' 4 *'.90-1822 S 10 ea. 4 1324 10 ea. 3 1330 10 ea. S 1630 15 ea. 4 1320 20 ea. 4 1322 20 ea. 4 1324 20 ea. 4 1124 25 ea. 4 1130 25 ea. 4 1134 25 ea. 4 1034 30 ea. Gasket for 7110 T.F.E. Meeitined (Full Flew) Gasket (Blue African Attests* Filler) Oescriptfcn Size Article Price Style i! " -. .. " I' 7275-1000 % .85 IV* 1500 110 2' 000 ; .20 r 3000 2 40 4000 4 75 6' 6000 *.30 U-ie catiog oimenvons far D'emg layout as gaJt tn<ens allowance u included. 13 ACCESSORIES AND HARDWARE 7340 FAUCET UNION--ALUMINUM (Beaded to Vi" Metal IPS Threaded Pipe) Reolacemert parts for No. 7340 assemoiy include No. 7343 gas ket ana No. 7344 cusmon ring. StU A* B* Article Price Assemoiy \V, ;'/* *340-4800 S3.30 * Gasket (TFE) ' Cushion (TFE) -- -- 7343-4800 7344-4800 50 50 7350 Male Threaded ADAPTER (316 Stainless Steel) 7348 Gasket - Flow Control (TFE) 15/16' HOLE: V OlA. THICKNESS: -010' n threaded female fittings, vaives arc ` 1 Site A" Article Price ZVu *350-6800 $12.25 i * 2Mi 1000 74 85 2*/u 1:00 ;3.so Place 7348 Flow Control Gasket into 7126 couoiing -- place at first horizontal joint from faucet. Size Article Price Oescrietien 7348-4800 $.50 r r.E. Usea to reduce surge and water hammer m distilled water sys tems. BK-5 PORTABLE BEADING KIT For fast, simolified field beading of glass pipe. Kit is designed so that ooerator can form a bead on through 6' pipe that has same compatibility in coupling as factory beaded pioe. For ooerationai details, consult KIMAX Cutting and Seaomg Manual TR-244 (February 1969). PRICE ON REQUEST MHt * /is 7310-56802 Cutting ly2", 2", 3", 4", 6" Pipe 7310-56803 Cutting y2", y4", 1" Pipe IL/rrinc ^omf --- \A'N 0* *|*OtO (no class ic rC**5iON OiUSrutNr *noa V; PORTABLE GLASS CUTTERS For on-the-iob scoring and cutting of special lengths of glass pioe. For operational details consult KIMAX Cutting and 8ading Man ual TR-244 (February 1969). PRICE ON REQUEST U Use catalog dimensions lor ptomg layout as gaset micuness allowance is included. tr { ENGINEERING DATA COMPARATIVE WEIGHT The following table indicates approximate wetgnt of V dia meter KIMAX Glass Pipe compared to the weignt of other pipe material of tne same diameter. Material Aogrsxinuti Weight -lbs./ft./2_ dia.) FLOW CHARACTERISTICS - PRESSURE DROP The surface of KIMAX Glass Pipe is uitra-smootn. resulting m lower pressure drop due to friction. Pressure reduction of KIMAX pipe IS approximately 10 to 20% less tnan that of stain less steel. The percentage of difference increases as the steel becomes crusted with scale Duiid-up. <lMAX Glass P-zt 9vC. Scnwutt 301 Normal impact j High impact Hard Rubber Gfaonite(imoervious) Resm-Sontied Asbestos Stainless Steel (Scnedule 40) Lead. Ex. Light Porcelain High Silicon Iron MO--1.20 3.33 3 93 ;.:8 ; 70 3.38 3.55 4 30 7 35 7 70 OPERATING TEMPERATURES AND PRESSURES KIMAX Glass Pipe will operate at temperatures up to 450* F. under normal conditions. Where operating temperatures exceed 250* F (up to 450* F), protect tne pipe from sudden temperature changes, insulation around the pipe is tne usual means of providing this protection. For operation above recommended temperatures and pres sures consult Owens-iiimois. Glass Pipe Marxet Development. Toledo. Ohio 43601. Maximum ooerating limits for KIMAX glass pipe under normal conditions are listed m the following table: Pressure drop increases as the numoer cf fittings per run increases. The cnart Deiow states tne equivalent lengtn ratio for various fittings, oaseo on water at 70*F. Fitting 22VS* L 45* L 80* L 90*1 Sweep L Ret. 8end T(Run) T (S.O.) T (11.) Gate Valve Plug Valve Globe Valve Equivalent Lengths (Feet) 8y Pipe Sue r iv* v r 4' .35 1.3 2.1 5.0 1.7 4.2 1.7 5.0 6.0 1.5 2.0 36.00 75 1.9 3.0 7.5 2.5 5.3 2.5 75 90 2.2 3.0 54.0 . i.3 2.5 41 10.0 3.3 3.3 3.3 10.0 12.0 3.0 4.0 72.0 1.5 3.8 6.3 15.0 5.0 12.5 5.0 15.0 18.0 45 6.0 108.0 1.0 5.0 3.3 20.0 5.7 15.7 5.7 20.0 24.0 6.0 8.0 1440 8' 3.0 7.5 12.5 30.0 10.0 25.0 10.0 30.0 36.0 9.0 12.0 215.0 Maximum Opmating Umiti PIPE SIZE PRESSURE (psi) **. H\ r 1VJ*. 2'. 3* 4* 100 75 :0 6' 30 MAX. TEMPERATURE (eF) 450 450 450 450 MIN. TEMPERATURE (*c) -50* -50* -50* -50* SU0DEN THERMAL DIFFERENTIAL ('P) 300 300 175 160 ''resting point of conveyed material should be taken into consideration. Note Gas pressure should not exceed 5 PSI. it is recommended that suitable safeguards for equipment and personnel be orovided m tne unlikely event of system failure when glass pipe is used under a gas pressure. This safeguard is recommended due to the potential energy of gases under pressure or vacuum. THERMAL EXPANSION When joining KIMAX Glass Pipe to other materials, rate of thermal expansion must be taken into consideration and allow ances made for the variation. KIMAX Glass Ptp has a thermal expansion of .22*/100 ft./100* F. With this factor as l.GO. relative expansion of other materials is: Material Relative Czpaitsien KIMAX Glass Pipe Porcelain Graphite (Impervious) Steel High Silicon Hon Stainless Steel Resin-bended Asbestos PVC. Schedule 801 Normal impact S High impact 1.00 i 20 1.20 2.50 4.90 5.20 10.00 15 00 44 00 Flew Nan Dreg (PBt) Per 100 Ft. By Pipe SUa Rata (Gats./Min.) 5 Gals. Glass Steel 10 Gals. Glass Steel 15 Glass Gals. Steel 20 Glass Gals. Steel r I*** z. y 4' S* 2.6 _ _ 40 - - - - 5.5 _ _ _ 77 -- - - - - 3.4 _ _ _ 11 7 -- - - - -- 1U .. .. -- -- _ 15.5 - - - - - 25 Glass 14.3 3 9 .. _ _ Gals. Steel 19.5 4 1.0 - - - 50 Gals. Glass Steel _ 3.0 2.3 - 9.0 2.9 3 _-- 5 -- 75 Gals. Glass Steel _ 140 -- 16.2 4.1 S.O 5 __ 9 -- 100 Gals. Glass Steel _ _ 6.2 1.0 -- - 3.0 1.3 4-- 5- 150 Gals. Glass Sreel -- 14.5 2.0 9- - - - 2.7 1.0 - 200 Glass Gals. Steel _ _ _ 3.5 1.2 - - . - 43 1.4 - 300 Gals. Glass Steel _ _ _ 5.7 2.0 25 - - - 9.7 2.3 40 400 Glass Gals. Steel _ _ _ 12.7 3.0 55 - - - - 40 75 NOTE. Above orttsure oroos are only aos'Oumate. Per mor oatailed oata refer to eouetions lot friction factors Oy Orew. *oo and McAdams. Trans. Am. inst- Cnem. Eng's. 26. 56 (1933): ano Wilson. McAdams ano Seltzer, mo. ng. Chem.. : 4.105 (1922). IS i ENGINEERING DATA LAYOUT :.ayout of KIMAX Glass Piee is Simitar to that of other materials. :.i simoie installations, a general arrangement drawing show:rg the location of reactors, tanks or machinery, and centerline dimensions for eouioment and pioe. is adeauate. Dimensions of glass oarts are given in the KIMAX GLASS PIPE ANO FIT. "MGS section. if a Dicing installation onnt or general arrangement drawing is not available, make a sxetcn of the prooosea ime. All equioment. pipe and fittings snouid be identified. P:oe size, direc tion and pitch of lines should be included. Consideration should be given to ancnor-oomt locations and line flexibility. Line flexibility can pe achieved oy use of ngntangle ends and elbows. Typical Area Sketch 1637j* 4 * ' i* t '* - Cl' 't r)u* , fc ANCHOR POtNTS HORIZONTAL LINE SUPPORT Anchor points result from rigid supports such as independent Each 10-foot length of KIMAX pipe should be supported with i- ' ly supported valves, and from inflexible connections to fixed at least one hanger, located about 1 foot from eacn eno. See equipment or structures such as reactors, tanks and pumps. illustration of horizontal line support, page 17. There should be only one ancnor point m any straight run of oipe. Diagrams oeiow snow both correct and incorrect instal lation techniques. Note that flexibility is achieved by one or more ngnt angte oenas. Glass pipeline at floor level, ground level, or oeiow grade level, when exposed to traffic, snouid be protected- The pioe snouid be suooorted by padded pipe hangers, padded block with loose fitted side wedges, or any other loose lateral guide. Do not use notched supports. The pipe must be free to move 1 to 2 inches sideways in order to prevent pending moments in other sections of the piping system. Piping below grade level should not be surrounded by fill. Out supported in a similar manner as horizontal run. for flexibility. All valves, strainers, meters, or any heavy eauipment installed m the line must be independently supported. This support prevents transmission of dead weight to the line and helps prevent line stresses. 16 L  * * * # '* '- ' ' ' 'i ' -i ` ` V * * *` INSTALLATION DATA Oo not support vertical runs with horizontal lines. First hanger snould be placed from 6 feet to 8 feet from column. Use KIMAX compression coupling without seal ring around O.D. of pipe and support to struc ture with a riser clamp or support ring. Clamos should be below coupling on riser wnere possible. Support need not be at joint. OR . . . Use riser clamp lined with lA" thick neopreme. Locate riser clamps at each floor or at center distance not to exceed 12 feet. ( The padded saddle is used beneath 90-degree elbows at the bottom of a vertical riser. It is important that the center line of the saddle centers on the center line of the riser. Do not support the vertical riser by more than one rigid support. Use padded hangers to prevent glass to metal contact. Space hangers to support lines every 8 feet to 10 feet. Use extra hanger when two or more couplings fall within hanger span. Independently support all valves, meters or any heavy equipment installed in line. 17 INSTALLATION DATA Keeo lines loose . . . when horizontal lines are nung tney snould be free to move sideways. Axial movement should be limited, but by no more man one (1) ancnor point per 50' in any direction. Pipe passing through walls should be fitted with pioe sleeve at least two inches greater in diameter than pipe O.D. Pack space between pioe and sleeve with Fibergias or glass wool. .Note: For fire, water or explosion-proof walls, pack ends of pipe sleeve with caulking ma terial -- and soace couplings no more tnan 6" on either side of wail. INTERIOR WALL PIPE SLEEVE. ESCUTCHEON .-\a EXTERIOR WALL APPROVEO CAULKING S Oft WATER PLUG CEMENT FIBCftGLAS OR GLASS WOOL MAX. 6* rrMAX. 6' To pitch a line, snug coupling, cock joint to pitcn required and tighten coupling. Pitch snould not exceed 4. Note: Retignten all couplings bolts 24 hours after original installation . . . then pressure test lines. T Vibration Connection to a pump or vibrating equipment is accomplished by using a flexible connection -- either expansion joints or flexible couplings. The chemical properties, temperature and pressure of the transmitted material determine the type. Vibration may also be dampened by use of a swing joint or by moving the pipe hanger away from the source of vibration. Pressure Surges Must Be Controlled To Prevent Excessive Pipe Movement To reduce pressure surges, install a pressure dome on the discnarge side of a pump, next to the valve, or at the top of the vertical rise of a discharge tine. For distilled water systems eliminate self closing "quick snut off" faucets or install No. 7348 flow restrictors. 18 \ \ TYPICAL JOINT REFERENCE CHART KIMAX Beaded Process Pipe 'ype of Joint Material Needed ; o: KiMAX 8eaded Process Pipe factory or Field 8eaded) =><*= KIMAX SCAPED PROCESS PIPE KIMAX 8EA0E0 PROCESS PIPE W KiMAX 7125 Process P;oe Coupling 3'0e Coupling Size________ Code Pipe Size Coupling Code 7126-4800 2 ;; 7126-6800 3 1 7126-1000 4 L-: 7126-1500 6 See Page i 1. GPD-1054 126-2000 126-3000 126-4000 126-6000 * o: IT 2". 3". 4" or 6" Beaded Pipe to A.S.A. r!anged Valves - y io n.*ot - U4I Ttl NjrLt.co'iiNarM KIMAX 7360 Coupling Assemoiy Pioe Coupling S'ze________ Coae_______ 1 7360-1000 1;: 7360-1500 2 7360-2000 3 7360-3000 . 4 7360-4000 5 7360-6000 See Page 12. GPO 1054 1 ' or Iv;" Metal :PS (female) Threaded Pipe 7350 S.S. (316) -1 So *!.( oprt yc 'i<|"I 814010 OCSS *-PC -vC*r y \2t COUPLING KIMAX 7350 Aaaoter Pioe Size Codes -. 7350-6300 7126-6800 1 7350-1C00 7126-1000 :; 7350-1500 7126-1500 See Page 14. GPD-1054 1 o: ASA Flanged Metal (glass, rubber or plastic .inea) Pipe. Tanks or Valves ---- BOLTS -i -NS1l(8*T rrj:Oi O STt ^ -*<!. S.zis nvP'tl, ^--u6-)-6-t-4t---- ni OOHUt KIMAX 7121 Coupim Pipe Coupling Size________ Code Assemoiy 3'0e Coupling Size Coce ;-2 7121 4800 T 7121-6800 1 7121-1000 3 1: 7121 1500 4 2 7121 2000 6 See Page 12. GPO-iC 54 7121 3000 7;21 4000 71216000 o: Valves. Pumps or Tanks (nen vibration or expansion is a factor) 1" 3' Pipe Connect to 4" 6' Pipe 1-7155 flange l 7200 Adapter Insert 4-8olts & Nuts' 6366 Acaoter 17156 Adapter flange 171 53 Adapter insert 3 8oits & Nuts* Contractor supply V,6" pons to iengtn See Page 13. GP0-1054 * i o: KIMAX Conical End Process Pipe LIMITED TO CONICAL PIPE PRESSURES & TEMPERATURES 8(40(0 (NO I j CONtCAL (NO PPt *0RTt 'NStT rjoi i*v(. 5`ZtS) -V. | H L ,,M<1 * 1 KIMAX 71 10 Coupling Assemoiy Pipe Coupling Pipe Coupling Size________ Code________ Size________ Code 1 7110-1000 3 IVz 7110-1500 4 2 7110-2000 6 See Page 13. GPO-1054 7110-3000 7110 4000 7H0 6000 j I 19 TESTING AND CLEANING In recognition of cold flow characteristics of plastics and elas tomers, we recommend the following procedures: Tighten bolts on all couplings and flanges at time of installation. After 24 hours, retignten all bolts. Gently shake lines to make certain pipe is free of strain. There should be some limited movement in lines. Pressure test system with water at IV2 times specified working pressure. Do not test with air or gas. If leaking occurs: Recheck couplings for loosened bolts. . If leaking persists, remove coupling and check condition and positioning of compression liner and seal ring. To clean system, flush lines with water, other cleaning fluids or at mospheric pressure steam (open dram). Do not use hydrofluoric acid, hot caustic solutions, abrasives or metallic tube cleaners. Beaded Process Pipe OWENS-ILLINOIS SALES OFFICES Atlanta, Ga. 30341 1561 Bishop Hollow Run AC/404 457 0623 Chicago, Illinois 60601 Room 1014. United at America Bldg. One East Wacker Drive AC/312 321 0260 Houston, Texas 77G55 2315 Moss Hill AC/713 465-4789 La Mirada, Calif. 90638 15052 Rosecrans Ave. Suite 209 AC/213 941-0276 AC/714 521-2271 Montclair, N. J. 07042 22 S. Park St. AC/201 746-6600 Toledo, Ohio 43601 P.O. Box 1035 AC/419 242-6543 Owens-Illinois International Oivision Toledo. Ohio 43601 P.O. Sox 1035 AC/419 242-6543 Distributed by GPD-1054 Owens-Illinois Toitdo. On<e 43oi Printed in U.S.A. 0-4-25 'l \ i a., o ii i 1 Owens-Illinois tempered qlass RAINLINE vu ji \ i . T A %/ -v 1 , J4 l ...assured maximum corrosion resistance for chemical waste disposal systems Table of Contents General information . 2 installation .............................. Typical and Suggested Application . 3 .4 KIMAX Couplings ... . .4 Acid Waste Specifications . . . .5 Pipe and Fittings...........................6-11 Traps 12-14 Cup Sinks........................................................... 15 Accessories and Hardware . . . . 16-20 Adaotation Chart......................... 21 Field 8eadmg Kit . . . . . . 19 KiWAX Cramlme installations . . . 22-23 : -v ~:s: G::ac::ve _:s:5 cr.d vent system Sesearcn laboratories, teaching laboratories, and industrial processing plants have long had a need `or cnemical resistant waste disposal systems. To answer this need. Owens-Illinois has developed a borosihcate glass formula (KG-33) which is used m me manufacture of KiMAX drainline. This glass is rugged. resistant to chemical attack and can hancle iiduics from their freezing point up to 212'F continuously' To maKe a aramime system truly chemically re sistant. ail couplings and accessories must have similar cnemical resistant capaDilites. KIMAX arainime couplings and accessories do have these `eatures. Tne patented KIMAX coupling is manu- ' ~Of continuous ooeratmg temoeratures above 212 F see your KiMAX -eoresentaiive 'or -econmenaaiions 2 factu, - sinless steel outer snei! 8una-N ru. n imer anc TFE" sea! ring. KIMAX sihk manufactured from Vilea TFE `luorccafw ~er. tnerercre. ail wetted parts within a KIM. mine system are oorosiiicate giass or TFE. Building Owners KIMAX glass dramline provides a most efficient low cost and maintenance free cnemical waste disposal system. KiMAX dramline has a lew mmai installation cost and will assure the building owner many years of trouble-free service because. KIMAX drainline is manufactured from clear borosilicate glass so stoppages or lost articles can be detected by visual inspection. Low expansion borosilicate glass provides max imum protection against rapid temperature change when hot liquids are discharged into the pipe line. When laboratory layout changes must be made KIMAX drainline systems can be disassembled and reassembled to meet the new needs. All fittings and couplings are salvageable and straight lengths can be reused or cut to new di mensional requirements. In addition to the borosilicate glass pipe and fit tings. KIMAX drainline systems feature: Filled TFE sink outlets for maximum chemical resistance at the sink connection. All coupling joints are protected with TFE seal rings, therefore, all wetted surfaces of a KIMAX dramline system are made of either borosilicate giass or TFE plastic. This combination of material makes a truly chemical and heat resistant drainlme system. 'tcc $ ;ne aooreviation given by the Society of iastic in dustry to tetra-fiuoro-etbyiene resins or piasncs -- me mes; cnemicaiiy arc act a resistant clastic material m use tocav kimax is a registered traaemarx of Owens-uimois. me r \ Specifier Hs Architects and engineers are looking for new ma terials wnicn wiil give new freedom in design with confidence m performance at reasonable installa tion costs. KIMAX temoered glass dramime offers ;nis `reeaom confidence ana reasonaoie cost cecause: All wetted parts of the system are borosmcate giass or TFE. thus, the total" system is nignly cnemical resistant. The icw exoansion of KIMAX borosincatt c-ass eliminates the need for exoansion joints. The hgnt weignt of tne KIMAX systems requires only 7: to T 2 as many hangers as conventional hign siiica iron piDe. Glass does not sag when exoosec to boning water, hangers can be placed uo to 10' acart. Straight lengths of KIMAX oioe can oe fieic cut to exact length. KIMAX O'pe can De installed benmc wans over ceilings or underground with confidence. With these design ana cnemical resistance -eatures available to the arcnitect anc engineer specification of KIMAX glass oraintme can 09 -n = ce wi. "-"ce. a KIMAX Bead to Bead Orainline Coupling a INSTALLATION ADVANTAGES installation techniques for KIMAX Glass Dramime are $;moie. fast, and vary little from the standard procedures used m installing any dramime svstem Oetaiiec procedures ana suggested installation practices of KIMAX Glass Orainline are found m KIMAX Dramime installation Manual TR-427R Owens-iiimois sales representatives and field en gineers are specially trained to offer on-tne-job aid anc service 'or specific cramline system instal lations. KIMAX Dramime systems do orovice cer tain installation advantages which are: ... Leak-Free Joint Assembly The patented KIMAX Dramime coupling assemoiv makes a unified TrE to glass seal for maximum cnemical resistance. After both ends of the glass pipe are inserted and properly seated m the wetted coupling, a single bolt is tightened with a stancard ratcnet wrench or suitable tool {see photos aoove). The coupling permits the joint to be deffectec uo to 4 ... Field Fabrication KIMAX Glass Dramline can oe easily fabricated to odd lengths at the job site with the use of a kimax field beading kit." or by utilizing the new 3 P bead to piam end) coupling system. . . . Minimum Number of Hangers KIMAX Glass Drainline is so light and strong that ccmoaratively fewer hangers are needed for proper installation. Consult KIMAX Dramime Installation Manual for recommended procedures. .3 r r c .,. ln , * ^ 1 * * * . * ^ . !t^-ym>,mi|U| " W>v * I ^ * * * * . * * Other KIMAX instailaiion advantages include: ... Below Ground Burial KIMAX Tempered Glass Orainline may be safely specified and used for underground installations. Straight lengths are now available with a factory aociieo orotective casing of thick expanded poly styrene. For recommenced installation procedures of KIMAX Orainline see Installation Manual TR427R. Shown here is an example of KIMAX Dram line as installed underground. ... Adaptation to Other Materials KIMAX Glass Orainline can be readiiv ana effec tively adapted and joined to any other dramtme material. Recommenaed adaDtaoie materials ana components are illustrated on Page 21. ... Easily Handled KIMAX Glass Orainline is delivered to the :oo site in rugged shipper cartons. During installation, it :s advisaoie to unpack only those sections and fittmgs needed for immediate fabrication or installation Recommended KIMAX Drainline Uses KIMAX Tempered Glass Dramiine and vent systems are highly recommenaed as the specified medium of waste removal wherever chemical liquids present a disposal problem. It is particularly adaptable as dramime systems m secondary schools, and col lege anc university buildings, where it is especially recommenced for chemistry, biology, and bio chemistry laboratories: veterinary ana medi cal colleges, research, and other institutional laboratories. KIMAX Glass Orainline has also found wide accept ance with efficient, low maintenance performance m industrial laDoratories. hospitals, institutional or research laboratories, chemical or food processing plants . . . wherever corrosive chemical or solvent wastes present a disposal pr, -m. KIMAX Couplings Assure Quick, Positive Seal Joints :> KIMAX Orainline Coupling (Bead to Bead) One of the most important components of a leak`ree cramime system is the joint mecnanism KIMAX Oramnne Coupling (No. 6650) with compression im.er of Suna-N rubber and seal ring of tetra-fluoroethytene orovioe the required joint seal. Assembly of joint ;s simple . . . place dramiine ends into coupling iPage 3) ana tighten one bolt. Disassem bly is imewise as simple. 4 KIMAX B/P Drainiine Coupling (Beaded to Ptain End) This newly designed KIMAX Dramiine Coupling (No 6661 i provioes Simplified assembly m the field of KIMAX (Oeacedj glass dramiine to plain end (cut) glass pipe or lead. Schedule 40 plastic or meiai pipe. It eliminates field beading of certain sues of KIMAX glass dramiine straight lengths ... saving uo to 60/o of all beading time on average installa tions. Consult KIMAX 8/P Coupling Bulletin No TR-93-A for further information. * GUIDE SPECIFICATIONS \ i j | % $ 5 LONG FORM: Acid Waste Drainline l. General - Contractor s-a:i ana msta`1 a comomte acm-waste crainime ana vent system as indicated 'ms system s.-av ce mace of temcerec ana an- "eaiea oorosmcate giass conforming tc Feaerat Scec 'ication CC-G-54tA anc as -'anufacturec _raer me trace name K..MAX ' cv C.vens-i";ncts 3 ~K s svstem $na-. nc:uce a:: ciass straignt e - c: n s ^gs anc Macs. compression tvoe et'a-'-uorc-ef. ene -mec couoimgs ana aaccec "ange' su o oo rt s s~at: aiso mc-uce factory- c'Otectec ~eaw sc-edu'e ome 'O' uncergrounc c-.'-a: anc 'eccmmencec aaacter couoimgs to :;~-?c c : : - a' o c - g m a t er a i .vnere acsi cac.e 2 - : :e s~a- ce ~ s: a - ec `*99 of s t' 3 - ^ n a --an~9' to ce'm,: .nvec movement rcnzontai runs s"a'' ce s-ccc'tec z.- a oaccec nanger or nanc e's 3 to :: :n rasters vertical 'sers s~a;i oe s-cccrtec o. oaooeo - ser ciamps oes>gnec to 'sstr c: :aters> ano oownwara movement, vertical ' sers up tc 5 : C may oe suoccrteo at everv ome' "ocr eve1 '"-'ee men ! 0 anc greater snau oe s-cocrtec a: e^erv "ccr :eve' II Connections a G as3-`o o 233 ::"~ectcns snail ce mace with -t max cc~c'9ss c* `-.ce ccucmgs A-tjcie Nos 355C or 6661 Co.dimes outer s"eu colt ana nut oe maze 222 se-'es stam^ss stee1 Co_- o "o oo~o'9ss-:* -e' to ce mace.'rcm Buna-N -^ooe' Sea ' "o oaset to c mace von tetra- .;r:-et-. e-e -e~ -stai'ec accorcmg to me -a-.'oct.'e's a::-- e^caocns --ey snati pro . oe a ed-`'99 : .v-en ce'iectec uo to a 3 . : --s cetv.ee"' ; ass anc otner tyoes of o>Dmg m3te"'a s~a oe -ace w.m kimax acaoters anc ?' accorc -c to --a-ufactjrer s recommenoanons in Protection of Pipe a a g ass o-ce oassmg m-pugn wans or floor siacs $na!i oe Mtec w m ome sleeves a minimum 2 o'eate' c amete' --a-' me ome O D Soace oevee'' c c? ang s eeve snail oe oacxea w.tn fmer o ass a-ass woo a'-C or witn a non-narcenmg aoprc^ec cauixmg material 3 Gass o-ce snan not oe installed m erect coniac: .%:in concrete c ce' glass insuiatmn or other type cacd.ng as aceovec ov me ome manuiacture" sna. oe jse: o rsvaie oetween tne two matena $ 2 3 ass c ce s~a ce omiectec agams: an wem sciatte' IV Tests _est -n accordance with manufacturers recommen dations ana iocai ccce requirements. V. Underground Pipe A Excavation --snail conform to National P'u.mcinc Coae A 40.8 Section 2.7 t 3ottom of trencn snail be croceriv comoactec gracea a^d me ome suocortea mrcuancut ts entire e-om 2 At least a . orooenv comoacted sane sn3i; oe used directly -ncer t.ne ome. 3 Buried o;~e 1. Straign. 'ctns snati *eavy schedule o lengths or^ "ed m facto... coned exoancea poystyrene ca_ \ 2. All underground .tings srai' - orotected prior to Oacx-fillmc wrao: . ootyvmyi `:lm i5 mil). Scotcn Wra- . .V. ns-Tex or aooroveo equal. C Backfill =me trencn snail oe oacx-fiiieo and tamoea with sana or rocx-!ree son to '2` aoeve too of ome `.vnere soace does not permit a minimum 12 cover additional protection must oe crovioec tc protect ome against crusnmg loads, exceot -.vne.n ounea unaer protective concrete s:ao VI. Laboratory Sink Connection Sinx outlets tano'eces. traos and cuosmxs snail oe <! M A X SHORT FORM: Acid Waste Drainline -n:S svstem snail oe made of KIMAX temoered anc anneaied oorcsiimate giass ano conforming to Federal Soecificatton CO-G-541-A and as manufactured Oy O^ens-iiimois Giass-to-giass connections snail Oe made with kimax compression tyoe stamiess stee1 couplings. Article Nos. 6650 or 6661. with a tetraMuoro-etnyiene inner seal ring. This system snail 08 mstaned m accordance with the manufacturer s recom mendations ano tne governing piumomg code Note: Where appimaoie Underground Glass Pipe Excavation snail conform to National Piumomg Code a ao 8 Section 2 7 Sottom oi trench snail consist of a; east 4 oi stene-free sand comoacted and graded to provide uniform lull fengtn suooort Back fill with roex `'ee sano and/or son to i2" above ome When me aoove conditions cannot oe met. consult the manufac turer tor his recommendation. kimax factory-protected heavy schedule pipe 5 engms and wraooed fittings snail be installed in sane case and back filled m accordance witn me manufac:wrer s instructions and governing piumomg code. I 0 cn d m o o > cz V) c r ic i^ It K i r PIPE AND FITTINGS Straight Lengths 6500 5-tt. lengths 6501 10-ft lengths 6502 EPS* Covered 5-<t. lengths (lor underground use) Pipe Standard i engths c> K1MAX dramiime oioe feet. Soeciai lengtns (both ends beaded) as soeciai items. Sue Weight lbs./ft A 8 (0.0.) IX: 0.87 2.06 1.34 2 i.I 2.58 2 j 4 3 2.0 2.69 2.41 4 34 4.84 4 53 S 5.3 7.12 5.66 6502 EPS coverec tt-ainbne is designed ana recommended lor installation underground. Maximum length, lor one piece, recommended for such installation is S feet. 6504 8eaded one end oniy 6504 O'pe is beaded one ena mv anc avanacie in one loot ncrements ud to '.0 it. Ail lengtns can se neid out to <vnnm 7" ol Dead. 6511 Sweeps Size i'/j 4Vj 25 3 6 V: 49 5 12 6513 V* bend (! tend (M*l v% tend () Vt dead tJ3Vx*l Bends Size : 21 31 4! s| i 1k i k , i i90* ! 60* 45* 3 ! 2)5 j c 3`4 2K \ 2*4 ! 5 \ V.i ! 2V, 7 ; 4'* ! ]./ -- |7 & 22*4* 2 2:, 2K -} -- Use catalog dimensions for piping layout as gasket thickness allowance is included. IK - 'M t - PIPE AND FITTINGS X Offsets Made Using Standard Sweeps and Bends Because ot a wide variety ol offset reauirements. use a ccmomation of pends (6511 ana/or 6513). Order cuantity of bends and <iMAX cououngs .No, 5650) to satisfy offset dimensional ecuirements. Comcmations so not come equiooeo witn couplings. I '/ L 13 C 2. m ACCESSORIES & HARDWARE Special Purpose Bends 6512 : 6S12P S5H S<ze a 1 a ! A a A ' B !'? 3H j 6 ; 3* 12 2'4 i 3 2 3H ; 7!4 12 -- -- 'Can be field cut. Use catalog dimensions lor piping layout as gasxet tmcKness aiiowance`15 included. 7C c- ~> ii|>i>i<)>>ii m..i ^ t--)titri-^ i> t it r i | - r ' PIPE AND FITTINGS 6518 Quarter Bend Reducer r 1 A , -8----------- ------- Size A ' s 2 x 1 Vi 3*1% 3x2 4 x 1 Vi 4x2 , ; i 1 ! 4 5 5 7 7 i 2*. 2 !i ! 4`i : -si * is 4x3 : 7 | iVi 5 x 1 Vi ' 9 ! 5`-2 6x2 : 9 '6 6x3 9 5 Vi 6x4 , z :3 r X . . . . . i*. -#** ** 6519 6519P (Annealed)* Double Quarter Bend 8 8- :--a i b--i 6519 i S519P Size A b; A 8 t Vi ' 2 x 2 x 1 Vt 3 3'/. 2'4 : 2'/. ! 10 10 2S 2'* 2 34 214 : 10 21 * 3 5 4 VS i 4 6 VS 5 i 8 8 VS 7 | 'Can be (laid cut. Branch is 1 i a * 8 Use catalog dimensions lor piping layout as gasxet thickness allowance is included. c f IfII PIPE AND FITTINGS 6520 Adjustable Sanitary T (One Adjustable inlet) size ! t S,/r2 * 2 ! A' 8 ! C ; 6 3% ; Z'-a I 0 ' PIPE AND FITTINGS . W t t U U i i i S A i M H A . ACCESSORIES& HARDWARE 6521 Single 6522 Double 6530 (Annealed)* Sanitary T Size h x 1 Vi 2 x 1 Vt 2x2 3 x 1 Vz 3x2 3x3 4X1% 4i2 4x3 4x4 8x2 Sx Sx4 6i A S 3 3 12 12 12 14 14 14 14 20 20 20 20 B 3`/z 3% *Vi 4 Vi 5 6% V/a 5% 7 8V 6V4 3 9K. 12 C 3% S 5 7 k, 7 k. 7 k, 8% 8V 8 V* 8% 12% 12% 12% 12% Adjustable Sanitary T (Plain End Outlet) Size l A ! B ! C 1'/*x1%x1% i 834 31* 3:% `Can be field cut. Use catalog dimensions for Qiomg layout as gasxet tnicxness allowance.is included. 9 (j r r v^wsfl--^ PIPE AND FITTINGS 6523 Straight T 6524 Test T with Cleanout Straight T i ( Test T with Cleanout '4i#- .................. * 6526 Single 6527 Double Orainline Y Size : 1 V2 i 1 Vt | 2 i 1 Vi | 2x2 1 3 1t '/j 3x2 1 3x3 4 1x Vi i 4x2 ' 4x3 ! 4x4 | 6x2 6x3 ' 6x4 : 6x6 : A 6 3 3 ;2 :2 \i 14 14 14 14 20 20 20 20 J: 2- 2' 2 4 -4 62; j 2V * i -* 5'4 3-i 3 JV? $:3 7Hi ': 4 Vt 834 4 l.j 10 5*4 9 S-i :o=* sn 1 1 2 su 14 i 6528 Single e----------- 6529 Double ----------- b---------- ------------ s 6531 g-------------- J I--------------------8-- 8--------- Combination Y and 1/8 Bend Size ! Vi x 1 Vi 2 1 Vi 2x2 3 1 Vx 32 3x3 4 1 Vx 42 43 .4x4 8x2 6x3 64 66 A 6 3a 12 12 12 U 14 14 14 20 20 20 20 B 41.'2 434 6 5H 5!/z 8 Vi 6 7 9 11 3 V* 10 12 IS C 45, 5;; S'-1 7-i 8 9 8uj '-49 :10 4 1U1 '-i 12 Vx 13 V: 14i/: 1 ; : : ; 1' i i[ ; 0 1 '9 1`} t *: 3*4 3 3-4 334 4Vj 4!/: 4: 4!/: 534 53-i S'-* 53.4 Partition Cross (Compact) Size A 8 C 2x1 Vi 2x2 2 x 1 Vi x 1 Vx x 1 Vi 8 3 8 3% 4 Vi 3V 5 5 5 Partition crosses are designed to orevent cross flow wnen sm*s are connected back to bacx. c 10 Use catalog dimensions (or piping layout as gasket thickness allowance is included. \< * '> A/l A'OU"' 1 1 PIPE AND FITTINGS 6532 Single 6536 Straight 6537 Eccentric 6540 Upright Y or H (vent branch) Size 14 x 14 2x14 2x2 3 x 14 3x2 3x3 4x14 4x2 4x3 4x4 8x3 5x4 6x6 A 6 3 S \Z 14 14 14 14 20 20 20 8 3 J'. 4 ^1 44 6 4>i < ;4 3 t q 12 . ' C* 5' *4 34 34 0*4 3 3' 2 4 64 64 _2_______ i 0 :v. 34 34 44 44 SH 54 54 5< 5-. :h 3 . t ' C" dimension may De longer or snorter than A ' Reducers or increasers Size ! 2 i 1 '/: : --- 3 i 1V: ! --3x2 j 4 I 1 Vi | 4x2 4x3 i | 8x1V: ! 6x2 | 8x3 6x4 | A 4 5 S 7 7 7 9 9 9 9 '3 (mm.) 1 n-4 : 2-* 2 V'i 13 |3 13 i* a i4 \4 Vent Increasers Size 1 A 14 13 i 22 6544 6550 Cleanout Plug fh Size ! A I'/z i ' 2 j1 3 !m 4 1 IV* A $ . 1 Vi U Bend (vent loop) Size 14 2 3 4 A 14 ' 44 54 64 3 5 54 64 74 neaieo only! are of ten used (or ven IOOOS. No. 6705 Out lets on Swivel "S' Traps are also usee as vent tooos. Use catalog dimensions lor piping layout as gasxet imcicness allowance is included. I u drainline traps Expanded inlets of traps have 4" minimum depth to permit adjustment. 6700 I 6701 6704 (Plain End Outlet*) i 8 Swivel Trap--P Style No. 6700 (short outlet) Swivel "P" Trao assemoiy cons-sts of a No 5705 miet with a No. 6S13 outlet ana a No. 6650 KIMAX coupling at me swivel joint. cSize ' inlet x Outlet A: 8 0 IWlHi . S 54 S ; H2 x IV* 8K ' 3 2 2x2 1| 91 i 8*4 ' *i 5 5 See Standard Cieanout. Page 14. Swivel Trap--P Style No. 6701 (long outlet) Swivel "P" Trao assemoiy consists c( a No. 6705 miet with a No. 6512 Outlet and a No. 6650 KiMAX couonng a:' me swivel joint. , Inlet x Outlet 1 A i 8 1V* x 1V* x IV* 2x2 854 8% : : 9`K ' 11 :i *2 See Standard Cleanout. Page 14. 0 1'1 5 5 1'* Swivel Trap--P Style No. 6704 (plain end outlet) Swivel "P" Trao assemeiy consists of a No. 6705 miet with a No. 6512P plain ena outlet ana a No. 6650 KiMAX coupling at me swivel joint. Size 0inlet x Outlet * B C IV* 1*4 854 17 1 ws 5 2 i IV* 854 17 :s S 2x2 9`V* 17'* 5:* 7raos avaiiaoie witn 9 type cieanout. See Stanoaro Cleanout. Page 14. Annealed outlet, can Oe field cut. ! ! i 6706 Swivel Trap--S Style No 8706 Swivel "S" Trap consists of two No. 6705 miets ana a No 6650 KIMAX couonng at me swivel joint. Size inlet x Outlet A 8 1c 0 IV* 1V* 10 10 : 354 5 2x1'/* 10 10 ; 854 5 2x2 9*4 11 ! 9,l/4 Traps avaiiaoie with S type cleanout. See Stanoaro Cleanout. Page 14. 6713 (Vented) I V 12 6718 Trap--P Style Size , Vent Inlet x Outlet Size A 8 0 l'* x 1l* : 1:4 7 81 33 *2 x I1/* 114 7'.* 3 U4 5 3 22 2 8M 854 1'* 54 3'* 33 44 3 10'/. 10*4 2 6'* A 4 12*4 1214 2'4 7'4 5 6x6 4 1654 31 2'* 24 7 was exoanced miet. Use No. 6655 adapter couonng lor miet iomt Traos avaiiaoie with 6 type cleanout. See stanoaro Cieanout. 3age '4. No cleanouts on 6 x 6 traps. Use catalog dimensions lor piping layout as gasket thickness allowance is included.  tsfr*r .. !>-- *> ' w ii DRAINLINE TRAPS 6707 8 Expanded Inlets of traps have 4" minimum depth to permit adjustment. Drum Trap--P Style Size ; Inlet z Outlet . 4:B Z ~TiTTm ' s 1i '' 2 x 114 ; 2x2 9 94 8 I 11 94 i 2 Body 0 I o. ~r iK Vi ' 2 4 rraos avanaoie with 3 type cieanout. See Stanoarc Cleanout. =age 14. *+, * .. , * * . * ! . + <*> * * * ( ' >- ?* 6710 6714 i i i 6770 Swivel Drum Trap--P Style No 5710 Swivel Orum Tran P" assemoiv consists of a No 5715 miet <vitn a No. 67ig outlet ana a No. 6550 KIMAX csuoimg a: :r.e swivei omt. Size ' Body inlet z Outlet : A 8 C 0 1.0. I'/j i 114 2x1*4 2x2 . 1 104 iO-i II : 1 8 8 94 :;i 2'j 3: -v. iK 514 : 2 3 4 7raos available witn 3 type cieanout. See Stanaara Cleanout. Page u i Swivel Drum Trap--S Style No 67: 4 Swivel Drum Trao assemoiy consists of two No. 5715 >mets ana one No. 5650 KIMAX coupling at tne swivet |0*nt. Size . , 8ody Inlet z Outlet ! A 3 ;C O' 1.0. V.iiV.i j l Hi , 914 ! 1Q4 2 x 114 j 114 : 9*4 i 104 2x2 i 114 : 11 .11 Taos avanaoie witn 3 type cieanout. 4*i 3 4H ' 3 5:4 ! A See Stanaara Cleanout. Page 14. t ' ! ; } ] [ ! DRAINLINE I WARS 6771 (Vented) Running Trap A Size Vent inlet z Outlet Size A 8 C 0i E r.i z 14 2z2 3z3 4z4 6 z 6 14 11 : 6 5 3 2 12 6:4. ' 514 34 ! 3!4 3 144 . 34 614 4 : 4 4 1715 i 94 7r4 :5 4 38 124 i 24 i7 7?aos avanaoie witn B type cieanout. See Stanoara Cleanout. Page i4. No cleanouts on 6 x 6 traps. Use catalog dimensions lor piping layout as gasxet tnicxness allowance is includes. 13 r r C c **->-***.. DRAINLINE TRAPS 6614 , iz^zzzzzzzz:-*- 67jo sink outlet Partition Trap (Consists of Trap Body Oniy) Avauaote witn i',4" ana 2' outlets oniy, i'a" outlet :r3o nas 2' me: Tccept No 6655 adapter coupling. '* I -t ! A ' 1 8!* <*U 8 C 33. 3-4 3!. A1-. 0 5 5 "'aos a _'aos avano atwavs vtsiO'e See oeiow Type B Standard Cleanout Standard dramiine trap cleanout Tyoe 8 consists of a No 6650 stanaara kimax coupling (I7j") ana a No. 65<m $non glass cap (T/D. Ordering Information To order standard traps witn cleanouts use catalog numoer for crooer style and add me letter 8 "or correct layout dimensions add 2V<" to overall trap neignt for ::eanout Type 8 14 Use catalog dimensions for piping layout as gasxet tniekness allowance is included t 1 t CUP SINKS Cutsiae surface of cuosmx oocies nas an ooaoue wmte surface. No 5?24 2' s^k strainer furnisneo wun ail cuo smxs. Soecifv over-an oesired lengtn lenner v ~r fS") wnen orsenng cuo Sink wun oiam (or P designated) ena outlet, use No 5655 adapter coupling i2 x i7 a) on outlet to connect to 2 ' expanded ena tracs or titungs 3" Hemispherical .--.....v r '".V.TflU #.,t* '4 '4 tw *** t*W.'''!14*..uw..v*..;. n i f . 'ty p v .' -*,* . 6618 Beaded Outlet 6618P Plain End Outlet 10" 3"x 9" Oval 6619 Beaded Outlet 6619P Plain End Outlet 3"x 6" Oval -- 3V> 6627 3" x 6" Oval Horizontal, I'/j" Plain End Outlet 6628 3"x 6" Oval Vertical, I'/i" Outlet V Wail Mounted Cup Sink Horizontal Outlet No. 6621 cuo smx oval (3 x 61 No. 6724 2' smx strainer No. 7150 2" flange No. 7204 insert (2 x i1/:) vertical Outlet No. 6629 oval cuo s>nk (3 x 6' No. 6724 2" sink strainer No. 7150 2" flange No. 7204 insert (2 x i V?) Mounting OOlts or screws to De furnisned oy installer. For no. 6627 assemoiy use No. 6655 adapter coupling (2 x 17") on tjwtr^i tw vgniicut For No. 6628 assemOiy use No. 6650 size KtMAX coupling. use catalog dimensions for piping layout as gasxet m<cxness allowance is included. 15 ACCESSORIES & HARDWARE 0 <r o 01 01 z Ol > > c Orf MW**.*A v. ' ^ i r f f r - ^ i N iw ttlM ii iuwo n "^ ^ r r trrrr - ^ .... i n r - ^ r ir ^ t ^ / ! ACCESSORIES AND HARDWARE i 6650 i Drainline Coupling (Bead to Bead) ~\ i I i No 5650 Orainrne Coucing :s -sec `c- o"--; : ; ; u anc 5 KlMAX Glass Dram:,re dee arc Mrrgs `.c 555C K.VAx Couour.g consists or No. 6651 segmented stainless steel outer oanc No. 6652 Buna-N ruooer compression :irer w.r.n ~-= $eai r-rg No. 6653 siaimess sieei ooit Size A 3l c t'/2 3 ;v. 2 "2 3:3 ' ; k, 3 i-..t . 4 6 Si-2 : i Vj 16 3 u* L. :n :7' Salt Size i-33 1 23; ^ -- 33 x Z;x ;j--231 : = x --23 1 3H , 5:5-2-;x4 i 6661 i B/P* Drainline Coupling (Bead to Plain End) " mm* - * '* 18^1*-1 e***- A-- - -- ----------- C 16 No. 6661 B/P Dramlme Coupling is used lor joining i *4" 2" 3" or t" KlMAX beaded glass dramlme to plain end icut) giass pioe lead, i P S. metal, or plastic oioe. This new exclusively designed KlMAX dramnne coupling consists of me following components No. 6662 stainless steel band with bolt No. 6663 8una*N rubber compression imer witn Tr= seal ring No. 6664 silver plated stainless steel hex nut Size ; A j Beit 8 ! C ; 0 i Size m 3 . 2K ; 1; l; : 28 2 3H : 3'/. : 1* M. ' '-.-23 3 4"/) 4V. 2'/U ylt vt-24 A6 5H zr. vi* v:r24 ' Patent Pending t ACCESSORIES AND HARDWARE 6655 SINK AILP16CE 0 0. ---- SIZE -- RANGE RU80ER AOAPTER Adapter Coupling No 5555 Acaoier Assemciy ,s used to om KIMAX c-'amime roe ana. Of <ttings to oiam enc sinn tanoieces ">e assemDiy consists o' No. 6651 segmented staimess stee o,,:er oanc No. 6657 3una-N ruccer acaoter No. 6656 "= acaoter seai No. 6653 stainless steei ooit. 1 j -- 23 x 2-3i Size , Taiioiece Style 2xr; i ; kimax s;ass tan aioe Extension No. 5"? ~etai Tuom?. ana .eaa tario'eo? extensors 2 1 1'. ! ' .aaa. Class 0 or xc tauoiecs t'T'REX agrees anc cuo sm. 2 x r, R'am ang Ki.MAX Regular S:~eayr -'saw S:necu:e . . g:a$s :<:e ; Mt -55 jL.'Ccn S0-2 Ounrcn 'il'lj Lead -- Class C or L. 3 or M plastic ct Steei tPSL 0 0. Size Range ; c8 to 1 53 : 'C tc : '> : 32 to : ?o - *Lr * *,****% **. **<**?. .,, '5*W -HtffMh'ftlMtr-*' -""S i'****'*:.' 6735 TMREAOEO PLASHC Cfl METAL PIPE sns SPLtr COUPLING NUT ;j7 stainless STEEL CLAMP 8CA0E0 N 3 aimai glass pipe 6739 Gasket Use Gasket 6739 wnen con necting kimax glass Dice to threaded metal pioe. 1V2" Split Coupling (Threaded to Beaded Pipe) No 5'35. t '' Soi't Couoimg rs used to cm : ` ' oeaded gtass roe to a tnreaaeo metat Dice. assemo'v consists 01 No. 6736 SOiit couoimq nut No. 6737 stainless steei camo "o install remove ciamo from soiit nut. Place soiit nut over oeaaeo glass ena Peoiace ctamp ana trgnten itn screw driver 6680 V 6685--Adjustable y a Thread Adapters (Threaded to Beaded Pipe) "nreao adapters are used to provide oeadea end on tnreaaed oioe (or connecting directly to KIMAX glass drainiines win No. 5550 couonng All TP construction. Adaoter No. 6680 will lit standard straight or taoered threads used for same size oioe te.g. 1 `/jmetai to il/z" giassi. ideal 'or ttoor gram connections, m t*/j2'. 3". 4", and 6" sizes. Acaoter no. 6685 is designed to mate iV*" threaded tailoieces to 2 exoanoed mtets 01 KIMAX traos. Can Be moved up and -own on taiioiece (or soace adiustments. in 2 x 1 v? ' size only 17 ACCESSOR i  * ***>. > ,, * gm* ACCESSORIES AND HARDWARE 6720 (1l/z" and 2" sizes) 6720D r--For Use With Sinks Having Zlsi' Counterbore i i i Sink Outlet Assembly Consists of: 6724 sin* strainer (Slack fiuorocaroon oiastici 6721 and 67210 sink outlet (Oiacx fiuorocaroon o-ast.c. 6725 gasket-- neoprene 6722 locknut Note: Hand fgnten 6722 locknut to s-ok CO NO" -SE B'BE `.VRENCH To fill gao in smx couAteroore use 3M-SC-e12 oauix- ng comoounc or eouivaient. aro 2' s.ze s.n* o,::ets are aesignea to acceot standard lead overflows S720 67200 Size 2 2 41 3h : 1 3'* t :h 8 -i . C 2\ 3 0 2 2-i ;s ~~r sink outlet :o ace c:* -ncr.s see No 723 oescr-c:.cn oe'Ow r . -. >-r'. * - > * < . >* a .-,* -:s-v -limit 6728 6726 18 V/2" Tailpiece Assembly 6738 Gasket Use gasket No. 6738 wnen con necting glass tail pipe to threaded metal pipe. KiWAX tailpiece is available m 6^' and iO''i' lengths. Soeci'v engtn wnen ordering. Glass is annealed and can ce field cut to exact length Assemoiv No. 6728 consists ol a No. 6723 pnenouc nut and a No. 6*30 KIMAX tailpiece. Note: This assemoiy can De used on otner I1'':" oiastic or metai sink outlets navmg O'Oe threads. For metal outlet connections use gasket No. 6738 Between metal and glass. Hand tighten coupling nut ... do not use pipe wrench. Sink Stopper no 6726 Sink Stoooer is avanaoie m !*V' ano 2' size ,n 'eac c '* * '"'' * * ACCESSORIES AND HARDWARE * 6727 Sink Overflow (Beehive and Open Type) $inx Overflows are made of black fluorocarbon plastic. Coen stanomg overflows are availaoie tor 2' $mx outlets omy . U" oeenive type can oe modified by cutting off too Oeenive section. Sink Outlet Sue 2 8eehive Type Length i- 6" 1 8' -- --1-- Open Type Length _ i __ . __ i~ : $- 8" ACCESSORIES & HARDWARE KIMAX Portable Beading Kit used for field oeading l/;" tnrougn 6' glass pipe. cor more detailed information on tne avaiiaOiiity of me newest mooei xit '3K-5I and its ooeration. as* your KIMAX oistrioutor or wme tne nearest O-i office listed on tne back of tnis catalog 7310-56802 jin o ee*oco CENTERING CONES KIMAX Portable Glass Pipe Cutter Witn tne KIMAX Portable Glass Pioe Cutter you can cut i'h" -- 6" giass oramune anvwnere on tne ion site. Comoiete cutter consists of a scoring nead assemoty. extension, tension arm subassemoiy and l" --6" centering cones ana ring stop as snown Stocxed ana soid Oy your KIMAX Glass Oramune distributor. 19 *. * ; I ACCESSORIES AND HARDWARE i r 7110 ic 1 * * * GASKET Coupling Assembly (Oramline to Conical End Pipe) To join drainlin* glass pip* to conical end pipe. K : -p;uces a:. Ganges, inserts. Doits ana TF= sneatn gasKet. Chart includes ail guantities of *it components a.-c nc.visual article numoer tor replacement ot parts. Style II nges No. ' : Adaoter insert Qty. No. I-T2C0 t-7203 Gasket Qty. No. l-'2'5 Bolts (Nuts Qty. No. Size G.';?o 5: * -- 13 x 2 . ___________ 3 ;. I_______ 4 ; 1-667: I 1-7156 S . 1 -56*0 ; I-''.56 . ' 1- .. ______________________ -.j --:31 1-72'S ________ -3 < 2 `S 3--'.50 15 s j 5- ' 190 f-- 15 i ; 7120 i k 4 4 7290 (I7i", 2", 3", 4", 6" sizes) i $ % i *i 20 Coupling Assembly (Metal IPS to Beaded End Pipe) To join drainlin* glass pipe to metal IPS threaded pipe. < : - ciuoes Mange, adapter insert ooits. adapter outto-s a" ~ = z sneatn gasKet. ASA tnreadec Mange not mciucec Pioe Size style n flange Qty. No. Adapter insert Qty. No. Adaoter Buttons Qty. No. Gasket Qty. No. 8oits & Nuts Qty. NO. Size t 1-7155 IV, 1-71S 5 1-7203 1-72C3 4-7230 4-7230 1 -7276 1-7275 5 < -- lV :: - --r * -^ 2 1-7155 1-7203 4.:;30 1-72 75 3 1-7155 1-7203 4-7230 1 72*6 -- 13x2 4 1 6670 1-7203 8-7230 1-7276 3-7190 5-:4 --is 13 6 1-6670 1-7203 3-7230 1 -72 76 3-7190 3a --13 I 3 "Flange snouid 6e placed tar enougn on pioe to permit macnm.ng end of pipe to provide a ttat Dear mg surface for oeaced giass o oe Pipe Hangers (padded) Recommended for Horizontal runs Hangers contain .--egrai cus~ ons. Standard Imisn on Dana is A.S T M type L.S Z.nc coating c i TYPICAL JOINT REFERENCE CHART Type of Pipe XIMAX 08AINLINC 8EAOEO Type of Joint > XI MAX 08AINLINE KIMAX ORAINUNE meivnai nega KiMAX Drainline Coupling 6650 Size Cade No. VA 6650-1500 2 5650-2000 3 56SO-3000 4 6650-4000 6 6650-6000 KIMAX SIP Coupling 6661 L N*------------------- -----------, Pise Size Cade No. XIMAX CUSS *i I PS. METAL * OR RIGID PLASTIC ! KIMAX CLASS 1 IPS. METAL XIMAX 0RAINLINE / \ 08 RIGIO PLASTIC \ VA . 6661-1500 2 6661-2000 ** PLAIN N0 l VI................................... 3 , 6661-3000 4 5661-4000 % XIMAX GLASS METAL OR X SlCIO PLASTIC KIMAX Adapter Coupling 'A" Dimension 1 Couolinf | Pipe 0.0. < Size - Code No. ! .18 -- 1.53 I 2 i 11! 5655-2015 1.70-- 1.78 | 2x1', , 5655-20:7 1.82 -- L30 I 2x1!'. I 6655-2018 P.S. TVREAOEO -- METAL OR PLASTIC I -t rr> SPLIT COUPLING NUT METAL 08 PLASTIC THREA0E0 XIMAX 08AINLINE KIMAX Split Coupling Pipe Size t: Couplinc Code No. Casket Code No 563S-LS00 ; 673?-:5CO I P S TKREAOEO -- METAL 08 PLASTIC s i V METAL 08 PLASTIC fH8CA0 AOAPTER t.................... METAL 08 PLASTIC TMREAOEO KIMAX 08AINLINE USE THREAO SEALING COMPOUNO r----------------- 1 ^ METAL 08 PLASTIC KIMAX CUSS 8E0UCE8 KIMAX Thread Adapter and Drainline Coupling Pipe Size Adapter Code No. CoOelmf Code No. va 6680- IS00 6650-1500 2 6680-2000 6650-2000 3 6680-3000 6650-3000 4 6680-4000 6650-4000 S 6680-6000 6650-6000 KIMAX Glass to Sell End Pipe 1. Pack nub nail lull with astsestos rooe. 2. Caulk with not lead, lead wool or acid oroof cement. For Detail, see Orainiine installation Manual. KIMAX Glass to Plain End Metal or Plastic For Oetaif. see Oramnne installation Manual. Pipe Size Code No. 2 x 1 VS 3x2 4x3 6x4 6536-2015 6536-3020 6536-4030 6536-6040 21 } i; * KIMAX DRAINLINE INSTALLATIONS Jt. % f V I Over the oast years, there have been hundreds of KIMAX Glass Orainime installations, wniie hundrecs of otners are now m the planning stage or uncer construction. Just a few are ustec below: SCHOOLS AND UNIVERSITIES university of Louisville (Medical Comoiexi Stout State University iWisconsmi Roanoxe Virginia Community College University of Rocnester C'emson university university of Southern California university of Utah Universitv of New Mexico Northern Arizona State University Whittier College Colorado State University Senirai vVasnmgton State University _n;versitv of idano California State College .Vestern Reserve University _ -;ve s11v of Minnesota Soutnern Methodist Ciivet College ":-:eco university 3ay vniage Hign Scnooi iChioi vVasnmgton university (St. Louis. Mo i St John High Scnooi (Indiana) Kansas State University =ort Lavaca Hign Scnoot (Texas) University of Texas Brescia College Aanan College (Micnigam University of Nebraska =Ort nturon Community Col'ege Raimyra i-ngn Scnooi iWisconsmi University of Florida universitv cf Virginia Du*e university Norm Caronna State universitv = cnca State university Rutgers university Tacoma Hign Scnooi Washington State University Michigan State University University of California Universitv of Pennsylvania -eioetburg College Cieveianc Vocational School Central Michigan University Stanford university =omona College Soonia High School. Beckiey. W. Va. Michigan Technical University =ennsvivania Military College Our Laov of Anoeis College CuPont Mign School. Wilmington. Del. University of Miami iFionca) Loma Lmca College Smorv Universitv St. Josecn Couege. Smmitsburg. Md. Cherry."ini iNewJersey) High School iron Mountain (Michigan) High Scnooi Snonomrsn mign School Universitv cf Washington City of Detroit Universitv of Michigan North Snore Junior College. Houston Boston Couege INDUSTRIAL 3M Ccmoanv General Anime Film Corooration Abbott Lacoratories Ling-Temco-Vougnt Armco Steet Monsanto Chemical General Electric Uni-Royai Morton Sait Motorola Company Narmco Materials Humko Oil Company Caterpillar Tractor Company City of Chicago Filtration Plant Hercules Powder Company Hoffman-LaRoche Rohm & Haas Allied Chemical Company Penn Sait Carolina Nitrogen P'ant New State Office Building Boston 8. F. Goodrich E. I DuPont RESEARCH Giidden-Durkee Research Center Upjonn Company Humble Oil Comoanv Eli Lilly University of Wisconsin Miles Laboratories Parke-Davis A E.C. Stanford ?earch National 3u.-- > of Stanaarcs Sylvania Eiectr;. 3'oductsCo American Type Cuitjre Air Products & Chemical Coro William Giiiiam Co. N.A.S.A. Texas City Jail (Crime Laboratory) Reiter Laboratories Smith. Kime & French Air Products & Chemical Ccrocraticn Texaco Exoenment. Inc. HOSPITAL wesson Memorial Hospital (Massachusetts) unive'Shv of Chicago inimois; Mayo C<nic (Minnesota) Houston Medical Center (Texas) S; joseon s Hospital (Texasi Ciarxston Hospital (Nebraska) Beaumont Hospital (Michigan! University of Louisville (Kentucky) Fairview Hospital (Minnesota) Ccumoia Hospital (Wisconsin) L-nco'n Neorasna General Hospital Mavnara Hospital. Seattle. Wasnmgton 3c:stora Hospital. Farmington Michigan Universitv of Minnesota Masonic Hospital Mmneaoo; ? Lower Bucks County Hospital. Bristol. Pennsytvana Emstem Medical Center. Phitadeiohia. Pennsylvania Famview Hospital St. Paul. Minnesota 5; v.ncent s Hospital. Totedo. Ohio Skin ana Cancer Hospital. Philadelphia. Pennsylvania Germantown Hospital. Philadelphia. Pennsylvania Tvier Memorial Hospital. Mesnoppen. Pennsylvania Emory University Hospital. Atlanta. Georgia Massachusetts General Hospital. 8oston CANADIAN Otto Mass Chemical Suiidmg. McGill University, Montreal Sherwm Wiiliams. Montreal Smith. Kime & French Research Labs. University of Toronto Medical Science Building University of Alberta. Edmonton. 8ioiogicai Sciences Building Department of Public Works Pathology Building. Halifax Ayerst. MoKenna 4 Harnson. Montreal Moncton University. Moncton. New Brunswick veterinary Diagnostic Laboratory. Regina Como Lake High School. Pt. Coquitlam. B.C. Tsawwassen School. Delta. B.C. St Hyacmthe Agricultural Institute. Oueoec M O in m w if'm KIMAX Tgmoerea Dramime 'S manufactured and sold by tne Consumer ana Technical Products Oivision c' Owens-Illinois me 23 -............0 0 0 Ji 1= 0 -.'fr OWENS-ILLINOIS SALES OFFICES Atlanta. Ga. 30341 "551 3isnoD Houcw Son AC - 404 457-0623 Montclair. N.J. 07042 22 S. Aarx St. AC. 2C1 746-6600 Houston. Texas 77055 1315 MOSS Hill AC 7*3 465-4789 Toledo. Ohio 43601 ? O Sox 1035 AC- 419 242-6543 La Mirada. Calif. 90638 '50:2 Acsecrans Ave Suite 209 AC 2'3 941-0275 -- C '"4 521-2271 Owens-Illinois international Division 'oieao. Ohio 43601 .=> O. Box 1035 AC- 419 242-6543 Chicago. Illinois S0601 = oom 1014 'jmted of America SiCg Cne cast wacxer Drive AC. 312 321-0260 Hi 4, u 9 r * ? = Owens-Illinois Toieflo. Onio 4360' Distributed by t II u u u= GPC-I051 -j < a 0-2-TSM f Ruid Procas* Systsms Glass Dnlnllns FPS 65-3 Prom Owsns-Hllnois a vi 11 ima yittwg uitfiiiaiiiv assured maximum corrosion resistance for chemical waste disposal systems K1MAX, the most effective chemical waste and vent system Research laboratories, teaching laboratories, and industrial orocessmg clams have long had a need for chemical resistant waste disposal systems. To answer this need, Owensniinois has developed a borosiiicate glass formula (KG-33) which is used in the manufacture of KIMAX drainline. This glass is rugged, resistant to chemical attack and can handle liquids from their freezing point up to 212aF continuously*. To make a drainline system truly chemically resistant, all couplings and accessories must have similar chemical resistant capabilities. KIMAX drainline couplings and accessories do have these features. The patented KIMAX coupling is manufactured from 300 series stainless steel outer shell, Buna-N rubber compression liner and TF*' seal ring. KIMAX sink outlets are manufactured from filled TFE fluorocarbon poiymer. therefore all wetted parts within a KIMAX drainline system are borosiiicate glass or TFE. Building Owners: KIMAX glass drainline provides a most efficient low cost and maintenance free chemical waste disposal system. KIMAX drainline has a low initial installation cost and will assure the building owner many years of trouble-free service because: KIMAX drainline is manufactured from clear borosiiicate glass so stoppages or lost articles can be detected by visual inspection. Low expansion borosiiicate glass provides maximum protection against rapid temperature change when hot liquids are discharged into the pipe line. When laboratory layout changes must be made KIMAX drainline systems can be disassembled and reassembled to meet the new needs. All fittings and couplings are salvageable and straight lengths can be reused or cut to new dimensional requirements. in addition to the borosiiicate glass oioe and fittings. KIMAX drainline systems feature: Filled TFE smk outlets for maximum cnemicai resistance at the smk connection. Q All couoling joints are protected with TFE seal rings, therefore, all wetted surfaces of a KIMAX drainline system are made of either borosiiicate glass or TFE plastic. This comoination of material makes a truly chemical and heat resistant drainline system. 'For continuous operating temperatures above 212* F see your KIMAX representative tor recommendations. "TFE is the abbreviation given by the Society of Plastic Industry to tetriffuoro-ethyiene resins or plastics--the most chemically and acid resistant plastic material in use today. KIMAX is a registered trademark of Owens-Illinois, tnc. Specifier: Architects and engineers are looking for new materials which will give new freedom in design with confidence in performance at reasonable installation costs. KIMAX glass drainline offers this freedom, confidence and reasonable cost because: All wetted parts of the system are borosiiicate glass or TFE. thus, the "total" system is highly chemical resistant. Q The low expansion of KIMAX borosiiicate glass eliminates the need for expansion joints. Q The light weight of the KIMAX. systems requires only Yz to V* as many hangers as conventional high silica iron pipe. Q Glass does not sag when exposed to boiling water, hangers can be placed up to 10' apart. a Straight lengths of KIMAX pipe can be field cut to exact length. KIMAX pipe can be installed behind walls, over ceilings or underground with confidence. With these design and chemical resistance features available to the architect and engineer, specification of KIMAX glass drainline can be made with confidence. Installation advantages: installation techniques for KIMAX Glass Dramiine are s.moie. fast, and vary little from the standara procecures used in installing any drainline system. Detailed procedures and suggested installation practices of KIMAX Glass Drainline are found m KIMAX Dramnne Installation Manual FPS-o5^: GwensIllinois sales reoresentatives and field engineers are specially trained to offer on-the-job aid and service for specific drainline system installations. KIMAX Dramiine systems do provide certain installation advantages which are: Leak-Free Joint Assembly: The patented KIMAX Dramiine couoling assembly makes a unified TFE to glass seal for maximum chemical resistance. After both ends of the glass pipe are inserted and properly seated in the welted coupling, a single bolt is tightened with a standard ratchet wrench or suitable tool (see pnotos) The coupling permits the joint to oe deflected up to 4*. Field Fabrication: kimax Glass Drainline can be easily fabricated to odd lengths at the job site with the use of a KIMAX field "beading kit." or by utilizing the new S/P (bead to plain . end) coupling system. Minimum Number of Hangers: KIMAX Glass Drainline is so light and strong that comparatively fewer hangers are needed for proper installation. Consult KIMAX Drainline installation Manual for recommended procedures. 2 c KIMAX B/P Bud to Plain End Dfainiino Coupling T3 Other Kimax installation advantages include: Below Ground Burial: kimax Giass Dramime may oe safely soecified ana used for unoergroundmstailations. Stra<gnt lengms are now available with a protective casing of thick expanded ooiystyrene. For recomenaed mstaliation procedures of KIMAX Orainiine see installation Manual FPS-650-1. Shown here is an example of KIMAX Orainiine as installed underground. it is particularly adaptable as drainline systems m secondary schools, and college and university buildings, where :t >s especially recommended for chemistry, biology, and bio-chemistry laboratories; veterinary and medical colleges, research, and other institutional laboratories. KIMAX Glass Orainiine has also found wide acceptance with efficient, ow maintenance performance .n industrial laboratories, hospitals, institutional or research laboratories, cnemicai or food processing plants .. wnerever corrosive chemical or solvent wastes present a disposal prooiem. KIMAX Couplings Assure Quick, Positive Seal Joints TF6 Adaptation to Other Material*: KIMAX Glass Orainiine can be readily and effectively adapted and ioined to any other drainline material. Recom mended adaptable materials and components are illustrated on Page 27. Easily Handled: kimax Glass Orainiine is delivered to the job site in rugged shipper cartons. Ouring installation, it is advisable to unpack only those sections and fittings needed for immediate fabrication or installation. KIMAX Glass Orainiine and vent systems are highly recommended as me specified medium of waste removal wherever chemical liquids present a disposal problem. KIMAX Orainiine Coupling (BMd to Bead): One of the most important components of a leak-free drainline system is the joint mechanism. KIMAX Orainiine Coupling (No. 6650) with compression liner of Buna-N rubber and seal ring of tetra-fluoro-ethyiene provide the required joint seal. Assembly of joint is simple... place drainline ends into coupling (Page 3) and tighten one bolt. Disassembly is likewise as simple. KIMAX 8/P Drainline Coupling (Beaded to Plain End): This newly designed KIMAX Orainiine Coupling (No. 6661) provides simplified assembly in the field of KIMAX (beaded) glass Orainiine to olain end (cut) glass pipe or lead. Schedule 40 plastic or metal pipe. It eliminates field beading of KIMAX glass dramiine straight lengths. . "V 4 tauiae specifications C c Long form: ACID WASTE ORAINUNE I. General A. Contractor snail furmsn ana install a comoiete aod-waste aramnne ana vent system as indicated. This system snail oe maae of oorosiiicate glass conforming to ceaerai Soecification OO-G-5418 ana as manufactured under the trade name K i MAX'' Dy Owen$-l IlmoiS. B. This system snail include ail glass straight lengths, fittings and traps, comcression tyoe tetra*fiuoro*etnyiene fined couplings and padded nanger supports. i t snail also include protected pipe for underground Dunal. and recommended adapter couplings to connect to other doing material, wnere apphcaoie. C. Ail pipe shall De installed free of strain, m a manner to permit limited movement. Horizontal runs snail be supported by a padded hanger or hangers 8* to 10' on centers. Vertical risers shall be supported by padded riser clamps designed to restrict lateral and downward movement, vertical risers up to 3* i.D. may be supported at every other floor level. Three men i 0. and greater shall be supported at every floor level. II. Connections A. Glass-to-giass connections shall be made with KIMAX compression type couplings. Article Nos. 6650 or 6661. Couplings outer shell, bolt and nut to be made from 300 series stainless steel. Coupling compression liner to be made from 8una-N Rubber. Seal ring gaskat to be made from tetra-fluoro-ethyiene. When installed according to the manufacturer's recommendations, they shall provide a leak-free joint when deflected up to 4*. B. Joints between glees end other types of piping material shall be made with KIMAX adapters and/or according to manufacturer's recommendations. III. Protection of Pips A. All glass pipe passing through walls or floor slabs snail be fitted witn pipe sleeves a minimum 2" greater diameter than the pipe 0.0. Space between pipe and sleeve shall be packed with fiber glass, glass wool and/or with a non* hardening approved caulking material. 8. Glass pipe shall not be installed in direct contact with concrete. Fiber glass insulation or other type padding as approved by the pipe manufacturer shall oe used to insulate between the two materials. C. Glass pipe shall be protected against ail weld splatter. IV. Tests Test in accordance with manufacturer's recommendations and local code requirements. V. Underground Pipe A. Excavation--shall conform to National Plumbing Code A 40.8 Section 2.7. 1. Bottom of trench shall be properly compacted, graded, and the pipe supported throughout its entire length. 2. Atieast4* of properly compacted sand or rock free soil snail be used directly under the pipe. B. Buried Pipe 1. Straight lengths shall be protected in expanded polystyrene casing. 2. All underground fittings shall be protected prtor to back-filling by wrapping in polyvinyl film (5 mil), Scotch Wrap or J. M. Trans-Tex or approved equal. C. Backfill P;pe trench snail be oack-fiiieo and tamped witn sand or rock-free soil :o 12" aoove too of pipe, where space does not permit a minimum 12" cover, additional protection must be provided to orctec: Dice against crusnmg ioacs. except wren buried under protective concrete siao. Vf. Laboratory Sink Connection Sink outlets, tailpieces, traps and cupsinks snail be KIMAX. Short form: ACID WASTE ORAINUNE This system shall be made of kimax borosiiicate glass ano conforming to Federal Specification OO-G-541-8 ano as manufactured by Owens-Illinois. Giass-togiass connections shall be made with KIMAX compression type stamiess steel couplings. Article Nos. 6650 or 6661. w.tn a tetra-fiucro-ethytene inner seal ring. This system shall be installed m accordance with ihe manufacturer's recommendations and the governing plumping ccce. Note: Where applicable Underground Glass Pipe Excavation shall conform to National Plumping Code A 40.8 Section 2.7. 8ottom of trenen shall consist of at least 4* of rock-free sano or soil compacted and graded to provide uniform full length sup port Seek fill with rock free sano and/or soil to 12* above pipe. When tne above conditions cannot be met. consult the manufacturer for his recommendations. KIMAX protected pipe, and wrapoed fittings Shall be installed and back fined in accordance with the manufacturer s instructions and governing plumping code. f* 5 pipe ana fittings Straight Lengths-Pipe Standard fangths of KIMAX drainline pic* are 5 feat and 10 feet. Special lengths (both ends beaded) may be ordered as special items. 6500 5-ft. length* 6501 10-tt. length# 6502--EPS* Covered 5-ft. lengths (for underground use) 6502 EPS covered drainilne is designed and recommended for installation underground. Maximum length, for one piece, recommended for such installation ie 5 feet 'Expanded Polystyrene 6504--Beaded one end only 6504 pipe is beaded one end only and available in one foot increments up to 10 ft All lengths can be field cut to within 7* of bead. 6511--Sweeps Size 1* 2 3 A 6 Weight ICS./ft. 0.87 1.1 2.0 3.4 6.3 A 2.06 2.58 3.69 4 84 7 12 10 ft. lengths Art. No. Price 6501-1500 2000 3000 -4000 6000 520-50 28.00 37.40 53.75 91.00 Beaded one end only Art. No. Price *6504-1500 2000 3000 4000 -6000 52.25 3.05 4.25 5.85 9.60 3 f0.0.) 134 2.34 3.41 4 53 6 66 5 ft. lengths Art. No. p-ce 6500-1500 2000 3000 4000 -6000 S10 25 14 00 3 70 25 30 45 50 EPS Covered Art. No. Price 6502-1500 2Q00 * -3000 4000 6000 si 1 55 15 60 21 35 31 20 55.10 6504 prices are priced oer foot Size m 2 3 4 6 A 4 V* 5 6 Vs 9 12 30 Art No. p'tce 6511-1590 2090 3090 -4090 6090 1 5 50 7 20 11 '0 1 7 50 48 50 60* Art No. Price 6511-1560 a 5.60 2060 7.20 3060 11.70 4060 17.50 -6060 48.50 45' Art No. Price 6511-1545 S 5.60 2045 7.20 3045 11 70 4045 17.50 6045 48.50 22'* Art No. Price 6511-1522 s 5 60 2022 7 20 -3022 1 1 70 4022 17 50 6022 48.50 6513--Bends Size IV* 2 3 4 6 A 90* 3 314 5 7 - >V 60" IVk 2* 31* 41* - AA 90 45 221* ' Art NO. Price 2 2 6513-1590 S 5 60 214 214 2090 7 20 2% 2% 3090 ! 1 70 3'A 3'A 4090 1 7 50 7 60' Art No. Price 6513-1560 $ 5.60 2060 7.20 3060 n.70 4060 17.50 Use catalog dimensions for piping layout as gasket thickness allowance >s included. 6 45 Art No. Prico 6513-1545 i 5 60 -2045 7.20 3045 11.70 -4045 17.50 6046 48.50 y r 22'* Art No. Price 6513-1522 s 5 50 2022 7 20 3022 i 70 4022 7 50 |*H|JG ailU IIUKIgS Offsets Made Using Standard Sweeps and Bends Because of a wide variety of offsat requirements, use a combination of bands (6511 and/or 6513). Order quantity of bands and KIMAX couplings (No. 6650) to satisfy offset dimensional requirements. Combinations do not coma equipped with couplings. Size 1 '2 2 3 4 6 * L0 99 10 10 13 13 18 18 24 24 ft L0 l3'/2 15 19 V: 27 36 7* 8 v* 11 v* 15* 20* l 15* 17* 22* 30* 41 0 0* 7* 9* 12* 7 '.5 L 17* 19* 25 34* 46* 3y y 3' 6513--Bend Offsets &aa ft :/;s Size L 0 l O l O l` O l* 6 6 7 Vt 4* 6* V't 7* 2 6* 6V: 8* 4* 7* 3* 8* t* 3 10 10 10* 6* 9* 3* 10 V: 2 "i 4 14 14 13* 7 Vt 11 V% 4* 10* 2 V: Special Purpose Bends 6512 6512P (Annealed)* Size 6512 A3 IV:-90 2-90' 3H 3* 'Can be field cut. 6 7* 6512P A3 3* 12 3H 12 5514 A3 2* --. 3 -- 6512 Art. No. Price 6512P Art. No. price 6514 Art. No. Price 6512-1530 S 8.10 8512P-1590 S 9.10 6514-1590 S8.10 2090 10.50 2090 11.20 6514 Um catalog dimension* for oioing layout aa gasket mieknesa allowance i* included. v tt 7 |VI|V w ilkkiil 6518--Quarter Bend Reducer a 6519--Double Quarter Bend I-- 8-H 6519P Size 2 x 1 '/j 2 x 1 '/? 3x2 4 x 1 Vj 4x2 4x3 6 x iv, 6x2 6x3 6x4 A3 4 3Vj 54 5 4 V, 7 4'6 7 '5 7 516 9 5*6 96 9 6'6 9S Art. No. 6518-2015 3015 3020 4015 4020 4030 6015 6020 -6030 6040 Price s 9 50 2 00 '3 25 16 00 1 7 25 9 50 37 00 38 GO 40 00 42 00 Siza t'/j * * 2 x 2 x 1 16 2 3 4 6 'Can ba field cut. * *8ranch is 1 Vz*. 6519 A3 3 216 3'/4 216 316 2% 5 4 Vz 616 SV4. S'6 7 5519P A3 10 2 "a 10 2-6 10 2v* 6519 Art. No. Prica 6519*1500 **-2015 -2020 -3000 4000 6000 s 9.90 15.00 13.05 19.80 30.65 55.00 "Branch is 116' i.O. 6519P Art. No. 8519P-1 500 2000 ' *-2015 Price si 50 1 3 90 13 90 6520--Ad|ustable Sanitary T (On* Adjustable lnl#t) Size A3 1V6 x 116 x 2 6 3% Aft. No. 6520*1520 Prica 11.25 C 216 0 7 Um catalog aimensjons lor Dipng layout as gaakat thicknaaa atiowanca >s mcivdao. 3 ..T r VHje diiu numys 6521-Single Sanitary T 6522-Double 6530 Adjustable Sanitary T (Plain End Outlat) Size 1 Vi x 1 % 2 x 1 Vi 2x2 3 x 1% 3x2 3x3 4x 1% 4x2 4x3 4x4 6x2 5x3 6x4 6x6 A 6 8 8 12 12 12 14 14 14 14 20 20 20 20 Single Art. No. Price 6521 -1515 2015 2020 3015 3020 3030 4015 4020 4030 4040 6020 6030 6040 6060 $ 6.80 8.30 9.15 11.80 13.05 13.35 17.25 18.75 20.95 23.20 40.00 41.00 45.00 51.50 8 3 '/j 3V4 4 Vj 4V4 5 6% 47/* SH 7 3% 6V,, 8 9M. 12 C 3v4 5 5 ? V,4 7'1* 7 3V4 3*4 3^ 84 ' 2H 2H 12H 12% Double 6 ;? < 6522-1515 201 5 2020 3015 3020 3030 4015 4020 4030 -4040 6020 6030 6040 6060 P'ice 310 55 ' 2.50 '3 SO 16 05 18 35 13.55 28.00 28.50 31 00 34.30 44.20 49.00 S3.50 71.00 Size 1%,x 1% x IV* 'Cin e field cut. AB 8% 3Vi C Art. No. 3% | 6530-1515 P'-ce 59 50 6523--Straight T Size A 8 C Art. No. Price 1% x 1% 6 3 3 6523-1515 410.10 2x1% 8 3% 4 2015 10.85 2x2 84 4 2020 1 1.00 3x1% 12 4% 6 3015 13 80 3x2 12 4% 6 3020 14.10 3x3 12 6 6 3030 1 5.75 4x1% 14 6 7 4015 16 70 4x2 14 5 7 4020 18.15 4x3 14 6% 7 4030 23.25 4x4 14 8 7 4040 26.70 6x3 20 7% 10 6030 53.50 6x4 20 9 10 6040 55.10 6x6 20 10 10 -6060 62.80 Use caiaipg dimensions lor piping layout at gasket miekneee allowance is included. h 9 < I <U til I 6524--Test T with cleanout Teat Tea and cieanout comas aa complete assembly including cap and coupling. A8 l '/, X 1 '/, 6 2M. 2x2 8V 3x3 12 3*1. 4x4 14 4H c0 Art. No. 3 3*. 6524.1515 s ' 4 7r 4 3"/: 2020 7 3C 6 4'* 3030 23.40 7 5H .4040 43 50 Drainline Y 6526--Single 6527--Double Size 1v: x 1 vz 2xl'/j 2x2 3 x 1 v, 3x2 3x3 4 x 1 Vi 4x2 4x3 4x4 6x2 6x3 6x4 6x6 AS 6 l'i 3 2Va 3 2's 12 3*4 12 3*4 12 3*4 14 4Vj 14 4,/2 14 4'-j 14 4': 20 $h 20 5*4 20 5* 20 5H C iVi 4V 6 5V* 6V4 3 6H 7 V, 3V4 10 9 10H 11 V* 14 Single Y Oouol Art No. Pf-CS 4r: No. 6526 1515 2015 2020 3015 3020 3030 4015 4020 4030 4040 6020 6030 6040 6060 s 3. *0 3 35 9 35 12.10 12.90 14 90 17 00 18 80 20.7524 70 40.50 49.40 54 00 59.00 6527 -' 5 5 2013 -2020 3015 3020 3030 401 S 4020 -4030 4040 6020 -6030 -6040 6060- Combination Y and 1/8 Bend 6528--Single 6529--Double Single Double Size A 8 C 0 Art. No. Price Art No. p 1H x 1H 6 4H 4H 6528-1515 $ 8.50 6529-1515 si- 2 x 1H 8 4H 5H 2H 2x2 86 6'/ 2V4 -2015 10.35 2020 11.90 2015 : 2020 2C 3 x 114 12 5H 714 3V 3x2 12 6H 8 3 V. -3015 13.35 3020 14 40 301 S 2' 3020 21 3x3 U 8H 9 3% -3030 16.35 3030 2f 4 x 1H 14 6 8 Vt 4H 4015 17.75 4015 3 4x2 14 7 914 4H -4020 19 00 4020 3 4x3 14 9 10'4 4H 4030 21.50 4030 3 4x4 6x2 14 11 11 4H 20 8Vi 11H $H 4040 24.70 6020 40.00 -4040 5 -6020 5 6x3 20 10 ' 12H 5H -6030 43.70 6030 5 6x4 6x6 20 12 20 IS 13H SH 14 V, 5H 6040 46.60 6060 56.00 6040 7 -6060 9 Uw catalog dimension* lor giotng layout aa gasket tnicknees aiiowanc# >s included. 10 < _*v pipe ana rittings 6531 Partition Cross (Compact) Partition crosses are designed to prevent cross-flow when sinks are connected back to back. Size A 8 C Art. No. 9'fcs 2 x 1 '/j 3 3*4 5 6531-2015 2x2 3 4'/} 5 -2020 2 x 1 v2 x 1 V? x 1 * 8 3*4 5 -2151 $16'0 '8.90 2155 6532--Single Upright Y or H (vent branch) Size A8 C* 0 Art. No. 1 Vj X 1 Vj 6 3 6*4 2*4 6532-1515 2x1* 8 3V4 7* 3* 2015 2x2 34 8*4 3* 2020 3 x 1 * 12 3*4 9 '/* 4* 3015 3x2 12 4* 10* 4* 3020 3x3 12 6 13 5H 3030 4 x 1 * 14 4* 10*4 5* 4015 4x 2 14 5 12 5* 4020 4x3 14 6 Vi 14 Vi 6* -4030 4x4 14 8 16* 6*4 4040 6x3 20 7H 18*4 7* -6030 6x4 20 9 19 3 6040 6x6 20 12 24 12 6060 "C" dimension may be longer or shorter than "A" ';ce $22.10 22.10 25 00 25.20 27 30 28.30 30.00 32.40 36.50 41.70 55.00 53 80 86.00 6536--Straight Reducers or Increasers i----| 6537--Eccentric Reducers or Increasers Straight Eccentric Size A S (min.) Art. No. Price Art. No. Price 2x1* 4 1* 6536-2015 $ 4.95 6537-2015 s 4.95 3x1* 5 2* 3015 6.70 3015 6.70 3x2 5 2V4 3020 8.00 -3020 8.00 4x1* 7 3 4015 10.40 401 S 10.40 4x2 7 3 4020 11.35 4020 11 35 4x3 6x1* 6x2 6x3 6x4 7 9 9 9 9 3 4 4 4 4 4030 6015 6020 6030 6040 12.35 20.00 21.00 23.00 26.00 4030 5015 6020 6030 6040 12.35 20.00 21.00 23.00 26.00 Use catalog dimensions lor oiomg layout as gasket thickness allowance is included. . , tr> 11 uiiu littiugo 6540 Vent Increases Si*t____________A 1 Vt x 3 2x3 3x4 22 22 22 Art. No. 6540-1530 2030 3040 s"gg $t7 50 8.60 25.SO 6544 Cleanout Plug A Aft. No. 1 - 6544-1500 t 2000 IV, 3000 1 '/* 4000 IV: 6000 Pr-ca s 2 30 2.30 i :o 7 :q :0 40 6550 U Bend (vent loop) Not*: U bends ere often used for vent loops. No. 6705 outlets on Swivel "S" Traps are also used as vent loops. Size A 3 Art. No. PfC8 tv* 4 5 6550-1500 s 3 30 2 4 Vj 5'/* 2000 12.30 3 sv* 6 Vi 3000 24.70 4 6 Vi 7 V* 4000 32.90 compact fittings 6541 Single Sanitary T Sire i Vi x 1V* 2x 1V4 2x2 3x2 3x3 4 * 1 V* 4x2 4x3 4x4 6x2 6x3 6x4 6x6 A 41* 4V 5H 9 9 10 10 10 10 16 16 18 16 a 2'/, 2H 2V, 4'.i, A'At 4H 4 V, 5V* V* 5% 6V 7 V* 9 V, C 2'* 2H 2 V, 5i 5 '* o5* S.H 6 Vs $v, 9 V, 9 wi 9'/, 9 v 6542 Double Sanitary T Single Art. No. Price 6541-1515 -2015 2020 3020 -3030 4015 4020 4030 4040 6020 6030 6040 -6060 - $ 6.80 9.30 9.15 13.05 13.35 17.25 18.75 20.95 23.20 39.00 40.00 47.75 52.75 Use catalog dimansion* for oiping layout a* gasket thicfcneee allowance is included. 12 Oouble Art. No. Price 6542-4015 4020 4030 4040 -6020 6030 6040 6060 $21 .40 28.00 32.00 34 80 44 20 48.00 55.00 7 5.00 compact fittings 6546 Single Drainline Y o 6547 Double Drainline Y c 6546 Combination Y and ft Bend 6549 Double Combination Y and ft Bend Size 1 Vs X 1 '/J 2x2 3x2 3x3 4 x l'/2 4x2 4x3 4x4 6x2 6x3 6x4 6x6 A 5H 5H 9 9 10 10 10 10 16 16 16 16 3 1 " 1 '-i 2v- 2V.4 3 V, 2 7/ 2 2 4V 5 '! 4Vj 4H C 4 4H 6V l-'-.t 5'4 7H 8H 3H 9H 10H 11H 12H Single 6546 Art. No. Prica 6546-1 St 5 2020 3020 3030 4015 -4020 -4030 -4040 6020 -6030 6040 6060 $ 9.00 9.90 12.90 14.90 17.00 18.80 20.75 24.70 40.00 49.40 54.00 59.00 Double 6547 Art No. pr-ce 8547-4015 4020 4030 .4040 6020 6030 6040 6060 s24 70 27.30 33.60 42.30 61.70 64 80 68.40 90.50 Size 2 x 1 Vi 2x2 3x2 3x3 4 x 1 Vi 4x2 4x3 4x4 6x2 6x3 6x4 6x6 A 5V$ 6 9 9 10 10 10 10 16 18 16 16 B 3H 4H )'/i* S'/U 5* 5H 6H ' sh 7H JV 9'A 11'/* C 3V 4H SM 6"4. 6H 6H 7H 7H 9H 9H 10H lO'/i 0 ;M 1 v2 2H 2'/* 2H 2V 3'/, 2'-t* 4H 4V 4H 2 V2 Singla 6548 Art No. Prica 2015 2020 3020 3030 -4015 4020 4030 4040 6020 6030 6040 6060 $10-35 11.90 14.40 16.35 17.75 19.00 21.50 24.70 40.00 43.70 46.60 56.00 Double 6549 Art. No. Price 6549-4015 4020 4030 4040 6020 .6030 6040 6060 $31.00 31.00 35.00 50.00 55.00 59.00 70.00 95.00 Um catalog dimensions for piping layout aa gasket thickness aiiowanca i* included. r r-"-c- - 6700--Swivel Trap--P Style No. 6700 (short outlet) Swivel "P" Trap assembly consists of a No. 8705 inlet with a No. 6513 outlet and a No. 6650 KlMAX ** * minimum depth to permit adjustment. Size inlet x Outlet A S C O Aft. No. 3-ice i% x 1% 3 2~* 5 6 700-:Si5 s * 5 3* 2 x 1% 3V4 8 2 5 -2015 1 7 3C 2x2 9l,/U 8V* IV* 5Vj 2020 21 25 6701--Swivel Trap--P Style No. 6701 (long outlet) Swivel "P" Trap assembly consists of a No. 6705 inlet with a NO. 6512 outlet and a No. 6650 KlMAX coupling at the swivel joint. t See Standard Cleanout. Page 17. Size <nl#t x Outlet 1 Vi x Vi 2 x 1% 2x 2 A 9``/U 8 V* 8% 3 11 11 13 C 0 Art NO 3-ce i% 5 6701-1515 j 13.70 i% 5 2C-S 22.30 1 Vt S'/j -2020 23 35 6704 (Plain End Outlet*) No. 6704 (plain end outlet) Swivel "P" Trap assembly consists of a No. 6705 inlet with a No. 6512P plain end outlet and a No. 6650 KlMAX coupling at the swivel joint See Standard Cleanout. Page 17. Size inlet x Outlet i% x i% 2x1% 2x2 A 6% 8% 9*He 8 17 17 17% C 1% 1% 1 Vi ` Annealed outlet. can be Held cut. 0 Art. No. Price 5 6704.1 51 5 $19 30 5 -2015 20 85 5% 2020 24 80 6706--Swivel Trap--S Styfe No. 6706 Swivei "S" Trap consists of two No. 6705 inlets and a No. 6650 KlMAX coupling at the swivel joint Size inlet x Outlet A $ c 0 Art. No. price 1% X 1% ' 2x1% 2x2 10 10 8% 5 6706-1515 s i 3.90 10 10 8% S -2015 20.45 9% 11 9>K. 4% -2020 24.70 6713 (Vented) Size inlet x Outlet Vent Size A 8 C0 E Art. No. P'-ce 1 % x 1 % 1% 7 81 S 3 6713-1515 $ 1 7 00 *2 x 1% 1% 7% 8 1% 2x2 2 3*. 8% 1% 3x3 3 10'/* 10% 2 53 5% 3% 6% 4 -2015 -2020 3030 18.00 19.55 4i 60 4x4 4 12% 12% 2% 7% S 4040 50 85 6x6 4 16% 31 2% 24 7 **-6060 156.20 *Hj* expanded inlet. UM No. S65S adapter coupling for mitt >omr `No ciaaneuta on S * S trap*. Use catalog dimensions tor piping layout as gasket thickness allowance is included. 14 . y wituiiic; ud}J9 Expanded inlats of traps have 4" minimum depth to permit adjustment 6718 Trap-P Style 'Has expanded inlet Use No. 6655 adapter coupling for inlet joint. Traps available with 8 type cleanout See Standard Cleanout Page 17. No cleanouts on 6 x 8 traps. Size inlet x vent Outlet Size A 3 C 0 s > o u t ft x 1 v* ' 2 X 1 ft 2x2 3 *3 44 6x6 1ft 1 ft 2 3 4 X 7 31 5 3 6718-1515 s 7ft 8 IV: 5 3 2015 8K* 3V* 1 Vi 5': 3V} 2020 10V5 10 V: 2 6` 2 4 -3030 : 1 2 '/* 12'/: 2ft 7ft 5 4040 4 16ft 31 2ft 24 7 '5060 :* "*3i *Dndaa mir Us# No 6653 aaaote' :ouounq `or * `No cinouts on S 8 trao*. 6707--Drum Trap--P Style Traps available with B type cleanout. See Standard Cleanout. Page 17. s Size 3ody inlet x Outlet A 8 C 0 i 0 Art. Vo. P' t V: x \ Vi 2x1 V: 2x2 9 8 l 41* 3 6707-1515 S22 9 3 1 '/: 41* 3 2015 23 9 V* 9V* 2 5: 4 -2020 28 6710--Swivel Drum Trap--P Style No. 6710 Swivel Orum Trap "P" assembly consists of a No. 6715 inlet with a No. 6716 outlet and a No. 6650 KIMAX coupling at the swivel joint. a------------- , Size 3ody inlet x Outlet A 3 C 0 t.O. Art. No. Pr: 1 ft x 1V: 2 x 1ft 2x2 to1/* 8 2ft 41* 10V* 3 2ft 41* 11 9'/* 3 5ft 3 6710-1 51 5 S29 3 -2015 31 4 -2020 36 6714--Swivel Drum Trap--S Style No. 6714 Swivel Orum Trap assembly consists of two No. 6715 inlets and one No. 6600 KIMAX coupling et the swivel joint. Size Body inlet x Outlet A 8 C 0 1.0. Art. No. Price 1 ft x 1 ft live 9ft 10V* 4% 3 6714.1515 *31.0 2 x 1ft 11V# 9ft 10V* 444 3 2015 33.0 2x2 1 1ft 11 11 5ft 4 2020 38.0 Traps available with 8 type cleanout See Standard Cleanout. Page 17. Use catalog dimensions lor fitping layout as gasket thickness allowance it included. > T5 ^ Wftfw cjipanaea mieis oi traps nave 4 minimum depth to permit adjustment $770 Running Trap Traps avtiltble with S type cleanout. See Standard Cleanout, Page 17. 6771 (Vented) Interceptor Trap #6703-4015 *V-------------------i Sire inlet x Outlet > VJ X 1 v? 2x2 3x3 4x4 *5 x 6 Vent Size iv* 2 3 4 4 A 11 12 1 4Vj 1 7 ,/2 38 No cleanouts on 6 x 6 traps. 3 C 0z 8 5 33 6! "i* 5 : 2 3'x 3'-* 8 V* 6** 4 4 9H 71 2 5 5 12,/i 24 77 6770 Art. No. 6770-1515 2020 -3030 -4040 *6060 Price $ 25.10 30.20 50.20 80.20 115.00 ' No cleanouts on 6 x 6 traps. 6771 Art. No. 6771.1515 2020 3030 4040 *6060 3''ce s 28.10 35 SO 53.00 35.20 i 70 50 ARTICLE NO. 6708-4015 6665-1512 6665-1515 Price $61.20 5.00 5.00 DESCRIPTION I1/:' x 1 '/j' INTERCEPTOR TRAP rv 0.D, INLET ADAPTER COUPLING 1 Vt" O.O. INLET AOAPTER COUPLING A. Adapter Coupling #8689*1512 (to connect to 1%* O.O. tubing) (Rubber Seal) #8885-1515 (to connect to 1 %* 0.0. tubing) B. Perforated S.S. Screen 1/18* die. holes 8 so. in. free area opg. C. Removable coupling/end cap for cleanout 0.Mia 3* clearance required under trap for removal of end cap. Specifications UMAX Boroslllcate Glass interceptor Trap with it** 1.0. inlet. 1ft' 1.0. outlet and 4* 1.0. body. Perforated S.S. Screen Interceptor 4" dia. with 1/18* holes and effective 6 sq. m. free area opening. Bottom C.O. Coupling with end cap tor cleaning. Connections 1. For 0WV Service useKIMAX Adapter Coupling 6665*1515 for 1 * 00. tubing or 6668-1512 fOr 114* 0-0. tubing. RUBBER SEAL ONLY. 2. To connect to 116* IPS metal or rigid plastic plain end pipe, use UMAX B/P Coupling 8661-1500. 3. To connect to 1ft* 1.0. glass drainline, use KIMAX Couplings 6650-1500 or 6661-1500. Use catalog dimensions lor piping layout aa gasket thickness allowance is included. 16 r> tii aniline ucipo Expended inlets of traps have 4" minimum depth to permit adjustment 6614-Partition Trap (Consist* of Trap Body Only) Availably with 1 * and 2* outlets only. 1 % * outlet trap has 2* inlet to accept No. 6655 adapter coupling. Traps are non-siphoning with partition always visible. Traps available with 8 type cleanout. See Oelow. :zz'-~---Z-'-~- ?:o sink outist : *r--i--r* 7ti wit wict Size inlet x Outlet 2 x 1 Vj 2x2 ABC 3'/j 3V4 8Vt 3% 3'/* ev4 0 Art. Mo. ?- s 561A-2015 S25 6 -2020 28 Type B--Standard Cleanout Standard drainline trap cleanout Type 8 consists of a No. 6650 standard KIMAX coupling (1 YiM) and a No. 6544 short glass cap Ordering information To order standard traps with cleanouts use catalog number for proper style and add the letter 8. (Example 8718-8-1515) For correct layout dimensions add 2H* to overall trap height for cleanout Type 8. Size I1/^ Art. No. B Price 58.10 ! Add to trao one Use catalog dimensions tor piping layout as 9asset thickness allowance <a included. 1 wii irw 6616 Beaded Outlet 3" Hemispherical 6617 Beaded Outlet 6" Hemispherical No. 6724. 2" sink strainer furnished with all cuo sinks Soentv over-all desired length (either 11" or 15") when orcer.no cuo W with plain (or P designated) end outlet. Use No. 6635 adapter coupling (2 xV/,) on outlet to connect to 2" expanded end *raas or fittings. w Art No. 6616-3000 Price $ 15.00 Art. No. 6617-6000 Price 515.00 6617P Plain End Outlet 6" Hemispherical Art. No. 6617P-6011 8015 Price 515.00 15.50 6618 Beaded Outlet 3" x 9" Oval Art. No. 6618-3900 Price $18.00 6618P Plain End Outlet 3" x 9" Oval Art. No. 8618P-3911 3915 Price SI 8.50 18.50 18 r> 6619 Beaded Outlet 3" x 6" Oval Aft. No. 6619-3600 Pf'Cg $12.90 -- J*%- 6619P Plain End Outlet 3 x6" Oval Aft. No. 6619P-3611 3615 Pfic $12.85 12.35 6724 Sink Strainer (Ail Cup Sinks) 6627 3" x 6" Oval Horizontal, Wall Mounted Cup Sink Plain End Outlet Si*a "1 Art No. 6724*2000 Price TTTo No. 6621 cup sink oval (2 x 6) No. 6724 T sink strain* No. 7150 r flanga No. 7204 insort (2 x11k) Art No. 6621-3600 6724-2000 7150*2000 7204-2015 Prico $22.30 1.10 1.90 2.50 Mounting bolts or scrawa to bt fumlshad by installar. For No. 6627 assambly uaa No. 6655 adaptor coupling (2 x 1 % ") on outlat to connact to 2" expandad imat r> --------- r 6628 3" x 6" Oval Vertical, iy2" Outlet Wall Mounted Cup Sink Art. No. iHI^eoo Price 532.00 Vertical Outlet No. 6629 oval cup Sink (3 x 6) No, 6724 2" smk strainor No. 7160 2" flange No. 7204 insert (2 x Vh) Mounting bolts or screws to be furnished by installer. For No. 6628 assembly use No. 6650 1 Vi' size KIMAX coupling on outlet. Art No. 6629-3600 6724-2000 7150-2000 7204-2015 Price $24.60 1.10 1.90 2.50 accessories and hardware 6650--Drainline Coupling (Bead to Bead) No. 6650 Orainline Coupling is uaed for joining 1V4", 2*. 3", 4", and 6* KIMAX Glass Orainline pipe and fitting*. No. 6650 KIMAX Coupling consists of: No. 6681 segmented stainless staet outsr band No. 6652 Buna-N rubber eompreeeion liner with TF6 seal ring No. 6653 stainiaaa steel bolt No. 6664 Silver plated stainless stsei hex nut Size A 8 C 1 vs* 3 2H 1M* 2 3* 3'/ 1 M 3 4% AV 1M* 4 6 5 Vi ^v^ 6 8V 7% v\ 6650 Art. No.__________ Price 8650-1500 -2000 3000 4000 -6000 * 3.20 4.10 5.60 9.2S 21.10 Bolt 0 Site V* --28 x 2V V-- 28 x 2H H* V*--28 x 2V* Vi--28 x 3V* '/* Mi--24 * 4 x- 20 - . WUM HUi UMUi w 6661--8/P* Drainlin* Coupling (Bead to Plain End) No. 661 B/POrainllneCoupllng is used for joining IV. 2'3*. 4* or 6* KIMAX beaded glass drainline to plain end (cut) glass pipe; lead, i.P.S. metal, or plastic pipe. This new exclusively designed KIMAX drainline coupling consists of the following components: No. 8662 stainless steel band with bolt No. 6663 Buna-N rubber compression liner with TFE seal ring No. 6664 silver plated stainless steel hex nut Size A 9 C0 Salt Size Tv* 3 2V 1 v4 *14 '.23 2 3H 3*4 1 V4 *! '*28 3 4`K* 4 Vi 2'A* v: V-24 46 5* 2*.* v. V; - 2 4 6 3% 7V% 4 V* M.-24 6661 Art. No. 6661-1500 2000 3000 4000 6000 Price $ d l"o 5.20 9.50 is.75 54 00 6655--Adapter Coupling No- 6655 Adapter Assembly is used to join KIMAX drainline pipe and/or fittings to plain end sink tailpieces. The assembly consists of: No. 6661 segmented stainless steel outer bend No. 6667 Buna-N rubber adapter No. 6686 TFE adapter seal No. 6663 stainfosa steal bolt Vi-28 x 2* No. 6664 Silver plated stainless steel hex nut Patent Pending SizeTailpiece Style 2 x 1 '/i KIMAX glass tail pipe Extension No. 6728. metaltubing.anoleadtaiipieceextensions 2 x i v Lead. Class 0 or XL tailpiece PYREX tailpiece and cup sink 2xit'i Plain end KIMAX Regular Schedule or Heavy Schedule 1 Vz glass pipe or fittings Ourcon -SO*2 Duriron *11713 Lead--Class C or L. 3 or M Plastic or Steel (1 v* IPS) o: Size 3 t as :c :. 70 tc i .92 to Art. No. 6655-2015 2017 -2018 Price $5.90 5.90 5.90 6665--Adaptor Coupling Used to join i v* * beaded KIMAX drainline pipe to 1 u or i vs 0.0. tubing. Note: Rubber soot only not recommended where adds will come in contact with the coupling seal. Size i vk x 1 v i v* x 1 v* Tailpiece Style 1 V5' 0.0. tubing 1 V*' 0.0. tubing Art. No, 6665-1512 -1515 Price $5.00 5.00 auocoovjiico dtiu i idi uware 6735--1V4 " Split Coupling (Threaded to Beaded Pipe) No. 8735.ift* Split Coupling is used to join 1ft" beaded glass pips to s threaded 1 ft" metei pips. The assembly consists of: No. 8738 solit coupling nut No. 8737 stainless steel damp To install. . . remove clamp from solit nut. Place split nut over beaded glass end. Replace clamp and tignten with screw driver. tuhuqio plastic OR MCTUP1RC* S73S SRI.iT COUPLING NUT 1737 STAINICSS Sim CutMR 96A0I0 N0 KIMAX GLASS RIM Size Art. No. r/a 6735-1500 Price S4.00 6739 Gasket Use gasket No. 6739 when connecting KIMAX glass pipe to threaded metal pipe. Size Art. No. ift 6739-1500 Price SI.40 6680 Thread Adapters (Threaded to Beaded Pipe) Thread adapters are used to provide beaded end on threaded pipe for connecting directly to KIMAX glaaa drainlines with No. 6650 coupling. All TFE construction. Adapter No. 6680 will fit standard straight or tapered threads. Used for same size pipe (e.g. ift* metal to it*" glass), ideal for floor drain connections. In 1ft*. 2*. 3*, 4*. and 6* sizes. Adapter No. 6685 is designed to mats 1 ft * threaded tailpieces to 2* expanded inlets of KIMAX traps. Can be moved up and down on tailpiece for specs adjustments. In 2 x 1ft* size only. Size ift 2 3 4 Art. No. 6690-1500 -2000 -3000 -4000 Price S 4.10 5.10 7.20 11.90 . 6685--Adjustable Size 2 x 1ft Art. No. 6685-2015 Price $5.90 22 accessories and hardware 6720 Sink Outlet Assembly (IV2" and 2" sizes) 6720D 2"--For Use With Sinks Having 3,5/32" Counterbore Consists of: 8724 sink strainer (black fluorocarbon plastic) 8721 and 87210 sink outlet (black fluorocarbon plastic) 8725 gasket--neoprene 6722 locknut Note: Hand tighten 6722 locknut to sink. DO NOT USS PIPE WRENCH. To fill gap in sink counterbore, use 3M-EC-612 caulking compound or equivalent. 1 v*" and 2" size sink outfets are designed to accept standard lead overflows. For sink outlet tailpiece connections, see No. 6728 dimensions oefow. 6720 6720D Size 1 V* 2 2 A 24* 3'M 34* 8C V* 2* 74 3 7* 3 D 2 2S 6720 Art. No. Price 8720-1500 912.00 2000 25.SO 6720D Art. No. Price 67200-2000 925.50 6722 Art. No. P'ice 6722-1500 $ 60 2C00 2.50 c 6728 Vh" Tailpiece Assembly kimax tailpiece is available in 6t*" and iGt*" lengths. Specify length when ordering. Glass is annealed and can be field cut to exact length. Assembly No. 6728 consists of a No. 6723 phenolic nut and a No. 6730 KIMAX tailpiece. Note: This assembly ean be used on other 1 t** plastic or metal sink outlets having pipe threads. For metal outlet connections use gasket No. 6738 between metal and glass. Hand tighten coupling nut... do not use pipe wrench. Size IV* x 64* It* *10% Art. No. 8728-1060 -1100 Price 93.00 3.50 Components of 6728 6723-Nut Art No. Size 6723-1500 It* Price 9.30 6738--Gasket Use gasket No. 6736 when connecting glass tailpiece #6728 to threaded metal pipe. 6730 Tail Piece Art No._____________ Size____________ Price 6730-1060 1100 1t*x8t* It* x 10t* *2.10 3.00 Size it* Art. No. 6738-1500 Price 91.70 .y accessories ana naruware 6726 Sink Stopper No. 8726 Sink Stopper is available in iv** and Y size in lead. Size IV* 2 Aft. No. 6726-1500 2000 Price S4.00 6.00 6727 Sink Overflow (Beehive and Open Type) Sink Overflows are made of black fluorocarbon plastic. Open standing overflows are available for 2" sink outlets only ... 1V** beehive type can be modified by cutting off top beehive section. Sink Outlet Size tv* 2 Beehive Type Length 4* 6* 8* -- Open Type Length A' 6* .. 8' Size IV* x4 IV* x 6 IV* x 8 Art. No. 6727-1504 -1506 1508 Price *10.00 11.00 11.50 24 accessories ana naraware 7310-56801 KIMAX Portable Beading Kit Used for field boding Yi* through 6* glsw pipe. For more detailed information on the availability of the newest model Kit (8K-5) and its operation. ask your KiMAX distributor or write the nearest 0*1 office listed on the back of this catalog. 7310-56802 KIMAX Portable Glass Pipe Cutter With the KIMAX Portable Glass Pipe Cutter you can cut W--6* glass drainage anywhere on the job site. Complete cutter consists of a scoring head assembly, extension, tension arm subassembly and 1 'h '--4' centering conee and ring stop as shown. Contact distributor for information a price, CUTTING POINT PIAIN ON MAOCO tNO CLASS API TtWJON AQMSTMCNf UNO# artnsion 4* * > CtNTCTINO cams Order 6* centering cones separately. 7110 Coupling Assembly (Drainlina to Conical End Pfpo) To |on tfrataflaa ftaee pipeJo eonfeal end pipe. Kit includes all flanges, inserts, boils and TFI ehsath gasket Chart includes sii quantities of kit components and individual artieis number for repiocoment of parts. Pipe Size 1V4 2 3 4 6 Style li Flangee Qty. No. 2-7155 2-7155 2-7155 1-6570 1-7156 1-6670 1.7156 Adapter insert Qty. No. 1-7200 1-7203 1-7200 1-7203 1-7200 1*7203 1-7203 1-7155 1-7203 1-7158 Gasket Qty. No. 1-7276 1-7276 1-7276 1-7278 1-7276 Size Art. No. Prica m 7110-1500 $12.40 2 -2000 14.30 3 -3000 19.40 4 4000 39.70 6 6000 67.45 .T Bolts & Nuts Qty. No. Six* 4-7190 M_18 x 2'A 4.1790 *_J8 x 2V4 4-7190 *--18 x 3 8-7190 *--18 x 3 8-7190 H --1 6 x 3 25 iiwg ohm i icii ufvai ^ 7120 Coupling Assembly (Motal IPS to Bttdsd End Pipe) To join dralnim* giaea P*P* P'P* * _ includes fltnga. adaptor inoort bolt*, adaptor button* and TFS sheath gasket ASA threaded flange not included. Pipe Size 1 iVs 2 3 4 6 Style II Flange Qty, No. 1-7155 1-7155 1-7155 1-7155 1-6670 1-6670 Adaorer insert Qty. No. 1-7203 1-7203 1-7203 1-7203 1-7203 1-7203 Adapter Buttons Qty. No. 4-7230 4-7230 4-7230 4.7230 8-7230 8-7230 Gasket Qty. No. 1-7276 1-7276 1-7276 1 -7276 1-7276 1-7276 Solts & Nuts Qty. No. Size 4-7190 vi*--13 x 2Vj 4-7190 M*--IS * 2'/: 4.7190 **--18 x 2vt 4-7-90 v--18 x 3 3-7190 *--18 * 3 3-7190 H --18 x 3 'Flange should be placed far enough on pipe to permit machining end of pip* to provide a flat bearing surface for beaded glass pip*. Size Art. No. Price r/j 7120-1500 S 9.50 2 -2000 11.00 3 -3000 14.50 4 4000 25.80 6 6000 37.20 7290 (1 % ", 2", 3", 4", 6" size*) Pipe Hangers (padded) Recommended for horizontal run*. Hanger* contain integral cushions. Standard finish on band la A.S.T.M. type LS. Zinc coating. Size Art. No. Price \Yl 7290-1500 * t.65 2 -2000 1.95 3 -3000 3.40 4 4000 3.70 6 6000 10.45 28 t ical joint reference chart Type of Pipe Type of Joint Material Needed UMAX OKAINUM tCAOCO Sc* KIMAX OtAJNUNl KIMAX OKAiNUNS KIMAX SUll l. * S. MCTAt oa aide rusne *UIM (NO KIMAX 6IASI METAt 01 *1610 RUSTIC RUIN CHS KIMAX Drainline Coupling 6650 Siza Coda No. IV* 6650*1500 2 6650*2000 3 6650*3000 4 6650*4000 6 6650*6000 KIMAX B/P Coupling 6661 Fipa Siza Coda No. ift 6661-1500 2 6661-2000 3 6661-3000 4 6661-4000 6 6661*6000 KIMAX Adapter Coupling "A" Dimansion Fipa 0.0. Coupling Siza 1.48--1.53 1.70-1.78 1.82--1.90 2 x 1 ft 2x m 2 x 1ft Coda No. 6655-2015 6655*2017 66S5-20T8 IKS. TMSIAMO KIMAX Split Coupling Pipa Siza Coupling Coda No. IV* 6635-1500 Gasktt Coda No. 6739-1500 I.KS. TMMACIBmctalo# rustic TMKCAO tttfTQ ucratea Kusne TMtuon MIUBMMUM USt TNtttt UMJMS COMPOUMB KIMAX Thread Adapter and Drainline Coupling Ftps Silt Adaptor Coupling Coda No. ______ Coda No. 6640*1500 6650*1500 2 6660*2000 6650*2000 3 6680*3000 6650*3000 A 6680*4000 6650*4000 6 6680*6000 6650*6000 KIMAX Glaaa to Bell End Pipe 1. Pack hub half full with asbastos ropa. 2. Caulk with hot load, load wool or acid-proof camant. For Datails. sao Orainlino installation Manual. Glass Adapter to H.S.I. "MJ" Pipe Fipa Sixa T55 2 3 4 Coda No. 6566*1500 6566*2000 6566*3000 6566-4000 Prica * 8.00 10.00 12.00 14.00 r* Manufacturing Engineering Vineland, New Jersey 08360 P.O.Box 187 AC/609 692*4806 AC/609 692-6299 Safes Offices Atlanta, Georgia 30341 1561 Bishop Hollow run AC/404 467-0623 Hanover Park, Illinois 60103 5837 Franklin Court AC/312 837-3664 Fullerton, CaHforoia 90838 2600 E. Nutwood Avenue, Suite 660 AC/714879.7380 Distributed by: FFteea *** <a uax um. 7s OWINSHLUNOIS * Vn This Catalog. together with the 0 I.Schott Heat Ex changer and 0 J/Schott Value catalogs, contain <'! of the essential components and information necessary for the deisgn and preparation of engineering draw ings for process pfants and piping made from Quran `` glass. Depending upon the situation, these drawings c.;n be made either by the user or by O I/Schott. When the design is performed by 0 I/Schott the resulting quotation may include the following: - Design and calculations of the desired process(es). based upon conceptual flow diagrams, and perti nent heat and material balances. - Budgetary or firm price, based upon availa:;'e information. - Sketch showing basic nian and elevjpon ews o proposed plant - After placement of order or letter of intent to p chase scale drawings with parts lists, and a perspec tiue drawing of support structure, if applicable Frequently used unit processes or operations can often be taken as a basis for the initial concept. Several of these can be submitted in the form of cus tomer information sheets for pre design guidance These sheets include a hst of the detailed technic.-; data required for O I Schott to design your pnx;* s--. if desired. The properties of borosilicate e'ass hjve 'ed to :* ; iH'ComnU] a preferred mater- of construction f ^ such diverse chemical engineering unit operations .:S - Oistifl.ition - Rectification - Extraction - Absorption - Reaction t O l NJ INDEX THINK glass TECHNICAL DATA........... PIPING AND FITTINGS. . . VESSELS ANDSTIRRERS COLUMN COMPONENTS . FLANGES AND GASKETS............................................................ SUPPORT STRUCTURE CONSTRUCTION...................................... ASSEMBLY AND START UP........................................................ HEAT EXCHANGERS VALVES...................... PUMPS......................... 35 ^ 32 See Separate Catalogs. x?- 9. * ART NUMBER -- CROSS REFERENCE Catalog Ref. Mo. Page Catalog Ref. Mo. Page ^ ASS - ...................................... 29 r AHA . 17 ' APK . . . 9 * AVER ...................................................................... 40 . AVER. . , = :J ................................................. 42 AVER. . .= .................................................................43 <01.................... 23 <R............................................................................................................. :3 L ........................................................................ ITR.......................................................... -TT .. . ................................................... 35 25 .25 80 ............................................................................ 9 8 L ........................................................................................................ 13 8 RA.......................................................................... 28 OAS.......................................................................... 29 OICH .......................................................................... 40 SIN EIN 17 28 - FAL. . .V ; pal... 4 FALD.. FUl......... PURE. . . . FVER.. .U FVER . .. . 41 43 42 27 35 42 43 G .............................................................................. 35 GE3E.......................................................................... 47 G5GA ........................................................................ 48 GEGW ........................................................................ 50 GEHA ........................................................................ 49 GEK.......................................................................... 16 GEKK ........................................................................ 45 GEKK ........................................................................ 46 GEKO ........................................................................ 48 GEKR ........................................................................ 49 GER.......................................................................... 15 GERO ........................................................................ 47 GEST.......................................................................... 45 GETR.......................................................................... 50 GETR. . .U................................................................. 51 GEWI.......................................................................... 47 GE2U........................................................................ 17 HAU.......................................................................... 17 HO............................................................................ 13 VI 2.......................................................... . .31 MGE..................................................................... '5 VIKO ..................................................................... 24 V1KO. . T..................................................... : 25 OL..................................................................................................... -3 RAS................................................................... 27 RD..................................................................................................... 21 RE..................................................................... . 21 R IT.......................................................................... 30 RO....................................................................... : . 8 RO............................................................................ 10 RS ............................................................................ 11 RTE......................................................................... 20 RU............................................................................ 11 SCHE......... SCHN......... SVER......... SVER. . ,G . SVER.. ,2U 38 41 37 33 39 TFK . . . THE . . . THG. . .K THG . . . THH . . . THK . . . TP .... TRA . . . TRR . .. TS .... 19 33 32 33 34 32 34 26 26 12" UB 13 WID -M r* mm* - -Mxt O-I/SCHOTT PROCESS PLANTS AND PIPING OF BOROSILICATE GLASS THINK GLASS Borosiiicate glass is the internationally stan dardized type of glass used for the construc tion of oiants and Qioing in the chemical and pharma ceutical mcustries. its steadily growing use is due to the many advantages of this glass over other conven tional materials: -- outstancing corrosion resistance -- smooth core-free surface -- transDarency -- catalytic inertness -- no effect on taste and odor -- physiological inertness Maximum use of the Borosilicate glass properties has resulted in a uniformly consistent modular construc tion system made up of standard parts ranging from nominal diameter (NO) of 15 to 1000 mm. The main characteristic of O-I-SCHQTT piping =nd process components is the high operational safetv combined with lowest maintenance costs even n largescale chemical ooerations. .The lance svstems insures permanent seals at temoeratures of -o to 200'C. The combination of 0-1. SCHOTT 3orosnicate :iass with other high-quality corrosion-resistant 'T'aterais iPTFE, titanium, tantalum, and grapmte) has suostantially exoanded the versatility of chemical and pharmaceutical production processes. i c 3 (M/SCHOTT STANDARDIZED SYSTEM MODULAR CONSTRUCTION SYSTEM G^ass "t:a at z~% rar-c: oe maae -r. one oiece out must oe bunt o' -G. vicuai oars. > eaos cgicaiiy to tre oeveiooment of a -- oe- a' oof's:r-c: ivstem .vnicn tcaay comonses ail 'ecsssarv tcmconents n nominal diameters of 1 5 to 1000 mm: - orocsss o oes ,vtn NO '5 300 mm - abluent anc vent oioes .n :ne <1MAX 5 Drainage system -vitn NO -10 to NO 150 mm - `ittmgs - centrifugal ana metering oumos - /esseis ana stirrers - columns wttn NO 80 to NO 1000 mm - neat exchangers - ~easur:ng ana controlling devices All rnaiviauai aimensions m the unit construction system are cnoosen n convenient lengths. METRIC GRID SYSTEM The Oasic measurement of the grid system is 25 mm. The installation lengtns of all carts are equal to this basic length or to its multiples. It >s therefore oossioie to make closed pipe looos with the ex clusive use of standara lengths with no need for special length or adaptors. In addition to its practical advantages, a metric grid system is of suostantial assistance to the designer in the planning stage of glass installations. 500 2000 Interchangeability of the constructional parts .vitrt :-e same nominal diameter INTERCHANGEABILITY Logically, the grid system also means the complete interchangeapility between different parts with the same nominal diameter. I n tms wav, for example. Tee pieces can be re placed oy 90* elbows, elbows by valves, valves by cross-pieces, etc. The advantages of interchangeability are of particular impor tance if changing demands frequently make it necessary tq modify tne plan of the glass installation, as for example in a Pilot piant. 1 DURAN- BOROSILICATE GLASS- PROPERTIES AND FIELDS OF _____ APPLICATION CHEMICAL PROPERTIES Th* Iman :v o? OU 3 AN 5 s mere :cmore''ensive ; j- , z:~er -mow" tc-'struc: cnai mate- 3i : s fhiqn'v a5 *:3-r *3 .-.are' -c cs -ait solutions organic suo- ^starces mo eve" -=oae"s ;s :."icr'~e ara orcmme. iO^iv ~ ,c'o':-of c jc c :o~:2,'t'3*?c crcsonor c sc.a. ana *stroq a <a. > ji * qn 'e^cerat^res :an accrec 3oiv eriec: r the : ass >v.."3ce Tin aacT on to ms 5x02116? :or-cs.on -esistance. me catalytic ' inertness or DURAN 5 cons: tutes a '-incamentai feature. No neaw -retais are -eieasea "to me *'j.cs to oe orccessea. e, . and :riL$ means maner-ouritv o'ocucts ootn n me onarmaceu- ' neat ana .n tre cnemicai mcustry. MECHANICAL PROPERTIES Density PermisS'Oie 'ensue - and oenamg stress permiss;oie jcompressive stress ^Modulusof 5 elasticity ' Poisson s 'at;0 9= < 5" <_ T* 53 222gcm^ A . Q.4 kgf m m* 1 100 N.mm^ i 10 kgfmm^! S3 kN/mm2(6.3 103kgf.mm^) g = 02 The figures given for tne oermissioie stresses include a safety factor - It shouio ce noted that tne comoressive strength of the glass :$ * substantially higner than the tensile strength. This <% an imoorrant factor m construct.on with giass. THERMAL PROPERTIES Coefficient of linear expansion - between 20 ana 300*0 a 3.25 10S/K Mean specific heat: ' between 20 and100'C c between 20 and 3Q0C c 0.84 J/gK (0.2 031/9 deg) 0.98 J/gK (0.234 cal/g deg) Thermal conouctivity \ at 2Q*C f between 20 and100JC - between 20 and 200X A A A 1.17 W/mK (1.005 kcai/m n deg) 1.21 W/mK 11.04 keal/m h deg) 1.31 W/mK (1.13 keal/mhdeg) Thermal diffusivity 8etween 20 ana 100'C 0 0.85 10'6 m2 S PERMISSIBLE OPERATING CONDITIONS Temperature a.: :;ass carts ana cpmoinations of .:cr$muc:o"ai oa'*$ - process Slants ana piping can oe oceratea at t3*cerat.'5s o'1 jo to 2G0 C orovicea trat a ewer oerm ss.O'e :.Z'< ~z temcer3ture "as not oeen scec:f ad seoarate-, *:* -0 . :ua> carts. Racia temoerature fluctuations n :re -- ec ,,m --a -"eo:3 snouia "ot exceea a temoe'ature oif^e'e-ce : ' 22 < ana may ce -estr eted to icwer /aiues oy tne : -m? 3-0 me wail thickness of me comoonents n ouest o* Pressure rhe oermissioie mtemai operating pressure ceoe-cs m - -ominai aiameter of tne giass oart. ts maoe anc a so m me ooeratmg temperatures. The mater-ai of ai; 0 "t; me ;eais must aiso oe taxen into account. n me case or a unit constructea of giass comcc"*"'; *:. different nommai diameters 3nd snaoes. me ove'sn cermissioie mtemai gauge oressure :s aiwavs governed ov me comoonent witn me 'owest oerrmss.oie ooerat ~q gage pressure. The permissible operating gage pressures of cy: ncrcai QURAN*5 oarts are snown oeiow as functors -? nominal diameter and of the temperature pt^fe'e-ca A ' * the giass wail: Nominal Diameter Permissible operating oressure at NO W/GLASS VALVES AT 0 K A" = = < NO 15 NO 25 NO A0 NO 50 NO 30 NO 100 NO 150 3 bar 2 bar 1.5 bar 1 bar A oar A bar 3 bar 2 bar a car A oar 1 oar 2 bar NO 200 NO 300 1 bar 1 oar NO 400 NO 450 NO 600 NO 300 NO 1000 All parts are vacuum-tight 1 bar 3 7 oar Particularly endangered parts of the plant can be prov aeo with glassfibre-remforced polyester resin impact protection These measures are not intended to raise the oermissioie pressure loading but to protect parts in often-frequented places from external mechanical damage. The permissible operating temperature of the glass f ore polyester-reinforced glass comoonents is 120'C. 5 fpiNG AND FITTINGS THINK GLASS f t t Tre -mau.ar construction system .vitn :s many I "i aOdit^on to tn:s. mere are me 'oiiowmc acvantaces pract C3i advantages ana me freedom rrom mamte- Ovantv of the glass enos now nas scarcely arv a'*ecr ; -c= ^and safety .n ooeration aeoends to a :arge extent on me - tne flange is not directly >n contact witn tne oe' cngrv of me connecting system. - continuous re-tigntenmg of me joint s unnecessary ce- C ll system s composed of cause of the aosence of thick .nserts. - o wecgmg uo of me flange or tne insert uncer me act.cn e glass enos to oe joined of force and temoerature, so mat dismantling 5 easy t flanges wun rserts. and - oermanent teak-rgntness at ail oermissibie ooerat -g sket. almost .nvaraoiy ?TF5 temoeratures even witn frequent temoerature cvci.nc. onstruct cnai oam -sreo m trus Catalog are `:tteo with .foven KF <!ange. This flange oesign nas reoiaceo tne tal flange oreviousiy used. in piping construction the sealing surface of tne glass s sohericaMv ground m me form of a "ban' or a "sccxet ' configuration designated by the symoois KF. . prison of the two systems shows clearly the drastic reen in the narmful radial forces |R) due to the greater jangle. the same axial force A, the undesired Radial Force R times higher on the conical Dice than on the KF oioe. Coupling Flange Conical Flange As a result of these spherical sealing surfaces, the cices-mav oe misaligned by uo to 3 . This ensures stress-free assemoiv anq oerrmts the pipes to be installed with slooes without ^s.ng special parts. i In column construction ail vertically installed couc'-ms have olane-oarallel sealing surfaces. This assures pemecrv vertical columns for att heignts. The various designs of the sealing surfaces are character'ted oy the following figures in the Catalog Numoer. arison of the flange systems Characteristic figure ... 1 ... 2 ... 3 ... 4 ... 5 ... 6 Symbols - -c - --! - -- Joint Facts 3aii Socket 3'ar.e Conical 3eaded Cut ana Qlaaeo t I f" GLASS CONFIGURAT '" ~ f -*'* rfce,./".,*l <** H r.*- .?' NO !5 25 40 50 50 100 150 200 300 400 450 500 300 1000 NO a 1 = Ball NO 2 = Socket d2 (mm) 30 44 32 76 HO 130 184 233 338 465 526 584 916 1088 DIMENSIONS 'T' i1 12 13 16 17 24.5 26 24 26 26 -- -- _ h3 (mm) -- i 11.5 11 5 15.5 15.5 22.0 23.5 21.5 23.5 23 22 25 30 44 44 Rs (mm) 18 25 40 50 30 100 150 200 300 - NO 3 3 = Plane d (mm) 21 5 =0.5 33 = 1 0 50 = 1 0 50 = i 5 30 = 1 3 110 = 1.8 165 = 2.0 215 =2.6 315=3.2 417 =3.0 468 = 3.0 523 =3.0 843 = 7 0 1015 = 6.0 s mrr 3-25 = . 45=( 5 o =: v >J -- . ^v--5 5=3 70=; 3.0= ! 9.2=2 10.0 = 3 11.5 = 2 16 5=1 15.0 = *5, : -*-* .. fF PIPE SECTIONS X i 4 i a * * h s i NO r L c e al mm i Catalog ref. NO L mm) 30 .3 50 *5 ::o zoo ICO 500 '00 1CC0 '500 ZOOO = 0 -5 O'OO 10 -5 0125 = 0 -50150 -0 ' 5 01 75 = c = :zco = 0-5 3300 = 0 5 0400 = 0 15 3500 a0 15 0700 30 *5 1000 30 15 1500 = 0 '5 2000 ' ; 1 30 '25 50 75 2C0 ::o 100 500 '30 Q00 500 2000 3000 100 30 25 0100 j 125 iZS 30 25 0125 i 150 150 = 0 25 0150 1 175 1 75 30 25 0175 ' 200 ZOO 30 25 0200 i 300 oo 300 30 25 0300 ! 400 100 30 2S 0400 ! 500 500 30 25 0500 j 700 '00 30 25 0700 j 'OOO cco 30 25 1000 \ 1500 '500 30 25 1500 ! 2000 ZOOO 30 25 2000 : 3000 ZOOO 3 0 25 3000 -- 150 CO 30 10 0100 175 125 30 10 0125 200 150 30 40 0150 300 1 75 30 40 0175 400 zoo 30 40 0200 150 500 300 30 40 0300 700 10 100 30 40 0400 1000 4 500 30 40 0500 700 30 40 0700 1500 2000 1000 30 40 1000 3000 1500 2000 30 40 1500 30 40 2000 ISO 3000 30 40 3000 175 200 '00 30 50 0100 300 1 25 30 50 0125 400 i50 a0 50 0150 200 500 175 30 SO 0175 700 ZOO 30 50 0200 'OOO 300 30 50 0300 1500 so 100 30 50 0400 2000 500 30 50 0500 '00 30 50 0700 200 'OOO 30 50 1000 300 500 =0 SO 1500 400 ZOOO 30 SO 2000 300 500 3000 30 50 3000 700 1000 1500 2000 Catalog ref. 30 30 0125 aO SO 0150 30 300175 30 30 0200 30 SC 3300 a0 SC C400 30 30 0500 = 0 30 0700 30 30 1000 30 30 1500 30 30 2000 30 30 3000 j ; : i 30 1000125 30 100 0150 30 100 0175 30 100 0200 30 100 0300 30 100 0400 30 100 0500 30 100 0700 30 100 1000 30 100 1500 30 100 2000 30 100 3000 30 150 0150 30 ISO 0175 30 150 0200 30 ISO 0300 30 150 0400 30 150 0500 30 150 0700 30 ISO 1000 30 150 1500 SO 150 2000 SO 150 3000 1 30 200 0150 30 2000175 30 200 0200 30 200 0300 30 200 0400 30 200 0500 30 200 0700 3 0 200 1000 30 200 1500 30 200 2000 30 300 0200 30 300 0300 30 300 0400 30 300 0500 30 300 0700 30 300 1000 3 0 300 1500 30 300 2000 NO SO `-0 '50 200 300 ICO -aQ 600 300 1000 L (mm) 500 '000 i=CO 500 coo '500 500 '000 '500 500 1000 1500 500 1000 '500 500 coo 1500 500 1000 1500 500 1000 1500 'OOO 1500 1000 1500 Catalog ref. so so :=:c :: =c so -ccc :: =6 :c :co :: 3 C :o isee :: 3 0 50 C5co :: 30 50 : CCO 23 30 '50 15C0 33 30 2C0 0500 33 30 330 i CCO 33 s0 zco -see :: 30 CCO 35-30 C3 3C ccc -cco :: = 0 cco i=cc :: 30 -CO 3530 C 3 ac ice 'cco :: 30 ico 5cc :: 30 150 0500 33 30 iso ' zee :: 30 150 1=00 33 30 500 0500 33 30 500 'CCO 33 30 500 1500 33 30 300 1CC0 33 30 300 15C0 33 30 1000 1000.33 30 'COO 1500 3 3 c i> KF ELBOWS 45' |o *15 2 25 ' 40 ,50 = 80 ,100 Jl 50 -200 300 L mm) -^ *5 :o :o . __ ' *5 ICO ICO ICO Catalog ref. 50 5 45 30 25/45 30 40/45 30 50/45 30 30/45 30 100/45 30 150/45 30 200/45 30 300/45 NO 150-300 KF ELBOWS 90c L (mm) 50 100 150 150 200 250 250 300 400 hJ Catalog ref. 30 15/90 30 25/90 30 40/90 30 50/90 30 30/90 30 100/90 30 150/90 30 200/90 90 300/90 -N0NO 15-100 --NO-. NO 150-300 LARGER DIA ELBOWS AVAILABLE ON SPECIAL ORDER. 90, WITH THERMOMETER BRANCH + ....... .V 1 NO., N02 80 ^ 100 150 f' 200 i 300 25 25 25 25 25 L (mm) 200 250 250 300 400 Li imm) L* (mm) 100 100 125 100 150 150 175 ISO 225 225 Catalog ref. APK 80 APK 100 APK 150 APK 200 APK 300 t i r -- <> ---- I ! NO 800-100 w t i T NO 150-300 if PIPE ADAPTER * * * r. 4 * * 5 z 2 'J-* > 50 30 ICO '50 200 200 '5 25 -10 50 i 80 * 100 * 150 i \Q i r i - -- ---------- - - - U mmi j. :o ;o oo 25 '25 '50 50 200 co ^00 125 125 150 150 200 C1 : _____________ ^ J} ; J r r I 1> V* 1 ! : 1 = 0 `5 0' 00-11 ' = 0 25 0100. :i = 0 -10 0100.11 : =0 50 01CO.H . =0 30 0125 11 | =0 100 C .2.11 ; -O 150 0150/1 1 ; =0 200 0150/11 i =0 200 0200/11 ; =0 '5 2*00.22 j =0 '5 0100/13 =o *5 :*:c :: i =0 25 0100/22 RO 25 0100/13 : =0 35 j*CO 23 = 0 40 0100/22 = 0 40 0100/13 = 0 -C 3 i 3C 23 RO 50 0100-22 = 0 30 0125/22 RO 50 0100/13 ; ro =c;1 co :: RO 80 0125/13 1 RO 30 0125 23 RO 100 0125/22 RO 150 0150/22 RO 200 0150/22 =0 200 0200/22 RO 100 0125/13 ; RO 100 0125 23 RO 150 0150/13 i RO 150 CT50 23 RO 200 0150/13 J R02C0 0150.23 RO 300 0200/13 j =0 200 0200 23 1- -- -- -- -- -- -- -- -- -- -- ' 3 1- - - - - - - - - - - - - - - - - - - - - 50 15 0100/1 5 = 0 250100/15 = 0 40 0125/15 =0 500125/15 =10 80 0150/15 RO 100 0150/15 RO 150 0200/15 = 0 '5 0 * 00/25 RO 25Q1C0/25 RO 40 0125/25 RO 50 0125/25 RO 30 0150/25 RO 100 0150/25 RO 150 0200/25 ])--<1 1- - - - - - - - - - - - - - - - - - - - - - - - - - - RO 15 0100/35 RO 25 0100/35 RO 40 0125/35 RO 50 0125/35 RO 30 0150/35 RO 100 0150/35 RO 150 0200/35 1- -- -- -- -- -- -- -- -- -- -- 3 1 ' 25 40 50 30 100 150 , | i '00 125 125 150 150 200 RO 25 0100/14 RO 40 0125/14 RO 50 0125/14 RO 80 0150/14 RO 100 0150/14 RO 150 0200/14 RO 25 0100/24 RO 40 0125/24 RO 50 0125/24 RO 30 0150/24 RO 100 0150/24 RO 150 0200/24 RO 25 0100/34 RO 40 0125/34 RO 50 0125/34 RO 80 0150/34 RO 100 0150/34 RO 150 0200/34 JNIVERSAL SPACERS, PTFE :or the nommai diameters of piping 15 to 150 the universal spacers can be used for connection 0 ail tvoes of joint faces and for the adjustment of lengths. 5ermi$$ibie ooeratmg temperature: 'rmissioie ooeration gage pressure: 120*C corresponding to the maximum permissible pressure for the nominal diameter of the piping. NO L (mm) 15 25 50 25 25 50 40 25 50 50 25 30 Catalog ref. RO 15 0025 U RO 15 0050 U RO 25 0025 U RO 25 0050 U RO 40 0025 U RO 40 0050 U RO 50 0025 U RO 50 0050 U NO L (mm) Catalog ref. oto 80 100 50 150 50 RO 80 0050 U RO 100 0050 U RO 150 0050 U -NO- J L I  s KF PIPE REDUCERS NO,-- NO, NO, L mm) 25 5 '20 =S 25' !S'3l iO ' 5 20 :5 i3 '52' 30 =$ 10/ 25 21 ' 5 20 =?S 50/ 15 21 50 30 3$ 50/ 25 21 -10 oo RS 50/ 10 21 - - - -- _ - 35 25 30/ 25,21 30 10 '25 RS 30/ 10.21 50 25 -S 30/ 50/2! RS 30/ 25/31 RS 30/ 10/31 RS 30/ 50/3! - NO, no2 i (mm) & -- - V `50 R$ 100/ 25 21 00 10 so US 100/ 10/21 50 50 RS 100/ 50-21 so '50 3$ 100/ 30-21 RS 100/ 25/31 RS 100/ IQ/31 RS 100/ 50/31 RS 100/ 30/31 _ - RS1G0, 30-33 50 325 RS 150/ 50/31 30 325 RS 150/ 30/31 :00 325 RS 150/100/31 -:Q 50 375 RS 150/1=0/31 _ 25 200 RS 150/ 25-21 10 200 RS 150/ 40/2! 150 50 200 RS 150/ 50/21 30 200 RS 150/ 80/21 RS 150/ 25/31 RS 150/ 10/31 RS 150/ 50/31 RS 150/ 30/31 _ - 200 375 300 100 - = S 150 230-33 - = $ 150-300-33 50 325 RS 500/ 50/31 30 325 RS 600/ 80/31 -_ -- 100 200 RS 150/100/21 RS 150/100/31 RS 150/100/33 100 325 RS 600/100/31 _ t 25 200 RS 200/ 25/21 RS 200/ 25/31 10 200 RS 200/ 10/21 RS 200/ 10/31 50 200 RS 200/ 50/21 200 30 200 RS 200/ 30/21 RS 200/ 50/31 RS 200/ 30/31 - ISO 375 RS 500/150/3! 600 200 375 RS 600/200/31 300 125 RS 800/300/3! _ - _ 100 150 - RS 500/100/33 150 150 - RS 500-150-33 100 200 RS 200/100/21 RS 200/100/31 RS 200/100/33 150 225 RS 200/150/21 RS 200/150/31 RS 200/150/33 30 550 RS 800/ 80/31 _ 100 550 RS 300/100/3! - 25 10 so 300 30 100 275 RS 300/ 25/21 275 RS 300/ 10/21 275 RS 300/ 50/21 275 RS 300/ 30/21 300 RS 300/100/21 RS 300/ 25/31 RS 300/ 10/31 RS 300/ 50/31 RS 300/ 30/31 RS 300/100/31 - 150 550 RS 300/150/31 _ 200 550 RS 800/200/31 300 300 550 RS 300/300/31 - 100 550 - = S 300.100/33 ISO 550 - RS 300-450/33 150 300 RS 300/150/21 RS 300/150/31 RS 300/150/33 500 500 - RS 300/600/33 200 300 RS 300/200/21 50 300 RS 300/200/31 RS 100/ 50/31 RS 300/200/33 _ 100 550 150 600 RS 1000/100/31 RS 1000/150/31 _ - 30 300 RS 400/ 30/31 - 200 800 RS 1000/200/31 - iQO 100 150 300 3SQ RS 400/100/31 RS 400/150/31 - 1000 300 600 100 650 RS 1000/300/31 - - RS '1000/400/33 200 350 300 100 - RS 400/200/33 - RS 400/300/33 150 650 600 650 - RS i1000/450/33 - RS 11000/600/33 KF PIPE REDUCERS, ECCENTRIC "NOf NO, 50 30 100 I % no2 25 25 25 l (mm) 100 125 1 150 (mm) 13 29 35 Catalog rtf. RU 50/25/21 RU 80/25/21 RU 100/25/21 L l_l *-- NOf -- - 11 |F UNEQUAL fEE PIECES t---------------- ------------------ - - -ND2 - L-------r NO. 25 40 50 80 * 9 150 200 300 NO '5 25 25 40 25 40 50 25 40 50 80 25 40 50 30 100 25 40 50 30 too 150 25 40 50 80 too 150 200 L mm1 '50 200 200 200 200 250 250 2Q0 250 250 300 200 250 250 300 300 200 250 250 300 300 400 300 400 400 400 400 500 500 Li !mml o oo too 00 oo 100 tQO 125 125 125 125 150 150 150 150 150 175 175 175 175 175 225 225 225 225 225 225 275 275 Catalog ref. "5 25/ 15/121 ~S 40/ 25/121 "S 50/ 25/121 50/ 40/121 "3 30/ 25/121 TS 30/ 40/121 5 30/ 50/121 TS 100/ 25/121 rsTS 100/ 40/121 100/ 50/121 TS 100/ 80/121 TS 150/ 25/121 TS 150/ 40/121 TS 150/ 50/121 TS 150/ 80/121 TS 150/100/121 TS 200/ 25/121 TS 200/ 40/121 TS 200/ 50/121 TS 200/ 80/121 TS 200/100/121 TS 200/150/121 TS 300/ 25/121 TS 300/ 40/121 TS 300/ 50/121 TS 300/ 30/121 TS 300/100/121 TS 300/150/121 TS 300/200/121 NO, CO 150 200 450 600 300 1000 KF EQUAL TEE PIECES Xt o. NO L (mm) Catalog ref. 15 25 40 50 SO 100 150 200 300 50 100 150 150 200 250 250 300 400 TS 15/121 TS 25/121 TS 40/121 TS 50 121 TS 80/121 TS 100/121 TS 150/121 TS 200/121 TS 300/121 TS 15/122 TS 25/122 TS 40/122 TS 50/122 TS 80/122 TS 100/122 TS 150/122 TS 200/122 TS 300/122 Other flange types can oe supplied on reauest. NO, 25 50 25 30 30 30 50 30 100 50 30 100 150 80 150 80 150 80 150 300 100 200 300 100 200 300 L (mm) 200 250 200 250 250 300 250 300 300 400 400 400 500 400 500 400 500 600 300 800 700 300 300 700 300 300 Li (mm) 100 '00 125 '25 '50 150 175 175 175 225 225 225 275 275 325 300 350 375 425 500 575 575 650 625 675 750 Cataica ref. "3 SO' 25 321 _S 30' 50 331 :S `30/ 23 `21 co 53 :: 'S '30 30 33' TS 200/ 50 221 ~s 200/ 30.231 TS 200/100.331 TS 300/ 50/331 TS 300/"80'331 TS 300/100/331 TS 300/150 331 'S 400/ 30 231 'S 4C0-130 231 "S 450- 30-231 TS 450- -50 221 TS 500/ 30.331 TS 500,150.331 ~S 500.300 331 rs 300, '00.231 t s 800/200/331 ^s 300.300 331 is 1000/100. 331 1000/200/331 TS 1000/300.-331 oq Catalog ref. 50- 35 3L 15/1 50- 35 3L 25/1 -53-1-0 3L 40/1 *M 15 3L 50/1 *0 3 L 30/1 I 5-2 '3 = L 100/1 3L 150/1 22 9 '1 ju 3 L 200/1 3L 200/1 3L 15/2 3L 25/2 3L 40/2 3L 50/2 3L 30/2 3L 100/2 3L 150/2 3L 200/2 3L 300/2 KF PIPE CAPS KF EQUAL CROSSES -NO- 0L S 50 if 100 I 150 150 200 250 250 Catalog ref. <R 15 <R 25 <R 40 KR 50 <R 30 KR 100 KR 150 5 ? L 100 25 iso 40 150 30 150 30 210 30 230 KF U--BENDS U Catalog ref. 100 150 150 150 200 200 US 15 US 25 U8 40 U8 50 US 80 US 100 -NO- * i" l JV V V XX'---- ___i KF U--BENDS WITH BOTTOM OUTLET MD, nd2 L L, L2 Catalog ref ^5 15 100 100 100 HO 15/15 25 25 150 100 150 HO 25/25 40 25 150- 100 150 HO 40/25 50 25 150 100 150 HO 50/25 Vessels and stirrers THINK GLASS O ' SC."GT" -esse's ana covers are avanaoie to'"set /V'ce-'anq.n.g reouirements as ccncensers. evaporators, stirrea 'eactors. sonencai vessels witn capacities from IQ :o $0 liters: cvs-ncr-cai /assets with capacities or 5 to-500 liters, fie design arc configuration of the 3il--moortant ooenings on *iese vessets *ave oeen carefuiiv arnvea at `or ease of nainteance ana -eotacemcnt. n aaaition to tne tvoes of vessels neni'onea. /ert cai cvnnar cai vessels can oe maae up oy the .$e of stancarc cormoonents to capacities of uo to 3000 liters, -oncontai cv. 'cr cai vesseis can oe rnaoe _o "cr almost any iesirec caoacty Soi'G PT?E torome >t;r'ers are usea cart cu>ar<v ;* - c- / - scous *iuias. The ar ve ana the tyce of the oear ~c *or - s ouroose must aiso oe selected appropriates Cece^c -g t~e -engtn of ;.ne stirrer, singie or aouoie oear-ngs -re .sec z tner single or aouoie 3Ct:ng mecnantcai seais n. j :c""0`-'at on of ceramic ana PTFS `or extremely corrosive `s cs are avanaoie. F:xea or vanaoie soeea drives, with rE=C cr tomoieteiy exorosion oroof motors can oe suoonea ill stirrers are oesignea to ooerate unaer *uii /acuu.m fie maximum aiiowade ooeratmg pressure `or tne cylindrical assets % one oar aepenomg on tne temperature and the Tbmmai diameter. *r ft the case of the spherical vessels the allowaole operating pressure >s 0.5 bar for sues up to 50 liters, 0.3 bar for the 100 iter. 200 liter and 500 liter sues. For neat excnangers to comelement these vessels for cooling, or heating, see our Heat Ex change catalog. This catalog snows m detail glass and metal mmersion neaters. coil and bayonet types, and other heating aguioment. suen as neatmg mantles ana heating oaths. Glass vessels are suoported by means of support rings and cradles aesenoea m tne Structure Section of this catalog. For large-volume vessels of the vertical or horizontal type O-I/SCHOTT vvili design and recommend an appropriate support structure. for increased safety, all vessels can be provided with a glass Cber/ooiyester protective armoring. This protective covering is tightly wrapped around the outside of the glass compo nent, and cured m place, it serves to guard against the loss of vaiuaoie process liquids and to protect the glass surfaces against damage. For suen armored vessels and components the catalog number of these parts must oe supplemented by code letter "A". A comolete tine of stirrers is available from O-I/Schott for their corrosion-resistant mixing vessels and stirred reactors. This includes oaddles, anchor and suction sitrrers, steel/PTFE, covered turome stirrers for larger vessets and more sever applications. "he following data can oe used as a guide for :ne >eiect:on of an aoproonate stirrers. ' Type of stirrer OURAN'* stirrers with shaft diameters of 32 mm 50 mm PTFE stirrers vith shaft diameters of 32 mm 30 mm Maximum stirrer length n oilot giant design i Catalog ref. RTE...) 850 mm - - Maximum stirrer 1 engtn with single bearing 'Catalog ref. RE...) 350 mm 1300 mm 350 mm 350 mm Maximum stirrer length with double bearing (Catalog ref. HO...} * '500 mm `These stirrers are used almost exclusively with me s. ngie oearmg which i$ adequate. Glass vessels and components, coupled with corrosion-resistant stirrers constitute the maior comoonents of a versatile casu chemical reaction system. The addition of heat exchange equipment, packed columns, reflux splitters, measurement ana control systems, broadens the applicability of suen units `or Oilot plant, semi-works or production operations. Selection and investigation of the correct parameter!*! in an aii-giass pilot plant can be an important adjunct for scanng-up to `up scale production operations. - ;> r.. i_____________________________ ____ ___________ _______ f CYLINDRICAL VESSELS frhese -esse's car ce supplied with graauat.ons. T-e Cata'oa -- ust ce _cc '?r~?n:5a ov :~e Graduat.on i $ f ;?r or gat. %f fv ommal capacity til * N01 nd2 n imml 'mmi Graduation tf) i5 10 * 30 T 50 100 150 200 -100 500 ::o 35 250 290 ::o 25 550 490 300 25 550 590 3C0 25 300 340 -00 25 ooo 940 -CO 25 *100 1340 -50 25 500 1440 600 50 600 1540 300 30 250 11 29 02 32 05 95 05 05 0 2.0 50 u Catalog ref. GER 5 GER 10 GER 30 GER 50 GER 100 GER 150 GER 200 GER 400 GSR 500 :A special ouiietm s avaiiaoie on oor O q morscai vessels. --- NCI---- ii - JV IT . \0- i i * ! .. For heat rg or cooimg, :re cylindrical vessels may also Oe SUODl'ea w<tr 3 neapng or cooling (acket. * In the design or trese vessels, wmch is adapted to the material - used, the vessel ana tne jacxet are fused or sealed with a perma nently elastic silicone composition. . This leads to tne following operating conditions: - oermissiDie temperature up to 1 50 *C -- oerrmssioie gage pressure m tne jacket 0.5 bar ` The resistance of the silicone composition to chemicals permits the use of not water and steam as well as the usual heat-carrier oils and coding onnes in the jacket space. & JACKETED VESSELS ^ I <x' Nominal capacity li) NO-, NO2 h NO3 (mm) h2 (mm) Heat transfer area (m2) d (mm) dl h3 (mm) (mm) L 1-1 (mm) (mm) Catalog ref. ^5 150 25 25 625 473 10 200 25 25 675 518 30 300 25 25 775 560 ; so ' ' 300' 25" 25 1025 310 - 0.19 0 25 0 45 0.69 215 315 390 390t. 70 70 70 70 _ 380 175 380 225 430 250 68a. 250 150 175 200 200 45' MG 6 5 30' MGE 10 30 MGE 30 30 MGE 50 15 arncMJCAL V6SS&LS "-e $onefC3i /essei 'ange orders a -vide cnoice of side -ecxs. "'-ev may oe used for sonnkiery tnermometers ana .met o'.oes. sr.o `or connecting vaoor and evaoorator circulation systems, -i.'i side necxs nave oail Manges. .\ne crcenng, ;r*e desired nominal diameter snouio oe :ccea to t"e catalog numoer denoting ;ne oosition or tree ce neex. Nommat Cap* city (i) 0 20 50 .*00 200 500 NO (mm) 100 100 200 200 300 400 0 (mml 280 350 490 610 750 1015 Dimension vanes with Nozzle Diameter. H 390 475 645 755 925 1208 25Q 300 400 450 550 700 Catalog ref.- 3 3< -0 3 S.< 20 Gc< 50 3 s < '20 Zz< 200 3 = < 500 16 i COVERS *:*> <U'* NO. .J ' *0 ::o ::o -GO -:0 = 00 3C0 : 000 NO, NO, :j 2 x 25 z * : t ;s TG . ^ ,, :G 2 25 :0 2 x 25 : G 2 x 25 2 x 25 * 2 x 30 30 2 x 30 L mmi 150 '5 ' '5 225 2CQ 225 225 550 550 Li mmi 121 122 i5 '37 347 zn 222 237 437 b mmi 30 Hi '9 '53 Z21 250 255 -29 440 b fflmj 2-7 22 45 37 347 2-7 222 237 512 Catalog raf. -AU 100 -<AU '50 -AU 200 J A U ::o iAU -30 -* AU -50 HAU 500 hAU 300 HAU 1000 TOP COVERS .'.o. 3 NO, NO, NO, N0a 4 !mml 200 50 50 3 x 25 150 50 3QQ 30 30 3 x 50 250 100 50 AGO 30 '00 3 x 50 300 iQQ 50 450 30 150 3 x 50 350 100 50 500 30 '50 3x50 400 100 L Li (mm) (mmi 275 175 225 300 200 300 300 300 275 300 325 325 300 325 325 325 300 325 >-2 tmm) b fmm) Catalog tt<. 154 154 AHA 200/ 50 AHA 300/ 50 137 137 AHA 300/ 30 AHA 300/100 AHA 400/ 50 250 250 AH 4 400/ 30 AHA 400/100 AHA 450/ 50 284 234 AHA 450/ 80 AHA 450/100 AHA 300/ 50 258 358 AHA 600/ 30 AHA 500/100 INLET PIPES FOR SPHERICAL VESSELS NO, NO, Surtabla for vassal L (mmi Li (mm) Lj (mm) Catalog rtf. 25 15 t 50 4 GEK 10 GEK. 20 GEK. 50 GEK 100 GEK 200 100 115 175 EIN 25/ 10K 100 115 225 EIN 50/ 20K 100 135 300 EIN 50/ 50K 100 155 400 EIN 50/100K 100 175 475 EIN 50/200K 17 KJ- HOSE CONNECTORS it 'JO mm) mm) Catatoq rtf. 3 30 31 :5; 3 :Q0 0L 15.20 3 '30 31 25/ 3 25 22 'Q0 01 25/20 33 20 01 25-30 -0 50 50 QH0/50 50 SO 50 3L 50/50 KF HOSE CONNECTORS, ANGLED d L L1 NO Canto? rtf. (mm) (mm) (mm) 15 22 50 70 0L 15/20W too22 100 OL 25/20W too too25 33 OL 25/30W ND i J. jntmuous separation o'1 rnmiscibie hduids having different isjtres oresuccoses iow flow velocities and the largest oossi- seoarat -g w~ace oetween the '>gnt ana the neavv erases, ^ese 'ecu,.'events are satisfied 'deaily ov non2ontai separat- vessel. je transparency ct pcrpsii cate grass ensures t*ouoie-fre sration ov v-suai monitoring of tne seoaration orocess. jfder to ce aoie to adjust the oianeof seoaration continuously different operating situations ivanarons ,n tne amounts densit esi. an adjusting device tnat can oe operated from 4tside tre vessel nas seen aeveiooed. J*a dio-oioe t-ere s an adjustaoie overflow oioe with inlet ipenmgs for t"e neavy onase at tne uooer end. The overflow Hfre slides on tne discnarge oioe m liauio-ttgnt manner. Hease soeefv tne necessary total volumes so that we can jbmit a constr-ct on orooosai for tne comoiete seoarating tssel meuamg supports. 3t3log reference TF< includes only separating nead as snown the r-gnt. HORIZONTAL PHASE SEPARATOR HEAD L t; ::e i no2 N03 no4 9 (mm) h (mm) hi (mm) h2 (mm) *3 (mm) L (mm) Li (mm) l2 (mm) di (mm) d2 (mm) Catalog ref. so as 25 25 35 325 75 322 317 375 150 40 25 25 25 130 375 125 372 413 475 200 00 50 50 25 130 450 150 422 577 625 250 so 50 50 25 180 475 175 447 602 650 300 00 80 so 25 260 550 250 522 755 350 300 37 172 131 97 172 131 99 247 172 99 247 172 99 247 172 "< 230 -.= < 200 - = < 400 '-< 450 TC< 500 IJIRRERS. PILOT-PLANT TYPE Ir stirr -c crcciems m :ne oiiot-oiant 'ange tms stirrer s Vie r 5 Gc^oietew corrosion-resistant form 'or maximum |rer e^ct^s :r -0 to 350 rnm |e C- 30 -C caccte or section s* r-ers are ;:xeo directly tn9 c' - -c ."5" arc are seaiea ov means or s.ngie-acMig cr.ar cs> :.53-s o; " ~ " 3 cs'am-.c. lit? cc^st-.c: o- a to oe<-- ts '"9 s: r-ors to oe used under ^uum 'freer 01 .e$ vtn ;araote :oeea are avaitaoie. ^innect: CH S ov <r 'ecKS NO 30mm ;bail. socket, or oiane). th mtn) <1 90 6 90 so 140 80 140 $0 140 00 '40 so 140 DO U0 50 '.40 | rii i 90 s Immi Catalog ref. Paddle stirrer Suction stirrer RTE 32/450 F RTE 32/500 F RTE 32/550 F RTS 32/600 F RTE 32/650 F RTE 32/700 F RTE 32/750 F RTE 32/800 F RTE 32/850 F - RTE 32/550 S... RTE 32/600 S... RTE 32/850 S... RTE 32/700 S... RTE 32/750 S... RTEJ2/800 S... RTE 32/850 S... the case of a suction stirrer the Catalog ref. must be supple* epted by the dimension ''S''. * cample of Catalog ref.: TE 32/600 F ' - ' -- oaddie stirrer - -------------- stirrer length stirrer with single-acting mechanical * seal and shaft diameter 32 mm 9 FS i rSTIRRERS WITH SINGLE BEARING tfe construction of these st.rrers manes it oossiole to orx ider normal oressure and vacuum conditions. t bove tre seal. :-e stirrer snaft oasses througn 3 oaii oeanrg a s r-g.ctv ron-ecteo witn :re motor snaft. qnnechcn *3 ;-e <F SO or 30 nozzies >s mace with 3TFE ftiversai oenows .vnrcn are oart of me stirrer assemolv. U NO .mm) i h. 50 UQ 30 130 h (mm) 5 (mm) Catalog ref. max. 350 mm. 150 max. 350 ac .32/. 3 5. 32.'. HE. .32/. 35. .32/. max. '300 for 35. 50/. /RAN s stir'srs mm. 150 35. 50/. max. 1600 for max. 500 36. 50/. 3TF stirrers 35. 50/. too I :so If \a, IfcT-- i :oo no : 2*0- rf a io S 140 S STIRRERS WITH DOUBLE BEARING y* 1 1 1 t --- rhi$ stirrer system is provided with a stirrer having a shaft 1 mm m diameter and is therefore suitable for high stresses, ^icause of the double bearing (two ball bearings), high power an be transmitted even m the case of 'ong stirrers. The motor ^connected through a flexible coupling. -240: ! Connection to KF 80 mm nozzles is made with PTF bellows. 4 4m) NO 4-- 30 $mbol 6: Symbol D: (mm) h (mm) s (mm) Catalog ref. mx. 1300 for RO.. .50/.. ,P DURAN* stirrers min. 150 R0. ..50/. ..S 190 max, 1600 for max. 500 R0.. SO/. . .A PTFE stirrers R0...50/...T single-acting mechanical seal incorporated in a housing with injection nozzles and a level indica tor for the lubricant double-acting mechanical seal with housing and connections for the barrier liquid Example of Catalog ref.: RE 0 32/ 800 S 350 "he mechanical seals can be changed without removing the tirrer and without dismantling tne drive. 5 TFE oaddle stirrers and stirrers with several sets of stirring wnbers can be suoolied on request. dimension "S" 3 350 mm suction stirrer stirrer length * shaft diameter 32 mm double-acting mecnamcai ;eai stirrer with single bearing 21 COLUMN COMPONENTS I THINK GLASS T'-'e O-i SCHOTT cciumn comoonenr program conrams aii me necessary components n nommai aiameters frcm 30 to ;000 mm This oermits complete ana ooerationaiiv iare solutions to aesigns Dotn m me piiot plant ano an tne orocucf-on scale. "h -nam acvanraces for users n me cnemicai ana cnarmaceuucal maustres are: - the outstanamg corrosion resistance of QURAN5 ana composite materials used - the permanent fluid-tightness of the connecting flange w system - the consistent use of a modular construction system in a metric grid The permissible temoeratures and pressures of O-1/SCHOTT oiant components are descrtoed m detail m the introductory ;ection of tne Catalog. 3ecause of me orooerties of borosilicate glass as a construe:onal mater-ai. QURAN'5 is oarticularly suitable for the olution of me following cnemical-engineenng tasxs: - distillation - rectification - extraction - absorotion - reaction "he plant components necessary for this purpose are featured :s standard items in the O-I/SCHOTT Program, which has been tructureo m a way that adaptation to a wide range of individ.al designs i$ possible by combining the individual components. COUPLINGS AND GASKETS The section of the Catalog on "Couplings ano Gasxets tains the parts necessary for the construction ano assemc-v of me eouipment ano tne criteria for selecting mem. PROTECTIVE COATING O-i/SCHOTT offers a translucent polyester resin impregnated fiberglass protective covering which can be applied to-the glass components. All comoonems, even complicated ones, can be coverea n mis way. The maximum temperature is 120 C. This coating coes not increase the operating pressure. In ordering covered components, the catalog numoer must oe supplemented by the symbol "A". Combinations of the components into complete mstaitat cns for various purposes are shown in O-I/SCHOTT process engi neering information sheets. These show proven designs, mr which detailed constructional drawings are availaoie. 22. 4-- * -- -\0.- I * 4> * lumn sect cns are ava. ade n "omi- tI oiametsrs 'fen 30 to 'COO mm. in riJ sections an rternai oacxmg suooort jjpg is *wsea to tne gtass .vnic.n aiso ^rves as a 'scisircutor. 1 COLUMN SECTIONS NO. KOL 80 - 600 KOL 800 & 1000 jblumn section 1 m 'ong % - NO, nd2 h (mm) hi (mm) - 30 25 1000 55 100 25 1000 55 -- 5 50 25 1000 75 200 25 1000 75 300 25 1000 105 400 25 1000 135 450 25 1000 135 600 25 1000 140 L (mm) 75 75 100 100 125 150 150 150 Li (mm) 100 125 150 175 225 275 300 375 (mm) 45 55 105 150 200 275 300 420 Capacity (l) h3 4 0.1 7 0.2 16 0.5 29 1.0 63 2.2 113 4.0 151 5.3 240 8.5 Column sections 1.5 m long Catalog ref. <0L <01 KOL <01 KOL KOI <0L KOL 30 oo 150 200 2C0 400 450 500 150 25 1500 75 100 150 105 25 0.9 KOL 130/1500 200 25 1500 75 100 175 150 45 1.6 KOL 200/15QQ 300 25 1500 105 125 225 200 100 3.5 KOL 300/1500 400 25 1500 135 150 275 275 175 6.2 KOL 400/1500 450 25 1500 135 150 300 300 225 7.9 KOL 450/1500 600 800 2_5 1500 1500 140 250 150 -- 375 420 380 13.4 KOL 600/1500 700 600 21.2 KOL 800/1500/L 1000 _ 1500 250 -- -- 875 950 33.5 KOL 1000/1 500/L -. 123 Jacketed column sections 4 * * k * i e Or copr'O' "c -emoerature i-'e column :ectcns 4prov'Oeo wan 3 giass ,ac*et. * av a.so -*thi$ cesign. adapted 'c tne matenats pvoiveo. nc$r Stion a^a :~e ;acxet are `used together or are sealed wan a ermanent'v elastic silicone comoosition. T-a seat prevents nperrmssioiv 'gn stresses oetween the nner ana the outer arts. 'his leads to t~e roiiowinq coerattng conca:ons: - permissible temperature uo to iSQ'C -* permission gage pressure .n the iacl<et: ? NO 30-NO 150 mm: 1.0 bar ^NO 200-ND 2Q0 mm: 0.5 bar l*he chemical resistance of the silicone composition permits he use of hot water, steam, and the usual heat-earner oils ana Moling Qrmes in ?ne jacxet soace. '.0. t Oolumn sections 1 m long h *>1 nd3 (mm) h1 h2 (mm) (mm) 80 25 000 40 860 JDO 25 1000 40 860 1"50 25 1000 60 840 200 25 1000 60 840 300 25 1000 30 800 Heat transfer area (m2) (ft2) d di -2 (mm) (mm) (mm) -3 L4 Capacity (mm) (mm) (1) (ft3) 0,23 0,28 0.41 0.53 0.73 2.47 3.01 4.41 5.70 7.85 115 45 125 135 65 125 190 105 150 270 150 200 390 200 250 750 125 750 125 700 150 700 150 650 175 A 0.1 7 0.2 16 0.5 29 1.0 63 2.2 Catalog ref MKO 30 MKO 'CO MKO '50 MKO :co mko ::o Column sections 1.5 m long 150 25 1500 200 25 1500 300 25 1500 60 1340 60 1340 30 1300 0,67 0.87 1.23 7 21 9.36 13.23 190 105 150 270 150 200 390 200 250 1200 150 25 0.9 MKO 150 1200 150 45 1.6 MKO 2C0 1150 175 100 3.5 MKO 3CC 24 I I i 3 i I I !"0'- ZiQ * * JACKETED COLUMN SECTIONS ____________________ _________ WITH SIDE ARM 3 -o'-*crrerer s ce-arm fictions 1 m lengin ---------MD. -- * h h nd3 !mnl "l *2 (mm) (mm) Halt transfer ara (m2) (ft2) 4 <1, (mm) (mm) t (mm) Li l2 (mm) (mm) <-3 L4 Capacity (mm) (mm) (1) (ft3) * 5 25 ;ooo -0 i 25 1000 -0 9 25 iCQO 50 ! 25 '000 50 1 25 '000 30 300 0.22 300 0.27 750 0.39 755 0.49 750 0.S8 2.38 2.90 4.20 5.27 7.32 115 135 190 270 390 15 55 105 150 200 75 100 125 75 125 125 100 ISO 150 100 175 200 125 225 250 700 125 700 125 550 150 525 150 575 175 i 7 16 29 S3 0.1 0.2 0.5 19 2.2 Catalog rtt M K 0 30 ' MKO ICO ' MKO 150 7 MKO COG 7 MKO 3C0 * '-sections 1.5 m tong 25 1500 80 1250 0.47 25 1500 60 1255 0.83 25 1500 30 1250 1.18 5.05 190 105 3.93 270 150 12.70 390 200 100 150 150 100 175 200 125 225 250 1150 150 1125 150 1075 175 25 45 100 0.9 MKO 150.1500 T 1.6 MKO 200/1500 T 3.5 MKO 300/1500 T 25 SUPPORTING GRIDS + * t * % .-- Suitable `or Vj ^ ^ -- ~ '" 3 *X* - ty d mml * **1 -o^ so dt mm) '4 i '3 20 h mm) 25 20 25 50 Load bearing cap. kg) lbs) ' = 23 20 44 45 '20 30 ' '5 Catalog ref. 'PA 30 " = A 00 ~=A : 50 "PA 200 - 4 Suitable for NO L -mmwmtVl L, immlt :co -CO -50 X^ 300 coo 235 253 290 ;~0 *30 960 275 370 -130 = 75 744 960 9 'mm) 22 26 24 24 39 39 h Load bearing cap. iitim) 'kg| lbs) Catalog ref. 50 '50 50 250 50 200 '0 470 1 30 COO 150 1200 352 550 550 334 2200 2540 "PR 300 -RR 400 "PR 450 -R R 600 TRR 300 TRR 1CQ0 NO 80-200 9 NO 300-1000 3UIDING FUNNELS r TFS guiding funnels are inserted without additional gaskets. For NO d (mm) dt (mm) d* (mm) h (mm) Catalog ref. 30 :oo ',50 S. 200 3 96 116 55 75 169 220 105 150 6 ITT 30 ITT 100 LTT 150 LTT 200 3Q0 400 450 600 320 435 492 645 230 310 350 460 LTT 300 LTT 400 LTT 450 LTT 600 t --^ "T^8S" ' "1 : i -- f i d2 I i For NO 300 '000 c. % i d2 (mm) 790 960 d4 (mm) 600 800 h (mm) 80 30 Catalog ref. LTR 300 LTR 1000 PERFORATED RETENTION PLATES RASCHIG RINGS rt Density Surface area i m bulk m layers in bulk in layers 4 ?4 *8 538 558 JO 541 - 531 - 15 332 - 392 - 20 282 IS 279 - 252 184 - 30 204 225 131 142 toffl i 64 199 144 178 33 m 83 90 Catalog ref. 9 AS 8 9 AS 10 3 AS 15 3AS 20 3 AS 25 3 AS 30 3AS40 .3 AS 50 Jdit<on to giass Rascmg rings we supply packing bodies of all types ana Trials, depending on the design characteristics of the column. FILTER PLATES SCHOTT filter dates are edge-fused for clamping between ^CF plane flanges. >$are assempled by clamping between sections using collar sets (OICH. . T). Catalog ref. must .nctude the symbol for porosity. Porosity 0 Nominal values for max. diam. of cores (^ml 150 to 200 12 50 - v o 150 "t,J*i Hfitable for NO * 30 100 - ISO - 200 i Imm) (mm) Porosity Catalog ref. 110 130 35 235 11 13 *6 19 0-2 02 0- 2 0-2 PIL 80/.. PIL 100/. P!L ISO/. . . PIL 200/.. . 27 NLET PIPES, ANGLED 'jD2 1w mm) 25 * < !00 *:o oq 30 30 oo 'SO 30 50 ` so `50 NLET PIPES Li (mm) 100 '00 (25 ' 50 175 tib 275 200 375 Catalog rtf. -IN 25/15/ TOO vV Si N S0/25.-30'<V SIN 50/25/125 W SiN 50/25.`50 W SiN 50/25/175 W SIN 50/25/225 W 5:N 80/50/275 W SiN 30/50/300 W SIN 80/50/375 W I -- d fl------ '|0 i ^ ---- - i /- - *-1 i Ol nq2 i mm) Li 'mm) Catalog ref. 25 15 100 100 EiM 25/15 SO 25 100 100 E1N 50/25 30 50 150 100 SIN 30/50 'or soeoal lengths, the Catalog ref. -rust se suooiementec ov 30 30 150 100 SIN 100/80 the desired length L^n mm. e.g. SIN 50/25 L, = 300. PRINKLERS FOR HORIZONTAL MOUNTINGS l >1 NO, (mm) Li <1 (mm) (mm) No. of boras Catalog ref. 7 25 150 100 175 225 2 48 BAA 50/25/150W 48 8RA 50/25/175 W 48 8RA 50/25/225 W J 50 275 150 300 375 2 80 8 RA 80/50/275 W 30 8RA 80/50/300W 30 3 RA 80/50/375 W PRINKLERS FOR VERTICAL MOUNTING f L 1 nd2 Immi L i *i Imen) Imml No. of bores Catalog rsf. : 25 300 100 400 500 2 3RA 50/25/300 S 61 8RA 50/25/400 S 8RA 50/25/500S 3 50 300 150 400 500 3 8RA100/S0/300S 127 3RA100/50/400 S B R A100/50/500 S CLOSING COVERS NO, NO- rt mm) n, .mm) l 'mm) L1 (mm) atalog rtf. is 200 240 100 100 A8S 30/ 25 50 :oo 240 125 100 A3S 30/ 50 * :oo 240 so 125 A3$ 100/ 25 25 50 :oo 240 50 125 ASS 100/ 50 : 25 :so 230 50 i0 230 230 ISO '50 ASS 150/ 50 '50 A3S 150/ 30 50 -30 240 150 75 ASS 200/ 50 50 20 400 240 150 175 43S 200/ 30 30 450 230 200 175 A8S 200/100 L I 50 500 440 200 225 48$ 300/ 50 i 30 500 440 200 225 ASS 300/ 30 * 30 500 440 200 225 A8S 300/100 1 :50 250 490 250 275 ASS 300/150 30 550 430 200 275 A8S 400/ 30 X 50 i;0 550 530 250 225 A8$ 400/150 200 :so 530 300 325 ASS 400/200 i 30 550 530 300 300 A8S 450/ 30 I* 5Q ISO 700 540 350 350 ASS 450/150 200 300 740 400 350 ASS 450/200 f 30 350 790 300 375 ABS 600/ 80 4 50 200 350 730 300 425 ABS 500/200 f 300 350 790 400 500 A8S 600/300 4 NOi 0j n imm) hi 1mm) l Lt (mm) (mm) Catalog ref. 30 200 1050 929 300 30 300 1050 929 150 200 1050 329 150 300 1050 929 400 575 A8S 300/ 20 200 400 550 A3S 200/ 20 ::o 400 575 ASS 200. '50.230 400 850 ASS 300.:50 200 DISTILLATE/TAKE-OFF NO- 25 25 i 25 25 25 50 NO- 25 25 25 25 25 25 li (mm) 250 250 250 250 400 400 (mm) 75 75 100 100 200 200 "2 (mm) 125 125 125 125 200 200 L (mm) 200 225 250 275 325 425 (mm) 100 125 150 175 225 275 d (mm) Catalog ref. 3AS 30 CAS 100 DA$ 150 3AS 200 das :oo :as4oo fFLUX DIVIDERS i * ~~ r* ~ ^vements ri's: vot 3rmi s control ea ov an exoioprotectee so e^c c 24 V^C). 3v connect"-^ trvs to a any des-eo '5f,ux 3* o can oe ootameo. i ^ MB, 4 'ID J h mm) hi (mm) : : 50 50 T 50 25 :oo := :oo 25 300 25 500 25 500 25 500 54 54 54 '20 120 120 ffrumatic actuation, supplement Catalog ref. with "P". 4 ii i - .-------- i' L (mm) 247 272 297 428 478 503 m fmm) 125 50 175 225 275 300 i (mm) 3 i 4 5 5 Catalog ref = `CO : - :A 3 L *" 220 = .' ::o Pj.T coo ?[.T 450 \r i sc - . Condensate Reflux - Control valve product Flowmeter with pneumatic or eiectnc transmitter Reflux Ratio Control outside the Column For large diameter glass colums reflux division outS'Oe me column is used. The total condensate of the column is continuously Oivioed nto two oamal flows which are measured Oy flowmeters .vtn pneumatic or electric transmitters. A control circuit compares the ratio of the oamal flows. r-e selected ratio is kept constant bv the control valve m :ne cischarged line. The reflux ratio is maintained even if the amount of condensate varies. BOILING POINT MEASURING CELL 'o -tain 3 constant concentration of nyorocn:onc ac;d ina*' -rv:na -CL `eea ccnorons. m t :crs,j" of 3 section .vnicn $ .nstailea as cart of me m- *--s section wtii continuously take off a small amount %f -CL. or-~g : *o 00' ~q temcerature A>itn a tantalum Save"e: -eater >ro *etur- *o me column A '?< stance iner--c--eter measures :n s cc^ng temcerature ~- s eiectrpat s o-a; s taken to a transm.tter vvmcn manges me signal to % oneumat.c one .vnicn n turn 'eguiates tne make-water ton:-::- .aive. Ceoenamg on me ooeratmg concit cns. me J^CL :a- oe <eot witntn 0.5;3 of me cesirea concentration. I NO L Catalog ref. 50 200 200 ACO A50 500 200 300 -00 A00 -100 500 V5Z : 50 \*S2 200. MSZ 2C0' VE2 -100/ VE2 -SOVSZ 500. SiiOOiement Catalog ref vitn -'or E-ectr cai O' C" *cr Steam i-eateQ or ' Ex' ' `or Explosion P'COf. to me aosoroer need fWvVv* ND Ptowmeter Column section (KOI) with packing Pneumatic control valve 'Make* water MCI gas ' *.#***> Resistance thermometer (WIO . 0) Boiling point ecu Condensate *cid cooler (WAT) Steam i i r> 31 i ncHMOMETERS -car: star-care -ange 0 C 2C0 C t.nese thermometers -ave :;r-3Ct; -vr :" car1 ce aciustab by a rorarv magnet. "''s permits t' egermg of automatic switching operations <vrgn fe preset temoerature nas oeen reached. ~-e ^ax^-rr. >cad s 30 mA a arc: -sad for mgner switching cutouts. i ".vo-ccr caoie. 1 5 m long, $ suoonea `or connections. rai X Contact Thermometer ,vitn straight stem ^ Contact Thermometer angled 30 li. ND ill Catalog ref. !QQ 25 200 300 THK 100 THK 200 THK 300 NO 25 l (mm) 100 150 200 Catalog ref. THK 100 W THK 150 W THK 200 W ELECTRICAL LEVEL CONTROL Contact Thermometer for spherical *e$se's jj / 1 a far spherical vessel NO l (mm) <1 imm) Catalog ref. GEK 10 GEK 20 GEK 50 GEK 100 GEK 200 175 MS 'HQ '0.< 225 125 'HG 20 < 25 300 2:0 'HG :0 < 400 '35 'HG '30 < 475 155 'hg 230 .< Contactless magnetic switches (Reed contacts) are used for the electnc type of control and monitoring of liquid levels. In oaraiiei to the vessel to be controlled a vertical tube is set ud, the length of which is governed by the possible level differ ence. The glass float with a fused-in permanent magnet moves in this tube. The number of switches attached to the vertical tube can be chosen at will. The individual switch points are of the fail-safe type. The necessary switch boxes in the stock standard design (two switch points) are not exoiosion-proofed. Please specify your requirements. Catalog ref. FUST 25/fl 32 3rp= ifniirrq c^sc Lj (mm--60) * . maj <evei Seed contaci max :l4 L (min.-400) H ' mm level 'usea->fi cetmareni magnet l, (min.-27S) " -- - Seed contact mm PTPg smiling sue % *>*? I***iM ftuM * # ***> *fr' Thermometers are orcv'oed with MO 25 <F Ganges of the joexeT tvoe for easy .nsertion in thermometer orancnes. T'-'ev are tucoiied with straight or angular stems. Thermometers with angles *5* ana SO* are used ;n spnencai vessels, covers and thermometers columns ana have a turning scaie to give setter 'eac^g. tanoaro moaei <.% designee `or the temcerature 'ance T :o zZQQ'C. ' #Ao. * - The' ~5~9t9r with 1 *3 gnt stem J i {NO , ** Catalog rf. mm) t ' 25 100 THE 25/100 200 THE 25/200 300 THE 25/300 '"'ermometer angled 90* 0 " I,'.! Catalog rtf. 50 THE 50 W 25 '00 THE 100 W 25 150 THE 150 W 200 THE 200 W Thermometer or soner'cai vessels i J,* For sprttrieal NO GEK 10 GEK 20 GEK 50 GEK tQO GEK 200 25 l !mm) (mm) 1?5 115 225 125 300 150 *00 135 *75 155 Catalog rtf. ?mg : 'mg :o *HG *0 'MG 100 THG 200 . y ---- -- RESISTANCE THERMOMETERS - -- - -- ---- -- -- - --------- . - - - - ------,. KF resistance thermometers are used for the telemetering, re cording ana control of temperatures in O-I/SCHOTT glass installation. They ensure accurate, reproducible temperature measurements with snort response times. `Glass resistance thermometers consist of two precision Pt TOO resistance cons, enclosed in a perforated guard tube, and of a 'plastic connecting head. % *fhe KF flange is of the NO 25 socket type. The measurement and control range lies between -200*C and *300`C. NO l (mm) Catalog rtf.100 100 W! 0 25/100 0 150 WIO 25/1500 200 WIO 25/2000 300 WIO 25/300 0 >*i>* | * <*,t *, THERMOMETER POCKET T'-iis ccmoonent 'S used as a guard for loosely inserted stem thermometers. .Vhen used vertically or at an angle, the sheath can oe fiiied w tn uouid to ensure better heat conduction. il VO 'mm) 'mm) Catalog ref. Pocxets of nominal diameter 50 mm -nav aiso se^v* `or *-e nsertion of ouartz lamos ~*e flange $ a <f socket Soecai lengths are avanacie. T .. :5 '5 13 \ 50 17 50 THH 15/ 50 '00 THH 25/tOO '50 THH 25/150 200 THH 25/200 250 THH 25/250 300 THH 25/300 100 THH 25/400 ISO THH 50/150 200 THH 50/200 250 THH 50/250 300 THH 50/300 100 THH 50/400 THERMOMETER POCKET WITH PLANE FLANGE I 11--f fl ! -k h j i i With olane flange * . This oocket can be filled with heat-conducting substances. The adaptor doubling suoolied with the thermometer is used to make a tight connection with thermometers made of other materials. A flat gasket should be used as a seal for the Diane flange. i NO *1 (mm) 15 too 25 125 50 175 <*2 (mm) 9 13 17 L (mm) 100 150 200 200 Catalog ref. THH 15/100 F THH 25/150 F THH 25/200 F THH 50/200 F f THERMOCOUPLE POCKET 34 a KF FLOW METERS Jiese >p$xruments Jre cased cn me *'oat pmcipie ana are rfiitaoie for me measurement of iquio ana gas streams. ->e 5eos:on s -2% of me value reap off at me upper eage of me ;|pat. <F ` o-.v^eters are "starea /erticailv n pipelines ana nsis: O' 2 zz- crstea measuring tuoe 3Q0 mm ong. A s.ngie ' a ::~s 5" :* " -easurng :_ce. me ''cat anc screwec- f StPCS. the c.v^e'e' m-c-atec " -- -a "as 3 cetacnare scan jeid c, : cs sra-cam "zcei mis scan s zzucrztea hbr ,vjte<- 3: 33'C :u; t :an ce :a; oratea `or otner -- eata ana joerat -g cc-c * ;n$. Ci.cunt on cata are suoonea w<tn me n$tr_ --e'-ts "fi 'Ower "ar.ge ;.n .ooer a can tvoe. : -sct on of ;,cwi s sccxet : ,ce ne 'allowing cata are -eo^-rec .vnen orcer'ng i,cwn*?,e'* `or ctner mean ana cce'at "g conations. ` Meaium to ce "nas^-ea 2. - ow r3e .n min - ** -10 k 3. "ensitv or Sucstance :c ce '-easurea at coerat -g :c_c t on? n <g; !i t*9 or <z `3 -i 7 scositv or me sucm-c? to ce ^easurea a: cce's: -g ;onoit:ons in ?a s 5 "emoerature at me --eas.'ng ccmt. * C 6 Operating oressure at me --easur rg pcm: - ga' * n me case or gases, rate -e'erence conaitions. e. temoerature. oressure. NO Float !5 Tcruncum *25 40 80 FIFE 3TF5 =TFC Measuring range .Vatsr 20X fl/h) Air (l/h) : 325 - 3 35 . 383 - 3.53 3.4 - 4 ' - :Q a -30 8 3 - 83 ! 8 -- ISO 40 - 400 53 - 530 QO - 1000 '60 - 1600 250 - 2500 4Q0 -4000 530 - 5300 : - -3 3 - 30 '7-170 38 - 330 140 - uoo 220 - 2200 500 - 5000 1500 - 15000 2400 - 24000 4000 -40000 5000 - S0000 10000 - 100000 15000 - 150000 - Catalog ref. ,, 0.25/14 . 0.53/33 L 4.160 L 10/400 3 40/1500 L 53/2400 G 1.400 G 1.1000 G 2.1500 G 2.2500 G 4.4000 G 4.8300 G 4.10000 G 5.16000 NO -- i 350 NO -- PNEUMATIC LEVEL CONTROL For nquia nvet control tne aoove-oescrioed pneumatic trans mitter t Rota svstem) again used, but in combination with a Mass Moat proviaed witn a magnetic core. The transmitter is fixeo bv a suooort to a KF pipe NO 50 mm, 500 mm long. Two fixed stoos limit the range of movement of the magnetic float. ~he maximum change in the level that can be covered is 170 mm and $ snown on a horizontal scale graduated from 0 _to 10. a mecnanical system converts the measured values into oressures and thereby, chrougn a controller, actuates a pneu matic regulator mechanism. Instrument air at a pressure of 1.4 bar is required to oper ate tne transmitter. The consumption of compressed air is about 350 t/h (normal state/. The apparatus is adjusted tn such a way that output pressures of 0.28 to 1 bar corresoond to measured values 1 to 10 (10 to 100%). Feed and control 0 air connections (Cutting ring bolt coupling for 6 x 1 mm tube) are moicared on me apparatus. The permission temoerature of the housing 1$ 70*C. Compl. unit NO 50 Catalog ft*. FURS : 3 35 LANGES AND GASKETS THINK GLASS nominal diameter of me components type of media to oe orocessed !external corrosion . e couplings consist of sont or unsoiit flanges which transfer ^e ooit forces to me glass flange via inserts (see rigs. 1 and 3). 4anges and inserts 4rmissibie ooeratmg temoerature 200'C. t------------------------------------------------- * nominal diametefs NO IS - NO 300 -#Code letter "K" ^Material: olastic ilnserts: plastic Code letter "S'* Material: aluminum Insea: NO 15- 100: clastic t NO 150 -300: aluminum rgr special conditions the aluminum flanges may also Oe orotied with a corrosion-resistant coating and/or the inserts can -#made of stainless steel. rfr nominal diemetsnNO 300 NO 000 *#ty cast iron flanges (symbol "G") in split form art used. lie inseas consist of adhesive-bonded rubber-asbestos strips. # nominal diemftan NO 800 and NO 1009 detionai steel rings in split form with adhesively lined inserts. .a-vI ' i Sacxirg ` anqe I vcL U .SCH5. jaixet '- i CH Ui7 3 ci L. = g. 1^ NO 15-300 mm "ball and socket" coupling Fig. 2 NO 300-800 mm "plane" coupling .SKETS ft TFE is used as the gasket material because of its universe! htmical resistance. JUTS AND BOLTS he couoimgs include standard cadmium-plated bolts. For atreme conditions stamiess-steal bolts and nuts can be j^plied. ' I r* FLANGE ASSEMBLIES ND 15 TO 300 For '.0 '5 to 3C0 '"e f'anae assembly consists of two ursc o ss: c :* ; -arces. two -serts. ana r-e 'ecuireo inun-ce' n tcc -- u -- oiateo >:esi ooits nuts ana .vasners. "^6 Catalog rer : -- ;o-o. ~q '~-.s: *c _ca < ' 'or oiast c or 1" 'or jiurrvr.um '.Vha-* = ;c3C5rs *?' o a:as j~a iuccor' -q ' ~-qi are 'corocratea icouc *:s "> orqe' ooits -'use ce jsea $Gas*ei3 -us: oe oroe'ea seoarateiv ! r ft 3ff~ < ^N0 k f ,5 I 25 1-10 t 50 f 80 f 100 C iso $200 |30Q mm) XX 51 65 73 92 93 95 103 107 t J5 a 25 | 4Q f 50 | 80 $100 *150 |200 |300 a 51 65 59 92 93 100 103 107 'mm) =4 92 118 131 172 192 247 307 425 K 'mini 50 75 100 11Q 150 17Q 225 230 395 Flange 2 x SCHE 15/K 2 x SCHE 25;K 2 x SCHE 40/K 2 x SCHE 5Q/K 2 x SCHE 30/K 2 x SCHE 100/K 2 x SCHE 150/K 2 x SCHE 2QQ/K 2 x SCHE 300/K Insert 2 x 3ll 15/K 2 x BEIL 25/K 2 x BEIL 40/K 2 x BEIL 50/K 2 x BEIL 30/K 2 x BEIL 10Q/K 2 x BEIL 150/K 2 x BEIL 200/PK 2 x BEIL 300/PK Bolt with nut and washer Catalog raf. 3 x M 6 x 55 3 x M 3 x 50 3 x M 8 x 30 3 x M 3 x 30 5xM3x 110 5 x M 3 x 110 3 x M 8 x 120 3 x M 3 x 120 12 x M 3 x 120 37 69 1 5/ K SVE3 25/K 37 6 9 40, K 37;= :0..K 2.:= :*.< 573 '00 K 37 5 3 ` 50, < 57' 5 a ICO K 37 6= !33.< 54 5Q 2 x SCHE 15/S 2 x 8EIL 15/K 92 75 2 x SCHE 25/S 2 x BEIL 25/K 118 10Q 2 x SCHE 40/S 2 x BEIL 40/K 131 no 2 x SCHE SO/S 2 x 8EIL 50/K 172 150 2 x SCHE 30/S 2 x BEIL 30/K 192 170 2 x SCHE 100/S 2 x BEIL 100/K 247 225 2 x SCHE 15Q/S 2 x BEIL 150/AS 307 280 2 x SCHE 200/S 2 x BEIL 200/AS 429 295 2 x SCHE 3GG/S 2 x BEIL 30G/AS 3 x M S x 55 3 x M 8 x 65 3 X M a X 30 3 x M 8 x 80 S x M 3 x no 6 x M 8 x 110 3 x W8x 120 3xM8x 120 12 x M 8 x 120 CVS9 'S'S 5769 25/S 57 69 i0/S S7EP :0;S 3VEB 30-S 3763 100/S SV6B 150/S SVS3 200/S SVE9 300/S '$" type Mange assemblies must oe used in supoort rings. f I 37 * * FLANGE ASSEMBLIES ND 300 TO 600 For ;c~'oo"e''*3 NO 3C0 to 500 the hange assenoiv cons.sts ol 'o sc:.t :-?v C3ST con f'anges ana the reauirea numoer cacm -m 3.area sceei sons. The acnesiveiy oonaea :>ner n * a-ge i `~ cs 2:rect contact cf giass ana metal oarts. .Vhe'' -cocci'* -c ";$ are ~c:_cea. couoimgs /vtn o^ger oo>:> m.i_sx oe -sea. Gassets ~ust oe oraerea secaratety. 3- I NO ;co 100 - -150 600 mm) '34 ' 34 139 172 (mm) 425 525 615 755 flange 2 x SCHE 300 G 2 x SCHE 400 G 2 x SCHE 450 G 2 x SCHE 600 G Bolt with nut and washer 3 x VI 3 x ISO 4 x M 8 x 90 '2 x .VI 3 x 15Q 4 x M 8 x 90 12 x M 8 x 150 4 x M 8 x 90 16 X M 12 x 190 4 x M 12 x 120 Catalog ref. SVER 3CC G SVER 400G SVER 450 G SVER 60C G FLANGES ND 300 TO 600 NO (mm) <*2 *3 h kd . . Number of holes , ,, (mm) (mm) (mm) (mm) (mm) Catalog ref. 300 400 450 600 425 525 615 755 326 440 501 653 352 464 525 635 40 40 40 50 12 ' 395 9.5 SCHE 300G 16 495 9.5 SCHE400G 16 585 9.5 SCHE 450G 20 710 14.5 SCHE600G 3 "111 a f - a3 X-- a, - ---- -- _ JSV i i jpor cc'^co''? '.C 3CO 3-*a `CCO. :m "ange assemo/v con- *i$TS or -.vo : .^C --o 'oGuiroa amount cf caa- f" mm oiareo c:s. nu;s. .vasners ana spmas. Gaskets '-_$* :e orcerea secarateiv. 9 FLANGE ASSEMBLIES ND 800/1000 k NO - NO a2 mm) .mm) 300 i 15 247 d. (mm) 988 < >mm) 950 ' 1000 117 249 1160 1120 Flange 2xSCHE 300 2xSCH E10GQ 3oit. nut and washer 3xMl2x210 < 6xM12x 180 3 xM 12x210 20xMl2xl80 Soring 24*0FED 7x15x45 Catalog ref. SVS3 300 23xOFEO 6x15x45 SVSR1QOO FLANGE ASSEMBLIES/SUPPORT RINGS ND 800/1000 k These assemolies are used at the fixed point and are used as support rings. NO *2 d, k (mm) (mm) (mm) (mm) 300 114 290 936 950 * * ' 1000 115 290 1170 1120 Flange ixSCHE 300 IxSCHE 300ZU IxSCHElOOO IxSCHElQOQZU NO r, >> i ' Soft, nut and washer Spring Tapered Washer Catalog ref. 3xM12x2lO 1 SxMl2x 130 24xQFEO 7x15x45 24x14/434/0 SVER 3002'J 8xM12x2l0 20xM12x180 23xOFD 7x15x45 28x14/434/0 SVER1C00ZU 888SS8 DAPTOR flanges -iJlea A;^m:-um aaaotor i(anges with piastre .nserts sn 40 connect <F oiass components :o f'anges of other >riais i-cr- 3$ --eta'. cast*c. ceramic. grapnite. ana settee arc caccea cpmporentsi. These permit :ne ng of -c as :o."?socnc;ng to tnese aifeaav orese^t n facing arge. <ets must oe z'z$'*z separately se flanges can ce c'cerec predniied witn an ANSI 1 50 lbs. pattern py jodirg ASA 1 50" to tne oart 'umoer NO-----------3>2, a1 (mm) 5 55 5 115 ) 150 9 165 3 200 0 220 X 285 0 340 0 460 a2 mml wl 45 53 77 m 132 187 236 341 a3 imm) 38 56 75 90 126 148 202 254 354 n !mm) '0 t: 3 13 17 17 17 17 22 nt (mm) 4 5 7 7 9 9 8 3 8 Adaptor flange * x ANSC '5 ' X ANSC 25 ' x A NSC 40 1 X ANSC 50 1 x ANSC 30 1 x ANSC 100 1 x ANSC 150 1 x ANSC 200 1 X ANSC 300 Insert : x 3EiL ;5 < 1 x 3SIL 25 K 1 x 3 61L 40 K i x BEIL 50 K 1 x BEIL 80 K 1 x BEIL 100 K 1 x BEIL 150 AS 1 x SEIL 200 AS 1 xSEIL 300 AS OLLAR GASKETS 'FE collar gaskets are used m the construction of glass oaratus for temperatures uo to 200'C. They consist of an ing with centering collar. This form is particularly suitable r glass because of the high specific contact pressure that can achieved with small forces. For NO 300 and 1000 a special `FE cord is used. d O (mm) <*i (mm) (mm) Catalog ref. 5 2.Q 5 2.0 iQ 2.5 50 2.5 30 2.3 DO 3.0 50 3.0 DO 3.0 3.0 4.0 5.0 6.0 - - 29 43 60 74 108 128 184 231 337 468 529 638 - 23 34 51 63 96 116 169 220 321 435 492 646 - DICH 15 T OICH 25 T DICH 40 T OICH 50 T DICH 80 T DICH 100 T OICH 150 T OfCH 200 T OICH 300 T OICH 400 T OICH 450 T OICH 600 T OICH 800 TS OICH 1000 TS Catalog ref. a v 5a ; AVER :s AVER 40 AVER 50 AVER 30 AVER 100AVER 150 AVER 200 AVER 300 0 , u*,*- QUICK--RELEASE COUPLINGS Cu cx'e'eese cr-ctngs are avanaoie 'or ccuci^qs :~ar --*^st {'G-er"v ;e cce^ec 9 g -essei closures, * 'i-ng scertures. w -C90 cc " a-" -a n ccmoinat on v*y11n 3pi:t iiummum 3'':?$ 0'-" r . ~ :'o ~~ ' ~=n 9 ccuoi mg $ zoe^ec 1~9 `'areas ara ~a o me ; ass ca-t$ :v ccx ng 'mgs. Gas<e:$ ~'-j: ce orce-ea lecarate'v t ------------* NO Backing flange - -< - 50 30 10Q | 150 f 200 ' 300 ' x SCHc 50 3 i < SSCH 30 S x SCHE 30 S < SSCH 30 S ' < SC HE (CO S X SSCH -00 s 1 x SC HE i 50 S i x ssch iso s 1 X SCHE 200 S 1 x SSCH 200 S i x SCHE 300 S 1 x SSCH 300 S Inserts 2 x 3 i L 50 < 2 x BEIL 30 < 2 x BEIL 100 K 2 x 3lL 150 AS 2 x BEIL 300 AS 2 x BEIL 300 AS Hinged bolts 3 x SVGS 50 5 x 57G3 30 5 * SVGS 30 a X SVGS 30 3 x SVGS 200 12 x SVGS 200 \jD Locking rings 2 x SVSR 50 2 x SVSR 30 2 x SVSR 100 2 x SVSR 150 2 x SVSR 200 2 x SVSR 300 Catalog ref 3CH N :C SCHN -:c SCHN ICO SCHN 1 SO schn :co schn :co i ` Because or metr construction, these PTFE oeilows are oarticu- 1 arIy suaaoie for aooaratus ana oioes operated at elevated temperatures unaer vacuum. For connection to glass outtress ends, these must be provided with fiat ;omt faces. Range of use of the vacuum bellows: - This design can oe used at temperatures of up to 200*C doth m vacuum and in the super-atmospheric pressure range (corresponding to the permissible Operating pressures of the glass components). NO 25 40 50 30 100 150 200 300 u (mm) 45 50 70 95 95 120 130 145 Catalog ref. fal 25 V FAL 40 V FAL 50 V FAL 30 V FAL 100 V FAL 150 V FAL 200 V FAL 300 V * i VACUUM BELLOWS, PTFE The Catalog ref. must be supplemented by a statement r wnether the oellows are to oe used. - for coupling to glass parts on both s'des. or - for couolmq to glass on one side and on me cme' ::* ; s metal flange iwith a statement of the nominal cress-'- anc the hole pattern. 41 $/ERSAL BELLOWS, PTFE I I ) *-- % f 4 f 4 * * i mm) ' *> 1 -.1 ' -C 32 L 'mmi '5 'CO :o :o CO ' 25 mmi *0 7Q 35 95 35 35 20 Lm,,. mm) 79 q '05 05 "35 05 30 Catalog ref. S*L3 15 U = 4LD 25 J = 4i0 AO U -'AID 50 U = 413 30 U = AiQ :0Q u = AiQ -,5Q u i*ersai Aspnercai ce^ows *a$ scec-a^y oss g.nea *o `: cctn `orrrss without ;-e use or separate moeratures of jo to 20 C. :h s oaus"' can os used Soth vacuum ana oressure aoci'cation -corresponding tthe perrmss.cie worxmg pressures or me giass comoo rs ana aeoencenr on nominal ammeter;. at remoeratures aoove 120 C jO :o max ICC can oniv oe used at atmosonepc pressure : under nigner stresses we recommend me _se oeHows. VNGE ASSEMBLIES FOR UNIVERSAL BELLOWS =fange Assemoi'es are usea `or cpnrecrng me universal *tO KF comoonents. , * m ?r im) (mm) Flange Insert for KF tub* Insert for bellows "he Catalog ref must nciude :ne ette's < - o'ast'C S -- aluminum Bolt Catalog ref. 3 64 a 92 I 118 z 13! t 172 % 192 J? 247 2xSCHE 15 2xSCH 25 2xSCH5 40 2xSCH6 50 2x$CH5 30 2xSCHE!00 2c5CH!5Q T xSEIL 15 1x8611 25 1x8lL 40 IxSEIL 50 1x8611 30 lx8EiL!00 Tx8ElLl50 IxBElL 15FQ 1x6611 25FO 1x8611 40F0 IxBElL 50F0 IxSEIL 80F0 IxSEIUOOFO IxSEiLIQQFO 3xU6x 50 3xM8x 60 3xM8x 70 3xM8x 75 5xM8x 90 6xM8x 90 8xM8x1QG FVR 1SU... FVER 25U... FVER 40U... FVER SOU. FVER SOU.. FVER100U... FVER150U... NO APTOR FLANGES FOR UNIVERSAL BELLOWS ed Aluminum adaotor flanges with special bellows m used to connect universal bellows to flanges of other materials. These flanges can be oredrilied with an ANSI l 50 lbs hole pattern ov adding "ASA 150" to tne oart numoers *1 nm) 95 15 50 65 TOO .20 '.85 d2 (mm) 31 45 53 77 in 132 187 (mm) h (mm) ht (mm) 38 10 56 11 76 13 90 13 125 17 148 17 202 17 4 5 9 9 3 flange Insert Catalog ref. , IxANSC 15 IxANSC 25 IxANSC 40 IxANSC 50 IxANSC 80 IxANSClOO 1 xANSC150 IxSEIL 15F0 IxSEIL 25FO IxSEIL 40FO IxSEIL SOFO IxSEIL 30FQ IxSEILlOOFO IxSEiUSOFD AVER I5FU AVER 25FU AVER 40FU AVER 50FU AVER 80FU AVER 100FU AVER150FU i t --" J; 1 " ', is s s z ^ n* i. "w . C'i------ ' ---i; feV~V=VfV?; y. ____ T-r at __ . _ 1 :* * -- - NO -- PLAIN END PTFE BELLOWS $Fz pe'iows are ..sea tc t2<e -o :r3-ces " erctn :ue to iat;ons ~ *?'T,c8fatur9 arc :o prevent me transmission of trations. i^cn as '."om ;'0m, st-.rrea vessel or `rom pumas. to is units. iS type 0' oe-;c . car. ce -sec omy .v.m i(at ,om.; `aces. "Or ecessa'v :o_c ~cs in ce-c-.v 3ange of use or me oei'ows: - -if temperatures jo to '20JC this form can pe _sec ccm .acuum ana also n me overpressure 'anqe 1 ccr-ascc.-c -c :o me permiss.oie ooeratmg pressures or me 5 355 :c.~oo- -antsj. - At temnpoeerraattuurrees .aoove '.20JC to a maximum c* 2CCC cenows can oe ,5 -iv at *cmir-3i presSu'e II5 1; 5o so so BO BO no io 3 mini :o - ^j 52 1 00 . ^n '32 ICO ::3 L irrnii :0 5G :0 50 50 50 -5 :5 00 Urn mmf -5 -5 a5 -5 -5 45 70 55 35 'nax mm; 55 55 50 50 33 55 73 30 US Catalog ref. PAL '5 pal ;s pal -10 PAL 50 PAL 30 PAL 100 PAL ISO PAL 200 PAL 300 _5i VO -- 3- FLANGE ASSEMBLIES FOR PLAIN END BELLOWS *?hese couplings are _-:eo *5 cm ceiiows to <r comoonents ^ev consist of two Faroes an msert '3E!L. a soecai Allows nsert 3E;L. - anc me aaoroor>ate numcer of idmium-oiatea steei ooirs. -uts and wasners. -he Catalog ref < - oiastic S - aiummum --ust .nciude me code etters e 1 (mm) (mm) flange insert for KF tube Insert for bellows Bolt Catalog ref. 35 ^5 #0 SO lo 100 15Q 200 90 41 46 52 56 70 71 72 82 93 54 32 118 US 172 '92 247 307 425 2xSCH6 15 2xSCHS 25 2x$CH6 40 2xSCH6 SO 2xSCH 30 2xSCH6iOO ZxSCHGI 5Q 2xSCH6200 2x$CHE3QO IxSEIL 15 ix8(L 25 lx8E!L 40 U861L 50 lx8IL 80 IxSEILlOO ixseiLiso lx8U200 ix8IL300 IxSEIl 15F ixSEIL 25F IxBEIL 40F IxSEIL 40F IxSEIL 30F IxSEILIOOF IxSElLlSQF 1x 8 E f L2Q0 F 1x8E!L300F 3xMSx 50 3xM8x 55 3xM8x 60 3xM8x 65 SxM8x 80 6xM8x 30 3xM8x 90 3xM8xlOO 12xM8xl 10 PVER 15.. PVER 25.. PVER 40. .. PVER SO... PVER 80. . PVER 100.... FV6R150.... PVER200... . PVER300.... ADAPTOR FLANGES FOR PLAIN END BELLOWS 1^5 connect bellows to flanges of other materials, undnlled These flanges can oe ordered oredrilled with an AiVSi ' 50ms ^uminum adaptor flanges with soecia) bellows inserts are used. hole pattern bv adding "ASA 150" to the part numoer NO <*1 (mm) d2 !mm) d3 (mm) h 'mm) "i (mm) Flange insert Catalog ref. 3. 3? nsT15 "25 95 HO J50 150 165 8(3 200 100 220 150 285 loo 34Q loo 460 31 45 53 77 111 132 187 236 341 38 55 75 90 12S 148 202 254 354 10 11 13 13 17 17 17 17 22 4 IxANSC 15 IxSEIL J5F AVER I5F 5 1 xANSC 25 IxBEIL 25F AVER 25F 7 IxANSC 40 IxSEIL 40F AVER 40F 7 IxANSC 50 IxSEIL 50F AVER 50F 9 IxANSC 80 IxSEIL 30F AVER 30P 9 IxANSCIQO IxSEILIOOF AVER 100F 8 1 xANSCISO txSSlLlSOF AVER150F 8 1xANSC2Q0 U8EIL2Q0F AVER200F 8 1xANSC300 U3EIL300P AVER3Q0F 43 UPPORT STRUCTURE INSTRUCTION < THINK GLASS s -e ooerationai safety or giass oiomg 'n nstai.o: ons ceceras on tne correct cnoice. arrangement ana fassemoiy of tne suooort structure ana me associated comootnents. Tue onysicai limitation of stock giass ana the thermal -and chemical 'eauirements of tne orocess conaitions must oe considered ana accommodated. In most cases tnese 'eauirements can oe satisfied ov the use for ngid tuouiar framework. For this ouroose O-I.-SCHQTT uses schedule 40 galvanized oioe ana the necessary ciamo connections .n sizes I", IV'. 3no 2". jThe glass installations are fixed m the framework by means support rings or suooort dates. The fixed ooints are formally located in the lower oart of the installation m order lo avoid tensile stresses caused by susoended toads. Suooort plates are used to suooort vessels. Suooort rings take the weignt of vertical installations always at the bottom 'flange. These suooorts are fixed in the tubular frameworks with threaded rods wmch also act as a leveling device. **n order to distribute the equipment weight counter-balances are available which are used oarticularly in the construction of tall columns. Lateral guides must also be provided. in tne design of this suooort'ng construct cn : ass c-c- ducts care must aiwavs oe taken to anow `or `V'-j < oansion. Thus two f:xed oomts directly adjacent `z another must oe avoicea. 3:omg running vertical s secured in tne suooort ' ~cs ana ; ateraiiy guided witn camps. Horizontal oices are * c .-, -n OiOe camos or pipe nangers. 'n most cases oe,;ows a-? *:: 'eauired due to the very iqw coefficient of mernai excans-on of glass m comomation .vith the KF ,omt. in the case of columns and vessels with nominal diamete's of 800 to 1000 mm tne fixed point supports are dengnea of structural steel memoers. in all cases the operation of the orocess ana the cema'-cs set oy the properties of glass must be coordinated ~ :es zn ng the support structure. Thus platforms, stairs, acce's hoists and central servicing positions can easily oe n. corporated at the design stage. 3ecause of the corrosive nature of fumes that ""ay oe ~ voived, the frameworx can be additionally protected ov means of eooxy paint. All frame parts and connect ng elements are provided with a primer or with gaivan'zea coating ready for sucn protective coating apoiicat:on. deemed necessary. 7* f i j t >ipe usee s SCHSOUE -10 .n sizes of 1" '.'V. ana 2", i^nizea rte r-ai:v ana exter^aiiv The oioe can oe sucoiiea igtns of Catalog ?' "us: nc:uce 3 statement of tre cesireo 'engtn fe dee ~ "c^es. SUPPORT-STRUCTURE PIPE ----------------~----------- NO ;incft) External diam. (mm) 33.7 -8.3 60.3 vVall thickness `mm) 3.25 3.25 3.55 Catalog ref. -3c$~ 3 =3' 3 537 5 3 3 BASES )icat oioe succorts are orovaea -.vitn *eet wnicn can oe >liea `or tre /ar ous sizes. 7~e ovai oottom-oiate con- suitaoie coit rcies for anenorng. r-"' ' Hiblt for ife Size 3b !rnm) 'mm) r :? '5 :S2 39 55 -02 h ", `mm) fmmi 39 3 ! '4 3 127 3 1 ki Catalog ref. (mm) (mm) .1 39 GEKK S2-6 14 1 14 GEKK 52-8 17 5 127 GEKK 82-9 IGED COUPLING TYPE 49 diagonal bracing, hinged connectors of tvoe 49 are used in ijbination with a diagonal ciamo which can be out on later. r^ble far frame tube L (mm) (mm) ir - IV," 1 2" f * 60 35 76 51 91 59 fUSONAL CLAMP TYPE 49D is 4 | a *1 f (mm) (mm) & 1" I IV r 2" r 30 35 100 45 110 50 e (mm) 12 12 12 Catalog ref. GEKK 49-6 GEKK 49-8 GEKK 49-9 GEKK 49-60 GEKK 49-80 GEKK 49-90 J_ f.l ^PE COUPLINGS $ table for Ip* Size L (mm) Catalog ref. IUPLING SLEEVE TYPE U :3 j: -1 6 3 = << '-1-3 GEKK '-19 IRNER COUPLING TYPE 21 iV TV' 2" 46 GcKK 21 o 53 GEKK 21-3 34 GcKK 21-9 r-COUPLING TYPE 10 |r j? 1Vl" * 2" 46 68 34 GEKK 10-6 GEKK 10-8 GEKK 10-9 i I t mgaded 'ocs are used to fix ccmoonents and bearing elements At framewor<. An $ucocn~g brackets and ciamos are used, threaded rods >e for tie ats'ai orac-.ng of giass comoonents. P^oes are Ad m comoi-a: cn .vitn tuce ciamos and nangers. A Cataiog-,ust oe comoieted Dv tne length n nches. Sporting oracxets are f;xeo oy means of a ooit of tne <F Spling to giass ccmoonents to oe braced laterally. Arder to acnseve satisfactory suooort. at 'east two orackets ftfacec bv 90 must oe aooued. They are fixed to tne frame wthreaoed rccs and GE36 `ixirg ciamos. connection * -50 000 Ft imrrr) 9 2 Catalog ref. 0 c'.V I 3/12 GEWl 12M2 Bse ciamos are onmanly used to connect tie rods to pipe -fines for lateral supports. Stable for ip# Size I1" SlV f 2" * e (mm) 32 40 46 L (mm) 40 40 40 t-1 (mm) 94 106 126 Catalog ref. GE3S6/12 GEBE 3/12 GE3E9/12 i tubes with nominal diameters of 15 to 300 mm are fixed tube ciamos m combination with $crewed*in threaded rods Ippropriate length. 1 tubes with NO 300 mm are braced laterally with support* [brackets and threaded rods. weight of vertically mounted piping must be taken up by Mr support rings. Irnble for | NO I 15 f 25 1 40 f 50 7 30 f ioo | 150 t 200 300 d (mm) M 12 VI 12 W 12 VI 12 vi 12 M 12 vi 12 VI 12 VI 12 e (mm) 26 31 40 45 60 70 93 123 173 Catalog ref. GERO 15 S GERO 25S GERO 40 S GERO 50 S GERO 80S GERO 100 S GERO 150 S GERO 200S GERO 300 S THREADED RODS Tie Rod M3 M !2 M 15 Catalog ref SUPPORTING BRACKETS 45 TIE ROD CLAMPS --L14 TUBE CLAMPS 47 NTILEVER BRACKETS se comcorent$ can ce suoonea for attachment to frame of ail diameters. fbrac<ets \r w.tacie 'or f'xmg of comoonents ana also `or faooncat c- r :'-^e carosc^ ;^s I "2". :voe 16. A aero be *or<ao O'scxets are -seated n tne ooen oioe enas ana tf:xec cv ~ears c* 3 ooit. Stable for 9*p Size |l" Ir.r 12" bn mm) 1 mm) L Imml 4 (mm) Catalog ref. 30 205 50 205 50 205 250 250 350 50 G EKO 6. 350 50 GcKO 3. 350 50 GcKO 3'350 '.ce : ;.n ;jjo 30RKED BRACKETS #ked brackets are orovided for the fixing of comoonents Bi nominal diameters of 15 to 200 mm in combination with Jitilever brackets of cross-sleeves. W NO 15 to 50 mm. two bolts of the couoling are used for [ing m eacn case, in the case of NO 80 to 200 mm, the two Bded-on tuoe sockets are used to take M 8 threaded rods. ^itabie d e *1 L %r NO (mm) (mm) (mm) (mm) (mm) Catalog ref. ; ^ 9.5 t25 9.5 7 7 44 65 665 GEGA 15/25 44 65 675 r50 9.5 9.5 9.5 9.5 78 78 95 684 95 695 GEGA 40/50 ^Suitable tfor ND 1 80 * 100 ? 150 i 200 * * f k (mm) 150 170 225 280 L (mm) 696 706 736 763 Catalog ref. GEGA 30 GEGA 100 GEGA 150 GEGA 200 NO 15 ND 50 iO>______ y me -nstaiiafon or sucoor: -mgs arc s^ooort oiatas. ana :o oumos arc $; r'ers. "arre sieeves -vitn threaded ncies for reaaea rocs can se subdued. fcss-s-eeves ar3 jsed `or ^xmg transverse tubes. ""e sont ir--*;;s ;re-r iwcseauent 300i;cat:on to existing frameworks. Suitable for Pipe Size mm) mini 'mm) 1 fmm) Catalog ref. .OSED SLEEVES 30 M 12 co 3 c J A 3/ i 2 50 M 12 SO 3SHA3/I2 I2 50 MIS SO 3 SHA 3/16 2" 50 M 12 65 GcHA 9/12 2" SO MIS 55 GcHA 9/16 SPLIT SLEEVES t. r 30 M 12 A0 V.\ * V/t AV )V 50 VI 12 60 50 M 16 60 50 M 12 65 so M 16 65 106 GEHA 8/12 G 106 GEHA 3/16 G 126 GEHA 9/12 G 126 GEHA 9/16 G 1 X ROSS-SLEEVES *r f r/r 30 50 42 94 60 106 * 2" 50 70 126 feduced cross-sleeves (for forked brackets) * - r x4Q I r.r x4o I 2" x 40 30 100 46 94 50 100 54 106 50 100 60 126 GEKR 6 GEKR 3 GEKR9 GEKR 6/4Q GEKR 8/40 GEKR 9/40 PIPE SLEEVES L. 9-- PPORT CRADLES satisfactory suooort. sonencai vessels wicn a capacity or 50 i ana more and lndr:cai vessels with a capacity of 100 I and more are used m suooort. Csunor. vessels uo to a caoacitv of 50 1 are fixed m me frameworx construction ov { |ns of "ower suooort rings". succor: :-3C`es are orovided with a feit msert and nave a su^raoie cottom noie [the o-ssage of cottom oices uo to NO 150 mm. The sucoort craciss are *xec the . ~ev.o.'K ov means of `our VI 1 2 tnreaded roas .n comomation with GEHA sieeves. spherical vessels mm) d2 e d3 ki h imm) (mm) (mm) (mm) (mm) Catalog ref. GE< 50 GE< 130 GEK 200 GEK 500 cylindrical vessels 270 330 360 510 440 255 280 260 26 GETR 50 < 500 299 340 422 : 22 GETR 100 < 620 385 460 544 18 GETR 200 K 530 566 450 300 230 GETR 500 '< GSR :CO-f50 f GER 200 I GSR 4Q0 # UcH 3uU =9 250 374 207 214 292 126 GETR 100 2 250 528 300 220 424 208 GETR 200 2 330 500 299 340 422 ' 22 GETR 100 K 415 - 500 - 706 240 GETR 500 2 f i / / ' /\ '\ - 1 \ ^^ X . *" . / ^ 1/ IUNTER BALANCES ^glass installation exceeds 4 meters in height, a counterbalance may be reouired Hieve some of the excess weight from the fixed point. The O-I/Schott instaliadrawmgs show the positions of counteroatances when required including the junt of weights and the moment arm. (The maximum lever ratio is 1:10ividual weights are 3.3 kg). Jtable for ND I 100 1 150 1200 F 300 1 40Q 1 450 * 600 800 Si ooo e (mm) 322 386 436 560 660 750 388 1110 1290 uerweights GEGW 8.3 Max Weights 3 4 5 7 9 10 221003 tnecessarv number of these weights must be given separately. W 800 and 1000 include flange assemblies. d| specific requirements contact Q-I/Schott Engineering. f Catalog ref. GEGW 100 GEGW ISO GEGW 200 GEGW 300 GEGW 400 GEGW 450 GEGW 600 GEGW 800 GEGW 1000 LQ r - -- SCO 000 i LOWER SUPPORT RINGS fjQTS - Supports can be used only m conjunction with S or G flange assemblies. | SUPPORTING RINGS FOR t SPHERICAL VESSELS AND PRODUCT CONDENSERS Spherical vessels uo to a capacity of 20 I and product condensers are installed jmh suooort rings. The support is covered. The framework is done with M 12 Ihreaded rods using GEHA pipe sleeves. * I .For spherical vessels t GEK10 b (mm) *3 (mm) *2 (mm) (mm) Catalog ref. GEK 20 25 200 130 320 25 250 155 400 GETR 10 GETR 20 * cf----------- ---------------- ------------------------------------------------------------------------------------------------------- |*or product condensers ill ^ I I-- |--^/~Tg~^i' k, i iMBLY AND START UP ^of the increased use of glass m the chemical and ieuf.cal industries, many users are currently in a oosijssemoie me new installation correctly with their rsonnei. OTT supports mis development by holding training at their V neiand. New -ersey facility. ion to this, service engineers are available to tram or __ e your personnel. or assemole me entire otant. f5 &OTT has oeveiooeo trie reoutation of not omy stand ard their oroducts out aiso oehmd their installations. Customer is assured assistance and service as long as our fin service. t ? performing your own installation remember that the 'tfef glass oiomg systems ceoeno primarily on the correct Wy of the system. signing, a few basic bomts must be ooservea. {he case of vertical oipes on columns, determination of fixed oomts at tne lowest carts of the installation, ttfption of temoerature-mduced changes m length, wtions. and structure effects by bellows. <^|tion of oipe supports. ithe initial assembly of the piping system the following ares are necessary to ensure permanent fluid-tightness: ating of the whole installation, if possible, to the max Pirating temperature anticipated, g&temng of the connections to specified torque in the state, ft Purpose of this operation is to achieve a substantial ng of the PTFE seals, so that the cold flow that still takes i can be taken up oy the elasticity of the joint. torques values for tightening KF joints should be taken t the following table: *: "he Engineering ana Teen Service group of O-i SCHC"- ; aiwavs at vour aisoosai to assist or answer any dues; cn$ regarding tne mecnanicai or chemical process ces.gn Nomtnal Diameter NO -5 NO 25 ND -10 NO 50 NO 30 NO TOO NO T 50 NO 200 NO 300 NO 4Q0 NO 450 ND 600 NO 800 NO 1000 Torque m Mm and (in-ibs) for connections with flanges made from Plastic <k) Cast Iron iG) Aluminum i 10. 3' 2.5 122! 3.0 i27) 3.0 (27) 3.0 (27) 4 5 (401 4.5 (40) 4 5 <401 4.5 (40) - - - - - - _ _ - _ _ 5.0 ( 53) 9.0 ( 30) 90 ( 30) *5.0 t t 33) 20.0 1177) 22.0 <195) - c, "I 1 4 5 40) 4 5 40) 4 5 401 6 3 53) 6 3 53) . 5 3 53) 5 3 53) _ _ _ _ - i 4 " % * he * f ft i * NOTES 4* * 5 % i1 -* COMMON CONVERSIONS Multiply By To Obtain kg mm mm2 mm3 m m2 m3 kcal kcal/m2/hr/*C liters liters liters Nm 2.205 3.937 x 10'2 1.6 x 10`3 6.1 x 10 s 3.281 1.076 x 10 3.532 x 10 3.968 2.049 x 10*1 3.531 x 152 2.642 x 10*1 1.0 x 10`3 8.85 lbs. inches in2 in3 ft. ft.2 ft.3 STU BTU/ft2 /hr/*F ft.2 gallons US m3 in/lbs. * i * * i r 5 I 35 BY 4ess SYSTEMS, INC. 4 *#at exc-a^ce's jnc "-oe "eat exc^a^oefs Valves s<i 3eaoeo P-ocsss P oe Sr3.- ~e ajves ^iree'ec 3 ass ''a.-rs src e arc - e:c "stanat ors 1h... /. , ; >"v \ m *' .. . o*' SCHOTT ; Systems !rc .V 30ULE / -- X D 0 3C x " -:v: ;E3SE-r-;* q.30: `-no .*; '<- 4 . q* ro Owens-Illinois TEMPEREDDRAINLINE * KIMAX TEMPERED GLASS DRAINLINE ...assured maximum corrosion resistance for chemical waste disposal systems Table of Contents Genera! Information........................................... 2 Installation............................................................ 3 Tyoical and Suggested Application... 4 KIMAX Couoiing............................................... 4 Acid Waste Specifications..............................5 Pipe and Fittings...........................................6-9 Traps . . '........................................ 10-13 Cud Smks ............................................... 14 AdiustaDie Underbench Fittings . . . . 15 Accessories and Hardware . . 16-20 Adaption Chart ...........................................21 Field Beading Kit 19 KIMAX Dramnne installations . ..22-23 KIM AX... the most effective chemical waste and vent system Research laboratories. teacning laboratories, and mcustriai crocessmg plants have long had a need or corrosion resistant waste disposal systems. To answer tms need. Owens-Illinois has developed a Type i Borosiiicate glass formula (KG-33) which is usee m me manufacture of laboratory glassware, cnemicai orocess oioe and dramime. This KIMAX oiass :s r^ccec resistant to cnemicai attacK ano can nancie bubs from their freezing point uo to 21 2 F continuously* To mane a oramlme system truly corrosive re s stan; an ccuolmgs and accessories must have Similar corrosion resistant caoaoiiities. KIMAX oramime couplings and accessories oo nave tnese 'eatures Tne oatented KIMAX coupling is manu re' cor: ruous coeraimg temperatures aoove 2'2 f see you' <iMAX representative `cr recommendations factured from 300 series stainless steei outer snetl. Buna N rubber compression ring arc TF=*' seal ring. KIMAX sink outlets are manufactured from filled TFE fluorocaroon polymer, therefore, all wetted parts within a KIMAX crainnne system are oorosilicate glass or TFE. Building Owners KIMAX glass drainiine provides a most efficient low cost and maintenance free corrosive waste ( disposal system. KIMAX drainiine has a low initial v installation cost and will assure the cuiidmg owner many years of trouble-free service because: KIMAX drainiine is manufactured from clear borosiiicate glass so stoppages or lost articles can be oetected by visual inspection. Low expansion borosiiicate giass o-ovioes max imum protection against rapid temperature cnange when hot liguids are discharged into tne pioe line. When laboratory layout changes must be made KIMAX drainiine systems can be disassembled and reassembled to meet the new neecs. All fittings and couplings are salvageable and straight lengths can be reused or cut to new di mensional requirements. in addition to the borosiiicate glass pipe and fit tings. KIMAX drainiine systems feature: Filled TFE sink outlets for maximum corrosion resistance at the sink connection. An coupling joints are protected with TFE seal rings, therefore, ail wetted surfaces of a KIMAX cramime system are made of either borosiiicate giass or TFE plastic. This combination of material maKes a truly corrosion and heat resistant cram- ime system. ^ "'-E is the aDDreviaiton given oy the Society of 5lastiC "ustry to Tetra-Huoro-emyiene resins or oiastics--tne "-os: .cany ana acid resistant plastic material m use tccav KIMAX is a registered trademark of Owens-inmcns me Specifier Architects anc engineers are looking for new ma terials wmch will give new freedom in design with confidence in performance at reasonable installa tion costs. KIMAX tempered glass drainline offers this freedom, confidence and reasonaoie cost because: All wetted carts of the system are bcrcsiiicate glass or TFE Polymer, thus, the total ' system is higniy corrosive resistant. The icw exoansion of KIMAX borosiiicate giass eliminates tr.e need for exoansion mints The ncnt weignt or tne KIMAX systems 'eouires only ' ; to : as many nangers as conventional high silica ..-on cice. Glass coes not sag wnen exoosed tc coiling water, 'angers can oe oiaceo uo to 1C' acart. Stracnt lengtns cf KIMAX oioe can oe eid cut to exact enctn KIMAX erne can ce installed oenmd wa. s ever ceiimcs cr underground with confidence With tnese design and corrosive resistance fea tures avaiiaoie tc tne arcnitect and engineer, specification cr KIMAX giass aramnne can ce mace with confidence ment gives maximum fire power for fast oeaamg of all sizes. Also, tne specially designed burner for the KIMAX beaomg kit assures fast ana complete stress relief of the field beaded ends. ... Minimum Number of Hangers Because KIMAX Glass Drainime is so light, `ewer nangers are needed for proper installation ... up to 50/o less than when other drainime materials are used. On horizontal runs, padded hangers are installed at 3 to 10 foot intervals. A oacdec c:amo attacnec under tne bottom coupling of vertical rurs will control vertical and lateral movement wmie the remainder of tne run can be supported at eacn `'ccr 1 or m the case of 1and. or 2" runs . . . every c:ner Moon witn pacoed damps. .. O . . A -- -- .m ^ y i installation reenmaues for KIMAX Glass Tramline are simcie. fast, anc vary little from tne standard procedures usee m mstallmg any dramlme system Detaiiec orocedures and suggested installation practices c` KIMAX Glass Drainime are found m the new kimax Tramure installation Manual "F-A27 Qwens-:..inc-s saies -eoresentatives anc `eid en gineers are scecian. trained to offer cn-me-job aid anc service `cr scecific cramime system instal lations KIMAX D rami me systems do provide certain installation advantages which are ... Leak-Free Joint Assembly The cate-tec kiimax couoiing assempiv "axes a unified TFE to g.ass seal for maximum corrosion resistance After potn ends of the glass coe are msertec one orooenv seated m tne wetted coucim.g a smg'e ccit -s tigntened with a stancard ratenet wre-cn c- suitaoie tooi 'see c"o:cs at right '"e ccucimc .3 net rigid anc does cermi: `lexicmty I ... Field Fabrication KIMAX Glass Dramlme can be easily fabr cated tc Odd lengtns at the :oo site with tne KIMAX held ' ceacmg kit Detailed printed instruct.ens anc trainee cerscnnei are available to instruct me oeacinc xit operator m its oroper use. A burner arrance- r (*t33Sr,j Other KIMAX installation advantages include ... Below Ground Burial KIMAX Drainline may De safely buried underground oy following manufacturers recommended crocedures outlined in KIMAX Dramfine Installation Pro cedures Bulletin No. TR-427. ... Adaption to Other Materials or Fittings KIMAX Glass Dramline can be readily anc effec:ivetv adapted to any other dramline material. Recommended adapter materials and components are outlined on bacK pages of this catalog. ... Easily Handled KIMAX Glass Qramline is usually cenverec to ;co site m rugged shipper cartons. During construc tion. it is advisable to unpac* cniv mose sections "leeded for immediate fabrication or installation Recommended KIMAX Drainline Uses KIMAX Tempered Glass Dramline and Vent Sys tems are nigniy recommended as the specified medium of waste removal wnerever corrosive chemical hquios present a disposal problem. It is particularly adaptable to dramline systems and underoencn components m secondary school, col iege and university laboratories such as chemistry, biology, and O'O-cnemistry buildings: veterinary medicine schools, research labs, and similar insti tutions of learning. KIMAX Glass Dramline has aiso founc wice acceptance with efficient, low maintenance oerformance in: industrial laboratories, hospitals, in stitutional or research laboratories, food and chemical processing plants--wherever corrosive waste presents a disposal problem KIMAX Coupling Assures Quick, Positive Seal Joints One of the most important components of a leakfree orainime system is the joint mechanism. KIMAX Dramline couplings with compression ring of Buna-N ruDOer and seal ring of fluorocarbon poivmer provide the required leak-free joint. As sembly of join; is simple . . . stab dramline ends into coupling anc tighten one bolt. Tf SEAL SING RUBBER COMPRESSION RING l SEGMENTS WITH BANO FOR EASY DISASSEMBLY ALL METAL PARTS ARE STAINLESS STEEL LU8RICATE0 BOLT FOR UNIFORM TORQUE s GUIDE SPECIFICATIONS LONG FORM: Acid Waste Drainline General - Contractor snail furmsn ana install a cc -- oiete ac p-waste aramnne ana vpn: svste'- as -c:a;ea ~~<s svstem snail oe trace or 'e-ce'eo 3~c anneaiea Borosiiicate ciass T-.ce con c"t:ng to Fecerai Soeciiication 00-G-:-'- ana as nanuiactutea unaer me trace name KiMAX c. r<vens-nlmoiS "-$ s.-stem snail include an glass st-aignt e-cms *:'t:ncs. ttaos CCmpreSSiO.n !,05 -C'Ora'cc" '-ec cououngs ana oaaaea na^ce' suc cors : sn.au aiso mciuce tactoty protect-: *e3w ;c*?c- e :ce 'or uncerc'-ounc cunai z~z 'e:om~2-cec aoaote'' couplings -o co~-ec: ;--e' r c "g -- ate'-a: wnere aooiicaoie - o ce s-na'i oe installed `ree of strain - a ~an- -e' :c oe"''-: limited movement nonco-ta 'u.-s :~a 1 oe s-ooottea ov a oaaced na-ce' o' c-ge'S S to 'O' on cent's vertical ' se's s~air ;? s.cc:"ec ov oaccea nse' c anes ca- ;-eo :: es'r-c' a:erai anc downward move-e-- vet* :c se's -o 'c 3" i D mav be succeed at e.9'. "~e' - eve1 Three men i 3 a-oo'eater :-a oe s-cccrea a: e.erv 'loot 'eve1 Connections ss ::"inec:ipns s"a i oe ~ '-o;" compression tvoe c 220 senes stamiess s on ../c' oanp w.m ---o : -:o-..'eo 3u~n N 'SS1 : 1-n .o -v oe .mce 2C 1 . - -s\i eo t::. ; .vi m -gs e-ts -.... - -v oe"*rC'ed -t -r- -.-o. ;,pes a r -'.ace w-m kimav -j -a -.v'.'.'.ctj'O's 'C - -9 :e's 'en- Protection of Pipe - 0 aao 0,100 ng t*v;.,c- w.Tij or 1 --- s'acs - * o-- '?; a " p.p- s e-r ea .a m -- _ -- 2 ~ i--.>,,, man tne p.pe OO 0002 be- p.pe a-c s'eeve snail oe pac-eo with c'nio mass wsot and or with a ncn--2'C9',inc ICf'.-'d S,aui*nr; material 2 as: 0 oc si's -st oe installed m di*e:' ss-vac: .-. a---e'e - ue'd'as msuiaticn 0* ---.on :v; - s: app'Svec bv me pipe -*a- - a r . -sumte oe'-vne"1 mv ~a'c- ".a:: roe ~a" 09 protected agams- ; .-.e'o Tests er " scccrparcs to manufacture's 'os:---s-oac's oca1 ccce 'eauirem.ents V Underground Pipe A Excavation--snail conform to National P'umpmg Ccce A 40 3 Section 2 T Bottom of trenen snail Ce orooertv ccmcactec gracea ana tne pipe supported throughout ,:s entire iengm 2 At least 4 ' of orooerlv comoacted sane snai ce used airectiy unaer the pipe 3Buried Pipe t Straight 'engtns snail ce neaw schedule 5 :eng:ns ana snail include a factory-applied protect.ve coating 2 Fittings ana couplings snail receive a ' e: a aoonea protective coating prior to cacx->'<:mg "n.$ coating mav Ce 3enr Manning urnae'cca: Scotch Wrap, u M Trans-Tex. 3M E2-'22t C' aeprovee eauai 2 Backfill P-oe trenen snail Oe oack-fiMea and tamoed wit.sand or roex-tree soil to 12" aoove too of o oe Where Space does not permit a n-mmum ;2 cover, acditicnat protection must oe provided to protect o oe against c.-usnmg loads exceot wn?puned unce' protective concrete siac VI Laboratory Sink Connection S n s-t ets ta-ceoes `raps ana cuosmks snan 02 Kl \* A SHORT FORM: Soecification for KIMAX Acid Waste Drainline and Vent System - s.stem sna" 09 made 01 KiMAX tempered anp anneaiea 3orcsnicate glass conforming to Federal Soec-i'caton OO-G-5-i-a and as manuiactured 2 wen s 1111 no is Giass-to-giass connections snail be ~sce w-tn KiMAX one-Ooit compression tvoe stamiess os .0 mgs with a tluorocarpon inner seal ring Th:$ s.stem srait oe nstaneo m accordance with tne manunot .re- ; ec.'.mme,'C3tions ana the governing plumb"0 s-cc Note: wnc'e aociicacie Underground Glass Pipe ic.iva; snail cC"torm to National Plumbing Coce - 42 5 Scor e- 2 ' Bottom of trenen snail consist e` a: cast 4 a- s;o"e-'ree sand compacted ana graded r-"- Z`- `-jit length suooort 3acK fill with :*- ..... . s.v'd i-o su" to t2" acove doe wnen '-9 10 .e ss-dit ons ca-nct be met. consult me manuiac- -o. recornmencation - max neaw scneauie factory orotecteo pice : -g:n- ana evne' wraooed or coated fittings ana :: .mmgs scan oe mstanea m sand base ana oacx i.n acccroance wnn me manufacturer s instructions and cc.e'hrng piumomg code r 1 1 PIPE AND FITTINGS Straight Lengths 6500 Regular Schedule 5*ft. lengths 6501 Regular Schedule 10-ft. lengths 6502 Heavy Schedule 5-tt. lengths -C J / ;;' A / _j .F i 6504 Nipple Stock Straight Lengths Stancarc tengtns of kimax cram c.ai iengm$ ;00tn encs ceacec ce araerea as soec.ai items. ve 5 s-r T See- Regular Schedule (6500. 6501) Heavy Schedule :S502) weight weignt Size 9 (0.0.) C (Wain :as. 't. : wan' (os./it. IV* 2.06 2 2.58 3 3.69 4 4.84 6 M2 '..84 2.34 3.41 4.53 6.66 3.12 3.17 3.22 :.:4 : 5:4 is :; i' ; ; *: ::; :; 5. 2 32 ;.; ;; ;z 62 KIMAX 6502 rieaw scnecute cramim s ceS'C-ec rec ommenced ,(5r mstanation n.ncerg-O'jnc Maximum length, lor one piece, recommenced lor sucn installation is 5 it. Sianoara niooie stocx is oeacec o'"? e~c .`*c i.a.aoe n one loot increments uo to M3 it: .engtrs ore a-ineaiec Bends Size 1 1 '/* ! 2' 3; 41 6 A 4! j 5 6;: g 14 6513 6512 Short Radius Bends Site I'7: 2 3 4 A 90* 3 3;4 5 7, A 60* 2*2 2*a 3*2 4*-J A 45' ; 3-4 A 22's* ; 3i J: i 6514 Special Purpose Bends 6512 Sue 40 IV* 2-9 | 6 2 3 : ?* 65)4 A8 2!; : 3 :: Z Use catalog cime'-oic'*' `or siOing :a,c_ a :aset thicitness allowance >s inctuces L PIPE AND FITTINGS 6533 6518 6521 Single - 9 6522 Double --8 n*r jse caiaiog o.mensions io< z<s- Double Quarter Bend Sile A a 1": j`-s 2 5 4' 2 3 5: 4 8*4 8 :: I Quarter Bend Reducer $ ize : I 11 : 3 i 11 x 4 e 3;: 4 3j2 4 x 1'j 5 ; 4l j : 4i2 15 43 7 . 5>-4 fill1: c 5:-: Sx2 96 St3 9 6*: S4 , 9 8 T Branches Sue A 8 "nl1: 5 1 ,, 2x1'.; 2i2 3 x t'j 3 i2 3x3 4 x 1 Vj 4x2 4x3 3 351 3 *1 ' ;" 41i *2 5 \ 2 1 6: i 4 7i ; 4 5* ; 4x4 14 : 8>i 6x2 20 67-4 6x3 20 3 8I4 20 9K* 8i6 : 20 , 12 - ~.cnes$ allowance >s mciuoeo c y.- 5 5 r', " r* * oi. 3*4 3=4 Vi IT`$ 12 5i 12 *- 12 ' i PIPE AND FITTINGS 4 ______________________________________________________________________________ ,4s 6523 Straight T g - 6524 Cleanout & Test T --8-- Straight T Cleanout and Test T Size ! A ! 8 C Size A ' 8 ' C 0 1 x 1 'i i c 3 3 2 i 1 Vi S 3:; l 2 i 2 ' Si i 3z2 3i3 - :5 25 5 1x2 i 1 5 7 1x3 111 'l 3 * 6x3 . : '5; :o 5x1 6x8 , ;: : 9 i : 0 ! 13 :o :c I1: X r2 2x2 313 Ill 5:. s: :: : ', :: n, : j, c s c. Test To anc ceancut corres as ccr^oiete 3sse~c -c:u3mg cac arc coupling 6526 Single 6527 Double Y Branches Size A '/jxl1': 2 l 1 Vi i 2x2 : 3 x 1'/: ! 3x2 : 3x3 . 1 x 1 '-i : 1x2 ' 4x3 j 4x1 ; 6x2 6x3 : i 6x4 6x6 ; ; 5 3 3 1C * *> 12 14 11 u 11 20 20 20 20 8 1' 2: : 2; 3 3i 3: i . 3'i it: I Hi ; IV: 11*2 ' eAt 53'4 : S4i 534 c 4:: 1;4 s :: . s'* s 59 sn :o Q 111: U , . ' ; 6528 Single B----------- 6529 Double ------------8------------------------ 8 6531 e------------------ a---------- ----e-------------------8 Combination Y and 1/8 Bend Size '8 c1 i X 1'2 2x1': 2x 3 x 112 3x2 3x 4 X Vt 4x 4x 4XJ 6x2 6x3 6x4 6x6 5 i;: 5 in 86 12 S3* 12 | 6 Vi 12 i 8 Vi '6 il ; 7 ;i : 9 14 i 11 20 1 8 Vi 20 1 10 20 ! 12 20 ! 15 Ji, *1 . 5 -; 7: j 8 9 8 V* 914 10! 4 11 IPs 12 13 V: li`/2 . i , i : ; 0 : *1 ; 7: . 1] . 3 354 C 1.. l;: -: l<: 53 554 51-4 Partition Cross Size `X 2x1 Vz .8 2x2 ;8 2 x 1*i i 1'i x V/i ' 8 8! . 3U . j 41/2 i I 334 I C 5 5 5 rti[ion crosses are cesigneo to orevent cresstow wnjn sinus are connecteo oacx to oacn 8 Use catalog Oimensions for piping layout as gasxet tnicKness allowance is mciuaea. L i i '***'" A * '* 6536 Straight 6537 Eccentric -A -- 6544 6550 Reducers or Increasers Size < A 1 S (mm.) 2 x 1 Vj 2*2 t 2 3 x 11/j ' 3x2 ' 4 x 1 *-j : 4x 2 4x3 , Sxl'i 1 6i2 6x3 Sx4 . * 5 J 5 7 ; c 9 Q 9 I *4 3 2* 2' 4 3 2 3 4 4 4 - aci'-siaoie :omi ; -- 6sC> Cleanout Plug Size Vi I12 U Bend (vent loop) Size 1 A 0 T; 4 ; 5 2 i 4 ' 2 j 5*-a 3 i 5`-: ! S1-'? 4 61-: 1 7Vj s i 8 *-2 r 10 : tnicxness allowance is mciuaec Nole: U oeocs -anreaies omi a fe Clten uSOfl `-Cf vent OODS Sonom sec tions cl tong S traos '-6562! a'5 aiso ^se<3 as vent coos DRAINLINE TRAPS 6718 6713 a----------- ----------- a Expanded inlets of traps have 4" minimum depth to permit adjustment. Trap--P Style Siae 1!: i 1' : 2 r !': 2i2 * * 2!i 2 3i3 4i4 6i6 Vent ' Si 4 8 c : e P* . Vt 7: . 5 *:* : ; 2 8'-. S'i 2 3'". : ; ; ; :_ 3 . Ci: -2 *; - 4 >: , ;: * * . : s4 5>* ; * * \ * ` * "_se acac:e COoOnog - 665 5' *0? * e; o -: ' 'Use 2 ac - Slide oirv. r.arcware asss'-o . =c;c2 'acs avana; e witn either A or 9 iyoe Aear; o^:s age '2 See Seal Oeotn C ?a-- 6700 8----------- ------------ B 6701 ----------------- g --------- ----------------------- a Trap--P Style -- Swivel No 5*20 !$*:" Sw.vei P' >ao Asse^-c, :r"s$:s : me: '.:::ng a No 6514 Caane'' Bene C_: e: a^c a S'" :3r; UMAX CouC -g No 6550. at :re s.vive: ,c *: Seal Sire A 8 0 0 Oeotn 1': iP: 2I 2 i2 2'; I 2 a;. 9" . . 8 8 85j ss : ;: . 2`: : . :> 3 : : ::: 4:> : *, _. - - - ___ S*we> 0 7-ao Asse~on, co-s s:: : : ... * 1 -o 3 NO 65:: G-a or Senc C_: c: 3^0 a S:anca".` * -max Cc.; ~2- Nc 6650 a; :~e swive1 icm: Seat SI2E 1 41 8 C 0 Oeotn 2 : 1 Vj 2:2 2 'i 2 i 3>* 8> . 9"'. : i 1 ;; 13 :3 :*s 5 IS 9 Mx c: t j' c: . ` . a: s >30$ avana; e witn euner A or 0 tyoe cieanou: See Siancarc C'earitais Page 2 6710 `0 U$e caio'og Trap -- P Style -- Swivel Drum S"* $.. c'u~ P :rao assemoiv cor-sis:; c' a No i'", * e' " /. 5'`5 outic: fitNog ana a s:o"oorc <".:ax c; - -n 0* "r: SwivG- ;Oi^1 Body Seal S-ze 4 S c 0 1.0. Oeotn i ': 1 1 ': ;o' 1 : 3 ** ; a`; 3 2 x P a :o-. a i. . a'; 2 j 2 S; 9:4 3 * 21: : 2 S\\ T ;a - `'; : , c'oarcoc <n:ct ' aos avanas o tn ciine* A or 3 tyoe c'eancoi Sec $iar>so'<3 C- can. a-jis Page 12 cm-. 0,5,pg tavoot a$ gasxet 'n-cvness allowance is inci-ce<3 if | DRAINLINE TRAPS Expanded inlets of traps have 4" minimum depth to permit adjustment. Trap--P Stylet-Drum ! i Sire A SCO v-2 x IV: a 3 2 a 1 Vi . 9 . 3 2*2 9*4 i 9>i '2wt x 2 m . 9*i : Hi 4Ji . ;: 2 <: . '-as exoanoeo met Body 1.0. 2 3 - Seal Oeatft y. 3 *; 2: 2': ~'3DS avaiiaoie witn euner A or 8 type cieancut See Stancarg Cleancuts Page 13 Trap--S Style vent Seal s<ae Sue ' A 8 C '0 Oeptft r iI *2x1 V: 2x2 2'ix2 , 1 ;:: ; 2_____ ! 6'V. ; 3V. : 3".; j 10 :o U :i 214 i 1 '4 Z:i 21; C1 I'; 2 2 3'-: 3> "jse ocaoter cauoung , - 5655) *cr too 'Oin: ' "wse 2" aciustaote iom: riareware assenpty P66601 'or too 'Omi "acs avanaoie witn eitne' A or 9 type cteanout. See Stancaro Cleancuts P^ge '3 U H M IN LIH L Trap -- S Style--Long OOSiStS ct a No 5205 'met section a No 6562 outlet eg ore O CtanoarO KlMAX coupling No 6650 at tne swivei `Oint See r- t; o<?'cv 'or avoui Qimensions i '-o; "ic 6`C3 c Ors,s:s C' a No 6205 met section a No 6552 outlet :g a os a stancarp KtMAx coupling rvo 6650 at tne swiver :oinr 6702 Site 1'2 1 t'.J 2x 1 ' a 2x2 r : x 2 A !57* 6rs 23': 23' : B .! C :o 3n 10 $J-i ;; 9" * 01 5 5 i ' iU Seat Depth iH -4 5. S* 4 6703 Sue A Tilt'.: * 2 x 1 V: 20'* 20'* lvo eoanoco imc' : i 3C 10 3'a 10 ' 8*i 1 Seal o ototn 5: 5r A4'* !', '.tcc Jvaiaote w iin either a or 0 type ccanpyt Sec Stancaro CleanPage >2 - ; J cnecc anoyance is inctuCec i H .i-.u.m t, v> < M Ilirr i im m >i!iv'*^*-^- n. \ ... ; .. /: 4,, W .U - DRAINLINE TRAPS 6711 8 6712 Expanded inlets of traps have 4" minimum depth to permit adjustment. Trap -- S Style--Swivel Drum Swivel crum rao assemcnes . 3 i?* and Nc 6"`2 cons section Nc 5 ::5 ou ie: sec No 6"' arc a sta-car 0 .< .MAX coupling No 5652 a: tne swive O.n See :~3"s oeow ; a. o_: dimensions. 6711 Size 8ofty Seal A 8 c 0 i 10 Oeotn P'j 1 12 La rs 2 1 2 rr s ; .0 .3 _ :3 i - - -. ;. :. 22 2' i x 2 30:: 1 1 4 11 13C1: . 1 4 : : ::. 1 3 o - ~'aos avaiiaoie with eitner A or s tvoe c.eanc-t See Stanca "i C ea*cms. Page 13 6712 Size A l x 1 Vi , ;0:8 : 2 x 1i ::?s ' 8c ;o V * i 10 . 2. - 0 *: 8ooy Seal i 10 Oeotn 5; 2 : 3: - Taos avaiiaoie witn enner A or S type cieanout. See Standard Clean outs. Page t3. 6708 6770 Trap--S Style--Drum ]it Size ! 4 I 8 I C ; 0 8ody 10 Seal Oeoth l':i i !'/: ; 6'V, 2 x 1V: 7N. 10 j 9 10 | 9 : 4^ 3 2-: 3 2'j 2x2 *2'i x 2 : sv. ! 3". ` ; ?=i ' s>: 1! ' 93-i i 5L- 4 4 >uas exoanceo mtet. "acs available wun either A or 8 '.ype cteancut See Standard C'.eanc.ts Page t3 Trap--Running 6771 (one vent) ------------------------------ A --------------------- 6772 (two vents) -- ----------------------------- A-------------------------- i Vent Size ! Size 1 Vj x 1 Vj 2x2 3x3 4x4 * 5x6 j l1/: 12 13 4 .4 'Scec.ai oroer only A8 11 12 14Vj 17 t/j 24 6 6'V. 8vj 94i 12! C S; si/a: 6V* i 71-2; 10 0 2 3: j A s ' 3 3 l2 4 e ~ Seal Oeotn 31 j 3; 3;: 35 r-aos available with either A or B type cieanout See Standard Clean outs Page 13 t * * * . , * # >4''"ia '.yen*. v * - '****< 2 Use catalog dimensions tor ng layout as gasxet tnicx'ness allowance is included / drainline traps 6576 I \ * 6612 6614 *r 9 ? 6 f t Trap--Drum (top cleanout) ms :rao assertion consists ot me following ccmcc'ems No. 6577, 6 ' giass oocv No. 6544. snort cteanout oiug No. 6650. 6" stancaro KiWAX ccucmg Scoy Seal Size a 8 C 0 io oeotn -- TI FF F~ FI i r- Trap -- Partition No 66:2 part.non :rao witn seaiec-m partition $ ava..a: e .n !*: ano 2 s.zes oniv Stanoarc witn s type cteanout No 66ta partition trao is avauaoie in ;' anc 2 ci::er sees oniv : Outiet 'rao nas a 2 ' imet :o acceot NO 6655 acacter cruO'mg 2 ' outlet trap nos 2-: 'met to acceot No 6660 ao;ustaD'5 c--- ccuonng 6612 Size inlet z Outlet F77T 2r2 ; & 18: C FF T FI '. 2 ' i 5: i . a t j Seal Oeotn FI ] i: 3cm naps are no-.j.onomng witn partition aiwavs visicie 6614 Size Inlet i Outlet A 8 C FFF ! iF i Fi ' FI 2 x 2 : 9-: 1 5 = 4 ! 4: * Standard Cleanouts Sianoarc aramnne trao cteanout T/pe A is fitted win a onenoiic screw woe cao win TP? ;:ner 'No 6675) 7voe 3 cieancut consists - a `.c 66:0 stanaard KIMAX eououng 't1: ; ano 3 no 65-J sno-'t 7 ass :ac it-:. Ordering Information *0 orcer stanaaro traos witn ceanouts use catalog n^.noer tor croee' stvic anc acc me tetter a or 3 for oesired cteanout stve Pcr cor-ec: iavout dimensions aad i'e" 10 overall trao *eignt for rcanoui Type A. or 23*" for cieanout Type S jse cataiog o^ent-ons for p eng jvOut as gaset tmcxness allowance :s metuded 3 -J * - M M * * * *' ** < ,, , 6617 Beaded Outlet 6617P Plain Outlet 6" Hemispherical 6618 Beaded Outlet 6618P Plain Outlet :o f -- 3J 6627 3"x 6" Oval Horizontal, lW' Outlet 6628 3" x 6" Oval Vertical, 1 Yj" Outlet *41.1. 0P Si N G SAIL 0PNI*G J-. 3IAMT 'i r : ; 3.z . r. Wall Mounted Cup Sink Horizontal Outlet No. 6621 C_o Sinx ovai i2*6 No. 6724 2 s^x $:rai^e' No. 71S0 2 `-'Jnge No. 7204 insert 2 * ' ': Vertical Outlet No. 6629 Ova? c-o sm* '2'? No. 6724 2' S"x $:roin' No. 7150 2 ?`angc No. 7204 insc<: 2 * t : Mounting cons ~r GC'S-v: z' 3v i^s;aor No 552' . ,s- No 6655 acjoto' co-r3iinci to c:,i''ec: :s 2 ; j' . '-. : "gs ?or NO 5628 33S'.~= . . : 665' w.- si.irtaaro KiMa- : ( ) ! [ : , i ' / * * :M ., i ADJUSTABLE UNDERBENCH FiTTINGS r e-c ac .sffler.:s uc :o 4ocssic:e using acarier ecuz'--~z Sc. ii::. ; x '' see i 6525 Adjustable Sanitary T (Plain End) 1 | Size J' ; z !' 2 l 1 ' : A a *r* **<*** 6520 3----------- --C -- : 0 6517 ' A 0 Adjustable Sanitary T Size 1' X 1 ' 2 x 2 A 6 3 C0 ; :: ' I Adjustable Vi Bend 1 i j Size r 11 ' 2 a 6 9 c 6530 10 A C3M-C' Adjustable Combination Y & Vs Bend Size 1' j212 a8 :: - c 5 0 ' .1,0-: a civafce s inc- 15  I* -W *.. -t *., ACCESSORIES AND HARDWARE ------------------- -- ____________________\r **~ --------------------------------------------------------------------------------------- *\ 6650 Coupling r*>e patentee kimax Stancarc Ccus -c \o Hi: ;rs.s:; of tne tonowing components No. 6651 segmented sfamtess stee1 cute- oo-o No. 6652 Buna N ruooer comoresS'On -" No. 6653 stam^ess steei oo:t oe* I I -or -lore oetaneo construction 'eatu-es ao.oi-rjoes anp -$:a.. 3: or orcceoures see Page 3 ano - 3 :a:a.c; : -.max 3ra<nnne installation Manual 7P-42" Size ~ 2 3 a 6 1 1A '3 i 3!-'r ! as* iS ; $ j 8 ~9 u: . At* 51j 1 "-J i I CO " ::: ` 'a , I ~ . 1. Sait Size -:s 1 1 --li x C-': ;--cs x j i * --" 3 j V. . : . -- - ! 6655 a 9 00 --- SiZS -- 9ANG c Adapter Coupling Patent Pencmg NO 6655 Adapter Assemoly >S used to jom KIMAX orainnne Oioe anc c fittings to untnreaaea sm* tanoieces Tie assemoiv consists of No. 6651 segmented stamtess steei outer oano No. 6657 Buna N ruooer acaoter No. 6656 TF= acaoter seal No. 6653 stamiess steel doit Size 1 Tailpiece Style 00 Size Range 2 r : -11 max ?ras3 tan oioe Extension No. S'CS. 1 : as to :.;3 -Ma tuoi.ng. and ;eac tanoiece ettensions 2 1 1J* i.sac. Class 0 cr XL tailpiece : *0 :c :.'3 0,ain eng KIMAX Regular Scnecu.e or Heaw Scneouie 1`/z glass pipe or fittings t 2 r Hi 1 Corrosion P14646 ; :.3C to ! 90 Ourcon :$0-2 1 : Ouriron :U713 ! Lead--Class C or L 8 or M ! `astic or Steel (1 `/z fPS) 6728 16 Jse gasket No 6'38 wnen connectmg giass tan o<oe :c inreaaeo metai doe IV2" Coupling Nut and Tailpiece Assembly <<iMAX laiioiece >s avaiiaoie m tO'-'z". 211 j ' 'engms Soec- *- o^otn wnen orcermg Glass >s annealed ana can or> `i^'O cu: '3 -ac ongtn uomg No 6729 Cutter Assemoiv No 57*3 con;.;::. : a No 6723 onenouc nut and a No 6730 KIMAX tailpiece Note: 7nis assemoiv can oe used on otner t;: oust c or mtai vn< outlets naving o>pe tnroaos eof metai ouuc-i connections .so gasKet No 6738 oetween metai ana giass nano t-gnten couonng nut do not use pipe wrenen. % ACCESSORIES AND HARDWARE 6735 d'/a"--2" sizes) THREAOEO RUSTIC OR METAL PIPE 736 SPLIT COUPLING NUT 6737 STAINLESS STEEL CUMP h--3EA0E0 ENO k iMAX GLASS PIPE Split Coupling Nut Assembly No 5*35 sol it coupling nu: asserrctv consists o` a No '*c spi.t coupling out ana 3 No 6737 stamiess steei c a-: *c nsta-. . remove ciamo -om sont nut 5lace som nu: eve' ceacec giass eno. fleoiace ciamo ana trgr.ten witn screw cnver Use to connect : *: ' oeaaea gtass pipe to a -nreacec metai doe. use a 6739 gasxet 6739 2" sizes) GASKET use gasxet 6739 wnen con necting <iMAx g'ass O'oe to tnreaoeo metai 2'09 6660 6680 6685--Adjustable Gasket for Split Coupling Nut Assembly .Vhen using KlMAX Sc tit Coupling Nut No 6735 to connect trao c' oeaaea ena Dice to tnreaaea mgts, oioe use Casxet no 3739 as sr.own m drawing Hana tignte- .nut no 5733 Oo not use pipe wrench. Adjustable Joint Aaiustace :Oin: permits space aciustment Assemoiv No 5560 consists ot No. 7206 aluminum inner tiange No. 7150 aluminum ouier I'ange No. 7227 TFS seal ring No. 7203 aaaoter insert imoioeo neoorene asoestosNO. 7226 ruooer COmoresSion -mg No. 7180 (3) aiummum (nex neaC 5-16--'8x1 `i Sue 1 0 2 5:; Bead Adapters ''e.iaec oeaa acaoters are usee to provioe oeaaea enc o* nreacec doc 'O' connecting airectiy to KlMAX glass Oramim-es wii- stanca'O coupling No. 6650 An TF construction Acaoter No 6680 will tit stanaarc straight or taoerea tnreaas usee ter same sue pipe te.g. i'u" metal to il/V giassi ;eeai or ;ioor crain connections, m I'.j '. 2". 2". 4". ana 6' sues Aaaoter no 6635 is aesigneo to mate i'/j" tnreaoeo tailpieces to 2 expanoed iniets ol KlMAX traps. Can oe moveo uo ana down on tailpiece lor space- adjustments, in 2 x 1 >/j ' sue ooiy 17 (MNfr*HP- <***.., .+ *. i t . f u f r . >-v7* - ACCESSORIES AND HARDWARE r 6720 (I'/i", 2", 3" sizes) A c 0 Sink Outlet Assembly Consists of6724 smK strainer--Olacx Huorocaroon z as: : 5721 smx outlet--oiacx Huorccarocn r.as::: 6725 gasKe*--neoorene 6722iccsnut Note Hanc tig-'eo 6722 'ocxnut :c s.n* CC \C" _3E = == .V^cNCH 7; 230 in snx OOunte'OC'? _-i 2*.' zZ *'2 t3- so.noounc or eouiva.ent. ::: ' 30c 2 s ze e-3 zi- s.gnea to acceot stancars ieac overflows. Sue ! A ! 8 ' C 3 1"2 3. 2 ia 3i 1. : : . For sink outlet taiioiece connections, see No. 6728 description page 16. and No. 6735 description, page 17. J 4 6726 Sink Stopper No 5"25 Sink Stoooer ;s available m 2 sue on:v ;n p:ac* fiucrocaroort 0 t 8 ACCESSORIES AND HARDWARE 7310 KIMAX Portable Beading Kit ... for job-site beading of KIMAX Drainline straight lengths See Owens-Illinois Bulletin for comoiete set-uo anc ooeratmg instructions. 5 E*40 AluCS SCORING HCAO STANO Exploded view of KIMAX Portable Beading Kit components. 6729 Pipe Scoring Tool "'trc -stai'anons No 5729 toot can oe used to t-m -as c a ass ::? to oe inserted into kimax aaaoter couonng *.; 56:5 c az <s:aoie 'omt No 6660 AHer cut >s comoeteo ?-a- a' a c" j-- w>in t5Q gm emery atom 7ms ;co< ^s czz-- ?nca _$e on i; i ' io ana i '. j ` iO oioe omy KJ 7290 Pipe Hangers (padded) (1'': ', 2". 3", 4',' 6" sizes) = -?:c'~",?'>aea 'a* -oniontai runs Hangers contain integral c.s-ajrS Staacarc t-.n'Sn on Dana iS A $.T M tyoe L S Z f'C Coating I V I- *t #{. 7110--Beaded Pipe to Conical End Pipe Pipe Connection Assembly Kits To join Beaded end pip* to conical end pioe. - : -c.uces a flanges inserts Doits ana TP s"sat~ gase' Cnart includes an Quantities of ;;n-acne~'s ana no.vioua: amcie numoer (or reoiacemeni o' carts Pipe flange Size ary. no. insert aty. No. Gasket NO. Softs l Nuts aty. Site 1': 2-7155 1 "200 l-'2 '5 l-`203 ' . --! 5 i r : : 2 2-7155 1 1^200 l-'2"5 ' ._; t :: ; 3 , 2-7155 4 1-6670 1-7156 :-'230 I-"'; 1--2C3 1-7203 : '.-'275 1 -153 --! i 3 a-'190 s :l 1-6670 1-7156 , I 1-203 1-153 . '2 '6 v ' 1?C --.3 < : : 7120 -- Beaded Pipe to U.S. Standard Flange (ASME Bolt Circle) To join beaded glass pipe to inside coated metal. *.t incudes an flanges inserts, adaoter inserts Doits ana acaoter Duttons Cnart for parts included m kit. flange inserts 1 Adapter Oonut Gasket Balts l Nuts Size Qty. No. Qty. No. Buttons ary. no. Qty. Size 1 : : " 15 5 1-7203 i 4-7230 i-'2'6 4.'190 ' 13 ; 2 1 '155 : 1-7203 i 4-7230 1-72 76 : s; 3 1-7155 i 1-7203 | 4-7230 4 1 5670 i 1-7203 | 8-7230 6 1-6670 t1 1-7203 i 8-7230 ii 1- 7276 1-72 76 l-72 75 13x3 3-7190 '_ _ ;s X 3 ? 7;90 ' .-- .8x3 7130 --Beaded Pipe to Lead Pipe Glass to Lead Pipe Adapter a nv; acnotcr s avaii.io'e >n i-: ana 2 w? cni,- Ao.miP' ->rto oi.nn ena i<na coe <vin a -eaG-nocxv -c n: cj~ DOu"J M.mng instructions aro included *iin c-"' CD-moouno Acac'cr No 7130 joint Compound 7131 ct.inojra caupnng No 6650 to connect g.aco 'o `e.ic 11030 ?r t 20 I TYPICAL Ki.ViAX ;nsta,,. 11 i I f kimax drainline installations Over the past years there have been hundreds of KIMAX Glass Drainline installations wmle hundreds of others are now m the pianmng stage or under construction. Just a few are listed oelow: Schools and Universities * Rutgers University Tacoma High School i* Wasnmgton State University Michigan State University University of California University of Pennsylvania HeiaeiDurg College Cleveland Vocational School Central Michigan university Stanrorc University Ramona College Sconia Hign Scnooi. BecKley. W. Va. Michigan Tecnmcai University i Pennsylvania Military College $ jr Our Laov of Angels College DuPont Hign Scnooi Wilmington. Del. University of Miami . Pioncai Loma Lmaa College Emorv University St.Joseon College. Emmusourg. Me. Cherrv Hill iNew jersev' Hign School iron Mountain (Michigan) Hign Scnooi Sncncmisn Hion Scnooi Ln'verS.t 0` WasninctO" c.tv c; Detroit university Of Michigan University of Minnesota North. Snore Junior Ccffece Houston Boston Conege Ricrica State Univers.t. industrial Motorola Comoany Narmco Materials Humko Oil Company Caterpiiiar Tractor Company City of Chicago Filtration Plant Hercules Powder Company Hoffman-LaRocne Ronn & Hass Allied Chemical Company Penn Salt Carolina Nitrogen Plant New State Office Building. Boston 3. F. Goodrich E. 1. DuPont Research A.E.C. Stanford Research National Bureau of Standards Sylvama Electric Products Co. American Type Culture Air Prooucts & Chemical Corp. William Gilliam Co. N.A.S.A. Texas City Jail (Crime Laboratory) Reiter Laooratones Smith. Kline & French Air Products & Chemical Corporation St. Hyacmihe Agricultural Institute Texaco Experiment. Inc. Hospitals Maynard Hospital. Seattle. Washington Beaumont Hospital Detroit. Michigan Bctsford Hospital Farmington. Michigan University of Minnesota Masonic Hospital. Minneapolis. Minnesota -ewer 3ucks County nosoital. Bristol. Pennsylvania Emstem Medical Center. Phuadetonia. Pennsvivania Fairview nosoitai. St. Paul. Minnesota St Vincent s Hosoitai. Toledo. Ohio Skio and Cancer Hosoitai. Philaceiohia. Pennsylvania Germantown Hospital. Philadelonia. Pennsylvania Tvier Memorial Hospital. Meshoooen. Pennsylvania Emory University Hosoitai. Atlanta. Georgia .. and many, many more! KIMAX Temotveo Oramime manuiactureo ana sola Dy me Cons^rr^' ana Tecnmcai Prooucts 0<vision of Owens-Illinois, me 23 r . .4., "*_' 'V\V"',<- ''. - t; 0-1/SCHOTT Process Systems, Inc. 1640 South West Boulevard P, 0. Box T Vineland, New Jersey 08360-0136 Phone (609) 692-4700 TWX 510-687-8913 01 KIM VINE KIMAX Glass Drainiine Installation Guide OIS-65 COMPLETE SYSTEM, RELIABLE, EASY TO INSTALL EASY TO INSTALL With *ew exception*. KIMAX glass drainline installs m much tne same manner as you would install any dramiine system. KIMAX oioe and fittings sossess good mechanical strength, so you oon t need to handle the system with kid gioves. T^ere 'S no .emu to tne 'engtn or neignt to which KIMAX giass araimme can oe installed, it can oe encased mside a wail, accession or not. it can oe Ounec m tne ground, under neath concrete, or mside any trough or sleeve. cor above ground installation, dramiine oioe s avaiiaoie m 5' and 10' ;engtn$ m diameters from I'/j" through 6". Por unaerground use. 5' lengtns come orotected m factoryaooiiec exoanoed ooiystyrene casing. The system aiso in cludes a complete line of glass fittings and traps, plus the accessories and hardware to meet virtually any chemicalwaste disposal system requirement. KIMAX dramiine weighs less than conventional dramiine materials, so it's easy to handle, fewer hangers and joints are required and sections can oe oreassemoied and carried to the point of installation. Sxoansion is negligible; therefore ex pansion joints are not needed nor recommended. SIMPLE. LEAK-PROOP JOINTS Conventional giass-to-giass connections are made quickly and simply using *6650 KIMAX couplings. Just as aasiiy, ycu can jom VA". 2". 3". 4" and '' glass (beaded end) drainline to plain end glass, metal or rigid plastic pipe using *6661 KIMAX B/P couplings. See opposite page for details. When properly installed both couplings will provide leek-free joints - even with ime deflections of up to four degrees. With 8/P couplings and the KIMAX portable glass cutter, you can cur and ;om 1'/," through 6" glass drainline any where on me joosue. ] kimax i$ tne registered trademark of Owens-Illinois for oioe and fittings manufactured from oorosillcate glass conforming to Peoerai Seeciflcation OO-G-9418. Military Specification, ASTM Soecificatlon. zh *\ MAKING JOINTS WITH KIMAX #6650, 6661 COUPLINGS JOINING KIMAX ORAINLINE TO KIMAX AND OTHER GLASS ORAINLINE PIPE AND FITTINGS USING *6650 KIMAX (Bead to 8*d) ORAINLINE COUPLING. Dio coupling <n water or wet inside with damp doth. Snap coupling over one end of pipe . . . then stab other section of pipe into opposite side of coupling. Start coupling from side opposite bolt as shown m too photo. Aoo>v oush and rotational oressure to snao coupling over bead. Tighten coupling bolt with 6" ratchet wrench. JOINING KIMAX 1H" THRU *' ORAINLINE TO PLAIN END GLASS. METAL OR RIGIO PLASTIC PIPE USING 6681 KIMAX 8/P (Seed to Plain End) ORAINLINE COUPLING* Wipe beaded end of glass pioe with damo doth. Snap coupling over beaded end of pipe. * Insert (do not force! O'am poe mto opposite sioe of coupling - making certain that plain end is fully seated. Tighten cpupling bolt(s) with 6" ratchet wrench. Now witn 8/P Couoiings ana the KIMAX Portaoie Glass Pioe Cutter (see page 9 for Instructions), you can cut and )om lv," thru 6" Beaded to oiam end glass orainiine anywnera on tn joesite. 3 TYPICAL JOINT REFERENCE CHART Type of Joint Installing KIMAX Sink Outlot Materials Noodod GASKET LOCKNUT Size Outlet 1>V 2' Hole 2* 2V Counterbore 3 V x*V 4i/i*' * w Stops to bo Takon 1. Drill hole m sink bottom as indicated for stze outlot being installed. 2. Drill counter bore to proper diameter and depth. 3. Smooth bottom of counter bore and insert gasket. 4. Remove locknut and insert outlet tnrougn sink hole. 5. Screw locknut tight against sink bottom. . Seal gap between outlet lip ana counterbore with acid-resistant 3M-EC-612 caulking com pound or equivalent. Note: Install statniess steel <n same manner as above. 1V\ 2" KIMAX Sink Outlet to KIMAX Beaded Pipe or Trap (same sisal kimax ei a/p COUPLING, IV. 2* 1. Snap coupling over beaded end of pipe or trap. 2. Slide opposite (grooved) side of coupling onto threaded outlet. Do not force out make certain that outlet end is fully seated m coupling. 3. Tighten coupling ooit with 6 inch ratchet wrench. IV,* KIMAX (or plastic or metal I.P.S. threaded) Sink Outlets to IV KIMAX Beaded Pipe or Trap KIMAX 6720-1500 SINK OUTLET ASS'Y.. IV KIMAX 6735-1500 SPLIT COUPLING, IV IV SCADCO PIPE OR TRAP 1. Remove clamp from split coupling. 2. Position coupling halves over glass bead. 3. Replace and tighten clamp. 4. Screw coupling onto threaded outlet. Note: Use 6739 Gasket when connecting KIMAX beaded pipe or trap to metal thread ed sink outlet. IV KIMAX (or plastic or metal I.P.S. throaded) Sink Outlets to IV KIMAX Tailpiece Ass'y. KIMAX 6720-1500 SINK OUTLET ASS T., IV KIMAX 6728-1500 TAILPIECE ASS'Y. 1*4* 1.0. (IV 0.0.) i 6V OR 10V LONG 1. Slide plastic nut up to top (beaded end) of tailpiece. 2. Screw nut onto threaded outlet. Note: Use 6738 Gasket when connecting glass tailpiece to metal threaded sink outlet. i ( TYPICAL JOINT REFERENCE CHART Type of Joint lVz' KIMAX (or other glass, metal or plastic) Plain End Tailpiece or Plain End Cupsink to 2' KIMAX Trap Inlet or Adjustable Pitting KIMAX Beaded or Plain End Pipe to Metal Beil and Spigot Pipe Metal or Plastic I.P.S. Threaded Pipe (straight or tapered), IV**, 2`, 3*. 4* or 6* to KIMAX Beaded Pipe or Trap (same size) KIMAX (conical end) Process Pipe. I*/:*, 2*. 3*. 4* or 6* to KIMAX Beaded Pipe or Trap (same size) Materials Needed U-sizt-4 range ; KIMAX SPSS ADAPTER COUPLING 2* INLET ON TRAP OR ADJUSTABLE FITTING 1 VS" x O.D. *6665*1512 VA" x 154*' 0.0. *6665-1515 WITH RUBBER SEAL ONLY ASBESTOS ROPE ANO LEAO OR FOLLOWING ACID-PROOF CEMENTS: . LITHARGE 12*3 PARTS) ANO GLYCERIN 11 PART) "SAUEREISN" N0.31-P FILLER "SAUEREISN** NO.31-8 BINDER "WEOGETITE" 3M-EC612 CAULKING COMPOUND WHERE NON-HARDENING JOINT IS OESIREO KIMAX 66*0 THREAD AOAPTER KIMAX 66S0 COUPLING (SAME SIZE AS THRCAO ADAPTER) THREAOCD PIPE. 1>V kimax seas ADJUST. THREAO AOAPTER 2* t 1W PIPE OR TRAP, 2* GASKET FLANGE KIMAX 7HP COUPLING ASSEMBLY (BEADED TO CONICAL END PIPE) INSERT Steps to be Taken 1. Snap coupling over Beaded end of trao miet. 2. Slide couoling uo over plain end tailpiece or cup sink to desired height. 3. Tighten coupling bolt with 6 men ratenet wrench. Note: Use KIMAX adaoter couoimg 2" x i J/' to connect to Pyrex sink outlet or plain end cupsink. Cw*t* Sit* TaifetMO SlylO i 0.0. Sio 2 t 1H UMAX |iiu can oio (itonsion No. $721 motai tufimt md i*ad FHI0IOC9 aatOns*ns . : s io i S3 2 i 1H load Class 0 or XL tjnowc* PYUfX raiiowet and cue sink ; :: 10 : i 2 t l'/t Pia<n and kimax fttfuiar Scntduit or Havy ScKaduit 1* glass giga ; or Mtings Ourcon -S0-2 . Ounron -11713 1 Ltad -- Class C or i. B or M P'asiK or Siaai (!W iPS) \ !2 9 90 1. For line flexibility, place coupling within 12 inches of caulked joint. 2. if using plam-end glass pipe, smooth ex ternal rough edges with fine carborundum stone or 150-gnt emery cloth. 3. Insert glass into nub using care so as not to scratcn glass. Pack space between glass and hub firmly with asbestds rope..--then back off glass Vfc* to V*" from base of hub. 4. Pour in lead* at lowest pour temoerature and caulk lightly -- or fill with acid-proof cement. Note: If lead is used, preneat glass first until water drop sizzles. Pack with lead wool if joining glass to vitre ous tile hub. 1. Screw thread adaoter onto threaded pioe until it "bottoms." With adjustable adapter, screw into threaded pipe until desired neignt adjustment is reached. 2. Snap coupling over adapter. 3. Stab beaded pipe or trap into oooosite side of coupling. 4. Tighten coupling bolt with 6 inch ratchet wrench. Note: Use 6685 Adjust. Adapter to 10m l;v threaded pipe to 2* KIMAX beaded trap or pipe- 1. Disassemble coupling and remove inserts. 2. Slide proper flange over conical end pipe and snap in flange insert. 3. Slide other flange over beaded end o<oe and snap in flange adapter insert. 4. Slide both flanges firmly against pipe ends. 5. Insert gasket between pipe ends. 6. Replace bolts and tighten nuts evenly 5 f HANGING KIMAX DRAINLINE . . . HORIZONTALLY Use oaaded (to prevent glass to metal contact) nangers to support lines every 8 feet to 10 feet. Use extra nanger when three or more couplings fall within 3 foot to 10 foot span. ' TO 10' O Do not pull or spring pipe into place. Move hanger to pipe . . . not pipe to hanger. O Completely tighten coupling as each joint is maoe. Keep lines loose . . . when horizontal lines are hung they should be free to move sideways. Pipe passing through walls should be fitted with pipe sleeve at least two inches greater in diameter than pipe O.D. Pack space between pipe and sleeve with Fibergias or glass wool. Note: For fire, water or explosion-proof wails, pack ends ot pipe sleeve with caulking material --and space couplings no more than 6* on either side of wall. INTERIOR WAU To pitch a line, snug coupling, cock |oint to pitch re quired and tighten coupling 6 h J f HANGING KIMAX DRAINLiNE . . . VERTICALLY "N Use riser ciamp lined with `4* thick neoprene. Support l'/i* and 2' stacks at every other floor. Support 3'. 4* and 6' stacks at every floor. 1^1 J:-U4-. ~ znuczzz Place riser clamps either above or below floor. Clamp should be below bottom coupling m stack and. wnere possible, below coupling on every third floor. Oo not support vertical stacks with horizontal lines. First hanger should be placed from 6 feet to 3 feet from stack. Pipe passing through floors or stabs should be fitted with pipe sleeve at least two inches greater in diam eter than pipe O.O. Pack space between pipe and sleeve with Fibergias or glass wool. install coupling within 6* of floor or slab to give flexibility. Note: For fire, water or explosion-proof floors, pack top of sleeve with caulking material or water plug cement. 7 J f HANGING KIMAX DRAINLINE . . . VERTICALLY A FLASHING THROUGH ROOF when flashing through a root, wrap the vent gtpe with tape or an insulating material and follow through using either of the methods indicated Peiow: METHOO 1. Seamless lead roof flashing with a caulked counter-flashing sleeve. METHOD 2. Seamless lead or copper roof flashing. TAPE 0* INSULATION MCTHOO 2 METHOD 1 STAINLESS STEEL flood OOAIN CONNECTING TO FLOOR DRAIN . METHOD 1. Screw l.P.S. threaded metal nipple into outlet of floor drain and join the glass pipe or fitting to nipple using a KIMAX 6661 8/P Coupling. METHOD 2. Cut glass pipe to desired length using kimax portaOle cutting tool. Smooth external sharp edges from cut end end insert into outlet of floor drain. Seal glass in place using ssPestos rope and acid-proof cement STAINLESS STEEL FLOON OftAJN MCTHOO 2 -v 3 r KIMAX PORTABLE CUTTER NO. 7310-56802 TO ASSEM8LE CUTTER TOOL 1. Slide Centering Cone and Ring Stop onto Extension* & Tension Shafts. 2. Firmly couple Tension Shaft to Scor ing Head Assemoly. Use Extension Shaft if cutting pipe over 21/: feet long. CUTTING POINT i9`i?oVPMOWM> CENTERING CONE EXTENSION A TENSION SHAFTS RING STOP / Si SCORING HEAD ASSEMBLY EXTENSION A TENSION SHAFTS PLAIN OR BCADEO ENO GLASS PIPE TENSION ADJUSTMENT KNOB ^ B TO USE CUTTER TOOL 1. Measure length of pipe required and mark cutting point with grease pencil. 2. insert Scoring Head into pipe with cutter wheel up. 3. Slide Centering Cone into pipe until firmly tested against cut or beaded end. __ 4 Slide Rmg Stop against cone, align cutter wheel with pencil mark and then lock Ring Stop using thumb screw. S. Turn Tension Adjustment Knob clockwise until cutter wheel contacts glass. Re-check alignment of cutter wheel with pencil mark. . Continue turning Tension Knob clockwise to give sufficient pressure on cutting wheel to score glass (medium to light score is desirable on IV', 2" and 3" - heavy score on 4" and 6" pipe). 7. With pipe firmly pressed onto Centering Cone (and Cone against Ring Stop) - make test score (about '/" long) by turning Tension Shaft. Maka final ten sion adjustment if necessary. NOTE: DO NOT ATTEMPT TO CUT WITHIN 8" OP A PACTORY BEADED PIPE ENO. 8. Complete score by turning Tension Shaft one full turn - making sura to close cutting eirela Out not to score beyond the closing point. 9. Turn Tension Knob counter-clockwise to draw cutter wheel away from glass . . . and remove cutter tool from pip*. Qo not drag scoring wheel against the O'-oe when removing the 10. Light erack-off torch (8urns-0*Matic or other suit able hand torch). 11. Apoly heat on score mark. As pipe starts to separate follow score mark with flame. You may find it neces sary to gently tap one end of gioe on table too to complete erack-off. a. If cut and is to be used with KIMAX B/P Coupling, smooth externel sharo edge at approximately 45 angle with fine carborundum stone or 150-grit emery doth. b. If end is to be beaded on KIMAX Beading Kit. do not smooth edge, but proceed with beading as described in KIMAX Cutting and Beading Manual. yy INSTALLING KIMAX DRAINLINE, . . UNDERGROUND EXCAVATING TRENCH Excavate trench to workable width (24 inches at Bottom) ana 1 to 2 inches oeiow final grade if clean dirt -- 4 to 6 inches Below grade if rocky or clay condition. TRENCH REDOING Trench should have firm bed in order to support pipe uniformly along its full length. Sack-fill to final grade with pea gravel or rock-free sand or soil. Tamp back-fill to assure firm bed and level Off mounds or fill depressions with tamped soil. INSTALLING PIPE Use 5-foot lengths of E.P.S. covered heavy schedule drainline pipe and fittings. Remove E.P.S. end caps only, couple pipe and /or fittings in usual manner. When convenient, assemble several joints to form a section, tighten couplings firmly and lower section into trench. Protect fittings by wrapping them in polyvinyl film (5 mil). Scotch Wrap or J.M. Trans-Tex or equal. Compact sand under fittings for support Check all joints and water test. Note: When odd lengths of pipe are required, remove E.P.S. casing and field fabricate pipe to required length. Cut casing 2 inches shorter than new length and replace on pipe leaving l inch of pipe exposed at both ends. 10 ( INSTALLING KIMAX DRAINLINE. . . UNDERGROUND BACKFILLING TRENCH Backfill :rencn with :nm layers of rock-free sand or soil to 12 mcnes aoove glass pipe. Tamp sand firmly with hand tamper or spray it with water to make sure it's firm. Rest of trench can oe filled with available soil using mechanical means. TESTING AND PROTECTING GLASS DRAINLINE TESTING Shake lines to make sure there is no strain. There should oe some limited movement m both vertical and horizontal lines. Test lines in accordance with focal codes. Air testing should not exceed 5 psi; water testing should not exceed 22 psi. IN CASE OF LEAK Tighten coupling at leaking joint. if iomt continues to leak, remove coupling and make certain that ruooer compression liner and TFE seal ring are free from dirt or other obstruction. Also that ends of pipe or fittings are properly seated in couplings. Replace defective couplings and replace pipe or fittings if beaded ends are defective. Check for good dramtine alignment. PROTECTING Avoid scratching glass. Keep pipe and fittings in ship ping cartons until ready for use. Avoid spattering glass while welding. Cover drainline witn shipping carton or other protective material. When exoosed to heavy traffic, protect drainline- with expanded metal, plywood enclosure or channel iron. CLEANING PROCEOURE To clean drainline system, clear section of plugged drainline with wood pole, or add chemicals to system which will dissolve material causing stoppage. SQUARE BLOCKS 1* FROM PIPES SQUARE BLOCKS l** FROM PIPES n A KIMAX Piping Systems O'S-65 0-1/SCHOTT Process Systems, Inc. "Specifications, dimensions and tolerances of oil com* ponenrs * pipe, fittings and couplings - os illustrated in this publication, ore engineered for safety and pro duct performance reasons os a rotol 0-1/Schott Acid Waste Droiniine System. INTERCHANGING THESE 0-1/SCHOTT COMPONENTS WITH SIMILAR PRO DUCTS MANUFACTURED BY OTHERS. IN ACID WASTE ORAINUNE SYSTEMS. VOIOS ALL 0-1/ SCHOTT WARRANTIES OF PROOUCT PERFORM ANCE ANO INTEGRITY WITH RESPECT TO SUCH COMPONENTS." O-i /Schott Process Systems, tnc. reserve* the right to modify or delete at any time, products as described in this publication. The informetion contained in this brochure it believed to be accurate and is offered in good faith by 0-</Sehott Proeess-^yttemt, Inc. However, suttapility of our products for a given field application is tha responsibility of the buyer and O-I/Schptt Process Systems, fne. accept*'no liability for tha appropriateness or adequacy of its products or information for any specific installation. Orders are subject to our standard tarms and condi tions of salt. J' u Owens-Illinois tempered qlass J RAINLINE ...assured maximum corrosion resistance for chemical waste disposal systems Table of Contents General information installation Tyoicai and Suggested Aooiication KIMAX COuOiings Ac;c Waste Soecifications 4>:ce anc F ttincs Traos Cue Sinks . Accessories and Hardware Acactar.cn Cnar: F e e =eacme Kit ura.n.nne installations 2 3 4 4 5 6-ii 12-14 15 16-20 21 19 22-23 oo:'OM'-ec reaching lacoratones and -c -. c' - -es^d c:.v*t$ nave 'one nao a need t :a st.r*' .vaste disoos3' s-.stems To eed Owe^s-iinno-s 'ias developed a ass `orrnula iKG-23> whicn :s used ,r me c` KIMAX drainnne T -- s giass '$ -ocec 'es sta~t to onemucai attach a-o can -ano_ os `'em re-' `reezmc com' uc te 212 F : -- a*e a ran^e s'.stem tru:/ c~e -- ;a... m- st.-m: a ee-o>-e: are accessories -- ust nave s m,. a - o n e m i c a e-'Sinune couplings istanrcapaomtes kimax ; accessories co .nave mese eatures Tne patentee KIMAX cououng is manu- *: -.-_3 "e-a: a e'^c5'3'-,9C aco.% S'2 - -3 - - e s * -- *i'"cc -- me'-ca::-;"'- . C actured from 300 senes staimess stee erne's~e 3una-N rubber compression wn?' a~c ~ = E" sea ring. KIMAX smn outlets are ^anu'act,,rec -m -- filled TFE fluorocarbon ocivmer mere;C'e a wetted parts witnm a kimax cram ~e s.ste-- a'oorosilicate glass or TFE. Building Owners KiMAX glass aramime orovides -- rs' e-` : e'*' :ow cost and maintenance `ree s~e--cc .-.aste disoosal system KIMAX aramime 'as a ~*a nstaiiation cost and will assure me mmc s.-me- manv years of trouoie-`ree serv.ce oecause KIMAX aramime is manufactured "c -- : ea' ccrosiiicate giass so stocoages or es: art.c es eon ce detected by visual inspection _ew exoansion oorosilicate emss c'c.ces -- mum crctection against 'odic temce'2t.,re s-smee /.nen not nauids are ciscnargec m -- me c ce ne Wnen laboratory layout c.nanges must oe --ace kimax aramime systems can oe dsassemo ec ana --assembled to meet the new neecs a: fittings anc couplings are 35i-aceac e r: st'amn; lengtns can be reusec c- cut to -ew 0 - "ensionai reautrements :n aocition to the Oorosilicate glass erne a~ : * : t.ngs KIMAX dramlme systems feature Friiec TFE sink. outlets for max; --cm c~e -- :a; esistance at the sink connection A,1 couolmg joints are protectee with TFE sea. - -os therefore aif wetted surfaces o` a < v-'> am n ne svstem are mace or 5`ine' cores, sate cass O' TFE otastic Tms combination of --ate'a- -a - es a truly chemical and neat res.stan: era n ne system -- -r $ me acsnjvpatum given ov mn $?-: = '$ : ~ c-s'v m :e:.'a-"-o'-n-e'rivle'," -oems n* .n is* :: -- ;-?" cai . .me ac.c resist.in: s-ass.c ~ar"' a - u- * :a- < v a a 0 a eg'SiS'e'S trace-tia'A*;:* O.-.-a'-v e , s r Specifier Architects and engineers are looking for new ma terials wnicn will give new freedom m design with conficence m performance at reasonaoie installa tion costs kimax temoered giass cramime c"ers this 'reeccm com,pence anp reasonaoie cost because Aii wettec carts of the system are ccms.icate glass or 7-e. m.,s tne total system ~c-:. cnenvcai 'esistan: Tne ;cv- expansion o' kimax oorosn'cate giass enmurates '~e need 'or expansion ;c:n:s T-e ':c"t v.eicn: o' tne kimax svstems -ecuires oniy : to : as many hangers as conventions- -.crs silica iron pioe. Glass does not sag wne" exposed to oo. ~o water, hangers can oe oiacec uo to '3' scam Straight iengtns of KIMAX oioe can ce ve o to exact lenctn. KIMAX nice can oe installed benmp .*.a s ;.eoeiimgs or underground with ccnnce-ce With these design anc onemicai 'es.stance -estures avanaoie to tne architect anc eng -ee' specification of KIMAX giass cramime can ce ~ace with conficence. KIMAX Bead to Bead Dramime Coupling KIMAX B P Bead to Plain End Oramhne Coupling B \^ ^ -- -- ms:.* r - v: O-css O-am 3re s r. m*- o'1'- .a*. re--- me sta-ccc proz-j - -era ''tom. cm. n..re 3. s-e^ Desa r ;.mc$ a-p s-egestec msta-atiO'' practices :* n.YA.* G.ass Dramime a^e `curc m Kif.fA - -e ;-s:ai!ancn Manual TR--27R Owens--c sees representatives anc hem en- gmeem ce scec ai!. t.-amec to cf`e' c^-'^e-ico am a-: ce 'C' scec `.c cramnne s-.sto-* n$:a-- iaiic-^ n '/a Cram.me svstems cc cm. ce :e'- tam -'stana: on advantages w.nic.n are coupimg a smgie Doit is lightened with a stancarc 'atone: wrenon cr suitaoie tool isee photos above; f^e ccuph-g permits tne jomt to be deflected up . .. Field Fabrication kimax Glass Dramime can be easily fabncatec to ccc 'engms at tne job sue with the use of a kimax 1 c-;c ceacmp Kit or by utilizing the new B 3 oeac to o:am end) coupling system. ... Leak-Free Joint Assembly . .. Minimum Number of Hangers Tne patentee kimax Dramime coupimg assamc;. Ki.MAx Glass Dramime is so light and strong mat V,. ma-ves a unified tf= to giass seal fer ccmcarativew fewer hangers are needed *or oroce' cnemica. resistance Alter potn encs o` :-e cm.ss installation Consult KIMAX Dramime installation pipe are msertec and properly seatec m me wetted Manual `or recommended procedures. 3 Other KIMAX installation advantages include: ... Below Ground Burial KIMAX Tempered Glass Dramime may be safely specified and used for underground installations Straignt lengths are now available with a factory aooiieo orotective casing of thick exoanced poly styrene For recommenced installation crccedures of KIMAX Dramime see installation Manual Shown n.ere is an example of KIMAX Dramime as mstanec underground. ... Adaptation to Other Materials KiMAX Glass Dramiine can ce 'eac; . anc eMectiveiy adaoted anc joined to am cme' cramime material. Recommenced adactac.e -- ate- a s anc comoonents are illustrated on Pace ... Easily Handled KIMAX Glass Dramime is ceiive'ec to me cc s :e m rugged shiooer cartons. During n$;a:.a:icr ; :s advisable to unoac* only those sect ors anc `omcs neeoed for immediate fabrication c ~stai:a:.on Recommended KIMAX Drainline Uses KiMAX Tempered Glass Dramime and vent systems are ''go:-,- recommenced as the scecmed medium c; waste removal wmerever chenucai iauics present 3 disoosa. prc-piem it is particularly acaotabie as pram..me systems m seccncary scnoois anc col lege anc university ouiicincs where't is especially roc:.-re"cec for cnemistry. oioiccy anc piocne~'-st'. 'aocratories veterinary and medi cal colleges, research anc other mstituticnaaooratones. KiMAX Glass Oramlme has also found wide accept ance with efficient, low maintenance performance m industrial iaporatones. ncscitais ms:.tutora. p research laboratories, chemical or mcc processed plants, wherever corrosive cnemma: o- sc /er: wastes present a disposal problem KIMAX Couplings Assure Quick, Positive Seal Joints KIMAX Drainline Coupling l Bead to Bead) Cme c; me -- ost '.mcortan: comoonents c; o -ea- ee cm - ~e system :s m.e |omt median s~ K.V-m- D'd-n -e CcuPimg ;No 6650> with cpmcress.crn ~er o- 5jma-N ruooer anc seal rm.g o' :e:ra-`.uorc- em. .'e~e provide me required joint seai Assempiv o` ;c "t is simoie place cramime encs m;c coupling =age 3< anc tighten one ooit Disassem- oi> :$ likewise as simple 4 KIMAX B/P Drainiine Coupling (Beaded to Plain End) t-'-$ newiy designed KIMAX Dramime Coupling - No t"' provices simplified assemoiy m tne `-e'C c KiMAX ipeadedj glass dramime to piam enc g-ass pioe or lead. Schedule 40 piastre or --eta. ome it eliminates field beading of certain sizes o; KiMAX glass dramime straight lengths sa-.mg jo to 60" . of all beading time on average m5:31:3ticns Consult KIMAX B P Coupling Builetm ,\c TR-93-A for further information. r c GUIDE SPECIFICATIONS LONG FORM: Acid Waste Drainline ! Genera! V Underground Pipe a Contractor s~a. sn and .rstai' 3 z:~z ere ac c-wasie o*ar.cre anc vert system as -*0 cote-o A Excavation -- snail conform to Nat c-"a Ccce a 4C 8 Section 2 * -o s s'-ste** s`3' ce mace v temce-eo 3"c a*- Bottom of trencn snail oe omce'-v :c"*ca::ec ""3'ec oc'cs- -zs:5 giass confc-m -g to = -?ce'a i Ssec`cai o- CC-G-5a:a anc as -- a-./acto'ed o'aoeo arc tne pioe s.coo-tec T'c-c-c.: :s e'-ii.'e -engm .*33' * t'ace na-^e Kimak O'. C ,ve*s- ' *c s T a; east u :* c'toer1'. co-pacta: sane %r=< s 3.stem s~a .ncrooe a. g:a$s strain: oe wsec airectw unae' :r$ o ce 9*::*s '*c$ 3"c traps cc-O'ess on t.oe joto-e"*- e*e *90 cooD"*gs 3*0 caccec *3*ge' s^ooo'fs : s~ai' a'sc *c -oe ac'r'o'ceotec *ea. smeo^e o>ce `zr s Buried Pipe S:'3ignt lengths snai: oe neaw so*ec^ e ? e*g:ns protectee m 'acto--.-aco1 eo e-xpa-cec ooivsrvrene casing - a -,oe sra- oe *s:ai:ec yee O' s:'3 * * a -- 3"*? ; ce*m:t ; - tec mo,e'*'en: k-o,":o*-a: 'urs = *3 ce s-oco'te : ov a oacceo "anger or -arct'S 5 to '* :n e"'9's vertical - se's s*a ce i s.oo.-'-eo c. ca cec r.ser ramps ces-gnec *: '9s:- : a'9'3 a* oo-vnwarc mcveme*' . e" oa - 1 -a' ^ o,a C njv ge SwCo-rteo a: eve'-, '-ee *c* i C 3*o create- s-*a s.-oco'ieo a: e.9'1. `'oc- eve B a ;,rgergrounc Mtings s m a -. oe protected O' O' to cacv-'.if.-g cv .vaoo *c * 'actor1, suoo eo oacceo sn.ooing oags ooivv,*-,. .;m 5 -- Scotcn Wrao or _ v T-ars-'ex o' aot'Ovec eauai Backfill 3 oe trencn snail oe Oack-` fee anc tancec witn sa*0 or 'octree soil to '2 aoove too ot oioe ~9'9 soace Coes not ce-m.; a "I'vnum tC 00.9' accfionai orctecocn ntjs; ge 0rov.cec to O'ctec: O'ce agams: c-usn-ng caas except ,v.*e* o-'-eo unoer orotective concrete siao ;; Connections VI Laboratory Sink Connection Sin* c-trets tailpieces traps anc cuosmks snail oe CM AX ii SHORT FORM: Acid Waste Drainline i "s s.o'A** s~3; oe mace c` kimax temoe'ec anc annea-e: ooros -cate giass anc comorming to Pecerai a:; ' o " t . --.:*.-io:u-''''s'9t -me'-oot1 Soecf'Caticn 30-G-5ai.a ana as manufactured Oy Protection of Pipe C.ve*s-i *0'S Giass-to-giass connections snan oe ~oc9 *v :* kimax comoression tvoe starless stee1 a : i , ; : o jss * : ^ o* .s.i ^ 1 - ' s-aos *o o "e : .s " o cs ee.es j nir"^,-* * g 1-,vc. --* C 2 2 So.ion 0`i .......... : o. r: . ,<; oe :a :"C --* ` oe' :*^c "oo a'vcc Nos 6650 O' 6561 witn a tetra o-et*/ one m*e' seal ring T.ms system snail oe stai eo ~ .iccnrcance witn tne manufacturer s recom-'9"da- .''s ar'G me governing piumomg code o>1 .so: o*g c' wtn a 'o'-'.v:?' *g .:.oo':. vo oau n.n; materia. Note. *.*e'e aopncaoie v - a:: o oe s*a *:: oe nsr.rteo * o-'ev : ;~mc* .. * --: 09' g ass nsuiat on c' o"*e' t.oe rooo*o a: aoo'o.eo o. me ooe manutact./e' Underground Glass Pipe "oa-a,o" sna;1 coniorm to National Olumoirg Code a oc 3 Section 2 * Bottom of trenen snail consist of at * .i : ~ re- a : .* s j ate o e vs e e * a ; ear : :* stone-iree sano comoacteo and graded to rf*.-oe 'o'm i_i:i engtn supoort Back lilt with rock 1 jo:- o ce o~a :o afe* oe c-'oteoteo agamt: a .v o s3"'.* 3*0 son to t2" aoove coe When :ne ::*j : ons ca"not oe met consult trie manutac- ^ 'ecommenoation iv Tests* k.?.*ax 'actory-protected heavy scneauie pipe 5' ->"g:*s anc wrapped fittings snan oe installed m sana *9s- * ao:*.'os*c9 t; manuiacture's rec .*''t'C"0.*i cose arc sack `iiied in accordance with tne manufac- : o*o 3nc :ca> coce 'eguirements t.-ers instructions and governing ptumping code 3 PIPE AND FITTINGS i Straight Lengths 6500 S-ft. lengths 6501 10-ft. lengths 6504 Nipple Stock (beaded one end only) 6502 EPS* Covered 5-ft. lengths Heavy Schedule Pipe Shears e-ar-s :-s - -? - See: 3- e^gr-s ca -- *~;s '5 'ee' "'av oe as j *-- ; ' Size 1: 2 3 i Regular Scneouie (SSOfl. 650V iVei?t d B rO.Q.) Os ft. 235 ; Si 35? 434 Heavy Sc"83sne 5502 #etgrt Ss *: <fMAX 6502 ?S ccverec cr3-'* "? : oes v-: -- ~enoea 'or ns;a:iat:C"' jnce'C-::..-: Manmum lengtn. for one piece, recommended lor suen installation <s 5 leet S-ar-cara n.ooie sioc s aeacer c-e `ooi ncreme-'is -S :o 'Z " :an oe *ieid cut :-e z~~ a. s ;; j";i's t'i fj; ; 6511 Sweeps Size 1 i t-i ! 21 3 4 6 A * ; 5 6>: g ;2 6513 Bends * 0 use catalog dimensions 'or ng avoui as gasket -n.cKness allowance is includes PIPE AND FITTINGS Offsets Made Using Standard Sweeps and Bends Because of a woe variety of ottset requirements jSe 3 :c^c-ai cn cf oencs 55'" ana or 55:3 Crcer Oua-t : :?*cs 2-: <;Max z:.C `-$s No 6650) `o sa: 1 sfv- onset :.mer's.o"3 -equireme-ts -cto-aiions so 00; come esuioceo a cc-c -;s S' 1. 2 3 i 6 : ' L '.3 :: :j 6513 Bend Offsets V, 0 l 0: Vti ! 0 2: : 5:* 5:1 . ' ` , *4 '.3 : !2 ;0 . 31, 1 r 0'4 cs ;', ; i5 2* 2 .'5 :. 30'. :2*. 2Z3. ' " *5 . 6 ' V^ -0 --0- >* s .? 0 6512 6512P (Annealed)* Special Purpose Bends 6512 i8 ' 1 6512P j 1181 6su ; ile1 65 UP &i 33 C'O Cj! ..T \ Jse catalog qnnensions tor corng :avout as gasxet tnicxness aifowance is inctuSeq PIPE AND FITTINGS 6517 2" I 0. Adjustable V* Bend Size 1 'i t 2 A 5 s - 6518 ~8 Quarter Bend Reducer Size 2 I 1 '-2 3 I 1 V'2 3 t2 4 I 1*i 4 t2 4I3 6 i 1 ': 6i2 6i3 S r4 A '8 i 2\ 2 S 4 5 4*: 7 4:: 5 7 5* 9 5-2 q6 0 5`: 03 6533 6533P (Annealed)* Double Quarter Bend i,se cataic a: 9as*ei excess a> c.v.irce . ncusec PIPE AND FITTINGS 6520 Adjustable Sanitary T (One Adjustable Inlet) Size A8 C0 11j i r : i 2 5 2'3 ; . I 6521 Single 8----- I i 6522 Double ------ 8------------8------ Sanitary T Size A 8 C 1 ill! 2 i 1 Vi 2x2 3 X 1'2 3x2 3i3 4 i Vi 4x2 4i3 4 i4 6(2 6t3 SI4 S tS 6 i 3``* 8 1 3^4 3=4 5 8 4 2 5 jj 411 7 12 ` 5 12 ! 6*i ** , 7\ ; 4 ' i'S 3=4 14 53* V; 14 ; 3=4 4 3^4 23 6*4 12:1 20 8 1I21 20 9 S'* ;25 20 12 ; 12 ') t 6525 and 6525R* (Annealed); Adjustable Sanitary T (Plain End Outlet) i | w'se :a: ? c SizeABC SS2S i ,ii ,-i .. 8v : *6 52SR_________ t ,! ,l ,__________ 8V , 0 : : '*J- 'fom No 5525 n c'lqin c* C aiine^s-on oniy ICo'' so i-e'C c-t .V *> >z j 3.: i; -.-*rs3 allowance s inciucea. j ; PIPE AND FITTINGS 6523 straightt 6524 Test T with Cleanout Straight T Test T with Cleanout 6526 Single 6527 Double Drainline Y Size A Mi x !': 2 X 1'2 2x2 3 x 1 Vj 3x2 : 3x3 : 4x J j : 4x2 4x3 4x4 ` 6i2 6x3 6x4 ; 6x6 5 3 3 .4 : j? 1 u i * 14 20 20 20 20 J 1` z *; " i 3j. 2 :i J; 41; ^1 * jl . 4'. 2 5*i 51, , 5>* 53i 6528 Single -------- -B------------- 6529 Double ------------- B------------------------- 8 Combination Y and 1/8 Bend Size ' A 8 c : 2x": 2x2 3 X J'2 3x2 3x3 4 x 1V: ' ' i ! 4.2 4i3 4x4 ; | ' 6x2 613 6x4 6x6 : ; | 5 8 8 12 12 12 14 14 14 14 20 20 20 20 4t ; ! an '6 1 518 1 6=-2 j 81/2 6 j7 !9 i 11 1 an , 10 I 12 i is 4n <. . S :; 8 c an Cl. ! on :: ::n : 2 `2 13: ; un 1 0 t : . 2: ':. on ;;. 41; 4 ; 4: ; : : n sn sn in 6531 ----- 8----------- 8------ ------8----------- 8------ Partition Cross (Compact) Sue 1* 2t\Vi 2x2 j i 2 iV/i x V/x l V/t | 8 S 8 i8 'C | JJ i 5 I iV: 5 ' 3 V 5 iition chesses are aesigneo to prevent c-oss`tow .vnc" s.nxs arc connectca DOCK to ojc .T ~ ' ~~ --. . ...... . T, Use catalog aimensions to* o>oif,g acv.t as gasket micxness allowance is inciuoeg PIPE AND FITTINGS 6532 Single 6534 Double a-------- -------- a--------- .--a--- Upright Y or H (vent branch) Size 1 *2 i l'i *2 x 2 3 x 1 Vi 3 i2 3x3 111'.; 4I2 4l 3 4i4 6x3 5i4 8x6 * 6 8 8 *4 _2 *2 m :4 ;a ;a :o :o 20 0 C" o : ; .i 3*i 4 j 3\ 4; ; 6 : ; ! * ' 4 s' i 1 ' ; 1: 9;; -4, ::, } * 1: * . ; : * -. ; j m* i , . 4: : 5:i . .; -. :. 9 \z * z~ . :. ' CouO'e ava iao;e n rrese s.zes omv C Sirens,on H3v oe .c"e' or $ncr:e' rra.i i 6536 Straight 6537 Eccentric I 6544 i i U-' --* Reducers or Increasers Size i 2 x t v2 3 x 1 Vi ' 3x2 ! 4 x 1 Vi i 4x2 ' 4x3 6 x 111 6x2 6i3 6x4 A 4 5 S ? 7 0 9 9 Q ' 8 (mm.) ' i: 4 ! 2`i ;3 13 ,3 '4 :4 ,4 - Cleanout Plug Size v2 2 3 4 6 A 4 ;:4 6550 use zaiarog omiensions U Bend (vent loop) Size 0 Vi 5 2 5`> 35 6!i 4 6;: 7 vt 6 8` 2 10 Note: u ooic: neaieo om>, a' y :en jsea 'o- . <? * iooos no S553 '*rs on S* vo' 3 "roo$ oro a'-,c 33 v*?rv lOOCS a/ou: as jasxet rnicfcness allowance 'S includes DRAINLINE TRAPS Expanded inlets of traps have 4" minimum depth to permit adjustment. 6710 6713 (Vented) 1 12 -cse cataiog Oimenvcns Swivel Trap--P Style "c 5'00 out e" S.we 6 "35 ne: #'* 3 S; 3 ~rzt asse-c ; j - 66:0 ' V a < :,.r -: c Size miet 1 Outlet t : X f; 2x1. 2I2 A ?* 8 S' * C : Q ; 'c 6':* c"3 out * >A-ve 6'35 n.a- ,v a \c 6;'2 sv.,e* : 3 ' ............... -- ... anc c 66:0 -v Size miet 1 Outlet ft 8 c 0 1 .-ili 2tf; 2x 2 3L :. ;; = .. : :> ;. ; w* i sa > Oe:t" -- - : . Seai oesr NO 6704 :o,ain enc Out!e' Swive 3 T,a: esse-*-; . NO 5*03 - 5: a-m a NC 65'4 3 31 a * ? ^ 3 3 - ' *' <.MAx co^cung at ;rs s.twe' -Oin: Size inlet i Outlet A 81 c 0 ...... .. ................. Seal Oeatfl t'i r, 2xf, 22 3\ S:, , . ; :: 1 5 3'.- 3 : :- *-aos avai.ai'i C oano-ts Pace m .rre' 4 o' 3 :vje c eanc-..: S-t-e S?5- a- r Anneaiec outlet can oe tre'C cut Swivel Drum Trap--P Style NO 6N0 Swn/e- Orum 0 Traoasse'-noivccn$s:s''a'.',:";`-' a.in a No 6*'6 outlet anc a No 5650 KiMAX cc.s-.-g a: ? ;a O'ff Sire inlet 1 Outlet ft 1 8 C Boay Seal 0 10 Cestn 1 . 1t 211 2r2 `act j.a- aC'e wi:n e'iner A or S tyoe ce3`c.' 3s-: 3 - : 0 .anours Page 14 No. 6709 $,vivei Orurr p Trao nas a a ooc-. -* *? ' . ces c^'v Trap--P Style Size intet : Outlet 1 . I r: *2t 22 3x3 4x4 6x6 Vent Size " : : 2 4 4 A8 C 7 3.1 | S', :r. :os : ' : 6'. i '.7 i v , 0 C C; t * : Seal Oeatn -3: co.viJftS ^ c' jso No 6655 jCjoio 0 c w ' - c ' : - ccc avaiicoie win e-mer A or 0 tyOC Cleanout $' : 3 a - t .1 -: 3 -.'.incuts 3jg t-x ..v n a<c-r as gasnet tmcxness allowance is included r DRAINLINE TRAPS 6703 i s Expanded inlets of traps have 4" minimum depth to permit adjustment. Swivel Trap--S Style No 6"2 Swive1 $ rrao consists o' a No 5205 " ?: v o^ret arc a No 6650 KIMAX couoimg at :ne swive 3 No 556: Size inlet z Outlet A 8 I : t r, :o'. . -.0 2z t , : 10 2x2 -0' ' 11 C s'* sl 5 , Seal 0 Oeoth "'ass ava :aoie witn eitner A of 3 tvoe oteancut Ses Sta'oi'o C eano-:s 3age t4 A-nea:-c out'e: can se 'reia c--: 6707 6770 B Drum Trap--P Style Size imet t Outlet 1 :Z1 ; hi': 2 t2 A c A OIt . :8 ' C 3 S 0 ^1,, 4:,, 3efly l.D 3 3 r'. : a Seal Oeoth ocs a'.o a: s a:!" e-sner a o' 3 tyoe cteanou: Se^ : Z s?.Z'i ' - a Swivel Drum Trap--S Style *; 6'T $.* i J* v6' Oi"' Size l n let i Outlet ~'aa assemo'v consists oi one No 6"'S n.' a-.: e: *itn 3 No 6650 KiMAX co-oi'-g j: -* A1 8 C' 0 8o<Jy Seal Z 1 0 .. Degtn 1 11 . 211 212 :r. . :c. . :: . ; :r, r. ' y; 5!. 5. s!. . 2 ; ~ j1. to r Z j * 1 _ > ~j91. 'a ctrc* a o' 5 tyoe c:eano.j: See Stjrcj'O A-'i-ei'eo out:?' :an so t"?'C cui 6771 (Vented) A Running Trap S.ze iniet z Outlet 1 . 1 . 2t2 3z3 41j *6 t 6 vent , Seal Size A' 8 C 0 1 z Oeoth 5 53 3 : 12 6 '. 5:1 2L : 2 ' : j 4' . 3'. 6' : 4 ;; , 9'. - T, 5 0 ,1 - * ^ 10 ' - 4 5 * 3 1. 3; 3 . ' :S J.J..3S " wtn e inc A or B lyoe oeonout SOC St3ncj 3 Bjg** `4 r* ;se zatateg dimensions lor oro-ng avow' as gaset tr.excess allowance 1$ included n DRAINLINE TRAPS 6576 -v Drum Trap (top cleanout) "'C ii'i "'33 3S53-3- . tfSS'.J a Nc 65-i-J 5"of: c S3~:~: 3 -5 in: 3 z J t:" - ; :3`. ; ; ;. ~z Size Sc 0 > Seal miet 1 Outlet 4 8 C 0 10 Oear* 6612 6614 Partition Trap : ii`2 03: 10n 7'3C .vitn sea'ec- - c.v : c-; ; s.ces on., -vcc 3 :-,ce : c.v*:.- a-.i-ac -.- .- Size inlet 1 Outlet A I9 Seal 0 Oectn - * * 3'- ' C- "-3C S 3v3. 30..; vac "35 S ` c a::eat Size miet 1 Outlet 4 8 - : : - :; . r C ;;* 'r33S ar? ~C''Sp2Coriing witn oaniilion 3!w3vs .Z-0'0 Type A V 14 Type B Standard Cleanouts "."T.VC *9 V3C C'93C0ut TyOe A iS .v T' 3 3"C"? 3 '.a- :.i: w 'c: -e' '^0 66T5 T/oc2:c3^c-i:c"3 3'3 . .: fn:.' r.rjj'i cmax couaurg ':; 3-: j 6:- * :; 3 c ; Ordering Information iron' crjr.cjrg >:aos wc;"1 cicanout". use srscg 3i/ic ano 3c- " mite'' A o' 8 'or ces.'ec ; eo'oi.' v. ' : :3'"?c: avou: c.-necjions ace 17 -o cvo'3 "30 c eanou: Type A c< 2Ji ' lor cteanou: Tyoe B ' 'Js9 cara.og 3'~>e"; -or p.; -- avc^: as g3S*e: trucuncss j-cw.arce .s ccu.oc'; r CUP SINKS Cutsioe su^ace of cuoseftK scaies-as af ooagy wn.ie surface No 6*2-t ; s* strainer furnisr-eo witn ail cuo sm<s Soecify over-ail gesirec ieng:- eii-e- ; '5' wnen c'ce^ng ego sm< w<tr ctain tor P aesignatect out et _se "i; acacter coustmg 2 x : 7ii on cute: -o connect :c 2 exoarcso e-c :#a::s i 3" Hemispherical 6617 Beaded Outlet 6617P Plain End Outlet 6" Hemispherical i 6619 Beaded Outlet 3"x 6" Oval 6627 3" x 6" Oval Horizontal. IVj" Plain End Outlet 6628 3"x 6" Oval Vertical. 1V?" Outlet 3sisC : . oimc?ta 11 '- ---------- 7 WACL 0Bf Sisi 2`. Ol*MTt# '| t-*- Wall Mounted Cup Sink Horizontal Outlet No. 6621 cuD smx Oval '3o No. 6724 2 s.nK steamer No. 7t50 2" f'ange No. 7204 insert 12 * i'.-.- Vertical Outlet No. 6629 ovai CuO smk 3 t 0 No. 6724 2 ' Sinn strainer No. 7150 2 flange No. 7204 .nsert (2 * '!.- Mounting OO'fS or screws tO oe 'urn.;.-eC Dv instaner Por No 6627 assemc, _se No 66SS acaoter couo|,!,g 2 < f' on outic; to connect 'o 2' eoon:ec n ei cor No 6628 asse'noiv ;,se No 56;0 ' size kimax couo'ing ^se catatcg z ntons.^nj it.- ; : a,:.- as :jsc- a c.vance is inciucec 15 ACCESSORIES AND HARDWARE 6650 Drainline Coupling (Bead to Bead) No. 6651 sec*'*'':*: S'3'* ess s:ee r:r; No. 6652 co^i'css *? . No. 66S3 S'a f' ess $:ee oc : Si A 8 C 0 Sort S.te 2 3: J - :' , , 4 5 : 5; ::; ;. 5 I 8-i i i :; _______ Ii 6661 i 16 B/P* Drainline Coupling (Bead to Plain End) ' -j 3 CouCi'n<J <% jS90 or ' r No 6662 No 6663 CNo 666* ' . S. S - rv-T A.!- 00 ' ulAf?' cc?norc$s.on 'I-'1?' .v.:- "= so-. s'dion.-^j sie$i nc - B! C Soft 0 Site ..T S-__ ACCESSORIES AND HARDWARE 6655 0c - SiZE -- 94NCE Adapter Coupling p.-c-= i;:: A$se-c , s -se: ; o - ^ \'ix rj -j ; a-c : * ; -gs 3ia'l'- s.nn '.a ceces ~~e asse-: . zcrs<s:s of No 5651 5c~en:ec ra^ess Sr?-' o--'e' No. 565? =-"a-N '-ccs' acaoie' No 6655 ":H acac:?* sea No. 6653 5'j ''ess j'ee cc ' - - --23*2'- : Size 2i . Ta11oiece Style - *."* ; J53 -3- : re Eve-s..-r -T..- :o Size Panee : i r. 5vX ;. 0 r- -,r. 2t1 . -.aw 3. e . . casiC'Cc ; :..:-cn $0-2 2 on :; *; 2 C'.iss C cr l 9 y ' Sie?< !f>s 6735 1 'h" Split Coupling (Threaded to Beaded Pipe) to "cicec - -a a c o ? 6680 * 6685 -- Adjustable It i C > Thread Adapters (Threaded to Beaded Pipe) ,,,, `c o'ovioc oeaooo o^c icreacec ........... j,,cc: . :o kimax glass oraifi'oes wiin no "E cc<*.3:ruc:<0* *, 6622 (>r sT.-incard sifO'g'H Of faoerec mteac: ;v-c size 0`0e leg i:;' meiai :o i:j giass. cea ;a" conocciions m i1.'' 2 . 3 . A' ao<3 6 s.zes ;.`ic'-' no 5685 >s dcsiqned io mate i1:" i^ecoed ta.io-eces ; CC.1"COO inters Of KIMAX traos Cart 5e moves JO ans .! cec" if.f soacc acius:menis m 2 < '1 .* ' s-ze o*'< r ACCESSORIES AND HARDWARE "N 6720 (I'/*", 2", 3" sizes) A 0 Sink Outlet Assembly Consists Of 6724 smx stramer 'piaex "uorocarco" o as: o 5721 smx outlet ptacx fiuorocarocn oias; c 6725 gasxet--neoorene 6722 locxnut Note- Hand tignteo 5732 ocxRyt 'o sm* GC NC~ _SE 3'cr WRENCH. To tin ggo in smx counte'oore use 3M-EC--:'.' mg compound or ecvi'vaieot i1: ` anc 2 v:e 3"n ;? ;j. signea to acoeo: stancaro e3C oversows Size A B C 3 1': 2 US'. 3 Note: Can oe oraerea witn stamiess stee1 race' ? oec-ee : -see' eeaed tor stamiess s:eei smx aaaatatic'' s `yr- s-eo =or smx auttet tao-ece connections see No 6723 oesc- c: on oe:ow. 6728 6726 V/2" Tailpiece Assembly Gasket use gasxe: No 673a wnen con necting glass tan pipe to tnreaoec metai pipe kimax rancece :s avaitacie m 6 1" ana :0V e^c'-s 5 engm wnen o'aenrg Glass <s anneaiea anc can oe e-c e*ac: ,e'-g:n Asse'ioiv no 6*28 consists of a No 0": "ut ano 3 No 6*30 KiMAX tanoiece Note: Tn,s assemoiv can oe useo on otner oiast-: ; sm< outlets naving oioe tnreaos Por metai outlet to*"? use gas*e* no 5738 Between -netai ana giass nano oouOimg nyt do not use pipe wrench. 1 1 t Sink Stopper No 673-3 Sin* Siooper is avanaPie in t>: ana 3 2 s.zu only in piacx liuorocaroon 18 ACCESSORIES AND HARDWARE 6727 I Sink Overflow (Beehive and Open Type) S'"* Ove^'cws are riace ot s:ac* "us'scars;- ; as- : 2se- $:ano:~? ;.e'*'cws are avanas e `cr 2 ass 2 3 -< <?-s " ree^ive :voe can ce 'ncc-f-ec ?. *; : ` :ee- ,e seciior' Sink. Outlet Size !1: 2 3 Beetwe T*ee Lenjtrt : 6" ; 3 --,-- -- -- : --j- Open Tyae lenjtft ---- -- -i 5 $ A' S i 1 : 7310-56802 KIMAX Portable Beading Kit "-e kimax scr:aoie 3eao'r3 s ccn::e!e :?: `o' sc" as sas> `c `'e'O seao'ng of ssec.ai r-j-r*- -e eve. se\i e<s' k.\:a.< -- ..a -n-.Sl 0**. '.he avanas s' -* --.ves: ~rs-? ' : .i-s :s sseranor* as* -c-' k .`.'ax s:$:- ;.:s' >. D-- -virc^e stvce 'iSiec 3^ :~c sac* s' '* 3 KIMAX Portable Glass Pipe Cutter !. : - :. . x-.a-. >*. .1' -- * - \"Z A- V'. an-c 3'ass 'CC Cu^'e' anc >< '.`a* 5 c o-s c-* r . 2 a~r 2 j.13: vvi"'--. ComD^*o co"e' c:1*? s:; c 3 s:r r: s.r lortsio^ a-- s-s-asse^s-, a: 3y yOu' K'UAX 0-OSS D r a. -1' "a '9 ( ACCESSORIES AND HARDWARE 7110 CASKET Coupling Assembly (Beaded to Conical End Pipe) To jom Beaded end pioe to corneal end oioe. *. 'anges inserts tjc:-s ans "s= s-ea'" ;as*r- Cnart mctuaes an cjant.tres c cc-cc--?--:- article numoer 'c- 'ecace^e'i c* ca-'s *: _;-;i \ . e.a Pioe Size Pi Style ll flanges Qty No insert Ory. No. 2 3 ; :-::c 22` 4 '.-66'7 ." * 5S 6 i 1-657; *303 i 1--.55 : ~:53 Gasket no. ' .>*3*5 8oits i Nuts at* $ z? `____ . t * . ___ . - \* . . :. --.c <: . 7120 Coupling Assembly (ASME Flange to Beaded Pipe) To jom beaded glass pipe to inside coated metal 2' '-ariges 't'se,,.s acaptez inserts cons tc.tr'-r C"-ar: `cr parts -nc'used >n <n Style ll flanges inserts Adaoter 1 Size Qty No Qty. No. Buttons Gasket Qty. No. P: ;.r: 55 4-7220 '.-"Z'i 2 : ::55 4-7230 l-'2'5 3 ; .7202 4.7230 1 72'o 4 1 6573 1-7203 8-723Q j 1-7276 6 I-6670 1*223 3-7230 ' 1-72'e Bolts i Nuts Qty Size '. --.i 2 . ' 4 --. $ t 3 : '.-- .$ t } .-;on ; 3 'i : 3 -: 7290 <ivr. 2". r. 4',' 6" sizes) tP* Pipe Hangers (padded) anccn>n>enoed 'or rtor'jontai runs Hangers cont.nr> .n:<?c'.i- TjS' t"', StanoarC luvsn on oar'd >S AS T M type .3 >: cc.v " %y r* 20 r L TYPICAL JOINT REFERENCE CHART Type of Pipe A ` IMAX ORAIN LIN E 'jI 8EA0E0 i KIMAX GLASS V IPS METAL l\ ob flicio plastic PLAIN ENO Typ of Joint KIMAI ORAINLINE KIMAI ORAINLINE Material Needed KIMAX Drainline Coupling 6650 Size Code No. II. 55:c-:5:: 2 ** v 3 553C-53CC 4 5650-4333 6 66:3-6::: KIMAX 0/P Coupling 6661 Pipe S>:e 1' ; 2 3 Code No. A ^L kimai Class METAL 0 ricio plastic plain Eno l p S TNREAOEO -- \ met*. 0 Plastic E OPENING -- SPLIT COUPLING NUT WETAL OB plastic t*eaoeo KIMAX ORAINLINE . KIMAX Adapter Coupling 'A" Dimension Pioe 0.0. : 48--1.53 1 70 -- 1.78 1 82 -- 190 Coupling Size 2i 1 , 2 i v. 2 x r. Code No. 6655-3015 6655-201' 5655-30! 3 KIMAX Split Coupling Pipe Sue r Coupling Code No. 6635-1:30 Casket Code No ps '-p(A5f: MfAi o9 p;as*i: TMBEAO ADAPTER metal oa PLASTIC TmREAOEO KIMAI ORAINLINE \ USE tnREAO SEAL'NC COMPOUND KIMAX Thread Adapter and Drainline Coupling ' Adapter \ Cooplmg Pipe Size ; Code No. I Code No. Vi , 6680-1500 6653-150C 2 6680-200C 565'-30CC 3 6680-3C00 66:0-3000 4 6680-4000 665C-40C3 6 6680-600G i 665C-6CC0 f , : at.. KIMAI 0EAOEO OR plain End ORAINLINE , l KIMAX Glasa to Bell End Pipe 1 Pack nuD nail fun witn asoestas rooe 2 Cauik with not lead ieao wool acifl oroof cement Pqt Oetai see Dramime insta'ianor Manual. KIMAX Glass to Plain End Metal m or Plastic For Oeta>i. see Oramnne installation Manual ^ m(tal OR plastic c metal or plastic KIMAX CUSS Pipe Size | Code No. REOUCER 2 i YA 6536-2015 -- Lissam. 5^ J 3i2 6536-3020 N 4i3 6536-4030 6<4 6536-6040 21 TYPICAL kimax drainline installations QOAi\'t i\:3 i \' :l "N C'.er the pas; years, there have been h-jncrecs of KIMAX Glass Oramnne installations e of ot.ners are now m the planning stage or uncer construct.on Jus; a few are iistec oe'cw SCHOOLS AND UNIVERSITIES University of Southern California University of Utah University of New Mexico Nortnern Arizona State University Whittier College CoioraQo State University Central Washington State University University of Ictano California State College Western Reserve University University of Minnesota Southern Methods: Onvet College Toieoo University 3ay Village High School iOhio) Wasnmgton University iSt. LOuiS. Mo ) S: Jonn Hign Scnooi (Indiana) Kansas State University Port wavaca Hign Scnooi (Texasi University of Texas Brescia College Actnan College iMicrioar.i University of Neorasxa Port Huron Community College Pa'myre Hig.n Sc.ncoi (Wisconsin) University of F'Cnda Uni'.ersitv Of Virginia Cu*e Un-verSit` Non- Caronna State -erica State unrve'sitv = .:ce':- un.-.e's-tv nig" 5c*en wai" -gtpr. S:a:e ^.niversuy Michigan State University University of California University of Pennsylvania HeideiOurg College Cleveland vocational Scnooi Central Michigan Universitv Stanford University Pomona College Soonia Htgn School. 8ecKiey. W. Va. Michigan Technical Unive's.ty Pennsylvania Military College Our i_aay of Angeis College DuPont Hign School. Wilmington. Del. University of Miami (Fionca) Loma Linda College Emory University St Joseon College. Emmitsourg. Md. Cherry Mill ;New Jersey: Hign School iron Mountain (Michigan) High School Snonomisn Hign Scnooi Universitv of Wasnington C.ty of Cetrou university of Michigan North Shore Junior College..Houston Boston College INDUSTRIAL Aboott Laooratones Lma-Temco-Vougrt Armco Steet Monsanto Chemical General Electric Uni-Royc Morton Salt Motorola Comoany Narmco Materials Humko Oil Comoany CateroiMar Tractor Comes--. City of Chicago Filtration 5 s-: Hercules Powder Comcan. Hoffman-LaRocne Rohm & Haas Allied Chemical Comes---. Penn Salt Carolina Nitrogen P'ar: New State Office Bunding Boston B. F. Goodncn E. I. DuPont RESEARCH HumOle Oil Comoany Eli Lilly University of Wisconsin Miles Laboratories Parke-Oavis A.S.C. Stanford Research National 8ureau of Standards Sylvania Electric Products Co American Type Culture Air Products & Chemical Co'o Wiiiiam Gilliam Co N A.S.A. Texas City Jan (Crime Lscc'atory; Reiter Laboratories Smith. Kline & French Air Products & Chemical Cc'coranon Texaco Experiment, inc. HOSPITALS University c` Cn.cogo fW.noiSi MavO C'lhiC Minnesota! -c-s'0- Veo :a Cenie- -Texas. S: ,osecr s `-oso-tai 'TexasC a'*v.o-. Mdso-.tai 'Nebrasnai Beaumont Hcsoitai (Michigan) L-' -.-e'S.iv of LouiSvnie (Kentucky) Fjifview Mosb'tai tMinnesotaj Coiumoia Hoso'tai (Wisconsin; L. noom Neorasxa General HoSD'tOl f.to.narc ^o'Oita' Seattle Wasnmgton BotsfO'd Hoscta- Farmington Michigan L- i. cf Minnesota Masonic hosdu.v m ''neacc.-t LOw'- Bucks Coun-y MOSOita: Bristol Penn:. .an. E nste-n Mecca! Cente' Pnnaoeicnta. Penns/:var j Fairvie-.v moso'tai. St Paul Minnesota S: Vincent s Hospital Toieoo. Ohio Skm anc Cancer Hosp.tai, Phiiadeipnia. Pennsylvania Germantown Hospital. Philadelphia. Pennsylvania Tv^er Memonai Hospital. Mesnopoen. Pennsylvania Emory university Hospital, Atlanta. Georgia Massachusetts General Hospital. Boston V' nr CANAOIAN Otto Mass Chemical Building. McGill University. Montreal Snerwm Williams. Montreal Smitti Kime & French Research Labs university of Toronto Medical Science Building University of Alberta. Edmonton. Biological Sciences Building Department of Public Works Pathology Bunding, Halifax Ave'st McKenna & Harrison. Montreal Moncton University. Moncton. New Brunswick -e'e-mary Diagnostic Laboratory. Regina Como Lake Hign School. Pt Cocuitiam, B C. Tsawwassen Scnooi. Delta. B. C. S: Hyacmthe Agricultural institute. Ouecec ..v i-* KIMAX T~ o-'ec Dra'.-.r^ 5 m.) n c `tu'" J arc SO'C irz rec^r-cai Products Division o' D/re^s iiims j |nc 23 a\ -- KIMBLE SALES OFFICES Chambiee. Ga. 30005 561 3 s~cz tciiOw Pyn AC.-2- -57 2622 Montclair, N.J. 07042 22 S. ParK St AC/2C1 "46-66CC Houston. Texas 77006 IrCl v.ar'ce1: AC/ La Mirada. Cant. 90638 1:2:2 =:se:'a~s A,e Toledo. Ohio 43601 P G Box 1035 AC/A1? 242 6543 Owens-Illinois international Division Toieoo. Orno A26C1 p O Box 103: AC/419 242-6543 9 T l RECEIVED OCT 16 1993 BARON & BUOD OWENS-ILLINOIS Owens-Illinois GENERAL OFFICES * TOLEDO, OHIO 43601 OWENS-ILLINOIS SALES OFFICES Atlanta, 6a. 30341 1561 Bishop Hollow Run AC/404 457-0623 Downers Grove, Illinois 60515 3685 Duchess Court AC/312 964-2144 Houston, Texas 77055 2315 MOSS Hill AC /713 465-4789 La Mirada, Calif. 90638 IS0S2 Rosecrans Ave. Suite 209 AC/213 941-0276 AC/714 521-2271 Vineland. N. J. 08360 Crystal & Fowler Ave. AC/609 692-3600 ` . Toledo. Ohio 43601 P.Q. Bo* 1035 AC/419 242-6543 Owens-Illinois International Division Toledo. Ohio 43601 P.O. Box 1035 AC/419 242.6543 KIMAX Tempered Glass Pipe is manufactured end sold Oy the Consumer and Technical Products Division. Tf is the aooreviation given by the Society oi Plastic industry to Tetra-tluoro-ethyiene reams or piast-cs--the most chemically and acid resistant pias: c material m use today.- kimax '$ a registered trademark of Owens-Illinois. Inc. CONTENT.1 This label which is placed on every piece of KIMAX Tempered Glass Pipe before shipment, is your warranty against defects in material or workmanship. If failure results from such causes. Owens-Illinois will, in full discharge of this warranty, replace such pipe at no charge. GENERAL INFORMATION Advantages _ Manufacturing Characteristics Non-standard Items Ordering . Physical Properties Uses 1.1 2 3 3 3 3 2 KIMAX GUSS PIPE AND FITTINGS Adjustable Joint. Caps Crosses Elbows laterals Reducers Spacers Straight Lengths Tees Thermometer Wells U Bends \ 9 7 S. 6 S 5. 6. 7 9 4 6. 7 I 7 FUNGES, GASKETS AND ACCESSORIES Adapter Butte* Oonwt Sptifcr^ Ferrule Flange, adapter Flange. A.S.M.C. Caskets Hangers Inserts Spring, Take-up i<M3 12 12 10 12 12 13 9 13 12 ENGINEERING Anchor Points Comparative Weight Flow Characteristics Horizontal line Support layout. Operating Temperatures, Pressures.. Pipe Pitch Pressure Surges Protection.. Sight Flow Indicator . Special Apparatus . Special lengths ... Standard Dimensions Thermal Expansion. Thermomotor Wolls Vertical line Support Vibration INSTALLATION Assambling Tho lino Bolting Torques. . Connecting To Various Materials Good Bolting Practices Handling and Storage Hanger Supports Joint Assembly . TESTING AND MAINTENANCE Causes of leakage........ Initial Tests Testing for leakage.......... :a-;s ;a U :i u. 15 14 16 l? 15 :: it 18 18 M 17 16 17 n-x 19 70 21 21 19 19 20 n 23 23 22 general information UlK ' KIMAX Tempered Glass Pipe has found wide application m a variety of industries. Among current users of KIMAX process pipe are chemical, food, dairy prooucts anc pharmaceutical processors; textiles: oaoer and pulp: photo engravers: aero nautical researchers and atomic energy plants. Tne transparency and corrosion resistance o' `'MAX pioe manes it suitapie for untold aoodcaticns where ooservafon of tne process $ vital, for instance, many engineers 'nse*-? snort engtns of KIMAX cice in nontransparent coe systems for use as s-gnt `low investors. *:max g-ass pice ana fittings can oe easily fapricateo at tne `actor, ntb soeciai snaoes for special uses. Some examples art *ce:ver vessels, oomng units: reaction champers; and -.OLiatec oise. Advantages Adaptability. kiMAX glass oipe $ readily joinec to ether ma i'.i'.z mousing tnreaaeo pioe. straight tubing anc giass-imed steei o. --eans of stancarc couoimg devices listed m the .ANCC. GAS** *" ANO ACCESSORIES Section. Corrosion Resistance. KiMAX Glass R-oe is manufactured f'om k Z ii scrcsii.cate glass. tne same ''hare" glass used n `aporato', socaratus `o' ,ts cnemicai durapiiity anc tnermai shock 'ts StJ-Cf 0jmnion at K<mi ;iau Sr caustic latfa h<OH teiutMfti Cjrrasicn o< Krnui fiats or Hydrofluoric aod HT solutions Tmooriturs-- T 2 Ttfflptrjturs- T -'imax pioe resists attack from most cnemicais mending -- erai and organic acids: S02 vapor: cniormatec hvcrccj'oc-c organic solvents: Hydrogen peroxide and a w<ae vane:. : corrosive mixtures, it is not recommended for use wtn -vC'C fiuorc acid; pnospnonc acid with fluorides: or hot peuswana sodium hydroxides. Solutions containing alkalies attack glass very stow<y at -cc~ temoeratures. The rate of attack increases raoidiy as `e-- perature increases, as Shown m the accompanying tapie Durability. Uniform. Heavy walls ana selective tempering jcd ng surface stress) of all straight lengths and most *tr.',gs mpaa exceptional strength and ability to resist imoact sa'-age Caps, u-oends. tnermometer wells, soacers ana some **jcc are annealed only, due to their shape. These parts are ; ea' certified. Economy is inherent <n KIMAX glass pipe systems `/a**- 0 s competitively priced, installation costs are low Mamte-a-'ce costs are negligible. And. KIMAX systems are long uvec GENERAL INFORMATION Lightweight KIMAX glass piot weighs */j to. ;4 less than ma terials performing a similar function. It reouires fewer Dangers and is easier to install- for comparative weights of process oioe materials, see ENGINEERING Section. No Seale Buildup. The surface of KG-33 glass is extra smooth ano naro. discouraging scale ouiic-uo and reducing pressure drop due to friction. Purity of produets and processes is assured by corrosion re sistance at KIMAX glass and its tretoom from scale ouito-uo. Thermal Properties. KIMAX pioe will operate m temperatures jo to 450* F its iow coefficient of expansion (see Physical Prop erties) oe-mits quick transition Irom cleaning steam to flow of dOJd .iCulCS- Transparency <s an aid m many processes Sucn as inspection pf eye mes ana food unes. T^ansoarency permits constant "scecton or segmentation, crystallization or discoloration of cuids : aiso enaoies quick location of stoooages ano instant detection of unes mat neeo cleaning. Manufacturing Characteristic* kimax "emoe'ec G.ass 3,oe anC'-Fittings are made from mac'-.re drawn. neaw-wa>i typing. Length dimensions are neid to =vi:` -nos are p-ec-se-v `ermed ano neat-treated for extra strength eovi-'ec to withstand compressive forces at the iomt. Se-ecf e re -- pe'-rg--trie adding of surface or $m stress-- - c es ~*ec"ar>c3i snocn resistance of straignt tengtn ends j-c --cct 1 ft -gs - *' f* s-c- i% :acs. U-oenos; tnermometer wens. ano " icc i'" j"a<c cniv sue to tne>r snaoe. Tnese an- *ej ed f 'gi j'e : eari* -oentifiea Physical Properties l ..vax ,<. S3) ooroimcate glass emeooies superior onvs'cal e-dp*- -- a*e t -oeany suited tor troupie-free conveying :\i de *a-ge cf >?dud ano semi-iiQuiP products Operating temperatures extend up to 2S0*F unoer normal ::"s f o-d '~ev my go up to 450* f it insulating protection >s dec . Thermal conductivity: 0 73 8 T.u./hr./ft.at 212* F Thermal expansion ct kimax pipe is 0.22 inenes pe- ;0C feet re* .CC' ` fer~ce,ature cnange Thermal shock differential ranges from 16C* c to 212* c depend ng o' diameter See maximum OPERATING limits tacie. page Ordering When ordering a standard item please refer to kimax glass pipe distributors' price list for catalog number. Soeoiv eacn tern by catalog number, quantity; size (I.O.) and length in inches. Distributors' price list will contain carton Quantities ano snipping weignts. Rough sketches of proposed lines showing center-to-face di mensions are helpful when asking for a quotation. Your dis tributor wilt assist you to lay out lines at lowest cost and to provide technical assistance and installation counsel. Non-Standard Naim kimax glass pipe and fittings (other than those listed m tms manual) may be prefabneated to your special requirement Non-stock items such as reducing tees and crosses witn 3 ana 4-way reductions; traps: U-returns and dramiine Y's cm oe supplied by your KIMAX pipe distributor on special order STRAIGHT LENGTHS. 6100 When oroennf. speedy pise 1.0. and length in iriches. KIMAX GLASS PIPE AND FITTINGS Standard lengths in ail diameters are S'; 12*: 18'; 24*. 30*; 48'; 60'. 72'. 84'; 96'; 108'; and 120*. intermediate odd lengths are available on special oroer. factory-mace ood lengths are tempered. Special lengths up to 15 feet supplies on special order. A8 Pt#e Size (Mom. 1.0.) 0.0. C Wall 1 m* 2* 3' 4* 5* 1.3131344' 2344' 3.406' 4.530' 5.656* .:S6* .172* .172* .203' .285* .328' 0 Flat*c 0.0. 1*V z\y :v 3"V S".V 7,:. h' E Flanfe Angle ir 12* ir ir 2r 21' L Min. length V 34* 4' y 5* 5' W9Rt LSj., PL :G U . .i 53 Psi Recent. Pressure ;5 ;; ;; *; STRAIGHT REDUCERS 621S . Pt*e Sice (inches) m 2 3 4 6 Reduced Tc (tnehec) i IfcWl 2. 14 or 1 3. 2. *4 Of l i. 3.2. morl l (Inches) 4 * 5 ' 9 PiC Site (inches) !4 2 l 4 6 Reduced Tc (Inches) 1 14 or 1 2. 14. or l 3. 2. 14. or 1 4. 3, or 2 C Minimum (inches) m itt ZVt 3 3 0 (inches) 4 4 $ / 9 4 REDUCER ELBOWS 6202 i -90 ELBOWS 6201 Arsen ordering, joecfy degree at jngie. SO* ELBOWS 6201 *t#AerOfrM^ toccity derot engie - 4r ELBOWS 6201 wnen ordering. soeeify degree of angle * KIMAX GLASS PIPE AND F1TTIN* (inert**) m *) j 2 2 4 4 4 4 6 6 5 6 6 Reduced Te (inert**) 1 i 14 2 i :4 *> 2 l m 2 2 4 A (inert**) 24 4 4 j 5 ; * 7 i 3 3 9 9 B (inert**) 3 34 34 4 44 4 4'* ; l."s i i'r* i Mm Sin (inert**) 1 14 2 2 4 6 a (incne*) :h 34 4 5 ; 9 PlttUu (inert**) t 14 2 2 4 6 A (inert**) < 234 34 4 5 7 9 pie* su* (Inert**) 1 14 2 3 4 6 A (Inert**) 2K 34 4 s 7 9 2Z'/i ELBOWS 62Q1 SWEEP ELBOWS 6239 KIMAX GLASS PIPE AND FITTINGS Up* Six* (inert**) A (inert**) i:n 3:~ 3; x: 65 Sit* (inert**) : :iA l 3 x A finch**) i\ : 6. - :o R (incnesi :r :v: * TEES 6210 PtM Sit* (inert**) i !'4 ; I 6 A (inert**) 4r 3*4 x 5 9 REDUCING TEES ' 6211 * < .. A Are'i o'cerinj. :cc:*y jioe . 0 nc ootfom :eg : 0 i >M Sit* inert**) 3 3 3 i i i X i 9 6 5 5 fl*4ue*d T* (inert**) l 1 I Vi 1 !vi 2 | 3 1 H* -) 3 j A (Inert**) 3Vi 4 4 5 S 5 7 7 ; ) 9 9 9 9 9 B (Inert**) 3 3 3`4 3ln 4 4 Vi i 5 V4 5 S'? 6 6:/i 8 Ctne- ^eouction combinations are available on soeciai orce' 'c roine- s scecifications. REDUCER TEES 6212 When ordering, toecify woe i.O.mthis order: t. it. and Ml. CROSSES 6220 m REDUCER CROSSES 6250 when oroemg, speaty 10. e1 woe and branch. t "U" BEND (Annealed) 6265 KIMAX GLASS PIPE AND FITTINi > W#a Size (inches) ii Pipe Site (inches) m PfpeSia (inches) k (inehei) t cinches) 14 i 14 34 2l24 2 14 2 4 3 3 34 3 1 3 5 34 3 Hi 3 5 4 3 2 3 5 4 v; i 14 4 4 14 4 424 44 ; 434 in 6i6Q ; 6 .6 I Vi 0 26 9 9 54 S 636 9 6 46 a 54 l Other reduction combinations arc available on soeciai oroer :o c_< tomers specifications. Pipe Site (inches) 1 14 : i i 5 k (inches) 24 34 i 5 ? 9 Pipe So* Brandt Sita (inches) (inches) k (inches) 8 (inches) 14 1 34 > 1 4 2 m4 li 5 3 14 3 32 5 4l ; 4 14 7 42 7 43 7 61 9 6 14 9 629 63 9 64 9 3 3 34 34 4 44 4 44 5 54 5 54 6 64 8 Other reduction combinations arc available on soeciai order ro cus tomer s specifications. use soft stno asbestos inserts (7202) only, with this fitting. LATERAL "Y" 6230 When ordering, specify 1.0. of o>P* and branch. LATERAL "Y" REDUCERS 6231 When ordering, soeofy 1.0. at sice and branch. THERMOMETER WELLS (Annubd) _A 6292 is smc.' w SiNGlENO --- * ?r----------1 -----------* eot*ed'.- 6295 jgPuilEENO.- :rje*-g. ssecfy *eO.iWbsue. ad tube length: CAPS (Annealed) , 6236V ..7. 1 i KIMAX GLASS PIPE AND FITTINGS Pib# Site S (metres) (inches) 1 57 17 7 *3 3 iO 4 14 5 13 C0 e (inches) (inches) (inches) 7 :% 7 1 27i w* \% 37 17 17 27 4'M 2V;t 3 vi ;s'/u F (inches) 3"'i 5 v: * 5* *via 3,/.i G (inches) ::7. * 27 5`7 157 .Pise Site Branch Site B (inches) 'inches) (inches) 11 8 2 14 3 3 /. 1C j 1 iO i (A U 2 U 4 3 14 6 3 18 C (inches) 17 17 IVu l/ 2'/. ZVi 2Vi 37 0 (inches) 37 37 ZV'M 3* lie 4'Vn i`7i 4'M, 7l/u tFG (inches) (inchest :inenes' l V| 1 vi 17 r)/f :V:i :vu 2,/t :<u 57 :V V'h 97, VA SHl'u ` 1. r`; k. r'7. 13 7 5 167 Thermometer wells (annealed) protect thermometers and thermocouples in corrosive atmosoneres. Length "" must Oe specified (from 6* to io"' use soft strip asoestos insert (7202) with thermometer wells. A Mm Site inches) B Fer Tharmemetar Bulb Sin (inches) C Tube Site (inches) D (inches) 17 17 i7 ;. 2 3 > 3 7 7 7 7 7 7 H 7 7 H 27 7 27 l 27 7 27 7 27 1 27 7 37 7 37 1 37 use soft strip asoestos inserts (7202) with this fitting Pipe Size (inches) 17 2 3 4 6 0 (inches) 2 3 4 47 6 7 STRAIGHT SPACERS 6260 Typical Space* Assembly r BEVEL SPACERS 6261 ...m Ju B 1 j ADJUSTABLE JOINT 6280 T F At RING (7227) KIMAX GLASS PIPE AND FITTINGS Straight spacers oWar srmoie way to fit! snort gaos in ime. marowar* ar. gaskets must ba oroered separately. Standard lengths are -y. v ; l'.V: 2': 21$*: 3*; 4': and 5*. Other lengths avaiiaoie on special orce- Annesied on!y. a Pipe Size (incites) 1 i`$ 2 3 4 6 l O.O. (incites) 2* 2H 3- 4 I'.'t for use m filling out tines where some degree of puen <s reou>rec as seoarate units only. Annealed only. Other lengths avaiiaoie on ssec oroer. k Pipe Size (inches) 1 M 2 3 4 B 0.0. (inches) 2H 2% 2JVu 4`Vic C i incites) \*A V/H 15V i'Vu I'Mz New. improved design ot adjustable joint permits space aoiustmems uc to 2*4*. Also used to correct siignt misalignment. Maximum recommences temoerature--250*F. Maximum pressure--30 p.s.i. (1*. V.y. 2*) ano 15 p.s.i. (3* and <*). Assembly consists of inner sleeve (6281). outer sieeve (6282); inner flange (7206): Outer flange (7150): insert (7200): TPS seai nng (7227). comoression ring (7226); bolts (7180). All metai oaus are aiummum. Three bolts (hex head Vu-18 x l*.i) required lor 7' ano 2* sizes Six oo'ts requireo fori* size. A Pipe Size (inches) 1 J# C (inches) m 45 0 (inches) IMs 1"* E (Inches) 5H 6 L (Inches) Mht Max. 8K 10W 9*/, :i1-. 3 31$ 3U> 8 \\y. ii 4 4H 9 13H is* Designee especially for glass pipe, these zinc coated hangers nave megrai cushions to prevent metai-to-gtass contact. Unioue locking action permits rapio installation, cuts assembly time by as muen as 80% a simple soueeze releases the insert allowing the band to be soreao ano siioceo over tne pipe, insert is reseated by thumb pressure after realign ment of noies ano is threaded freely on to nanger roo. Pipe Silt (tilths*) : i Vi ; 3 4 6 k l'/u i/.* l'/u 1H m t* 8 i M Wt 1* l/i 2H C 2% 3'$ 3* IV, t*Vu iVli 0 3 Vi# VU <u/u 6* lu/ 10H Z H H H * Vi T vsi i S X V, .... , V, ,/H X V, -i i ! v i 1 FLANGES, GASKETS AND ACCESSORIES KlMAX Tempered Glass Pipe and fittings can oe joined by menas of metai flanges, cushioned from the glass by molded or strip asbestos inserts. Interface gaskets otaced between the pipe ends prevent glass to glass contact. FLANGES Style i Aluminum Flanges are used to join KlMAX pipe to KlMAX pioe or to metal tubing containing a ferruie. Only tne A" and 6" sizes nave ASME oolt circles and can mate with an ASME flange. Softs ana nuts for Styie i fianges are aluminum. Style il flanges are cast iron protected oy neavy coats of corrosion-resistant saint. All sizes nave ASME scit circles. Tney are used to tom KlMAX pipe to KlMAX pioe or to oioe witn an ASME bolt circle flange. ASME Aaaoter flanges are avaiiaoie in 1" tnrcugn 3" sizes and are used principally for jommg KlMAX glass pipe to giass imed steel. GASKETS - Service 'eauirements and temperature ranges for an standard gasket materials are listed on page 13. Common materials rciude neoorene. gum ruooer. asoestos. Kproseai. and TF2'--med gaskets witn *esiiient filler. 5.nee the type of service will determine the type of gasnet materia' 'ecuirec. selection of g&s*ets is ;eft tc the user. SasKets are net Tciuced m flange sets. //hen 'esii'ence and corrosion -esistance are required. as*ets contain.ng a filler of soft asoestos (Slue African scestos) witn a maenmeo T F liner, are recommended. :**e* types cf *-Mer material may Be used with T F lined assets Consult /cur oistriputor for details of perform ance arc or ces. INSE!5'S . -;*r; ; :,,c" c ce encs `".n metai f'ar.ges. Motdec /ccrctcc "sevc a*e .see *C' fe'-oe'eo pipe and 4:ttmgs .. - Strip nserts are used for i" a-o c' sees : te--cerec pice anc fittings ana for ail .'"aec tt ngs as j cenos. tnermometer we;is; ;--c caps "e:s ae :e***e"tec nto nr.e' rings o' a-' St*e ` anc at', e a* jrg * Ganges See pace ii mere information U> ! < > Itfl i FUNGE SET 7100 STYLE I ' flange -- SIZES insert 1", 1 a" 2" /?as* SIZE 3" flange _a_^3s- SIZES 4", 6" FLANGE SET 7105 STYLE II =SL gas SIZES 1", 1 Z", 3 // eC ASME ADAPTER FUNGES 7160 SIZES 1 ",1 Vi", l", 3 // ^SSSS^' To adapt 4* ana 6* flnipig* to an ASMS Flanga uit <~f >e" STYLE I Aluminum--No. 7ISO. 1 -- 7ISl oui*' ;51 STYLE II Coat Iron-No. 7185. 1-71SS oun- nanga . - ?;se FLANGES, GASKETS AND ACCESSORIES FLANGE SET NO. 7100,1', 1 IV, V I.O. STYLE I Aluminum Set contain the following comoonents. 2-7150 Aluminum Flanges 2--7200 Neoorene Asoestos inserts 3--7180 Aluminum Bolts ana Nuts P'g* SiltA8 Belt Size IV; A1*, 2 4*/n -' ` , ' i i :sx: FLANGE SET NO. 7100,3' I.O. STYLE I Aluminum Set contain the following components 2 -- 7150 Aluminum flanges 2--7200 Neoorene Asoestos inserts 6--7130 Aluminum Bolts ana Nuts Pip* Size I A s B Bolt Site r. 1 , .ji. . FLANGE SET NO. 7100, 4 AND 6" I.O. STYLE I Aluminum Set contain the following comoonents 2 -- 7151 Aluminum Outer flanges 2 -- 7153 Aluminum inner Rings with 72C2 ' riser; -me"tec - cace * S -- 7180 Aluminum Bolts ana Nuts. Pit* Site A Belt Site i 8 Vi ?Vfr Vh-ISx^1-: 5m JW . H-1W * M*y Be ordered seearateiv as No. 7150 Flange Assembly consisting o* one (1) 7151 Outer Flange and one (l) 7153 inner Ring. FLANGE SET NO. 7105,1', 1W,r, 3' 1.0. STYLE ll Cast iron Flange sets contain tne following components 2--7155 Cast iron Flanges 2--7200 Neoorene Asoestos inserts a--7190 Steel Bolts ana Nuts Flee Site > A 3H 4H S' *', 8 Bolt Site Sv* 3*2 . AS ` . 4`. ' .1 -Ul FLANGE SET NO. 7105, 4 ANO V I.O. STYLE ll Cast Iron Flange sets contain the following comoonents 2-7156 Cast iron Outer Flange* 2 -- 7158 Cast Iron inner Ring with m oiace.* 8--7190 Steel Bolts and Nuts. 7202 inserts cementec Plae Sits A B Belt Sue 4 8V. Se 13i2'.. s 10'/. 9V* h-i62S mv Be o'de'ed teeerately No. 7155 Frenge Assembly consisting o' one (1) 7156 Outer Flange and one (1) 7 153 inner ft mg ASMS ADAPTER FUNGE NO. 7180,1\ 1W, V, 3' I.O. ... ASME Flange does not come with insert or oolts. Oraer me procer inserts ana soits for use mtenaea. 7200 lor Conical Ena Tempered Glass 7202 Strio insert for Conical End Annealed Glass 7203 Moidea Adapter insert for Beaaeo Ena Glass Floe Site 5 Vi 2 i A tv. s 6 7V4 B Belt Site 3S y* 13*2 3S 4'^ I3nv. 4 V, 4S 1:*2`i 4', Wil ADAPTER FLANGE 5570 A.S.M.E. ADAPTER FLANGE 7160 $ FLANGES, GASKETS AND ACCESSORIES Used with Style l or Style M flanges to |Oin fieidoeaoed pipe to fiangec oioe. Cast iron construction. Adaptennsert (7203) neeoec oetween acac ' ter flange ana beaded pipe. Order bolts and nuts (7190) separately Pipe Size (inches) 1 6 A 8v 10'/, B Number Belt Circle Reeuirtd *4 3 94 3 Belts Size . inches) Vifi i -!i for l* through 3' oeaoeo pice. use Style u flange insert (7203). *itr acacte* \tacnmea to acceot conical insert (7200) or acaoter insert (7202). usee *c .-cm UMAX Glass Pipe to giass-imeo steei. in r: l1/-*: 2*. ana 2* s :es DONUT SPACER 7240' SPRING 7235 12 Donut soacer consists of steel ring cusnionea with soft asbestos a*c covereo with a maenrneo TFE envetooe. Pecuireo for iomng glass D>oe to glass-lined steei using A.S M :. ioa;:e(7160) or Style it flange (7155). Decause of raoius at gasnet face :i g-jss uneo steei flange. Pipe Size Thickness (Inches) (inches) 4 14 i/4 4 6 Jsed to center smaller diameter Style II bolts m larger holes of a s '* flange nen aoaotmg glass pipe to A.S.M.. flange or glass-nneo s:ee< One sue of button is used for all sizes of flanges. I.O. (Inches) 390 toJ98 OJ>. (inches) 14 Height (Inches) /. useo '.o >oa0 tOints to compensate tor temperature cycling ana to scr'rg oao O'pe nangers. One size used for 1* through 4* flanges. Longer ccts needed to accommodate springs. Pies Size (inches) I* thru 4' 6` IJ). (Inches) Vi* Tun. H mm. Length (inches) I1*? Wat Diameter el Wire .156 .156 INSERTS 7200 for 1* ttroaffi V tempered fittings. 7202 rof s' jnfl 6* tempered fittings for 1' througn 6* annealed fittings. 7203 adapter insert for oeaded ends (similar to 7200) INTERFACE GASKETS STYLE I (I* 1 2*. 2*SiZes only) STYLE II (an s-zes-aiso usea tor c* anc a* Styie O FLANGES, GASKETS AND ACCESSORIES insert 7200 is molded neoprene asoestos construction, tr is avaiiapie < l*: Ll.V: 2': ZVz*: 3': 3^*: and 5* diameters. The I*: I Vi'; 2'. and 3* s^es are used with standard temoered glass pipe and fittings. Other sizes are for use with aoiustaoie joint 6280. insert 7202 is a neoprene asoestos strip insert cesignee `or use witn c* and 6' tempered pipe ana fittings ana for 1* througn 5' anneaied fittings. Adapter insert 7203 is a molded insert designed for use on 'leio-oeace pioe. with Style I and Style If flanges m 1' through 3* diameters, an with Adapter flange (6670) n 4' anc 6* diameters. aa Since the gasxet is the only oart of the iont assem&ty to come r\z contact with conveyed liquids, cnoice of gasxet material is extremev moortant. Common gasket materials are neoprene, gum rUooer. asoestos and silicone ruooer. Service requirements for eacn type are listed oeiow When oioeitnes must convey a variety of liquids with different cohe sive orooerties. gasxets containing maenmed enveiooes of t f e are recommended. The Teg machined envelope is a one-piece finer, its inner diameter is the same as the pipe, to prevent constnction of flow at tne iomt. Standard filler for tfe machined envelope gasxet is Slue Afrcan asoestos. Other filler materials lor T w E machined envelope gaskets are avaiiaoie on soecial order from your distributor, m a variety of thicxnesses Wor* ng temperatures of T p envelope gaskets are tne same as mat or tne tiller material. Catal* NumMr Style i Style II A.S.M.C. Matwtai Service Maximum Worxing T#mj. *f. 7250 7251 - Asbestos .*2 *:s* heoprene Organ* ana mineral acids solvents and chlorinated compounds. -X Oistiiied water and mineral acids, except HhO T'5 T'6 7277 Tf( Machined All Envelope (Blue African Asbestos filler) 450 engineering Comparative Weight The following table indicates approximate weight of 2' diameter kimax Tempered Glass Pipe compared to the weight of other oioe material of the same diameter. MATERIAL k;max Tempered Glass sVC-$cned. 30 Mortal and Hign imeact -aro Soccer Gracmte '-rroervious) Jsonoes 1ttv.os lijmiess Steei fScnedute 40) .2C, it. w.gnt i:r:S'3^ r.iicjn ";.i APPROXIMATE WEIGHT fibs., ft... 2' dia.) uo-uo 2 n . :3 ... J :?s 4 30 J flow Characteristics--Pressure Drop ">e $j."ace of KlUAX Glass P:oe 'S jitra-smoctn. -esuiting ,n o*e* c-essjre yroo due to fncticn. ^-assure 'eduction of cv.ax oioe is approximately 10 to 2C% less than that of stainess s:ee; 're percentage of difference increases as the steel cecames trustee with scaie s uilduO =,es'sure c*co ncreases as tne numper of fittings per run ncreases. *r.e crart oeiow states tne eouivaient length ratio for various f'tfngs. oased on water at 70*F riTTING 11 ' . ., ' ': late * .t ; . *i .e EQUIVALENT LENGTHS (FEET) IT PIPE SIZE ** 1`.~' 2* r 4* $* :: * * ^ i : j 3.: . .. : 1 -s i ? - i .- .- ^; ^ - 1 -. 1 *l isr . 1 i J i Z i ' .` 21 H : -: a: :i : is : . : ?.* 30 15 33 30 : : : : 4 1 t. 3 j_;______ >:: -.a; * :%: ;44 3 :i;:. tt " Operating Temperatures and Pressures >,'ij *e'-ce'c O-iss P<oe win ooerate <n temce'atures -c : 1:2' 1 --se' "c'm*i -pncitiors. Where aoerat""g te'-ce'a -es *ceeo :*:* c to 4c*r). >t s acvsapie to prstect the : ce :-r 5-tree- *~o<'ature c-anges ',s-iat;on royre :r ::f S - * .Suai -~e3-'S S* OrOwC ng this Z'C'.tt'.O' :y tce'atoh atc-e 'ecsm-nt-dec te'-ce'ot-ies arc c'*s s-'es rohsuit Owe^s ..i.ncs himpie ^'coucts G-ass s ce Mae: Geve'ocment. 'oieco 1. Onio Ma*imwrh ice'atmg limits for hlMAX giaSS Oioe unof' hO'Tia. consit.ons are ;.stec >n :ne following tacie MAXIMUM OPERATING PIPE SIZE PRESSURE (osi) MAX. TEMPERATURECO MIN. TEMPERATURE (*P) I* thru 3' 50 450 -50* 4* TC 450 -5C* :c 433 SU00EN THERMAL OIFFERENTIALCO 210 ITS 1:0 cre?zmg point of conveyed material mould oe taken nto ;:nSiCer3:;or. Thermal Expansion When lOinmg KIMAX glass oise to other -nate-a s -ote thermal expansion must be taken mro ccnsicerafcn a-o ai.o* ances maoe for tne variation. KIMAX Tempered Glass Pioe nas a thermal expansion of 1C11 ft. 100* F. With this factor as 1.20. relative exoa"s.an of materials is: MATERIAL UMAX Temoered Glass Porcelain Graphite (impervious) Steel High Silicon Iron Stainless Steel Resm-bondeti Asbestos Normal impact PVC. Scned. 30! High Impact ' RELATIVE EXPANSION IX i.*0 1.2C 3.60 4.90 5.20 10.00 13.00 Layout .ayout of K1MAX Glass Pipe is similar to that of other mate''a.s m simoie installations, a general arrangement drawing s-iow'-g me location of reactors. tan*s or machinery, ano cente-ire dimensions for eauipment and pipe, is adequate. Dimers.or.s o< glass parts are given m the KIMAX GLASS PIPE *NC ?<t TiNGS section. f a piping installation print or general arrangement drawing is not available, mane a sketch of the proposed line aii eqyic ment. pipe and fittings should be identified. Pipe size, direction ana oitcn of lines snouid be mciuaeo. Allowance must oe made at each joint for thickness ol gasets anc t f e covered donut spacers: GASKET AND DONUT SPACER THICKNESS Material Ascestos. Neoorene. itoroseat. Gum Rubber T f i Envelope Soud Beaded Teflon Donut Spicer Pipe Diameter l' 1V4* 2' 3' 4* * V H* H' V `/u* '/.* '/14* VU* -t* 'A' !/.* `V /,* ,* '/i* '/,,* l/u* S/ii* A` `'V / ' V|.* V:,* V r! 1 H 1 iA Layout (continutd) ^Consideration should be given to anchor-point locations and line flexibility. Line flexibility can oe achieved oy use of rtgntangie oends and elbows. Typical Area Sketch -- . Ml" r *f` '3 fiQur* Anchor Points Anchor points result from ngto suooorts such as independently supported vaiwes. anp from inflexible connections to fixed ecuioment or structures such as reactors, tanks, oumos and 'hcecenoentiy suooorteo valves. There snouid se oniy one anchor point m any straight run of poe .n<ess fiexieie nose or an expansion joint is used. Figure ; snows 20th correct ana incorrect installation techmoues. Note t-*a: *'e*x>i'ty s achieved by one or more ngnt angle oenos. A,B.C--Recommended Means ENGINEERING All valves, strainers, meters, or any neavy ecuioment 'rstadec m the line must be inoeoenoentiy suooortec. 7ms s.ooc.-prevents transmission of dead weight to the une anc -eicj prevent line stresses. Horizontal Lina Support Each 10-foot length of KiMAX oioe snouip oe supccrec * :* two hangers, located aoout l foot from each enc iee m.st'ation of horizontal ime suooort at too of F-gure 5. page 17 Glass pipeline at floor tevei. ground tevei. cr oeiow grace eve1 when exposed to traffic, snouid oe protectee :y expanoec metal, plywood enclosure, channei^ron, etc. Tne pxe s~cu c oe supported by padded oioe hangers, oacoec :;oc< loose fitted side wedges, or any other loose >aterai g,,.ce 00 not use notched suooorts. The o>oe must oe free to --eve 1 toi inches sideways ana vertically m order to prevent senp:-g moments m other sections of the D'omg system Piping below grade level should not oe surrounoea : `-w c_: supported m a similar manner as Horizontal run. for fiencu rv -- See figure3. SQUARE SLOCKS r FROM PIPE O--Not Recommended CmO* *Oit j FROM PIPE engineering 8-10 PT. r I HO FT. MINIMUM _ ~ry ( ' ?SIixXsE0 EQUIPMENT ANCHOR POINT Vertical Lin* Support /ertical lines should be supported by eitner of the two metnoos snown in Figure 4 The yoke suooort can be used to guioe tne une ana to suooort banks of glass pipe. it can also oe used as an ancftor point aoove a vibrating settle or reactor Tne Daaaed saddle >s used beneath 90-oegree eibows at the sottom ot a vertical riser, it is important that tne center line of the saddle centers on the center line of tne nser Do not support the vertical riser by more than one rigid support. vhere-more suooorts are neeoeo. sormgioao tne suooort to neip dstrioute the load. See Figures 4 ana j 4ooiy the same ruie as usee for horizontal runs regarding anchor points. .cose fitting pipe guides are necessary for approximately every :0 feet of rise. . To reduce pending strains, nonzontafrun suooorts snouio be piacea a minimum of 8 feet away from tne riser. See Figure 5. p;rst hanGES 3-10 P- MINIMUM KIMAX GLASS PIPE I SPRiNG-wOAOEQ VElGnT SuPOORT Pip* Pitch Npr--a-i. a c* ;* per `eet or more >s recommenoeo *c* r*:ce- :'2 -age '"-s may oe vaneo to conform to tne 'sccs-t* pf " c_c '-ancieo ar-c drainage soeea 'eouired. = ?c" s <: :*e adjustment of nanger rooe or oy the -se d? peve ec wedges spacers "c aOid urfffc* St'eiS -n a iCrg horizontal .run. use swing ;c.:s tc ach-ev sesire^pitc.n. ' " ?' ~ "fc * -vv. Protection ' i nsta-iat.cn pi*Afting. consideration should Q given to tne crctectic" of t-e p-ae run* Whenever possible. use existing str.ctura. protection (wans, columns, ceilings, etc.) n nign traff c aeas. suen as doorways, aooitionai protection s-nouio oe prov.ces expanded metal cages, ang'e or pnannei 'on anc hardware c:ctn are Suitaoie for exposed section protection KIMAX GLASS MPE. LATERAL NVGuide a p p r o xf i s ?o r Figure t. W saoole SUPPORT (ANCHOR POINT) Figure 5 Recommended Vertical Line Supports engineering 0 Vibration Connection to vibrating buildings and equipment is accom plished oy using a flexible connection--either ruocer nose, exoansion joints or flexible couplings. The chemical orooerties or the transmitted material determine the type of flexible connection. v.oration may also be oamoened by use of a swing ,o>nt or by moving the suooort away from the source of vioratton .;r.gure6'). Oampening Vibration RIGHT WRONG Thermometer Weils Thermometer wells are used with corrosive liquid ooerations to protect thermometers and thermocouples. For an atmosohere tignt installation, a dcuoie-enced wen may be used for boitmg on instrument heads. Thermometer we-is are installed m the same manner as KIMAX glass pioe Sittings using Style l or Style il flanges. See figure 9. iCC S.X-Ra GASKET s SECESSARr vibration SOURCE "jure 6 Pressure Surges ~z 'eci.ce r*esswre s-rges. -nstaif a pressure come on :ne dis:~a'ge s-ce :* a cumc next to tne.vaive. or at tne too of the *ise cf a esc^a-ge -me. rcr nstaiiation cn a -ser. ,-se a tee at tne too. oms a straight settic- t-en a cac -s 3 ge-e'a '-le t*e `allowing lengths of straight sections icciv :-e *cct *0' anc i**; cipe. two feet for c* to 6* oioe. See ** g.e * . Sight Flew indieater A stancaro length. 6 or 1C inches tong, may be mstanec .n -- erci >nes as a sight flow indicator. The glass should be inserted oetween the two metai :>;t flanges, using A.S.M.E. gaskets on eacn eno. Oraw up flanges to orooer torque with tnrougtvooits. To --in. mize strain on glass, use nuts on both sioes of Ganges See e'gure ?. . Cw'* ' F-guf* 9. engineering * ` Standard OimtnsMna Standard diamt*rs of KIMAX Tampered Glass Pipe and Pit ting* are 1*: IW.T: 3*; 4* and . - Standard length* of KIMAX straignt lengths vary from 6 inches to 10 feet. Exactlengths and minimum lengths for each ciameter are given m the KIMAX GLASS PIPE AN0 FITTINGS section. Standard wall thickness, outside diameters ana aooroximate weights are listed m the same section. _ Use of standard straignt lengths and fittings will simplify pipe line design. Special Lengths it may oe necessary to order non-standard straignt 'engths to fill out the ime. intermediate odd lengths are available through your KIMAX Giass P'oe Oistnoutor. Sucn tengtns are flanged and tempered and are priced at the next longest standard length Nnen Treasuring for non-standard lengths, oe sure to allow for gasxet tnicxness. Other method* o< making -uo space variation* are -nustrateo ano aescrioeo m the INSTALLATION section. KIMAX PIE A.S.M.E. FLANGE Special Apparatus The corrosion resistance ano transparency of glass, anc workapility. make it ideal for fabricating into soeciai snac Such apparatus may oe adapted frdm existing standard p and fittings (tubulated or perforated straight tengtr.s. `or stance); custom faoricated by modifying existing glass-tor-" eauipment (receiver vessels, separation units, etc.); anc minor adapting of stock laooratory or industrial glass c(bO'ling flasks: distillation apparatus; offset columns, etc ' Typical apparatus adapted for soecai uses are niustratec se , Owens-Illinois ano KIMAX Glass Pipe distributors wui ass you m the development of specialty faoncateo g'ass accara: for your particular requirements. -- ------ -- V jASKi..#* SPACER ---- __ Measure *ron enc flange to enp a-g* s-Btract gas*et thickness."** i gur >o 1 figure n. it 0 Handling and Storage Although basic piea-bandiing techniques apoiy to glass o'oe. >t >s advisable to take a few additional precautions. After msoection of shipment, seoarate the oroer mto grouos of like components, and store them, m snipping cartons, m a safe place at the ioo site. During the installation, unpack only those oieces needed for immediate hanging, placing them on cardboard, caoer or wood. Co not oiace unoroteeted glass pieces on glass, concrete or steel. <coseo o:oe and fittings snouid oe orotected `rom scratcnmg. weld spatter dr other surface oamage. P<oe so damaged snouid oe replaced. Pipe Hanging As witn any piomg material, glass piomg snouid be installed without mechanical restraint or so installed to aiiow expansion or ounding movement tc avoid me stress- Stress carnage will not cause immediate failure, put `racturmg may*occur after a period Of expansion an0 contraction wmie me ime >s under toao. Therefore, nangers snouic not ctamp me glass pice tigntiy 3oth lengthwise ano sioeways movement S necessary -ngv*wi$e "sticn r. a st'aigftt ryn snouid oe umitec by no more :nan one anchor pom:, preteraoiy near me center of the run More than one anchor point m a Straignt run will force me engthwise motion to procuce a pending moment perween the two anchor points anc result m gasxet leakage at me iomts. rr*>e'e f*o ancho' pomts are necessary, mane use of eioows .; :e.-- ; <-e*u.'e or use an expansion iomt. L-ass : : -g aisc nave some lateral e*io*it> ixcessive '-* ~; :? :e :e're:rec c an occasional supoort. > < :c"-~ences mar eacn 10-foot engtn of mai ; r :* s.cco'teo with a nanger aooroximateiy ._c. -- - Swcccrt-ng eac" eno of me pioe allows c-sassempiy 31 me pioe to' removing ooieets. ciean.ng out steppage o' 'eoiac-ng me gas*et wntie the o>oe s heio in piace See :ac>< sro* (Of maximum spans. MAXIMUM ftfCOMMENOEO SPAN-FEET , .. -- s- flu>U m fiti P'O* Sut 1Gaa Seaofic Gravity Sstcilic Gravity <aaa than 1.3 3 and G'aatar 8 8 59 * ... 99 8 y 99 8 * 10 10 8 V to 10 8 INSTALLATION Hanger Supports The correct type of hanger support snouid be used `or mstructural material to wmen it is to be attacneo. There are martypes for a soeeific material such as concrete -nsert. z--z flange, swivel hanger flange, wood beam attaenment. reaciamo. adjustable swinging hanger flange and others. The illustrated pipe hanger, soeaficaiiy designed for jias oipe. <s recommended. These rmc coated nangers -ave tegrai cushions to prevent metai-rogiass contact, anc a z~--z iocxing action wmch permits rapid installation 'he doe free to flex sideways ano lengthwise. Sigio ciamo nangers a'used to prevent sioesway of pipe wnen nanger me anc 3.0runs are extra long. Pipe Hanger Assembling The Lint installation of KiMAX Tempered Glass pipelines s relatives simpie if these initial steps are followed: . 1. Supoort the first length of pioe temporarily, starting `'o<~ `xec pent such as pump or tan*. When connecting ;c :r> oottom of a tank, always insert vaive between tan* anc gias o-oe 2. Connect the pipe to the fixed joint loosely. 3. Align the pioe with the flange assembly by adiustmg support. 4. Tignten flange oolts to proper toroue. Chec* pioe supportfor proper alignment. installation Joint Asstmbly The ends of KIMAX Tmo*rtd Glass pipe and fittings are flares to take a soeciaf matal flange wnicn is cushioned from the glass py means of a neoorene as&estos insert. The insert distributes bolting forces uniformly over tne conical pioe ends. An interface gasket is pieced between the grooved o>oe ends, and tne ends are drawn together with flange ooits. n r-gure 13. Steps -for Joint Assombiy Step 3. Place bolts w flange holes ana locate gasket or zz : Keep gaskets cry to avoid gasxets supping out oetweer ;a~gunderline pressure. i.'eo = a: *~e -"etai "anse---small ooenmg first--ana the :.** **e -a'ec e^c cf me o'oe oefore tne oioe $ hung J* **c *' : ces me -se': s cemented mto tne flange. Step 2. -jn fhe *iange and insert into oosition making sure :nat me -".sert .$ riusn with tne metal flange face at fhe enc of c-oe 1 .Step 4 AJign gasket opening precisely with pioe opening : avoid oostructions to line flow (especially important >n mu and food lines). 9e sure flange assembly is souare with pioe Tighten nuts uniformly. Oo not rotate ooits--they may rwis interface gasket out of alignment. Bolting Torguos KIMAX Glass Pioe is strong enougn and flanged enas ar oe signed to take nign bolting torques, if higher torques than tnose recommended m the table befow. are reautreo to stoo a ieax the orobiem may be caused by misalignment. RECOMMENDED BOLTING TORQUES LB.. FT. Pffe Size r m* 2' 3' 4* 6* Regular Gasket 2 3-3.5 3-4 3-4 3-4 5-6 Sefld T F E Ginn 2-3 3-4 4-5 45 5-? v / Occasionally, a ime will leak after it nas been m service for a snort time. This may be caused by gradual seating of fhe m sens. To correct leakage, retighten bolts at tne leaning ;oint All |omts should be inspected one to two days after connection ana bolts retigntened to take up slack from gasket compression Good Betting Practices 1. Practice with a torque wrench to get tne feel of tne torque needed. ' 2. Tighten nut(do not rotate bolts) uniformly all around flange. J. use ratchet-type socket wrenenes. 4. Do not use less than recommended bolting toraues. 5. Tighten eacn section joint completely as >t <s assembled before going on to next joint. iNSTALLATK Glass to A.S.M.E., Flange Glass can be mated to A.S.M.E. flanges by means of a Sty: cast iron flange (all sizes have A.S.M.E. Bolt Circles); an acap A.S.M.E. flange #7160 (1'; lfc*; 2' and 3* diameters omy). ; 4" or 6' diameter Style I aluminum flange wmen has A.s v Bolt Circles. Connecting To Various Materials Class to glass vnen .Qinmg kimax "emoered Glass P-oe to >tsetl. use either Stye aiummum 'ranges or Style ll cast `ron'flanges with mse'ts. nuts ana coits. ana gasxets. For dimensions of ail parts, see ri_ANG. GASKETS ANC ACCESSORIES section *: c * ctjnojro 'langeo b'oe to fieia oeaaed glass pipe. use i:ac*e* * a-ge 6c7C) ano adapter insert (#7203) on beaoed : ce a-: itve 'large ana stanaard insert on flangec pipe. Clast to Metai Tubing vetj' :.c<ng can * jgjaoteo for use with either Style i or ir,,e ;`a*ges s* sweating or bracing a stamiess steel ferrule \'i' ; "* t.e*g ec A nickel steel adapter button (# 7230) must be placed on smaller diameter Style I or ll ooit. for centering bolt in .arg A.S.M.E. flange bolt holes. Parsed part of button goes in pc note. Glass to Glass-lined Steel kimax Glass Pipe can be joined to glass lined sreef by -rear of adaoted A.S.M.E. flange (#7160) or Style ll flange >r. :rr 3* sizes; or by Style I or if flanges m 4'and 6* sizes. U se adapt* button (# 7230) with Style I or ll flange bolts. Adapter Button PEPSCLE S7VLE AT F E covered donut spacer replaces the interlace gasxet The donut spacer is required to prevent crazing of the gias lining at the radius of the metai pipe. Tne spacer consists of an asbestos cushioned steel nngcoverec with a machined T F envelope. installation Unt Adjustments Use of standard lengths will simplify installation ana allow sufficient flexibtHty in lint make-up. rhe 13 standard straight lengths vary from 6 <nenes to 10 feet. Standard oioa sizes (I.O.) range from 1 men to 6 menes. Smce Kimax Glass P'0 should never be forced or snaooed mto place, it may Oe necessary to utilize one or more of various devices to compensate for minor errors or to connect to fixed eauiDmenr. ' 1. Gdd lengths. Soec:al odd lengths can oe orcereo from your kimax Glass Pipe pistrioutor. When measuring, oe sure to ailow fer gasket thickness. KIMAX ="PE A.S.M.E. FLANGE 1 liriiii 'J? --"-a* GASKET ut- SPACED -- --. Measure *rom end flange to eno flange, subtract gasxet tn.cxness. 2. Spacers. Srancarc straignt and 5* oeveieo spacers, made `ram -eaw-wa< t-emg. mav oe inserted Between standard coe encs. using an extra gasxet and longer colts. Itra-g"*. ssacers are avaiiaote n lengths from -.y to 5* except `or ;* diameters, avanaoie n >.y to ' lengths. 2evieo :* soacers are stocked m lmcn lengths and tnrougn * s.amete's One V oeveieo spacer will ptcn tne line 1* oer foot. *"e~ -se~ "c.sracers. scuare soacer ano gasket, ana cneck 5 3 *!5*Cd*3 Omt. iee - vax G_aSS-'CEanO? TTINGS section for dimensions. T--s > 9 >: l) E3 -- \# 9 2 Adjustable Jpaits. P*mtt nnear variations up to 2!` Also -sec's ccmect mt*Jgnment Long cut section of straight pipe may be used for inner gi*s sieeve wnere quick line changes are oesired. For dimensions, etc. see KIMAX GLASS PIPE ANO Fitting section. 4. Flexible Couplings and Expansion Joints. Used to comoen sate for vibration wnen lines are connected to pumps, vioratm; reactors, etc. Also used to allow for differences m expansion Of other piping ano equipment or to correct slight misalignment Flexible joints and expansion joints are .not recommended fc food, pharmaceutical or other sanitary applications Because c drainage prooiems. For dimensions, see FLANGES. GASKETS AND ACCESSORY: section. S. Field Fabrication--KIMAX pipe may be cut and beaded pv means of a beading kit available from your KIMAX distributor Beaded joints should be held to a minimum. Since the bead is designed to fit the grooved eno of tiangec pioe. one naif of the fomt may be beaded. Two oeaoeo ends will give an unsatisfactory amount of gasket bearing surface Complete information on field beading eouipment anc tec" moues <s available from your distributor. As* lor Fietc Beacmc Manual--TR-244. use Adapter Flange (#6670) and Adapter insert (#7203) or beaded ends to mate with Style I or Style II flange with stancarc insert on flanged p*o. Sae FLANGES. GASKETS and ACCES SORiES section. 6. Adjust Equipment It may be easier and simpler to aotust the length of adjoining pipe (other than glass) or to move eouip ment slightly, in order to avoid special adjustment devices TESTING AND MAINTENANC Initial Tests After installation is completed. Out Defore tne line is f:n inspect for stress points as follows: Shake the line. If the line moves from side to sice, 't orooafily free from penning ;oaos. Open a flanged joint. If the flange does not move wrboits are removec. the pipe is not restrainec. Testing tor Leakage in testing for leakage it is recommenoeo that #ate' oe use Oo not test with air pressure, even for pneumatic svstem as any leakage can oe readily detected. Charge :ne me . water at IV? times standard ooeration pressure. Do net itees l1*? times maximum oressure recommendations see LVC NEERfNG SECTION) for size of line usee. Sou/d joint leakage occur, recneck flange assemoiv a.-g---*Tignten flange assemoiy and reoeat test Causes of Liakaqa Persistent leakage is usually due to one of these causes 1. inadeouate ooit tigntenmg: Do not nesitate to 'snug" cc.` Sufficiently. 2. Misalignment: Flange not souare with line: gasket : alignment with oipe ooenirrg; or hangers not aoiusteo oroce" 3. Temoerature cycling: Sonngtoaaed ooitmg or 'i': macnmed-enveiope gaskets will eliminate leaxage caused c "flow of solid Teflon gaskets resulting from tempe-at--' cycling. Cleaning Purge lines with water, cleaning nouios. or steam :rz open. Caution: Do not use not caustic solutions, jc'aSi.es metallic tube cleaners or nyorofluoric acid. SPECIAL ENGINEERING NOTES Recommenced textile. food* higftly corrosive conveyed. emicai. pharmaceutical, ether processing *nere high purity products are -D Unequaled ion resistance -- can handle the widest range of corrosives and reagents. All pipe and fittings are made of the same chem ically inert Owens-Illinois (KG-33) dorosilicate glass used in the manufacture of KIMAX glass laboratory ware and KIMAX glass dramiine. Compression couplings seal glass to TFE gas kets in a manner that the flow comes m contact only with glass or TEFLON. 9 450 F. to freezing point temperature capability. 7123 couplings with VITON liners and TFE seals offer continuous service from 430*F. to freezing point. 7125 couplings with HYDRIN liners and TFE seats offer continuous service from 300*f. to freezing point. . ) 100 ta 30 PSI operating pressure -- depending-on pipe f.D. See oage 3-. J Stainiesssteelcoupiings (300 series SS) - :> art glass beaded joints art made with single oott. stamiess sceet band couplings. containing a ` VITON or HYORIN^tompression iinar ar.s i FE .J--'ieai for maximum external and internal corro sion resistance. 3 Buitt-in-rug$edness-- cesdee pipe andfmmgs are manufactured from neav* schedule tubing, and tempered, for extra ct'engtn. ' 3 Ejsv and tew easttd m'staU. * f .onts. ar#made m seconds with one bolt. s:zc :cuc<*ngs fjir1 even with line de- et: :-c, j-io mts*wgment uo ta t*. : s;r co.a oe eastfy^m* tfijrcfty ftetff cut and rrtouired ^Khmi: effecting extra rupture. a wevec rSPBR^itamare cneriiicaHy inert ;-*cs ;j:e gfM*4feir|7; Parts per million dick -r *c' c:s::iiec maxf*. : .,SiO*(fss tnan .08 com i. Sorcn (less tnan .01 pom), Na (less than .0: pcm). .- . System Versatility -- Acaetaoie toctner piping systems: can easily be Ctsassemoieo and reassempied to meet future requirements. Maintr-ance Free -- Smoot- ner walls prevent scale build-up and ime su.cages. Service -- - National network of stocking distributors: field engineering staff for. start up service. 2 GUIDE SPECIFICATIONS | I. General ; A. Contractor shall furmsn and install a ccmciete i piping system as indicated. This system snail oe I made of Oorosilicate glass (Type 1). conforming to i Federal Soecification OO-G-5415 andas manoj facturtd by Owans-lllinojs unaer tnetrace name j KIMAX." ! 8. This system shall melude all glass oicmg a-c ' fittings in size Vi. 1. lv*. 2. 2. a ana 5* .2 3s shewn on the drawing along win t-e -ecu--?: ! couplings and padded suooorts. C. Coupling device snail Be caoade of mair.tai-i-g 3 Tefion-to-giast seal with line defections of 3: ess'/*' per foot of pipe length. D. The entire piping system snail oe caoaote of *1:- sranomg working pressures as iistea >n GF9- 105A R. : II. installation . * ' a. The system snail Be installed `ree of stress acccrc | mg to tne manufacturers recommence u-sta^a- ' non procedures. 3. Padded pipe hangers shall Be usee on fton;cr-3i , runs every 8 to 10 feet of pipe ;engtn*or t>c' freauentiy wnen good ptotng practices fincicate The hanger snouid Be located adiacent to a cou- piiog wherever possible, : C. Padded riser clamps sni&oe uses to succc." I vertical nsers. Locate n#*r ciamos at eacn a co' or at'center distance not Sdeaceed 12'. ' 0. Connection to valves and faucets snail oe maoe ! with KiMAX adapters or eccoromg to recoirmej daoon by Owenf-Uiinois. ; E. Attvelves. meters, pumpSi faucets, ano other-eaw ' eqwoment must Be supported independently : f. To keep contamination to a minimum, an cice * . iittmgs and couplings.Should remain m-tnetr seaies cartons until just ooor. to thefr use. After instsflafeortr-oiCYeffiaining openings snail oe seeled dose to avoid contamutatyk pf tne ime. : , " i. r Ilf.- Protection of Pis#. V.. . V. - - . ' A. Air-glass pipe passinihreugn walls or floor siaos 1 snail be fitted with pipe sleeves a minimum of 2' ; greater diameter than the pipe O.D. Soace Between i pipe and sleeve shall be packed with Frbergias i glass, woe* and/br with a nan-hardtmng caulking ! mettnoL. * . . 8. Glass' Pipe she* net be'mttailed in direct contact ; with concrete or metal. : C. Glass pipe shall be protected against an weid 1 splatter. . .- IV. Test* Test 10 accordance with manufacturer's recommtions. See Testing and Cleaning in GPD-1054 R. "Compressed air rest meMed* nor recommended... consult w'ecruror. kimax--Registered treeemerk or Owens-miAes. TEfuON--e*isierefl trademark ol C. 1. OuRonl. V ... .. PHYSICAL AND CHEMICAL PROPERTIES OF KIMAX PIPING SYSTEMS fPSTCM <r* PHYStCai PROPERTIES: WorKifig 9-essure * KIMAX SEAOED PROCESS PIPE thru 6" - v :* 1 -;'2* 2" i" o- i:c =s; '5 =Sl 50 3Si . 20 =$- KIMAX CONICAL ENO PROCESS PIPE 1"thru 6" KIMAX DRAINL1NE 1 ;" thru 6" r- - 6i-" scsi 'jravtTv*'cw :255SSs;' ' "es: S'essur* 'e-res p*essure 1 : -ime$ worxmg pressure 22- s. 2seratmg 'emoerature M a X1 r- c m ) '*f2 '$ *2 Freezing Pomt :o i=0* f r'?ez-r-g =; n: ; waste 212; ? 3.ass '*em. ixcans.Ci" J.ass "*,e'm j-ass 5-oc Z'" 22*12 ; -t a: 2*'. 5* -- e- : f ?. /. 200* rsi ;f a- iko*- 22 x 10 * 22 . 12 ` Z 73 ST'J - nr -F.: c> - Ft. a: 2*2* F |r' *" r-3*-" 4 6* 200*P 175* F 160*F ': ' -- 3' : A* 2 2 2' CHEMICAL PROPERTIES: 2_rac' '. -: r' a.; *xce?: -.vo-otiucnc or 5"sssncr : * ?iuOr'0S Full ah Exceot Hyarofiuoneoe, Phcsenoric -with Fluorides ' r\jl1 * x -. -M Exce^Hycrofiucr-: * Phosononfc *ith F-u-r:oes Z.-3Z A *3nes Sc-e a:tac acc.e .22*; Some attacx Some attacK above 120* F 1.- 2 ia-c 1 re: sta^ess stee> Stvie LH Jna " A$A Flange ' -4 Soitefl stamiess : steel SYSTEM ipCNTiriCATlON -vor/.ton Sea. 2CC* c Sea. i;C* F - . MAX eo .ace CwStO'Tier Selection KIMAX *** 'e-'c** .aoe1 fluna-N/TFE Seai wi t i KiKeAx . Green laoei ,j: ; v.:: :* j*s : : c:~ne-c '"ai s,,<taCie ta'ej.afcs 'or ?cy.O"*eni anc jersonnei 5e DrovuJM m tne unlmeiv eve^t ?! a $j: :'si.fe ** s .a,e?y4f0j umiwwoh aueio me potential energy a* jases uader pressure or vacuum `i MAKING JOINTS WITH KIMAX* PROCI COUI Z'O coupnng m water or wioe beaded ends of glass with damp cloth. Snap coupling over one end of pipe making certain TFE liner ts oenmd ceac . . :nen stab other section of pipe into opposite side of cououng. ~ g-ten ccuoimg oolt with 6" rachet wrenen until the gap between seg ments s aooroximately Me*. . ' " tiT.e .Rj KIMAX ARMORED BEADED GLASS PROCESS PIPE t hr transportation of vaiuaDle or corrosive Muias wnere ac::cental ruoturt ij|x;.txoose personnel anc facilities to njury. damage or iosMPIrittuc;. Osh** ADVANTAGES ; Armoring contains fluids -- allows oroeny shutdown See :^emc3i resistance oeiow 2 Keeps glass :ntac: 'or :ate removal from system . I detains oasic advantage ot a KlMAX Glass Pipe System - `onsiucencv allows oetection of stoppages or carnage : 3,ce can oe *ieic cut. ceaoeo. ano 'e-armoiec : Economical one Oct pressure 'ateo coupling pe-mit; easi nc.ailaticn removal anc mcmticat'On V SyS`e*"`. zas*-io-v$e one-con couplings mate held 'nstaiiauon G! remc-ai S-more. ARMORING CHEMICAL RESISTANCE 3-montft direct exposure samoies cnecxec caiiv i -i:0 3. N-Amyi Alccnoi 3 Methyi Alccnoi 1 Ammonium Hydroxide 5 Soaium Hycroxide S N Octane 3 Sencene 3 Toiuene : jP-J -:jei :C Acetone 11 Methyl tthyi Ketone 23. Hydrogen Peroxide :2. N Sutync Acid (ICO%> U N.tnc Ac:0 ('<!%) 2: Hvorocnicric Ac:0 12$%'`.5 Smonunc Ac:d ,'?%) Acetic Acid (;CG%'; 12 eKosonoriC Ac:0 I? N>:roeen;ene SC SentaiOenyOe .'1 2arcon Disulfide ; 23 Caroon Tetrachloride 3! Chicrctcrm .`t Metnyiene Chionce No effect ''* e:*ect Nc e-,ec: Nc -ac* - 2 A:*ac-3 Atta^--3 *- Attach-: :a>s No e'ftct Nc e'^c: Attac*--2 :avs At:ac-2 javs PHYSICAL PROPERTIES Armonng--"3M" drar.o "SoWS"" 'Warer-an . Color-translucent (lignt green tint) 3 Glass ticer doth tmoregnaieo *itn semester :;rc anc contact not narmtui) 2 '..r ?'*oure a .3 *t /ID moac: *iinout catasircpni; 'a t Dcve'age--coucie <*rap total tnicoen 23 3 ' : Tj'ec 3rcoefties--cnvironmeniai a 'emperature CapaO'iity 2C0*f continuous. 350*f intermittent operation c -veatnenng Resistance . ^eatner-O Meter 3500 hours No aoverse ettects 3 Dutooor Agmj'(Mmnesota'riorioa Coioracoi n,; j; verse effects'-? years. . Not acvetsety attected 6y sunugnt. 3 Sait Sorav 30% :att spray. 95'? .000 nours--No adverse effects, fl UV Ctposutc' (fotd S*t Oven) I60*f . 3 months. Slight yellowing e Extended Cold Aging (--38*0. No adverse ettects. No loss of adhesion upon snee* test 6 Heat Resistance Time-Minutes ;o :o to Temoefature 300*f 400*f 520*F Change <n Samoie No cnange Discoloration Discoloration--some smolder CONTACT YOUR NEAREST KIMAX REPRESENTATIVE POR AOOITIONAi INFORMATION AND PRICES. PROCESS PIPE AND FITTINGS 0 PIPE r~ r tj :ioe '$ avt'iaoi* from stocic >n lengrnj jnown. SPECIAL LENGTHS: KIMAX Seaaed P'ocess ?-oe .s zes.cnec 'c* on the iQb" catting anc oescmg. =-e s easay cyt and beaded with a ki.'.iax "212-z63C2 /370-56303 PortaDte cutte' anc ~2'.2iz30l Beading Kit. Your KIMAX distributer or manulSCtjrs' *" i'SC provide special lengths at a s;.gr,* gr.er ;;s: per foot. NOTE: Field fabrication dees rot -ecuce z'essj'e : temperature capability. KIMAX Armored pice can atsc ce e/c 'ecr:co:ec is AB s3 r 1" I.D. 13 V 1 Vi" I-Df - PTlt* Artist* Pete* Ltnqm * Article ? ; tv r -5300 ICC03 . Tv :* ::ocj 3 63 s' j k . * x .-. )* *1 ' *V t* tocos ;oci: 2X13 ;og< i CO3C 16 ' 13C3G : 3': xr 10048 : si 60* :i .. . 0060 . sA,. * - :: i* :,Xi4 ::csi ^!0S 22' ;ci:c j : 4Q i 0 40 : 6 46 c?S * 3 ;c ?:s 0 10 c : .o 3 **c IC 4 4' ; * \l' 34* 12 * ;= ' Tv *- 34* x :.v .22 - <ico-;scc4 .-- :5C6C \ 5 'C.''' ;. . * AB Aa sB i 4" 1 D. V* ` 4T,* 6" i.D *1 PttC* length Amt* Pne* Article Pmc $r t:: * .2 --- 4* *:co-4ooo6 4cci; ' r-J * JC012 j 34 ' 4GG24 : 12 4C03C ' ; 40016 * >0* 4C04J 10C6C 3 IZ } 4 r 4co-: 40C84 : 32 ?5 ' - 4 00 '.2'2~ JCC?* 4C103 40325 J- -- - :J 25 9 * 6100 60006 ;i 26 6GC 3 '< s 6*30: ? :4 2` 34' *r 32* >'*! 12 33 36 36* 0 ss A'i * ~'03' X- *.-1 :e:6 * 6vC6C 4;:* 4* : -4 48 25 J - 26- ;4 ;:?* 60 SO irr 3: 5*4 .6 ; 44 . jm tataic? ? *c' z z ~z avoui as ?aset '"iCRress allowance s sec PROCESS PIPE AND FITTINGS 5302 REDUCER ELBOW i -j ,se cauo<; Six* .* t : A v. .' . ; . , . ; ;* .. , t ., ; , ... * , , '' 1 . # ." 1 ' y t.' y 1. t i i i : i : 6' 1 r* l i 6* (S* 3 } 5 B' Artist* tv: 52C2 6Slj iC-iS ::ss I 'Ml Mi 3' 3 3 3Vj 3!-: ` 4 4y. 4 S';. ; 5V, 6 6W 3 2043 2063 2013 cots :ei: **? C -vJOIC 4015 4020 4020 30; I sere 6030 5040 Pntt s : : ; :C .::: 32 ** .V ;220 \i tz 12 : '.l so :: 5:: : :: 30 ?: .z ?c ;; zr :c 5C :'i *: zi '0 :? Sc i.3: 4i g*iei \ri>cnsi 4>'0wr.cf .1 .^t.uCee PROCESS PIPE AND FITTINGS 6303 Size A' Article ::-r?c :* :* x# ; yi* ?c* i ; * 9 c:c3-;r: :osc gsc 4C50 :MC Price s;;:: 13 ;C .`1 :: 3: ?; ;i ; Size '.. * ;> ; .. 6304 A' Article . ; . .... Iniercnjngesoie itn 6310- TEE 6310 STRAIGHT T i 6:;; reducing t (branch) i ) Sia A' 8* i :o : 54 ' :$ ? Article :34s :3M %< ? CH Price :;-o C*v ;c6c RUnf*wwh 4 4 4 4 :o 4 :: 4'<* * 54 4 : 14 4U 14 $ * 3 S;-? 9 13 6 5 3 5:* ? :3 3 9 Article i 9343 :c im :sc (n 048 :63 4C1C 4C1S V :C30 j.;40 jsr 'C--css aiiowirce > '"C v:ec P'ice .5 X .5:*: PROCESS PIPE AND FITTINGS 6312 REDUCING T (RUN) * l( \r i i % *,, i Slit II m A" 8' C' /T x Vi * rf, i u ,4 * . x !, *v ' -J' 114' * *4 I * r* 1 14' ''} ' i r * ir * * # x r Z" iu * r J_ 2 ^ ;* 5 3* i 2- y r x 4' y * V- * t 4' :* * x 4* 4* I 4* r ^ X 5* ? x ;* 5 l0 2 x5 9' ^ * X 3~ 5 54 -- 54 34 - r-j J:-. 9 ?: i. *: ;3 .. i-j 24 wW. 1 4 4 4 : ; 5 : * : : j : : 2% *> i .* 3 4 4 4 41- Article 34 i* 9348 . *4* .. zz .;43 J4J ..ti 33."i -- 4... 4':: 433. :v.. 3333 :33. :. 43 Price I ' : : ?. . .. - ' 6320 STRAIGHT CROSS --------- 9 - -- - 8 3 SlM Article Pfxee -5*63 X.J CJ0'C9 8 4 Sue ftun i Brawn * 2 * * 1 * * 1 * , ;* 1 -# ' * 1 `* ' i ** t * '` : . * ** 1 .# * ' i ** ** , * A *- : , BV ;. 3 , 3', 3'. 1 4 4 * J.* 4 X 3* :* i l* ' i ' * -# i i *' ' * .* *' | e , < ]_ JS :3 [i j j 6 3 ` ; ; 3- j a 9 Article 9-?3" ai4i .348 '.C63 i.J .563 .5.3 334? 33-w A * .: 3`' ,*, . *<J . 4C;5 4r i* # 4C33 4C3C 5-3i3 6C15 6033 6C>6 10' 'e,nt '40ui as gas<r ihiC*n* allowance .* mciuOeO PC S > .' .# ,; .5 y .3 /. 9 :o 3. 4. .. A ;; v - . 4 :c 43 3-3 :3 .. .. ;* !TT3 ?** * PROCESS PIPE AND FITTINGS (Straight) J? Size A* Article Wee * Site A' ; * , :* 4 i i:iS-o343 J 2 90 :c48 i '0 ! ' I "i ` ::63 - ;:J3 ::: : - * , * :`c3 :5iO : ;c i ; ; y i :* " ;:48 :c63 :oto v-j 5 50 5 30 5.50 6 50 i* j * on ?4C ;* I i *' ** 1 * ; : ':* j. : ' ' 'll' ; I ; i" i ' 5* :* 5' t ' i' r : ? 5 f 5 Article 1"1 'll -cr.` *' * : !CJ :.`C. 7.4. 6340 REDUCER (Eccentric) Site A * j i .* 4 ; S 4 :; i .t 4 i : :* -r* : ; . 4 t :* : :* *.; 4 V t/ Article 6340-eM .048 ;C6d ;:48 :63 :*i0 ;w8 ::u ::ic 2015 :oto Pm* i ; 50 4 .*0 4 '0 i */\ : :o S '* 9 50 s 20 5 30 530 ?4C Sue A Article s y * `` 4* , ; 4' <:?' 4 t% 4' , y i* , ; 5* ?' l 5` r ; ' f* 1 4 * t * | * t 5 j 5 4::: 4.": 4.;;; 4;:: 6336 END CAP 6344 ENO PLUG !1 sc cjii'cg Sue A' * : ; v ; ;* 4 ; ; is ;* 5 Article ijie 48K 5CC .OCC ` ICC :ooc :rx 4000 5000 Ptu* ::: ; 4 .C 4C :j x Size A* '/t y\ r H-. r I1/. 3 * in Article &j44-;;cc :coo :.:oc 4000 5000 ' Puce v. : ! : C: : ;c * or 'or p'j-'-g icvoui is gjs< in.e*njj inowcncc ' includes PROCESS PIPE AND FITTINGS 6365 U (Annealed) . 4 --------------- Size A' Article iSCC iSCC .:cc .:wu :coo JCCC Price 6366 ADAPTER Straight or Reducer (Conical to Beaded End Pipe) . . -- -- * Size Corneal z 8eafl 4* : ' l -; 1 1 1' . ` :4 " z ;: , *X j ;* * *7 * ! :* i t * .' i ! * . :* t : * ** i '* * i * : * " 1 Article 3i66-348 i843 5e63 :CiS ices :oio IS4S 1563 *c* * '< ;:-:3 :c*63 :oio Price S2 *5 A ?Q . cs :.`0 +r> *V 5 00 520 5.:o 5 20 5 95 '50 90 *90 -* * * ' -- ~ ----------- -------------------- Size Canteai z Beaa A r 1i ll" t ;* ; y t:' . * *r zr i i . 4' l : : 4*1:* i# \ ** * 4't4" ' 5' * J' j $'5` ? Anicie iOcc | J2i; % 'V.. :::: v! :'4.` P*'ce 4 ' :;c: . * ,**. ^ : :: : THERMOMETER WEILS-Made to Order 6392 Single End - .* - e? s-- -- - a' :c *"** ::*' 6395 Double End . --i: If %ze` ' *C arr> ir Z' *- i -! ***)* *'* ennea'ec A P>ee Site 7 7 ,0 * Well I.O. 8' S 7 Sj ? 5i H 7 -v,- C 0* t `i V A *1. M. 2*4 J1'? ' Article 5551 .:;8 1550 ;_Ct ::a :o`c :om ;038 :056 -C58 i welt P i.O. Size 6` C* O' :,i 5 . "4 5 .S H5 ,y 5 !'i i 5 > *5 3 0 Vi I 5 Articie 6355 !533 !:50 Mi roa 2053 :C52 soa Xb 2C58 J\t CI4>0| Oimn*>Oni 'O' O.O."! 4y0u< 4V |4S*I If*.{* !lO"*ne I* <*C>wCeO Pnee S.l -.i i i'* .* .' ; K :5 ;0 Q ct ** * Price s:: ;* :c>; X :s :o '* -c '5 '5 ACCESSORIES AND HARDWARE PROCffS-flPE COUPLINGS (BeaMfliad) Cooc"^? asse-d-es cons-sts of a.3G0 se'is stamiess steei ot:er oana *im ~ ooit ana ne* nut. fr:nc vucn 0' ->yOnn uner ana a TF seat ring. Nc ~123 cououng $ oesignea *or :9*'oe'3!jr* te-v:* jo :o -150* F No. '125 couonng -or se'vice jc :c 3CC* - 7123 High Temp. Sit* A* *' !H :Li V4 i'$ . 17 r :h y : : tv, v, 4* 5 :v: s' U-t 3 Viton Uner (450=) (Rt C* 0* Article P* * Csu3l>*9 *9 Consists of . . ..ner Material Mai. Terns. Bf>6 N Nut Ne Liner win Seal Rmq *,*' ** w - 7123-7126 COUPLING COM|?ONENTS 7125 S.S. Band 7124 T.F.E. Seal 7127 T.F.E. and Nut and Viton Liner and Hydrin l Sue Article Price Site Article Price Sue Article ... ;;* J800 , * 4200 >coo :*co ;xc . 'A 17C Si 3C : : 95 ; * JC . * * * 'C * y i 12 i * U'4'4800 5300 iOOO :c: .\C .uL . 5 ;" : 2: . %* . , A * t* -* j" : j: 'a.* ) M;':-. i:; -r : jv . ; *jts ~e`j .- w** t ; : 2 -ee: i-csc'1 i . * j- : '4*e*Q* * S'. Sue Article Price :o jsx :xo !`0C ::cc \rjf. icx a s'*. ACCESSORIES AND HARDWARE 7360 CO (125 lb. A rot Tiaxtmum ge to Beaded Pipe) and aressure aooncations. -- 7160 FLANGE INSTALLED* LENGTH Bars jnc Ngts *ct includes. Site : :i-r ># V 4' 5' Ankle .'260-1000 1500 :coo 2000 4000 6GCQ PftC* 510 J0 :;.JC :c.oo 20 CO 40.20 s.o :g Assembly Consists of. T.r Lined A 3 C 3ait Sue Flaw Aa*ter Oia. Solt G.O. Diameter Oty.A Sue 'ISO-lOCO "26HCOO ::C0 1500 4 : 2 - i" :cco :ccc 5* i'-i y :coo :coo ri/< * ** JOOO 4C00 3* * y *COO 6000 3U * . ' * .. v. * 4 ; ; ; * 1 . l , ` i .. * : s. ' "1 .> , 9 7121 COUPLING (ASA Flanged Metal to Beaded End Pipe) ' . . :zvo i jis : :e -o 'vce taates ^eta> c-ce Sill Ankle Priee J *V . icc :ccc 6 4COC 6000 4o 53M *:x :occ '.`.00 ;coo :ooo *:`3 4000 6000 '24C 480C - 6300 - 1COO - 1500 - 2X0 - 2000 - 4000 ' ::20 99 *000 *9 ;; -- .: - -'.5 Qtr C*lIOf 8imnWM '0' 0-0'M| 4*0^1 4Sacl in<c.n 4H0wnC >* >C>uOIO ACCESSORIES AND HARDWARE *71I<yyPUNG ASSEMBLY (Beaipjfto Conical End Pipe) 'o iO*n 8*dtd and Oidc to coriicai nc S'ce. <<t eludes two Mangas. inserts, ooits ana T?i sneam gasKet. BOLTS hange ^ 7155 <1*-3'1 6670 (4* 6*) CASKET FLANGE 7155 ft' & 3') - 7156 (A* 6 6*> BEAOEO CNO Ftpe CONICAL N0 p*p aoaptcr insert T03 (ALL SiEES) 'Pressure rating limited to tnat o< Conical Pipe System. Not to Be used with Beaded Armored Pipe. Size Artkle price $ -;; Assembly Consists of . . . Site Flange Insert Gasxet "20 Suit & Sons - ; :155-IOCO ::co-;oco \**5.::: , - : =. . *::3-icoo :;-:c :::: 2* ::oo ;wo :cco :::: , - = : ;ccc ::o:cco ':o:-3oco "SS-aCOO ?s;3.4coo "`3-AOC0 ':c3icco ** .U-40CO *;ss scco :e<0 6000 CCa-eCwU 3": . - : : = 222 f 7360. 7121. F'ange *er 2(0 s y AAeeter *er *: L F-jngc *er "1JT :x 7110 COUPLING KIT COMPONENTS Insert tor *121 Flange ter MID/Need 21 ::: a?oc s 2<o ::cc J ::0ea 2< ,n :C i3 : >3 ea ; ea :Cv; : 20 a A0CC j ea 4000 1C 50 ea 6000 * $ 60 ea ' ' Oenwt Swear Ir '1J1 ' a' 4 i . -jX i :2 . * ` a : :. ; .. .V" : Adaeter Sutton 'or "" 4-6' w4 .... #. inserts tar M10 -one raem :r*: ;jqc ::2 i:co .s* r.i two 2C0C ;:2 .'coo yr -*OC 22<x "M AOOC "22 i:cc *153 6000 '2.2 4CC0 I 60 ea Jj USea. :| -'0 ea. | U5e*. j 1! 90 ea i. 1 :Sea 126 ea r.'Oea .; S25ea *! 260 ea 1C .'0 ea i| 6 20 ea. j, M 7190 Bolts & Nuts Ter all Coueling Kits t Ajjemones Detention Qty. Article P* . .5* .'? '.** 13 2' h* -16 i 2' "? * 13 t 2' v \u:. * "4 * 13 2;:' V U 2V v -;i t 2* V, * 11 i ' : v; :. .22- - Gasket for 7110 T.F.E, Mxnmtd 'Full Flo*i Gasxet (Slue African Asttiios Filler. Oeseriatien Site Article P" Stye .1 " ' ; IV 2' V 1 *' :soc . 2C0C . 2202 : i':. 600*: se LJ'd u; - ' ACCESSORIES AND HARDWARE 7340 FAUCET UNION--ALUMINUM (Beaded tfe&">fi3etal IPS Straight Pipe Thread) Reoiacement oarts for No. 73-40 assemo'y -rcuce no. ';i2 gas *et and No. 73-44 cushion ring. Site A` 8 Article Price r'Assembly V/i 4-c: si * G*set(TFE> -- :' CjSfiion(TFE) -- _ -- 34445;; .. 7350 Male Threaded ADAPTER (316 Stainless Steel) jses `c ,om tnreaoec 'emaie t:-',gs oe3oes oioe. Sit* A* Article Price 7348 Gasket -- Flow Control (TFE) -MrCKNCSS 010* =,ace ~3-S :o Control Gas*et mto 'ICS couotmg - once j- test horizontal tOtnt trom faucet Siu Article Price OescrtofW" '348 -4800 S 50 jsea 'o reouce surge an<j water nammet >n aiswieo *aie- BK-5 PORTABLE BEADING KIT :?r rost simoiitieo Ue<Q oeaomg of glass ooe *rt is aes-g--.: <> mat ocerator can form a oeaa on -~* -nrougn 6` doe .-at "i', some csmcatioxity in couotmg as factory ceaoeo o>oe ; :oe3ficna` oetaiis, consult kimax Cutting ana Beaamg Mj'-.jCPO- ICbo. PRICE ON REQUEST 7310-56802 Cutting 1::". 2". 3". 4". 6" Pipe 7310-56803 Cutting V'. 1" Pipe PORTABLE GLASS CUTTERS or ;.*i tne-joo scoring ana cutting ct sDeciai lengths at g>ass cio. z' ccerationai oetans consult KiMAX Cutting ano 3eaomg 'Mr -ji GPO *066. PRICE ON REQUEST ciif>a o "O' s *ro- g**ei i*Mnet nieiic ineiudeO engineering data CMP**ftj|f WEIGHT In* incicates accro*i*na;e *e;$r: ot 2 an- nettr tUjSWBfc-'ClPSs Pice comaarec re r^e :r ;:r?> cice 'Tiatenal ?R Mm* Ciame;r Material Approximate Weipnt IBs-r. !t., 2 flia.. vVi*:.i::5;* \W-:.20 FLOW CHARACTERISTICS - PRESSURE DROP Tne surrac* of *!.VAX Class 5-ce s j::a-s.-:cc:" -- :owe- O'essw'f rrssr :.e :i -' c:c- rz.z-:- <i\?AX cioe -s acs.'Oxi--a:a>. ;' 22 ~ ess -- --5; - ;ess?feei. *" oerc*,,:3g o'; ";** ><-*.-a. oecomes crustec .v>t~ sco-e 0- ; .r 3*essyre .*cc -c-esses :s -_--< ;; ;* rcreases r-r: :e> siris "s or aarrous fift -- js cases on *2te- a; `: .'>: _-t-- - Fitting OPERATING TEMPERATURES AND PRESSURES ."O* -; -- 1 ..*'. cs*i'V "C e'*'3e'3'.'J',es -i~Z"'a'~ri s-a-ges *s--a: 0* a-:-~c '-e r oe s -SwJ' ;oe-j r- ; cc. < :s---~e"ses --o-?'2:.r$ 3-c S'es- :^'s : c- w "<*0'S c,utc **ocess Svsie^s C 4 T ! . . -* j*c % . Ci-CsC,. SC* L m* S*ees i *er 2enc '<Run) T(S0> TvS!) Gate vaive Piu? vjtwe Gicoe /awe Equivalent lengths `Feet' 8? Pipe Site z1* 1 . * *G -? ** - 2 S; * t ;; ,,- ; ; ; ^; .v s; 2; : * 5 11 : C 5j 34 : if f n cc : J *r .:5 CO : :cs? i' J : Vji :c*-r - :s 'f * `.'A* a-ass r-oe ji-se* *c'_,ai C'.J'f ter - -_e s.:ow;-i- :ac e Maximum Operating limits Milena- . j ** . t * **.: . ;r. * :c-oe: :ztv: I C.v:.e :C) V-a -oar act Seutie Ciri<'t<o" Flow Pate Gats. Mm.) Presum Ore* iPSD Per 100 Ft. By Pipe Sue r 2' 3* j- : Giass Cat iff?* Cat: Sj: JOO C3 _ _ _ :c - - - -- *: - - - . . - - - -- `j-as; `.a j 3:' ; - - _ - . - - - - Gass Gait Siee' '' _ ._ -- - Zi Glass ;a; j ;_ __ Ga<s Sree* ;o t 1 J^ - -- :C Gass Cau St*e- _ 2; * * - a .. -- *5 Giass ia-'. Giee- .X G-as: Cau dee- - .i j i, - i C :^ ? - - -; ; z - - J; --:- - .1! G ass So : Z '+ __ : - - - ; - Gass t Siee* 1 \ Gas: Cji; Gteei _- _ - - - i; _ - - - --- _ -- : J/. G-ass Gait Ste' ----- - ncte Above O'esswr* erops are on v oo'of :aeQ aata'ft'to eQuetiOAi`o'`nciion 'ec:s's ~- i*e f'ans *' '-st C***" "*'* -- - *no Muion. McAOamv ino Seiuen me tie -"r -- ENGINEERING DATA layout .ayout * Poe is similar *o tnatcr cme' materials. :n simple inSt#*5t0ns, a general arrangeme-t craving s"o. ng me ocatio at 'eactors. tan** or machine'-. a*c ce-temn oimensions ?cr eomoment ana noe. is acecuate. Dimensions :r gass parts are g,en -n t-e mmax GLASS 3l anc r'* ;NGS section i a pioing installation print or ge-erai ar-a-gen-e-t >s not avaiiao'e. mate a sketch of the orccosec me. a;. *r..rment. pipe and `itfmgs should oe 'Oentinea 5-re s :e : m: tion anc citcn st .'mes snotnc oe mciuaec. Consiceration shou'C re gr-t" 's arc-p' :cr: ."re's a-.`me Mexiomty. Lme exiomty can oe ac-i*\er r. jje r *- angle oenas anc eioows. Typical Area Sketch T I__ /~s \ rN-' f ! ' nT"i : :no r^coe \;/a J ? ?CA*j -i.'lCJS MIN V rON* VALVE ^ / _______________-V1 v/.'A -ANCE^S 90M SOLitH NAL. ANCHOR POINTS -* . . ;-- ~ j-scc-'s *~ as maeoendent- .oooi'*o iav i-z -e*'Ce ccnng'vcn*. ; "ier -eacto's tarns a-c ru-rs. 'm ----- -t- re-' - fa : > 4cn.-.ec r. me : HORIZONTAL LINE SUPPORT acn 10 -oct -engtn oi kimax oioe snouic re succortec at east rne nanger ocatea aoout : 'cot -rom eac- e'-c iee 'lustration ot horizontal ime support. rage : T I ass C'ce-me ?t "!oer'evei sfowno :evei ;r oe'o* e.e * rosec *o ' at *ic s-ncuia oe protectee ric - * _ re s-rccrteo oy oaooea oioe nangers. sacoec z-zc- .* js<? tter siae ecges. or any otner loose lateral g.ice Do not use notched supports. The rice m-.st re 'me v -- 'r Z "c-es SiCe'nayS m order to Ofevert oenomg "'C.r-"-1 " rt"er sections ot the oipmg system = omg c'0y* g'ice 'vet should not oe surroun^eo r ' * >.ccc"ec n a similar manner as horizontal run. to' `ie'C >' Not Recommenced > t; i a. t ( s * NC C* 0,* " - ,e-.s st'ame't '"ete'S or any neaw ecu'cm*-: 'sta-'e- *-e me "*.st re independently supported, '"is z:' . #33 4.etgnt '-e m* 3-r -- r >. >es .QUA BLOCKS i- rOM pipe V INSTALLATION DATA ' i? -- Do not Suooort vertical runs *>th nonzontai imes. first naner snouio z>e Diacec iron 6 feet tc 3 feet 'rcn column. 2ss; 6 TO 8 Use *<'VAX ccmcression couo'mg witnout seai fins a-cunc 2 2 ;t t^ce anc succcft to struc *ure a 'iser c.amo or succcrt *-r.g j^cc oe oe-o * tOuC-ng ;r "Ser vn~'- COSs-C e 3ucccrt "eeo net t? at *cnt *o ' se' :-ar-p :nec witr true* neocreme . .._** *:?* : a~cs at eac~ r;cor :* a: cente* : stance ,,c: :c exceeo 1C *eet. xiMM 8t*OtO -Ji process nee. | installation data Keec lincsAcst wnen nonccntal lines are nung tne^snouid be free to move sideways. Axial movement sncuid be limited, out by no more :nan one (l; ancncr ocmt per 50' .n any cirection. =-ce rass.-.g vvougn aiis src-.c oe ; ttsc t" O'Oe s.ee.e at east two .rcnes g'eate'm : a^ete- man oice 2.Z. ~ scats oet-vee*' c;ce anc s.ee.e m c"ev?'35 ;r r ass .-.cc. *.cte rcr v*. water 2: excicsicn-c'ccr wa^s. .cac- encs of c.oe s.eeve witn cau. r-.g m3. :e-a- -- a^c scace ccucungs no `-tre mar- i" -- a :0e 2' A.. INTERIOR WAU P'PE SLEEVE ESCUTCHEON EXTERtOR WAS.: APPROVED CAULK'NG OR water Plug CE^Ent nSERGLAS OR GLASS WOOL MAX. 6* r* ViDrjtron .. .*> :* . Zf2'- 2 Pressure Surges Must Be Controlled To Prevent Excessive Pipe Movement ' r'es:.'- s-'ce: "Sta a ?' -<* ttma'ce see a c---c '- .a .* : a: '"e *tc :* tne .e" :a sc - fa'ce :: ; :t' : s: >'ec wa:e' s.$:e"*s e-immare se * : :s -c snut *aucets or ,05:3*1 no es:* ctc'S -a--& IPS *emaie) "?r52C^C s'CS -350 35 :3 ;f' i;A * 3~*C M4'3 c <: '.3c*?r o " r C ' C 6. 3 " * 2 .%?<. I.CO VtMTH '110 *U *0**T| rv4MCC 0011$ hum :oo iU (*> -- 3Cv* ** Ai---- -1 >AI ''' JU:.- * t--O9 K.iV.AX Conical nc P'ccess P:oe LIMITED TO CONICAL PIPE PRESSURES 4 TEMPERATURES NOT TO BE USEO WITH BEADED ARMORED PIPE. IUI (no itOKiet; tut .....r.'., rP KiMAX 725C Acaoter P-ce Size Ccoes :* 7350--J8C0 '126-4800 V 73SO-66CO :::o300 :* :350-icco nrs-icco a :; 7350-1500 # .. r::f ;500 v See Page '.a 3PD-105AP KIMAX 7121 Coupling Assemptv Pipe Couoiirsg s-oe . Sue Code Size V 7121-4800 V 7121-6800 : 7UMCOO 3* IV 7121-1500 A* 7121-2000 6* See ag* 12. OPO-lQS-iR ' ' 3* B,oe 1-6366 Adapter 17155 flange 17200;in*en. ABoiti 1-6366 ACJCte? 1-7156 1-7153 i^'.e8-8oits & N-r-,* Contractor supply Yit* bolts to ingt? See Page 13. 8PD-1054P KIMAX 7110 Coupling AssemD'y Pipe Size Coupling Code Pice Size Co-onC,,ce V 7110-1000 3* IV 7H0-I500 a* V 7110-2000 6' See Page 13. GPO-1054R 711C30CC 7:::accc 7", 10 6CCv li,* TESTING ANO CLEANING in recognition of cold flow characteristics of plastics and elas tomers. we recommend the following procedures: ighten boits on all couoiings and flanges at time of installation. For maximum efficiency at extreme operating conditions, joints should be retigntenea after 24 hours. Gently snake iines to make certain oipe is free of strain. There snoui'd be seme limited movement in lines. P-essure test system with water at 1'-: times specified worning pressure. Do net test with air or gas. If taxing occurs: Pecheck couplings for loosened bolts. If leaking persists, 'enove coupling and checx conation anc positioning pf compression ;;ner ana seal ring. Tp clear system, flusn .ires witn water. other cleaning fluids or atmospnenc pressure steam (ccen cram). Oo not use hydrofluoric ace. net caustic solutions, abrasives or metallic tuoe* c'.eaners. .. v.SiiKws  A i \ w m iff Owens-Illinois KIMAX TEMPERED GLASS PRODUCTS KIMAX TEMPERED GLASS DRAINLINE ... Assured maximum corrosion resistance for chemical waste disposal systems KIMAX BEADED GLASS PIPE . For distilled water, dairy, chemical and food processing, and other industrial installations KIMAX PROCESS GLASS nJ7 J ' -*v r PHYSICAL AND CHEMICAL PROPERTIES OF KIMAX PIPE SYSTEM - - ~ KIMAX MAINLINE V- IK* thru 6* KIMAX BEADED PIPE Yin thru 4* PHYSICAL PROPERTIES: Working Pressure Gravity Flow H*-K M* lK".2--3* 4* 100PSI 75PSI 50PSI Test Pressure^* *3 22K PSI Twice Working Pre^sure^ KIMAX PROCESS CONICAL ENO PIPE 1* thru B* 1**3* 4" 6" 50PSI 35PSI 20PSI Twice Working Pressure Operating Temp. Freezing Point of Waste to 212* F Freezing Point to 350* F Freezing Point to 450* F Glass Therm. Exp. 32 x 10-' 32 x 10-' 32 x 10-' Glass Therm. Conductivity 0.73 BTU/hr./Ft.5/F*/ FT at 212* F 0.73 BTU/hr./FtVF*/ FT at 212*F 0.73 BTU/hr./Ft*/F*/ FT at 212* F Glass Therm. Shock Diff. 1K--346" 200* F 175* F 160* F K--3* 4* 200* F 175* F 1-.3* A" 6- 200*F 175*F 160*F Vacuum Full Full Full CHEMICAL PROPERTIES Durability Acids All Except Hydrofluoric Phosphoric with Fluorides Ail Except Hydrofluoric Phosphoric with Fluorides All Except Hydrofluoric Phosphoric with Fluorides Alkalies Some attack above 150* F Some attack above 150* F Some attack above ISO* F . Coupling Coupling Gasket 1 bolt stainless steel 8una-N/TFE Seal 1 bolt stainless steel l*-4' Plastic K* + Y" *Viton/TFE Seal 450k F w Hydrin/TFE Seal 350* F Style 1, II and ASME Flange , . tTr Customer Selection J Identification KIMAX Green Label KIMAX Yellow Label KIMAX Yellow Label INDEX KIMAX Tempered Glass Products KIMAX Drainline KIMAX Drainline Specification KIMAX Beaded Pipe KIMAX Process Pipe KIMAX l a r*|i*tant trMMMrfe af QwtM-iniaris, lac. *J ftaskat SalwtlM Chart 2 Page 2,3 4 5 12 15 PIPE AND FITTINGS LISTINGS Tempered Glass Drainline Beaded Glass Pipe Process Glass Pipe Sales Offices Page 6 thru 11 13, 14 16 thru 19 20 281 TR Owens-Illinois has developed a complete line of KIMAX tempered glass products that spe cifically answer the requirements of widely di versified piping systems. Made from durable, Type I borosilicate glass which features maxi mum chemical durability, corrosion resistance, heat and shock resistance, low maintenance cost, and transparency. Owens-Illinois has also developed and patented couplings and other hardware accessories that provide a piping sys tem that is easily installed; easily maintained, and assures long, trouble-free service life. KIMAX Piping Systems have three styles to best serve your needs. KIMAX Orainline for waste disposal KIMAX Beaded Process Pipe for pressure service KIMAX Conical End Process Pipe for pres sure service Important features to: BUILDING OWNER Low installation cost Maximum corrosion resistance Heat resistance Fire proof Transparency for simple inspection System easily altered to meet new layout conditions ' ' , ' *,';** ''A- V'VvbJN.*.: . ' - V'1*.'tfa*! '. ___ ^^ **. . * - ' . ' "*v- rV* V .* * * ^ *s*?; *'<rs KIMAXtemIIred X*^s^'4.v> SPECIFIER Architects and specifying engineers are con stantly in search of materials which will give new freedom in design, confidence in perform ance, and reasonable installation costs. All KIMAX glass piping system products offer these provisions because; All KIMAX pipe may be installed behind walls, over-head against ceilings, or under ground with confidence. Light weight of KIMAX glass piping system requires only Vi to V3 as many hangers as other conventional systems. All wetted parts are borosilicate glass or TFE*; thus, the total system is highly chemi cal resistant. Glass does not sag when exposed to boiling water. Hangers may be placed up to 1(X apart. Low expansion of KIMAX borosilicate glass eliminates the need for expansion joints. OWENS-ILLINOIS 3 KIMAX TEMPERED GLASS DRAINLINE RECOMMENDED USES KIMAX Drainiine is recommended for corrosive waste disposal from laboratory and industrial proc ess areas. Because of the excellent corrosion resist ance KIMAX Glass Drainline can be recommended for all corrosive service except where large quanti ties of HF Acid are used. KIMAX Drainline is recom mended for service where temperatures range from freezing point of the waste to 212F continuous and even up to 250F for short periods of time. INSTALLATION KIMAX Glass Drainline installation techniques are similar to other drainline materials designed for the same type service. However, with the KIMAX Bead to Bead Coupling and the new KIMAX Bead to Plain End Coupling, joining of the pipe and fitting is now very simple. Suggested installation practices are found in the KIMAX Drainline Installation Manual. Owens-Illinois sales and field engineering representatives are also available for on-the-job service and training. ... Easily Assembled The patented KIMAX coupling assemblies described below makes installation simple and time-saving. The coupling bolts are to be firmly tightened. We recommend the use of a ratchet wrench with a 4" to 6" handle. Coupling design permits the joint to be deflected up to 4. ... Field Fabrication KIMAX Glass Drainline can be easily fabricated to odd lengths at the job site by the use of a KIMAX field "beading kit'1 or by using the new B/P (bead to plain end) coupling system. ... Below Ground KIMAX Glass Drainline may be safely specified for underground installations. ... Adaptation to Other Materials KIMAX Glass Drainline can be readily joined to other drainline materials. ... Easily Handled Because KIMAX Glass Drainline is about # the weight of conventional iron pipe, straight lengths and fittings are easily transported to point of in stallation. All fittings and straight lengths are pack aged in corrugated cartons for shipment and storage. For a condensed listing of KIMAX Drainline pipe, fittings, and accessories, see Pages 6 thru 11 of this catalog, or write for complete KIMAX Tempered Glass Drainline Catalog (TR862R) and Installation Manual to Owens-Illinois, Advertising and Sales Promotion Dept., C & T P Division, P.O. Box 1035, Toledo, Ohio 43601. ... Quick Positive Seal Joint One of the most important components of a leakfree drainiine system is the joint mechanism. The KIMAX drainiine coupling Article No. 6650, (beaded to beaded pipe) and the new B/P (beaded to plain end) coupling No. 6661 illustrated above, will assure the proper joint seal... with ease of assembly and disassembly. All coupling joints are protected with TFE seal rings, therefore providing a complete drain line system with all wetted surfaces of either KIMAX borosilicate glass or TFE* plastic. *TFE is the abbreviation given by the Society of Plastic Industry to Tetra-fluoro-ethylene resins or plastics--the most chemically and acid resistant plastic material in use today. 4 o lb # SPECIFICATIONS LONG FORM: Acid Waste Drainline I. General A. Contractor shall furnish and install a complete acid-waste drainline and vent system as indicated. This system shall be made of tempered and annealed Borosilicate glass (Type I), conforming to Federal Specification 00-G-541A and as manufactured under the trade name "KIMAX' by Owens-Illinois. 6. This system shall include all glass straight lengths, fit tings, traps, compression type fluorocarbon lined cou plings and padded hanger supports. It shall also include factory protected heavy schedule pipe for underground burial, and recommended adapter couplings to connect to other piping material, where applicable. C. All pipe shall be installed free of strain, in a manner to permit limited movement Horizontal runs shall be sup ported by a padded hanger or hangers 8' to IP on centers. Vertical risers shall be supported by padded riser clamps designed to restrict lateral and downward movement Ver tical risers up to 3' 1.0. may be supported at every other floor level. Three inch 1.0. and greater shall be supported at every floor level. V. Underground Pipe A. Excavation--shall conform to National Plumbing Code A 40.8 Section 2.7. 1. Bottom of trench shall be properly compacted, graded, and the pipe supported throughout its entire length. 2. At least 4' of properly compacted sand shall be used directly under the pipe. B. Buried Pipe 1. Straight lengths shall be heavy schedule 5' lengths and shall include a factory-applied protective coating. 2. Fittings and couplings shall receive a field-applied pro tective coating prior to back-fiiiing. This coating may be Behr Manning Undercoat, Scotch Wrap, J. M. TransTex, 3M EC-1221, or approved equal. C. Backfill Pipe trench shall be back-filled and tamped with sand or rock-free soil to 12' above top of pipe. Where space does not permit a minimum 12' cover, additional protection must be provided to protect pipe against crushing loads, except when buried under protective concrete slab. II. Connections A. Glass-to-glass connections shall be made with KIMAX onebolt compression type couplings fabricated from 300 series stainless steel consisting of three (3) contoured 1209 segments fastened to an outer band with integral barrel nut and trunion: contoured Buna N resilient com pression ring and a wide angle 30* fluoro-carbon inner seal ring. When installed according to the manufacturer's recommendations, they shall provide a leak-free joint when deflected up to 4*. 6. Joints between glass and other types of piping material shall be made with KIMAX adapters and/or according to manufacturer's recommendations. III. Protection of Pipe A. Ail glass pipe passing through walls or floor slabs shall be fitted with pipe sleeves a minimum 2' greater diam eter than the pipe 0.0. Space between pipe and sleeve shall be packed with fiberglass, glass wool and/or with a non-hardening approved caulking material. B. Glass pipe shall not be installed in direct contact with concrete. Fiberglass insulation or other type padding as approved by the pipe manufacturer shall be used to in sulate between the two materials. C. Glass pipe shall be protected against all weld splatter. IV. Tests Test in accordance to manufacturer's recommendations and local code requirements. VI. Laboratory Sink Connection Sink outlets, tailpieces, traps and cupsinks shall be KIMAX. SHORT FORM:----------------------------------------------- Specification for KIMAX Acid Waste Drainline and Vent System This system shall be made of KIMAX tempered and annealed Borosilicate glass conforming to Federal Specification DO-G541-A and as manufactured by Owens-Illinois. Glass-to-glass connections shall be made with KIMAX one-bolt compression type stainless steel couplings with a fluoro-carbon inner seal ring. This system shall be installed in accordance with the manufacturer's recommendations and the governing plumbing code. Note: Where applicable Underground Glass Pipe Excavation shall conform to National Plumbing Code A 40.8 Section 2.7. Bottom of trench shall consist of at least 4" of stone-free sand compacted and graded to provide uniform full length support Back fill with rock free sand and/or soil to 12' above pipe. When the above conditions cannot be met, consult the manufacturer for his recommendation. KIMAX heavy schedule factory protected pipe, 5' lengths, and either wrapped or coated fittings and couplings shall be installed in sand base and back fill in accordance with the manufacturer's instructions and governing plumbing code. OWENS-ILLINOIS 5 PIPE 6501 lo-ft lengths .^ 6504 Nipple Stock (beeded one end only)' aSllt \ - ** * *j* *- KIMAX 6502 EPS* Covered 5*ft lengths Heavy Schedule TEMPERED GLASS-': > *&9Mtfd ro4ytyrW PRODUCTS Kepi* Sehedsls - . (6500, 6901) Weight Sin A 8(0JU lbs./ft Drainline PIPE AND FITTINGS . 1H 2'v. 3. 4 6 -.: 2.06 238 3.69 4.84 7.12 1.84 234 3.41 4.53 646 0.64 0.94 1.6 2.6 4.7 6511 SWEEPS Size - k. 1H 2 3 , 4: .';6 - 4H .5 6H 9 ; .- 12 v % haaS (4B*)rVtr haadOfth') '- A .. -k*xt . Size '. .-a90*..f '-i; ;*')fA*6i,.r`*. ^22^*fe?.:; VA '3'if' - VA 2 \ 2;t &1 <5^k.V- 3, 4 5 - ... :.3 5 -2H^: 7 * . . 4/t ^ :'^3K>/ /*. * - *' o . - H^(priT-'--r-v tthaaS|*Tv M'V.'TC'- -.sjMfcV -A/-.. - V-.''> SPECIAL PURPOSE 6512t C ^ 6512P (JWNEAU0^8514^^.W14PfiAHHEADr^^ r-M.'i f. i' 'IS12P Heavy Scbtdale (8502) ' Weight &s./ft . r 0.87 1.1 2.0 3.4 6.3 wkn 1914 IS14P BA i.C ,3H 3X -7H 3K -Cat ha flat# eat* 2H _3;> ;# 3-5 3H 3 V -t 12: 6513 BEND 6511 SWEEP OFFSETS Wp.w&.y 4 a~ 6 '" Oncsblec diteeirim fit jiifiag tsyoet as pitot flridaoti dWwmt b teWri. -^^3;STRiUSHT,JV;3.6524 iSr>T WITH CLEANOUT -j * St STRAI8HT T TEST T WITH CliANOVT $te* l'/tXV/t 2xV/i 2x2 3x2 3x3 4x2 4x3 4x4 6x3 6x4 6x6 ABe 63 3 8 3J4 4 84 4 12 4K 6 12 6 6 14 5 7 14 6K 7 14 8 7 20 7* 10 20 9 10 20 10 10 Sbt A B C 0 Uxiy, \ 2% 3 3% 2x2 8 2% 4 3% 3x3 12 3% 6 4% 4x4 14 4H 7 !>y. Teat Too <M dtonoat coroos ' m eomoioto ttotfMly Inctad* laf coo and coupftol. COMBINATION; Y-ANQ.*!** BEND -3S*r* *ig^ 6528 -^n,- 2* Hi 6529 DOUBLE >AS. "b r - Cr'" D ' i;6 -~.|xlK 48'' 4\ 2x2.-. r8C ~VfxlH ;12--- 534' ;1 3x2 12' 6% 3x3 12 81$ 4x114 14 4x2 14 6 7 4x3 14 9 4x4 14 11 6x2 .20 814 ' 6x3 20 10 . 6x4 20 12 . 6x6 20 IS -434 ' 51* 6Vf. ~7'/i 8 9 81* 914 1014 11 1134 12H 1314 14K 134 2a 2Vt- 334 3V, 334 4Vt 4yt 4H 4H- 534534 534 534 6526 SINGLE DRAINLINE Y Sia A B i^xiy, 2xlK 2x2 3x114 3x2 3x3 4xiy, 4x2 4x3 4x4 6x2 6x3 6x4 6x6 6 8 8 12 12 12 14 14 . 14 14 20 20 20 20 . m 21* 21* 334 334 334 414 414 414 414 534 534 534 534 C 414 434 6 51* 634 8 634 714 ' 834. 10 9' 1034 111* 14 6525 and 6525R* (ANNEALED# Adjustable Sanitary T (PLAIN END OUTLET)' 1929 89291 * *iSJxt :A:' B- rC' 114x114x114 834 31f 214 114x114x114 834 314 314 Ha. fSSSft differs frM No. CSS ' r'-tf-' l.a...M....u..t.k....o..f..".*."...d..f.a.M...M...rioas onrly. rs&->'. tCaaftoMdcot DOUBLE QUARTER BEND 6533 6533P (ANNEALED)* Cm M floN eat 8933 Sizs A B V4 334 314 2 5 414 3 7% 634 4 .'i 834 814 7 6 , - 1234. 12 6933P AB 10 314 r 10' 414 . 4.' . 5 6518 QUARTER BEND REDUCER 6521 SINGLE 6522 DOUBLE V\-v~;S^L* - SANITARY. T -'i 7. -"'"Sbi-r 'A*' ; \ r-; Kzvz2 ;.vt iy*t\K- 46: 314 -334^7 . 2x114 -8 . 334" 5.^:- 2x2 . 8 ' 414- 5 ^ -i-'. 3x114- -12 4J4- '7%>-.^ 3x2 4 42-. 5 - V"` 3x3 'V :12 ` 634- 73fi-V 4x114 14 434 834 4x2 14 .534 834^.5. ;/4x3'.'-* .14- 7 ' - 834 V- 4x4 . 14.' 814 : 834.7, 6x2 20' 634 12X-V ? 6x3-":' 20 . 8-"! 1234-^ 6x4 : 20 9% 1234 6x6 20 12 123477 .- Usi eaUlof dimnsiott for lpi| tajest m fssktt tfeicfcaoss sHovimo Is iaeMol Sta A' o/ * i unuai ^3 ,_. :;: \~ <v :'..vv-.-rO? * - A* .:,r.-->!i3..r Vrr;i:^:: KIMAX TEMPERED GLASS PRODUCTS Drainline PIPE AND FITTINGS 6718 TRAP--P STYLE - Size Vest Islet zOatlet Sis VAtWi nx\% 2x2 J* 3x3 3 4x4 4 6x6 4 T*HreapsaeaxvpaoliartMeda wtoi Wattuitatearn A ^ s s g a s 'if oi t f - ----- So SeM B e 0 Depth : i 5 3 3* . V4 5 3 3H .. F f' 3H : > S'4 V4 - 3 7'A IQ 5 7 3H 3K MatpSitnof s'UoBr dtoalraet otnt :tooiwwta, Paf* It. 6700 Swivel Trip--P Style . ` " No. 6700 (short outlet) Swivel "P" Trap assembly consists of a No. 6705 inlet with a No. 6514 outlet and a No. 6650 KIMAX coupling at the swivel joint Size Seal IMetiOettet A B G B Itott lMxlH . 8X 8 2Vi 5 3y< . Bt' 2xU4 8% 8 2x2 - 9% - 8H 5 3K 5H 4H . * No. 6701 (long outlet) Swivel "P* Trap assembly consists of a No. 6705 inlet with a No. 6512 outlet and a No. 6650 KIMAX coupling at the swivel joint .. siza * ' a ` ' Stfi . ; Islet xOstfet'- ~ A B 7 "c 0 Depth ti'i lKxlVPv. . 8K ... -..It 1H 5 4K . v-.- 2xlK ^ ^ 8K : 11" IN 5 4H 2x2 r- 9% '- 12' VA S'4 5>i 6704'^PIain-EtMl drum1jraEp>*$tvle No. OMfaMi 'milSiii of a No. 6705 Wot with a No. 6514 P plain end outlet and ajfo. 6650 WMWjcoupling at the swivel joint -vfct&r jig. Iwlwt x Oitfet * 8M w k- sy*" $ir># 9% . 17H- \it** r> j5-. ^> 5H`> - 4H* Trope eraMeWe'irttt oltter A or type cteeeout See Standard Clteitrta, P#f It 'V'&Z&t AimaaJtd eetiat sen be flew wt. ... '. ... ; "' .... '.* iLi-r. - . ; ' v. '*v .-At . * -. v tr > vr * ;. ` > ,4 . ' Size Bedy Seal Islet lOitiet A ' B C 0 U3. Death mxlX;; 9 , 8 Ztl'A > 9 -> 8 2x2 - 9A 9J4 1 V2 * M 5H 3 3 4 3H 3H 3>/i ; Traps amiable witfi titter A or type eJo*ML Sn Standard Cleteoett. - - v-r i . :yi; JL . * , '-... Use estsatteeg* ditseMNesssi bis far piping teyoet as gasket tfcicfcsess aflewuee is Mated. No. 6712 Swivel Dram Trap assembly consists of one No. 6715 inlet and one No.'. 6717 outlet with a No. 6650 KIMAX coupling at the swivel joints Size Inlets Outlet A B Body Seal `C -O' ' E - ? 1.0.- Bestir~ IK x 1*4 2x1% 2x2 2014 10 20% 10 1014 4% 514- * 3 314 1014 454 5)4- . 3 - / 314-- 20% 1114 11 514 514 4 314 , Traps available with eltfttr A or B type eteeMut See Standard Cleanouts.' Sin ' Vent T-'.Inlet x Outlet Size A .;v.~ 114*114 2x2 s*'. 3x3 ' . 4x4 *6x6 IK 11 2 12 3 1414 4 1714 4 24 BC $S 6% 514 814 614 914 714 1214 10 o 3 31* 4 5 7 -Seafl OeetH 3, *3Knfc 314 ^3143 4 . 3)4 S 5 : :3H5f. 7 3K^i tonesled outlet, can be field cut. rV:v-. r- DRUM TRAP (top cleanout) V 6576 . Use eataleg diaeeaiess hr piping layeit as gasket tfeJeteess aHeweaee is inclidet OWENS-ILLINOIS-'9 -<-^v `'ft v^r-v'i.T- ^6536^STRAJSHT^^ - ^ REDUCERS OR INCREASERS Stas A 6(afaO KIMAX TEMPERED GLASS PRODUCTS 6537 ECCENTRIC "H-B--f " IxVA 4 ZxVA 5 3x2 5 4xlK 7 4x2 7 4x3 7 6xlK 9 6x2 9 6x3 9. 6x4 ' 9 " 1% 24 2% 3 3 3 4 4 4 4 6550 U BEND (vent loop) Stae A B $. ( Draintine; >; PIPE ANDlFITTINGS V/2 4 5 2 4H 5K 3 V/i 6H 4 m 7H 6 *'A 10 ;:- 'i v54` '.-r wrA*' '''KW<4:' - .-' . Nttti 0 beads (amssftd only) art oftttt ussd for vast loops. No. 6962 wtlsts on Swtvtl "3" Traps art also us*d ss *nt loops. CUP SINK;S$ ; O'jlsfde sufsce of`cupsink bodies an opaque white surface.. No. 6724,: 2 sink strainer furnished with all cup sinks Specify over-all desired * length-ijeithefi; 11* or 15') when ordering cup sink wifr>. ,, Slain lor P designated) end. outlets Use4$ o. 6655 adapter coupling (2 x 1%X on outlet to connect to 2'- expanded end^ traps or fittings. ' " -- 6627 3"x6" OVAL HORIZONTAL, PLAIN. END OUTLET g&f vif`A*- ^V*jjV. *-J;-. JL & 6626 3"X6" OVAL VERTICAL, \W OUTLET IPV6' . . +i> V .Wait OffNINO ^p,: *2W OlAMCTtt TjTfrCi.l!>? 7 WtU. OffNINO 2%- OUMCTU WALL MOUNTED CUPVSINKt^ - - , ... . ^Herfzaetaf bSBqfe^8t,i;> Vertical Oitiet' >' Ne. 6*21 cup sink. oval 0x6)- -He. 6*29 oval cup iMGx 6) He. 6n42^sihkTstrainerife*>iv. . Ms. 1724 2' sink strainer * --------------- --stk .. 7198 2* . >V- .- 7294 insert (2 x DO-; * ^ ^ ;:,rv . . . .: -.`.t&.MSt*; :6617 BEADED rOUTL" s> 3"?a-> r 6/20 SINK OUTLET ASSfiMttLr i\Y2", 2", 3" SOW Stat A B c ' 9 VA 3X Ya 2Ya' 2 2 3% Ya 3 . 2- 3 4% % 3 3% l665QrQRAiN U_Nfe.CjQUE ' "* 6726 SINK STOPPER No. 6726 Sink Stoppor Is available In V/S and 2* sin in lead; 3* size only In black fluorocarbon. Size A ' B . - - c 4 IX 3 2% ur. - 2 3% 3% IK , 3' 4% :44%-7 .4 6 - ^5%.. '6 ' 8% ^7K:rV 6661 B/P* MAINLINE COUPLING (BaaiTto Plain End) S ~ rw*; 6727 SINK OVERFLOW (Beehive and Open Type) -f--t^T^\ Sink Overflows are made of black fluorocarbon plastic. Open standing overflows an available for 2* and 3' sink outlets only... VA" beehive type can be modified by cutting off top beehive section. Sink Oetlet Sizt VA 2 3 Beehive Type Leifth 4* 6' fl* ------ ------ Opea Type Leagth .___ ___ -- 4* 6* 8* 4- 6' 8- 6735 1 Vi" SPLIT COUPLING (Threaded to Beaded Pipe) No. 6735, W\* Spilt Coupling is used to join V4' beaded glass pipe to a threaded VA* metal pipe. The assembly constats of: . Ne. 6731 sp&t ceupnng net. r No. 1737 staMea steel damp v To install... remove damp from allt mrt. Place split out over beaded glass ead. Replace clamp anottoNtewtetaosivdriver. . ...? - .v_.'. ..,L" - . r-v*-'.-. '= t' *' 6728 \WTAILPIECE ASSEMBLY] "ut UMAXtaS^^L 6655 ADAPTER COUPLING PstMtPending ' . "= . No. 6655 Adepter Assembly leased to iota KMX end sink tailpieces. ................. - .v r; ;;" -.jvT^dS^ assembly consists oft ,, SINK TAILPICCI' Ne. Ml segmented stainless steel outerbend -:.7xr *4-v< Ne. 6657 Buna-N rubber adaptorrt^Sfc*# . vv*S`? :** Ne. 6656 TFE adapter seal - - WMWr* - > r'- Ne. 6653 stainless steel bolt, %--28i2M>s, riNUT ' Kl MAX TRAR size 2xlH 2x1% 2x1% '- r'- TaWeea Style* KIMAX glass tail pipe Eriension No..6728, tubing, end lead tailpiece extensions^ ' Lead. Class 0 or XL tailpiece ;* PYREX tailpiece and cup sink ' Plain end KIMAX Regular, Schedule; Schedule 1 Ourcon #sv* Ourtron #11713 Plastic or Steel U% IPS) 7^ Use eatatog dlMaslaas far plpteg iayeet as gasket tbkfcaass dlewfce tatactod'ii,.  KIMAX BEADED GLASS PROCESS PIPE Owens-Illinois has developed KIMAX Beaded Glass Pipe to specifically answer the need for a process piping system that will contribute a minimum nf contamination to the product con veyed. KIMAX Beaded Process Pipe is made of durable Type I borosilicate glass. RECOMMENDED USES KIMAX Beaded Glass Pipe is specially recom mended for use in piping system applications for the transportation of materials such as dis tilled water, milk, or corrosive liquids in the food or chemical processing industries. It is specifically designed for use wherever the transfer of fluids demands a sanitary corrosion resistant or visually inspected system. ADVANTAGES Corrosion Resistant Transparent Can be field fabricated Lightweight Pressure and high temperature rated Economical... easily installed and modified INSTALLATION LAYOUT... of KIMAX Beaded Glass Pipe is similar to that of any other piping material. No allowance for expansion is necessary. PIPE HANGING ... is similar to other glass pipe with hanger spacing every 8 or 10 feet. NEW KIMAX COUPLINGS . . . assures quick, simplified installation ... positive seal joints. Developed specially for KIMAX Beaded Pipe which provides a positive compression, leak proof seal. For condensed listing of pipe, fittings, and ac cessories, turn to Page 13 and 14. For com plete information, write for catalog on KIMAX Beaded Glass Pipe to Owens-Illinois, Advertis ing and Sales Promotion Dept., C & T P Division, P. 0. Box 1035, Toledo, Ohio 43601. 12 KIMAX TEMPERED GLASS PRODUCTS Beaded Glass PIPE AND FITTINGS 6311 REDUCING T Sin A 8 ' 'C HxX 5 ?X 2X UX 5X ?H s?X m - 5K 2K 2X lXxX 7 3X 3X lXx* 7 3X ' 3X 2xX 8 4\ 4 * 2x* 8 4-V 4 . 2x1 8 4 4 V. 2xlX 8 4 4 3x1 10 5-' 5 3x1X 10 . -`5 $ 3x2 10 A5^' 5 ' 4x1 >:: 14 7'ff '7r>: '=-4xtM* 14 T - 7.\'fc' m 5?^- 7M Sm. '.w 6312 REDUCING T T-:' " . : using KJWAX BK-4Bwdiflf Um catalsf HmmIim fir Npi>C hjfit n pitot tMom.'itom* H tochjAtC ,,V, }*- OW^MS'ILLINOIS* 13 **_ $VVv? 632CKSTRA16HT few, XJ- ,,,_... . m .% I 3-*v| '}*"*"<?'" _ ._ '<zk:til cress fittings-ire tempered- Fp 4m3 li SSSs&i**'' ivs . 5?' i ^ fife* / ^v 3l-4s2 m ' --^4*1--4x3. -m!.* ;i .` ^ reducer fittings ire tempered^ 6350 REOUCER CROSS Sba A-l '& Hi* ^r.ixK:.: .^nxx- .. ,'^r.lKxK i7 f ?4*ihxm I7& yj>' ^2xH,,: ;^e.2x?c;v v%w: -*2xl>4 f:v^3xl-~-' .; `3xi>4 vf3x2 i. ,?.::4*i \ 'vr.4xl)4- ^4X2:? '. ; ' - ' - 'j 'i J ;V> 6365 U BEND A'A*,.,. ^3N:v.k edili Bendsare annealed onir^' .v/^ **r. ;5%- 6336 END CAP all cress fittings are if.- . fP; im rutnc&Of split nut design, the KiMAX all3*-%&! .coueuMr^ptette coupling (patent WedI4s^f esemfiyl complatT^fiVv gasket end moulded lnsarts.iK? euswON Mfic.yThe coupling is rated at 100 PSI\A:%.?. continuous service aet 225S0O* ?R-*3**S- ; I____________________________ ADAPTERS^; flSW 7345(Maia Threaded) "" .: ?*! 7346 (Famata Threaded)' t- i I '.-.;V ^'- , T^.IS rA" ^V *j\< _ \rall conical end adapters - . -i.,- 'if.-v-j>*-tx See KIMAX Process'Plpe>CataiogrKe TTWTfcr _ connect conical ends, to standard JtlMAX Process Pipe. .' v ' rcspttogs^' iecMed. ' KIMAX TEMPERED GLASS 28 CONICAL END PROCESS PIPE RECOMMENDED USES KIMAX Glass Conical End Process Pipe has found wide application in a variety of industries. Some of the current users are chemical, food, dairy products, and pharmaceutical processors; textile, paper and pulp mills; photoengravers; aeronautical researchers and atomic energy plants. ADVANTAGES ADAPTABILITY ... readily joined to other ma terials including threaded pipe, straight tubing, beaded glass pipe, and glass lined steel. CORROSION RESISTANCE ... made of durable Type I borosilicate glass for maximum resist ance to corrosion and scale build-up. DURABILITY... all pipe ends and most fittings are tempered for maximum strength. Because of their shape, certain fittings cannot be tem pered. Non-tempered items are stress relieved and are prominently marked so the installer may select the proper soft insert. ECONOMY... Material is competitively priced ... installation costs are low ... maintenance costs negligible, and long service life of the total glass pipe system assured. LIGHTWEIGHT... KIMAX Glass Process Pipe weighs less than other materials performing comparable functions, it requires fewer hang ers; is easier to install. TRANSPARENCY... is an aid in many pro cesses such as inspection of dye lines and food lines, or wherever visual inspection is vital to product production or to the flow of liquids. PHYSICAL PROPERTIES ... See Physical and Chemical Properties Chart, Page 2. For condensed listings of pipe, fittings and ac cessories, see Pages 16 thru 19. For complete KIMAX Process Pipe Catalog and/or Process Pipe Installation Manual, request same by writ ing to Owens-Illinois, Advertising and Sales Promotion Dept., C & T P Division, P. 0. Box 1035, Toledo, Ohio 43601. OWENS-ILLINOIS 15  .* v ,, Uy - iA .. -i:-i~v >-f--- .';>|&:i-\- * 'V. WV'y-.'f;- . ;; r.v.f?c^: ' KIMAX TEMPERED GLASS PRODUCTS ''-''r .'.Vji- V Sv ?. > v PIPEANDFITTINGS 6239 SWEEP ELBOWS a TR Pi* Sin (iaefais) A taj R (MinJ 1 \ . 4% " 2% 1H 5 3'A 2 6 ' VA 3 7 4'A 4 10 6 KIMAX TEMPERED GLASS PRODUCTS [S24p;E ICENTRIC reducers; i6265^?U^BEND'(Annealed)i [629! ! <K; : . if:- lUW- iFiUip Tv*wFm *! TR-95-E -Atlanta* fit. 30341. 1561 Bishop Hollow Run AC/404 457-0623 Houston, Toxas 77008 3901 Msndoll Apte#l AC/7J3 5244642 U Mirada, CaHf. 90838 15052 Rosecrans Ave. Suite 209 AC/714 521-2271 Montclair, NJ. 07042 22 $. Park St AC/20174&6600 * Toledo, Ohio 43601 P.O. Box 1035 AC/419 242-6543 Owens-Illinois International Division Toledo, Ohio 43601 P.O. Box 1035 AC/419242-6543 Owens-Illinois maker of Kimble Products /|\ Toledo. Ohio 43601 \I/ Printed in U-S>. S-30M f OWENS-ILLINOIS tempered glass t* i Owens-Illinois GENERAL OFFICES . TOLEDO I, OHIO BRANCH SALES OFFICES 8**t*ft it, Ms%v,_. 1206 Stt*r Otht* 8C*.' Prion*: *62-906$ . - Chicago 4, III. 20 N. W*cM*f Drtv* Phon*: 782-6090 Ootroit 2. Mich. 5-207 Central Motor* Bldg. Phono: 872-0812 Indianapolis 2. In*. 1800 N. Mtndian St. Phon*: 925-8110 Lot An*4*s 5. CaHf. 3461 W. 8th St. Phon*: 385-3471 Montctolr. N. J. 22 S. Park St Phon*: 746.6600 PhiUdlphU 7. P*. 12 S. 12th St Phan*: 922-2538 Pittsburgh 28, Pi. 300 Cd*r Slvd. Phon*: 563^042 KIMAX T*mp*r*d 61m* Pip* is manufactured and sold by th* Consumer and Technical Products Division. GENERAL INFORMATION Usw KIMAX Tempered Glass Pipe has found wide application in a variety of industries. Among current users of KIMAX process pipe are chemical, food, dairy products and pharmaceutical processors; textiles; paper and pulp; pnoto engravers; aero* nautical researchers and atomic energy plants. The transparency and corrosion resistance of KIMAX pipe maxes it suitable for untold applications wnere observation of the process is vital. For instance, many engineers insert short lengths of KIMAX pipe m non-transparent pipe systems for use as signt flow indicators. kimax glass pipe and fittings can be easily fabricated at the factory into special shapes for special uses. Some examples are receiver vessels; boiling units; reaction chambers; and tubulated pipe. Advantages Adaptability. KIMAX glass pipe is readily joined to other ma terials including threaded pipe, straight tubing and glass-lined steel, by means of standard couoting devices listed m the FL4NGE. GASKET ANO ACCESSORIES Section. Corrosion Resistance, kimax Glass Ripe is manufactured from KG-33 Oorosilicate glass, tne same "hard" glass used in labora tory apparatus for <ts cnemicai durability and thermal snock resistance. Corrosion of Klmos gloss Or uustte sods NoOH solutions c 2 Corrosion of Kimax gloss by hydrofluoric odd HF) solutions KIMAX pipe resists attack from most chemicals including min eral and organic acids; $02 vapor; chlorinated hyorocaroons; organic solvents; hydrogen peroxide and a wide variety of corrosive mixtures. It is not recommended for use with nyarofiuoric acid; phosphoric acid with fluorides; or hot potassium and sodium hydroxides. Solutions containing alkalies attack glass very slowfy at room temperatures. The rate of attack increases rapidly as tem perature increases, as shown in the accompanying table. Durability. Uniform, heavy wells and selective tempering (add ing surface stress) of all straight lengths and most fittings impart exceptional strength and ability to resist impact damage. Caps. U-bends. thermometer welts, spacers and some (raps are annealed only, due to their shape. These parts are cieariy identified. Economy is inherent in KIMAX glass pipe systems. Material is competitively priced. Installation costs are low. Maintenance costs are negligible. And, KIMAX systems are long-lived. ( C0NTEN1 This label which is placed on every piece of KIMAX Tempered Glass Pip* before shipment, is your warranty against defects in malarial or workmanship. If failure results from such causes, OwenS'UHnois will, in full discharge of this warranty, replace such pipe at no charge. GENERAL INFORMATION.......... Advantages..................................................... . Manufacturing Characteristics........ Nen*standerd Items.................................. Ordering................ .. .. Physical Properties............................. ' Uses........................................................................... 2.3 .2 3 3 3 3 2 KIMAX GLASS PIPE AND FITTINGS....... 4-9 Adjustable Joint........................................................................ 9 Armored Pipe............................ Caps. . 9 8 Crosses............ ....................................................... 7 Elbows............................................................................ 5, 6 Laterals.......................................................... '8 Reducers S, 8, 7 Spacers 9 Straight Lengths 4 Tees 6.7 Thermometer Wells 8 U Sends 7 FLANGES, GASKETS AND ACCESSORIES Adapter 8utton. . ... OonutSpacer. Expansion Joint.......... .. Ferrufj flange, adapter.................. ' . Flange, A.S.M.C Flexible Joints Gaskets Hangers Inserts Spring, Take-up. . .. io-is 12 12 14 11 12 12 14 13 14 13 12 ENGINEERING Anchor Points . Comparative Weight . Flow Characteristics Horizontal Line Support. Layout. Operating Temperatures, Pressures... Pipe Pitch............................................................. Pressure Surges............ Protection.......... Sight Flow indicator.. . Special Apparatus.. Special Lengths............ Standard Dimensions............ Thermal Expansion.. Thermometor Weils.......... Vertical Lina Support. Vibration.......... ....................... 15.2c is is is is 15, 16 15 U 18 i* 18 19 19 19 IS 18 17 18 INSTALLATION.......... Assembling The line.................... Bolting Torques................. Connecting To Various Materials. Good Bolting Practices........ Handling and Storage.......... Hanger Supports................................... Joint Assembly............................... . 20-2* 20 21 22, 23 22 20 20 21 TESTING AND MAINTENANCE....... Causes of Leakage................................ Initial Tests....................... Testing for Leakage.......................... 24 24 24 24 STRAIGHT LENGTHS 6100 When ordering specify pipe 1.0. and length in inches. KIMAX GLASS PIPE AND FITTINGS Standard lengths in aft diameters are 6*; 12*: 18*: 24'; 3O'; 48': 60*: 72': 84*; 96*; 108*; and 120*. Intermediate odd lengths are available on special order. Factory-made odd lengths are tempered. Special lengths up to 15 feet supplied on speciel order. Toieranee on langth and I.O. is A1 Pipe Six* *pc (Hem. I.D.) 0.0. C Wail I* 1.313* .156* IV*' 1.844* .172' 2' 2244' .172' 3' 3.406' 203' 4* 4.530* 255' 6' 6.656* 228* O Ranee O.O. Mi' 24' 2H' 3Mr' 5*Vta* 7W C Ranft Anfie ip 12* IP IP 21* 21* L Min. lenth 3' 34' 4' 5' 6* S' LPt/Ft. .60 1.0 1.13 2.0 3.4 S.3 Pd Rteem. Pressure 55 55 55 55 35 20 STRAIGHT REDUCERS 6215 -l . a-vi'.y*-. -V-i- A Pipe Size (twhee) Biduced Te L (tnehec) { l/n in.) 14 1 2 IHorl 3 2. 14 or! 4 3.2. 14 or 1 6 4.3.2. 14 or l 4 4 5 1 9 Pipe She (Inches) 14 2 3 4 6 Reduced Te (Inches) 1 14 or 1 2.14. or 1 3.2.14. w l 4. 3, or 2 C0 Minimum (Inches) ( 4* in.) 14 4 14 4 24 S 37 39 GENERAL INFORMATIOi Lightweight KIMAX glass pipe weighs Yi to 'A lass than ma terials performing a similar function, ft requires fewer hangers and is easier to install. For comparative weights of process pipe materials, see ENGINEERING Section. No Scale Build-up. The surface of KG-33 glass is extra smooth and hard, discouraging scale build-up and reducing pressure droQ due to friction. Purity of products and processes is assured by corrosion re sistance of KIMAX glass and its freedom from scale buiid-up. Thermal Properties. KIMAX pipe will ooerate m temperatures uo to 4SQ* P. its low coefficient of expansion (see Physical Prop erties) permits quick transition from cleaning steam to flow of cold liquids. Transparency 'S an aid m many processes such as insoection of dye lines and food lines. Transparency permits constant inspection of sedimentation, crystallization or oiscoioration of liquids, it also enables Quick location of stoppages and instant detection of lines that need cleaning. Manufacturing Characteristics KIMAX Temoered Glass Poe an$j Pitttngs are made from maenme-drawn. heavy-wad tuomg. length dimensions are held to Enos are precisely formed and heat-treated for extra strength raouired to withstand compressive forces at the toint. Selective temoermg--the adding of surface or $km stress-- .votes the mechanical shock resistance of straight length ends and of most fittings. a few fittings suen as eaos: U-bends: thermometer weds: and some traps are anneaieq only due to tnetr shape. These an nealed fittings are cieany identified. Physical Properties < k:max (KG-33) borosiiicate glass embodies superior pnysicai properties that make ( ideally suited for trouble-free conveying cf a w>oe range of liquid and semi-liquid products: Operating temperatures extend up to ZS0*F under normal conditions. They may go up to 450* F if insulating protection >$ provided. Thermal conductivity: 0.73 B.T.U./hr./tt.,/F*/ft. at 212* F. Thermal expansion of KIMAX pipe is 0.22 inches oer 100 feet per 100* f temperature cnange. Thermal shock differential ranges from 160* F to 210* F depend ing on diameter. See MAXIMUM OPERATING LIMITS taoie. cage IS. Ordering When ordering e standard item please refer to KIMAX glass pipe distributors' price list for catalog number. Specify eacr. item by catelag number, quantity; size (i.O.) and length m inches. Distributors' price list will contain carton quantities ana shipping weights. Rough sketches of proposed lines showing center-to-face di mensions ere helpful when asking for a quotation. Your dis tributor wilt assist you to lay out lines at lowest cost and to provide technical assistance and installation counsel. Non-Standard Itints KIMAX gfass pipe and fittings (other than those listed m this manual) may be prefabricated to your special requirement. Non-stock items sueh as reducing tees and crosses with 3 and 4-way reductions: traps; U-returns and drainline Y's can be supplied by your KIMAX pipe distributor on special order. k ZW ELBOWS 8201 KIMAX GLASS PIPE AND FITTINGS SWEEP ELBOWS 6239 Pipe Slu (inch*) 1 1* 2 3 4 A tv, S S 7 10 R (a; '/: m.) 2 V, 3 V, 3Vj t'A 6 TEES 6210 Pipe Site (indtfs) 1 m 2 3 4 6 A ( l/a in.) 2K 3* S 7 9 When ordering, specify pipe i.O. md bottom leg 1.0. PipeSbe (iatbea) 2 2 3 3 3 4 4 4 4 6 6 6 6 6- Reduced Te A (ladies) < `/it in.) 1 3* 14 m4 1S m5 25 i7 m7 27 37 19 m. 9 29 39 49 B (l/a 3 3 3* 3W 4 4 5 5* 5 5H 6 6V* 8 Other reduction combinations are available on special order to cus tomer's specifications. REDUCER ELBOWS 6202 90 ELBOWS 6201 When ortenni ipocfy dttret of angle. 60 ELBOWS 6201 45 ELBOWS 6201 ; KIMAX GLASS PIPE AND FITTING Pf)M $iz (inchH) IH 2 2 3 3 3 4 4 4 4 6 6 6 6 6 Rodueod To A B (ineMs) (a Vu m.) (* Ito 1 3)4 3 1 43 m 4 3H i 5 3V4 m 54 2 5 <54 i ;4 154 7 4V4 2 75 3 7 s# 1 9$ 154 9 5)4 2 96 3 9 5)4 4 93 WoeSixo (iridm) 1 554 2 3 4 6 A { Vb.) 2V* 354 4 5 7 9 PtfoSla (inctas) i m 2 3 4 5 A (* 'At in.) 2H 3)4 4 S 7 9 PtoSa (tom) 1 1)4 2 3 4 6 A (sfc 'At in.) 2 3)4 4 5 7 9 LATERAL "Y" 6230 i * When ordering, specify I.D. of pipe and branch. LATERAL "Y" REDUCERS 6231 % > y.': w . THERMOMETER WELLS (Anneaied) KIMAX GLASS PIPE AND FITTINGS Pipe Size (inches) 8 Co F q 4c m.) (inches) (a Vfe in.) (* `/fe in.) ( Irir in.) (inches) 4 l VAt 114 34 Wi 3% zy. 4% 3*4 7'/u=4, 4 % 14 14 2Vu 2% 34 S'/u 54 7*4. 3Vi 11% 5% *'/ 7% 9% 13 m Pipe She Brandi Sit* B c (*"*) (inches) ( Vfe in.) (inches) l 8 14 m 8 14 14 10 1*/., 2 10 1VU in 14 2Z 2 14 24 3 14 24 3 18 34 0 (inches) 34 34 3% 3* Vi* 4% 4*4* 4`Ml 7'/.. ErG (inches) (inches) (inches) 14 54 7% 14 54 7% 14 74* 9% 14 74. 9*4* 2V m 13 24s 9M 13 24s 94s 13 2% U% 164 Thermometer wells (snnesled) protect thermometers end thermocouples in corrosive atmospheres, length must be specified (from 6* to 36*). Use soft stop asbestos insert (7202) with thermometer weds. A Pipe She (Inches) 1 Per Thar, memetsr lea Size (Mm) C Tube She (inches) 0 (Inches) 14 4 4 24 14 4 4 24 14 4 1 24 2 4 4 24 2 4 4 24 2 41 24 3 4 4 34 3 4 H 34 3 41 34 Use soft strip asbestos inserts (7202) with this fitting. PipsSbi (Inches) 1 14 2 3 4 6 0 (* Vfe 2 3 4 4* 6 7 < REDUCER TEES 6212 When ordering, specify pipe I.D. in this order; i, II. and HI. CROSSES 6220 KIMAX GLASS PIPE AND FITTINl i PhaSJis (ineftee) it PIpeSiu (inches) in MpeSIu (inelm) a (*>/km.) g (=l/in.) ` 1ft 1 1ft 3ft 3 2124 3 2 1ft 2 4 3ft 3135 3 1ft 3 $ 323 s 3ft 4 ft 41& 7 4 4 1ft 4 7 *ft 4 24 7 5 4 3 4 7 5ft 6i69 6 1ft 6 9 626 9 6369 646 9 5 5ft 6 Sft 8 Other reduction combinations are available on special order to cus tomer's specifications. Pipe She (indm) 1 m 2 3 4 6 A (a`/fein.) Z, 3ft 4 5 7 3 REDUCER CROSSES 6250 ... d .# '%* -. At. . when ordering specify (.0. of pipe andbraraftr Pips Stas ran* She A B (Indies) (Mm) ( 'At in.) ('At 1ft 1 3ft 3 2\ 4 3 2 ift 4 3ft 3 1 5 3ft 3 1ft 5 4 3 2 S ft 41 7 4 4 1ft 7 42 7 4ft 5 ' 4 3 7 Sft 61 9 5 6 1ft 9 Sft 62 9 6 639 6ft Other reduction combinations are available on special order to cus tomer's specifications. Use soft strip asbestos insarts (7202) only, with this fitting. Pips She (taMm) 1 lft 2 3 4 0 ( 'At in.) 5ft 7 7 9 12 ' 1 y CO, Cll * <-4 '-->. >w w w O o w I i C O KIMAX Tempered Glass Pipe and fittings can be joined by means of metal flanges, cushioned from the glass by molded or strip asbestos inserts. Interface gaskets placed between the pipe ends prevent glass to glass contact. for joining KIMAX glass pipe to glass lined steel. See pages 11 and 12 for details of flange assemblies and components. Other materials and special coatings available from your distributor. of soft asbestos (Blue African asbestos) with a machined Teflon liner, are recom mended. Other types of filler material may be used with Teflon lined gaskets. Consult your distributor for details of performance and prices. FLANGES Style l Aluminum Flanges are used to GASKETS INSERTS join KIMAX pipetoKiMAX pipeorto metal tubing containing a ferrule. Only the 4* and 6* sizes have ASME bolt circles and can mate with an ASME flange. Bolts and nuts for Style l flanges are aluminum. Style (I flanges are cast iron protected by Service requirements and temperature ranges for all standard gasket materials are listed on page 13. Common materials include neoprene, gum rubber, asbestos. Koroseal. and Teflon*-iined gaskets with resilient filler._ Used for cushioning pipe ends from metal flanges. Molded asbestos inserts are used fortempered pipe and fittings 1* through 3* in diameter. Strip inserts are used for 4* and 6* sizes of tempered pipe and fittings and for all annealed fittings such as U-bends; thermometer wells; and caps. heavy coats of corrosion-resistant paint. All sizes have ASME Doit circles. They are Since the type of service will determine the type of gasket material required, Inserts are cemented into inner rings of used to torn KIMAX pipe to KIMAX pipe selection of gaskets is left to the user. ail Style I and Style II 4* and 6* flanges. or to pipe with an ASME bolt circle flange. ASME Adapter flanges are available in 1* Gaskets are not included in flange sets. When resilience end corrosion resistance See page 13 for more information. through 3* sizes and are used principally are required, gaskets containing a filler OuPont T.M. Pipe Size ' STYLE I Aluminum Flange Gaskets STYLE II (AS.MX Sait Orde) Cast Iran Flange Gaskets A.S.M.E Adapter Flanges A.S.M.E. Gaskets Pipe 3 MW *7w*r^ (K-U *21 T . h%-c**5* r* v i . 3 UlwT^ - * 4$*ihT . 1M jt2V*)! nr-`4W 1 --------------------------------- : Use STYLE I r II ftsegeefcr ' . 4 Mi ad t loak* 10 STRAIGHT SPACERS 630 T AS 1 mmm ; clmh*c--| SAlKCT' HMaCnToALi \>T5- Typical Spacer Assembly 5 BEVEL SPACERS 6261 . . '. h~c'H ADJUSTABLE- JOINT * 6280 ----TEFLON SEAL RING (7227) i KIMAX GLASS PIPE AND FITTING.' Straight spacers offer simple way to fill snort gaps m line. Hardware an gaskets must be ordered separately. Standard lengths are l4*: V: ' 1)4*: 2'; 2`4*: 3*; 4*; and 5'. Other lengths available on special orae, Annealed only. a Pipe Slxa (inches) 1 m 2 3 4 6 a 0.0. (inches) IVi, 2Vo 2nA] 34, 5 "/u 7`4 for use in filling out lines where some degree of pitch is required. Sola as separate units only. Annealed only. Other lengths available on special order. A Pipe She (Inches) 1 W 2 3 4 8 0.0. (imhe*) 1% m 2Hi* 3"4* 5*4, C (inches) 1*4* \'At l'tts 1**4* VVa New, improved design of adjustable joint permits space adjustments up to 2*4*. Also used to correct slight misalignment. Maximum recommended temperature--250*F. Maximum pressure--30 p.s.i. (I*, 1%'. 2*) and 15 p.s.i. (3* and 4*). Assembly consists of inner sleeve (6231); outer sleeve (6282); inner flange (7206); outer flange (7150); insert (7200): Teflon seal nng (7227); compression ring (7226): bolts (7180). All metal parts are aluminum. Three bolts (hex head ftc*18 x 1*4) required for 1*4'; 2'; and y sizes. Six bolts required for A* size. A PfpeSbe (liMhes) l m 2 3 4 6 (btahM) M 2 2)4 3* 4H O flMhM) IV,, \"/b 2"/a 3* 4H 6 (tatfw) 5H 6 m i 3 L (inches) MM. Max. Hi 10K Hi UVi 10 HH UK 14 13V* 15V* A new armoring process developed by Owana-HIJnois Technical Center engineers provides excellent visibility for constant inspection of process. Armoring consists of coating exterior surfaces of straight pipe and fittings with layers of polyester resin end fiberglass particles. This coat ing imparts excaptionally high resistance to mechanical smock and abrasion, greatly reducing the possibility of breakage. Should breakage occur, the oolyester coating wiH retain glass fragments, reducing product loss at the point of breakage and preventing contamination of products flowing through the line. KIMAX Glass Pips, srmorad by tha new process operates at tempera tures up to 250* F. Chemical resistance is the same as that of unarmord pipe. . for more information about KIMAX armored pioe. consult your kimax Glass Pipe distributor or write to: Glass Pipe Market Oeveioomem. Con sumer and Technical Products Division. Owens-Illinois. Toledo 1. Cm>o. ADAPTER FLANGE 6870 A.S.M.L ADAPTER FLANGE 7160 FLANGES, GASKETS AND ACCESSORIES Used with Style I or Style II flanges to join field-beaded pipe to flanged pipe. Cast iron construction. Adapter insert (7203) needed between adap ter flange and Beaded pipe. Order bolts and nuts (7190) separately. Wpe Size A (inches)__________ A 8Vi 6 10W B Number Belt Circle Required 7Vi 8 9tt 8 lefts Size* 6 (Inches) Vt-18 * 2V4 H-16 x ZVa for 1' through 3' Beaded pipe, use Style M flange (7155) with adapter insert (7203). Machined to aceept conical insart (7200) or adapter insert (7203). Used to ioin KIMAX Glass Pipe to glass-lined steel, in 1*; lVi*: 2*: and 3' sizes. Donut spacer consists of steel ring cushioned with soft asbestos and covered with a machined Teflon envelope. Required for joining glass pipe to glass-lined steel using A.S.M.E. Adaoter (7160) or Style II flange (7155), Because of radius at gasket face of glasslined steel flange. Pipe Sin TMckaan (Mia) (Imhss) 1 mw zw 3 Ml 4 Ms 6H Used to center smeller diameter Style II bolts in larger holes of A.S.M.E. flange when adapting glass pipe to A&M.L flange or glass-lined steel. One size of button is used for ail sizes of flanges. U). (Mm) .390 to QJL (Mm) m HMfht (Mm) V* Used to load joints to compensate for temperature cyding and to spring load pipe hangers. One size used for 1* through 4* flanges. Longer bolts needed to accommodate springs. Pfe Bin Lfl. (Inchas)_________ (InctM) I* thro 4* 6' Mamin. *mm. Laoftt (Mm) I*Ma Wa Dtoctar cf Wire .15$ .156 FLANGE SET STYLE I (Aluminum) ^ 71SO 7100 7200 ?iso FLANGES, GASKETS AND ACCESSORIES 1". IV and 2* Si2es Style f Range Set Assembly (7100) in l*: 1V^*: 2*; and 3* diameters consists of trie following individual comoonents: 2 aluminum flanges (7150) 2 molded neoprene asbestos inserts (7200) 3 aluminum bolts with nuts (7180) for 1*. iVj* and 2`: 6 bolts for 3* size in 4* and 6' diameters, assembly (7100) consists of: 2 aluminum flanges (7150) consisting of outer flanges (7151) and inner rings (7153) complete with inserts (7202) cemented m. 8 aluminum bolts with nuts (7180) Inner rings of 4' and 5* diameter flanges snap into outer flanges. The 4' and 6* flanges have A.S.M.E. bolt circles. interface gaskets must be ordered separately. See page 13. Style N flanges are coated with corrosion-resistant paint. in the 1*: l1':'. 2*. and 3* diameters, flange set assembly (7105) consists of the following individual components: 2 cast iron flanges (7155) 2 molded neoprene asbestos inserts (7200) 4 steel bolts with nuts (7190) in the 4* and 6* diameters, assembly (7105) includes: 2 cast iron flanges (7155) consisting of outer flanges (7156) and inner rings (7158) complete with inserts (7202) cemented in. 3 steel bolts with nuts (7190) Ail sizes of Style II flanges have A.S.M.E. bolt circles. Inner rings of the 4* and 6' sizes, snao into outer flanges. interface gaskets must be ordered separately. See page 13. Stamiess steel. To be welded, brazed or soldered to metal tubing, m IV. 2'; 3*: and 4' diameters. FLEXIBLE JOINT 7280 EXPANSION JOINT 7285 FLANGES, GASKETS AND ACCESSORIES High density Teflon bellows (2 convolutions) have rounded contours and are stress relieved for extra strength under load. Flanges are double dolled and tapped with ASME bolt circles for use with Styfe n. ASME or ASA Series 15 flanges. Will connect to glass, glass lined steel, and iron flanges. Complete with 3 limit bolts but without flange bolts. Site (inches) 1 m 2 3 4 6 Nam. Length m m i/i* ZVt 2M 2K A Max. Travel y y. ft H ft ft Nsrmai Travel ft ft vu ft He. Heies 4 4 4 4 9 9 C0 Beit Sett Thread Circle Die. Circle Ms-18 314 '4r 5ft Vi,-l8 3ft 5ft Mi-l8 4ft :Mr 5ft 6 :J/u ay. Ms-18 m ;Mr 9ft H-16 9ft Mi 12ft Similar to Fiexiblt Joint {7280) but with additional convolutions to permit more face-face adjustment. Piet Stza Inches) l m 2 3 4 6 A Nets.' . Max. Langdi Travel PMi I`Ms 2% 3M 3H 3Mi ft ft y. i i ih Mental Travel ft ft ft ft ft Mi He. Helee 4 4 4 4 i 8 c0 Belt Belt Thread Circle DU. Circle Ms-18 3ft Mi 5ft Ms-18 3ft Mi 5ft Mi-18 iy. 'Mr 6ft Ms-18 6 'Mr 8ft Ms-18 7ft 'Mr 9ft H-16 9ft Mi 12ft Designed especially Tor glass pipe, these zinc coated hangers have ntcgral cushions to prevent metal-to-glass contact. Unique locKmg action permits rapid installation, cuts assembly time by as much as 30%. A simple squeeze releases the insert allowing the bend to be spread and slipped over the pipe. Insert is reseated by thumb pressure after realign ment of holes end is threaded freely on to hanger rod. ffeeSbe inches) l 1ft 2 3 4 6 A IM IMi IMi w 1ft 1ft B 1 1ft 1ft 1H 1ft 2H e 2M 3ft 3ft . 4K 5>Mr TMi 0 VM 4Mi 4`Ms 6ft 7"/a 10ft E ft ft ft ft ft ft r '/> i ft ft. i ft ft. i ft Mr x V. n 1 Ai1 INSERTS 7200 for l* through 3* tempered fittings. 7202. for 4' and 6' tempered fittings for l* through 6' annealed fittings. 7203 adapter insert for beaded ends (similar to 7200) INTERFACE GASKETS flanges, gaskets and accessory Insert 7200 is molded neoprene asbestos construction, (t is available \r. V: IV**: 2*: 2V**: 3*: 3V**: and 5* diemeters. The 1': IV**; 2*; and 3' sues are used with standard tempered glass pipe ano fittings. Other sizes are for use with adjustable joint 6280. insert 7202 is a neoprene asbestos strip insert designed for use with 4' and 6* tempered pipe and fittings and for 1' through 6* annealed fittings. Adapter insert 7203 is a molded insert designed for use on field-beaaec pipe, with Style I and Style II flanges in 1* through 3* diameters: an^ with Adapter Range (6670) in 4* and 6* diameters. Since the gasket is the only part of the joint assembly to come into contact with conveyed liquids, choice of gasket material is extremely important. Common gasket materials are neoprene, gum rubber, asbestos ano silicone rubber. Service requirements for each type are listed below. When o'oetines must convey a variety of liquids with different corro sive properties, gaskets containing machined envelopes of Teflon are recommended. The Teflon machined envelope is a one-oiece liner. Its inner diameter is the same as the pipe, to prevent constriction of flow at the joint. Standard filler for Teflon machined envelope gasket is Slue African asbestos. Other filler materials for Teflon machined envelope gaskets are available on special order from your distributor, in a variety of thicknesses. Work ing temperatures of Teflon envelope gaskets are the same as that of the filler material. CataievNwater Style 1 Style II A.3JMX Material 72SO 7251 -- Asbestos 7255 7256 7260 7261 7265 7266 -- Cum Rubber Neoprene 7267 Korosaal 7270 7271 7275 7276 -- Silicone Rubber 7277 Teflon Machined Envelope (Blue African Atfesm Filler) Servlet Maximum Wertlnf Tems,*F. Organic and mineral acids, solvents and chlorinated compounds. Food products, mineral acids, except HNO. Distilled water and mineral acids, except HNO. Mineral acids including HNO., and chlorinated com pounds. All All 400 200 220 150 450 450 Matviaf Ajeestos, Neoprene. Koroseal, Cum Rubber Teflon Envelope Wastes 1* Ola. 1** Ola. V Ola. 3* Ola. 4* Ola. S* Ofa. Vt* Vi* Vi* M* vV Mi* Mi* Me1 Mi' A * A ` ENGINEERING Uywt (&Mtta*d) Consideration should be given to anchor-point locations and line flexibility. Una flexibility can be achieved by use of rightangle bends and elbows. Typical Area Sketch Anther Points Anchor points result from rigid suooorts such as independently supported valves, and from inflexible connections to fixed equipment or structures such as reactors, tanks, pumps and independently supported valves. There should oe only one ancnor point m any straight run of Dice unless flexible hose or an expansion joint is used, figure 2 shows both correct and incorrect installation techniques. Note that flexibility is achieved by one or more right angle pends. A,SX--Recommended Means All valves, strainers, meters, or any heavy equipment installed w the line must be independently supported. This support prevents transmission of dead weight to the line ana helps prevent line stresses. Horizontal Lint Support Each IQ-foot length of KIMAX pipe should be supoorted with two hangers. located about l foot from each end. See illustra tion of horizontal line support at top of Figure 5, page 17. Glass pipeline at floor level, ground level, or petow grade level, when exposed to traffic, snouid be protected by expanded metal, plywood enclosure, channel-iron. etc. The pioe snomo Oe supported by padded pipe hangers, padded black with loose fitted side wedges, or any other loose lateral guide. Do not use notched supports. The pioe must be tree to move 1 to 2 inches sideways end vertically in order to prevent pending moments in other sections of the piping system. Piping below grade level should not be surrounded by till, but supported in e similar manner as horizontal run. for flexibility-- See figure3.. SQUARE SLOCKS 1* FROM RIPE D--Not Recommended ENGINEERING Comparative Weight The following table indicates approximate weight of 2* diameter KtMAX Tempered Glass Pipe compared to the weight of other pipe material of the same diameter. MATERIAL KIMAX Tempered Glass ?VC-Sched.80 Normal and Hign impact Hard Rubber Graphite (impervious) Resin-Bonded Asbestos Stainless Steel (Schedule <0 Lead. Ez. Light Porcelain High Silicon Iron approximate weight (lbt/ft/2* die.) 1.10-1.20 0.93 1.S8 1.70 2.38 3.65 4.80 7.35 7.70 Flew Charaeteristies--Pressure Drop ..The surface of KIMAX Glass Pipe is ultra-smootn. resulting in lower pressure drop due to friction. Pressure reduction of JCIMAX pipe is approximately 10 to 20% less than that of stain less steel. The percentage of difference increases as the steel becomes crusted with scale build-up. Pressure drop increases as the number of fittings per run mcreeses. The chert below states the equivalent length ratio for various fittings, based on water-at 70*F. FITTING 22**1 45* L 50*L 30*L Seeo L Ret. Send T(Run) T (S.O.) T-CS.U . Gate ValvePieg-vaiyt J EQUIVALENT LENGTHS (FEET) BY PIPE SIZE i* m* * r r 0.5 .75 1.0 1.5 1.3 1.9 2.5 3.8 2.1 3.Q 4.1 U S.O 7.5 10.0 15.0 1.7 2.5 3.3 5.0 4.2 6.3 8.3 115 1 7 2.5 3.3 5.0 5.0 r.s 10.0 15.0 &0 18.0 it " 10 _ +u - -A U #-. 10U 2.0 5.0 8.3 20.0 6.7 16.7 6.7 20.0 24.0 6.0 8.0 144.0- 3.0 7.5 115 30.0 10.0 25.0 10.0 30.0 36.0 9.0 110 215.0 Operating Timparaturts end Pressures kimax Tempered Glass Pipe will operate in temperatures up to 250* F under normal conditions. Where operating tempera tures exceed 250* F (up to 450*F). it ^advisable to protect the pipe from sudden temperature changes. Insulation around the pipe is the usual means of providing this protection. For operation above recommended temperatures and pres sures consult Owens-Illinois Kimble Products. Glass Pipe Mar ket Development. Toledo 1. Ohio. Maximum operating limits for KIMAX glass pipe under normal conditions are listed in the following table; MAXIMUM OPERATING LIMITS PIPE SIZE PRESSURE (pii) MAX. TEMPERATURE (f) MIN. TEMPERATURE (*f) 1* tfmi 3* 50 450 -so* 4* 35 450 -SO* 5' 20 450 -SO* SUDDEN THERMAL DIFFERENTIAL (*F) 210 t?$ 160 Freezing point of conveyed material should be taken into consideration. Thermal Expansion When joining KIMAX glass pipe to other materials, rate of thermal expansion must be taken into consideration and allow ances mode for the variation. KIMAX Tempered Glass Pipe has a thermal expansion of .0022" ft./lOO* F. With this factor as 1.00. relative exoansion of other materials is: . MATERIAL KIMAX Tempered Glass Porcelain Graphite (impervious) Steel High Silicon Iron Stainless Steel Resin-bonded Asbestos Normal Impact PVC, Sched. 30j Nigh Impact RELATIVE EXPANSION 1.00 1.30 1.30 3.60 4.90 6.20 10.00 16.00 44.00 Layout Layout of KIMAX Glass Pipe is similar to that of other materials. in simple installations, a general arrangement drawing showing the location of reactors, tanks or machinery, and centerline dimensions for equipment and pipe, is adequate. Dimensions of glass parts are given in the KIMAX GLASS PIPE and FIT TINGS section. ^ If a piping installation print or geroral arrangement drawing is not available, make a sketch of the proposed line, ah eauipmertt. pipe end fittings should be identified. Pipe size, direction end pitch of lines should be included. Allowance must be made at each joint for thickness of gaskets and Teflon-covered donut spacers: GASKET ANO DONUT SPACER THICKNESS Material Asbestos, Neoprene, Koroseal. Gum Rubber Teflon Envelope Solid Beaded Teflon Donut Spacer Pipe OUwetar 1* IVi* 2* 3* 4* 6* H* H* H* H* ** '/it* */.' `/u4 Vie* /u4 `/t' K4 Vi* K' H4 H* l/i* Via* Mr Vie* H.* H4 */u* %* y* y* VSi4 Vu' W* I ENGINEERING Vibration Connection to vibrating buildings and equipment is accom plished by using a flexible connection--either rubber hose, expansion joints or flexible couplings. The chemical properties of the transmitted material determine the type of flexible connection. Vibration may also be dampened by use of a swing joint or by moving the support away from the source of vibration (Figure 6). Dampening Vibration RIGHT i 1 AOD extra GASKET IF NECESSARY VIBRATION SOURCE Figure 6. Pressure Surges To reduce pressure surges, install a pressure dome on the dis charge side of a pump, next to the valve, or at the toQ of the vertical rise of a discharge line. For installation on a nser. use a tee et the top. plus a straight section, then a cap. As a general rule, the following lengths of straight sections apply: one foot for 1' and pipe: two feet for 2* to 6' pipe. See Figure 7. Thermometer Walls Thermometer wells are used with corrosive liaoid operations to protect thermometers and thermocouples. For an atmosphere-tight installation, a double-ended well may be used for bolting on instrument heads. Thermometer wells are installed in the same manner as KIMAX glass pipe fittings, using Style I or Style II flanges. See Figure 9. Sight Flow Indicator A standard length, 6 or 12 inches tong, may be installed m metal lines as a sight flow indicator. The glass should be inserted between the two metal pipe Ranges, using A.S.M.E. gaskets on each end. raw up flanges to proper torque with through-bolts. To mini mize strain on glass, use nuts on both aides of flanges. See Figure 9. Figure 7. II Figure 9. I 8-10 FT. *.10 FT.- MINIMUM ' *=3 FIXEO EQUIPMENT ANCHOR POINT Vertical Una Support Vertical line* should be suooorted by either of the two method* shown in Figure 4. The yoke support can be used to guide the line and to support banks of glass pipe. It can also oe used as an anchor point above a vibrating kettle or reactor. The padded saddle is used beneath 90-degree elbows at the bottom of a vertical riser, it is important that the center line of the saddle centers on the center line of the riser. Do not support the vertical riser by more than one rigid support. Where more supports are neeoed. spring-load the support to help distribute the load. See Figures 4 and 5. Apply the same rule as used for horizontal runs regarding anchor points. Loose fitting pipe guides are necessary for approximately every 20 feet of nse. To reduce bending strains, horizontal run supoorts should be placed a minimum of 8 feet away from the riser. See Figure 5. ENGINEERS FIRST HANGER 8.10 FT, MINIMUM KIMAX GLASS PIPE SPRING-LOAOEO weight support Pipe Prteh Normally, a pitch of l4* per 10 feet or more is recommended for proper drainage. This may be varied to conform to the viscosity of tne iiquio handled and drainage speed required. P-ten is controlled by the adjustment of hanger rods or by the use of oeveiea wedges or soacers. To avoid undue stress in a long horizontal run. use swing lomts to achieve desired pitch. ... KIMAX GLASS PIPE r^ LATERAL GUlOE APPROX. Protection in instaiiatio# planning, consideration should be given to the protection of the pipa runs. Whenever possible, use existing structural protection (walls, columns, ceilings, etc-). in high-traffic areas, such as doorways, additional protection snouid be provided. Expanded metal cages, angle or channel iron, and nardware cloth are suitable for exposed section I protection. ` (ANCHOR POINT) FTgur* S. Recommended Vertical Line Supports INSTALLATION Handling and Sloraga Although basic pipe-handling techniques apply to glass pipe. it is advisable to taka a few additional precautions. After inspection of shipment, separate the order into groups of like components, and store them, in shipping cartons, in a safe place at the job site. During the installation, unpack only those pieces needed for immediate hanging, placing them on cardboard, paper or wood. Do not place unprotected glass pieces on glass, concrete or steel. Exposed pipe and fittings should be protected from scratching, weld soatter or other surface damage. Pipe so damaged should be replaced. Pips Hanging As with any piping material, glass piping should be installed without mecnamcat restraint or so installed to allow expansion or building movement tc avoid line stress. Stress damage wifi not cause immediate failure, but fracturing may occur after e period of expansion and contraction while the line is under load. Therefore, hangers should not clamp the glass pipe tightly. Both lengthwise and sideways movement is necessary. Lengthwise motion m a straight run should be limited by no more than one anchor point, preferably near the center of the run. More than one anchor point m a straight run will force the lengthwise motion to produce a pending-moment between the two anchor oomts. and result m gasket leakage at the joints, v/here two anchor points are necessary, make use of elbows to permit flexure or use an expansion joint. Glass piping snouid also nave some lateral flexibility. Excessive swinging can pe corrected oy an occasional support. On '.ong runs >t is recommended that each 10-foot length of kimax glass pioe oe supported with a hanger approximately loot *rgm eacn enc. Supporting eacn end of the pipe allows disassemtty o< the p`0 for removing obiects. cleaning out stcpoage. or -epiac'ng the gasket while the pipe is held m place. See taeie oeiow for*max>mum spans. MAXIMUM RECOMMENDED SPAN-FEET P<0 SiS* 1 6u Fluid In Pipe Seeelflc Gravity Specific Gravity i*a than 14 14 and Greater r 88 7 99 7 r 99 8 r 99 8 ** 10 10 8 6* 10 10 8 20 Hangtr Supports The correct type of hanger suoport should be used for the structural material to which it is to be attached. There are many types for a specific material such as concrete insert, pipe flange, swivel hanger flange, wood beam attachment. I-beam damp, adjustable swinging hanger flange and others. The illustrated pipe hanger, specifically designed for glass pipe, is recommended. These cmc coated nangers nave in tegral cushions to prevent metal-to-gtass contact, and a Quick locking action which permits rapid installation. The pioe s free to flex sideways and lengthwise. Rigid clamp hangers are used to prevent sidesway of pipe wnen hanger rod and pipe runs are extra long. Pipe Hanger U Assembling The Line installation of KIMAX Tempered Glass pipelines is relatively simple if these initial steps are followed: 1. Support the first length of pipe temporarily, starting from a fixed point such as pump or tank. When connecting to the bottom of a tank, always insert valve between tank and glass pipe. 2. Connect the pipe to the fixed joint loosely. 3. Align the pipe with the flange assembly by adjusting the support. 4. Tighten flange bolts to proper torque. Check pipe supports for proper alignment. Standard Dimensions Standard diameters of KIMAX Tempered Glass Pipe and fit tings are Ifc': 2*: 3*; 4' and 6'. Standard lengths of KIMAX straight lengths vary from 6 inches to 10 feet. Exact lengths and minimum lengths for each diameter are given in the KIMAX GLASS PIPE AND FITTINGS section. Standard wall thickness, outside diameters and approximate weights are listed in the same section. Use of standard stratgnt lengths and fittings will simplify pipe line design. Special Lengths it may be necessary to order non-standard straight lengths to fill out the line. intermediate odd lengths are available through your KIMAX Glass Pipe Distributor. Such lengths are flanged and tempered and are priced at the next longest standard length. .When measuring for non-standard lengths, be sure to allow for gasket thickness. Other methods of making up space variations are illustrated and described in the INSTALLATION section. KIMAX PIPE ,. * - A.S.M.E. FLANGE ---------------------------------------------------1 t 11 1 *1___ ! V GASKET 1 y,#* SPACER --i ^Measure from end flange to end r flange, subtract gasket thickness. ENGINEER Special Apparatus The corrosion resistance and transparency of glass, and workability, make it ideal for fabricating into special shape Such apparatus may be adapted from existing standard pi and fittings (tubulated or perforated straight lengths, for < stance); custom fabricated by modifying existing glass-formi.equipment (receiver vessels, separation units, etc.); and minor adapting of stock laboratory or industrial glass piec (boiling flasks; distillation apparatus; offset columns, etc.) Typical apparatus adapted for special uses are illustrated beio> Owens-Illinois and KIMAX Glass Pipe distributors wifi assi; you in the development of specially fabricated glass aoparatu for your particular requirements. figure 11. figure 10. l installation Good Boltin? Praetfets 1. Practice with a torque wranch to get the feel of the torque needed. 2. Tighten nuts (do not rotate bolts) uniformly ail around flange. 3. Use ratchet-type socket wrenches. 4. Do not use less than recommended bolting torques. 5. Tighten each section joint eomoieteiy as it is assembled before going on to next joint. Glass to A.S.M.E., Flange Glass can be mated to A.S.M.E. flanges by means of a Styte U cast iron f!ange(all sizes have A.S.M.E. 8olt Circles); an adaoted A.S.M.E. flange #7160 (1'; \W. 2* and 3' diameters only); or a 4' or 6* diameter Style l aluminum flange which has A.S.M.E. Bolt Circles. Connecting To Various Materials Glass to glass When joining KlMAX Tempered Glass P'oe to itself, use either Style I aluminum flanges or Style 1) cast iron flanges with in serts. nuts and bolts, and gaskets. For dimensions of all carts, see FLANGE. GASKETS ANO ACCESSORIES section To ;0m jrjnoaro flanged oioe to field-beaded glass pipe, use acacte' `lange (46670 ana adapter insert (#7203) on beaded pipe, arc Stvie .i flange and standard insert on flanged pioe. Glass to Metal Tubing Metai tubing can be adapted for uso with either Style I or Style ii flanges, by sweating or brazing a stainless steel ferrule (# rear) to the tuomg end. A nickel steel adapter button (#7230) must be placed on the smaller diemeter Style I or ll bolt, for centering bolt m larger A.S.M.E. flange bolt holes. Raised pert of button goes m bolt hole. Glass to Glass-lined Steel KlMAX Glass Pipe can be joined to glass lined steei by means of adapted A.S.M.E. flange (# 7160) or Style II flange m 1' thru 3' sizes; or by Style I or ll flanges in 4* and 6' sizes. U se adapter button (#7230) with Styte I or ll flange bolts. Adapter Button A Teflon-covered donut spacer replaces the interface gasket. The donut spacer is required to prevent crazing of the glass lining at the radius of the metal pipa. The spacer consists of an asbestos cushioned steal ring covered with a machined Teflon envelope. a Joint Assembly The ends of KIMAX Tempered Glass pipe and fittings are flared to take a special metal flange which is cushioned from the glass by means of a neoprene asbestos insert. The insert distributes bolting forces uniformly over the conical pipe ends. An interface gasket is placed oetween the grooved pipe ends, and the ends are drawn together with flange bolts. INSTALUTli Step 3. Place bolts in flange holes and locate gasket on soi Keep gaskets dry to avoid gaskets slipping out oetween flans under line pressure. Staps for Joint Assembly i Step 4. Align gasket opening precisely with pipe ooemng avoid obstructions to line flow (especially important <n mi and food lines). Be sure flange assembly is square with pip Tighten nuts uniformly. Oo not rotate bolts--they may twi interface gasket out of alignment. Step I. ^'ace the metal flange--small opening first--and the msen. over tne flared eno of the pipe before the pipe is hung, m 4* and 6* sizes, the insert is cemented into the flange. Step 2. Pull the flange and insert into position, making sure that the insert is Hush with the metal flange face at the end of the pipe. Bolting Torques KIMAX Glass Pipe is strong enough and flanged ends are a<? signed to take high bolting torques. If higher torques than tnos recommended In the table below, are required to stop a leak the problem may be caused by misalignment. RECOMMENDED BOLTIN* TORQUES IB./TT. Pipe She Refutar Gasket Sell* Teflon Gasket 1* 2 2-3 3-3.5 3-4 2* 34 4-5 y 34 ' 4-5 4 34 5-7 6* 5-6 MO Occasionally, a line will leak after it has been in service for a short time. This may be caused by gradual seating of the in serts. To correct leakage, retighten bolts at the leaking joint. All joints should be inspected one to two days after connection and bolts retightened to take up slack from gasket compression. TESTING AND MAINTENANCE Initial Tests After installation is completed, but before the line is filled, inspect for stress points as follows: Shake the line. If the line moves from side to side, it is probably free from bending loads. Open a flanged Joint If the flange does not move when bolts are removed, the pipe is not restrained. Tasting far Leakage in testing for leakage it is recommended that water be used. Oo not tost with air pressura, even for pneumatic systems, as any leakage can be readily detected. Charge the line with water at lVi times standard operation pressure. Oo not exceed IVft times maximum pressure recommendations (see ENGI NEERING SECTION) for size of line used. Sould joint leakage occur, recheck flange assembly alignment. Tighten flange assembly and repeat test. Causes of Leakage Persistent leakageis usually due to one of these causes: 1. inadequate bolt tightening: Oo not hesitate to "snug" bolts sufficiently. 2. Misalignment: Range not square with line: gasket out of alignment with pipe opening; or hangers not adjusted properly. 3. Temperature cycling: Spring-loaded bolting or Teflon machmed-envclope gaskets will eliminate leakage caused by "flow" of solid Teflon gaskets resulting from temperature cycling. Cleaning Purge lines with water, cleaning liquids, or steam with drain open. Caution: Oo not ust hot caustic solutions, abrasives, metallic tube cleaners or hydrofluoric acid. * f 24 UlW AdjMtfTlMtS Use of standard lengths will simplify installation and allow sufficient flexibility in line make-up. The 13 standard straight lengths vary from 6 inches to 10 feet. Standard pipe sizes (1.0.) range from l inch'to 6 inches. Since Kimax Glass Pipe should never be forced or snapped into place. it may be necessary to utilize one or more of various devices to compensate for minor errors or to connect to fixed equipment. 1. Odd lengths. Soeoal odd lengths can be ordered from your KIMAX Glass Pipe distributor. When measuring, be sure to allow for gasket thickness. - KIMAX PIPE i--| . A.S.M.E. FLANGE INSTALLATIOt Long cut section of straight pipe may be used for inner gtas sleeve where quick line changes are desired. For dimensibns. etc. see KIMAX GLASS PIPE AND FITTING section. 4. Flexible Couplings and Expansion Joints. Used to comper sate for vibration when lines are connected to pumps, vibratin reactors, etc. Also used to allow for differences in expansio of other piping and equipment or to correct slight misalignmenFlexible joints and expansion joints are"not recommended fc food, pharmaceutical or other sanitary applications because c drainage problems. For dimensions, see FLANGES. GASKETS AND ACCESSORIES section. *:4' GASKET y,* SPACER Measure from end flange to end flange, subtract gasket thickness. ------ 2. Spacers. Standard straight and 5* beveled spacers, made from heavy-wall tubing, may be inserted between standard pipe enos. using an extra gasket and longer bolts. Straight spacers are available in lengths from `4* to 5* except for 6* diameters, available in yfe* to 2* lengths. Beveled S* soacers are stocked m 1-inch lengths and 1* through 4* diameters. One S* beveled spacer will pitch the line 1* per foot. When inserting soacers. square spacer and gasket, and check alignment as with a standard |omt. See KiMAX GLASS ptP AND FITTINGS section for dimensions. fTT> afci IkZj% 3. Adjustable Joints. Permit linear variations up to 2`A*. Also used to correct misalignment. 5. Field Fabrication--KIMAX pipe mey be cut and beaded by means of a beading kit available from your KIMAX distributor. 8eaded joints should be held to a minimum. Since the bead is designed to fit the grooved end of flanged pipe, one half of the joint may be beaded. Two beaded ends will give an unsatisfactory amount of gasket bearing surface. Complete information on field beading equipment and tech niques is available from your distributor. Ask for Field Beading Manual--TR-244. Use Adapter Flange (#6670) and Adapter Insert (#7203) on beaded ends to mate with Style l or Style II flange with standard insert on flanged pipe. See FLANGES. GASKETS AND ACCES SORIES section. 6. Adjust Equipment It may be easier and simpler to adjust t he length of adjoining pipe (other than glass) or to move equip ment slightly, in order to avoid special adjustment devices. 2. Ail vents carrying corrosive fumes shall be of Kimax tempered drainline. A 3. Underground drainlines shall be heavy schedule Kimax tempered drainline with regular schedule fittings and standard Kimax one bolt couplings. Maxi mum lengths of straight pipe shall be 5 ft. All pipe, fittings and couplings snail be liberally coated with not less than 1/16" mastic before back-niling Backnil of not less than 4" of rock-free sand should surround pipe. 4. All glass-to-glass joints shall be made with the Kimax one bolt compression coupling. This coupling shall consist of a 360 segmented stainless steel outer banc. Buna N rubber compression ring, and Teflon seal ring. Each coupling is to be installed and tightened in accordance with the manufacturer s recommendations. 5. A'J Kimax dramlines and vents shall be installed free of strain. Vertical runs snail be supported by padded Riser clamps. IA " and 2" should be supported a: every other floor. 3". 4" and 6" at every floor. Horizontal runs shall be supported by padded cievis or trapeze hangers every 8 to 10 ft. Set pitch at joint maximum K " per ft. for 1H" and 2" pipe and 3/16" per ft. for 3". 4" and 6" pipe Tighten coupling bolt before going on to the next section. Test all vertical and horizontal Unes for strain by shaking. Layout practice: Layout practice and all fittings shall conform to plumbing codes governing the project Installation: This installation shall be in accordance with the manu facturer .< recorr.mencation unless otherwise noted and commensurable witr. good dromune piping practice. Owens-Illinois ADVANTAGES Resistant to more corrosive wastes than any other piping and venting material. Complete flexibility -- can be easily in stalled, disassembled and reinstalled to meet new layout demands. Transparency maxes visual inspection possible. Ultra-smooth walls discourage scale buiio-uo. ' K:rr.ax ocrosmcate glass is extremely . resistant :c thermal snock. Low expansion KIMAX glass eliminates need for expansion joints or loops. Suooorted weight s 1/7 that of hign silicon iron materials and requires only 1/2 to 1/3 as many hanger supports. Kimax glass is rodent and fireproof. Glass dramime can be field-fabricated, and is salvageable. KIMAX glass dramline can be readily dis mantled and re-used. GENERAL INFORMATION KIMAX Tempered Glass Drainline is the most universally corrosion-resistant system for dis posal of chemical wastes. Glass Components KIMAX Drainline straight lengths and fittings are made from KG-33 Type 1 borosilicate glass long used in the manufacture of labor atory apparatus. It will resist destructive action of all corrosive wastes except concen trated hydrofluoric add; phosphoric acid with fluorides: and hot, concentrated sodium and potassium hydroxides. Most fittings and ends of all straight lengths (5' and 10') are tempered for extra strength. A few fittings and short nipple stock ace anneaiea only. These are clearly identified. Kimax Coupling Glass lengths and fittings are joined to each other and to other materials simply and quickly by means of one-bolt, pre-assembled compression coupling. The seal ring, which is the only coupling part which comes m contact with corrosive waste, is made of Teflon*. Accessories The KIMAX Drainline system contains ail accessories needed for complete installation from sink to sewer, and for connection to other materials. Accessories range from sink tailpiece assem blies to threaded bead and flange adapters DuPont Trademark--FEP 110 \ . * KIMAX COUPLING ASSURES QUICK, POSITIVE SEAL JOINTS KIMAX dxainline couplings are engineered to assure leak-free compression joints, under severe corrosion conditions. . The pre-assembled unit consists of (1) an outer shell of stainless steel, segmented for easy disassembly, (2) Buna N rubber compression ring to cushion glass beaded ends and (3) Teflon seal ring. The Stainless Steel Outer Shell encloses the rubber compression ring com pletely, eliminating the possibility of the ring bulging up when the coupling is tightened. A few turns of the lubricated bolt locks the shell in position. The Compression Ring is made of Buna N rubber assuring user of many years of trouble-free service. The Teflon Seal Ring is maintained below the inside diameter of the glass to prevent damage when routing out a line with a plastic-covered snake or a wooden rod. Making the Joint Assembling a joint is fast and simple with the KIMAX drainline coupling: 1. Wet the coupling. 2. Push both pipe ends into the coupling firmly but gently. 3. Make sure that the guide insert slides under the matching segment of the stainless -steel outer shell.* 4. When the glass is in its final position, tighten the lubricated bolt with a wrench to the following torques: Piqi Sue lfc". 2". 2"." S- Minimum Recommended Torque (Pound Incites) 50 80 SERVICE RECOMMENDATIONS 1. Maximum continuous operating tem perature--212F. May be subjected to 250F for short periods. 2. Minimum testing pressure: 5 psi 3. Maximum testing pressure: 15 psi 4. Retighten ail couplings to recommen ded torque, 24 hours or more after installation to compensate for initial set cf Teflon seal. 5. CouDhngs disassembled and rein stalled should be tested for leakage. Ruccer compression ring and Teflon seat may require replacement to cor rect leakage. A positive-seal joint is made quickly by pushing both pipe enos into the wetted coupling insert then tighten the single luDn- cated bolt attar glass is in final position. . SYSTEM DESIGN Layout of a KIMAX drainline system is substantially the same as that of any well-designed waste system. Dimensions of ail glass parts listed on pages 8 to 16 are nominal and include allowance for coupling liner thickness. Expansion rate is only .22 inches per 100F, per 100 feet, thus expansion joints are unnecessary. It is not necessary to install inverted traps at the end of a horizontal run to keep the line full when hot wastes are conveyed. Length of vertical or horizontal runs of KIMAX drain line systems is unlimited. Lines can be buried to any depth. INSTALLATION Installation techniques for KIMAX Tempered Glass Drainline are simple and fast. Glass to glass joints are made by stabbing beaded ends into a wetted coupling and tightening the single coupling bolt to required torque isee pages 2 - 3). Each joint should be finger-tight ened until glass section is in final position. Then, all coupling bolts must be tightened to proper torque. Layouts for hard-to-reach places can be made up and installed as a unit isee photoj. KIMAX drainline, like any pipe, should not be forced into place. Horizontal line hangers should allow lateral movement and should be ad justed to pipe, not pipe to hangers. Odd lengths can be made on the job with the KIMAX Beading Kit. Field Beading Manual TR-244 contains detailed instructions- Short nipple stock is available for most economical fabrication of short pieces. Handling Procedures During installation, it is advisable to unpack only those sections needed for immediate installation. Unpacked pieces should be placed on cardboard, paper or wood. Do not place glass-parts on glass, concrete or steel. Exposed pipe and fittings should be protected from scratching, weld spatter and other surface damage. Pieces so damaged should be replaced. Lines Below Ground KIMAX glass drainline may be buried underground to any depth. Standard straight lengths and couplings may be encased in protective sleeves or placed in covered troughs. When burying glass drainline without protective sleeves or troughs, use heavy-schedule straight lengths, o' long, and regular fittings. Coat unprotected, buried pipe and fittings with at least 1/16" mastic. Backfill carefully with rock-free sand, placing 4" sand under pipe and 4 to 12 inches of rockfree sand on top. Horizontal Runs Support horizontal runs every S to 10 feet, never closer unless there are more than two joints in an 8 -10 foot section. Use padded hangers, either clevis or trapeze type. To pitch a line, couple first straight length loosely. .Adjust hanger to proper pitch. Tighten coupling to recommended torque. Maximum allowable pitch per joint is: Free Diameter Maximum Pitch !/:". 2" I", i", 6" :/4 " per toot V:" per toot When horizontal runs rest on flat surface wall brackets, shelves, floors; place square guide blocks or pins on either side of each run to allow approximately 1/2 inch lateral movement see center illustrations, page 6i. Vertical Runs Aii v^rttcai runs must be independently supported, o.icided rt.^er damps under the bottom coupling .. -.rTi.ca. <:ncK set* diagram beiow Support 3", ; diameter vertical runs with riser damps at imc:: Supper: I . ' and 2" runs at every otner floor. I.1" : use horizontal lines to support vertical runs. 1'l.uv first horizontal hanaer at least 7 feet away from vrr:.i-.u suck Burial Underground or Underneath Concrete. Use heavy schedule straight lengths and regular fittings, maximum length 5 feet. Coat heavily with at least xAt` of mastic. Backfill carefully, too ana bottom, with rock-free fill dirt. ivr *-6' T INSTALLATION (Continued) Pipe Protection When exposed to traffic, glass lines at floor level, ground level or below grade, should be protected by expanded metal or similar guards. Causes of Initial Leakage If leakage occurs during initial water tests, it may be due to one of the following reasons: 1) Coupling bolt not tightened to proper torque. 2' Dirt or. foreign particles may be lodged on coupling liner or glass beaded ends. 3' Glass beads may be cracked, chipped or under si2e. Replace glass section, if necessary. 4) Glass beads are not properly seated in coupling. 5) Glass pipe is not properly aligned resulting in a poorly sealed joint. 6) Coupling parts may be incorrectly assembled or defective. Replace, if necessary. Removing Obstructions Obstructions may be removed in one of three ways: 1} Dissolve the obstruction with chemicals ;except concentrated hydrofluoric acid . 2' Remove plugged section and rod out with wood pole. 3') Use plastic-covered snake. Meta: guara JOINING KIMAX GLASS DRAINLINE TO OTHER MATERIALS To KIMAX Process Pipe T * .n:upt ara inline to KIMAX process pipe, use ir.o loilowtng assemblies depending on pipe size. I'/:*. 2* and 3' diameters 2 Stvie II metal flanges =7155 1 stanaard insert =7200 1 adapter insert =7203 1 Tenon machined envelope gasket =7276 4 steei bolts and nuts =7190 4' and 6* diameters 1 Stvie II metal flange -7155 1 adapter metal flange ?6670 1 adopter insert =7203 1 Teflon machined envelope gasket =7276 5 steel nuts and bolts *7190 6 ` KIMAX GLASS PIPE To Glass-Lined Metal Pipe Use KIMAX Style II flange (*7155 for 14" through 3" sizes, and adapter flange *6670 for 4" and 6"; with adapter insert (*7203) on beaded glass drainline. Adapter buttons (*7230i must be used as shown in ASME flange to center smaller diameter bolts. TEFLON DONUT To Threaded Pipe To join KIMAX drainline to threaded sink tail pieces or threaded vent stacks of the same diameter, use Teflon bead adapter #6680 and drainline cou pling #6650. To join 1.4" threaded sink tailpieces to KIMAX traps with expanded inlets i2" x 14 "). use adjust able bead adapter #6685 and KIMAX coupling =6650. ' Brush acid-proof cement on pipe threads before applying bead adapters. To Unthreaded Sink Tailpieces Adapter coupling #6655 is designed to join standard 14", 14" and 14" sink tailpieces to KIMAX glass traps with expanded inlets (2" x 14" . Coupling #6655 is designed to permit height ad justment without the need to cut sink tailpieces to exact length. To Bell and Spigot All joints should be vertical or 45 from vertical rattier* tnjn horizontal to avoid accumulation of i->rros:ve wastes 1 Ciear. all surfaces thoroughly 2 Place layer of asbestos rope or 1 /> asbestos casKft between giass and metal C Insert maie pipe end making sur^ that glass dues not contact metal. 4 Pjck hub halfway up with asbestos rope do not use impregnated rope whicn inhibits sealing . o Seai joint with acid-proof cement, sealing cement or expanding iron hydraulic seal cement When KIMAX male end is to be sealed into metal bell, preheat glass and metal bell uniformly to 200 F. Seal with mu.ten lead at lowest pouring point. Caulk lightly after cooling. 7 6500-rtguiar schedule, 5-ft lengths 6501-regular schedule, 10-ft lengths 6502-heavy schedule, 5-ft lengths* STRAIGHT LENGTHS Stanparo lengths ol regular drunimc are 5 and 10 feet. Soecial lengths, jsto IS feet may oeoraerefl as special items and these items are priced on a per-foot basis to the next nearest foot, plus iQ~ tor special handling. Sue IW 2 i 4 A 2.95 2.58 3.69 4.84 7.12 Regular Schedule 6500. 6503. 6503) Heavy Schedule -6502!* 8(001 C (warn 0(10' weight ibsm. c iwm O HD' weight tbs/tt. 1.84 0.12 1.60 0.64 0.17 1ft O.S* 2.34 0.14 2.06 0.94 o.:? - 3.41 0.17 3.07 1.6 o.:c 4.53 0.20 4.13 2.6 0.25 4 li 6.56 0.24 6.18 4.7 0.32 * 6j *KIMAX heavy schedule drainline (marked "H-S"> is designed for burying unoergrouna or unaer concrete, vtaiimum length recommended for tmnai is 5 feet. Niopie stock is annealed only, beaded on one end mo available m 2-'oo; lengths regular sc.tecjit wegnt. Most economical way to mane up snort lengths 6511 BEN OS Size A IV: 4ft 25 3 6ft 49 6 12 6512 6513 SHORT RADIUS QUARTER BENDS Size ~ 6512 AS 3Vt 6 3H 7ft 6513 A 3 6518 8 QUARTER BEND REDUCER Size 2 i IW 31 1ft 2 12 4 x 1ft 4x2 4x3 6: 1ft 6 t? Si 1 5 6x4 A 4 5 5 7 7 7 9 9 9 9 8 3W 4 4ft 4ft 5 5ft Sft 6 Sft 8 6521 6522 drainline T branch double branch drainline T 6523 6526 6527 T BRANCHES Silt A B C ! * t IVj 6 3* 3 V, s2 xl* 3Vi c ,, x2 s s 3 i 1* 2 x2 12 jj *y 5 7 ft. ; l2 12 'ft* * i i* ti 4>i 8V, t i: 14 5H 8** i 13 14 7 3 V* 4 x4 14 8Vi 8* 6 i2 S i3 5 14 6 z6 20 6~ 12 J 20 8 !2` IQ '2H 2C 12 12', STRAIGHT TEE Size 1; : I* :z ? s2 3 x2 3 z1 4 12 4 X3 4 <4 9 13 5 I4 5 x$ AB : s4 ;; 4U ( 8 U5 u i:* 14 S 20 IV, 9 20 10 c 4 4 i 5 ; 7 10 10 10 Y BRANCHES 6528 * 6529 drainline combination Y and 1/8 bend double branch drainline combination Y and 1/8 bend COMBINATION Y AND 1/8 BEND Size A B C0 i* i i* 5 *1 *S 1 : ii* : x2 3 xm 3 12 2 x3 8 8 12 12 12 4 Vi 6 S1/. 6* 8* s* 6-., 2* 11, 8 2'. Q 2'. 4 1 IV? 4 x2 4 13 4 i4 14 14 14 14 6 ? 9 11 8* 1/; 9-i 4- 10V, 4 V! 11 4* 6 x2 8 x3 8 x4 6 i8 20 8 Vi 20 10 20 \2 20 11 Vi SS 12* S'-. 13* 1* sv. 9 6532 upright Y or H fitting aoove fittings identical 8 1^ vent branch 6533 B UPRIGHT Y OR H FITTING (and vent branch) Site i'a * m 2 XIH 2 12 3 x IVt 3 x2 3 x3 * xm 4 x2 x3 4 x4 6 x3 6 x4 6 x6 A B 0 c* 63 U Or. S 3'/. 2H ru 84 215 8>- 12 3'/, 3 9 Vi 12 *.* JV* 10`i 12 S 3V< IJ 14 l>. xu !0>i 14 5 4 Vi 14 6* 4* 14 8 4U 16.4 20 20 9 20 12 5V. ISM SK 19 Si-4 24 'Z" dimension may be ftiiher or lower than "A.' DOUBLE QUARTER BEND Site IV? 2 3 4 6 A8 3H 3Vj 5 4 Vi 6`i V/, y lilt 12 6536 6537 -- .3 -- reducer and mcreaser 4 reducer eccentric ? 6540 REDUCERS Site : xih *215 < 2 2 4 P.7 3 x2 *34 13 4 I IV? 4 I2 4 13 5 <4 6 x 1'4 S x2 6 x3 ' 6 14 A 1 1 1 9 9 B (mm.) IV, 3 2V* 21, 4 3 3 3 V* 4 4 4 4 Used with adjustable joint (/6660) OFFSET Sue IV* 1 i-t i V? i-~ IV? IV? 11* ) 2 2 2 2 2 3 3 B A Oftset Size 12 2 12 3 12 4 12 6 12 8 12 10 12 12 12 2 12 4 12 6 12 8 12 10 12 IS 2 IS 4 3 3 3 3 4 4 4 4 4 4 $ 6 6 6 6 8 A Offset 15 6 IS 8 15 10 IS 12 20 2 20 4 20 6 20 8 20 10 20 12 25 4 2S 6 25 8 25 10 25 12 6544 6545 (annealed) Short cleanout plug Long cleanout plug CLEANOUT PLUGS Sin A IVj '/, 21 3 l\i 4 l Vi o l Vi s ? 3H 4V sy, 6*/* 6550 3 U BEND (Vent Loop) Size A B I Vi * l 4 Vi 5 i Sw 9-. i 6V- 6 8V; ;o NOTE. o bends (annealed only) are olien used for vent (oops. Bottom sections ot long S traps <.*6562) are also used as vent loops. 6554 --without vent 6555--with vent 6555 --without vent 655? --wtth vent standard cleanout 6554-A--without vent 6555-A--with vent P TRAP Available m two cleanout styles. Standard cleanouts supplied with phenolic screw caos {*6675) with Teflon liners. Large cleanout traps supplied with H-;' KIMAX coupling >6650 and l1/:' snort cleanout plug *6344. Traps without cleanouts (annealed only) are available on special order. Cleanouts are recommended for all traps. Expanded inlets of reducer traps have 1' minimum depth to permit height aaiustments. Sue t; ; . i. . > : r **. ; t i; :; i i: ^ : vent seat sire depth A B ?; 4 S'In. i lii i * 9'H. 8'; 7-4 8n\* 8 7- a 'no V: 3-1 :ovr 3'. i' 2W 14 low 12*i r- :81/. 17 C 0 i. ic 55 1:7 sw ;s i-~ c:* y-} 9VJ &/; 9-1 2W 3V.< 9vi !0 F AA ' ti 5':. IV' 1C* i l T' .6 y-- - % . - "1 *a iI ff:v Use acaoter eouoitng (#6655) for too joint. "Use y aoiustable joint, hardware assembly (#6660) for top joint. Use 1` adjustable joint. hardware assembly (*6660) for top joint. 6556*A--without vent 6557 *A--with vent large cleanout $ TRAP m two cieanou! styles. Traps without cleanouts (annealed only) avaiiaoie on special order Cleanouts recommended for all traps. Large :iearout traps supplied with Vi' KIMAX coupling *6650 and : srer: cie3noul o<ug *6544 SjpjrCfC iniets ol reducer traps have j" minimum oepih <or height aciusime-- vent JUl Sue sire depth A B CE kl 1 . *r t \ ,; 491": * r 3 *; 4 I4 9 It i i 3V. J'V* 10 6 2\t 3 vi 'VW 10 6 2h 3% 9`H. 11 IV. 9'*. n <! 2v. i'A 12 13 8/? 3 vi 3 Vi U IS 10 3`. 3 Vi 18h. 20 13 S ?-. 5V. iOVu ;0Vi ::h 18'VL- Use adapter coupling (*6655) for too jomi. '.'se y aoiustable joint, hardware assembly (#6660) for top joint. 1! 8560 r.j 6565 6570 --without vents 6571 --with l vent 5572 --with 2 vents standard deanout sz tn 6576 S560-A 6565-A 6570* A--without vents 6571 -A--with 1 vent 6572-A--with 2 vents large cleanout LONG $ TRAP Trap *6560 consists of too section >6561; oottom section *6562 (annealed only); and KIMAX coupling r6650. Trap 46560-A consists of too section -6561-A (with !*' KIMAX coupling -6650 and short olug *6544); bottom section *6552 (annealed only) anc KIMAX coupling -6650. Expanded inlets of reducer traps have 3" minimum depth tor neignt adjustment. seal Max. Size depth A 8 C CC mi 1* 5Vi 16V4 m x l`n i:/t 20V 2 x m 514 16V. 2 i m 5vi 2014 2 x2 514 201* 21* x 2 5v* 201* 10 IQ 10 10 11 11 `Use adapter coupling (>6655) for top joint. Use adjustable joint (-6660) lor too |0int. S"/.* *"/s 8U/u UVu UVu i!V;s I'v:* LONG P TRAP Long P trap assembly -S65 (standard cleanout) consists of too secv.cr 6561; horizontal section >6512; and KIMAX coupling .6650 Assembly -6565-A (large cleanout) consists of tao section -6551 -a (with l1/*' KIMAX couoimg -6650 ana snort plug 65tA) .ncrwonrai section -6512: and KIMAX coupling >66:0. Expanded inlets of reducer traps have 2" minimum oeotn lor ne:gr: adjustment. . Size depth A 8C O AA 11* x 11* 2 x 11* 2 x2 '** x 2 514 514 514 5Vi lOVu 10V, UVu UVu 11 11 12 13 Use adapter coupling (>6655> for top joint. Use adjustable iomi (-6660) for top joint. 6f* 61) 71. 77. l*/u 114 I1/. r-u UVu 12Vu 12Vu RUNNING TRAP in two cleanout styles and with 3 vent options. Punning traos with large cleanouts supplied with H** KIMAX coupling 6650 anc snort cleanout plug *6544. Traps without cleanouts supplied on special order, annealed only. Cleanouts recommenced lor all traps. Size ; .. , : % 14 : 3 4 i4 : ti vent seal size depth it- 3v. 2 3D * IS t 31, 4 3>. A >"* 851. 10 in* B i: i: uv* l?D 24 CE ($ $D 6D ?D ?u 9V* 10 F 3 3D 4 5 7 AA 8V. 9v. 10,;,u 12 V* 151 u DRUM TRAP (top cleanout) Assembly -6576 consists of following components V glass body *6577 6" snort cieanout plug *6544 6' cramime coupling >6650 seal cSize depth A 8 0 li* 25* UK Sv. *D <'/i 2 2D 13h S'/ 4D 4D 3 2D 14M. V.': :D 4D ^ \ 6585 [ 6590--vertical outlet, 6591-Horizontal outlet. o 6600--vertical outlet. 6601 -- Horizontal outlet. 6610 * 6612 DRUM TRAP (bottom cleanout) Assembly *6585 consists of following components, glass body -6SS snort cleanout plug >6544 Qrainline coupling ->6650 seal Size depth ABC 3 ih 3`i 9'-i *A 4), : 0E 4'- 3 ", 5H 4U CENTRIFUGAL DRUM TRAP (side cleanout) Assembly >6590 consists of following components, giass oooy -6592 vertical outlet *6562* snort cieanout olug *6544 2 oramime couplings *6650 Assemoiv *6591 is same as *6590 eicept that noruomai outlet -6512 u uses .n jiace vertical outlet *6562. . seal Sue fleoth ABCOEFGhjk ":i i6h 6 lOVj 3' ' 5!. S;.- jO'i ], 4;. 7`i 20f 7'* 13 3H ;s 5 9* igy, 4 iv; Same as bottom section ol long S trap (6560). Annealed only. CENTRIFUGAL DRUM TRAP (bottom cleanout) joiustade connection at the top of tne tody permits aporoximateiv 2\- ' variation :r.e oeptn o* seal. erticj> outlet assemoly *6500 consists of giass sodv >6602 vertica. outlet >5604 (annealed only) :-;anou: pm; >6:44 crainiine ccuou"? *66:0 aracter ::vonng 66:; rcr l1:' Sir; or j.,u::a:;e -air: >663. tor 2" sire *sr-rc-:ai outlet assemoi* 660i <% same as >6600 except tnat nonrontat autie: -neCc : use: * piac? ot vertica. outlet. SC4I Si ee atom A 8 C 0 E f 0 in Vi : 16n e 5 *V> ?h i i :o>, ru s* sv* 9 PARTITION TRAPS Asse~tC; >66i3 consists or ; as; :ca* 66;; (without partition) 2` rra-n-mf cjuOi.ng >6650 3 s~c*T c eanout piug >6544 . ;c--sec* j3 assembly >6610 to threaded sink tailpiece, thread oead acaoter *6620 an ta. ,c - r: cejoea end of straignt length cut to oesired lengtn. using coupon; *ne;. 3 : ; straight length into trap inlet througn adiustaoie connection (adapter couonr.g -.is: ' S'te adiustabte iotnt a6660 tor 2* and V sues). 3-4'_ * cari.tion trap assembly 66i2 consists of glass body >66i3. with sealed m partition >jnn*jie: on.<). 2" coupling r6650 and l' short cleanout plug *6544 trap*, are non-siphoning rth-Mi_e partition always visible s*ai\ Sue - deplhj A 8C 0 iv* 2 , > l 3`/ t'A -3'/. 3 Vi 3 3 V, UA V/. 95 s3*. liVi 4 `/i 9 4 16V. 6vj 6 10VS A.a.iaoie cn;< without partition 13 6616 3' hemispherical cup sink CUP SINKS 6617 6' hemispherical cup sink 6619 3' x 6' oval cup sink 'straight sides --3 J6c-- ; / 6620 3' x 6' end cup sink, oval, straight sides 3627 41MOUNTING BOLTS 6624 CLAMP SCREWS (2) 6623 SUPPORT lALUM.: 6634 STRAINER 6625 WALL FLANGE :alum.: 6626 RUBBER GASKET 6655 ADAPTER COUPLING -6513 BENO REOUCER 6628 3* x 8' Cup Sink. Offset Vertical Outlet, Straight Sides 6627 MOUNTING BOLTS 141 6624 CLAMP SCREWS l2) 6623 SUPPORT (ALUM : 6634 STRAINER 6625 WALL FLANGE (ALUM 6626 RUBBER GASKET 2'/i* HOLE IN WALL .a 6630 14 is >o iC* S'N* STRAINER 114* MAX 5 PIECE SINK TAILPIECE ASSEMBLY AuemBU *66:0 includes Teflon tailpipe a6S3t; tailpipe locknut <16632; one Teflon ;;rame' *6634 ruooer gasket 46635: agTrflmi iii'mi iimwii LulfL~Te'ion stsooer *6637 must be ordered separately. Tne tailpiece is tigntened witn a single nut. Teflon bead adapter *6680 is threaded to tanoipe and joined to KIMAX oramlme traps Oy means ol XlMAX coupling 66SC Tfuee me* lengws are standard. Longer tailpipes available on special order at extra ccs: Recommended sink opening dimensions See ABC* 2 tv* * J'fa 2* :5 * K *. 2 2H 3y, 'C" 'aiioipe *6631. strainer #6634 & stopper 46637 are made of a filled Teflon matenai. 6650 6655 S N 6660 * CC".,p6E$S<CN RING INNER FLANGE STANDING OVERFLOW Made from corrosion resistant filled Teflon available to three suncarc lenpns Precision taoereo at lower eng to fit tightly into mating taper of tailpipe. 6een>ve cap (.*6639) must be ordered separately. STANOING OVERFLOW >66381 Sire IV> 14 IV* xS 2 14 l ii 3 t$ 3 14 3 16 3 18 L (length) t 6 8 4 6 8 4 6 8 BEEHIVE CAP <63l $,ze ~" >u " ; DRAJNL1NE COUPLING * Positive-seat compression coupling #6650 consists ol following components Segmented stainless steel outer Dana *665i. Buna H lubber compression ring with Tefion> imer -6852. Stainless steel bolt *6633. For oetaus ol construction, see pages 4-5 Patent Pending Site A B C0 1H 3 2H IHt H. 2 3V7 3Vi IS V *v, VA IvU K 4 6 i'/i IV* y. 6 Stt 7V. i:* V* ADAPTER COUPLING (assembly) Assembly *6655 is used to join KIMAX drainline to unthreaded sink tailpieces. Assembly consists of- Segmented stainless steel outer band >665} cu.na N rubber adapter >'6657 Teiipn acaoter *6656 3:a'f:ess steel Doit >6653 A S>re Type of \'A" Sink Strainer Sink Strainer 0.0. T l 1 V* : 11'-. j Metal tubing and lead lead, class "D" or "XL" Corrcsiron #14646: Ourcon -SO ? Ounron #11713; Lead, class "8". "C . "1 or "M' ; Plastic or steel (IVj* I.P.S.); Vulcatnene *505 and glass 1.48* ! c: 1.70* t 1.82* ?0* ADJUSTABLE JOINT (hardware only) Adiustace -o<rt permits space adjustment Irom l1/.* to 5' depending on site *sse'T' 0i *;c6C consists Oi jiummum inner llange #7206. aluminum outer llange 7150 Teiion seal ring (hat gasket) #7237. adapter insert (molded neoprene asbestos) t7203 luboet comoiession ting #7226. .. 3 aiummum (her head Vu* 18 x l1/*') bolts #7ISO tor I1/? `. 3' anc sires or 6 (hei nead */u` 16 * 1`4*) aluminum bolts #7180 ter i* sire I# <H l:/. 2 5*4 IV, 3 6M 2V, * SV, i 7203 --I 8 l-- 7155 IV. :\ 3* 6670 4' ANO 6* Style II cast iron -1-1/2*. 2", 3"' Metal flange cast iron i4* and 6*1 tri 6685 standard 7290 adjustable 16 ADAPTER INSERT (Molded) Neoprene molded insert is used when joining KlMAX dramime to other Dicing materials. These inserts will work with either Style f A Style ll nenges (or glass (hoc. The 2A'. 3H* and S' sizes are used only with idmsuote iQtnts. Site A 8 c m 2 215 3 3H 4 5 6 'Use S570 metal flange only. 2* 2'H4 3H 4* 5 6 5J/, !/i * * H H H v. V. 1.91 2.43 3.00 3.53 4.28 4.62 5.63 6.85 METAL FLANGES Cast-iron flanges are used to tom KlMAX dratnltne to KlMAX process oioe or giass-<ined metal Dice. They are commonly used to join KlMAX process pice ro itseii. flange -7155 is used on 1%*, 2* and 3" drainline ends and adapter flange -6670 on 4~ and 5" sizes. Adapter insert f'7203 must De used oetween flange and cramnne. flange *7155 is used with standard insert *7200 or 7202 for all sizes of process doe. The 4* and 5* sizes are similar m snape to flange 6670 but have inner snap-rings wan cemented inserts. All sizes of both flanges have A.S.M.E. bolt circlet for bon sizes and number required, see table below. Site lii 2 3 4 6 A *A S*. 6/* tv. to* 8 Bolt Circle No. Bolts 3/ 4 <V> 4 64 m8 9V5 8 Bolt Size ' *18 x IV, *48 i 2% *48*3 *18 x 2V, *16x2% BEAD AOAPTERS (threaded) ' --eacec ceaa adaoters are used to provide beaded mating surface on threaded pice io' ccnneciing directly to KlMAX glass oramimes with standard coupling *5650 A;. Tenon censtruclion Acaoter *5680 will Tit standard straight or tapered threads. Used for same size mo? <eg !V metal to l y?'glass). Ideal for floor dram connections. In lft*. 2'. 3*. 4* jnd 5' sizes Acaster *6623 is designed to mate \A` threaded tailpieces to 2' expanded inlets oi kivax traps Can oe moved up and down on tailpiece for space adjustments. AUTO-GRIP'"5' HANGER 9ec;-^mnaeo `:r noiiromji tuns Hangers contain integral cusnions. Standard limsn on oano -r i 2 7 v !,o ,.i ginc coating. See page 8 lor operating instructions. S*ie A : t* :m m $ IV? B C0t 1VI 3'/i 4* A l'/ 3A * A 1H *y, 6% A 1* S'* 7'/b A 2H 7* 10% y. r * i Vi * i V* y. Ar! Ait fi ~ m o< Autcmaiic Spunkier Corporation of America INSERTS For use with glass process pipe and fittings to cushion glass from metal flange. Insert #7200 is molded neoprene asbestos. The 1 2 3 4 1H", 2", and 3" sizes are used with standard tempered pipe and fittings. Insert #7202 is a neoprene asbestos strip insert used for 1" through 6" annealed fittings and for use as replacement parts for 4" and 6" tempered pipe and fittings. INTERFACE GASKET Used when joining KIMAX tempered glass drain line to KIMAX process pipe and KIMAX process pipe to itself. '. Teflon machined envelope is a one-piece drier Inner diameter is same as glass to prevent constric tion of flow at the joint. Standard filler is Blue African asbestos. Maximum working temperature of gasket is 450; F Gasket thickness is 1/16" in 1". I1:''. 2". and 3 sizes; Y% " in 4" and 6" sizes. BOLTS & NUTS Steel bolts and nuts #7190 are required to fasten metal flanges when joining KIMAX drainline to process pipe or to glass-lined metal pipe. Four, bolts needed for 1H", 2". and 3" sizes, eight bolts needed for 4" and 6" sizes. ADAPTER BUTTON Used to center smaller diameter Style II steel bolts in larger holes of A.S.M.E. flange when adapting KIMAX glass drainline to glass-hnec metal pipe. One size of button is used for all sizes of flanges. 1.0._________OJD.__________Hiqht -39C" m* V DONUT SPACER Teflon-covered donut spacer must be interposed between KIMAX dramiine and glass-lined metai pipe. Spacer consists of steel ring cushioned with sot: asbestos and covered with a machined Teflon envelope. PIPE SIZE linehw) THICKNESS dnehM) 1 74 l'/j V* 2 */. 3 v,, 4 Vn 6 Vt KIMBLE GENERAL BRANCH SALES OFFICES Los Angeles 5, Calif. 3461 W. 8th St. Phone: 385-3471 Montclair, N. J. 22 S. Park St. Phone: 746-6600 Toledo 1. Ohio P. 0. Box 1035 Phone: 242-6543 Owens-Illinois Maker of Kimble Products /T\ 1Toledo . Oh- V*/ / **MAX Tempered Dra.nl.ne s manufactured and sold by the Consumer and TechnicdP/rdBucts Oivtsion 3 26 5TP- * Punted >r> J j A Kimax* Tempered Glass Drainline IS EASY TO INSTALL BECAUSE . . . Kimax Glass Drainline weighs just a fraction of conventional drainline materials. Longer lengths are available. Therefore fewer joints are required. Expansion is negligible; therefore expansion joints are not needed or recommended. Joints can be made faster. They're easier to handle and require fewer hangers because hangers are placed farther apart. Kimax glass possesses good mechanical strength. You don't have to handle it with kid gloves. There is no limit to the length or height to which Kimax glass drainline can be installed. It can be encased inside a wall, accessible or not It can be buried in the ground, underneath concrete, or inside any trough or sleeve. Making Corrosion Resistant Joints With The Kimax Coupling All the metal parts are stainless steel. In side. the coupling has a rubber compression ring and a Teflon seal ring. The coupling works like this: When tight ened the metal band causes the Teflon seal ring and the glass beads to exert pressure on one another. RUB8ER COMPRESSION RING * Kim** is s registered trademark of Owens-Illinois, Tolsdo 1, Ohio TEFLON SEAL * White sit instructions in this ssnusl have been tried and tasted in setual installations, tb* actual installation procedures used are at the discretion and responsibility of the contractor or installer. How To Use The Kimax Coupling 2. Push the coupling over one drainline section and then push the other section into 3. Once the beads are seated properly you should be able to rotate the coupling on the glass. Tighten the bolt with a palm ratchet wrench until coupling firmly grips the glass. FOUR THINGS TO REMEMBER ABOUT THE KIMAX COUPUNG , The nut is assembled in the coupling so you won't have to hunt for it. However, it can easily be removed and replaced if necessary. A tnore positive Teflon to glass seal is obtained if all couplings are retightened to recommended torque 24 hours after being installed. This compensates for the cold flow in the Teflon seal ring. When dismantling the coupling it is recommended that any rubber and Teflon parts be checked for damage before being reinstalled. They may need replacing. Maximum continuous operating temperature is 212F. (May be subjected to 250F for short periods.) Kimax Layouts Are Simple THEY'RE SIMILAR TO DRAINLINE JOBS WITH OTHER MATERIALS REMEMBER THIS Catalog dimensions for each length of drainline or fitting are given to the center of the gasket inside each drainline coupling. This means you forget about gasket thickness for layout purposes. In planning a Kimax drainline system, use catalog dimensions for straight lengths and fittings, since gasket thicknesses have been allowed for. Installation layout is simple because of the Owens-Illinois Kimax coupling assembly. With this one-piece coupling you tighten only one bolt for each joint. (It is avail able with a built-in positive seal detector upon request.) 4 Burying Kimax Drainline PREPARING THE TRENCH 1. Dig trench to workable width and nec essary depth dimensions as shown in illustration. 2. Partially refill the trench with 6 inches of rock-free sand. 3. Tamp the grade to assure a firm founda tion for laying the drainline. LAYING THE ORAINL1NE 4. Use 5-foot lengths of heavy schedule drainline with regular fittings. No expansion joints are needed since there's little or no expansion. 5. The line should be wrapped to prevent serious scratching of the gl. The rec ommended procedure is wrapping the line from bead to bead with JM E20 poly ethylene tape or its equivalent. Or the line can be coated with at least 1/16" of ordinary automotive undercoating or other suitable mastic. 6. Lay the drainline in the trench with normal pitch ()4 inch per foot up to 3 inches, Y% inch per foot above 3 inches). You can assemble it above the ground, or in the trench, depending on job conditions. 7. Check all joints for tightness. If fittings in pre-assembled section are to be adjusted for position when laid in the trench, tighten coupling only half way so fittings can be rotated. 8. Test the line to make sure there are no leaks. If there is a leak, tighten leaking joint. If it still leaks make sure rubber compression ring and Teflon seal are dirt free. Be sure coupling and beads are not defective. Make sure beads are seated properly in the coupling. Check to see that the drainline alignment is satisfactory. BACKFILLING THE TRENCH 9. Backfill the trench with thin layers of rock free sand to 12 inches above the top of the drainline. 10. Tamp sand down firmly or spray it with water to make sure it's firm. 11. Fill the rest of the trench and complete floor or slab. Hanging Kimax Drainline HORIZONTAL RUNS Use these "Auto-Grip'** hangers or an equivalent to support the line every eight to ten feet. Notice: they are padded to prevent metal to glass contact. T. Fit the hangers to the drainline, not the drainline to the hangers. 2- Spread the hanger and slip over drainline. 3. Tighten each coupling as you make it and never pull or spring the drainline into place. 4. When the drainline is hung it should be free to move sideways. Auto-Grip is a registered trademark of the Automatic Sprinkler Corp. of America, Youngstown, Ohio. 6 VERTICAL RUNS 1. Riser damp lined with H " thick neo prene should be installed under a coup ling every third floor whenever possible. 2. Use a ring support under bottom coupling. 3. Support 3", 4" and 6" stacks at every floor. Support 1X" and 2" stacks every other floor. 4 4. Place riser clamps either above the floor or below it as indicated. Whenevy practical every third support in a vertical run should be positioned directly below a coupling. lii 5. Do not support vertical runs with hori zontal drainlines. The first hanger on the fioor. 7. To bring a drainline through a con crete floor, insert a pipe sleeve one size larger than drain into floor. Insert drainline and pack Owens-Coming glass wool or an equivalent insulation around it in sleeve. Seal above with an ap proved mastic caulking. Secure drain line with a coupling four to six inches below concrete slab for added flexibility. 54''(MIN.),, V.v. CONCRETE . .*' COUPLING APPROVED MASTIC CAULKING m__ OWENS-CORNING GLASS iWOOL PACXING OR EQUIVALENT PIPE SLEEVE ONE S12E i LARGER THAN DRAIN (MIN.) 4". S Making Joints With Kimax Drainline JOINING KIMAX DRAJNL1NE TO METAL BELL AND SPIGOT PIPE 1. Pack the joint well with asbestos rope. 2. Pre-heat both pipes to the point where a drop of water sizzles. 3. Pour in hot lead and caulk. NOTE: It is important to leave a space of several inches from top of joint to first coupling. POUftCO LEAD 1 rr. LENGTH OF KIMAX QRA4NUNC ecu ano SPIGOT PIPC JOINING METAL PIPE TO A KIMAX REDUCER 1. Make sure inside surface of drainline is clean. 2. Pack with asbestos rope. 3. Pack the joint with acid-proof cement. f NOTE: Whenever possible join glass to metal in a vertical position. Horizontal lines have a pocket where corrosive wastes collect and attack the packing. JOINING KIMAX DRAINLINE TO GLASS LINED METAL PIPE 1. Use a Kimax flange that flts with an ASME bolt- circle, an adapter insert, a set of adapter buttons and a Teflon donut gasket. 2. Insert the adapter insert next to the flanged metal pipe. Hold the Kimax drainline in place and insert the Teflon donut gasket as shown. Insert the bolt through a Kimax flange and through the metal flange. Set with an adapter button as shown and secure with a nut. Connection is now complete and ~ secure with the Teflon donut protect ing both the glass drainline and the glass lined metal pipe. JOINING KIMAX DRAINLINE TO KIMAX PROCESS PIPE In this application two Kimax metal flanges are used as indicated. After inserting adapter inserts and Teflon interface gasket, bolt the two flanges together and secure with nuts. KIMAX suss OR STnX 2 FUNGS JOINING KIMAX DRAINLINE TO THREADED METAL OR PLASTIC PIPE 1. When joining Kimax drainline to threaded metal or plastic pipe use a threaded bead adapter. Just turn it snugly on the end of the tail piece or pipe for a ready made bead. 2. When using the bead adapter on metal, coat the metal threads with acid proof cement before you screw the adapter on. 3. Then use a standard Kimax coupling. Making Sink Connections With Kimax Drainline USE THIS THREADED READ ADAPTER TO JOIN DRAINLJNE TO THREADED SINK TAIL PIECE Screw bead adapter onto sink tail piece. Push Kimax coupling over bead adapter and then push drainline into the coupling. Tighten bolt. USE THIS ADJUSTABLE BEAD ADAPTER WHEN HEIGHT ADJUSTMENT IS DESIRED Screw adjustable bead adapter onto tail piece to desired height. Push coupling over bead adapter. Position drainline end over tail piece and push it into the cou pling. Tighten bolt. Adjustable bead adapter is readily available in 2" i 1H'' size. Contact an Owens-Illinois repre sentative for other special sizes. use THIS AOAPTER COUPLING TO JOIN KIMAX DRA1NUNE TO SMOOTH TAIL PIECES PARTITION TRAPS WITHOUT SEALED IN PARTITIONS DRAIN TRAPS AND END CUP SINKS 3 1.0. SIZES -W', W' AND \7/" FOLLOW THESE STEPS . 1. Wet the adapter coupling. 2. Slip it over the bead on the outgoing drain line, trap or drainline reducer. 3. Slide the incoming tail piece or pipe through the coupling. t 4. When everything is in position tighten the bolt to recommended torque. d 12 Flashing For Klmax Drainline When ifg+aHing through a slab roof or metal deck use seamless lead dashing as shown. Connecting Kimox Drainline To A Floor Drain Drawing shows how to attach a Kimax drainline to a door drain with a Kimax coupling and a Kimax P trap. Use a drainline of the proper diameter and length which is beaded at one end and dre pol ished* at the other. Insert the dre polished end into outlet or door drain. Make sure glass is flush with bottom of drain. Seal joint by packing with asbestos rope, hot lead or acid proof cement. Packing should level up to side of door drain so no pocket is formed. Attach beaded end of the drain line to standard Kimax P trap with stand ard Kimax coupling. Be sure to lay under ground glass pipe and dttings on a mini mum of 6" of sand and follow procedure for underground installations. Connecting Kimax Drainline To A Threaded Floor Drain When connecting Kimax dramline to a threaded door drain use a threaded bead adapter and a standard Kimax coupling. Turn the bead adapter on the end of the floor drain and secure the joint with a standard Kimax coupling. Bringing Kimax Drainllne Through A Concrete Slab To bring a drainline through a concrete slab from underground insert a pipe sleeve one size# larger than the drain into slab. Insert dratnline and pack Owens-Coming glass wool or an equivalent insulation around it in sleeve. Seal top with an approved mastic caulking. Uncler the slab the drainline must be completely cush ioned with rock free sand. Kumz Dninlia* cao be Sr* polished with the Kimax Beading Kit. Fir* polishing smooths the edges of glam that have bees cut. Slowly rotate cut eod of giaaa in flam* until surface begins to glow. Remove glass from flame. APPROVED MASTIC CAULKING OWENS'CORNING GLASS WOOL PACKING OR EQUIVALENT PIPE SLEEVE ONE SIZE LARGER THAN ORAIN (MIN .; COUPLING ' * Protecting Kimax Drainline AVOID SCRATCHING GLASS Drainiine should be protected by ex panded metal, plywood enclosure, chan nel iron, etc. It should be supported by rubberized pipe, rollers, padded blocks with Ipose fitting side wedges, or other loose lateral guides. The drainline must be free to move sideways to prevent bending moments in other sections of the system. CLEANING PROCEDURES To clean drainline system rod out section of plugged drainline with wood pole, or add chemicals to the system which will dissolve the stoppage, or use a plastic-covered snake. Testing Kimax Drainline SHAKI THE LINE TO MAKE SURE THERE IS NO STRAIN Be sure drainline is loose. If not, make necessary adjustments. BE SURE THERE ARE NO LEAKS Test the line in accordance with local codes. ' Use water pressure of 5 to 22 psi for 15 minutes. Check to see that all couplings are tight and leak-free. IN CASE OF A LEAK FOLLOW THIS PROCEDURE 1. Tighten leaking joint. 2. If it still leaks remove the coupling and make sure rubber compression ring and Teflon seal are free from dirt or other obstructions. 3. Make sure coupling and beads are not defective. Replace coupling or drainline when necessary. 4. Make sure drainline alignment is good. 5. Make sure beads are properly seated in coupling. KIMBLE GENERAL BRANCH SALES OFFICES lot Anftttt 9, CaUf. 3461 W. 8th St Phone 385*3471 Montclair, N. J. 22 S. Park St. Phone: 746-6600 Toledo 1. Ohio P. 0. Box 1039 Phone: 242-6543 f Owens-Illinois mkir or Kimfcte Product* /7\ Toledo i. Ohio Vi/ * KIMAX Tempered Drainiine it manufactured and sold by the Consumer and Technical Products Division - 4 TA427 Printed In U.S>. 4- 5M Owens-Illinois GENERAL OFFICES . TOLEDO 1, OHIO BRANCH SALES OFFICES La Mirada* Calif. 90638 15052 Rosecrans Ave. Suite 209 Phone: 941-0276 Montclair, N. J. 07042 22 $. Park St. Phone: 746-6600 Toledo, Ohio 43601 P. 0. Box 1035 Phone: 242-6543 KIMAX Tempered Glass Pipe is manufactured and sold by the Consumer and Technical Products Division. TFE is the abbreviation given by the Society of Plastic Industry to Tetra-fluoro-ethylene resins or plastics--the most chemically and add resistant plastic material in use today. KIMAX is a registered trademark of Owens-Illinois, Inc. CONTENTS This label which is placed on every piece 0/ KJMAX Tempered Glass Pipe before shipment, is your warranty against defects in material or workmanship. If failure results from such causes. Owens-Illinois will, in full discharge of this warranty, repiaee such pipe at no charge. GENERAL INFORMATION Advantages. Manufacturing Characteristics.. Non-standard Items Ordering............ /Physical Properties.............. Uses 2. 3 2 3 3 3 3 2 KIMAX GLASS PIPE AND FITTINGS Adjustable Joint Caps Crosses Elbows Laterals Reducers Spacers Straight Lengths Tees Thermometer Wells. 4-9 9 8 7 5, 6 8 5. 5. 7 9 4 6, 7 8 c FLANGES, GASKETS AND ACCESSORIES Adapter Button Oonut Spader. ferrule. flange, adapter................................... . flange. A.S.M.E............................... Gaskets Hangers ' inserts.............. Spring, Take-up . . 10-13 12 12 10 12 12 13 9 13 12 ENGINEERING 14-18 Anchor Points.. 15 Comparative Weight.. 14 flow Characteristics. . 14 Horizontal Line Support. . . IS Layout...................... .. 14,15 Operating Temperatures, Pressures............ . . . 14 Pipe Pitch................. ........... 15 Pressure Surges.............. ... . 17 Protection.................. . 16 Sight flow Indicator................................. 17 Special Apparatus... 18 Special Lengths............ 18 Standard Dimensions............ ................ 18 Thermal Expansion.................... ........... 14 Thermometer Wells.......... 17 Vertical Line Support. . 16 Vibration..................... 17 INSTALLATION...................................................... .. 19-22 Assembling The Line.......................................... ... .19 Bolting Torques.................................................. .. .. 20 Connecting To Various Materials.................... . . . 21 Good Bolting Practices....................................... ............. 21 Handling and Storage............... ......................... Hanger Supports................................................. 19 Joint Assembly..................................................... TESTING AND MAINTENANCE........... . .. Causes of Leakage.............................................. ... Initial Tests........................................................... .... Testing for Leakage............................................ . 23 23 23 23 t GENERAL INFORMATION U$s KIMAX Tempered Glass Pipe has found wide application in a variety of industries. Among current users of KIMAX process pipe are chemical, food, dairy products and pharmaceutical processors: textiles: paper and pulp; photo engravers: aero nautical researchers and atomic energy plants. The transparency and corrosion resistance of KIMAX pipe manes it suitable for untold applications where observation of the process is vital, For instance, many engineers insert short lengths of KIMAX pipe in non-transparent pipe systems for use as sight flow indicators. KIMAX glass pipe and fittings can be easily fabricated at the factory into special shapes for special uses. Some examples are receiver vessels: boiling units: reaction chambers; and tubulated pipe. Advantages Adaptability. KIMAX glass pipe is readily joined to other ma terials including threaded pipe, straight tubing and glass-lined steel, by means of standard coupling devices listed m the FUNGE. GASKET AND ACCESSORIES Section. Corrosion Resistance. KIMAX Glass Pipe is manufactured from KG-33 borosiiicate glass, the same "hard" glass used in labora tory apparatus for its chemical durability and thermal shock resistance. . Corrosion of Kfmtz glass by caustic soda NaOH' solutions Corrosion of KJmax glass by hydrofluoric acid (Hr) solutions KIMAX pipe resists attack from most chemicals including.min eral and organic acids: S02 vapor; chlorinated hydrocarbons; organic solvents: hydrogen peroxide and a wide variety of corrosive mixtures. It is not recommended for use with hydro fluoric acid; phosphoric acid with fluorides; or hot potassium and sodium hydroxides. Solutions containing alkalies attack glass very slowly at room temperatures. The rate of attack increases rapidly as tem perature increases, as shown in the accompanying table. Durability. Uniform, heavy walls and selective tempering (add ing surface stress) of all straight lengths and most fittings impart exceptional strength and ability to resist impact damage. Caps. U-bends, thermometer wells, spacers and some traps are annealed only, due to their shape. These parts are dearly identified. Economy is inherent in KIMAX glass pipe systems. Materia) >s competitively priced. Installation costs are low. Maintenance costs are negligible. And, KIMAX systems are long-lived. Z GENERAL INFORMATION Lightweight. KIMAX glass pipe weighs Vj to *% less than ma terials performing a similar function. It reouires fewer hangers and is easier to install. For comparative weights of process pipe materials, see ENGINEERING Section. No Scale Build-up. The surface of KG-33 glass is extra smooth and hard, discouraging scale build-up and reducing pressure aroo due to friction. Purity of products and processes is assured by corrosion re sistance of KIMAX glass and its freedom from scale ouiio-up. Thermal Properties. KIMAX pipe will operate m temperatures up to 450* F. its low coefficient of expansion (see Physical Prop erties) permits quick transition from cleaning steam to flow of cold liquids. Transparency is an aid m many processes such as msoection of dye lines and food lines. Transoarency permits constant msoection of sedimentation, crystallization or discoloration of liquids, it also enables quic* location of stoppages and instant detection of imes tnat need cleaning. sT V. Manufacturing Characteristics KIMAX Tempered Glass Pipe and Fittings are made from machme-arawn. neavy-wall tuomg. Length dimensions are held to -- V3J*. Ends are precisely formed and neat-treated for extra strength reauirec :c withstand compressive forces at the joint. Selectee tempering--me adding of surface or $km stress-- tnpies me -ec-aricai snocx resistance of straight length ends and of mcv. ` v. r.g* a I?-. ` ttmgs sum as caos; U oenos: tnermometer wells: and some trors -ve a-'-eaiec only cue to tnerr shape. These anneaieo fittings are cieariy loentifiec. Physical Properties kimax ID oc'csmcate glass emoodies superior physical prooertis mat mae .t loeatly suited for trouoie-free conveying' of a w:oe range of liquid and semi-liquid products: ** Operating temperatures extend up to 250*F under normal conaif-on*. Tney may go up to 450* F if insulating protection is provided. Thermal conductivity: 0.73 8-T.U./hr./ft.J/F*/ft. at 213* F Thermal expansion of KIMAX pipe is 0.22 inches per 100 feet per ICC* F temperature change. Thermal shock differential ranges from 160* F to 210* F depend ing on diameter. See MAXIMUM OPERATING LIMITS table, page 15. Ordering When ordering a standard item please refer to KIMAX glass pipe distributors' price list for catalog number. Specify each item by catalog number, quantity; size (1.0.) and length m inches. Distributors' price list will contain carton quantities and shipping weights. Rough sketches of proposed lines showing center-to-face di mensions are helpful when asking for a quotation. Your dis tributor will assist you to lay out lines at lowest cost and to provide technical assistance and installation counsel. Non-Standard Items KIMAX glass pipe and fittings (other than those listed m this manual) may be prefabricated to your special requirement. Non-stock items such as reducing tees and crosses with 3 and 4-way reductions; traps; U-returns and drainline Y's can be supplied by your KIMAX pipe distributor on special order. ^'STRAIGHT LENGTHS fy~Z'^v. 6100 When ordering, specify pipe 1.0. and length in inches- K1MAX GLASS PIPE AND FITTINGS o1' Standard lengths in all diameters are 6'; 12'; 18'; 24'- 30'- 48'- 60'- 72' 84'; 96'; 108'; and 120*. ................................. intermediate odd lengths are available on special order. Factory-made odd lengths are tempered. Special lengths up to 15 feet supplied on special order. Tolerance on length and 1. 0. is = /zz" A8 Pipe Size Pipe (Nom. 1.00 0.0. Will 0 flange 0.0. l* 1.313- .156-IK' 1.844' 'llS: 2'/* 2* 2.344' .17? Ztt' 3' 3.406' .203' 3/,,' 4' 4.530* .265'. 5u/* 6' 6.656' .328' ?u/* flange Angle 12* 12* 12* 1T 21* 21* L Min. length 3* W 4' 5' 6* 6' Weight lbs./fl .60 1.0 1.13 2.0 3.4 8.3 Psi Reeom. Pressure 55 55 55 55 55 20 STRAIGHT REDUCERS - 6215 V . c Pipe SUe (inches) Reduced To L (Inches) (= Vn in.) m1 2 ivy or 1 3 2. IK or l 4 3. 2. m or 1 6 4, 3. 2, 1)5 or l 4 a 5 7 9 Pipe Size (inches) m 2 3 4 Reduced To (Inches) 1 mori 2, 154, or 1 3. 2.!Vi. or 1 C Minimum (inches) 0 ( '/ in.) IK 4 IK 4 254 s 37 REDUCER ELBOWS 6202 90 ELBOWS 6201 80 ELBOWS 6201 When ordering. specify degree of sngle. kimax glass pipe and fitting Pipe Site (inches) W 2 2 3 3 3 4 4 4 4 6 6 6 6 6 Reduced To A e (inches) (ate l/w in.) ( `/3j m.) i 314 3 1 43 114 4 314 i5 114 5 4 2 5 4K 1 74 i`4 ) 4V; 2 75 3 7 514 1 9c 1 Vi 9 514 2 96 3 9 6V* 4 93 Pit* Sill (inehes) 1 U4 2 3 4 6 A ( Vu in.) 2'/* 3'4 4 5 7 9 Pipe Site (Inches) 1 m 2 3 4 6 A (V in.) IV, 3* 4 5 7 9 Pipe Site (Inches) 1 114 2 3 4 6 A ( Vi* in.) zv. 314 4 5 7 9 SWEEP ELBOWS 6239 KIMAX GLASS PIPE AND FITTINGS Pfp# Sill (inthti) 1 m 3 4 6 A (A VS? m.) 2M 3V* 4 5 7 9 TEES 6210 PipeSlu (inches) 1 m 2 3 4 6 A ( '/ in.) 2*/* 3V4 4 5 7 9 Pipe Size (inches) m 2 2 3 3 3 4 4 4 4 6 & 6 6 6 Reduced Te A (inches) (i '/ in.) 1 3V* 14 m4 i5 IV* 5 25 17 154 7 27 37 19 m9 29 39 49 S ( '/ 3 3 3V4 354 4 4'/; 4 454 5 554 5 5Vi 6 654 3 Other reduction combinations are available on special order to cus tomer's specifications. REDUCER TEES.w 6212 - . When ordering, specify pipe 1.0. in this order; I, II, and Ilf. CROSSES 6220 REDUCER CROSSES 6250 KIMAX GLASS pipe and fittings l Pipe She (Inches) II PrpeSht (inches) III Pipe Size (inches) AB (: Vj? m.) (-: Vi? m.) ml U4 314 3 2124 2 m2 4 3i3 5 3 m3 5 323 5 4147 4 H* 1 7 424 7 431 1 61s9 $ m6 0 626 0 636 q 646 o 3 3/4 3V? 4 4V* i 4*/ 5 Sfc 5 S* 5 5/ 8 Other reduction combinations are available on special oroer i tomer's specifications. Pipe Size (inches) t M 2 3 4 6 A (i Vfc in.) IVx 3H 4 s 7 9 Pipe Site (inches) m Branch She A (inches) ('/in.) 3* 4 B ( Vin.) Use soft strip asbestos inserts (7202) only, with this fitting. Pipe She (inches) 1 m 2 3 4 D ( Ife in.) SV4 7 7 9 12 7 LATERAL "Y" 6230 ; When ordering, specify 1.0. of pipe and branch. LATERAL "Y" REDUCERS 6231 KIMAX GLASS PIPE AND FITTINGS Pipe Size 8 C 0 E Fg (inches) (== Va <n.) (inches) ( Vn in.) (- Vn in.) ( V in.) (inches) 1 5ft 1ft 7 23 3 10 4 14 6 13 / 1 V/u ift VA Ms 3/ 2ft 4 */,! VA V/\\-Yn ft % l;/ !H 2'/i 2/ y/t tot to ?i/i \\ir/v to/u 7V,, '"/(* 3"4 12 18V* Pipe Size Branch Size 8 C 0 (inches) (inches) ( = Vn in.) (inches) (inches) 21 3 1'/. to 2 VA 3 14 3 A 3 VA 10 Ms 3,l/ 3 2 10 1VU 3s ft* 4 m 14 VA 4'V* 4 2 14 VA 4`Vh i 3 14 VA 4"/u 6 3 18 3Vi 7*/u EF (inches) (inches) V/t V/t 1ft 1ft Ms 2V,t 2V* 2% to to 7ft* 7ft. wu 9Mi 9V* ll"Ai a (inches) 7*ft* 7`ft* 9/** 9*ft* 13 13 13 16ft THERMOMETER WELLS (Annulid) y " 8 VT"*" a;.... TV.'t:.- ..... ..r,'- .. I-.;-- G \ JT .V>*rrv. .*- >...V. - rr-*\ as specified 6235' DO UBlE ENO When ordering, specify pipe 1.0.; bulb size; and tube length. CAPS* (Anneaitd) TV*** 6236. \- ` ' ;r t i I Thermometer wells (annealed) protect thermometers and thermocouoles in corrosive atmospheres. Length "E" must be specified (from 6" to 36'). Use soft strip asoestos insert (7202) with thermometer wells. A Pipe Size (inches) 8 For Ther mometer Bulb Size (inches) C Tube Size (inches) O (inches) to ft VA ft VA ft Z ft 2 ft 2 ft 3 ft 3 ft 3 ft ft 2ft ft 2ft 1 2ft ft 2ft ft 2ft i 2ft ft 3ft ft 3ft 1 3ft Use soft strip asbestos inserts (7202) with this fitting. Pipe Six* (Inches) 1 ift 2 3 4 6 O (* V in.) 2 3 4 4 ft 6 7 STRAIGHT SPACERS 6260 T Aa e 1 CASKJT METAL Clamping---- -glance Typical Spacer Assembly 5 BEVEL SPACERS 6261 kimax glass pipe and fittings Straight soacers offer simple way to fill snort gaos m ime. Hardware and gasxets must be ordered separately. Standard lengths are ft*; ft*; j*. IVz': 2"; 2ft*; 3'; 4*; and 5*. Other lengths avaiiaoie on special order. Annealed only. A Pie* Site (inehes) 1 1ft 2 3 4 6 8 0.0. (inehes) IVk 2V 2*V VVu 5`ftj ?ft For use m filling out lines where some degree of pitch is reouireo. Sold as separate units only. Annealed only. Other lengths available on special order. A Pipe Size (inches) 1 1ft 2 3* 4 8 0.0. (inehes) l"i* Z'Ai 2`ft, 3% 5'ft C (inches) IVu IVit vv%* Fft. llVa ADJUSTABLE JOINT 6280 T F E SEAL RING (7227) , r'riN$RT (7200) COMPRESSION RING (7226) - | f )NN^ ' K r SLEEVE (6281) = \A 0" - OUTER SLEEVE (6282) ----------!NNER FLANGE _L(vaf^^ OUTER FLANGE (7150) f 4'. 6* New. improved design of adjustable joint permits space adiustments up to 2V*'. Also used to correct slight misalignment. Maximum recommenced temperature--250*F. Maximum pressure--30 p.s.i. (1*. Ift*. 2') and 15 p.s.i. (3' and 4*). Assembly consists of inner sleeve (6281): outer sleeve (6282): inner flange (7206): outer flange (7150): insert (7200): T f e seal ring (7227): compression ring (7226); bolts (7180). All metal parts are aluminum. Three bolts (hex head ft*-18 x 1ft) required for l1/;*; 2'. and 2" sizes. Six &oits reouired for 4' size. & Pipe Size (inches) C (inehes) 0 (inches) E (inches) L (Inehes) Min. Max. 1 m 1 ft* 5ft 8ft I Oft 1ft 2 . 1% 6 9ft I! ft 2 2ft 2u/u eft 10 lift 3 3ft 3>ft; 8 lift 14 4 4 ft 4ft 9 13ft 15ft (Designed especially 'for glass pipe, these zinc coated hangers have integral cushions to prevent metaf-to-glass contact. Unique locking action permits rapid installation, cuts assembly time by as much as 80%. A simple saueeze releases the insert allowing the band to be spread and sltpoed over the pipe, insert is reseated by thumb pressure after realign ment of holes and is threaded freely on to hanger rod. Pipe Size (inches) 1 1ft 2 3 4 6 A Ift* 1ft* 1ft. Ift Ift 1ft 8 1 1ft 1ft 1ft Ift 2ft C 2ft 3ft 3ft 4ft 5`ft; 7ft* 0 3ft 4ft* 4`ft* 6ft 7>ft; 10ft E ft ft ft ft ft ft F v'll X ft `/ll X ft ft* J ft ft; * ft ft t 1 ft x 1 FLANGES, GASKETS AND ACCESSORIES KIMAX Tempered Glass Pipe and fittings can be joined by menas of metal flanges, cushioned from the glass by molded or strip asbestos inserts. Interface gaskets placed between the pipe ends prevent glass to glass contact. FLANGES Style I Aluminum Flanges are used to join KIMAX pipe to KIMAX pipe or to metal tubing containing a ferrule. Only the A" and 6" sizes have ASME bolt circles and can mate with an ASME flange. Bolts and nuts for Style I flanges are aluminum. Style II flanges are cast iron protected by heavy coats of corrosion-resistant paint. All sizes have ASME bolt circles. They are used to join KIMAX pipe to KIMAX pipe or to pipe with an ASME bolt circle flange. ASME Adapter flanges are available in 1" through 3" sizes and are used principally for joining KIMAX glass pipe to glass lined steel. GASKETS Service requirements and temperature ranges for all stagdard gasket materials are listed on page 13. Common materials include neoprene, gum rubber, asbestos, Korosea!, and TFE*-lined gaskets with resilient filler. Since the type of service will determine the type of gasket material reauired. selection of gaskets is left to the user. Gaskets are not included in flange sets. When resilience and corrosion resistance are required, gaskets containing a filler of soft asbestos (Blue African asoestos) with a machined T F E liner, are recommended. Other types of filler material may be used with TFE lined gaskets. Consult your distributor for details of perform ance and onces. INSERTS Used for cushioning pipe ends from metal flanges. Molded asbestos inserts are used for tempered pipe and fittings 1" througn 3" m diameter. Strip inserts are used for 4* and 6" si2es of tempered pipe and fittings and for all annealed fittings such as U-bends: thermometer wells; and caps. Inserts are cemented into inner rings of all Style I and Style II 4" and 6' flanges. See oage 13 for more information. OuPont T.M. * FERRULE 7245 Stainless steel. To be welded, brazed or soldered to metal tub ing. In 1'; 1V?'; 2"; 3'; and 4' diameters. SIZES 4", 6" FLANGE SET 7105 STYLE II 'easke SIZES 4", 6" ASME ADAPTER FLANGES 7160 / flang SIZES i", 154", 2", 3" To adapt 4' and 6' glass_pio lo an ASME Flans*, us* <n loiiowmg STYLE I Aluminum--No. 7150. I - 7151 outer irn* l -- ? S S 3 mn*r STYLE II Cast Ifon-No. 7155. l-7156ouiar riang*. 1-7 158 FLANGES, GASKETS AND ACCESSORIES FLANGE SET NO. 7100,\%VA't V i.D. STYLE 1 Aluminum Set contain tne following components' 2--7150 Aluminum Flanges 2-7200 Neoprene Asoestos inserts 3--7180 Aluminum Softs and Nuts Pipe Size 1 m 2 A 3% 4>/t 4V,, 8 Belt Size 23/. s -l8x2 33/i S-iSxlH 3/i 1 t-lSx2 FLANGE SET NO. 7100,3' 1.0. STYLE 1 Aluminum Set contain the following components: 2--7150 Aluminum Flanges 2 -- 7200 Neoprene Asoestos inserts 6--7180 Aluminum 8olts and Nuts Pig* SiteA8 3 6 Salt Size 5`/ ;:s-;Sx'v. FLANGE SET NO. 7100,4 AND 6'1.0. STYLE 1 Aluminum Set contain the following components: 2--7151 Aluminum Outer Flanges* 2 -- 7153 Aluminum Inner Rings with 7202 insert cemented in oiace* 8--7180 Aluminum Bolts and Nuts. Pipe Size A 8 Bait Size 4 VA 6 10% P/i s;,-i8i2'/? VA H-iUl May De ordered separately as No. 71SO Flans* Assempty consisting of on* (1) 7151 Outer Fiang* and on* (I) 7153 inner Ring. FLANGE SET NO. 7105, T, 2', 3'I.D. STYLE U Cast iron Flange sets contain the following components: 2--7155 Cast Iron Flanges 2 -- 7200 Neoprene Asbestos Inserts a--7190 Steel Bolts and Nuts Pipe Size 1 ia 2 3 A V/t 4 Vi 5/u &lVu B Belt Slz* 3'/ s':i-l8x2'/i 4 s/, v:I8x2'/i 4% 1 :iT8x2`/i 6 y]y\iz2 FLANGE SET NO. 710$, 4 AND S' I.O. STYLE 11 Cast Iron Flange sets contain the following components: 2--7156 Cast Iron Outer Flange* 2--7158 Cast Iron inner Ring with 7202 Inserts cemented m place* 8--7190 Steel Bolts and Nuts. Pip* Size A B Belt Size 4 &'/ V/i 6 10% 9% K-16x2`/z * May Be ordered separately as No. 71S5 Flange Assemply consisting oI one (1) 7156 Outer Flange ana one (1) 7156 Inner Ring. ASME ADAPTER FLANGE NO. 7160, T, 1 '/z', 2', 3' I.D. ASMS Flange does not come with insert or bolts. Order the prooer inserts and bolts for use intended. 7200 for Conical End Tempered Glass 7202 Strip insert for Conical End Annealed Glass 7203 Molded Adapter Insert for Beaded End Glass Pip* Slz* 1 1% 2 3 A 4 /, 5 6 VA B Belt Size 3'/* :%.|3x2 Vh 4'/rl3x2;/. 4% 4%-ll*2% 6 4Vi-llx3 u ADAPTER FLANGE 6670 A.S.M.E. ADAPTER FLANGE 7160 FLANGES, GASKETS AND ACCESSORIES Used with Style I or Style ll flanges to join field-beaded oioe to flanged pipe. Cast iron construction. Adapter insert (7203) needed between adap ter flange and beaded pipe. Order bolts and nuts (7190) separately. Bolts Pipe Size A B NumOor Size (inches)_______________ Bolt Circle Required_______ (inches) 4 8Vi 7VS 8 Vit-lSzl'A 6 10Vi 9V$ 8 /t. 16 z 2Vi For 1' through 3" beaded pipe, use Style II flange (7155) with adapter insert (7203). Machined to accept conical insert (7200) or adapter insert (7203). Used to join KIMAX Glass Pipe to glass-lined steel. In 1*; l1/?*: 2': and 3' sizes. ; DONUT SPACER 7240 ADAPTER BUTTON 7230 SPRING 7235 12 Donut spacer consists of steel ring cushioned with soft asbestos and covered with a machined TFE envelope. Required for joining glass pipe to glass-lined steel using a.S.m.E. Adapter (7160) or Style II flange (7155). because of radius at gasket face of glasslined steel flange. Pipe Size Thickness (inches) (inches) 1 114 a/. 2 Vi 3 s/u 4 y. 6 Used to center smaller diameter Style II bolts in larger holes of A.S.M.E. flange when adapting glass pipe to A.S.M.E. flange or glass-fined steel. Qne size of button is used for all sizes of flanges. 1.0. (inehes) .390 10.398 O.O. (inches) IVi Height (laches) A Used to load joints to compensate for temperature cycling and to spring load pipe hangers. One size used for 1' through 4' flanges. Longer ooits needed to accommodate springs. Pipe Size (inehes) 1* th ru 4` 6' 1.0. (inehes) Ms min. H min. Length (inehes) i`%a iiy32 Diameter cl Wire .156 .156 INSERTS 7202 for 1' and 6* tempered fittings lor r through 6' annealed fittings. 7203 adapter insert for beaded ends (similar to 7200) INTERFACE GASKETS STYLE ! (!': IV: 2": 2 V: 3'sizes only) STYLE II (an sizes-aiso used for 4" and 6' Style l) SI A.S.M.E. <1* . IV; 2*; y sizes only) FLANGES, GASKETS AND ACCESSORIES Insert 7200 is molded neoorene asbestos construction, it is available m 1*; IV; 2'; 2 V; 3': 3/$'; and 5* diameters. The I*; l1/*"; 2": and 3* sizes are used with standard tempered glass pipe and fittings. Other sizes are for use with adjustable |Oint 6280. Insert 7202 is a neoprene asbestos strip insert designed for use with 4* and 6* tempered pipe and fittings and for r through 6' annealed fittings. Adapter insert 7203 is a molded insert designed for use on field-beaded pipe, with Style I and Style II flanges m 1* through 3* diameters: ana with Adapter Flange (6670) in 4' and 6* diameters. Since the gasket is the only part of the joint assembly to come into contact witn conveyed liquids, choice of gasket material is extremely important. Common gasket materials are neoprene, gum rubber, asbestos and silicone rubber. Service requirements for each type are listed below. When pipelines must convey a variety of liquids with different corro sive properties, gaskets containing machined envelopes ol tfe are recommended. The tfe machined envelope is a one-piece liner. Its inner diameter is the same as the pipe, to prevent constriction of flow at the joint. Standard filler for tfe machined envelope gasket is Blue African asbestos. Other filler materials for T f e machined envelope gaskets are available on special order from your distributor, in a variety of thicknesses. Work ing temperatures of T F E envelope gaskets are the same as that of the filler material. Cattle? Number Style l Style U A.S.M.E. Materiel 7250 7251 - Asbestos 7255 7260 7265 7256 7261 7266 - Gum Rubber - Neoprene 7267 Koroseal 7270 .7275 7271 7276 - Silicone Rubber 7277 TFE Machined Envelope (Blue African Asbestos Filler) Service Working Temp,,*F. Organic and mineral acids, solvents and chlorinated compounds. Food products, mineral acids, except HNO. Distilled water and mineral acids, except HNO. Mineral acids including HNO., and chlorinated compounds. All All 400 200 220 150 450 450 Material Asbestos, Neoorene. Koroseal. Gum Rubber TFE Envelope Pipe Size r Ola. IV Ola. 2 01*. 3* Oia. ** Oia. 6' Oia. /% V V V V VU' l/u' /.** Vum V '/' ;/r t ENGINEERING Comparative Weight The following table indicates approximate weight of 2* diameter KIMAX Tempered Glass Pipe compared to the weight of other pipe material of the same diameter. MATERIAL KIMAX Tempered Glass PVC-Scned. 80 Normal and Hign impact Hard Rubber Graotute (impervious) Resm-8onded Asoestos Stamiess Steel (Schedule 40) Lead, Ex. light Porcelain Hign Silicon iron APPROXIMATE WEIGHT (Ibwtt/r diaO U0-1.2O 0.93 1.58 uo :.S8 3.65 4.80 7.35 7.70 MAXIMUM OPERATING LIMITS PIPE SIZE PRESSURE (psi) MAX. TEMPERATURE (*F) MIN. TEMPERATURE pF) !* thru 2" 50 450 -50* 4' 35 450 -so* 6" 20 450 -50* SU00EN THERMAL DIFFERENTIAL (*F) 210 175 160 Freezing point of conveyed material should be taken into consideration. Thermal Expansion When joining KIMAX glass pice to other materials, rate of thermal expansion must oe taken into consideration and allow ances made for the variation. KIMAX Tempered Glass Pipe nas a thermal expansion of .0022" ft./lOO* F. With this factor as 1.00. relative expansion of other materials is: flew Characteristics--Pressure Orop The surface of KIMAX Glass Pipe is ultra-smooth, resulting m lower pressure Orop due to friction. Pressure reduction of KIMAX pipe is approximately 10 to 20% less than that of stain less steel. Tne percentage of difference increases as the steel becomes crusted with scale puild-up. Pressure drop increases as tne number of fittings per run increases. The chart oeiow states the equivalent length ratio for various fittings, based on water at ?0*F. FITTING 221/:* L -C* l C* L * Sweep Ret. Sene T(Run) T(s:, T(S.I.) Gate Vaive Plug Vaive Globe Vaive EQUIVALENT LENGTHS (FEET) 8T PIPE SIZE r i;/.- 2* 3' 4* S' 05 75 1.0 1.5 2.0 3.0 i ; 3 2.5 3.8 5.0 7.5 2 T ^ 41 6.3 3.3 12.5 ` * ;: 10 0 15.0 20.0 30.0 ;: 3.3 5.0 6.7 10.0 c 2 i3 C 8.3 12.5 16.7 25.0 3.3 5.0 6.7 10.0 ; 2 7 5 too tS.Q 20.0 30.0 : 9.0 12.0 18.0 24.0 36.0 ; s ? - 3.0 45 6.0 9.0 20 3.0 4.0 6.0 8.0 12.0 36.C 540 72.0 108.0 144.0 215.0 Operating Temperatures and Pressures KIMAX Tempered Glass Pipe will operate in temperatures up to 250* F unae* normal conditions. Where operating tempera tures exceed 2:0* F (up to 450*F). it is advisable to protect the pipe from sudden temoerature changes. Insulation around the pipe is the usual means of providing this protection. For operation aoove recommended temoeratures and pres sures consult Owens-Illinois Kimble Products. Glass Pipe Mar ket Development, Toledo 1. Ohio. Maximum operating limits for KIMAX glass pipe under normal conditions are listed m the following table: MATERIAL KIMAX Tempered Glass Porcelain Graphite (impervious) Steel High Silicon Iron Stainless Steel Resin-bonded Asbestos Normal Impact PVC. Sched. 801 High Impact RELATIVE EXPANSION 1.00 1.30 1.30 3.60 4.90 6.20 10.00 16.00 44.00 Layout Layout of KIMAX Glass Pipe is similar to that of other materials. in simple installations, a general arrangement drawing snowing the location of reactors, tanks or machinery, and centerline dimensions for equipment and pipe, is adequate. Dimensions of glass parts are given in the KIMAX GLASS PIPE AND FIT TINGS section. If a piping installation print or general arrangement drawing is not available, make a sketch of the proposed line. All equip ment. pipe and fittings should be identified. Pipe size, direction and pitch of lines should be included. Allowance must be made at each joint for thickness of gaskets and T F covered donut spacers: GASKET AND DONUT SPACER THICKNESS Material Asbestos. Neoprene. Koroseal. Gum Rubber T f E Envelope Solid Beaded Teflon Donut Spacer Pfpe Oiameter 1' 1VV 2* 3* 4* 6* '/% A' V V '/* '/* '/u* /.*' Vu9 '/l' Vn` A9 'A9 'A9 A' A' A` '/la' 'At9 %4` A' 'At9 V,m Vt' '/* Via' Vu9 Y\' 14 O Layout (continued) _ Consideration should be given to anchor-point locations and line flexibility. Line flexibility can be achieved by use of rightangle bends and elbows. Typical Area Sketch ~i v^?j* Wt tv .rer'K/-- -r JQ 9K00* - t j rtr i*r< *iv( rf-H-s*/-*f tocr< < 'Oh 10u< Figurt 1 ft I I JL Anchor Points Anchor points result from rigid suoports such as independently supported valves, and from inflexible connections to fixed eauipment or structures such as reactors, tanks, pumps and mdepenoentiy supported valves. C There snould oe only one anchor point in any straight run of pipe unless flexible nose or an expansion joint ts used. Figure 2 shows both correct and incorrect installation techniques. Note that flexictiity is achieved By one or more right angle bends. A.B.C--Recommended Means ENGINEERING All valves, strainers, meters, or any heavy equipment installed in the line must be independently supported. This support prevents transmission of dead weight to the line ana helps prevent line stresses. Horizontal Lino Support Each 10-foot length of KIMAX pipe should be supported with two hangers, located about 1 foot from each end. See illustra tion of horizontal line support at top of Figure 5, page !?. Glass pipeline at floor level, ground level, or below graae level, when exposed to traffic, should be protected by expanded metal, plywood enclosure, channel-iron. etc. The pipe snould be supported by padded pipe hangers, padded block with loose fitted side wedges, or any other loose lateral guide. Do not use notched supports. The pipe must be free to move 1 to 2 inches sideways and vertically in order to prevent bending moments in other sections of the pioing system. Piping below grade level should not be surrounded by fill, but supported in a similar manner as horizontal run. for flexibility-- See figured - SQUARE SLOCKS r FROM PIPE r FROM PIPE Figure 2. ENGINEERING 8-10 FT.- 8-10 FT. MINIMUM FIRST HANGER i _ 8-10 FT. r MINIMUM Iry A -f- A zr zr !C71 zr FIXED EQUIPMENT ANCHOR POINT Vertical Lina Support Vertical lines snould be supported by either of the two methoos snown m Figure 4. The yoke support can be used to guide the line and to support banks of glass pipe. It can also be used as an anchor point above a vibrating kettle or reactor. The padded saddle is used beneath 90-degree elbows at the bottom of a vertical riser. It is important that the center line of the saddle centers on the center line of the riser. Oo not support the vertical riser by more than one rigid support. Where more supports are needed, spring-load the support to heto distribute the load. See Figures 4 and 5. Apply .the same rule as used for horizontal runs regarding anchor points. Loose fitting pipe guides are necessary for approximately every 20 feet of rise. To reduce benamg strains, horizontal run supports should be placed a minimum of 8 feet away from the riser. See Figure 5- KIMAX GLASS PIPE SPR1NG*LOApEO ^ WEIGHT SUPPORT KIMAX GLASS PIPE 1 mi ------------ j FLANGE m/ SSPPRRIINNGGSS INSERTED ................ . / /BEBETTWWEEEEHN YOKE ANO ---------------Ht/ FfLlAaNnGgEe W1 HEN NEECCESSARY YOKE APPROX Pipe Pitch Normally, a pitch of */:* per 10 feet or more is recommended for proper oramage. This may be varied to conform to the viscosity of the liquid handled and drainage speed required. Pitch is controlled by the adiustment of hanger rods or by the use of oevelea wedges or spacers. To avoid unoue stress in a long horizontal run. use swing joints to achieve desired pitch. YOKE SUPPORT KIMAX GLASS PIPE LATERAL GUIDE - Protection r in installation planning, consideration should be given to the protection of the pipe runs. Whenever possible, use existing structural protection (walls, columns, ceilings, etc.). In high-traffic areas, such as doorways, additional protection should be provided. Expanded metal cages, angle or cnannel iron, and hardware cloth are suitable for exposed section protection. 16 Ow a0<..r i/) <- Figure 4. SAOOLESUPPORT (ANCHOR POINT) Figure S. Recommended Vertical Line Supports ENGINEERING Vibration Connection to vibrating buildings and equipment is accom plished by using a flexible connection--either rubber hose, expansion joints or flexible couplings. The chemical properties of the transmitted material determine the type of flexible connection. Vibration may also be dampened by use of a swing joint or by moving me support away from the source of vibration (Figure 6). Dampening Vibration Thermometer Wells Thermometer wells are used with corrosive liquid operations to protect thermometers and thermocouples. For an atmosphere-tight installation, a double-ended weH may be used for bolting on instrument heads. Thermometer wens are installed in the same manner as KiMAX glass oipe fittings, using Style l or Style II flanges. See Figure 8. ' Pressure Surges To reduce pressure surges, install a pressure dame on the dis charge side of a pump, next to tne valve, or at the top of the vertical -ise of a discharge line. For installation on a riser, use a tee at the top. plus a straight section, then a cap. As a general rule, the following lengths of straight sections apply: cne foot for 1* and' lVi* pipe; two feet lor 2* to 6* ptpe. See Figure /. Sight Flow Indicator A standard length, 6 or 12 inches long, may be installed m metal lines as a sight flow indicator. - The glass should be inserted between the two metal pioe flanges, using A.S.M.E. gaskets on each end. Oraw up flanges to propertorque with through-bolts. To mini mize strain on glass, use nuts on both sides of flanges. See Figure 9. figure 7. Figure 9. 17 ENGINEERING Standard Dimensions Standard diameters of KIMAX Tempered Glass Pipe and Fit tings are 1': IV; 2*; 3'; 4* and 6'. Standard lengths of KIMAX straight lengths vary from 5 inches to 10 feet. Exact lengths and minimum lengths for each diameter are given >n the KIMAX GLASS PIPE AND FITTINGS section. Standard wall thickness, outside diameters and approximate weights are listed in the same section. Use of standard straight lengths and fittings will simplify pipe line design. Special Lengths it may be necessary to order non-standard straight lengths to fill out the line. Intermediate odd lengths are available through your KIMAX Glass Pipe Distributor. Such lengths are flanged and tempered ana are priced at the next longest standard length. When measuring for non-standard lengths, be sure to allow for gasket tmckness. Other methods of making uo space variations are illustrated ana oescrioea in the INSTALLATION section. KIMAX PIPE a.s.m.e. flange Special Apparatus The corrosion resistance and transparency of glass, and it workability. make it ideal for fabricating into special shapes Such apparatus may be adapted from existing standard pip and fittings (tubulated or perforated straight lengths, for m stance); custom fabricated by modifying existing giass-formm, equipment (receiver vessels, separation units, etc.); and o minor adapting of stock laboratory or industrial glass piece: (boiling flasks; distillation apparatus; offset columns, etc.) Typical apparatus adapted for special uses are illustrated below. Owens-Illinois and KIMAX Glass Pipe distributors will assist you m the development of specially fabricated glass apparatus for your particular requirements. V gasket JVu* SPACER Measure from end flange to end i flange, suctract gasket thicxness. ; Figure it. Figure 10. r U installation Handling and Storage Although basic pipe-handing techniques apply to glass pipe, it is advisable to take a few additional precautions. After inspection of shipment, separate the order into groups of like components, and store them, in shipping cartons, m a safe place at the job site. During the installation, unpack only those pieces needed for immediate hanging, placing them on cardboard, paper or wood. Do not place unprotected glass pieces on glass, concrete or steel. Exposed pipe and fittings should be protected from scratching, weld spatter or other surface damage. Pipe so damaged should be replaced. Pipe Hanging As with any piping material, glass piping should be installed without mecnanical restraint or so installed to allow expansion or building movement to avoid line stress. Stress damage will not cause immediate failure. Put fracturing may occur after a period of expansion and contraction while the Ime is unoer load. Therefore, hangers should not clamp the glass pipe tightly. 8oth lengthwise and sideways movement is necessary. Lengthwise motion in a straight run should be limited by no more than one anchor point, preferably near the center of the run. More than one anchor point in a straight run will force the lengthwise motion to produce a bending moment between the two anchor points, and result m gasket leakage at the joints. Where two anchor points are necessary, make use of elbows to permit flexure or use an expansion joint. Glass piping snouia also nave some lateral flexibility. Excessive swinging can oe corrected By an occasional supoort. On long runs it is recommended that each 10-foot length of kimax glass pioe oe supported with a hanger approximately 1 foot from eacn eno. Supporting each end of the pipe allows disassembly of the pipe for removing obiects. cleaning out stoopage. or replacing the gasket while the pipe is held in place. See table oelow for maximum spans. Hangar Supports The correct type of hanger support should be used for the structural material to which it is to be attacned. There are many types for a specific material such as concrete insert, pioe flange, swivel hanger flange, wood beam attachment, l-oeam clamp, adjustable swinging hanger flange and others, The illustrated pipe hanger, specifically designeo for glass pipe, is recommended. These zinc coated hangers nave in tegral cushions to prevent metal-to-glass contact, and a quick locking action which permits rapid installation. The pipe is free to flex sideways and lengthwise. Rigid clamp hangers are used to prevent sidesway of pipe when hanger roo and oipe runs are extra long. Pipe Hanger MAXIMUM RECOMMENDED SPAN-FEET Pip* Six* !' nr 2* 3' 4* 6' Fluid in Pip* S pacific Gravity Specific Gravity less than 1.3 t.3 and Graatar 88 99 99 99 to 10 10 10 7 7 8 8 8 8 Assembling The Lino Installation of KIMAX Tempered Glass pipelines is relatively simple if these initial steps are followed: 1. Support the first length of pipe temporarily, starting from a fixed point such as pump or tank. When connecting to the bottom of a tank, always insert valve between tank and glass pipe. 2. Connect the pipe to the fixed joint loosely. 3. Align the pipe with the flange assembly by adjusting the support. 4. Tighten flange bolts to proper torque. Check pipe supports for proper alignment. IS INSTALLATION Joint Asstmbly The ends of KIMAX Tempered Glass pipe and fittings are flared to take a special metal flange which is cushioned from the glass by means of a neoprene asbestos insert. The insert distributes bolting forces uniformty over the conical pipe ends. An interface gasket is o>aced between the grooved pipe ends, and the ends are drawn together with flange bolts. Step 3. Place bolts in flange holes and locate gasket on bolts. Keep gaskets dry to avoid gaskets slipping out between flanges under line pressure. Steps for Joint Assembly Step 1. Place tne metai flange--small opening first--and the insert, over tne flared end of tne pipe before the pipe is hung, in 4# ano 5' sizes, the insert is cemented into the flange. Step 2. Pull the flange and insert into position, making sure that the insert is flush with the metal flange face at the end of the pipe. Step 4. Align gasket opening precisely with pipe opening to avoid obstructions to line flow (especially important in milk and food lines). 8e sure flange assembly is square with pioe. Tighten nuts uniformly. Oo not rotate bolts--they may twist interface gasket out of alignment. Boffing Torqutt KIMAXrGfass Pipe is strong endugh and flanged ends are de Signed to take high bolting torques. If higher torques than those reeonvnendrt'-in the table bafow, are required to stop a leak, the problem may be caused by misalignment. RECOMMENOEO BOLTING TORQUES LB./FT. Pipe Six* Regular Gasket Selld T F E Gasket r2 2-3 3-3.5 3-4 i- 3-4 4-5 3' 3-4 4-5 4' 3-4 5-7 6' 5-6 7-10 Occasionally, a line will leak after it has been in service for a short time. This may be caused by gradual seating of the in serts. To correct leakage, retighten bolts at the leaking joint. All joints should be inspected one to two days after connection and bolts retightened to take up slack from gasket compression. Good Bolting Practices 1. Practice with a torque wrench to get the feel of the torque needed. 2. Tighten nuts (do not rotate bolts) uniformly all around flange. 3. Use ratchet-type socket wrenches. 4. Do not use less than recommended bolting torques. 5. Tighten each section joint completely as it is assembled before going on to next joint. installatioi Glass to A.S.M.E., Flange Glass can be mated to A.S.M.E. flanges by means of a Style cast iron flange(all sires haveA.S.M.E. Sou Circles); an adapte A.S.M.E. flange # 7160 (1*: IH"; 2' and 3' diameters only); or 4* or 5' diameter Style I aluminum flange which has A.S.M.E Soft Circles. Connecting To Various Materials Glass to glass When joining KIMAX Temoered Glass Pipe to itself, use either Style l aluminum flanges or Style II cast iron flanges with in serts. nuts and bolts, and gaskets. For dimensions of all parts, see FLANGE. GASKETS AN0 ACCESSORIES section. To ;om standard hanged cuoe to fieid'beaded glass pioe. use acacter harge {<6570) ana acaoter insert (*7203) on beaded pioe; ana Strie '( trange ana stanaard insert on flanged pipe. Glass to Metal Tubing Metal tubing car o adapted fbr use with either Style I or Style ii flanges. by sweating or brazing a stainless steel ferrule (# 7245) to tne tubing end A nickel steel adapter button (# 7230) must be placed on the smaller diameter Style I or II bolt, for centering bolt in larger A.S.M.E. flange bolt holes. Raised part of button goes in polt hole. Glass to Glass-lined Steel KIMAX Glass Pipe can be joined to glass lined steel by means of adapted A.S.M.E. flange (# 7160) or Style 11 flange m V thru 3* sizes; or by Style I or II flanges in 4'and6' sizes. Use adapter button (#7230) with Style I or II flange bolts. Adapter Button FERRULE ATF E covered donut spacer repfaces the interface gasket. The donut spacer is required to prevent crazing of the glass lining at the radius of the metal pipe. The spacer consists of an asbestos cushioned steel ring covered with a machined T f envelope. INSTALLATION Lint Adjustments Us of standard lengths will simplify installation and allow sufficient flexibility in line make-up. The 13 standard straight lengths vary from 6 inches to 10 feet. Standard pipe sizes (I.O.) range from.l inch to 6 inches. Since Kimax Glass Pipe should never be forced or snapped into place, it may be necessary to utilize one or more of various devices to compensate for minor errors or to connect to fixed equipment. 1. Odd lengths. Special odd lengths can be ordered from your KIMAX Glass Pipe distributor. When measuring, be sure to allow for gasket thickness. KIMAX PIPE A.S.M.E. FLANGE ( Long cut section of straight pipe may be used for inner glass sleeve where quick line changes are desired. For dimensions, etc. see KIMAX GLASS PIPE ANO FITTINGS section. 4. Flexible Couplings and Expansion Joints. Used to compen sate for vibration when lines are connected to pumps, vibrating reactors, etc. Also used to allow for differences m expansion of other piping and equioment or to correct slight misalignment. Flexible joints and expansion joints are not recommended for food, pharmaceutical or other sanitary applications because of drainage problems. For dimensions, see FLANGES. GASKETS AND ACCESSORIES section. V GASKET Yit' SPACER ^0. Measure from end flange to end flange, subtract gasket thickness. 2. Spacers. Standard straight and 5* beveled spacers, made from heavy-wall tubing, may be inserted between standard pipe ends, using an extra gasket and longer bolts. Straight spacers are available in lengths from XA* to 5' except for 6* diameters, available in to 2' lengths. Beveled 5* spacers are stocked in 1-inch lengths and 1' through 4' diameters. One 5* beveled spacer will pitch the line 1' per foot. When inserting spacers, square spacer and gasket, and check alignment as with a standard joint. See KIMAX GLASS PIPE AND FITTINGS section for dimensions. 3. Adjustable Joints. Permit linear variations up to 214*. Also used to correct misalignment. 5. Field Fabrication--KIMAX pipe may be cut and beaded by means of a beading kit available from your KIMAX distributor. Beaded joints should be held to a minimum. Since the bead is designed to fit the grooved end of flanged pipe, one half of the joint may be beaded. Two beaded ends will give an unsatisfactory amaunt of gasket bearing surface. Complete information on field beading equipment and tech niques is available from your distributor. Ask for Field Beading Manual--TR-244. Use Adapter Flange (#6670) and Adapter Insert (#7203) on beaded ends to mate with Style I or Style II flange with stanoard insert on flanged pipe. See FLANGES. GASKETS AND ACCES SORIES section. 6. Adjust Equipment It may be easier and simpler to adjust the length of adjoining pipe (other than glass) or to move equip ment slightly, in order to avoid special adjustment devices. ( 22 TESTING AND MAINTENANCE Initial Tasts After installation is completed, but before the line is filled, inspect for stress points as follows: Shake the line. If the line moves from side to side, it is probably free from bending loads. Open a flanged joint. If the flange does not move when bolts are removed, the pipe is not restrained. Testing for Leakage In testing for leakage it is recommended ttiat water be used. Do not test with air pressure, even for pneumatic systems, as any leakage can be readily detected. Charge the line with water at 1Vt times standard operation pressure. Do not exceed 1V4 times maximum pressure recommendations (see ENGI NEERING SECTION) for size of line used. Sould joint leakage occur, recheck flange assembly alignment. Tighten flange assembly and repeat test. Causes of Leakage Persistent leakage is usually due to one of these causes: l. Inadequate bolt tightening: Oo not hesitate to `snug" bolts sufficiently. Z. Misalignment: Flange not square with line; gasket out of alignment with pipe opening; or hangers not adjusted properly. 3. Temperature cycling: Spring-loaded bolting or Teflon machined-envelope gaskets will eliminate leakage caused by "flow" of solid Teflon gaskets resulting from temperature cycling. Cloaning Purge lines with water, cleaning liquids, or steam with dram open. Caution: Oo not use hot caustic solutions, abrasives, metallic tube cleaners or hydrofluoric acid. 23 r KIMAX mpered Ql DRAINLIN PRICE LIST TR-264-A September, 1963 Owens-Illinois KIMAX Tempered Glass DRAINLINE and Fittings CONTENTS Page Kimax Drainiine Pipe and Fittings Bends.................................................... 3, 5, 7 Bend Reducer................................................. 3 Cup Sinks..............................................10, 11 Offsets............................................................... 6 Plugs.................................................................. 6 Reducers........................................................... 6 Straight Lengths.............................................3 Tees................................................................... 4 Traps ?............................................7, 8, 9, 10 Vent Branch.....................................................5 Y Branch.................................................... 4, 5 Page Flanges, Gaskets and Accessories Adapter Button.............................................15 Adjustable Joint.......................................... 13 Bead Adapters............................................. 14 Bolts and Nuts............................................ 15 Couplings.............................................. 12, 13 Donut Spacer...............................................15 Flanges...........................................................13 Gaskets...........................................................14 Hangers..........................................................14 Inserts....................................................13, 14 Sink Tailpiece.............................................. 12 Standing Overflow.......................................12 C The prices set forth herein are considered by Owens-Illinois as fair and reasonable, and are sug gested for all sales except in Missouri, Vermont, Texas and the District of Columbia. Actual prices are within the sole discretion of the distributor. STRAIGHT LENGTHS Standard lengths of regular drainline are S and 10 feet. Special lengths, up to IS feet may be ordered as special items and are priced on a per-foot basis to the next nearest foot, plus 10% for special handling. KIMAX heavy schedule drainline (marked "H>S") is designed (or burying underground or under concrete. Maximum length recommended for burial is S feet. STRAIGHT LENGTHS "Nipple stock is annealed only, beaded on one end and available m 2-foot lengths, regular schedule weight. Most economical way to make up short lengths. BENDS 6511 SHORT RADIUS QUARTER BENDS SHORT RADIUS QUARTER BENDS A----- QUARTER BEND REDUCER KIMAX DRAINLINE PIPE AND FITTINGS 6500 -regular schedule, 5*ft. lengths ,,. _________A ivr *5' 2 3 4 6 2.06 2.58 3.69 4.84 7.12 8 (00) C (welt) Q (10) 1.84 2.34 3.41 4.53 6.66 0.12 0.14 0.17 0.20 0.24 1.60 106 3.07 4.13 6.18 Case Quantity 4 pcs. 4 2 t t Stripping Weight Per Cm IS lbs. 2$ 23 20 33 ,, Suggested Resale Price $10JO 13.50 20JO 27JO 44JO 6501 -regular schedule, 10-ft. lengths m" x io' 2.06 1.84 0.12 2 2.58 2.34 0.14 3 3.69 3.41 0.17 4 4.84 4.53 0.20 6 7.12 6.66 0.24 1.60 106 3.07 4.13 6.18 4 4 2 1 1 35 lbs. 41 45 40 60 20.00 27JO 40.00 55.00 ttJO 6502--heavy schedule, 5-ft. lengths* Site US'* 5' 2 3 4 $ C (well) 0.17 0.17 Q.20 0.26 0.33 D (10) m 2 3 4 6 Cm Quantity 4 pcs. 4 2 1 t Approximate Shipping Weight Per Cm 24 lbs. 2S 25 24 35 Suggested Resale Price $11.00 15JO 22JO 30JO 49.00 6503-NIPPLE STOCK, 2-tt. lengths" Site ll*'x2' 2 3 4 6 A 2.06 2.58 3.69 4.84 7.12 B (OO) 1.84 2.34 3.41 4.53 6.66 C (wad) 0.12 0.14 0.17 0.20 0.24 D(IO) 1.60 2.06 3.07 4.13 6.18 Case iQuantity 4 pcs. 4 2 1 1 Approx. Stripping Weight Per Cm libs. 10 S 1 12 Suggested Resale Pries S 4JO 5.40 IJQ 11.00 17JO Site nr 2 3 4 6 6512 Site m2 6513 Silt A 4# 5 6* 9 12 A m Case Quantity 4 PCS. 4 1 1 1 Approximate Shipping Weight Per Cm 5 lbs. 6 3 S 14 Suggested Resale Price $ 5.50 7J0 12JO 16J0 35.00 Apgrexhnate Stripping Suggested Cm Weight Resale B Quantity Par Cm Price 6 4 PCS. 5 lbs. 7 4 5 $7JO 9J0 Apprsximats Shipping Suggested Cm Weight Resale A Quantity Per Cm Price 3 4 pcs. 5 lbs. $7.50 6518 Sixe r x i^" 3x1# 3x2 4x11* 4x2 4x3 6x11* 6x2 6x3 6x4 AB 4 3V* 54 5 4# 7 41* 75 7 5# 9 51* 96 9 61* 9 8 Cm Quantity 4 pcs. 1 1 1 1 1 1 1 1 1 Apprezhnate Shipping Weight Per Cm S lbs. 2 2 3 3 3 S t 9 9 Suggested Resale Price $ 8.00 10.00 11.00 11J0 12JO 14.00 27JO 2SJ0 30.00 32.00 , > KIMAX DRAINLINE PIPE AND FITTINGS T BRANCHES 6521--drainline T branch Sin llTxl!4' 2 x 114 2x2 3x1*4 3x2 3x3 4x1 *4 4x2 4x3 4x4 5x2 6x3 6x4 6x6 A 6 8 8 12 12 12 14 14 14 14 20 20 20 20 B 3*4 3% 414 414 5 6*4 4K 5*4 7 8*4 6*4 8 9*/, 12 C VA 5 5 V/{i VA% v/t W, 8V< 8*4 %Vk 12*4 12*4 1214 1214 Cam Quantity 4 pcs. 4 4 t 1 1 1 1 *t 1 1 1 1 1 Approximate Shipping Weight Pot Casa 5 lbs. 7 8 3 4 5 6 7 7 13 14 15 18 20 Suggested Resale Price S 7.25 8.75 9.75 10.75 13.25 13.50 17.50 19.00 21.25 25.00 33.00 34.00 37.00 41.00 T BRANCHES STRAIGHT TEE 6522--double branch drainline T Sin 154" x 1*4" 2x114 2x2 3 x 1V4 3x2 3x3 4x114 4x2 4x3 4x4 6x2 6x3 6x4 6x6 ABC 6 314 3*4 8 3% 5 8 414 5 12 414 7V,* 12 5 7Vtt 12 614 7'/it 14 454 sy* 14 5*4 8% 14 7 sy* 14 814 sy. 20 6% 12*4 20 8 12*4 20 9Vu 12J/ 20 12 12*4 Case Quantity 4 pcs. 4 4 1 1 1 1 1 1 1 1 1 1 1 Approximate Shipping Weight Per Casa Suggested Resale Price 7 lbs. 10 10 4 5 7 10 11 12 14 IS 17 20 22 $11.25 12.50 14.50 15.00 20.50 22.00 24.00 21.00 32.00 39.00 43.00 44.00 52.00 62.00 6523 Site 114" x 1*4" 2x114 2x2 3x2 3x3 4x2 4x3 4x4 6x3 6x4 6x6 A 6 8 8 12 12 14 14 14 20 20 20 B 3 3'/* 4 414 6 5 6*4 8 7y 9 10 Approximate Shipping Suggested Case Weight Resale C Quantity Per Case Priee 3 4 pcs. 5 lbs. $10.25 4 4 7 11.00 4 4 8 12.00 6 1 4 15.75 6 1 5 16.00 7 1 8 19.00 71 11 23.50 71 11 24.00 10 1 15 52.00 10 1 18 53.50 10 1 20 56.00 Y BRANCHES 4 6526--drainline Y branch Size 114" x 114' 2x114 2x2 3x114 3x2 3x3 4x114 4x2 4x3 4x4 6x2 6x3 6x4 6x6 A 6 8 8 12 12 12 14 14 14 14 20 20 20 20 B m 214 214 3*4 3y* 3y 414 4*4 414 414 5y sy. sy* 5i Approximate Shipping Suggested Case Weight Resale C Quantity Per Casa Priee 414 4 pcs. 5 lbs. $ 8.50 4H 4 8 9.00 6 4 9 10.00 514 1 4 12.50 6*4 1 4 13.00 8 1 4 15.00 6*4 1 7 16.00 714 1 8 17.00 sy. 1 8 23.00 10 1 13 25.00 91 14 34.50 10*4 1 15 44.00 1114 1 18 45.50 14 1 20 50.50 Y BRANCHES COMBINATION Y AND 1/8 BEND COMBINATION Y AND 1/8 BEND UPRIGHT Y OR H FITTING (and vent branch) Note: above fittings identical DOUBLE QUARTER BENO vent branch KIMAX DRAINLINE PIPE AND FITTINGS 6527--double branch drainline Y sin 1#" x 1#" 2 x 114 2x2 3x1# 3x2 3x3 4x1# 4x2 4x3 4x4 6x2 6x3 6x4 6x6 6 8 8 12 12 12 14 14 14 14 20 20 20 20 1# 4# 2# 4# 2# 6 3# 5# 3# 6# 3# 8 4# 6# 4# 7# 4# 8# 4# 10 5# 9 5# 10# 5# 11# 5# 14 Cm Quantity 4 PCS. 4 4 1 t t 1 1 t 1 1 1 1 1 Apprezimate Shipping Weight Per Cm Suggested Resale Price 7 lbs. 10 10 4 7 t IS 13 14 14 IS 17 20 22 S12J0 13.50 14.50 17.00 19.00 23.00 25.00 2S.S0 34.00 40.00 60.00 63.00 66JO 88.00 6528--drainline combination Y and 1/8 bend Size l#'xl#' 2x1# 2x2 3x1# 3x2 3x3 4x1# 4x2 4x3 4x4 6x2 6x3 6x4 6x6 A 6 8 8 12 12 12 14 14 14 14 20 20 20 20 B 4# 4# 6 5# 6# 8# 6 9 11 8# 10 12 15 c 4# 5# 6# 7# 8 9 8# 9# 10# 11 11# 12# 13# 14# D 1# 2# 2# 3# 3# 3# 4# 4# 4# 4# 5# 5# 5# 5# Apprezimate Shipping Suggested Cm Weight Resale Quantity Par Cm Price 4 pcs. 4 1 1 1 1 1 1 1 1 1 t t 6 lbs. 8 10 4 4 S 1 t 9 12 IS 17 21 23 $ 9.00 9JO 12.76 11.50 13.50 16.50 14.75 18.00 21.75 27.00 31.00 39.00 41.50 46.50 6529--double branch drainline combination Y and 1 /8 fiend - Size A 8 C D l#"xl#' 6 4# 4# 2x1# 8 4# 5# 2x2 86 6# 3x1# 12 5# 7# 3x2 3x3 12 6# 8 12 8# 9* 4x1# 14 6 8# 4x2 14 7 9# 4x3 14 9 10# 4x4 14 11 11 6x2 20 8# 11# 6x3 20 10 12# 6x4 20 12 13# 6x6 20 15 14# 1# 2# 2# 3# 3# 3# 4# 4# 4# 4# 5# 5# 5# 5# Apprezimate Shipping Suggested Cm Weight Resale Quantity Per Cm Price 4 PCS. 4 1 1 1 1 1 t 1 1 1 1 1 8 lbs. 11 13 4 6 11 11 12 14 18 18 19 20 22 $14.75 85.75 18.50 22.00 22.75 30JO 25J0 26.50 31.25 46JO 49.50 52.00 65.00 78JO 6532 Size l#*xl#' 2x1# 2x2 3x1# 3x2 3x3 4x1# 4x2 4x3 4x4 6x3 6x4 6x6 6533 Size 1#' 2 3 4 6 AB AppmJmete Shipping Suggested Cm Weight Resale 0 C* Quantity Per Cm Price 63 m 6# 4pcs. 7 lbs. 8 3# 2# 7# 4 8 84 2# 8# 4 10 12 3% 3# 9# 1 12 4# 3# 10# 1 12 6 3# 13 1 4 4 4 14 4# 4# 10# 1 10 14 5 4# 12 1 11 14 6# 4# 14# 1 12 14 8 4# 16# 1 14 20 7# 20 9 5# 16# 5# 19 1 1 17 20 20 12 5# 24 1 22 "C dimension may be higher or lower than MA." $20JO 20.00 22.50 22.00 24.00 28.00 30.00 32.00 36JO 41.00 58.00 62JO 72.00 Acer*ximate Shipping Suggested Cm Weight Resale A B Quantity Per Case Price 3# 5 7Vu 8# 12# 3# 4# 6# 8# 12 4 pcs. 4 1 1 6 lbs. 10 s It as $ 9.00 12JO 20J0 31.00 50JO 5 KIMAX DRAINLINE PIPE AND FITTINGS REDUCERS 6536 hBi i-- A -- reducer and increaser 6537 reducer eccentric Size rxp/T 2K x2 3x ik 3x2 '3Hi3 4x1 K 4x2 4x3 '5x4 6xm 6x2 6x3 6x4 Approximate Suggested Suggested Shipping Resale Resale Case Weight Price Price A B (min.) Quantity Per Casa 6536 6537 4 IK 4 pcs. 3 lbs. $ 4.50 53 4 4 6.00 5 Z'A 1 1 6.50 5 Z'A 1 2 8.00 74 1 2 8.50 73 t 3 8.00 73 1 3 8.50 73 1 3 10.00 9 5K 1 4 15.00 94 1 4 12.50 94 1 5 13.50 94 1 S 15.50 94 t 5 17.00 'Used with adjustable joint (>'6660) $ 4.50 6.50 6.50 8.00 8.50 8.00 8.50 10.00 18.50 12.50 13.50 15.50 17.00 OFFSETS 6540 Offset B Dimension 2`' 3 4 6 8 10 12 Approximate Stripping Weight A Dimension IK' $16.00 11JO 16.50 1100 1150 35JO 38.00 3 lbs. 12 Snaitad Resale Prices Pipe Sixes r 3' 4' $16JO ___ 16JO 20JO 22.00 31 JO 33JO $20JO -- 22J0 23JO 25JO 47JO S3JO $2150 _ 31 JO 53JO 63JO 71 JO 84JO 3 lbs. 12 6 lbs. 15 8 lbs. 20 6' ___ _ $ 74J0 84JO 93JO 100JO 110.00 20 lbs. 25 When ordering Drainline Offset specify pipe size and desired offset. All sizes of offsets are packaged 1 Per Shipper Carton. CLEANOUT PLUGS ii Short cleanout plug CLEANOUT PLUGS Long cleanout plug 6 She IK' 2 3 4 6 Appreximate ' Case Stripping Weight Suggested Route A Quantity Per Case Price K 4 pcs. 1 lb. $2.00 14 1 2.50 IK 1 1 4J0 I1/* 1 1 7.00 IK 1 1 9.50 6545 (annealed) She IK' 2 3 4 6 B 3J/i VA 4V, 5K 6K Casa Quantity 4 pcs. 4 1 1 1 Approximate Shipping Weight Per Case 2 lbs. 3 1 3 4 Suggested Resale Price $ 3.00 3.50 5.00 11.50 17.50 F TRAP standard cleanout large cleanout S TRAP standard cleanout large cteanout KIMAX DRAINLINE PIPE AND FITTINGS 8550 Size W' 2 3 4 6 A 4 4K 5H 6H m Approximate Shipping Suggested Casa Weight Resale B Quantity Per Case Pries 5 4 pcs. 6 lbs. 5H 4 5 6V* 1 t m1 It 10 t 20 S 9.50 12.00 24.00 32.00 9040 6554--without vent 6555--with vent Vent Seal Size Size Oepth A IK 'xlH' 2 x IK 2 x2 2H x IK *2H x 2 3 x3 '3H x 3 4 x4 6 x6 IK IK 2 IK 2 3 3 4 4 3K 8% 3y. 8*% 3H 9`% 3K 8'% 3H 9% 3H 12 3H 12 3K 14 3K 18V4 6554-A--without vent 6555-A--with vent B CD E F 8 1553 8 15 53 8H IK 5H 5H 3K 815 53 8K IK 5K 5K 3K 10K 2 6K 6K 4 10K 2 6K 6K 4 12K 2K 7H 7H 5 17 3K 9K 10 7 AA 9% 9% 10% 9% 10% 12H 12H 14K 18>% Case Quantity 1 1 1 1 1 1 t 1 SMpptag Weight to* Per Case IK ' x IK' 2 x IK 2 x2 2K x IK 2H x 2 3 x3 3H x 3 4 x4 6 x6 1 lbs. 4 4 4 4 7 7 to IS Suggested Resale Priest Aiesmlly WMmetVsM m* ISS4A Assembly With Vent 6606 SOSA $1340 1440 2M0 22.00 3640 4240 sgjo 6240 17040 $18.80 1140 2440 2140 3040 4740 6440 6040 17440 $1040 1140 3140 2540 3040 4040 6040 5140 1S040 $2040 21.00 3840 2940 4440 0340 0040 0240 10440 Bedy Only 0863 6553A W/O Vent With Vent $1340 14.00 aen 2240 3840 4240 60.00 62.00 170.00 $16.00 1040 31.00 28.00 3940 4940 60.00 5140 11040 (67$ Extra Ptwaalie Caps-- for (554 or 6555..................................S .35 each 6544 Short Clean-Out Plugs-(1^ ) for 6554A and 6555A............ $2.00 each 6650 Extra Driinline Coupling for Clun-Out Plug (14 *)............... $2.50 each *Use adapter coupling (#6655) for top joint Use 2' adjustable joint, hardware assembly (#6660) for top joint. Use 3' adjustable joint, hardware assembly (#6660) for top joint. 6556--without vent 6557--1with vent Vent Seal Size Size Depth A IK 'xl9i' 2 t IK 2 x2 *2H x 2 3 x3 4 x4 6 x6 IK IK 2 2 3 4 4 3K 8*% 3H 8'% 3K 9*% 3K 9*% 3tt 12 3K 14 3K 18% 8556*A--without vent 6557`A--with vent BC e f 10 6 2K 2K 10 6 u7 11 7 2H 2K 2K 2K 2K 2K 13 8K 3K 2H 15 10 3K 3H 20 13 5 3K AA 9% 9% 10% 10% 12K UK 18*% Case Quantity 1 pc1 1 1 1 1 t Sue IK ' x IK' 2 x IK 2 x2 *2K x 2 3 x3 4 x4 6 x Shipping Weight Per Case 4 lbs. 6 6 6 9 14 19 tuggistid Resale Prices Assembly Wttfceut Vent 0888 66HA Assembly WhhVent 1867 8867A $1040 1040 1140 1940 4540 0040 140.00 $2040 2140 23.00 2440 4040 7040 14440 $1940 2040 2240 2940 8040 7240 18040 tax an 2440 2740 3340 6540 7740 18440 Bedy Only 8881 6661A $16.00 1140 1140 1940 4840 8640 14040 $1940 2040 2240 29.00 6040 7240 18040 6675 Extra Phenolic Ceps for 6556 end 6557.................................................S .35 each 6544 Short Clean-Out Plugs (IK O for 65S6A end 6557A............................. $2.00 each ,6650 Extra Driinline Coupling for Clean-Out Plug OH *)............................. $2.50 eaeh Use adapter coupling (#6655) for top joint Use 2' adjustable joint hardware assembly (#6660) for top joint. 7 KIMAX DRAINLINE LONG S TRAP 6560 PIPE 6560-A AND FITTINGS Sal She___________ Depth 14'*14'*164* 14*14*204 2x14*164 2x14 x 204 2 x 2 x 204 24 x 2x204 54 54 54 54 54 54 A 164 204 164 204 204 204 Maximum B________ C 10 8`% 10 8'% Iff 8'% 10 8>% 11 9*% 11 9'% CC 11% 11 */i* U% n% 12% 12`/n hr6m Shpg. wt. Quantity Cm 1 PC. 1 1 1 1 1 6 lbs. 7 7 t 9 9 SjjNnMRmliPrictt Site 14'* 14'x 164' 14 * 14 x 204 2 x 14 * 164 2x14x204 2 x 2 x 204 24 x 2 1204 Complete 6660 6S6SA $23.00 23JO 24.00 24JO 29.00 31.00 $27.50 29JO 21JO 29JO 33JO 35JO Inlet Pipe 6561 6S61A $12.50 12.S0 13J0 13JO 15.00 17.00 $17.00 17.00 19.00 18.00 19J0 21 JO Outlet Pipe CeupKne 6562 6650 $ SJG 1.50 9.00 1.50 10.70 10.70 $2.50 2J0 2.50 2.50 3J0 3.30 6675 Extra Phenolic Caps for 6560 and 6561.....................................5 .35 each 6544 Short Clean-Out Plugs (I4') for 6560A and 6561A.............. $2.00 each 6650 Extra Couplings for Clean-Out Plug 04').............................. $2.50 each standard cleanout large cleanout Use adapter coupling (#6655) for top joint. Use adjustable joint (#6660) for top joint. LONG P TRAP 6565 Six* 14'*14* 2x14 2x2 24 *2 Site 14'* 14' 2x14 2x2 "24 x 2 Seel Cose sin*. wt Depth A BC O AA Quantity Per Case 54 10% 11 64 i% 11% 1 pc. . Ihs. 54 10% 11 64 1% 11% 1 54 11% 13 74 14 12% 1 . _ 54 11% 13 74 14 12% - - Sunestad Resale Prim Complete 656$ 6665A $22.50 23.50 27JO -- $27.00 29.00 31.60 -- Inlet Pipe 6661 6561A S12J0 13.50 15.00 _ $17.00 11.00 19J0 -- Outlet Pipe 6512 $7,50 7.50 9.00 - Coupling 6650 52.50 2.50 3.30 - 6675 Extra Phenolic Caps for 6565 and 6561.....................................$ .35 each 6544 Short Clean-Out Plugs (1H') for 6565A and 6561A.............. $2.00 each 6650 Extra Couplings for Clean-Out Plug (14").............................. $2.50 each RUNNING TRAP 6570 6571 6572 large cleanout 6570-A 6571-A 6572-A standard cleanout large cleanout 'Use adapter coupling (#6655) for top joint. 'Use adjustable joint (#6660) for top joint. Six* 14' x 14' 2x2 3x3 4x4 6x6 Vent Seal Sit* Depth A 14 34 7l% 2 34 8% 3 34 10 4 34 114 4 34 14>% Bee 11 5 5 12 54 144 64 54 64 174 74 74 24 94 10 Ceee Shpg. Wt. r AA Quantity Per Case 3 8% 34 94 4 W% 5 124 7 15% 1 pc. 1 1 1 1 3 lbs. 4 5 7 15 Suejortod Resale Prices Site 14 ' x 14' 2x2 3x3 4x4 6x6 Complete Without Vent 6570 6570A $20JO 30.00 60.00 13.50 170.00 S24J0 34.50 64JO ItJO 174J0 Complete Wtthl Vent 6571 6571A $23.00 35.00 57.00 19.50 110.00 $27.50 39.50 61 JO 94JO 194.50 Complete With 2 Vents 6572 6572A $25.00 37.00 60.00 96.00 135.00 529.50 41.50 54.50 100.50 139.50 6675 Extra Phenolic Caps for 6570.6571 or 6572................................. $ .35 each 6544 Short Clean-Out Plugs (14") for 6570A, 6571A and 6572A___S2.00 each 6650 Extra Couplings for Clean-Out Plug (14').................................. $2.50 each DRUM TRAP (top cleanout) A DRUM TRAP (bottom cleanout) KIMAX DRAINLINE PIPE AND FITTINGS 6576 Assembly #6576 consists of following components: 6' glass body /6577 6' short cleanout plug #6544 6' drainline coupling 16650 Seal Silf Depth A 8 e Cm D Quantity 14' 2H 13*/$. 5y, 44 4H t pc. 2 24 13J/$ $4 44 44 1 3 24 14M, 64 54 44 1 Suggested Resale Prices 6675 w SS77 Cm tm 657* 5577 6577 Six* Quantity m. wt emulate Shpg.Wt Bcdy Only 14' 1 pc. 9 tbs. STSJO 21 3 TWO 3 1 tl two 7 lbs. 7 9 $45.50 53.50 63.50 6544 Extra 6* Clean-Out Plugs for 6544................................J 9.50 each 6650 Extra 6'Couplings for 6650...........................................514.00 each 6585 Assembly #6585 consists of following components: glass body #6586 short cleanout plug #6544 drainline coupling #6650 Size 14' 2 Size 14' 2 Seal Cm Sh#g. Wt Depth A B C O t Quantity Per Cm 3 84 44 44 44 34 1 pc. 7 lbs. 34 94 S 54 54 <4 1 S tuggeitad Route Prices Cawiplets ssts 519.00 21.00 Bedy Only osk $1430 1SJQ Cm Quantity 1 pc. t *hpg.Wt Par Cm libs. 7 Ptup 4544 SWO Z.S0 Coupling 6450 $2.50 3.30 CENTRIFUGAL DRUM TRAP (side cleanout) 6590--vertical outlet 6591 --horizontal outlet Assembly #6590 consists of following components: glass body #6592 vertical outlet #6562* short cleanout plug #6544 2 drainline couplings #6650 Assembly #6591 is same as #6590 except that horizontal outlet #6512 is used in place of vertical outlet #6562. Shi Death A CD K t H J K l 14 74 164 6 104 3H 7 54 64 104 34 44 5 2 74 204 74 13 3H 74 6 94 124 4 64 54 tuggeitad Resale Prices Cm. Hn OMOtitf 14 21 ShM WL PwOot aits. & VMM CiihM MM S4SJC M.M MMtaMai CMehu uai Stt.M 64.ZI My & VMM HaritMM OMatMy omtcmiy Mtt MM S I.M 11.71 S7.M Mt Phi 1144 tt.M Z.M * S2.64 111 Same as bottom section of long S trap (#6560). Annealed only. 9 KIMAX DRAINLINE PIPE AND FITTINGS CENTRIFUGAL DRUM TRAP (bottom cleanout) 6600-vertical outlet 6601-horizontal outlet The adjustable connection at the top of the body permits approximately 2H* variation in the depth of seal. Vertical outlet assembly #6600 consists of: glass body t'6602 vertical outlet #6603 (annealed only) short cleanout plug #6544 drainiine coupling #6650 adapter coupling #6655 for VA" size or adjustable joint #6660 for l" size Horizontal outlet assembly #6601 is same as #6600 except that horizontal outlet #6604 is used in place of vertical outlet Seal ` Case She*. Wi She Depth A B C O E F 6 Quantity Ptr Cm 1H * 7tt 2 7V4 16H 6 5 20H 7H 5H 4* 7H SV4 SH 9 4* IQ 14M t pc. 1 20 lbs. 22 >u--mod Beaafe Prteta Vertical Herfeental lady Ciwplita Cm*Only sm m m w Vertical ttafeantal Outfit Only Outlet Only m mo mr $4240 2 $4.00 $4040 $2440 52.00 21.70 $7.00 1040 $6.00 <40 HtSSer Plug tm ssu $4.00 440 $240 240 Coupling seso $240 340 PARTITION TRAPS 6610 TO TAIL PIPE 6612 without partition with saaied-in partition Assembly #6610 consists of: glass body #6611 (without partition) 3' drainline coupling #6650 3" short cleanout plug #6544 To connect trap assembly #6610 to threaded sink tailpiece, thread bead adapter #6660 on tailpiece, loin to beaded end of straight length cut to desired length, using coupling #6650. Slip cut end of straight length into trap inlet through adjustable connexion (adapter coupling #6655 for 11$' size; adjustable joint #6660 for 2" and 3" sizes). Orainline partition trap assembly #6612 consists of glass body #6613, with sealed-in partition (annealed only), 3' coupling #6650 and 3* short cleanout plug #6544. Both traps are non-siphoning with the partition always visible. Shipping Without Sul Cace Weight Partition u Depth ASCI E Quantity Per Cato 5610 lH'x3y' 314 8H 3H 3)4 714 2x5y 3% m sy 4y 0 2 x 4% 3H 11H 4V4 4)4 9 3x6V$ 4m 5 WVi 1 PC. 2 lbs. 14 14 t7 Sufgcstad Resale Prices $20.00 35.00 40.00 52.00 Body OWy Wfth Shipping Body Only tor 6610 Partition WMgtot for m2 Plug 3' Couplings' $t tttl m2 Per Caw m3 6544 5650 1U'*3K' $1140 $21.00 2 x 5V4 2SJ0 314$ 2x4)4 31.00 - 3x 4340 5640 Available only without partition. 5 lbs. 6 - 9 $1940 2940 - 4040 $440 4.00 4.00 4.00 $5.00 540 $.00 640 CUP SINKS 6616 3' hemispherical cup sink . 10 KIMAX DRAINLINE PIPE AND FITTINGS 6619--3" x 8" oval cup sink (straight sides) Cm _________ Size_______________ Quantity 3" x 6" t pc. Shipping Weight Per Cm 4 lbs. Suggested Resale Price $10.00 CUP SINK 6620--1!4" Outlet 3" x 8" end cup sink, oval, straight sides 6627 MOUNTING BOLTS (4) She 3' x 6' Cm Quantity t pc. Shipping Weight Per Cm II lbs. Suggested Besets Price $35.75 6624 CLAMP SCREWS (2) 6623 SUPPORT (ALUM.) 6634 STRAINER 6625 WALL FLANGE (ALUM. 6626 RUBBER GASKET 6655 ADAPTER COUPLING 6518 % BEND REDUCER Assembly Component Parts 6621 End Cup Sink, Gla Only................................................. $14.50 6622 Clamp (S.S.).................................................................... 1.50 6623 Sink Support (Aluminum)................................................ 2.00 6624 Clamp Screws, Round Head. Vt" xVA'................................. 10 6634 Ebolon Sink Strainer. 2'.................................................. 1.00 6625 Wall Flange (Aluminum), 4V5'*3H*.............................. 1.75 6626 Wall Flange Gasket (Rubber)..................................................60 6627 Flat Head Mounting Screws, Vi' x l`/'..................................10 6655 Adapter Coupling Assembly, \Vt".................................... 6.00 6518 Quarter Bend Reducer. 2' x IV5'.................................... 800 CUP SINKS Cm SUpping Weight Site Quantity Par Cm 8828-1 w Outlet 3" x 6" Cup Sink, Offset Vertical Outlet, Straight Sides 3' x 6' 1 pc. It lbs. 6627 MOUNTING BOLTS (4) 6622 CLAMP (S.S.) 6624 CLAMP SCREWS (21 6623 SUPPORT (ALUM.) 6634 STRAINER 6625 WALL FLANGE (ALUM.) 6626 RUBBER GASKET 2!4* HOLE IN WALL Aiiembly Component Parts 6629 End Cup Sink (Glass Only)........................ 6622 Clamp (S.S).............................................. 6623 Sink Support (Aluminum)......................... 6624 Clamp Screws. Round Head, Vi' x IVi *... 6634 Ebolon Sink Strainer, 2*........................... 6625 Wall Flange (Aluminum), 4V$' x 354'....... 6626 Wall Flange Gasket (Rubber)...,.............. 6627 Flat Hud Mounting Screws, Vi'x IVi'... Suggested Resale Price 527.25 uch $20.00 1.50 2.00 .10 1.00 1.75 .60 .10 11 KIMAX DRAINLINE PIPE AND S PIECE SINK TAILPIECE ASSEMBLY i STOPPER * FITTINGS 6630 Assembly <6630 includes Teflon tailpipe #6631: tailpipe locknut #6632; one Teflon strainer #6634; rubber gasket #6635; and Teflon bead adapter #6680. Ebolon stopper #6637 must be ordered separately. IV*' 52.90, 2' 55.00, 3' 58.00. The tailpiece is tightened with a single nut. Teflon bead adapter #6680 is threaded to the tailpipe and joined to KIMAX drainline traps by means of KIMAX coupling #6650. Three-inch lengths are standard. Longer tailpipes available on special order at extra cost. Size ivr 2 3 Recommended sink opening dimensions Case A B C Quantity 3/fc 4 5 Vtt 2 %U 2H Vu 3*4 1 pc. t 1 Seuneeaetwecd Ibub rPi hnimes* ShM. WL Par Case 2 lbs. 2 3 Size iv*- 2 3 Tailpiece 6631 $1345 2540 3640 Leek Nut 6632 $145 240 340 Strainer 6634 $ .75 140 240 Gasket 6636 $ .15 40 45 Complete 6630 $1840 3140 48.00 Adapter 6680 $2.65 440 5.60 NOTE: Tailpipe #6631, strainer #6634 & stopper #6637 are made of a filled Teflon material. STANDING OVERFLOW 6638 Made from corrosion resistant filled Teflon available in three standard lengths. Precision tapered at lower end to fit tightly into mating taper of tailpipe. Beehive cap (#6639) must be ordered separately. 6831 Size IV*' x 4" IV* x6 IV* i? 2x4 2x6 2x8 3x4 3x6 3x8 LOenyth) 4' 6 8 4 6 8 4 6 8 Suggested Resale Price $ 340 each 540 each 640 each 9.00 each 1140 each 13.00 each 1040 each 1240 each 1440 each 6639 Size IV*' 2 3 Suggested Resale Price $2.40 each 3.90 each 5.00 each DRAINLINE COUPLING* Patent pending 12 r*-C--^ 6650 Positive-seal compression coupling #6650 consists of following components: Segmented stainless steel outer band #6651. Buna N rubber compression ring with Teflon liner #6652. Stainless steel bolt #6653. Casa Quantity 10 pcs. 10 10 10 10 Shipping Weight Per Case 4 lbs. S 7 10 13 6650 Complete Assembly $240 340 5.00 640 1440 Suggested Resale Price 6652 6651 Rubber Metal Sima Band With Liner $1.10 1.40 240 240 540 $1.80 240 3.65 S.00 8.70 6653 Bolt S 40 40 40 40 40 ADAPTER COUPLING (assembly) ADJUSTABLE JOINT (hardware only) COMPRESSION RING INNER FLANGE ADAPTER INSERT (Molded) J3U. <52 METAL FLANGES f 6670 Style (l cast iron {M/2', 2', 3') STYLE II FLANGE STD. INSERT Metal flange cast iron (4' and 6') STYLE II GASKET 3 _______ADAPTER INSERT `KIMAX DRAINLINE KIMAX DRAINLINE PIPE AND FITTINGS 6655 Size r*m 2x1% 2xm aB*5 Cwnptett 56.00 each 8.00 each 8.00 each Suggested Heats Price* 8&8 ttfi7 tt Teflee Adapter Ban*--N MM Uni Adapter V $ln S340 each 340 each 340 each 5 JO each SI .40 each JO each 1.40 each 40 each 1.40 each 6853 M y Size S 2Q each 20 each 20 each Assembly /6655 is used to join KIMAX drainline to unthreaded sink tailpieces. Assembly consists of: Segmented stainless steel outer band *6651 8una N rubber adapter 46657 Teflon adapter 46656 Stainless steel bolt 46653 Size 2'.............. All Listed Sizes. All Listed Sizes. All Listed Sizes. 31.40 each .80 each 3.60 each .20 each 6660 Adjustable joint permits space adjustment from 1 /' to 5' depending on size. Assembly 46660 consists ot: aluminum inner flange #7206. aluminum outer flange 47150. Teflon seal ring (hat gasket) 47227. adapter insert (molded noeprene asbestos) 47203. rubber compression ring 47226. 3 aluminum (hex head Mi' - 18 x HO bolts 47180 for 114', 2' and 3' sizes or 6 (hex head Mi' 18 x 114') aluminum bolts 47180 for 4' size. Suggested Resale Prim Sill 2 i3 0 Mint- Cm Cl--WU mat Qttatity MM iy. 1 PC. S 7.M S* 2* t.u 6M 3H jy. S 1 1 ti.ee zi.ee law fum* nee si.m 1.M l.2* 2.75 Oator rtnei nse S .7* i.se 1.7* 2.M TiMa Smlfttef 7*27 S i.M *.* 1.71 11.11 Meet* tanrt 7ZM st.ee 1 US Z.M Cm*. Mm 7221 S .<* .<e t.ae Z.M Ala*. MIS TIM S . .K .M U K-7203 Neoprene molded insert is used when joining KIMAX drainline to other piping materials. These inserts will work with either Style I & Style II flanges tor glass pipe. The 214". 3V4" and 5" sizes are used only with adjustable joints. Suggested Size A B C Resale Price 1V4' VAt 2 2li/t 214 3H 3 4Mi 314 5 4 6 5 6K 6 VA 146670 metal flange only. Mi Mi H H H >Mt y, y* 1.91 2.43 3.00 3.53 4.28 4.62 5.63 6.85 51.00 each 140 each 1.44 each 140 each 2-10 each 240 each 3.70 each 640 each Cast-iron flanges are used to join KIMAX drainline to KIMAX process pipe or to glass-lined metal pipe. They are commonly used to join KIMAX process pipe to itself. Flange 47155 is used on 1M". 2* and 3' drainline ends and adapter flange 46670 on 4* and 6' sizes. Adapter insert 47203 must be used between flange and drainline. Flange 47155 is used with standard insert 47200 or 47202 for all sizes of process pipe. The 4" and 6' sizes are similar in shape to Flange 46670 but have inner snap-rings with cemented inserts. All sizes of both flanges have A.S.M.E. bolt circles. For bolt sizes and number required, see table below. Catalog Number 7155 7155 7155 6670 6670 Size 1V4' 2 3 4 6 A 4% 5Vx* 654 %Z 1014 8 Ne. Belt Circle Betts 4 4y, 4 64 714 8 914 8 Belt Size y,M8x2l/` Mi -18 x 214 M -18 x 3 Mi -18 x 214 M -16x214 Suggested Resate Price St. each 145 each 145 each 5.00 each 7.00 each 13 KIMAX DRAINLINE PIPE ANO FITTINGS BEAD ADAPTERS (threaded) 6680 6685 Threaded bead adapters are used to provide beaded mating surface on threaded pipe for connecting directly to KIMAX glass drainlines with standard coupling .16650. All-Teflon construction. Adapter #6680 will fit standard straight or tapered threads. Used for same size pipe <e g 114" metal to 114" glass). Ideal for floor drain connections. In 114". 2". 3', 4' and 6" sizes. Adapter #6685 is designed to mate 114' threaded tailpieces to 2' expanded inlets of KIMAX traps. Can be moved up and down on tailpiece for space adjustments. standard adjustable SStO___________ She_ 114" 2 3 4 6 ms____________Site 2-*m Suggested Resale Price $ 2.65 each 4.20 each 5.60 each IJ9 each 14.50 each Suggested Resale Price S 4JO each ``AUTO-GRIP" HANGER 7290 Recommended for horizontal runs. Hangers contain integral cushions. Standard finish on band is A.S.T.M. type LS. Zinc coating. See page 8 for operating instructions. Size 114" 2 3 4 6 AB l'/i 114 l'/u m mm IV* 154 114 214 c 314 314 4V4 5% m 0 4J/u 4IJ/i* 654 7/b 10H Z 54 54 14 54 y, F l/i * 54 lM x H Viz** 14 x 1 14x1 Suggested Resale Price S .45 .48 .78 1.60 2.35 INSERTS 7200 INTERFACE GASKET 7276 TM of Automatic Sprinkler Corporation of America. For use with glass process pipe and fittings to cushion glass from metal flange. Insert *7200 is molded neoprene asbestos. The 114". 2', and 3' sizes are used with standard tempered pipe and fittings; 114". 2', 214', 314", and 5' are used with adjustable joint. Insert #7202 is a neoprene asbestos strip insert used for 114" through 6" annealed fittings and for use as replacement parts for 4' and 6' tempered pipe and fittings. 7200 Size 114" 2 214 3 314 5 Suggested Resale Price S .46 JO .75 .75 JO 1.10 7202 Size 114' 2 3 4 6 Suggested Resale Priee 5 .45 JO .75 * .75 1.45 Used when joining KIMAX tempered glass drainline to KIMAX process pipe and KIMAX, process pipe to itself. ' Teflon machined envelope is a one-piece liner. Inner diameter is same as glass to prevent constriction of flow at the joint. Standard filler is Blue African asbestos. Maximum working temperature of gasket is 450 F. Gasket thickness is X/W in 114". 2" and 3" sizes; 14" in 4* and 6' sizes. Suggested Size Resale Price IV* 6 .65 2 .75 3 IJO 4 2JO 6 3.75 14 BOLTS & NUTS ADAPTER BUTTON i 91 KIMAX DRAINLINE PIPE AND FITTINGS 7190 Steel bolts and nuts <7190 are required to fasten metal flanges when joining KIMAX drain line to process pipe or to glass-lined metal pipe. Four bolts needed for IX'. 2", and 3" sizes; eight bolts needed for 4' and $' sizes. Size Yu'-lSxlX' */-l8*2 5/u-I8 x 2X Vn-18 x 2XA VivW x 3 H-16 x 2V4 Suggested Resale Price $ .03 .03 .03 .03 .03 .03 7230 Used to center smaller diameter Style II steel bolts in larger holes of A.S.M.E. flange when adapting KIMAX glass drainline to glass-lined metal pipe. One size of button is used for all "2es 01 Swot* I.O. O.D. . Height Resale Price .390' P/T X0 S .05 7240 Teflon-covered donut spacer must be interposed between KIMAX drainline and glass-lined metal pipe. Spacer consists of steel ring cushioned with soft asbestos and covered with a machined Teflon envelope. Suggested Resale Size Thickness Price IX X $ 6.00 32 X 9.80 *A* 13.40 y4 Vu IS.S0 6 24.00 I j 4 ; c 15 *f 3 TR-294-A PRINTED IN U.S.A. 9>10M c c Q Manufactured to ASME standards One piece ailwelded constructs P S The best of two countries, joined to bring you the alternative glass-lined reactor. T'^ecrcven Schweim reactor. Designed arc manufactured to the most exacting Aesr German standards. Tested ana 'S'e$:ec :c maxe sure it surcasses ail scrcaoe American standards. And proven r use an over the word NcwScrweim reactors are oroucnt :c :re A--e^car ~iar<et oy Cwens!.':rcis ;c give me crem:cai arc p~ar~aceu;:ca! ncustres an alternative scums `cr giass-irec reactors t s an alternative source with ail tr.e resources cr Gwe~s-ncis oenmc t. ocmpinirg me tec--ca: serves arc marvetmc acmf.ssc; O-i /v.:n tr.e reactor expertise arc excsnence of Scrweim Scnweim s ~0 years cr excener.ee m manufoctur'p.g giass-mec steel vessels. Each vessel s cum to ASWE anc ANSi scecmcarcrs anc can :e ccce stamoed. And each brines veu me Superior cesign features anc cerrerm- ancs characteristics cescr-cec .n cetan >n the iciicwmg cages Why a glass-lined reactor? "or -rarv -ears giass has seen used cr cnemicai crccesses cecause & rs pgr cegree ct crerrneat resistivity Glass s an cea1 cncice wren you need a n:gn cecree o? acc c aikaii -esistiviy. acscute Greece: cunty. ease or Cleaning, minimum cr-couct adnerence. or -/men you want :o cnar.ce processes irecuertty ever a varying range of ccr.'csive ccrcmcns ,-cwever. re use of glass a rest.~c:ed m terms of tre size of tre /esseis arc n terms or pressure arc thermal snoex So giass-mec steel was corn vessels or an-weiceo teuen carcon steel c wricn ras peer fusec'a smooth, ccr'csion-resistant. cnemicaiiy inert Classed interior The glass orcvides esistarce to chemical attacx oy ac;cs or aikans. out unnke glass alone it has sutf.cient fiexicmty to follow every move ment of the steei. to exoana or contract as tne steei does. This is oecause of the high compressive stress of the glass 'inmg at room temperature, and today gtass-tined steei eouipment is used wnerever aggressive media are used or stored, wnere purity is essential, and `cr polymerization processes m cnemi cai pnarmaceuncai. anc food and ceverage meustnes Curing a temperature ~se com pressive stress will cecrease arc precautions must oe taxer to avoid creatmg tension stress 'ersicr stress n -re gtass uning can oe paused pv filling a net emcrv vessel wt- a cc.c `icuio. or cy ':r:ng a ccic vessel cv introducing a reatmg mecium -;c '"e ;acxet. Taoie > ceiow snows me anewapie aT to prevent excess tension stress 'n me oast, the greatest vaiue or a giass-imed vessel was its acid resistivity out today ;ust as much or more vaiue is placed on its ecuaiiy important resistivity to alkali attack. Extensive werx in the Scnweim laooratory for glass'inmg research led to improving the alkali resistivity ot our glass lining with the use of exclusive additives. and today our lining snows far petter test results than m the past, in addition, resistivity to thermal shocks, and anti-suck characteristics nave been improved. The very low corrosion rate per time unit in the case of chemical attacx uarantees a long service life for chwelm glass-lined equipment, anc those corrosion rates are more speci fically detailed m Table ii ceiow TABLE I Allowable AT for standard reactors with Schweim 583-A glass lining FSUng a hot empty vessel with a cold liquid Glass lining temperature Min temp, of liquid H C/V Of'""-1 OQ r 'I . 80 * -r .. -40 - -40 | . TOO.'- 2.12'.-V*'-40 ' .:--40 1 x 140 2484*44*%' *'**: r20ir*'s. f y- 4 -i nw-2y-.;' o -V- *+32f ' * j .. 16O^<.'-.-j^S32O30S9?P.-*'`V- +20 ** V '68 180 356^*Ai-' j40 ' - 104 . J 200 *--j'A,80' -t*v ... 176' t 220 >..V*' . 2121 r^v-a^Vj Firing a cold vessel by introducing heating medium into jacket Glass lining temperature Max temp of heating medium ac : . 0 . - 32. ' -20 : - 68 v Al65a74%aW^329>T:!-1 40 .. - : y; 104 v; 180AtMfflWftf356?4r7. \ 60 - :-v- 140 y-1* -.-..v ->195^1TdSSI*lfr3e3"r> 1 . 80 176--- .-V- .210^2SW^4107':. t 100.- 212 220 t-*':*^'428 1 120 : . 248 . 235r-^,'yjA*hiiwe455*. I 140 . ' 284 250-:.'Uit-a(*482.7.>- j 160 .Am.320 uni: ?>^26S^iiaWllM>.S09^.KM 180 V . 200.-.:':-. TABLE II Alkalis & Acid Resistance (g/sq. m. per day) TAEGSfTNINT G Prvoaenorie AC'd H>PO, s% 10% mUOUsIO( VPAMfOtj*r PUMO4USIOC VPAHPAOSEA 009 0.09 0.12 0.15 ACMC Acid Ch,COOh Adid HNO> Suienune Acid HSO HyrOCWO' Add HO 0 23 0 33 004 0 10 0 '* 0 14 0 10 0 12 021 0 14 0 14 0.14 407. PL'HGAUSJOE VPHPAOSt 0.1# 0.12 0.17 0.23 005 0.25 0.32 004 Concentrated 20% UPHQAUSiOE VPAHPAOSRE UPOUSICO WPM4PMOA( 3.34 ' 0.77 0.22 0.25 . a * ., 000 030 _ - *' - - 0.14 027 $ 1977. ine. 5ix specific reasons why the Schwelm glass-lined reactor is the better glass-lined reactor. a cerrer product dcesn t just nacoen 3 me result c< specific improve ments mat s:ec-cv*5tec ou;;c oetter '9SL.I3 fcr /Cu Scecmc.improve ments ike mese. The exclusive ISchwelm 583-A green glass lining, ~-'e Scnweim 533-A green glass ir-.n.g rrai s stancarc m Scnweim -eactcrs .s me resuit cf years cf researcn arc experience. and mere 3 r*c other c:ass .mine exactly ;iKe : n me wcr;c tccay .r otters ycu :mee <ey benefits w excellent ccrros-cn 'esistance fat can nancie sees anc aikans oncer severe trerrrgi cenct'CPS `2! uh:Cue anti* st.'CKirg properties mat make .t /veii-suitec ter polymerization. and *3' cetter thermal sr.cck dualities, /erinec cy acoratory tests. Ctrer g:ass .mmgs can give you cne c' f.vc ct mese <ev oenefits. cot cn-v a Scnweim 533-A giass r r>g ca" C'.ve :co an tr.ree cenetits ^ One T:rg setter crccoct Sv cutting an cut* sice ccat of giass cn me vessel cetcre it s cut nto me furnace fer ts mst :;rmg. we Significantly reouce --e scaim.g cf me steei anc me oumcer ct samcies of rfv-asn mat ^crmaiiy flake off curing me firing process wry -s mat .moertant to ycu7 Because it's mese camcies of w-asn mat are a major cause of omncie 'mcerfections m me interior giass immg. Fewer camcies. fewer imperfections More Scnweim. Why our round 4 holes stay round: Before me steel vessel goes into the furnace for firing, a neavy rem- ferong nng :s weicec erte me cen wnere tne enve wm ce *;t:ec This makes sure cur -cure -pies stay round anc con : sac cunnc me rec-nct firing process Mere mpertantty to you ms resuits m ess warcage arc means mar -e gas-.e* wiil usually fit Afimcut 3-1--r"~p with a minimum cr s.mmmmg " Nobody's perfect, 5 but we're a little closer. As you can imagine, the fusing ct a giass lining to an aii-steei vessel ;s a complicated and delicate opera tion. The Schwelm glass lining process has been developed and Our new computer 2 controlled firing furnace. 3 c: me 'easens Scnwefm duality centre: s ^rusua./ effective <s our new '-i::;cr-cc::ar computer contrc'-ec ur-ace Every glass ground anc finsn ccat means another trip n:c me 'umace to tuse me glass m ng to me steel Our new furnace ccnrois me *eat more accurately cecause it s ccmouter controlled, gives c:eaner neat oecause it's electric, and gives you a better mmg cecause me c'.eaner neat ~ean$ 'ewer pinocie imounties to cause imperfections An outside coat of 3 glass, too? Yes. ceiieve it or not. it coesn t snow, it doesn t give you a glassimed extenor, it just gives you a o / Plumed lining to correct imoertections. occasicrai'y oeveicc arc are cor'ectec with 0iL.cs Scrweim cuaur/ contro: s -fusuafiy ce"rarcmG arc ncoroorates several jresua1. stacs n me manufacturing orccess 7~e result s -hat a nigr cememace cf cur vessels are ouc'ee As ",~eet arc usuanv exceed aii soecr'icaccns :n tns area. A$ we sa=c. ncoocv s cedec: out we "s a .me ctcser When bigger 6 means better: Sagger ccesn always mean Oerter. Out .-ere are :nree soecfic cases .vren ;t cces {a} 3tgger doe leg coucimgs vVs use four-inch oioe egccucnrcs rstead crc~ `"'''a: ."rears :rev 'e 22:y- c ccer Sturdier safer more curse e ' 'c r.ccer ciamcs. Every c-a z- :~e c.arrcs we use ter mar-wavs a~c assemciv covers ;s ciccer '-ev ~cic certer are eas.er :c -a-o e 'c; 3'gger test imirs -s a 'e:_ astancarc we "'ycrc-fes; a.. :a ~ cur oiart at .rnits 22% create' -=' :rcse caiied for cy ASME Sect.c* 8 coce. * n eacn or these cases cccer means cetter ,t -aKes us forcer arc costs us mere, out ;t gives you a Oerter oroduct. More strengm. rr.cre cecendaoitity. more Scnwe-n Anotner or these scecific reasons the alternative giass-<med reactor may oe the oerter giass-imed reactor. And reason #7: the dependable Chemineer HTN drive. A better reactor should have a better enve unit, so were using the one we think :s the best available: the Chemmeer HTN drive. Closed tank agitators. Chemmeer "IN mecnamcai seal agitators orcvice 'enacie sealing 'or nign oressures Ail ^nns are supplied witn a 'emovacie carrncge ocucie mecnarmai seal assemciy 'snowr on :zc:r.c oage! `or seal cnange s.mbucity ~r.;s seal car tridge can ce oencr. tesrec cncr rc nstaiiaticn Ncaccincnai reacrocn ever me crive `S recuireo tor seal chance, arc nc special teas or roists are usuaiiy -eecec ~'-e seai cartncce can ce 'eciacec without cisturcmc me cr:ve or entering me vessel The seai ^cus.rg s sccoed witn a cccur.g .ac*e: Low profile angle drive. The low grcfne r'gnt arg:e ccnfigu ration ;s :ceai `cr .cw -eacrccn applications. anc aiicws ccmoiete access to change gears without disturcmg me meter cr enve hearings 5mg:e enve configuration for ati requirements eliminates cesign crocer-s extra senz-ce oarrs anc ceiiverv ce'Szs because 'c mcc:i;ca: c"s are 'scu.rec Change gears. easy access change gears are soime cr *=bs' "ub ~'c--:ec `cr raoic orange n -e'C \c special toois cr roists are -eecec meter is net cisturcec anc -c mter-ai drive carts neec ce c-a-geo Access tc tmsrge gears reauires only me 'emova1 ci me Change gear piste Dry well output shaft seal. Ail sizes are crovicsc with a cry wei! cutout shaft seai to preclude. tne ccssiciiity of c ea*age TIMKEN bearings , throughout. Ail drive cearmgs m. an sizes are TIMKEN tacereo roller ceanngs. anotner meustry first for Chemmeer. The large ioad carrying capacity of this design >s unmatched, with 30.000*hour 8-tO minimum bearing life. TlMKEN s most popular sizes are usee and searings wni normally oe available from a iccai distributor Here's how easy Chemineer seai maintenance is: 1. Canndge mechanical seals, good tc 5.000 dsi. are easily removed. No extra headroom required. Agi tator $nan droos less than W into a catcner bracket m the mounting rtange wren tne shaft spacer :$ uncoited 3. Tapered coupling easily removed from agitator shaft. All disassembly operations done within pedestal opening. All shaft components taper or tenon fit and match marked to restore factory alignment on reassembly. 2. Shaft spacer easily removed. No special tools required for this or any maintenance ooerations. No blocking of tne agitator shaft and imoeiier required 4. Cartridge seal lifted off. Easily accessible components. Cartridge uses standard John Crane sealsavailable locally. Bench pressure test both statically and in rotation before assembly. RTG-300 CmEwi*ES -OftlVE H7M3 3GG Gallon Jacketed Glass-Uned Reactor MATERIALS OF CONSTRUCTION Snell -acxer -`eacs Carres ?3C Type Nozzles Nczz:es Sent Loose SA-285 Of 5 SA-2S5 Gr = SAGS5 Or 5 SA--53 37 $A-35C Of L=' 3A-350 Gr Flanges Sa-350 Of lF' SPECIFICATIONS Design -acker ire1 Worning D'essure OSH ~est P'essure iCOw^v .CSi, 150 Design Temoera- ;ure'.3F) JOG - v'-f Caoacity < gats) ; "3 = 383 Joint Efficiency Welds 0 85 3 85 Partially racicgrscrea _ ana aye oenetranc tester execution of weios acc. to work Stancara WN 2i! 02 CCd STEEL THICKNESS (inches) Too Heao Bottom Head, inner Shell Jacnet Head. Jacket Sneu . . . 5,3' Si 8" 5/8" 15/32'' 25/64" WEIGHT (sounds) Base body.- no accessories Comolete with drive system. Jacket & shell filled w/water : 3.900 s 5.000 = 3.800 . C2.NW4* '= ONE wsiCMt OLASO *3--------------------------- 1 1-------- | / rwo <* CPiO TWO IVJ'CPUO^ i Mt ! 1 1 1 / i' ; 6'ciE4N0irT 1 1 i i ..TT*1 .-- T , l DAL F.NW3* 4.5' Ol.EC CIRCLE] SECTION A-B 2 GENERAL NOTES 1 Vessel fabricated and stamped m accord ance with ASME Code. Sec. Viu. 0<v i current edition 2. Bolt circles and 0 0. of ail soht toose flanges in accordance withANSi B16 5 senes ISO lb. 3. Couotings: 3000 lb. NPT 4 Schweim glass 583-A: highly acic/aikai'thermat snockrreststant 5. Plugs (if reauired): Tantaium/TPE 6. Glass test: 20.000 volts 7 Gaskets: TFE enveiooe. asbestos cor rugated metal insert 8 All dimensions nominal due to hign temoerature firing Vy RTG-500 E.NW6' NB -OAivi MHO *1. %fM CBAHf IT** fo# y r IMI-VICUK*J HI RCTAINIMC l cmcw/samic wrt` 500 Gallon Jacketed Glass-Lined Reactor materials of construction Shell Jacket Heaas Qamos. . . Paa Tyoe Nozzles Nozzies Soiit Loose SA-285 Gr 3 SA-2SS Gr = SA-285 Gr 3 SA-1S3 37 SA-350 Gr SA-35C Gr '_.= F'anges . SA-350 Gr SPECIFICATIONS Oesign racket Sheu Working Pressure ,OSi) Test Pressure 90 W/FV ` COAr. iosi). Oesign Temoera- ture iF) Caoacity(gais) Joint Efficiency Weios 135 50 4CO 4C0 JlOO i530 0.85. 0.85 Partially raoogracr.ee anaayeoenetrant ;es;e< execution of weics acc. to Work Standard. WN 2H02.CC01 STEEL THICKNESS (inches) Too Head. 8ottom Head.. inner Shell Jacket Head. Jacket Shell 5/8" 5/8" 5/8" 15/32" 25/64" WEIGHT (pounds) Base body, no accessories Comolete with drive system Jacket A shell filled w/water = 5.000 : 6.100 -11.800 E.NW6* -S| 01.02.NW3* i____ 1.L *1/I ------------------ 1- r-------------- .x |i two i cno --rwoiw'Wva l F NW3` f 'S' 1 i Wcnc sH f` I , ,r `CU"*out ww <r ! r u* o itc cieu SECTION A-8 ou IMS GENERAL NOTES 1. Vessel fabricated and stamoed m accord ance with ASMECode. Sec. vhl Div. i. current edition 2. Solt circles and 0.0. of all soiit loose flanges in accordance with ANSI 816.5. Senes 150 lb. 3. Couplings: 3000 lb. NFT 4. Schweim glass SSO-A: highly acid/aikati/ thermal snock-resistant 5. Plugs {if reouiredl: Tantalum/TFE 6. Glass test: 20.000 volts 7. Gaskets: TFE envelope, asbestos, cor rugated metal insert 8. All dimensions nominal due to high temperature firing <>v Cl.NWf 'a-- PLAN VlgW-TPyC OA'gNTATlON ; i t i I i * i secnoNA-a CCU RTG-750 750 Gallon Jacketed Glass-Lned Reactor MATERIALS OF CONSTRUCTION Shell. Jacket Heaos Ciamos. Pad Tyoe Nozzles N022ies. Soiit Loose Flanges SA-285 Gr. 3 SA-285 Gr 3 SA-285 Gr. 3 SA-193 87 SA-350 Gr lF' SA-350 Gr lFI 3A-350 Gr L=i SPECIFICATIONS Oesign ^acKet 3heii Working Pressure OSlI Test Pressure 90w/Fv *00&FV fpsi) 135 Oesign Tempera 50 ture iF) Caoacity (gais). Joint Efficiency Weics 400 -too := 121 = 925 0.85 0 85 Partially raoiogracned ana eye penetrant tested Execution of welds acc. to Work Standard.......... WN 211.02.0001 STEEL THICKNESS (inches) Too Head. Bottom Head. . inner Shell. Jacket Head. Jacket Shell. ... 25/32" 25/32" 23/32" 15/32" 7/16" WEIGHT (pounds) Base body, no accessories . Complete with drive system Jacket & shell filled w/water 7.100 8.3CO 17.000 c CT. NW4* . 5t '$!* Sou 3 GENERAL NOTES 1. Vessel fabricated and stamped m accord ance with ASME Code. Sec. vitl. Div t. current edition 2. Bolt circles and 0 0. of ail solit loose Manges m accordance with ANSI B16.5. Senes ISO lb. 3. Couolings: 3000 lb. NPT 4 Schwelm glass 583-A: highly acid/alkaii/ thermal shociwesjstant 5. Plugs (if required): Tantalum/TFE 6. Glass test: 20.000 volts 7 Gaskets: TFE envelooe. asbestos, cor rugated metal insert 8. All dimensions nominal due to high temperature tiring V- Cl. NW 4* Z 2. sw / 4* *L4N VlSW-^UE OBlEVTATlON -0*iv( n> or:* '* v*e;-4*ai m:S'C mqo? 4CM4MIC41 H CATf on * im* i ^/*** '*`*4M^* **'' RTG-1000 1000 Gallon Jacketed Glass-Lined Reactor MATERIALS op construction Shell.. . Jacket. . Heads . . Ciamos.. Pad Tyoe Nozzies Nozzles. Sofit Loose SA-285 Gr 8 SA-285 Gr. 3 SA-285 Gr. 3 SA-193 87 SA-350 Gr. lC! 3A-350 Gr l? I Flanges SA-350 Gr lFi SPECIFICATIONS Oesign jacket Sheii Working Pressure ;osi) . 90w/FV iCO&Fv Test Pressure iPSi). . 135 150 Oesign Temoera- ture (F).. . Capacity (gals). Joint Efficiency Welds.. . . 400. 400 : 140 4)160 .0.85.. 0 85 Partially raoiograonec anocye oenetram tested Execution of weics acc. :o Work Stancard. . WN 211.02.0001 STEEL THICKNESS (inches) Too Head. . 8oftom Head.. . inner Shell.. Jacket Head. Jacket Shell......... . .. WEIGHT (pounds) Base body, no accessones .. Complete with drive system . Jacket & shell filled w/water 25/32" 25/32" 23/32" . 15/32" 7/16" : 8.300 4 9.900 *21.100 01,02. NWf C2. NW4' Out v'SieaT Si>U avi- z. VW8* as.Ti9i t GENERAL NOTES 1. Vessel fabricated and stamoed rn accord* ance with ASMS Code. Sec- vtii. Oiv. i. current edition 2. Solt circles and 0 0. of all solit loose dances *n accordance with ANSI B16.5. Series 150 lb. 3. Couplings: 3000 lb. NPT 4 Schwelm glass 563-A: highly acid/alkati/ thermal shock-resistant 5. Plugs (if reouired): Tantalum/TPE 6. Glass test: 20.000 volts 7 Gaskets: TFE envelooe. asbestos, cor rugated metaJ insert 3. All dimensions nominal due to high temperature firing i'.N'Wt' - NW4- r-V ;'NW8* '> 9 qn fi{H SECTION *.a RTG-1500 '500 Gallon Jacaetec Glass-Lined neacror materials of construction SheH v'acxe: Heaos Games Paa "yce Nodes Nozzles Soiit Loose Flanges SA-285 Gr 3 SA-285 Gr 5 SA-285 Gr 3 SA. :93 37 _ SA-35CGr _.= oA-ocC Gr sA-ocOGr SPECIFICATIONS Design .acnet Sre`i Working Pressure :osii 90w/FV 'CCAr'v Test P-essure :0SU. Design Temoera- '35 ' 50 turet5F; 400 -CC Caoacitytgais) := 206 s iBlO Joint Efficiency 0 85 0 85 Weics Paniaiiy radiogracnec ancayeoenetrant restec execution of weics acc. :o Work Stancard WN 211 02 0001 STEEL THICKNESS (inches) Too Head* Sortom Head. inner Shell jacket Head jacket Shell . 15/16" 15/16" 55/64" 19/32" 33/64" WEIGHT (pounds) 8ase body, no accessories Comotete with dnve system jacket A shell filled w/warer = 12.500 = 14.200 = 31.000 0 2.NWI* . CJ.C2.nw4- S.EJ.E2. NUl- (I NWfc* | * Uit *r n-.c-tq , rteitti GENERAL NOTES t Vessel fabricated and stamoed m accord ance with ASMS Code. Sec. vm. Oiv t. current edition 2. Bolt circles and 0 0. of all sofit loose flanges m accordance with ANSI 316.5. Senes ISO lb. 3. Couplings: 3000 lb. NPT 4. Schweim glass S83-A; highly aod/aikan/ thermal shock-resistant 5 Plugs (if reoutred); Tantaium/TFE 6. Glass test: 20.000 volts 7 Gaskets: TFE enveiooe, asbestos, cor rugated metal insert 8 All dimensions nominal due to high temoerature firing RTG-2000 2000 Gallon Jacketed G!ass-Unea Reactor MATERIALS of construction Shell racket Heaas Camps. . Paa Tyce Nozres NCZ2te$ Soirt Loose Flanges SA-285 Gr 3 SA-265 Gr 3 SA-285 Gr 3 SA-193 37 SA-35C Gr u?i SA-35C Gr J.= 1 SA-3S0 Gr lF> SPECIFICATIONS Design jacxet Shen Working Pressure ;dsi, 90.V-FV tOGAFv Test Pressure .QSi) . . Design Tempera :35 . fin ture (f; . 400 400 Capacity (gals). -220 = 2170 joint Efficiency welds 0 85 0 85 Partially radiographed anc eye oenetrant testec Execution of weics acc. to Work Standard.. . WN 2Vt 02.0CO1 STEEL THICKNESS (inches) Too Head. . Sonom Head. inner Shell Jacket Head. Jacket Shell.. . is/16" is/i 6" . 55/64" 19/32" . 33/64" WEIGHT (pounds) Base body, no Mfsonea .. -">14.350 Comofete wm drive system..........si 5.050 Jacket & shei) tilled w/water 5 36.150 srcriaw * GENfUAL NC^ES - t.Wesaeitabncatedaftdstamoedjnaccoro- hASME Code. Sec. vmrt)iv. i. edition. .. . ?SoH circles and 0.0. of ail soft loose flange* accordant**'*! anS) 816.5. Series tSOifc- - 3. Coueiindc 30001b. NPT 4. Scftwefm glass 58GA highly acid/aikaii/ thermal shock-resistant- 5. Plugs (if required): Tantalum/TFE 6. Glass test: 20.000 volts 7 Gaskets: TFE enveiooe. asbestos, cor rugated metal insert 8 All dimensions nominal due to high temperature firing *t awl* a.icxr**1** RTG-3000 3000 Gallon JacKeted Glass-Lined Reacror MATERIALS OF CONSTRUCTION Shell Jacxet Heads Cramcs. Pad Tyoe Nozzies Nozzie Soiit Loose P'anges SA-2S5 Gr 8 SA-255 Gr 3 SA-255 Gr 3 SA-! 93 8 7 SA-35C Gr _F SA-350 Gr l.= SA-350 Gr Lr SPECIFICATIONS Design jacket Shell Working Pressure ;p$i). 9D//- FV 'CC3FV Test Pressure .OSi). '35 Design Temoera- 50 :ure(F}.. 400 -CO Capacity; gals). Joint Efficiency. Welds. =265 = 3450 0 85 0 35 Partially1 racicgraoned anc dye oenetranr rested Execution of weids acc to Work Standard.. . WN 2n 02.0001 STEEL THICKNESS (inches) Top Head. 8orrom Head.. Inner Shell Jacket Head Jacket Shell ... WElGKT/eogpds) . 1-1/64" . 1-1/64" .. ........ ,, 1-1/64" 5/8" 35/64" **. 8as*oody,jwa6cessone*;. ...23.35ft Com#Mi 1flm.d>tesystem .. . s25.750 JacMr|r||yifl^w/watef . s 56.700 GENERAL NOTES t. Vessel faOricated and stamped m accord ance with ASMS Code. Sec. vm. Oiv. i. current edition 2. 8olt circles and O.O. of all solit loose flanges in accordance with ANSI 616.5. Series 150 lb. ' 3. Couplings: 3000 lb. NPT 4 Schwelm glass 583-A: highly actd/alkaii/ thermal shodwesistant 5. Plugs (if reauired): Tantalum/TFE 6. Glass test 20.000 volts 7. Gaskets: TFE enveiooe. asbestos, cor rugated metal insert 8. All dimensions nominal due to hign temperature tiring iw4* Di * fl r. c: Hf * rtUf I? NW# RTG-4000 4000 Gallon Jacketed Glass-Lined Reactor MATERIALS of construction Shell. Jacket. Heaos. Clamos.. . Pad Tyoe Nozzies Nozzles. Solit Loose SA-285 Gr 3 SA-285 Or. 3 SA-285 Gr 8 SA-5 93 87 SA-350 Gr. LF! SA-350 Gr.LFi Flanges SA-350 Gr. Lrl SPECIFICATIONS Design Jacket Shell Working Pressure CSl). . Test Pressure 90w/P/ :CCSFV DSl) Design Tempera ture ;0F). . Caoacity (gats!.. Joint EfficiencyWelds t35 150 400 400 :325 - 4465 0.85.. 0 85 Partially radiograoned ana eye cenetranr resteo Execution af welds acc. to Work Standard. . .WN 21102.0001 STEEL THICKNESS (inches) Too Head... . Bottom Head. inner Shell... jacket Head. . jacket Shell 1-1/64" M/64" .1-1/64" 5/8" 35/64" WEIGHT (pounds) Base body, no accessories.. Complete with drive system Jacket & shell filled w/water x 28.100 -31.050 s 7t.000 a b / ' eme t ewi' GENERAL NOTES 1. Vessel fabricated and stamoed m accord ance with ASME Code. Sec. VMI. Oiv. i. current edition 2. Soft circles and 0.0. of ail solit loose flanges in accordance with ANSI 816.5. Senes 150 fb. 3. Couplings: 3000 lb. NPT 4. Scnwelm glass 563-A; highly acid/aikaii/ tnermai shock-resistant 5. Plugs (if required): Tantalum/TFE 6. Glass test: 20.000 volts 7. Gaskets: TFE envelooe. asbestos, cor rugated metal insert 8. All dimensions nominal due to high temperature firing view-raue cfltENuncN RTG-5000 5000 Gallon Jacketed Glass-Lined Reactor MATERIALS OF CONSTRUCTION Shell Jacket Heaas Clamps Pad Tyoe Nozzies Nczzies 3om Loose SA-285 Gr. = SA-285 Gr. 8 SA-285 Gr 3 SA-193 87 SA-350 Gr Lr\ SA-350 Gr Flanges SA-350 or _r SPECIFICATIONS Cesign Jacnet Shell Wonting Pressure iDSli SCw/FV cc&.=7 Test Pressure >osi) 135 Oesign remoera- '50 iure(eF` JCO uoo Caoacry'gaisl Jomt Efficiency 0 85 5 5590 3.85 Welds. Partially raoiograonec ano oye penetrant tested Execution of weics acc. to WorK Standard WN2n.02.CCOi STEEL THICKNESS (inches! Too Head... Bottom Head nner Shell JacKer Head Jacket Shell . 1.3/15" .. . 1-3/16" 1-3/16" . . 23/32" . . 5/8" secnoNA-a s37 450 141.150 = 92.200 GENERAL NOTES 1. Vessel fabricated and stamoed m accord ance with ASME Code. Sec. VMl. Div. 1. current edition 2. Bolt circles and 0.0. of all soiit loose flanges m accordance with ANSI 816.5. Series ISO lb. 3. Couplings: 3000 lb. NPT 4 Schweim glass S83-A: highly acid/aikau/ thermal shock-resistant 5. Plugs (if required): Tantalum/TFE 6. Glass test: 20.000 volts 7. Gaskets: TFE envelope, asbestos, cor rugated metal insert 8. All dimensions nominal due to nign temperature firing Accessories O Bottom Flush Valves Giass-ined and either manual or pneumatic actuated. 6" Jacket Cleanout Ports Available on standard jacxeted reactors. Baffles Standard linger type oaffiesor "beaver-tail" available on special order. Ait Daffies adjustable. '^pnperature Sensing Tantalum nbs available m tne baffle ` ^ or oMhe bottom valves " Jacket AgifafocJ^ozzles Assure uniform, nging or cootmg of tne vessel. ' c Agitators Standard 3-blade retreat curve agitators. Manhole Protection Rings Glass-lined steel protection rings furnished as standard.' . Schwelm 583-A green glass is furnished as standard jJ^fO its excellent acid and alkali resistance -and to its unsurpassedana-stick properties. If desired. Cobalt blue or white glass is also available. Continuous Fault Detector Serves as an immediate alarm system in case of any lining failure, which avoids serious daggsge and corresponding expensive repairs. *5 4i Other glass-lined steel equipment v available from Schwelm/Owens-lllinois: -Aup.AI MeJt Exchanger; f ^ rs I OCclumni, ? ,-J - A i -Sr^ .'-'T Now one source can supply the entire system: Owens-Illinois. 1. The well-known alkali solutions m mccerate con centrations anc temperatures, as well as most other organic and morgsmc solvents. These valves give you worry-free operation under normal vicraticn. pressure and temperature 'luctuaticns. and are easy to nancie during installation ana maintenance. to tGO osi uo to 2CC0C according tooioe iD. it adapts wen witn existing systems and can ce mcdiliec as your neeas change. 4. And of course, the proven Schweim reactors. We hope this catalog has been heioful m telling you some of me specific details that make the Scnwetm glass-lined reactor truly the alternative reactor you snouid consider. However, we also realize that there is much more you II want to know before making your final decision. Schott cnemicai arocess systems have over i00 years of experience behind them are oerforming all over me woria anc are backed up by me marHetirg and service caoa- duties cf Cwers-iiiipois A! Sc"crt systems ano com* ocnems ar9 mace cf CUPAN* 50 oorosaicate giass for corrosion resistance curability. transparency' anc tne maintenance of product purity :t nas me 'Owest coefficient of expans.cn cf any corrosionresistant giass. offers exceptional res.stance to thermal snock. and withstands maximum ooerattng temperatures at 200C Tecnmcai assistance is available from design concept through installation anc maintenance. 2. Our exclusive CER-VIT Ball Valves. CER-V1T is the exclusive O-i glass ceramic that resists most acids, has a near zero coefficient of expansion, and provides excellent shock resistance it also handles 3. Our tested KIMAX glass pipe. KlMAX is tough, corrosion-resistant piping made of our KG-33 boro* silicate giass. and resists a wide range of corrosives and reagents, itoan vgttagtt ooeratin^pf^sSyr^. For more information-about the Schweim reactor or any other part of the system-call or write today. Contact your nearest Fluid Process Systems sales office and they'll be happy to answer your questions promptly. The systems source. Jf'iKOuban Scnon o' Main; Germany ^CSB v'T Ct.<**vuiino>S tKiMAX Owens mmois SC//kVFZM^/0WENS-ILLIN0lS The Alternative Glass-Lined Reactor Manufacturing Engineering Vmeianc. New Jersey 08360 PC 3ox 2'87 '609) 692-4606 J6G9j 692-3600 Ext. 457 Sales Offices Atlanta. Georgia 30341 '56i Sisnoo Hollow Run ;4C4) 457-0623 "uiierton. California 92631 2600 cast Nutwood Ave Suite 550 (7*4;, 879-7380 Hanover, iiimcis 60103 5837 Prankun Court (312} 837-3664 Houston. Texas 77056 1770 St James Place Suite 407 (713) 621-8530 Vireiand. New Jersey 08360 2C Sox 2'87 ;6C9) 592-6299 4-5*- t t Soecificauons sun;ci to change wunout none* 8uiinn ePS->6S-i , - v*'- Theayatems source. Ol OWENS-ILUNOIS Ruid Process Systems Vineland. New Jersey 08360 PrimM if> US* 0-1 SCHOTT Process Systems, Inc. ^ - 1640 South West Boulevard : P.0. Box T Vineland, New Jersey 08360-0136 Phone (609) 692-4700 TWX 510-687-8913 01 KIM VINE Glass Drainline CATALOG: C-65-5 yiaoo Uidlililll^ assured maximum corrosion resistance for chemical waste disposal systems KIMAX, the most effective chemical waste and vent system Research laboratories, teaching laboratories, and industrial processing plants have long had a need for chemical resistant waste disposal systems. To answer this need- 0-1 /Schott has developed a borosilicate glass formula IKG-33) which is used in the manufacture of KIMAX drainline. This glass is rugged, resistant to chemical attack and can handle liquids from their freezing point up to 212F continuously* at atmospheric pressure. To make a drainline system truly chemically resistant, all couplings and accessories must have similar chemical resistant capabilities. KIMAX drainline couplings and accessories do have these features. The patented KIMAX coupling is manufactured from 300 series stainless steel outer shell, 3una*N rubber compression liner and TFE** seal ring. KIMAX sink outlets are manufactured from filled TFE fluorocarbon polymer, therefore all wetted parts within a KIMAX drainline system are borosilicate glass or TFE. Building Owners: KIMAX glass drainline provides a most efficient low cost and maintenance free chemical waste disposal system. KIMAX drainline has a low initial installation cost and will assure the building owner many years of trouble-free service because: - O KIMAX drainline is manufactured from clear borosilicate glass so stoppages or lost articles carr bo detected by visual inspection. Low expansion borosilicate glass provides maximum protection against rapid temperature change when hot liquids are discharged into the pipe line. When laboratory layout changes must be made KIMAX drainline systems can be disassembled and reassembled to meet the new needs. All fittings and couplings are salvageable and straight lengths can be reused or cut to new dimensional requirements. in addition to the borosilicate glass pipe and fittings, KIMAX drainline systems feature: D Filled TFE sink outlets for maximum chemical resistance at the sink connection. O All coupling joints are protected with TFE seal rings, therefore, all wetted surfaces of a KIMAX drainline system are made of either borosilicate glass or TFE plastic. This combination of material makes a truly chemical and heat resistant drainline system. 'For continuous operating temperatures above 212* F see your KIMAX representative tor recommendations. * *TFE is the abbreviation given by the Society of Plastic Industry to tetrafiuoro-ethyiene resins or plastics--the most chemically and acid resistant plastic material in use today. KIMAX is a registered trademark of Owens-Illinois. Inc. Specifier: Architects and engineers are looking for new materials which will give new freedom in design with confidence in performance at reasonable installation costs. KIMAX glass drainline offers this freedom, confidence and reasonable cost because: All wetted parts of the system are borosilicate glass or TFE, thus, the "total" system is highly chemical resistant. The low expansion of KIMAX borosilicate glass eliminates the need for expansion joints. The light weight of the KJMAX systems requires only Vt to Vh as many hangers as conventional high silicon iron pipe. a Glass does not sag when exposed to boiling water, hangers can be placed up to 10' apart. O StraightlengthsofKIMAXpipecan be field cut to exact length, a KIMAX pipe can be installed behind walls, over ceilings or underground with confidence. With these design and chemicai resistance features available to the architect and engineer, specification of KIMAX glass drainline can be made with confidence. Installation advantages: Installation techniques for KIMAX Glass Drainline are simple, fast, and vary little from the standard procedures used in installing any drainline system. Detailed procedures and suggested installation practices of KIMAX Glass Drainline are found in KIMAX Drainline Installation Manual FPS-650-i O-i/Scnott sales representatives ana field engineers are specially trained to offer on-me-job aid and service for specific drainline system installation. KIMAX Dramrme systems do provide certain installation advantages which are: Leak-Free Joint Assembly: The patented KIMAX Orainline coupling assembly makes a unified TFE to glass seal for maximum chemical resistance. After both ends of the glass pipe are inserted and property seated in the wetted coupling, a single bolt is tightened with a standard ratchet wrench or suitable tool (see photos). The coupling permits the joint to be deflected up to 4*. Field Fabrication: KIMAX Glass Drainline can be easily fabricated to odd lengths at the job site with the use of a KIMAX field "beading kit," or bv utilizing the 8/P (bead to plain end) coupling system. Minimum Number of Hangers: KIMAX Glass Drainline is so light and strong that comparatively fewer hangers are needed for proper installation. Consult KIMAX Drainline Installation Manual for recommended procedures. NOTE: Gas pressure recommendations: It is recommended that suitable safeguards for equipment and personnel be provided in the unlikely event of system failure when glass pipe is used under a gas pressure. This safeguard is recommended due to the potential energy of gases under pressure or vacuum. 2 i r i i i KIMAX Bead to Bead DrainJine Coupling i KIMAX B/P Bead to Plain End Drainline Coupling ? f / Other Kimax installation advantages include: Below Ground Burial: KIMAX Glass Drainline may be safely specified and used for underground installations. Straight lengths are now available with a protective casing of thick expanded polystyrene. For recomended instal lation procedures of KIMAX Orainline see installation Manual FPS-65CM. Shown here is an example of KIMAX Oramiine as installed underground. it is particularly adaptable as drainline systems m secondary schools, and college and university buildings, where H is especially recommended for chemistry, biology, and bio-chemistry laboratories: veterinary and medical colleges, research, and other institutional laboratories. KIMAX Glass Orainline has also found wide acceptance with efficient. low maintenance oerformance in industrial laboratories, hospitals, institutional or research laboratories, chemical or food processing plants . .. wherever corrosive chemical or solvent wastes present a disposal problem. KIMAX Couplings Assure Quick, Positive Sea! Joints TFE TFS Seal fling Rubber Compression Liner Adaptation to Other Materials: KIMAX Glass Orainline can be readily and effectively adapted and joined to any other drainline material. Recom mended adaptable materials and components are illustrated on Page 25. Easily Handled: KIMAX Glass Drainline is delivered to the job site in rugged shippercartons. Ouring installation, it is advisable to unpack only those sections and fittings needed for immediate fabrication or installation. KIMAX Glass Drainline and vent systems are highly recommended as the specified medium of waste removal wherever chemical liquids present a disposal problem. KIMAX Drainline Coupling (Bead to Bead): One of the most important components of a leak-free drainline system is the joint mechanism. KIMAX Drainline Coupling (No. 6650) with compression liner of Suna-N rubber and seal ring of tetra-fluoro-ethylene provide the required joint seal. Assembly of joint is simple... place drainline ends into coupling {Page 3) and tighten one bolt. Disassembly is likewise as simple. Stainless Steel Sand and So>< KIMAX BIP Orainline Coupling (Beaded to Plain End): The KIMAX Drainfine Coupling {No. 6661) provides simplified assembly in the field of KIMAX (beaded) glass drainline to plain end (cut) glass pipe or lead. Schedule 40 plastic or metal pipe. It eliminates field beading of KIMAX glass drainline straight lengths. 4 Guide Specifications Long form: ACID WASTE DRAINLINE I. General A. Contactor snail lurmsn and install a complete acid-waste oravnime and vent system as indicated. This system snail Be mace of Dorosihcate glass conforming to Federal Specification OO-G-5410 and Military Specification MIL-P-22561B (VO) as manufactured under the trade name "K1MAX" by O-I/Seftott. 8. This system shall include an glass straight lengths, fittings and traos. compiession type tetra-fiuoro-ethytene lined couoftngs and oadded hanger suooorts. ii snaii'aiso include protected D'pe for underground burial, and recommended adaoter couplings to connect to other oiomg material, where apolicaoie. C. All pipe shall be installed free of strain, in a manner to permit limited movement. Horizontal runs shall be supported by a padded hanger or hangers 8' to t O' on centers. Vertical risers shall be supported by padded riser clamps designed to restrict lateral and downward movement. Vertical risers up to 3" I.O. may be supported at every other floor level. Three inch i.O. and greater shall be supported at every floor level. II. Connections A. Glass-to-glass connections shall be made with KIMAX compression type couplings. Article Nos. 6650 or 6661. Couplings outer shell, bolt and nut to be made from 300 series stainless steel. Coupling compression liner to be made from Buna-N Rubber. Seal ring gasket to be made from tetra-fluoro-ethylene. When installed according to the manufacturer's recommendations, they shall provida a leak-free joint wtf^p deflected up to 4*. 8. Joints between glaae and other types of piping material Shall be made with KIMAX adapters and/or according to manufacturers recommendations. III. Protection of Pipe A. All glass pipe passing through walls or floor slabs snail be fitted with pipe sleeves a minimum 2" greater diameter than the pipe 0.0. Space between pipe and sleeve shall be packed with fiber glass, glass wool and/or with a non hardening approved caulking material. 8. Glass pipe shall not be installed in direct contact with concrete. Fiber glass insulation or other type padding as aoproved by (he pipe manufacturer snail be used to insulate between the two materials. C. Glass pipe shall be protected against all weld splatter. IV. Tests Test m accordance with manufacturer's recommendations and local code requirements. V. Underground Pipe A. Excavation--shall conform to National Plumbing Code A 40.8 Section 2.7. 1. Bottom of trench shall be properly compacted, graded, and the pipe supported throughout its entire length. 2. At least 4* of property compacted sand or rock free soil snail be used directly under the pipe. 8. 8uried Pipe 1. Straight lengths shall be protected in expanded polystyrene casing. 2. All underground fittings shall be protected prior to back-filling by wrapping in polyvinyl film (5 mil), Scotch Wrap or J. M. Trans-Tex or approved equal. C. Backfill Pipe trench shall be back-filled and tamped with sand or rcck-free soil to 12" above too of pipe. Where space does not permit a minimum 12" cover, additional protection must be provided to protect pip against crusning loads, exceot wnen buried under protective concrete stao. V!. Laboratory Sink Connection Sink outlets, tailpieces, traps and cupsinks snail be KiMAX. Short form: ACID WASTE DRAINLINE This system snail be made of KIMAX borosilicat* glass and conforming to Federal Specifi cation 00-0-541-8 and Military Specification MIL-P-22567-8 (YD) as manufactured by 0-1/Schott. Glass-to-glass connections shall be made with KIMAX compression type stain less steel couplings. Article Nos. 6650 or 6661, with a tetre-fluoroethylene inner seal ring. This system shall be installed in accord ance with the manufacturer's recommenda tions and the governing plumbing code. Note: Where applicable Underground Glaae Pipe Excavation shall conform to National Plumbing Code A 40.8 Section 2.7. 8ottom of trench shall consist of at least 4* of rock-free sand or soil compacted and graded to provide uniform full length sup port. Back fill with rock free sand and/or soil to 12* above pipe. When the above conditions cannot be met. consult the manufacturer for his recommendations. KIMAX protected pipe, and wrapped fittings shall be installed and back filled in accordance with the manufacturer s instructions and governing piumomg code. 5 pipe and fittings Straight Lengths-Pipe Standard lengths of K1MAX drainline pipe are 5 feet and 10 feet. Special lengths (both ends beaded) may be ordered as special items. 6500 5-ft. lengths 6501 10-ft. lengths Weignt Size lbs./ft. i'/ 0.87 2 1.1 3 2.0 4 3.4 6 6.3 A 2.06 2.58 3.69 4.84 7.12 8 (O.O.) 1.34 2.34 3.41 4.53 6.66 5 ft. lengths Art. No. 6500- 1500 2000 3000 4000 6000 10 ft. lengths Art. No. 6501- 1500 2000 3000 4000 6000 6502--EPS* Covered 5-ft. lengths (for underground use) 6502 EPS covered drainline is designed and recommended for installation underground. Maximum length, for one piece, recommended for such installation is 5 feet E*S Covered Art. No. 6502- 1500 2000 3000 4000 6000 Beaded one end only Art. No. 6504. ISOOt 2000t 30Q01 4000t eooot 6504--Beaded one end only 6504 pipe is beaded one end only and available in ona foot increments up to 10 ft. All lengths can be field cut to within 8" of bead. 6511--Sweeps Size A 90 Art. No. 114 4H 6511- 1590 25 2090 3 6* 3090 49 4090 6 12 6090 60 Art. No. 45d Art. No. 2275 ' Art. No. 6511- 1560 2060 3060t 4060t 6060f 6511- 1545 6511- 1S22 2045 20221 3045 3022t 4045 4022t 6045 60221 Y* bend (9(f) A bend (60*) * bend (45*) 'At bend (22%*) 6513--Bends AAA A 90 Size 90 60 45 22H Art. No. 60 Art. No. IK 3 2K 2 2 6513- 1590 6513- 1560 2 3K 2* 2% 2'A 35 3% 2% 2% 47 4K 3% 3* 2090 3090 4090 2060 30601 40601 6- - 7 - 45 Art. No. 6513- 1545 2045 3045 4045 6045 Use catalog dlmenaione lor piping layout as gasket thickness allowance >s includes. 22K Art. No. 6513- 1522 2022 30221 40221 tMenwfactured per order. Not returnable. 6 pipe and fittings Offsets Made Using Standard Sweeps and Bends 8ecause of a wide variety of offset requirements, use a combination of bends (6511 and/or 6513). Order quantity of bends and KIMAX couplings (No. 6650) to satisfy offset dimensional requirements. Combinations do not come equipped with couplings. Size 1 '/? 2 3 4 6 Va L0 99 10 10 13 13 18 18 24 24 lA L0 13 V? 15 19 Vz 27 36 7 Vs 8% 11 Va 15 Vs 20% Va L0 16% 1 7 Ve 22 Va 30% 41 6% 7 Vj g'/4 12% 17 L 17% 1 9 Va 25 34% 46% 0 3% 3 Vs 6% 9 Vt. 6513--Bend Offsets -I-- 0 Special Purpose Bends 6512 Long 90 Size T/z 2 3 4 Va L0 6 6 Vi 10 14 6 6'/j 10 14 U L0 7 Vt 8Va IOVz 13Vz 4% 4 V. 64 7V% v L0 6 Vs 7% 9% 11 Vi 2V 3% 3 Vi 4% Ms L0 7% 8% 10% 10% 1 V? 1% 2 Vs 2Vz Size 1 Vs -90 ' 2-90' 6512 A8 3% 6 3% 7 Vi Art. No. 6512 1590 2090 6512P* (Annealad) Plain End Size A 154-90 3* 2*90 3% 'Can p field cut S 12 12 ( 1 Art. No. 6512P- 1590 2090 Size 1%-90' A 2% S 3[ Art. No. 6514- 1590 Us* catalog dimenaion* for piping layout a* ga*k*t thickness allowance is included. tMenufactured p*r order. Not returnable 7 pipe and fittings 6518-Quarter Bend Reducer 6519--Double Quarter Bend 6519P-Double Quarter Bend Size 2x1'/: 3 x 1 V: 3x2 4 x I'/: 4x2 4x3 6x1'/i 6x2 6x3 6x4 A8 Art. No. 4 3'/: 6518-2015 54 -3015 5 4 y% -3020 7 4'/: 4015 t 75 4020 r 7 5'/: .4030 t 9 S Vi 6015 t 96 6020 T 9 6 Vi 6030 T 98 6040 t Size IV: '2x2x1V: 2 3 4 6 A8 3 2'/ 3% 2 V* 2 Vi 2 V* 5 4 V* 6 Vi 5 V* S 'h 7 Art. No. 6519- 1500 **20157 2020 3000 40001 60007 Size iy* *2 x 2 x 1 Vs 2 3 4 6 'Can b field cut. "Branch is V/j". A 10 10 10 8 2% 2Vi 2% Art. No. 6S19P- 1500 **20157 20207 6520--Adjustable Sanitary T (One Adjustable Inlet) ------- 1 Site_________A 154x154x2 6 8 3-7/8 C 2-1/8 0______ Art. No. 71 6520* 1520 ^5-- 1 0 |l 1.0. i . *-- 1w - Use catalog dltnensione for piping layout aa gasket thickness allowance is included. 3 tManufactured per order. Not returnable. pipe and fittings 6521--Single Sanitary T 6522--Double Size 1'/, x t Vi 2 x r/ 2x2 3 x IK 3 x2 3x3 4x17) 4x2 4x3 4x4 6x2 6x3 6x4 6x6 A3 6 3 V* 3 3*4 3 4Vj 12 4'/ 12 5 52 6H 14 41* 14 SH 14 1 14 8'/ 20 6?* 20 8 20 9i. 20 12 C 3V 5 S 7'At 7 'At 7 'A% 8H 8% 84< 8 V 12% J2H 121* 12H Single Art. No. Double Art. No. 6521- 1515 2015 2020 3015 3020 3030 4015 4020 4030 4040 6020T 60307 6040 6060 6522- 1515 2015 2020 3015t 3020 3030 *015f 4020 4030t 4040 6020t 30307 50407 S060t 6523-Straight T Size A 8 C Aft. No. 1% x 1% 6 3 3 6523-1515 2 x IVi 3 3% 4 2015 2x2 84 4 2020 3x1% 12 4 Vi 6 3015 3x2 12* 4 Vj 6 3020 3x3 12 6 6 3030 4 x 1 % 14 S 7 4015 t 4x2 14 5 7 4020 4x3 14 6 Vi 7 4030 r 4x4 14 8 7 4040 6x3 20 7% 10 6030 t 6x4 20 9 10 6040 t 6x6 20 10 10 6060 6524--TestV with cleanout Size A 8C 1 Vi x 1 Vi 2x2 3x3 4x4 6 8 12 14 2*. l'Y>t 3*. 4% 3 4 6 7 0 3* 3"/l. 5% Art. No. 6524-1515 2020 3030 4040 Test Te and cleanout come* a* complete assembly including cap and coupling. Use catalog dimanaiona (or piping layout as gasket thickness allowance >* included. tManutactured per order. Not returnable. 9 pipe ana fittings Drainline Y 6526-Single 6527-Double Single V Size A 8 C Art. No. 1 '/? x 1 Vt 5 1ft A Vi 6526-1515 2x1 Vt 3 2 Vz 4ft 2015 2x2 8 2 Vi 6 2020 3 x 1 Vi 12 3* 5 Vi 3015 3 x 2 12 3% 6*4 3020 33 12 aft 8 -3030 Ixi'/j 14 4% 6ft 4015 4x2 14 4% 7% 4020 4X3 14 A Vz 8% 4030 4x4 14 A Vi 10 -4040 6 X 2 20 5V 9 6020 6 x 3 20 5% 10% 6030 6 4 20 5% 1 1 V: 3040 6x6 20 Sft U 6080 Oouble V Aft. No. 6527-1515 -2015 r -2020 3015 f 3020 3030 401 51 -4020T 4030 4040 -50201" 60301 -6040T 60601 Combination Y and 1/8 Bend 6528-Single 6529-Double Size A8 Single C 0 Art. No. Ooub>* Art. No. 1 Vt x 1 % 6 A Vi 4% 1% 6528-1515 6529-1515 2x\Vi 8 4% 5% 2% -2015 2015 2x2 86 Sft 2% -2020 -2020 3x1% 12 5% IV* 3% -3015 3015 3x2 12 6% 8 3ft -3020 -3020 3 x 3 12 8% 9 3ft -3030 3030 4 x 1 Vt 14 6 8% 4% 4015 401 5 T A X 2 14 7 9ft 4% 4020 4020 4x3 14 9 10ft 4% 4030 -4030 4x4 14 11 11 4% -4040 -4040 6 x 2 20 av4 11% 5ft 60201 -6020t 6 x 3 20 10 12Vt 5ft -6030 -6030T 6 x 4 20 12 1 3 Vi 5ft 6040 60401 6x6 20 15 14% 5ft 6060 60601 6530 Adjustable Sanitary T (Plain Had Outlet) * Size__________ A 3 C Aft. No. 1 yj x 1 % % 5% 3% 3% { 653Q-15lT 'Cart 0 field ewt. Use catalog dimensions for piping I ayowl a flMkat thickness allowance is included. 10 1Manufactured per order. Not returnable. pipe and fittings 6531 Partition Cross (Compact) Partition crosses are designed to prevent crossflow when sinks are connected back to back. Sire A3 2 x V/t 3 2x2 3 4 Vi 2 x 1 Vt x 1 Vt x 1 Vt 8 34* C Art. No. 5 6531- 2015T 5 2020T S 2151 6532--Single Upright Y or H (vent branch) Size A 3 C* 0 Art. No. 1 Vt x 1 V\ 6 3 6i* 2Va 6532-1515? 2 x 1 '4 8 3'/* 7*s 3* -2015 2x2 84 81* 3% 2020r 3 x 1 Vi 12 3% 9'-* 4** 30151 3x2 12 4 Vi 10*i 4?s 30201 33 12 6 13 5* -3030 r 4 x 1 V* 14 4H 101* S4i 4015 r 4x2 14 5 12 5H 40201 4x3 14 6 Vi 1 41 * 6 Vi 4030 f 4x4 14 3 16* 6V 40401 6x3 20 7H 16i* 7H 6030t 6x4 20 9 19 8 6040f 6x6 20 12 24 12 6060 r *"C" dimension may be longer or shorter than "A" 6536--Straight Reducers or Increasers A 6537--Eccentric Reducers or Increasers Straight Sire A 8 (min.) An. No. 2 x 1 Vi 3 x 1 Vi 3x2 4 x 1 Vi 4x2 4x3 6 x 1 Vi 6x2 6x3 6x4 4 5 5 7 7 7 9 9 9 9 1% 2%. 2Y* 3 3 3 4 4 4 4 6536-2015 3015 3020 4015 4020 4030 60151 60201 -6030 -6040 Eccentric Art. No. 6537-2015 -3015 3020 4015 t 40201 4030 T 6015 t -6020t 6030T 6040 r 6540 Vent Increasers Sire A Art. No. 1 Vi x 3 22 6540-1 530t 2x3 22 -2030 3x4 22 30401 Use catalog dimensions for piping layout as gasket thickness allowance is included. fMenufectured per order. Not retwxnaDie. 11 pipe and fittings compact fittings 6541 Single Sanitary T SizeA 1 'A x 'A 2x1* 2x2 3x2 3x3 4 x VA 4x2 4x3 4x4 6x2 6x3 6x4 6x6 4 yt 4H SH 9 9 10 10 10 10 16 16 16 16 8 2'/ 2% 2* A-U AVu 4* AVt SH 6 Vi 5% 6% 7 vt 9% C 2 Va 2% 2% 5* 5*. 6% S'/s 6 Vi 9 Vi 9V: 9% V.U Art. No. 6541- 1515 2015 2Q20 3020 3030 401Sf 4020T 4030 4040 6020t 6030t 6040t 6060T 6546 Single Dratnlind Y 6548 Combination Y and Vs Bend Size J*x 1* 2x2 3x2 3 x3 4x1* 4x2 4x3 4x4 6x2 6x3 6x4 6x6 A 5% 5% 9 9 10 10 10 10 16 16 16 16 8 I'/i 1 Vi 2*. 2*. 3 Vt 2Vt 2 2 4* 5% 4 Vt AH C 4 4% 6V. 7*4 6 Vi 7% 8% 8% 9% 1044 11% 12% Art. No. 6546- 1515 2020 3020 3030 4Q15t 4020 4030t 4040 6020t 6030t 6040r 6060t Size 2x1% 2x2 3x2 3x3 4x1% 4x2 4x3 4x4 6x2 6x3 6x4 6x6 A 5% 6 9 9 10 10 10 10 16 16 16 16 3 3 Vi 4% 6*4 6*4 5% 5% 6% 6% 7% 8% 9% 11% C 3% 4% 6*4 6**4 6% 6% 7% 7% 3% 9% 10% 10% D 1*4 IV? 2% 2 Vi 2% 2% 3% 2*4 4% 4% 4% 3% 6549 Double Combination Y and 14 Bend Single 6548 Ut. No. 6548- 2015 2020 3020 3030 4015t 4020 4030 4040 6020t 6030T 6040f 6060t Use catalog dimensions for piping layout as gaslest thickness allowance is included. 12 Oouble 6549 Art. No. 6549* 40l5t 4020 4030 4040 6020T 6030t 6040t 60601 tManufactured per order. Not returnable. pipe and fittings 6544 Cleanout Plug ih -4 A r-- 6550 U Bend (vent loop) Note: U bends are often used for vent loops. No. 6705 outlets on Swivel "$" Traps are also used as vent loops. ------------ s-------------- 1 Size A Art. No. 1 Vt 1 6544-1500 21 2000 3 1 vi 3000 4 i "i 4000 6 1 Vt 6000 Size A s Art. No. IV? 4 5 6550-1500 2 4'/t 5 = 2 2000 3 SVt 61'2 3000 4 6Vt 7 V -4000t 6566 - "MJ" Pipe Adapter* H.S.I. "MJ" COUPLING FurnisMd uy Otners *6566 "MJ" Pipe Adapter consists of glass adapter and teflon spacer. Glass Adapter to H.S.l. "MJ" Pipe Pipe Size A 1V4 3* 24 35 46 Art. No. 6566-1500 2000 3000 4000 cup sinks 6616 Beaded Outlet 3" Hemispherical 7T STftAINCR 6617 Beaded Outlet 6" Hemispherical No. 6724. 2" sink strainer furnished with all cup sinks. Usa No. S6S5 adapter coupling (2 x 1-7/81 on plain end outlets to connect to 2" expanded end traps or fittings, or No. 6661 coupling to connect to 1 beaded end pipe or fitting, Art. Np. 6616-3000 Art. No. 6617-6000 Use catalog dimensions for piping layout as gasket thickness allowance Is included. tMasuifeetured per order. Not returnable. 13 cup sinks 6617P Plain End Outlet 6" Hemispherical Art. No. 6617P-6011 6618 Beaded Outlet 3" x 9" Oval Art. No. 6618-390Q 6618P Plain End Outlet 3" x 9" Oval . Art. No. 6618P-3911 6619 Beaded Outlet 3" x 6" Oval Art. No. 6619-3600 Use catalog dimension* lor piping layout as gaakat thicknaaa allowanea is included. 14 tManufaetwrad par ordar. Not returnable. cup sinks 6619P Plain End Outlet 3" x 6" Oval Aft- No. 6619P-3611 6627 3" x 6" Ova! Horizontal, Wall Mounted Cup Sink iy2" Plain End Outlet Aft-Na 6627-3600 Horizontal Outlet No. $621 cup sink oval (3 No. 6724 2" sink strainer No. 7150 2" flange No. 7204 insert (2x1%) Components Art No- 6621-3600 6724-2000 7150-2000 7204-2015 Mounting bolts or screws to be furnished by installer. For No. 6627 assembly use No. 6655 adapter coupling (2 x 1 %") on outlet to connect to 2" expanded inlet. 6628 3" x 6" Oval Vertical, Outlet Wall Mounted Cup Sink Art. No. 6628-36oot 9 7 Vertical Outfat No. 6629 oval cup sink (3 x 6} No. 6724 2" sink strainar No. 7150 2" flange No. 7204 insert (2x1%) Components Art No. 6629-36001 6724-2000 7150-2000 7204-2015 Mounting bolts or screws to be furnished by installer. For No. 6628 assembly use No. 6650 1 %' size K1MAX coupling on outlet. 6724 Sink Strainer (Ail Cup Sinks) Size_________ Art No. ~~2 1 6724-2000 Use dialog dimensions for piping layout as gasket thickness allowance is included. tMenufeetured per order. Not returnable ?: couplings 6650--Drainline Coupling (Bead to Bead) No. 6650 Oraintine Coupling is used for joining IVz", 2", 3". 4", and 6" KIMAX Glass Orainlina pip and fittings. No. 6650 KIMAX Coupling consists of: No. 6651 segmented stainless steel outer band No. 6652 8una*N rubber compression liner with TFE seal ring No. 6653 stainless steel bolt No. 6664 Silver plated stainless steel hex nut Patented Size A 3 1ft 3 24a 2 3ft 3'/a 3 4y. 4A 4 6 5Y* 6 8/. 7% C0 Solt Size Art. Mo. !* 3/16 1/4 --28 x 2% 6650- 1500 1 Kt 3/16 1 /4 -28 x 2% 2000 l!U 3/16 1/4 -28x2ft 3000 V-t 3/16 1/4 -28 x 3/4 4000 1? 1/4 5/16-24 x 4 6000 6655--Adapter Coupling No. 6655 Adapter Assembly is used to join KIMAX drainline pipe and/or fittings to plain end sink tailpieces. The assembly consists of: No. 6651 segmented stainless steel outer band No. 6657 8una-N rubber adapter No. 6656 TFE adapter seal No. 6651 stainless steel bolt, V* --28 x 2% No. 6664 Silver plated stainless steel hex nut Size 2 x IX 2 x IX 2 x 1-7/8 Tailpiece Style 0.0. Size Rang* KIMAX glass rail pipe Extension No. 8728, metal tubing, and lead taiipieea extensions 1.48 to 1.53 lead. Class 0 or XI taiipieea PYREX tailpieca and cup sink 1.70 to 1.78 Plain end KIMAX Reg ular Schedule or Heavy Schedult 1ft glass pip* or fittings 1.82 to 1.90 Durcon SO-2 Ourtron *11713 lead--Class C or L, 8 or M Plastic or Steal (1ft IPS} Art. No. 6655- 2015 2017 2018 6661--B/P Drainline Coupling (Bead to Plain End) No. 6661 8/P 0rainline Coupling is used for joining 1ft", 2", 3*', 4" or 6'' KIMAX beaded glass draintin* to plain end (cut) glass pipe: lead, l.P.S. metal, or plastic pipe. This exclusively designed KIMAX drainline coupling consists of the following components: No. 6662 stainless steM bend with bolt No. 6663 Buna-N rubber compression liner with TFE seal ring No. 6684 silver plated stainless steel hex nut Siza A a 1ft 3 2% 2 34% 3'/* 3 4'ft* 4>/ 46 5H 6 8H 7% Solt C 0 Siza Art. No. IVa 3/16 1/4-28 6661- 1500 1% 3/16 1/4-28 2000 2* 3/16 5/16-24 3000 2*. 3/16 5/16-24 (2) 4000 4 1/4 5/16-24 (2) 6000 Jse catalog dimensions for piping layout as gasket thickness allowance is included. 6 fManufactured per order. Not returnable. couplings 6665--Adapter Coupling Used to join 1%* beaded KIMAX drainline pipe to i'/* or i Vi 0.0. tubing. . Not*: Rubber seal only - not recommended where solvents will come in contact with the coupling seal. L^-- Sa1o2S- ~"iJ Size I 'A X 1 14 x 14 Tailpiece Style 1 '4" 0.0. tubing 14" 0.0. tubing Art. No. 5665- 15127 T5T5 drainline traps Expanded inlets of traps have 4" minimum depth to permit adjustment. 6614--Partition Trap (Consists of Trap Body Only) Available with 2" inlet only. 14" outlet trap has 2" inlet to accept No. 6655 adapter coupling. Traps are non-jiphoning with partition always visible. Traps available with B type cleanout. See Standard Cleanout, Page 21. c: 13-- <720 JINK OUTICT I -- <721 TV ntci *r--i--r' Size Inlet x Outlet A 8 C0 Art. No. 2 x 1 Vi 2x2 8 Vi 3% 3V 6 6614-2015 8Vt 3% 4'A 6 -2020 6700--Swivel Trap--P Style No. 6700 (short outlet) Swivel "P" Trap assembly consists of a No. 6705 inlet with a No. 6513 outlet and a No. 6650 KIMAX coupling at the swivel joint Size Inlet x Outlet A B C 0 Art. No. 1 % x 1 Vi 2x1% 2x2 8% 8 2 5 6700-1515 8% 8 2 5 2015 9'4* 8% 1% 5Vi 2020 Set Standard Cleanout. Page 21. Use catalog dimensions lor piping layout as gasket thickness allowsnce is included. TMenufsctured per order. Not returnable. 17 drainline traps Expandd inlets of traps have 4" minimum depth to permit adjustment. 6701--Swivel Trap--P Style No. 6701 (long outlet) Swivel "P" Trap assembly consists of a No. 6705 inlet with a No. 6512 outlet and a No. 6650 K1MAX coupling at the swivel joint. 8 Size inlet x Outlet 1 Vz x t'/: 2x1'/: 2x2 9"i ay, 8y D Art. No. 11 1*4 5 6701-1515 11 iy 5 2015 13 i / 5 Vi -2020 See Standard Cleanout, Page 21. 6704--Swivel Trap--P Style (Plain End Outlet*) No. 6704 (plain end outlet) Swivel "P" Trap assembly consists of a No. 6705 inlet with a No. 6512P plain end outlet and a No. 6650 KtMAX coupling at the swivet joint. Size Inlet x Outlet A 8 C 0 Art. No. 1 Vt x Vi 2x1'/j 2x2 8% 17 1H 5 6704-1515 8y 17 1H 5 -2015 9'H 17-'i 1 V* 5'/: 2020 Plain end outlet, can be field cut. 6706--Swivel Trap--S Style No. 6706 Swivel "S'* Trap consists of two No. 6705 inlets and a No. 6650 KIMAX coupling at the swivel joint Size inlet x Outlet V/jxl V* 2 x 1 Vi 2x2 A 10 10 9% 8 c O Art. No. 10 3V 5 6706-1515 10 3v, 5 -2015 11 9lK* AVt 2020 6707--Drum Trap--P Style Traps available with type deenout. See Standard Cleanout, Page 21. Size 8ody Inlet x Outlet A 8 C O I.O. Art. No. 1 Vi x 1 Vi 2x1 Vt 2x2 9 8 1 4% 3 6707-1515 9 8 \Vt 4% 3 2015 9% 9V4 2 5 Vi 4 -2020 Use catalog dimensions for piping layout as gasket thickness allowance is included. 18 tManufactured par order. Not returnable. drainline traps Expanded inlets of traps have 4" minimum depth to permit adjustment. 6708- Interceptor Trap 1 ML* * jRv <1 i i I 1 _______ >H"'0. OUTltT <-- IV Size JVT x 1'/," 1 '4 O.D. Inlet W 0.0. Inlet Description Interceptor Trap Adapter Coupling Adapter Coupling Art. No. 6708- 4015 6665- 1512 6665- 1515 A. Adapter Coupling *6665-1512 (to connect to IV*" O.D. tubing) (Rubber Seal) -6665-1515 (to connect to 1 % " O.O. tubing) B. Perforated S.S. Screen 1/16" dia. holes 6 sq. in. free area opg. C. Removable coupling/end cap for cfeanout. D. Min. 3" clearance required under trap tor removal of end cap. Specifications KIMAX Borosilicate Glass interceptor Trap with 1%" 1.0. inlet. 1 Vt " l.D. outlet and 4" 1.0. body. Perforated S.S. Screen interceptor 4" dia. with 1/16" holes and effective 6 sq. in. free area opening. Bottom C.O. Coupling with end cap for cleaning. Connections 1. For OWV Service use KIMAX Adapter Coupling 6665-1515 for 1 Vz" 00. tubing or 6665-1512 for 1 V*" 0.0. tubing. RU8BER SEALONLY. 2. To connect to 1 Vi" IPS metal or rigid plastic plain end pipe, use KIMAX B/P Coupling 6661-1500. 3. To connect to 1 %" 1.0. glass drainline, use KiMAX Couplings 6650-1500 or 6661-1500. 6710--Swivel Drum Trap--P Style No. 6710 Swivel Drum Trap "P" assembly consists of a No. 6715 inlet with a No. 6716 outlet and a No. 6650 KIMAX coupling at the swivel joint. Size Body inlet x Outlet A 8 C 0 1.0. Art. No. IVj x 1 Vi 2 x 1 Vi 2x2 10V4 3 2Vz 41'4 3 6710-1515 10'4 8 2 Vt 4*4 3 2015 11 9% 3 5 Vt 4 -2020 6713--Trap P Style (Vented)1 Size Inlet x Outlet Vent Size A B C 0 E Art. No 1 Vi x 1 Vt 1% 7 81 S 3 6713- 1S151 '2x1% 1% 7Vt 8 1% 5 3 2015T 2x2 2 $K 8% 1% 5% 3% 20201 3x3 3 10% 10% 2 6% 4 3030t 4x4 4 12% 12% 2% 7% 5 4040T 6 x 6 4 16% 31 2% 24 7 **6060t ' Has axpanded inlet. Use No. SSSS adepter coupling for inlot joint. 'No citonouts on 6 * S trips. Use catalog dimensions for piping layout ss gasket thickness allowance is included. tMenufectwred per order. Not returnable. 19 drainline traps Expanded Inlets of traps have 4" minimum depth to permit adjustment. 6714--Swivel Drum Trap--S Style No. 6714 Swivel Orum Trap assembly consists of two No. 6715 inlets and one No. 6650 KIMAX coupling at the swivel joint. Size Body inlet x Outlet A e C D 1.0. Art. No. Hi x 1 % 2 x 1% 2x2 11 Vi 9 Vi 10 Vi 4?i 1 1 Vi 9 Vz 10 Vi 43/4 1 1 Vi 1 1 11 S'/? 3 6714-1515 3 2015 4 2020 Traps available with B type cleanout. See Standard Cleanout Page 21. ' 6718 Trap-P Style *Has expanded inlet. Use No. 66S5 adapter coupling for inlet joint. Traps available with 8 type cleanout. See Standard Cleanout. Page 21. Size inlet x Outlet 1 V: x 1 Vt * 2 x 1 Vi 2x2 3x3 4x4 6x6 A 8 C Art. No. 78 7 Vi 8 8M. 8% 10'/ 10 Vi 12 Ye 12% 18% 31 15 1% 5 V/t 5'/? 2 6% V/t 7% 3% 24 3 6718-1515 3 2015 3% 2020 4 3030 5 .4040 7 "6060t Hat expanded inlet. Use No- 66S5 adapter coupling for inlet joint. "No cleanouts on 6 > 6 traps. 6770 Running Trap Trapt available with 3 type cleanout. See Standard Cleanout, Page 21. 6771 Running Trap (Vented) Size Inlet x Outlet 1 % x 1 Vi 2x2 3x3 4x4 *6x6 Vent Size 1% 2 3 4 4 A 11 12 14% 17% 38 `No cleanouts on 6 x 6 traps. 6770 Art. No. 6770* ISIS 2020 3030 4040 6060t *No cleanouts on 6 x 6 traps. 6 C 0 6 5 33 6'W. av* 5% 3% 3% 8% 4 4 9% 7% 5 5 14% 24 7 7 6771 Art. No. 6771- 1515 2020 3030 4040 *6060t Use catalog dimensions for piping layout as gasket thickness aliowane* is included, 20 tMaaufactured par order. Not returnable. Expanded inlets of traps have 4" minimum depth to permit adjustment. Type B--Standard Cleanout Standard drainllne trap cleanout Type e consists of a No. 6650 standard K1MAX coupling (1 Vi") and a No. 6544 short glass cap O'/z"}- Ordering Information To order standard traps with cleanouts use catalog number for proper style and add the letters. (Example 6718-8-1515) For correct layout dimensions add 2V*" to overall trap height for cleanout Type 8. Size Art. No. 1/2 I 8 accessories and hardware 6680 Thread Adapters (Threaded to Beaded Pipe) Thread adapters are used to provide beaded end on threaded pipe for connecting directly to KtMAX glass drainlines with No. 6650 coupling. All TFE construction. Adapter No. 6680 will fit standard straight or tapered threads. Used for same size pipe (e.g. 1'A" metal to IMt" glass), ideal for floor drain connections, in IVt", 2", 3", and 4* sizes. Size tv* 2 3 4 Art. No. 6680-1500 -2000 -3000 4000 6685--Adjustable Thread Adapter Adapter No. 6685 is designed to mete 1 threaded tailpieces to 2* expanded Inlets of KIMAX trsps. Can be moved up and down on tailpiece for specs adjustments. In 2 x size only. size Art. No. -- ------ ---------- Use catalog dimensions for piping layout as gasket thickness allowance is included. rManufactured per order. Not returnable. 2! accessories and hardware 6720 Sink Outlet Assembly (1 Vi" and 2" sizes) 67200 2"--For Use With Sinks Having 31V32 ^ Counterbore Consists of: 6724 sink stramer (black fluorocarbon plastic} I'/i" or 2" 6721 and 67210 sink outlet (black fluorocarbon plastic) 6725 gasket-neoprene 6722 locknut Note: Hand tighten 6722 locknut to sink. DO NOT USE PIPS WRENCH. To fill gap in sink counterbore, use 3M-EC-612 caulking comoound or eauivaient. \'/i" and 2" size sink outlets are designed to accept standard overflows. For sink outlet tailpiece connections, see No. 6728 dimensions on Page 23. Size IV* 2 2 A 3% 3'K. 3% SC 4 2% 43 '4 3 D Art. No. 2 6720- 1500 2*e 2000 2% 67200- 2000 I 0 6726 Sink Stopper No. 6726 Sink Stopper is available in IV*" and 2" size in lead. Size 1 Vi 2 Art. No. ' 6726-1500 -2000t 6727 Sink Overflow - 8eehive Type Sink Overflow is' made of black fluorocarbon plastic. Beehive type can be modified to open type by cutting off top beehive section. Sink Outlet Size VA 1% VA Size VA x4 VA x 6 15$ x 8 8eehiva Type Length 4" 6" 8" Art. No. 6727- 1504 1506 1508 Use catalog dimensions for piping layout as gaeket thickness allowance is included. tMengfeetured per order. Not returnable. accessories and hardware 6728 IY2" Tailpiece Assembly KIMAX tailpiece is available in and 10%" lengths. Specify length when ordering. Glass is annealed and can be field cut to exact length. Assembly No. 6728 consists of a No. 6723 phenolic nut and a No. 6730 KIMAX tailoiece. Note: This assembly can be used on other 1 VS" plastic or metal smx outlets having straight pipe threads* For metal outlet connections use gasket No. 6738 between metal and glass. Hand tighten coupling nut ... do not use pipe wrench. Size 1 Vi x 6 Vi 1 Vi x 10V* Art. No. 6728-1060 1100 Components of 6728 6723-Nut Size Art No. Wi 6723-1500 Size 1 Vi x 6 Vi 1 Vi x 10'/a 6* 30 Tail Piece Art No. 6730-1060 -1100 6738--Gasket Use gasket No. 6738 when connecting glass tailpiece #6728 to threaded metal pipe or plastic pipe. Size ______ Art. No. 1 6738-1500 6735--Vh " Split Coupling (Threaded to Beaded Pipe) No. 6735, 1 'h" Split Coupling is used to join 1 A" beaded gless pi pe to a threaded 1 VS" 1 .P.S. pipe. The assembly consists of: No. 6736 split coupling nut No. 6737 stainless steel clamp To install... remove clamp from split nut Place split nut over beaded glass end. Replace clamp and tightan with screw driver. THRCAOEO RUSTIC OR METAL R1RE* I7M smr COURUNS NUT 737 STAINLESS STEEL CUMR f f CAOCfl ENO KIMAX SUSS R1RE Size 1% Art. No. 6735-1500 6739 Gasket* Use gasket No. 6739 when connecting KiMAX glass pipe to threaded metal pipe, using No. 6735 split coupling. Size 1% Art. No. I 6739-1500 Um catalog dimensions for piping layout as geskat thickness allowance is included. tManufactured pw order. Not returnable. 23 accessories and hardware 7290 (1 Va ", 2", 3", 4", 6" sizes) Pipe Hangers (padded) Recommended for horizontal runs. Hangers contain integral cushions. Standard finish on band is A.S.T.M. type L.S. Zinc coating. Size V/i 2 3 4 6 Art. No. 7290-1 500 2000 -3000 4000 6000 7310-56802 KIMAX Portable Glass Pipe Cutter With the KIMAX Portable Glass Pipe Cutter you can cut V/i*--6' glass drainage anywhere on the job site. Complete cutter consists of a scoring head assembly, extension, tension arm subassembly and 1 Vt '--4' centering cones and ring stop as shown. Contact distributor for information & price, CENTERING CONES Order 6" centering cone separately. t Use catalog dimensions for piping layout as gaeket thickness allowance is included. tMemifaetured per order. Not returnable. typical joint reference chart Type of Pipe Type of Joint Material Needed X1MAX ORAINLINE KIMAX ORAINLINE KIMAX ORAINLINE KIMAX Drainline Coupling 6650 Size__________Code No.________ ~i 6650-1500 2 6650-2000 3 6650-3000 4 6650-4000 6 6650-6000 KIMAX SUSS I.R.S. METAL Oil RIGID RUSTIC RUIN ENO . V.l ) XI MAX GUSS ( I.R.S. METAL KIMAX ORAINLINE ) \ OR RIGIO RLASTIC 1 H-1-1*-1...............'A KIMAX B/P Coupling 6661 Pipe Size Code No. 1 Vt 6661-1 500 2 6661-2000 3 6661-3000 4 6661-4000 6 6661-6000 KIMAX GUSS METAL OR RIG 10 RUSTIC RUIN ENO KIMAX Adapter Coupling "A" Oimension Pipe 0.0. Coupling Size 1.48--1.53 1.70--1.78 1.82--1.90 2 x 1 Vj 2 x 1% 2 x 1 7i Code No. 6655-2015 6655-2017 6655-2013 I.R.S. THREADED-- (! 1--\ METAL OR RUSTIC ! if :i!: i i-| KIMAX Split Coupling Pipe Size Coupling Code No. 1 Vi 6735-1500 Gasket Code No. 6739-1500 I.R.S. THREAOEO--, THREAD AOARTIR METAL OR RUSTIC T USI TKRCAO SLUING COMROUNO KIMAX Thread Adapter and Draipiineh Coupling Pipe Size Adapter Code No. Coupling Code No. 1% 6680-1500 6650-1500 2 6680-2000 6650-2000 3 6680-3000 6650-3000 4 6680-4000 66*6-4000 6 6680-6000 6650-6000 KIMAX Glass to Beil End Pipe 1. Peek hub helf full with asbestos rope. 2. Caulk with hot lead, lead wool or acid-proof cement. For Oetails, see Orainline Installation Manual. Glass Adapter to H.S.I. "MJ" Pipe Adapter MJ Pipe Size__________ Code No._________ Coupling 1ft 6566-1500 Furnished 2 6566-2000 By Others 3 6566-3000 4 6566-4000 25 case quantities and weight per case Article Size Pipe-Straight Lengths 5500 6501 & 6504 1500 2000 3000 4000 6000 3502 1500 2000 3000 4000 6000 Sweeps or Sends r6511 aii r/j" - 3" .,,. s4,.-- 6512 & 6512P 2" 6513 All 154" 2" 3" 90 only Other than 90 4" 6" 6514 154" 6518 2" 3" 4" 6" 6519 154" 2" 3" 4" 6" 6519P All sizes Adjustable San T 6520 6530 114" 114" ? Case Qty. 4 4 2 1 1 6 6 8 6 1 12 6 2 1 1 8 6 18 12 3 4 1 1 18 8 2 1 1 12 3 2 1 1 4 4 4 Approx. Wt. 154 It*, pet ft. 154............... 254 ................ 4 ................ 6 ................ 154................ 154................ 214................ 4 ................ 6 ................ 11 ibs. per Case 9................ 6................ 6................ 13................ 7................ 8................ 15................ 18 " ~ ' 9................ 12................ 6................ 13................ 15................ 8................ 4................ 5................ 10............... 10................ 9................ 4................ 5................ 13................ 8................ 5 - * " 5................ Article Sanitary T 6521 Si 6541 6522 & 6542 6523 Size V4" 2" 3" 3" x 3" only All others 4" 6" 154" 2" 3" 4" 6" 154" 2" 3" 4" 6" Case Qty. 12 3 2 1 2 1 1 3 4 1 ! 1 12 8 2 1 1 V Branch 6526 6546 6527 & 6547 154" 2" 3" 4" 6" 154" 2" 3" 4" 6" 12 6 2" 1 1 a 4 1 1 1 Com Y & 1/8* 6528 & 6548 6529 a 6549 r/r 2" 3" x 154" 3" x 2" 3' x 3" 4" 6" 154" 2" 3" 4" 6" . 12 6 2 1 1 1 1 8 4 1 1 1 Items not listed are packed in quantity ordered. Approx. Wt. (IbS.i 15 12 3 4 8 3 15 12 10 6 10 16 IS 12 8 3 15 15 9 8" 8 15 12 10 4 8 15 15 9 8. 6 7 6 7 12 10 s 9 16 case quantities and weight per case Article Size Partition Cross 6531 a** Case Qtv. 4 Upright Y or H 6532 IV 2" 3" 4" 6" 3 4 1 l 1 Reducers 6536 & 6537 V 3" 4" 6" 18 6 1 1 Vent Increasers 0 5540 IV 2" 3" 4 4 2 Cleanout Plugs 6544 IV 2" 3" 4" 6" 36 36 27 18 12 U Send 6550 IV 2" 3" 4" 8 4 2 1 M. J. Adapters 6566 IV 2" 3" 4" - 8 8 1 1 Swivel P Trap 6700 , IV x x IV X 4 4 2 inlet Only 6705 IV 2" x IV 2" x 2" 6 6 4 Swivel Orum Trap P Style 6710 IV 2" x IV 2" x T 1 1 1 Items not listed ere peeked in quantity ordered. Approx. Wt. (lbs.) S 10 6 4 10 16 Article Size Inlet or Outlet Only 6715 6716 IV x 3" 2" x 3" 2" x 4" 3" x IV 4" x 2" P Trap 6718 IV 2" 3" 14 8" 9 3 Running Trap 6 6770 IV & 2" 6771 6 4'* 7 6" 6 Interceptor Trip 6708 12 12 Partition Trap 9 18 6614 2" 14 Cup Sinks 10 10 Couplings IS 11 6650 IV 2" 3' 6 6" 7 66SS All 2 6661 IV 3 2" 3" 4" 12 12 Sink Outlet Assy. 6 6720 Ail 9 14 6728 IV x 6* 10 1" x 10* 5 6 9 Case Gty. 2 2 l 1 4 4 1 1 2 2 1 1 1 Approx. Wt 10 14 3 o 4 3 9 6 10 13 IS IS 11 13 IQ 5 SO SO 24 10 SO 50 50 20 12 12 12 8 20 25 17 24 20 20 21 25 20 23 24 3 10 11 2' f Distributed by: C-S*S Prints in U.S.A. 3/10 "Specifications, dimensions *nd tolerances of ail compo nents - pipe, finings and couplings - as illustrated in this publication, are engineered for safety and product perform* ance reasons as a total O-l/Schott Add Waste Orainline System. INTERCHANGING THESE O-I/SCHOTT COMPO NENTS WITH SIMILAR PROOUCTS MANUFACTURED BY OTHERS, IN ACIO WASTE ORAINLINE SYSTEMS, VOIOS ALL O-I/SCHOTT WARRANTIES OF PRODUCT PERFORMANCE ANO INTEGRITY WITH RESPECT TO SUCH COMPONENTS." The information contained In this brochure is believed to be accurate and is offered in good faith by O-I/Schott Process Systems, Inc. However suitability of our products for a given field application is the responsibility of the buyer and 0-1/Schott Process Systems, Inc accepts no liability for the appropriateness or adequacy of its products or information for any specific installation. Orders are subject to our standard terms and conditions of sale. O-I/SCHOTT Process Systems, Inc reserves the right to modify or delete et any time, products as illustrated and described in thfa publication. kimax conical end glass process pipe US'S KIMAX Tempered Glass Pipe has found wide application m a variety cf industries. Among current users of KIMAX process pioe are chemical, food, dairy products and pharmaceutical processors; textiles; paper and oulp; photo engravers; aero nautical researcners and atomic energy plants. The transparency and corrosion resistance of KIMAX pioe maxes it suitaoie for untold aooucations where ooservation of the orocess is vital. For instance, many engineers insert snort lengths of KIMAX pioe m non-transparent pipe systems for use as sight flow indicators. KIMAX glass pioe and fittings can be easily fabricated at the factory mto special snapes for special uses. Some examples are receiver vessels: boning units: reaction cnamoers: and tuouiated pioe. Advantages Adaptability, kimax glass pioe is readily iomed to otner ma terials including threaded pipe, straignt tubing and glass-lined steel, oy means of standard coupling devices listed m the FLANGE, GASKET ANO ACCESSORIES Section. Corrosion Resistance. KIMAX Glass Pipe is manufactured from KG-33 borosiiicate glass, the same "hard" glass used m labora tory apparatus for its cnermcai durability and thermal shock resistance. Corrosion of Kimax gUss by caustic soda NaOH) solutions Corrosion of Kimax glass by hydrofluoric acid HR solutions KIMAX pipe resists attack from most chemicals including mm. era! and organic acids; S02 vapor; chlorinated hydrocarbons, organic solvents: hydrogen peroxide and a wide variety of corrosive mixtures. It is not recommended for use with hydro fluoric acid; phosphoric acid with fluorides: or not potassium and sodium hydroxides. Solutions containing alkalies attack glass very slowly at room temperatures. The rate of attack increases rapidly as tem perature increases, as shown in the accompanying table. Durability. Uniform, heavy walls and selective tempering (add ing surface stress) of ail straight lengths and most fittings impart exceptional strength and ability to resist impact damage. Caps. U-bends. thermometer wells, spacers and some (raps are annealed only, due to their shape. These parts are clearly identified. Economy is inherent in KIMAX glass pipe systems, installation costs are low. Maintenance costs are negligible. And. kimax systems are long-lived. 2 c' \ Lightweight. KIMAX glass 910a weighs V3 to Vfc less than ma terials performing a similar function. It requires fewer hangers and is easier to install. For comparative weights of process oioe materials, see ENGINEERING Section. No Scale Build-up. The surface of KG-33 glass is extra smooth and hard, discouraging scale ouild-uo and reducing pressure crop due to friction. Purity of products ana processes is assured py corrosion re sistance of XiMAX glass and its freeoom from scale ouiid uo. Thermal Properties. KIMAX pioe will ooerate m temoeratures j9 to -50* ' its low coefficient of expansion (see Physical Prop erties) permits quick transition from cleaning steam to flow of cold iicuics. Transparency is an aio m many processes such as inspection of aye mes ana food unes. Transoarency permits constant nsoection of seoimentation. crystallization or discoloration of iQuics. t aiso enaoies quick location of stoooages ano mstant detection of unes that need cleaning. ; Manufacturing Characteristics KIMAX Glass p'ce and Fittings are made from macnme-drawn. neavy-waii tuomg Ends are precisely formed ana neat'treated for extra strength reouirea to witnstano compressive forces at tne iomt. Physical Properties KIMAX -.G ;3) porosmcate glass emoooies superior pnysical prope'ties tn.at .-am : aeaiiy suited for trouoie-free conveying of a -vice range of iquiq and semi iicuid products: Operating temperatures e*teno uo to 25G*F under normal conptt.cns. "hey may go jq to -150* F if insulating protection ts provided. Thermal conductivity: 3 73 B T U./hr./ft.*/F*/ft. at 212* F Thermal expansion^ KIMAX pipe 13 0.22 inches per 100 feet per ;3Q* r temperature cnange. Thermal shock differential ranges from 160* F to 210* F depend' mg on diameter. See MAXIMUM OPERATING LIMITS taoie. page 15 L Ordering When ordering a standard item please refer to kimax glass pipe price fist for catalog numoer. Specify each item oy cataicg numoer. Quantity: size (1.0.) and length in mcnes. Distributors' price list wilt contain carton quantities and shipping weights. Rough sketches of proposed lines showing center-to-tace di mensions are helpful when asking for a quotation. Tour dis tributor will assist you to lay out lines at lowest cost and to provide technical assistance and installation counsel. Non*Standard I tarns KIMAX glass pipe and fittings (other than those listed m tms manual) may be prefabricated to your special requirement. TFE is the abbreviation given by the Society of Plastic industry to Tetra-fluoro-ethylene resins or plastics--the most chemically and acid resistant plastic material in use today. KIMAX is a registered trademark of Owens-Illinois, me. 3 I I I X X 3 When ordering, specify pipe l.D. and length m inches. Standard lengths m all diameters are 6': 12": 13': 24'. -C*. 35': 72': 34'': 96': 108': and 120*. 6C": intermediate odd lengths are available on soeoai oroer. $cec:ai lengtns up to 15 feet suopiied on special order. A Pip* Size (Nem. I.O.) 8 Pipe O.O. C Wall 0 Hange 0.0. !' 1>V M;' !>/,* 1?-w* 2V 2" 2!!V 1 "U ' :* 3' 3'Mi* !,'m' i*vtt 4" 4`V "5* 5'`.'W ' 5' e flange Angie 12' 12* 12* 12* 21" 21' L Min. Length 2' ; 1; * 4" ; 5" 5* Weignt Lbs., rt. :0 '* ~- ji Pst fleearn. Pressure ;; : - Hi CURRENT PRICE LIST *OS aflTIClE NUMBERS pteesizt (inehet) 1 I'A Z 3 4 6 a (incftet)1 * 3 4 VA 1'A 5 ? 9 4 REDUCER ELBOWS 6202 SWEEP ELBOWS 6239 Pipe Site (inches) 14 2 2 3 3 3 1 i 4 4 5 6 6 6 0 Reduced Te (inches) t 1 in i in 2 I in 3 1 ll4 2 3 4 A (inches) 34 4 4 5 5 5 7 ; 7 9 9 9 9 9 3 (inches) 3 3 vn in 4 *n 4 in 3 54 5 54 $ 54 3 Pipe Sim (inehes) 1 !4 2 3 * A (inehes) 4Vi 5 S 7 10 TEES 6210 REDUCING TEES 6211 When ordering, specify pipe run 1.0. and branch I.D. Pipe Sir* (inches) 1 P.4 l 1 4 6 A (inehes) 2Y, 34 4 5 7 9 Pipe Site (inches) in 2 2 } 3 3 4 4 4 4 s 6 6 $ 6 Reduced Te (inches) l l in i in 2 ! in 2 3 1 i4 2 3 4 A (inches) in 4 4 5 5 5 7 7 7 7 9 9 9 9 9 8 (inches) 3 3 w m 4 *n 4 in 5 vn 5 54 6 64 8 Other reduction combinations are available on special order to cus tomei's specifications. REDUCER TEES 6212 When ordering soec;fy oioe i 0. in this order: I. II. and HI. CROSSES 6220 Pipe Silt (inches) Pip* Silt (inches) P(p Sin (inches) A (inches) 8 flnehes) !4 I 2 14 i l'/i 2l \Vt 34 24 24 3 3 3 i 3'/: 2V; 4:/, 4 i Wi J 4l4 4 -W i! 6 : 14 o 52 6 53 3 64 5 9 9 3 9 3 3 Other reduction combinations are ava>!aoie on special oreer to c_s tomer's specifications. Pipe Sue (inches) \ (inches) m ->4 24 3 4 6 REDUCER CROSSES 6250 When ordering, specify I 0. ol pipe run and branch 1.0. f "U" BEND . 6285 o K Pipe Site (inches) Branch Sim (inches) A (inches) 3 (inches) 14 1 34 3 21 4 3 2 14 4 34 3 i 5 3V: 3 14 5 4 3 2 5 4'/: 4I 74 4 IV* 7 *4 42 i 5 4 3 7 5*4 61 9 5 6 14 9 54 629 6 6 3 9 64 64 9 8 Other reduction combinations are available on special order to cus tomers specifications. Use soft strip asbestos inserts (7202) only, with this fitting. Pipe Site (inches) O (inches) \ When ordering, specify i.D. ol oioe and branch. LATERAL "Y" REDUCERS 6231 When ordering, specify I.D. ol O'Oe and branch. THERMOMETER WELLS ------ 4----------,--------- --------------- as specified ' 6235 DOUBLE ENO wnn ordering speofy D<P I 0 . <H I 0 . and tube length. CAPS 6236 Pip* Six* B (inch**) (inches) 1 5* 1!/? 7 23 i 10 \i 5 is c0 (inches) (inchts) '/ l"/ 1 VM W VA :/ 3J1/ 2'/. J1/* '. E (inches) 'i V/t Wt V/:t la,n F (inches) 3/ S'/i* ;H 9"s ll:'ir 6 (inches) '!t4 J Pipe Size Branch Size 8 'inches) (inches) (inches) 21 3 c l *4 3 3 i1/. 10 3 5 IQ i it 14 * 14 i 3 !4 s 3 13 C (inches) ' Hi l1/. IVu 2 Vi IV, IV, >.' 0 'inches) m IV, 3"/ :5,/w *liAt 4'M. 41V,, ;,.:s E 'inches) F inenes'. (3 mcnes : i '*!,4 Hi '* t l!i .s :s l:/ .i :v:, ; j 2,/:s V/:t u :* ?V:t li;,u loM Thermometer wells protect thermometers and thermocouples m corrosive atmospheres, length "E" must be specified. Use soft strip asoestos insert (7202) with thermometerwells. k Pip* Sit* ,inch*s) 8 Min. Well t.Q. (inch**) C Tub* Six* (inents) O.O. 0 (inches) i `4 `A \Vt Y, lH 2 Vi 2 >4 3 H 3 14 3 Yx Yt IV, V, 2 V. vt 2V, Y, 2 Vi y, 2H fft 2'i H 314 y, 314 n% 3Vi Use soft strip asbestos inserts (7202) with this fitting. Pip* Six* (inch**) 1 t'/i 2 3 4 6 0 (Inches) 2 3 4 iY, 6 7 7 \i a a _L W////M GASMCT WCTAl ClAMMNO ---- ' 'lANOC Typical Spacer Assemoly STRAIGHT REDUCERS 6215 ECCENTRIC REDUCERS 6240 PIPE HANGER 7290 l S^raigrit spacers of.er simoie way to tiff snort gaps -n Tarawa'* ir- fv**6,* Tl^i1 *?3.e4-faere{3 separately. Standard .engths are " 1/2 . Z . Z/i : 3'; 4 ; and 5*. Other lengths available on sspneecrii;al orcer A Pip* $121 (inch**) B 0.0. (jrteh) l .1 2Vi 3 3"4x i i'V\t 5 7 54 Pip* Six* (inch**) Reduced To (Inch**) l (inehot) 154 i 4 Z 114 or l 4 3 2. i 54 or l 5 4 3. 2. 154 or i 7 6 4. 3. 2.144 or l 9 Pip* Six* (inches) 114 2 3 4 8 Reduced Te (inches) 1 154 or 1 2.114. or l 3. 2.154. or 1 4,3, 2. or 154 L (inches) 4 4 5 / 9 Designed especially for glass oioe. these zinc coated hangers have integral cushions to prevent metai-to-glass contact. Unique locking action permits rapid installation, cuts assembly time by as much as 80%. A simple squeeze releases the insert allowing the band to be spread and sitpoed over the Qipe. insert <s reseated by thumb pressure after realign ment of holes and is threaded freely on to hanger rod. pfpe Six* (inches) ! 154 2 3 4 3 A il/j l1/.. l`/ii 154 IV4 154 B 1 154 l'/i m 134 254 C 254 354 354 454 5`Vw m 0 3'/,. 4'/,, 4l,/i 654 l"/a 1054 E 54 54 54 54 54 k F 'At t 54 Vit i Vi ;/u i V, Vn i 'A /, i 1 54 i i r-/ To ioin beaded end pipe to conical end pipe. Kit in cludes two flanges, inserts, bolts and TFE sheath gasket. GASKCT `Pressure rating limited to that of Conical Pipe System. Not to be used with Beaded Armored Pipe. irticie 7UO--.000 i'A' I SCO 2* 2000 ji;e : 4 S Article 4000 6CO0 Assembly Consists of. .. Size flange Insert r I '155-IOOO 1 7200-LOGO i 1 '203-1000 I'/r ' 2' 1500 7200-1500 7203-1500 ! 2000 7200-2000 ! 7203-2000 i 3' 3000 7200-3000 ; 7203-3000 : 4* 7156-4000 7153-4000 , 5670-4000 7203-4C0O i 6' 7156-6000 7158-6000 I 5670-6000 7203-6000 1 Gasket 7276-1000 1500 2000 3CGG 4000 . 5000 ; 7190 Nuts t Salts - Qty. Vu - 18 i -Vi : 4 Mi - 1312:.-i 4 V,, - 13 I 4 Vu -13 13 Vu - 13 i !/i - Is x 3 4 } : INSERTS 7200 7202 7203 lor I* tfireugn 3* `or 4* jnd 6* Also jujujOie for V through 8' for certain fitting acaoter insert tor oeMed ends (similar to 7200) DONUT SPACER 7240 ADAPTER BUTTON 7230 SPRING 7235 insert 7200 is molded neoprene asbestos construction. It is available m 1*. Il/:': 2'; and 3' diameters. The f; l`/r. 2'. and 3' sizes are used with standard glass pipe and fittings. insert 7202 is a neoprene asbestos strip insert designed for use with 4' and 6* pipe and fittings and for 1" through 6* as specified on certain fittings. Adapter insert 7203 is a molded insert designed for use on field-beaded pipe, with Style I and Style II flanges m r through 3* diameters; and with Adapter Flange (6670) in 4* and 6" diameters. Oonut soacer consists of steel ring cushioned with soft asbestos anc covered with a machined T F g envelope. Peouired for totning glass pipe to glass-lined steel using a.S.a. Aaaoter (7160) or Style t! flange (7155), because of radius at gasket face of glasslined steel flange. Pipe Size Thickness (inches) (inches) 1 '/ 2 3 Vie 4 Vu 6H Used to center smaller diameter Style II bolts in larger holes of a s.A. flange when adapting glass pipe to A.S.A. flange or glass-lined steel. One size of button is used for all sizes of flanges. 1.0. (Inches) .390 to .398 0.0. (Inches) l`/4 Height (Inches) % Used to load joints to compensate for temperature cycling and to spring load pipe hangers. One size used for 1' througn 4* flanges, longer ooits needed to accommodate springs. Pfpe She (inches) 1' thru 4' 6* i.O. (Inches) Vxt mm. H mm. Isngth (Inches) l1** Otameier cf Wire .156 .156 5 FLANGES, GASKETS AND ACCESSORIES KIMAX Glass Pipe and fittings are joined by means of rnetai flanges, cushioned from the glass by molded or strip inserts, interface gaskets placed between the pipe ends prevent glass to glass contact. FLANGES Styie I Aluminum Flanges are used to join KIMAX pipe to KiMAX pipe or to metai tubing containing a ferrule. The A" and 5 ' sizes have ASA bolt circles and can mate with an ASA flange. 3olts and nuts for Style i flanges are aiummum. Style U flanges are cast iron protected by heavy coats of corrosion-resistant paint. All sizes have ASA bolt circles. They are used to join KIMAX pipe to KIMAX pipe or to pipe flanges with an ASA boit circle. ASA Adaoter flanges are available in l" through 3" sizes ana are used principally for joining KIMAX glass pipe to glass lined steel pipe. SIZES 1", I**", 2" SIZE 3" flange------, ,^as*e! inserTN^ / '* ; a-"' SIZES 4", 6" GASKETS Gasket thickness and temperature ranges for all standard gasket materials are listed on page 16. Common materials rnciude neoprene, asbestos and TFE machined envelope gaskets. Smce the type of service will determine the type of gasket material required, selection of gaskets is left to the user. Gasxets are not included m flange sets. When resilience and corrosion resistance are required, gasxets containing a filler of soft asbestos (Blue African asbestos) with a machined T f liner, are recommended. Other types of filler material may be used with T F lined gasxets. Consult your distributor for details of perform ance and prices. INSERTS Used for cushioning pipe ends from metai flanges. Molded inserts are used for standard pipe and fittings 1" through 3" m diameter. Strip inserts are used for 4" and 6* sizes ct standard pipe and fittings and for certain fittings, such as U-oends; thermometer wells; and caps. inserts are cemented into inner rings of all Style I and Style ll 4' and 6' flanges. See page 9 for more information. FLANGE SET 7105 STYLE II (Cast Iron) SIZES 1", I'A", 2", 3 /7 /gasket SIZES 4" 6" ASA AOAPTER FLANGES 7160 SSToTTYYaLLoEEa1IoIAtC4iua*maatnmlduo6mn*---fNlNaoot..*77a1|iS5o5a0..t1o1--a77n1155A61SoAouutTtaalrarnMHgaatn.ngugaat.a. 11t-x-7a711f55o8l3low>"i*na*gr.' 3 7250 ASBESTOS 7260 NEOPRENE 7275 TFE ENVELOPE 1 -1 ISO Aluminum F.anaes 2 -- 7200 Neoprene Asbestos inserts 3 -- 7180 Aluminum Soits and Nuts Pipe Size l ift A 3ft 4ft i*A% 8 V/ 3ft 37, Belt Size V,..; 3x2 V,-I3x2 FLANGE SET NO. 7100, 3' I.O. STYLE I Aluminum Set contain the following components. 2 -- 7150 Aluminum Flanges 2 --7200 Neoprene Asbestos inserts 6--7180 Aluminum 3olts and Nuts P'W SizeA3 3 5 Sett Site b, -T .3z2 7 FLANGE SET NO. 7100,4 ANO S' 1.0. STYLE I Aluminum Set contain the following components 2 -- 7151 Aluminum Outer Flanges* 2 -- 7153 Aluminum Inner Rings with 7202 insert cemented -n ciace* 8--7180 Aluminum 8oits ana Nuts. A Pipe Size A 8 Sell Size i 3ft 5 !0ft 7ft tl3x2ft 9'/* !',-1Sx3 May o* ordered separately as No. 7150 Flange Assembly consisting ot one (l) 7151 Outer Flange and one <1) 7153 inner Ring, STYLE II GASKET 7276 TFE ENVELOPE FLANGE SET NO. 7105, V, 1VT, V, 3' I.O. STYLE II Cast Iron Flange sets contain trie following components: 2--7155 Cast iron Flanges 2-7200 Neoprene Asbestos inserts 4--7190 Steel Bolts and Nuts ' Pipe Size 1 Ift 2 3 A 3ft 4ft 5Vi, 6`V, B Belt Size 3ft V..-!3*2ft 3ft Vn 13x2ft 4ft -18x2ft 6 /,- i3x3 FLANGE SET NO. 7105, 4 AND 6' 1.0 STYLE II Cast Iron Flange sets contain the following components. 2-7156 Cast 1:ron Outer Flange* 2-7158 Cast Iron Inner Ring with m ptace." 8-7190 Steel Softs and Nuts. 7202 Inserts cemented Pipe Size A 3 Belt Size i 8ft 7ft ft,-13x2'/. 6m 3ft ft-16x2ft May be ordered separately as No. 7155 Flange Assembly consisting of ont (l) 7(5$ Outr Flarift on* (l) 7158 inr>F fling. A.S.A. GASKET 7262 NEOPRENE 7277 TFE ENVELOPE ASA ADAPTER FLANGE NO. 7160, V, \W, V% 3r 1.0. ASA Flange does not come with insert or bolts. Order the prooer inserts and bolts for use intended. 7200 tor Conical End Glass 7202 Strip Insert for Conical End fittings as specified. 7203 Molded Adapter Insert for Beaded End Glass Pipe Silt A 6 Belt Size** 1 4% 1ft 6 26 3 7ft 3ft ft-l3x2 3ft ft. 13x2'/. 4ft ft-lli2ft 6 Vlii3 SEE PAGE 16 FOR GASKET THICKNESS. *4 bolts required for each flange. Handling and Storage Although Basic pipe-handling techniques aopiy to glass pipe, it is advisaoie to take a few additional precautions. After inspection of shipment, separate the order into grouos of like ccmoonents. and store them, in shipping cartons, m a safe oiace at the |00 site. During the installation, unpack only those pieces needed for immediate hanging, placing them on cardboard, paoer or wood. Do not piace unprotected glass pieces on glass, concrete or steel. txoosed oioe ana fittings should tie protected from scratching, weld spatter or other surface carnage. Pipe so damaged snou>o oe replaced. Hanger Supports The correct type of hanger suooont should be used for tne structural material to which it is to be attached. There are many types for a specific material such as concrete insert, oipe flange, swivel hanger flange, wood oeam attachment, I-beam clamp, adjustable swinging hanger flange ana others. The illustrated oioe hanger, specifically designed for glass oioe. is recommended. These 2inc coated hangers nave in tegral cushions to prevent metal-fo-giass contact, ano a quick locking action wnich permits raoid installation. The oioe is free to flex sioeways and lengthwise. Sigid ciamp hangers are used to orevent sidesway of oioe wnen nanger roa and pipe runs are extra long. Pipe Hanging As with any oiomg material, glass piping should be installed without mecnamcai restraint or so installed to allow expansion or building movement to avoid line stress. Stress damage will not cause immediate failure, but fracturing may occur after a period of expansion and contraction white the :me s unaer load. Therefore, hangers should not damp the glass pipe tigntiy. Both lengthwise and sideways movement 'S necessary. Lengthwise motion m a straight run should Oe limited by no more than one anchor point, preferaoly near the center of the run. More than one anchor point m a straight run will force the lengthwise motion to produce a bending moment between the two anchor oomts. and result >n gasket leakage at the joints. Where two anchor oomts are necessary, make use of elbows to permit flexure or use an expansion joint. Glass oiomg should also have some lateral flexibility. Excessive swinging can be corrected by an occasional suoport. On long runs it :s recommended that each 10-foot length of KIMAX glass doe oe suooorteo with a hanger approximately 1 foot from eacn end. Suooorimg eacn end of the pipe allows disassembly of the pipe for removing oojects. cleaning out stoooage. or reoiacmg :ne gasket while the pipe is held m place. See taoie oeiow for maximum spans. Pipe Hanger MAXIMUM RECOMMENDED SPAN-FEET Pfp* Sir* Gee f Fluid in Plg Specific Gravity S*cifie Gravity liu (Am U 1.3 end Grat*r 1/.' 2* 3' i' 6' - S 9 9 9 10 10 8 9 9 9 10 10 ? 7 8 8 8 8 12 Assembling The Line installation of KIMAX Glass pipelines is relatively simple if these initial steps are followed: 1. Support the first length of pipe temporarily, starting from a fixed point such as pump or tank. When connecting to the bottom of a tank, always insert valve between tank and glass pipe. 2. Connect the pipe to the fixed joint loosely. 3. Align the pipe with the flange assembly by adjusting the suooort. 4. Tighten flange bolts to proper torque. Check pipe supoorts for proper alignment. Joint Assembly The ends of KIMAX Glass pipe and fittings are flared to take a special metal flange wnich is cusnioned from the glass Oy means of a neoprene asbestos insert. The insert distributes bolting forces uniformly over the conical oipe endsAn interface gasket is placed between the grooved oioe encs. and the ends are drawn together with flange ooits. Step 3. Place bolts m flange holes and locate gas*et on ooits. Keeo gaskets dry to avoid gaskets shooing out between flanges under line pressure. Steps for Joint Assembly Step 1. P'ace the metal `lange--small opening first--and the insert, ever *ne `lareo enc of trie pipe oefore the pipe 'S hung. In i* anc i' S'Zes. the -nser! $ cementeo into the flange. Step 2. uli the flange and insert into position, making sure that the insert is flush with the metal flange face at tne eno of the oipe. Step 4. Align gasket opening precisely with pipe opening to avoid obstructions to line flow (especially important m milk and food lines). Be sure flange assembly is square with pioe. Tighten nuts uniformly. Do not rotate bolts--they may twist interface gasket out of alignment. Bolting Torques kimax Glass Pipe is strong enough and flanged ends are de signed to take high bolting torques. If higher torques than those recommended in the table below, are required to stoc a leak, the problem may be caused by misalignment. RCCOMMENDCO 80LTIN6 TORQUES IS., FT. Pipe Slit Regular Gasket SeiidT F C Gasket l* 2 2-3 w 3-3.5 3-4 2* 3-4 4-5 ) 3-4 <5 4* 3-4 s-; 6' 5-5 7-10 Occasionally, a line will leak after it has been in service for a snort time. This may be caused by gradual seating of the in serts. To correct leakage, retighten bolts at the leaking joint. All joints snould be inspected one to two days after connection and bolts retigntened to take up slack from gasket compression. tj Good Soiling Practices 1. Practice with a torque wrench to get the feel of the torque needed. 2. Tighten nuts (do not rotate Bolts) uniformly all around flange. 3. Use ratchet-type socxet wrenches. 4. Oo not use less than recommended bolting torques. 5. Tighten each section joint completely as <t i$ assembled oefore going on to next joint. Glass to A.S.a., Fia,,ge Glass can be mated to A.S.A. flanges by means of a Style -I cast iron flange (ati sizes nave A.S.A. Bolt Circles); an aqapted A.S.A. flange i 7160 (1*; IV**: 2' and 3" diameters only); 3r a 4* or 6* diameter Style I aiummum flange which nas A.S a 8olt Circles. ' "' Connecting To Various Materials Glass to glass When ommg kimax Glass ?'oe to itself, use either Style i aiummum rianges or Styie M cast iron flanges with inserts, nuts ano ooits. and gasxets. For dimensions of all oarts. see FLANGE. gaskets ano accessories section. A mcxel steel adapter button (*7230) must be placed on me smaller diameter Style I or u poit. for centering ooit m larger A.S.A. flange bolt holes. Raised part of button goes m ooit note. To ,om stanoaro flanged p<oe to field-beaded glass pioe. use adaoter flange (t 6670) and adaoter insert (af 7203) on oeaded pice, arc Style n flange and standard insert on flanged pioe. Glass to Metal Tubing Vierai tucmg can pe adapted for use with either Style I or Styie h flanges, oy sweating or crazing a stainless steel ferrule to '.he tusmg enq. Glass to GlasS'ltned Steel KIMAX Glass Pioe can be joined to glass lined steel by means of adapted A.S.A. flange (>7160) or Style H flange m r thru 3* sizes; or by Style I or II flanges in 4' and 6* sizes. Use adapter button (>7230) with Style l or I! flange bolts. Adapter Button FERRULE 14 A TFE-covered donut spacer replaces the interface gasket. The donut spacer is required to prevent crazing of the glass lining at the radius of the metal pipe. The spacer consists of an asbestos cushioned steel ring covered with a machined TFE envelope. tine Adjustments Use of standard lengths will simplify installation and ailow sufficient flexibility m line make-up. The 13 standard straight lengths vary from 6 inches to 10 feet. Standard pipe sizes (I.O.) range from 1 inch to 6 incnes. Since Kimax Glass Pipe should never be forced or snaooed mto place, it may oe necessary to utilize one or more of various devices to comoensate for minor errors or to connect to fixed equipment. 1. Odd lengths. Special odd :engths can oe ordered from your KIMAX Glass Poe distnoutor. When measuring, oe sure to allow for gasxet thickness. KIMAX P!P A.S.A. FLANGE -- -- vis' GASKET J/;6 SPACER -- .Measure from end flange to end _ Mange, suotract gasxet thickness. 2. Spacers. Stancaro straignt soacers. made from heavy-wail tuDing. may oe inserted between standard pioe enos. .e*mg an extra gasxet and longer bolts. " < Straignt soacers are avaiiacie in lengths from :/j* to 5* except for 5* diameters, available m Vz' to 2* lengths. When inserting spacers, square soacer and gasxet. and check alignment as with a standard joint. See KIMAX GLASS Pi PE AND FITTINGS section for dimensions. 3. Flexible Couplings and Expansion Joints. Used to compen sate for vibration wnen imes are connected to pumps, vibrating reactors, etc. Also used to ailow for differences m expansion of other oiomg and equipment or toootfoet slight misalignment. Flexible joints and expansion tdlht* are not recommended for food, paarmaceuttcai o* other sanitary atfotieafions because of drainage prooiems. .. ' ---m 1 I \J IS 4. Field Fabrication--KIMAX pipe may be cut and oeaded by means of a beading kit available from your KIMAX distributor. Seaded joints should be held to a minimum. Smce the bead is designed to fit the grooved end of flanged 0'oe. one half of the joint may be beaded. Two beaoeo ends will give an unsatisfactory amount of gasxet oearmg surface. Complete information on field beading equipment and tech niques is available from your distributor. Ask for Freid Seaomg Manual--GPO-1066. TESTING AND MAINTENANCE Initial Tests After installation is comoieted. Out before the -me s fnieo. msoect for stress points as follows: Shake the line, if the line moves from side to sice, i s orooaoiy free from bending loads. Open a flanged joint, if the flange does not move when soits are removed, the pipe is not restrained. Testing for Leakage in testing for leakage it is recommended that water be used. Do not test with air pressure, even tor pneumatic systems, as any leakage can be readily detected. Charge the ime *nn water at I'/j times standard operation pressure. Oo not exceed IVi times maximum pressure recommendations (see eng;. NEERlNG SECTION) for size of line used. Soufd joint leakage occur, recheck flange assembly alignment Tighten flange assembly and repeat test. Causes of Leakage Persistent leakage is usually due to one of these causes: 1. inadequate bolt tightening: Oo not hesitate to "snug" sous sufficiently. 2.. Misalignment; Flange not square with line', gasket out of alignment with pipe opening; or hangers not adjusted properly 3. Temperature cycling: Spring-loaded bolting or Teflon machined-enveiope gaskets will eliminate leakage causeo by "flow" of solid Teflon gaskets resulting from temperature cycling. Cleaning Purge linesfgith water, cleaning liquids, or steam with dram open. Caution: Do not use hot eausuc solutions, abrasives, metallic tube cleaners or hydrofluoric acid. IS Comparative Weight The following table indicates aeoroximate weight of 2' diameter KIMAX Glass Pice comoared to the weight of other oioe material of the same diameter. MATERIAL Kl.MAX Glass ?VC-$cned. 30 Normal and Hign imoact Haro Ruober Graonite (impervious) Resm-3onoed Asbestos Stainless Steel (Schedule -0) Lead. Ex. L gnt Porcelain High Silicon iron APPROXIMATE WEIGHT (lbs., tl, 2* dia.) U0-1.20 0 93 1.53 : :o :s3 - 30 Flow Characteristics~Pressure Orop The surface of KIMAX Glass -ioe is ultra smooth, resuiting m lower pressure crop Oue to friction. P-essure 'eduction of KIMAX pipe is approximately 10 to 20% less man that of stain less steel Tne percentage of aifference increases as the steel becomes crusted with scale buiid-uo. Pressure oroo 'nc,-eases as the numoer of fittings per run mcreases. The chart below states the equivalent length ratio for various fittings, based on water at 7Q*F. FITTING 22*/j* L 45*1 50* L 90* L Sweeo L Ret. Sena T(Run) T (S 0 ) T (S.l.) Gate Vaive Plug Valve Globe Valve EQUIVALENT LENGTHS (FEET) 8Y PIPE SIZE r t'/T V 3' 4' 5* 05 75 1.0 :.s 2.0 3.0 3 1.9 2.5 3.3 50 7 5 30 41 53 83 12.5 5 3 5 10 3 15.0 23.0 30.0 ; : 2_j 5.0 5.2 :o.o 1; 53 3.3 12.5 16.7 25 0 '% c1 25 ;s 3.3 :o.o 5.0 so 67 20.0 iQ.O 30.0 50 9.0 12.0 18.0 24.0 36.0 ; 5 22 3.0 45 5.0 9.0 20 30 <0 6.0 8.0 12.0 36 0 ;4 0 72.0 108.0 144.0 215.0 Operating Temperatures and Pressurest kimax Glass Pioe wilt ooerate m temoeratures up to 2SO* c under normal conditions. Where operating temoeratures exceed 250* F (uo to 450*F). it is advisable to protect the pioe from sudden temperature changes. Insulation around the pipe is the usual means of providing this protection. For operation above recommended temperatures and oressures consult O-l/SCHOTT Process Systems, me., vmeiand. N.J. 08360. Maximum operating limits for KIMAX glass pipe under normal conditions are listed m the following table: maximum operating limits PIPE SiEE PRESSURE (psi) MAX. TEMPERATURE^) MIN. TEMPERATURE ff) 1" thru 3' SO 450 -SO* 4" 35 450 -SO* 5" 20 iso -50* 3U0CEN THERMAL CIEFERENTIALCF) CIO .50 freezing point of conveyed matenai snouid be `axen trio ccnsiceranon TNOTS: Gas pressure recommendations: It i$ recommenoeo mat suitable safeguards for equipment and personnel be provided n the unlikely event of system failure when glass pipe is used under a gas pressure. This safeguard is recommended due to me ootentiai energy of gases under pressure or vacuum. Thermal Expansion When ommg kimax glass pipe to other -natenais. -ate o` thermal expansion must oe taken mto consideration anc a/,ch ances made for the variation. KIMAX Glass Pipe has a thermal expansion of 0022" `t . ICO* F With this factor as 1.00. relative expansion of other materials is. MATERIAL kimax Glass Porcelain Graphite (impervious) Sleet Hign Silicon iron Stainless Steel Resin-bonded Asbestos I Normal Impact pvc, Scned. Hign Impact RELATIVE EXPANSION "Too ; i,30 3.50 4 9Q 5.20 10.00 16.00 44 00 Layout Layout of kimax Glass Pioe is similar to that of other materials. in simoie installations, a general arrangement drawing showing the location of reactors, tanks or maenmery, and centerline dimensions for eouioment and pipe. 'S adequate. Dimensions of glass parts are given m the KIMAX GLASS PIPE ANO Fit . TINGS section. if a piping installation print or general arrangement drawing is not available, make a sketch of the proposed ime. All equip ment. pioe and fittings should be identified. Pipe sue. direction and pitch of lines should be included. Allowance must be made at each joint for thickness of gaskets and t f e -covered aonut spacers: GASKET ANO OONUT SPACER THICKNESS Material Maximum Werking Pipe Oumettr Tern*., *F. r m* 2* 3* 4 * S* Asoestos. Neoprene TFE Envelope Solid Seeded Teflon Donut Spacer 400/220 4S0 450 450 A' 'A * 'A * A ' V.' 'A* * `At* '/,* A * A * 'At* VW" 'Ax* %* 'A* 'A* ` l/4* %' '/< ' Via' 5/,* V 16 Layout (continued) Consideration should be given to ancnor-point locations and line flexibility. Line flexibility can oe achieved by use of ngntangle bends and elbows. Typical Area Sketch rigufe 1 Anchor Points Anchor points result from rigid suooorts such as maeoendently supported valves, and from inflexible connections to fixed equipment or structures sucn as reactors, tanns. pumps ana mdepencentiy supported vaives. There should be only one ancnor point m any straight run of pipe umess flexible nose or an expansion joint is used, figure 2 snows both correct ano incorrect installation techniques. Note that flexioiiity is achieved by one or more right angle bends. A.BtC--Recommended Means All valves, strainers, meters, or any neavy equipment nstaiieq irt the line must oe independently supported. This support prevents transmission of dead weignt to the ime ana ns!~s prevent line stresses. Horizontal Lino Support Each 10-foot length of K1MAX oipe should ce suooortec with two hangers, located aoout 1 foot from eacn end. See iiustration of horizontal line supoort at top of f'gure cage '.3 Glass pipeline at floor level, ground level, or ceicw grace evei. when exposed to traffic, snouid oe protectee zy exoancea metal, plywood enclosure, channel-iron. etc. ''e o^ce s.-cu:p be suoported by padded pipe hangers, oaccec pioc* -vitn loose fitted side wedges, or any other loose aterai guice 00 not use notched supports. The pipe must oe `-ee to move 1 to 2 mcnes sideways and vertically m order to prevent sending moments m other sections of the piping system. Piping below grade level snouid not be surroundec oy -u. out supported m a similar manner as horizontal run. for flexioiiity-- See figure3. SQUARE SLOCKS r PROM PIPE D--Not Recommended 2. r PROM PIPE Vertical Line Support /encai ;mes snouid oe succories Oy eitner of the :wo mor-oas snown !-i r'g'jre i "-e /o*e suoport can oe useo :o g-i'de ere ir? ar\c to sucoort oanks of glass o>oe. can also ce used as an anener point aoove a /loranr.g kettle or reactor THe pacaeo saaoie '3 uses oeneath 90-oegree elbows at tne oottom of a /erucai riser :t is .mportant that the center 'ine of me saddle centers on the center line of the riser Oo not support the vertical riser Oy more than one rigid support. Where -nore suocorts are needed. sormg-ioad the suooort to neio distribute tne ioao. See figures 4 ana 3. Aopty me same -u.e as useo `Of horizontal runs regarding ancicr somts -oose humg z ce guides are necessary for aooroxirr.ateiy every 20 feet of rise "0 reduce pencmg strains, horizontal run sucoorts should oe placed a minimum 31 3 feet away from the riser. See f'gure 5. *imax Glass pips SPPlNG-uCACSO' WEIGHT SUPPORT I 3=* Pipe Pitch Norma.i/ j 5'tcn of oe' 13 feet or more is recommended `or prepe* c'a.nag? "nis may pe varieo to conform to the /sccs-t/ o' " z.-o ~anc:e0 ana drainage soeea reauired. P-tc- s p< me adtustment of hanger rods or oy the use of oeveiec -edges or scacers To avO'O .r:oe stress <n a ong horizontal run, use Swing joints to aoeve cesirec pitch Protection in .nstanat'on p.anmng. consideration snouid oe given to the protection of me p 'uns Whenever possible, use existing structural protection (walls, columns, ceilings, etc.). in nigh-traffic areas, suen as doorways, additional protection should oe provided Expanded metal cages, angle or channel iron, ana hardware ciotn are suitable for exposed section protection. It KtMAX GLASS PIPS r1 1 ** LATERAL GUlOE . ItH- il or. <1 X O W rfH V figure 4. 1 SAOOLESUPPORT (ANCHOR POINT) figure S. Recommended Vertical line Supports c Vibration ts ' Connection to vibrating buildings and equipment is accom plished by using a flexible connection--either rubber hose, expansion joints or flexible couplings. The chemical properties of the transmitted material determine the type of flexible connection. Vibration may also be dampened by use of a swing joint or oy moving the support away from the source of vipration (Figure 6). Oampemng Vibration Thermomotor Wells Thermometer wells are used with corrosive liquid operations to protect thermometers and thermocouples. For an atmosphere-tight installation, a double-ended well may be used for bolting on instrument heads. Thermometer wens are installed in the same manner as KIMAX glass pipe fittings, using Style I or Style il flanges. See Figure 3. Figure 6. Pressure Surges To reduce pressure surges, install a pressure dome on the dis charge side of a pump, next to the valve, or at the top of the vertical rise of a discnarge line. For installation on a riser, use a tee at the top. plus a straight section, then a cap. As a general rule, the following lengths of straight sections aooly: one foot for 1* and IVi* O'oe: two feet for 2* to 6* pipe. See Figure 7. KIMAX GLASS PIPE PRESSURE OOMC Sight Flow Indicator A standard length. 6 or 12 inches long, may be installed m metal <mes as a sight flow indicator. The glass should be inserted between the two metal pipe flanges, using A.S.A. gaskets on each end. Oraw up flanges to proper torque with through-bolts. To mini mize strain on glass, use nuts on both sides of flanges. See Figure 9. L Figure 7. Figure 9. to 0-1 / SCHOTT Process Systems, Inc. 1640 South Won Boulevard P. O. Box T Vineland, New Jersey Q8360-0136 Phone (609) 692-4700 TWX 510*687-8913 Ol KIM VINE KIMAX Glass Drainitne Installation Guide OIS-65 COMPLETE SYSTEM, RELIABLE, EASY TO INSTALL EASY TO INSTALL With few exceptions, KIMAX glass drainline installs in much the same manner as you would install any drainiine system. KIMAX pipe and fittings possess good mechanical strength, so you don't need to handle the system with kid gloves. There is no limit to the length or height to which KIMAX glass drainiine can be installed, it can be encased inside a wall, accessible or not. it can be buried in the ground, under neath concrete, or inside any trough or sleeve. For above ground installation, drainiine pipe is available in 5' and 10' lengths in diameters from 1'/,'' through 6". For underground use. 5' lengths come protected in factoryaopiied expanded polystyrene casing. The system also in cludes a complete line of glass fittings and traps, plus the accessories and hardware to meet virtually any chemicalwaste disposal system requirement. KIMAX drainiine weighs less than conventional drainiine materials, so it's easy to handle, fewer hangers and joints are required and sections can be preassembled and carried to the point of installation. Expansion is negligible; therefore ex pansion joints are not needed nor recommended. SIMPLE. LEAK-PROOF JOINTS Conventional gias$-to-gla$$ connections are made quickly and simply using #6650 KIMAX couplings. Just as easily, you can join 1'/,", 2", 3", 4" and 6" glass (beaded end) drainiine to plain end glass, metal or rigid plastic pipe using #6661 KIMAX B/P couplings. See opposite page for details. When properly installed both couplings will provide leak-free joints -- even with line deflections of up to four degrees. With 8/P couplings and the KIMAX portable glass cutter, you can cur and join 1V4" through 6" glass drainiine any where on the jobsite. KIMAX is the registered trademark of Owens-Illinois for Dipe and fittings manufactured from oorosllicate glass conforming to Federal Soeciflcation DO-G-541B. Military Specification, ASTM Soecificatlon. 2 MAKING JOINTS WITH KIMAX #6650, 6661 COUPLINGS JOINING KIMAX DRAINLINE TO KIMAX ANO OTHER GLASS ORAlNLINE PIPE ANO FITTINGS USING #6650 KIMAX (Seed to Boodl ORAlNLINE COUPLING. Dip coupling in water or wet inside with damp cloth. Snap coupling over one end of pipe . . then stab other section of pipe into opposite side of coupling. Start coupling from side opposite bolt as shown in top photo. Apply push and rotational pressure to snap coupling over bead. Tighten coupling bolt with 6" ratchet wrench. JOINING KIMAX 1H" THRU 6" ORAlNLINE TO PLAIN END GLASS, METAL OR RIGID PLASTIC PIPE USING #6661 KIMAX B/P (Seed to Plain End) ORAlNLINE COUPLING*. Wipe beaded end of glass pipe with damp cloth. Snap coupling over beaded end of pipe. Insert (do not force) plain pipe into opposite side of coupling - making certain that plain end is fully seated. Tighten coupling bolt(s) with 6" ratchet wrench. Now with S/P Couollngs and the KIMAX Portable Glass P'oe beaded to Cain end glass oraimine anywnere on tne joosite. (see cage 9 for Instructions), you can cut and loin l v*1' thru 6" 3 f TYPICAL JOINT REFERENCE CHART Type of Joint Materials Needed Installing KIMAX Sink Outlet LOCKNUT Size Outlet VA" z- Hole 2* 2lA" Counterbore 4'At'xKt" Steps to be Taken Drill hole in sink bottom as indicated for Size outlet being installed. 2. Drill counter bore to proper diameter and depth. 3. Smooth bottom of counter bore and insert gasket. 4. Remove locknut and insert outlet through sink hole. Screw locknut tight against sink bottom. Seal gap between outlet lip and counterbore with acid-resistant 3M-EC-612 caulking com pound or equivalent. Note: Install stainless steel in same manner as above. Snap coupling over beaded end of pipe or trap. Slide opposite (grooved) side of coupling onto threaded outlet. Oo not force but make certain that outlet end is fully seated in coupling. Tighten coupling Dolt with inch ratchet wrench. IVz' KIMAX (or plastic or metal I.P.S. threaded) Sink Outlets to VA' KIMAX Beaded Pipe or Trap C 1. Remove clamp from split coupling. 2. Position coupling halves over glass bead. 3. Replace and tighten clamp. 4. Screw coupling onto threaded outlet. Note: Use 6739 Gasket when connecting KIMAX beaded pipe or trap to metal thread ed sink outlet. 1 Vi' KIMAX (or plastic or metai t.P.S. threaded) Sink Outlets to VA" KIMAX Tailpiece Ass'y. V Z 1. Slide plastic nut up to top (beaded end) of tailpiece. 2. Screw nut onto threaded outlet. Note: Use 6738 Gasket when connecting glass tailpiece to metal threaded sink outlet. 4 [ TYPICAL JOINT REFERENCE CHART Type of Joint lVi* KIMAX (or other glass, metal or plastic) Plain End Tailpiece or Plain End Cupsink to 2" KIMAX Trap Inlet or Adjustable Fitting KIMAX Beaded or Plain End Pipe to Metal Self and Spigot Pipe Metal or Plastic I.P.S. Threaded Pipe (straight or tapered), I1/:*, 2`, 3'. 4' or 6' to KIMAX Beaded Pipe or Trap (same size) KIMAX (conical end) Process Pipe. 1/*'. 2'. 3', 4' or 6' to KIMAX Beaded Pipe or Trap (same size) Materials Needed KIMAX 6655 ADAPTER COUPLING 2' INLET ON TRAP OR ADJUSTABLE FITTING VA" x VA" O.O. #6665-1512 VA" x VA" 0.0. #6665-1515 WITH RUBBER SEAL ONLY AS8EST0S ROPE ANO LEAD OR FOLLOWING ACID-PROOF CEMENTS; LITHARGE (2-3 PARTS) ANO GLYCERIN (1 PART) "SAUEREISN" NO. 31-F FILLER "SAUEREISN*' NO. 31-8 BINOER "WEOGETlTE" 3M-EC-612 CAULKING COMPOUND WHERE NON-HAROENING JOINT IS DESIRED KIMAX 6660 THREAO ADAPTER KIMAX 6650 COUPLING (SAME SIZE AS THREAO AOAPTER) THREAOCO PIPE, V/t' KIMAX 6665 ADJUST. THREAO AOAPTER 2* * V/t PIPE OR TRAP, 2* GASKET T KIMAX 7110 COUPLING ASSEMBLY (BEAOEO TO CONICAL ENO PIPE) 5 steps to be Taken l. Snap coupling over beaded end of trap inlet. 2. Slide coupling up over plain end tailpiece or cup sink to desired height. 3. Tighten coupling bolt with 6 inch ratchet wrench. Note: Use KIMAX adapter coupling 2" x l%" to connect to Pyrex sink outlet or plain end cupsink. w TailpioCI Style 0.0. Site Reee KIMAX (liu tail Sioe Extension 2 i !K No. 6729. metal tubing. and lead tailpiece txtanswns 1.46 to 1.53 2 UK Uad. Class 0 or XL tailpiece PYREX tailpiece and cup sink wo to wa 2 i I'/i Plain end KIMAX Regular Schedule or rteavy Schedule 1$ glass pipe or fittings Outran >S0-2 Ounron -11713 Lead -- Class C or L. 9 or M Plastic or Steel (IH IPS) 1.82 to 1 90 1. For fine flexibility, place coupling within 12 inches of caulked joint. 2. If using plain-end glass pipe, smooth ex ternal rough edges with fine carborundum stone or 150-grit emery cloth. 3. Insert glass into hub using care so as not to scratch glass. Pack space between glass and hub firmly with asbestos rope -- then back off glass to Vi* from base of hub. 4. Pour in lead* at lowest pour temperature and caulk lightly -- or fill with acid-proof cement. Note: If lead is used, preheat glass first until water drop sizzles. * Pack with lead wool if joining glass to vitre ous tile hub. 1. Screw thread adapter onto threaded pipe until it "bottoms." With adjustable adapter, screw into threaded pipe until desired height adjustment is reached. 2. Snap coupling over adapter. 3. Stab beaded pipe or trap into opposite side of coupling. 4. Tighten coupling bolt with 6 inch ratchet wrench. Note: Use 6685 Adjust. Adapter to join llA` threaded pipe to 2" KIMAX beaded trap or pipe. 1. Disassemble coupling and remove inserts. 2. Slide proper flange over conical end pipe and snap in flange insert. 3. Slide other flange over beaded end pipe and snap in flange adapter insert. 4. Slide both flanges firmly against pipe ends. 5. Insert gasket between pipe ends. 6. Replace bolts and tighten nuts evenly. y HANGING KIMAX DRAINLINE . . . HORIZONTALLY Use padded (to prevent glass to metal contact) hangers to support lines every 8 feet to 10 feet. Use extra hanger when three or more couplings fall within 8 foot to 10 foot span. A & r to io' Oo not pull or spring pipe into place. Move hanger to pipe . . . not pipe to hanger. Completely tighten coupling as each joint is made. Pipe passing through walls should be fitted with pipe sleeve at least two inches greater in diameter than pipe O-D. Pack space between pipe and sleeve with Fiberglas or glass wool. Note: Por fire, water or explosion-proof walls, pack ends of ppe sleeve with caulking material -- and space couplings no more than 6* on either side of wall. INTERIOR WALL To pitch a line, snug coupling, cock joint to pitch re quired and tighten coupling 6 HANGING KIMAX DRAINLINE . . . VERTICALLY Use riser clamp lined with 14' thick neoprene. Support 1V* and 2' stacks at every other floor. Support 3*. 4' and 6' stacks at every floor. if3SS Place riser clamps either above or below floor. Clamp should be below bottom coupling m stack and. where possible, below coupling on every third floor. Do not support vertical stacks with horizontal lines. First hanger should be placed from 6 feet to 8 feet from stack. Pipe passing through floors or slabs should be fitted with pipe sleeve at least two inches greater m diam eter than pipe 0.0. Pack space between pipe and sleeve with Fibergias or glass wool. + Install coupling within 6* of floor or slab to give flexibility. Note: For fire, water or explosion-proof floors, pack top of sleeve with caulking material or water plug cement. 7 J HANGING KIMAX DRAINLINE , . , VERTICALLY FLASHING THROUGH ROOF When flashing through a roof, wrap the vent pipe with tape or an insulating material and follow through using either of the methods indicated below: METHOD 1. Seamless lead roof flashing with a caulked counter-flashing sleeve. METHOD 2. Seamless lead or copper roof flashing. TAPE OR INSULATION MCTMOO 2 METHOD 1 STAINLESS STEEL FLOOR DRAIN CONNECTING TO FLOOR DRAIN . METHOD 1. Screw I.P.S. threaded metal nipple into outlet of floor drain and join the glass pipe or fitting to nipple using a KIMAX 661 6/P Coupling. METHOD 2. Cut glass pipe to desired length using KIMAX portable cutting tool. Smooth external sharp edges from cut end end insert into outlet of floor drain. Seal glass in place using asbestos rope and acid-proof cement KIMAX (Ml B/R COUPLING GLASS ORAINLINC STAINLESS STEEL FLOOR DRAIN V f KIMAX PORTABLE CUTTER NO. 7310-56802 TO ASSEMBLE CUTTER TOOL 1. Slide Centering Cone and Ring Stop onto Extension* & Tension Shafts. 2. Firmly couple Tension Shaft to Scor ing Head Assembly. Use Extension Shaft if cutting pipe over 2l/z feet long. ,l>V-2'-3* (SHOWN) OR 4* OR 6* CENTERING CONE EXTENSION It TENSION SHAFTS RING STOP sJ ' r 3 SCORING HEAD ASSEMBLY EXTENSION A TENSION SHAFTS CUTTING POINT PLAIN OR 8EA0ED END GLASS PIPE TENSION ADJUSTMENT I KNOB , 3 l TO USE CUTTER TOOL 1. Measure length of pioe required and mark cutting point with grease pencil. 2. Insert Scoring Head into pipe with cutter wheel up. 3. Slide Centering Cone into pipe until firmly seated against cut or beaded end. . _ - ... 4. Slide Ring Stop against cone, align ciittee *|ifi with . pencil mark and then lock Ring Stop uSng thumb screw. 5. Turn Tension Adjustment Knob clockwise until cutter wheel contacts glass. Re-check alignment of cutter ' wheel with pencil mark. 6. Continue turning Tension Knob clockwise to give sufficient pressure on cutting wheel to score glass (medium to light score is desirable on 2" and 3" -- heavy score on 4" and 6" pipe). 7. With pipe firmly pressed onto Centering Cone (and Cone against Ring Stop) -- make ten score (about `4" long) bv turning Tension Shaft. Make final ten sion adjustment if necessary. NOTE: DO NOT ATTEMPT TO CUT WITHIN 8" OF A FACTORY BEADED PIPE END. 8. Complete score by turning Tension Shaft one full turn - making sure to dose cutting circle but not to score beyond the closing point. 9. Turn Tension Knob counter-clockwise to draw cutter wheel away from glass . . . and remove cutter tool from pipe. Do not drag scoring wheel against the pipe when removing the cutter. 2?' , . ; "V * 10. Light crack<ff torch l8urns-0*Mat>c or other suit able hand torch). 11. Apply ht on score mark. As pipe starts to separate follow score mark with flame. You may find it neces sary to gently tap one end of pipe on table top to complete crack-off. a. If cut end is to be used with KIMAX 8/P Coupling, smooth external sharp edge at approximately 45 angle with fine carborundum stone or 150-grit emery cloth. b. If end is to be beaded on KIMAX Beading Kit, do not smooth edge, but proceed with beading as described in KIMAX Cutting and Beading Manual. V 9 | INSTALLING KIMAX DRAINLINE . . . UNDERGROUND A EXCAVATING TRENCH Excavate trench to workable width (24 inches at bottom) and 1 to 2 inches below final grade if clean dirt -- 4 to 6 inches below grade if rocky or day condition. TRENCH BEDDING Trench should have firm bed in order to support pipe uniformly along its full length. Back-fill to final grade with pea gravel or rock-free sand or soil. Tamp back-fill to assure firm bed and level off mounds or fill depressions with tamped soil. INSTALLING PIPE Use 5-foot lengths of E.P.S. covered heavy schedule drainline pipe and fittings. Remove E.P.S. end caps only, couple pipe and/or fittings in usual manner. When convenient, assemble several joints to form a section, tighten couplings firmly and lower section into trench. Protect fittings by wrapping them in polyvinyl film (5 mil), Scotch Wrap or J.M. Trans-Tex or equal. Compact sand under fittings for support. Check ail joints and water test. Note: When odd lengths of pipe are required, remove E.P.S. casing and field fabricate pipe to required length. Cut casing 2 inches shorter than new length and replace on pipe leaving 1 inch of pipe exposed at both ends. 10 t imm- m ( r INSTALLING KIMAX DRAINLINE. . . UNDERGROUND BACKFILLING TRENCH Backfill trench with thin layers of rock-free sand or soil to 12 inches above glass pipe. Tamp sand firmly with hand tamper or spray it with water to make sure it's firm. Rest of trench can be filled with available soil using mechanical means. TESTING AND PROTECTING GLASS DRAINLINE TESTING Shake lines to make sure there is no strain. There should be some limited movement in both vertical and horizontal lines. Test lines in accordance with local codes. Air testing should not exceed 5 psi: water testing should not exceed 22 psi. IN CASE OF LEAK Tighten coupling at leaking joint. if joint continues to leak, remove coupling and make certain that rubber azmpression liner and TFE seal ring are free from dirt or other obstruction. Also that ends of pipe or fittings are properly seated in couplings. Replace defective couplings and replace pipe or fittings if beaded ends are defective. Check for good dramtine alignment. PROTECTING Avoid scratching glass. Keep pipe and fittings in ship ping cartons until ready for use. Avoid spattering glass while welding. Cover drainiine with shipping carton or other protective material. When exposed to heavy traffic, protect drainiine with expanded metal, plywood enclosure or channel iron. CLEANING PROCEDURE To clean drainiine system, clear section of plugged drainiine with wood pole, or add chemicals to system which will dissolve material causing stoppage. 11 KIMAX Piping Systems 015-65 0-1/SCHOTT Process Systems, Inc. "Specifications, dimensions and tolerances of all com ponents - pipe, fittings and couplings - as illustrated in this publication, are engineered for safety ond pro* duct performance reosons as a total O-l/Schott Acid Waste Drainline System. INTERCHANGING THESE O-l/SCHOTT COMPONENTS WITH SIMILAR PRO DUCTS MANUPACTURED BY OTHERS, IN ACID WASTE DRAINLINE SYSTEMS. VOIDS ALL 0-1/ SCHOTT WARRANTIES OF PRODUCT PERFORM ANCE AND INTEGRITY WITH RESPECT TO SUCH COMPONENTS." O-l/Schott Process Systems. Inc. reserves the right to modify or delete at any time, products as described in this publication. The information contained in this brochure is believed to be accurate and is offered in good faith by O-l/Schott Process Systems, Inc. However, suitability of our products for a given field application is the responsibility of the buyer and O-l/Schott Process Systems, Inc. accepts no liability for the approonateness or adequacy of its products or information for any specific installation. Orders-are subject to our standard terms and condi tions of sale. L Fluid Procsss System* Glass Oralnilns FPS 65-3 From Owsns-llllnois assured maximum corrosion resistance for chemical waste disposal systems KIMAX, the most effective chemical waste and vent system Research laboratories, teaching laboratories, and industrial processing plants have long had a need for chemical resistant waste disposal systems. To answer this need, OwensIllinois has developed a borosiiicate glass formula (KG-33) which is used in the manufacture of KIMAX drainline. This glass is rugged, resistant to chemical attack and can handle liquids from their freezing point up to 212F continuously*. To make a drainline system truly chemically resistant, all couplings and accessories must have similar chemical resistant capabilities. KIMAX drainline couplings and accessories do have these features. The patented KIMAX coupling is manufactured from 300 series stainless steel outer shell, 8una-N rubber compression liner and TFE** seal ring. KIMAX sink outlets are manufactured from filled TFE fluorocarbon polymer, therefore, all wetted parts within a KIMAX drainline system are borosiiicate glass or TFE. Building Owners: KIMAX glass drainline provides a most efficient low cost and maintenance free chemical waste disposal system. KIMAX drainline has a low initial installation cost and will assure the building owner many years of trouble-free service because: KIMAX drainiine is manufactured from clear borosiiicate glass so stoppages or lost articles can be detected by visual inspection. Low expansion borosiiicate glass provides maximum protection against rapid temperature change when hot liquids are discharged into the pipe line. When laboratory layout changes must be made KIMAX drainline systems can be disassembled and reassembled to meet the new needs. All fittings and couplings are salvageable and straight lengths can be reused or cut to new dimensional requirements. In addition to the borosiiicate glass pipe and fittings, KIMAX drainline systems feature: Q Filled TFE sink outlets for maximum chemical resistance at the sink connection. 0 All coupling joints are protected with TFE seal rings, therefore, all wetted surfaces of a KIMAX drainline system are made of either borosiiicate glass or TFE plastic. This combination of material makes a truly chemical and heat resistant drainline system. 'For continuous operating temperatures above 212* F see your KIMAX representative for recommendations. "TFE is the abbreviation given by the Society of Plastic Industry to tetrafluoro-ethylene resins or plastics--the most chemically and acid resistant plastic material in use today. KIMAX Is a registered trademark of Owens-Illinois, Inc. Specifier: Architects and engineers are looking for new materials which will give new freedom in design with confidence in performance at reasonable installation costs. KIMAX glass drainiine offers this freedom, confidence and reasonable cost because: All wetted parts of the system are borosiiicate glass or TFE. thus, the "total" system is highly chemical resistant. The low expansion of KIMAX borosiiicate glass eliminates the need for expansion joints. The light weight of the KIMAX. systems requires only ft to V3 as many hangers as conventional high silica iron pipe. Glass does not sag when exposed to boiling water, hangers can be placed up to 10/ apart. Straight lengths of KIMAX pipe can be field cut to exact length. KIMAX pipe can be installed behind walls, over ceilings or underground with confidence. With these design and chemical resistance features available to the architect and engineer, specification of KIMAX glass drainiine can be made with confidence. Installation advantages: Installation techniques for KIMAX Glass Drainiine are simple. fast, and vary little from the standard procedures used in installing any drainiine system. Detailed procedures and suggested installation practices of KIMAX Glass Drainiine are found in KIMAX Drainiine installation Manual FPS-650-i. OwensIllinois sales representatives and field engineers are specially trained to offer on-the-job aid and service for specific drainiine system installations. KIMAX Drainiine systems do provide certain installation advantages which are: Leak-Free Joint Assembly: The patented KIMAX Drainiine coupling assembly makes a unified TFE to glass seal for maximum chemical resistance. After both ends of the glass pipe are inserted and property seated in the wetted coupling, a single bolt is tightened with a standard ratchet wrench or suitable tool (see photos). The coupling permits the joint to be deflected up to 4*. Field Fabrication: KIMAX Glass Drainiine can be easily fabricated to odd lengths at the job site with the use of a KIMAX field "beading kit," or by utilizing the new 8/P (bead to plain end) coupling system. Minimum Number of Hangers: KIMAX Glass Drainiine is $0 light and strong that comparatively fewer hangers are needed for proper installation. Consult KIMAX Drainiine Installation Manual for recommended procedures. 2 c c KIMAX Bead to Bead Drainline Coupling KIMAX B/P Bead to Plain End Drainiine Coupling 3 vuier r\imax installation advantages include: Below Ground Burial: KIMAX Glass Drainline may be safely specified and used for underground installations. Straight lengths are now available with a protective casing of thick expanded polystyrene. For recomended instal lation procedures of KIMAX Oramiine see Installation Manual FPS-650-1. Shown here is an example of KIMAX Drainline as installed underground. It is particularly adaptable as drainline systems in secondary schools, and college and university buildings, where it is especially recommended for chemistry, biology, and bio-chemistry laboratories; veterinary and medical colleges, research, and other institutional laboratories. KIMAX Glass Orainline has also found wide acceptance with efficient, low maintenance performance in industrial laboratories, hospitals, institutional or research laboratories, chemical or food processing plants ... wherever corrosive chemical or solvent wastes present a disposal problem. KIMAX Couplings Assure Quick, Positive Seal Joints TFE TFE Adaptation to Othor Matarials: KIMAX Glass Drainline can be readily and effectively adapted and joined to any other drainline material. Recom mended adaptable materials and components are illustrated on Page 27. Easily Handled: KIMAX Glass Drainline is delivered to the job site in rugged shipper cartons. During installation, it is advisable to unpack only those sections and fittings needed for immediate fabrication or installation. KIMAX Glass Drainline and vent systems are highly recommended as the specified medium of waste removal wherever chemical liquids present a disposal problem. KIMAX Draindno Coupling (Bead to Bead): One of the most important components of a leak-free drainline system is the joint mechanism. KIMAX Drainline Coupling (No. 6650) with compression liner of Buna-N rubber and seal ring of tetra-fiuoro-ethylene provide the required joint seal. Assembly of joint is simple... place drainiine ends into coupling (Page 3) and tighten one bolt. Disassembly is likewise as simple. KIMAX B/P Drainlirw Coupling (Beaded to Plain End): This newly designed KIMAX Drainline Coupling (No. 6661) provides simplified assembly in the field of KIMAX (beaded) glass drainline to plain end (cut) glass pipe or lead. Schedule 40 plastic or metal pipe. It eliminates field beading of KIMAX glass drainline straight lengths. 4 outvie OH'Cv.tliUdUUIlS Long form: ACID WASTE DRAINLINE I. General A. Contractor shall furnish ana install a complete acid-waste drainline and vent system as indicated. This system shall be made of Oorosilicate glass conforming to federal Soecification 00-0*5410 and as manufactured under the trade name "K1MAX" by Owens-Illinois. 0. This system shall include all glass straight lengths, fittings and traps, com pression type tetra-fluoro-ethyiene lined couplings and padded hanger supports, it snail also include protected pipe for underground burial, and recommended adapter couplings to connect to other piping material, where applicable. C. All pipe shall be installed free of strain, in a manner to permit limited movement. Horizontal runs shall be supported by a padded hanger or hangers 8' to 10' on centers. Vertical risers shall be supported by padded riser clamps designed to restrict lateral and downward movement. Vertical risers up to 3" 1.0. may be supported at every other floor level. Three inch 1.0. and greater shall be supported at every floor level. II. Connections A. Glass-to-glass connections shall be made with KIMAX compression type couplings. Article Nos. 6650 or 6661. Couplings outer shell, bolt and nut to be made from 300 series stainless steel. Coupling compression liner to be made from 8una-N Rubber. Seal ring gasket to be made from tetra-tluoro*ethyiene. When installed according to the manufacturer's recommendations, they shall provide a leak-free joint when deflected up to 4*. 0. Joints between glass and other types of piping material shall be mede with KIMAX adapters and/or according to manufacturer's recommendations. III. Protection of Pipe A. All glass pipe passing through wails or floor slabs shall be fitted with pipe sleeves a minimum 2" greater diameter than the pipe 0.0. Space between pipe and sleeve shail be packed with fiber glass, glass wool and/or with a non hardening approved caulking material. B. Glass pipe shall not be installed in direct contact with concrete. Fiber glass insulation or other type padding as approved by the pipe manufacturer shall be used to insulate between the two materials. C. Glass pipe shall be protected against all weld splatter. IV. Tests Test in accordance with manufacturer's recommendations and local code requirements. V. Underground Pipe A. Excavation--shall conform to National Plumbing Code A 40.8 Section 2.7. 1. Bottom of trench shall be properly compacted, graded, and the pipe supported throughout its entire length. 2. At least 4* of property compacted sand or rock free soil shall be used directly under the pipe. 8. Buried Pipe 1. Straight lengths shall be protected in expanded polystyrene casing. 2. All underground fittings shall be protected prior to back-filling by wrapping in polyvinyl film (5 mil), Scotch Wrap or J. M. Trans-Tex or approved equal. C. Backfill Pipe trench shall be back-filled and tamped with sand or rock-free soil to 12" above top of pipe. Where space does not permit a minimum 12" cover, additional protection must be provided to protect pipe against crushing loads, except wnen buried under protective concrete siao. VI. Laboratory Sink Connection Sink outlets, tailpieces, traps and cupsinks shall be KIMAX. Short form: ACID WASTE DRAINLINE This system shall be made of KIMAX oorosilicate glass and conforming to Federal Specification DO-G-S41-Q and as manufactured by Owens-Illinois. Glass-togtass connections shall be madewith- ' ' KIMAX compression type stainless steel couplings. Article Nos. 6650 or 6661, with a tetra-lluoro-ethyiene inner seal ring. This system shall be installed in accordance with the manufacturer's recommendations and the governing plumbing code. Note: Where applicable Underground Glass Pip# Excavation shail conform to National Plumbing Code A 40.8 Section 2.7. 8ottom of trench shall consist of at least 4" of rock-free sand or soil compacted and graded to provide uniform full length sup port. Back fill with rock free sand and/or soil to 12" above pipe. When the above conditions cannot be met. consult the manufacturer for his recommendations. KIMAX protected pipe, and wrapped fittings shall be installed and back filled in accordance with the manufacturer's instructions and governing plumbing code. I^lpw Uf IM Straight Lengths-Pipe Standard lengths of K1MAX drainline pipe are S feet and 10 feet. Special lengths (both ends beaded) may be ordered as special items. 6500 5-ft. lengths 6501 10-ft. length# 6502--EPS* Covered S-#t, lengths (for underground use) 6502 EPS covered drainline is designed and recommended for installation underground. Maximum length, for one piece, recommended for such instillation it 5 teeL 'Expanded Polystyrene 6504--Beaded one end only 6504 pipe is beaded one end only and available in one foot increments up to 10 ft. All lengths can be field cut to within 7" of bead. 6511--Sweeps Size IV? 2 3 4 6 Weight lbs./ft. 0.87 1.1 2.0 3.4 6.3 A 2.06 2.58 3.69 4.84 7.12 8 <Q.D.) 1.84 2.34 3.41 4.53 6.66 5 ft. lengths Art. No. Price 6500-1500 2000 3000 4000 6000 $10.25 14 00 18.70 26.90 45.50 10 ft. lengths Art, No. Price 6501-1500 -2000 3000 4000 6000 $20.50 28.00 37.40 53.75 91.00 8eaded one end only Art. No. Price '6504-1500 2000 -3000 4000 -6000 $2.25 3.0S 4.25 5.85 9.60 EPS Covered Art. No. Price 6502-1500 -2000 -3000 4000 6000 $1 1.55 15.60 21.35 31.20 55.10 * 6504 prices are priced per foot ( Size 1% 2 3 4 6 A 4Vz 5 6V4 9 12 90 Art No. Price 6511-1590 2090 3090 4090 -6090 $ 5 .60 7.20 11.70 17.50 48.50 Y< bend (90*) % bend (60*) V* bend (45*) 'A* bend (2214 *) 60" Art No. Price 6511-1560 S 5.60 -2060 7.20 3060 11.70 -4060 17.50 6060 48.50 45" Art No. Price 6511-1545 $ 5.60 -2045 7.20 -3045 11.70 4045 17.50 6045 48.50 22Vz Art No. Price 6511-1522 $ 5.60 2022 7 20 3022 11.70 -4022 17.50 6022 48.50 6513-Bends Size q> AA A 90 60' 45 2214* Art No. Price 1% 3 2% 2 2 314 2% 2V 3 5 3 Vi 2% 4 7 4Vi 314 6 -- --7 2 6513-1590 $ 5 60 2*4 2090 7 20 2% -3090 11.70 3'4 -4090 17.50 -- 60 Art No. Price 6513-1560 $ 5.60 2060 7.20 3060 11.70 4060 17.50 Use catalog dimensions lor oiping layout aa gasket thickness allowance is included. $ 45 Art No. Price 6513-1545 $ 5.60 -2045 7.20 -3045 11.70 4045 17.50 6045 46.50 22 Vj Art No. Price 6513-1522 $ 5.60 2022 7 2Q 3022 11 70 -4022 1 7 50 c Offsets Made Using Standard Sweeps and Bends Because of a wide variety of offset requirements, use a combination of bends (6511 and/or 6513). Order quantity of bends and KIMAX couplings (No. 6650) to satisfy offset dimensional requirements. Combinations do not come equipped with couplings. Size I'/z 2 3 4 6 '/* L0 99 10 10 13 13 18 18 24 24 % L0 1 3 V? 15 19Vz 27 36 7% 8 V* 11V* 15% 20% Vi l0 15* 17 Vi 22 V* 30% 41 6% 7% 9V* 12% 17 `/is l0 17% 19 V* 25 34% 46 V* 3% 3% 5 6% 9 V* 6513--Bend Offsets Special Purpose Bends 6512 6512P (Annealed)* Size 1'/2 2 3 4 '/* l0 6 6Vz 10 14 6 6 Vi 10 14 % L0 7% 8 V* IOV2 13% 4% 4% 6# 77/i V* l3 6* 7% 9* 11 Vi 2 r/i 3 V* 3% 4* V L 7% 8% 10Vi 10% 0 1V2 1% 2 Vi IVz Size 6512 A8 r/z-90 2-90' 3% 3% 6 7% 'Can be field cut. I 1 6512P A8 3% 12 3% 12 6514 A8 2Vz 3 ---- 6512 Art. No. Price 6512P Art. No. Price 6512-1590 S 8.10 I6512P-1590 $ 9.10 -2090 10.50 I -2090 11.20 6514 Art. No. Price 6514-1590 $8.10 6514 Use catalog dimensions for Dicing layout as gasket thickness allowance is included. 7 6518--Quarter Bend Reducer 6519--Double Quarter Bend 6519P i----|----j Size 2x1'/j 3 x ) Vi 3x2 4 x 1 Vi 4x2 4X3 6 X 1 '/2 6x2 6x3 6x4 A8 4 V/i 54 5 *Vt 7 4 Vz 75 7 SVz 9 5 Vi 96 9 6'/: 98 Art. No. 6518-2015 -3015 -3020 4015 4020 -4030 -6015 6020 -6030 6040 Price S 9.50 12.00 13.25 16.00 17.25 19.50 37.00 38.00 40.00 42.00 Size V/i * *2 x 2 x IV: 2 3 4 6 `Can be field cut. * `Branch is IV*". 6519 A8 3 2V 3V4 2V 3 Vi 2Vt 5 4'h 6Vj 5% 8Vj 7 6519P A8 10 10 id IVt 2 V* 2 V* 6519 Art. No. Price 6519-1500 "2015 -2020 3000 -4000 -6000 5 9.90 15.00 13.05 19.80 30 65 55.00 "Branch is 1 Ytm .0. 6519P Art. NO. 6519P-1500 2000 * * -2015 Price $11.50 13.90 13.90 6520--Adjustable Sanitary T (Orta Adjustable Inlat) --rtf41" 1 0AOJ. j< 1 tw1.0. ---- a- -- Size 1 Vi x 1 Vz x 2 Art. No. 6520-1520 Use catefog dimensions (or piping layout as gasket thickness allowance is included. 8 A 6 Price >11.25 B 3% C 2 V* D 7 a **< *1 6521-Single Sanitary T c 6522--Double 6530 Adjustable Sanitary T (Plain End Outlat) Size_______________a 1% x 1% 2x1Vi 2x2 3 x 1 Vi 3x2 3x3 4 x 1 Vi 4x2 4x3 4x4 6x2 6x3 6x4 6x6 6 8 8 12 12 12 14 14 14 14 20 20 20 20 Single Art. No. Price 6521-1515 2015 -2020 -3015 -3020 -3030 4015 -4020 -4030 -4040 -6020 6030 -6040 -6060 $ 6.80 8.30 9.15 11.80 13.05 13.35 17.25 18.75 2Q.95 23.20 40.00 41.00 45.00 51.50 ____ 3 Vi 3V* 41/2 4'/ 5 64i AVt 5% 7 8V4 6 a 8 9*W 2 c 3 4 5 5 7** 7Jfe 1'At 8 4 84 8 4 8 > 12H 12H 12H 12H Double Art. No. 6522-1515 2015 -2020 3015 3020 -3030 -4015 -4020 -4030 4040' 6020 6030 6040 6060 Price $10.65 12.50 13.60 16.05 18.35 19.65 28.00 28.50 31.00 34.80 44.20 49.00 53.50 71.00 Size IVi.x iVi x IVi 'Can be field cut. A8 8 4 3 Vi C Art. No. 3Vi ( 6530-1515 Price $9.50 6523--Straight T Size A 8 C Art. No. Price 1 Vi x 1 Vi 6 3 3 6523*1515 $10.10 2x1Vi 8 3y 4 2015 10.85 2x2 84 4 -2020 1 1.00 3 x 1 Vi 12 4Vi 6 -3015 13.80 3x2 12 4Vi 6 -3020 14.10 3x3 12 6 6 -3030 1575 4 x 1 Vi 14 5 7 -4015 1 6 70 4x2 14 5 7 -4020 18.15 4x3 14 6Vi 7 -4030 23 25 4x4 14 8 7 -4040 26.70 6x3 20 7% 10 -6030 53 50 6x4 20 9 10 -6040 55 10 6x6 20 10 10 -6060 62 80 Use catalog dimensions for piging layout as gasket thickness allowance is included. 9 6524--Test T with cleanout Test Tee and cleanout comes as complete assembly including cap and coupling. Size AS C Art. No. Price 1 % x 1 % $ 2*. 3 VAs 6524-1515 si4 70 2x2 8 2l,A* 4 3"A* 2020 17.30 3x3 12 3*> 6 4"A* -3030 23.40 Ax4 14 4% 7 5% 4040 43.50 Drainline Y 6526--Single 6527-Double Size 1% x 1% 2 x 1 V2 2x2 3 x 1 Vt 3x2 3x3 4 x 1 Vi 4x2 4x3 4x4 6x2 6x3 6x4 6x6 A8 6 1% 8 2% 8 2 Vi 12 3*4 12 31* 12 3*4 14 4 Vj 14 4% 14 4% 14 4': 20 5*4 20 5*4 20 5*4 20 5*4 c 4% 4*4 6 5 Vi 6*4 8 6% 7% 8 V* 10 9 10% 11% 14 Single Y Double Y Art. No. Price Art. No. Pnc 6526-1515 2015 2020 -3015 3020 -3030 4015 4020 4030 4040 -6020 6030 6040 -6060 s 8.10 895 9-35 12.40 12-90 14.90 17.00 18.80 20-7524.70 40.50 49.40 54.00 59.00 6527-1515 2015 2020 3015 -3020 3030 4015 4020 4030 -4040 6020 6030 6040 6060- SI 1 14 15. 17 19. 22. 24 27. 33 42 61 ` 64 { 6890. S Combination Y and 1/8 Bend 6528--Single 6529--Double Single Double Size A 8 C 0 Art. No. Price Art. No. Price 1 % x 1 % 6 4% 4% 1% 6528-1515 S 8.50 6529-1515 SI 6.0: 2x1% 8 4% 5% 2% 2015 10-35 2015 16.4C 2x2 86 6% 2% 2020 11.90 2020 20.25 3x1% 12 5% 7 V* 3*4 -3015 13.35 3015 21.70 3x2 12 6% 8 3*4 3020 14.40 3020 22.45 3x3 12 8% 9 3V -3030 16.35 3030 28.65 4x1% 14 6 8% 4% -4015 17.75 4015 31.00 4x2 14 7 9% 4% -4020 19-00 -4020 31.00 4x3 14 9 10V* 4% -4030 21.50 -4030 35.00 4x4 14 11 11 4% -4040 24.70 4040 50.00 6x2 20 8% 11% 5% -6020 40.00 6020 55.00 6x3 20 10 12% 5*4 6030 43.70 6030 59.00 6x4 20 12 13% 5% -6040 46.60 6040 70.00 6x6 20 15 14% 5% 6060 56.00 6060 95.00 Use catalog dimensions tor piping layout as gasket thickness allowance is inciuOed. 10 c r*r ' * M i i 4. vll 1^0 6531 Partition Cross (Compact) Partition crosses are designed to prevent crossflow when sinks are connected back to back. Size A8 2 x Hi 3 3% 2x2 8 A Vi 2 x 1 Vi x 1 vi x 1 Vi 3 3% C Art. No. 5 I 6531-2015 5 -2020 5 -2151 Price si8.1 o' 18.90 21.65 6532--Single Upright Y or H (vent branch) Size A 8 C* 0 Art. No. 1 Vi x 1 Vt 6 3 6% 2*4 6532-1515 2 x 1 Vi 8 3'4 7% 3% -2015 2x2 84 8V* 3% 2020 3 x IVi 12 3 9 Vi 4% -3015 3x2 12 A'/t iOi 4% 3020 3x3 12 6 13 5% -3030 4 x 1 Vi 14 4% toy* 5% -4015 4x2 14 5 12 5% 4020 4x3 14 6 Vi 141/4 6 Vi -4030 4x4 14 8 16% 6% 4040 6x3 20 7H 16% 7% 8030 6x4 20 9 19 8 -6040 6x6 20 12 24 12 6060 "'C' dimension may be longer or shorter than "A " Price S22.10 22.10 25.00 25.20 27.30 28.30 30.00 32.40 36.50 41,70 55.00 63.80 86.00 6536--Straight Reducers or increases 6537--Eccentric Reducers or lncreasers Straight Eccentric Size A B (min.) Art. No. Price Art. No. Price 2 x IVi 4 1% 6536-2015 S 4.95 6537-2015 $ 4.95 3 x 1 Vi 5 2'4 3015 6.70 -3015 6.70 3x2 S 214 3020 8.00 -3020 8.00 4 x IVi 7 3 4015 10.40 4015 10.40 4x2 7 3 4020 11.35 -4020 11.35 4x3 7 3 4030 12.35 4030 12.3S 8 x IVi 9 4 6015 20.00 6015 20.00 6x2 9 4 -6020 21.00 -6020 21.00 6x3 9 4 6030 23-00 6030 23.00 6x4 9 4 6040 26.00 -6040 26.00 Use catalog dimension* for oiong layout as gasket thickness allowance s included. 11 6540 Vent Increasers Size 1% x3 2x3 3x4 A 22 22 22 Art. No. 6540-1530 -2030 3040 Price S17.50 18.60 25.50 6544 Cleanout Plug fK V A k- 6550 U Bend (vent loop) Note: U bends are often used for vent loops. No. 6705 outlets on Swivel "S" Traps are also used as vent loops. \_ M * Size A Art. No. Price 1 Vi 1 6544-1500 s'""2.30 21 2000 2.90 3 1V 3000 4.10 4 1 Vi 4000 7 10 6 IVi 6000 10.40 Size A B Art. No. Price IV* 4 5 6550-1500 S 9.80 2 4Vi 5 Vi -2000 12.30 3 5V* 6Vi -3000 24.70 4 6Vi 7 Vi 4000 32.90 compact fittings 6541 Single Sanitary T Size i Vi x 1 Vi 2 x 1 Vi 2x2 3x2 3x3 4 x 1 V2 4x2 4x3 4x4 6x2 6x3 6x4 6x6 A 4 Vi 4% 5H 9 9 10 10 10 10 16 16 16 16 8 2V* 2H 2*4 4`/i . 4'/u 4* 4% 5% 6'/4 5% 6*4 7% 9% C 2'/ 2H 2*4 5 :,i S'A* 6* 6H 6'/i 6 Vi 9 Vi 9 Vi 9 Vi 9'/4 6542 Double Sanitary T Single Art. No. Price 6541-1515 - $ 6.80 2015 8.30 -2020 9.15 3020 13.05 3030 13.35 -4015 17.25 -4020 18.75 -4030 20.95 4040 - 23.20 6020 39.00 6030 40.00 6040 47.75 -6060 52.75 Double Art. No. Price 6542-4015 4020 -4030 4040 6020 6030 6040 -6060 *21 .40 28.00 32.00 34.80 44.20 48.00 55 00 75.00 Use catalog dimension* for piping layout as gasket thickness allowance is included. 12 Wiujjd^i UUI( iys 6546 Single Drainline Y 6547 Double Drainline Y Size 1 ft x 1 ft 2x2 3x2 3x3 4x1'/j 4x2 4x3 4x4 6x2 6x3 6x4 6x6 A 5ft 57/ 9 9 10 10 10 10 16 16 16 16 B 1ft 1 ft 2*. 2Vu 3ft 2ft 2 2 4ft 5ft 4 ft 4ft C 4 4ft 7 VI* 6ft 7% 8ft 8ft 9ft 10ft lift 12ft Single 6546 Art, No. Price 6546-1515 -2020 -3020 -3030 4015 -4020 -4030 -4040 -6020 -6030 -6040 -6060 $ 9.00 9.90 12.90 14.90 17.00 18.80 20.75 24.70 40.00 49.40 54.00 59.00 Double 6547 Art No. Price 6547-4015 -4020 -4030 -4040 6020 6030 -6040 6060 S24.70 27.30 33.60 42.80 61.70 64.80 68.40 90.50 6548 Combination Y and Vk Bend 6549 Double Combination Y and 14 Bend Size 2 x ift 2x2 3x2 3x3 4 x 1ft 4x2 4x3 4x4 6x2 6 x3 6x4 6x6 A 5ft 6 9 9 10 10 10 10 16 16 16 16 8 3ft 4% 6M* 6'A* 5ft 5ft 6* 6ft 7ft 8ft 9ft lift C 3ft 4ft 6K 6'`/ft 6ft 6ft 7ft 7ft 9ft 9ft 10ft 10ft 0 1*. 1 ft 2ft 2ft 2ft 2ft 3ft 2. 4ft 4ft 4ft 3ft Single 6548 Art No. Price 6548*2015 -2020 3020 -3030 -4015 -4020 4030 -4040 -6020 6030 -6040 -6060 $10.35 11.90 14.40 16.35 17.75 19.00 21.50 24.70 40.00 43.70 46.60 56.00 Double 6549 Art. No. Price 6549-4015 -4020 -4030 4040 -6020 -6030 6040 6060 $31.00 31.00 35.00 50.00 55.00 59.00 70.00 95.00 Use catalog dimension* for piping layout as gasket thickness allowance is included. 13 6700--Swivel Trap--P Style No. 6700 (short outlet) Swivel "P" Trap assembly consists of a No. 6705 inlet with a No. 6513 outlet and a No. 6650 KiMAX Size Inlet x Outlet A 8 C 0 Art. No. Price 1% x 1 % 2 x 1 '/j 2x2 m 8 2 5 6700-1515 s 1 6.35 8% 8 2 5 -2015 17.90 9*He ay* 1% 5% 2020 21.25 6701--Swivel Trap--P Style No. 6701 {long outlet) Swivel "P" Trap assembly consists of a No. 6705 inlet with a No. 6512 outlet and a No. 6650 KIMAX coupling at the swivel joint. See Standard Cleanout Page 17. Size inlet x Outlet 1 Vj x 1% 2x1% 2x2 A 9lH* 8% 3% S 11 11 13 C 0 Art. No. Price 1% 5 6701-1 51 5 s 18-70 1% 5 2015 22.00 1% 5% -2020 23.95 See Standard Cleanout. Page 17. 6704 (Plain End Outlet*) No. 6704 (plain end outlet) Swivel "P" Trap assembly consists of a No. 6705 inlet with a No. 6512P plain end outlet and a No. 6650 KIMAX coupling at the swivel joint. Size Inlet x Outlet A B c 0 Art. No. Price 1 % x 1 Mi 2x1% 2x2 3*4 17 1% 5 6704-1515 $ 19.30 8% 17 1% 5 -2016 20.85 9'K. 17% 1% 5 Vi 2020 24.80 'Annealed outlet, can be field cut 6706--Swivel Trap--S Style No. 6706 Swivel "S'* Trap consists of two No. 6705 inlets and a No. 6650 KIMAX coupling at the swivel joint. Size Inlet x Outlet A 8 C 0 Art. No. Price 1% x 1% ' 2x1% 2x2 10 10 8% 5 6706-1515 S18.90 10 10 8*4 5 -2015 20.45 9% 11 9`*. 4% -2020 24.70 6713 (Vented) Size Inlet x Outlet Vent Size A 8 C0 E Art. No. Price 1 % x 1 % 1% 7 81 5 3 6713-1515 5 17 00 *2 x 1% 1% 7% 8 1% 5 3 2015 18 CO 2x2 2 8*4 8% 1% 5% 3% 2020 19 55 3x3 3 toy* 10% 2 6% 4 -3030 41 60 4x4 4 12% 12% 2% 7 Vi 5 4040 50 85 6x6 4 16% 31 2% 24 7 "-6060 166 20 'Hat expanded intt. UM No. S655 adeoter coupling for mitt join'. No cleanout* on 8i 8 trips. Use catalog dimensions for piping layout as gasket thickness allowance is included. 14 . - -- -*|r w iniets or traps have 4" minimum depth to permit adjustment. 6718 Trap--P Style Has expanded inlet. Use No. 6665 adapter coupling for inlet joint. Traps available with 8 type cleanout. See Standard Cleanout, Page 17. No cleanouts on 6 x 6 traps. Size inlet x Outlet 1% x 1% *2x1% 2x2 3x3 4x4 6x6 Vent Size A B 1 Vt 7 8 1 Vi 7% 8 2 8>W 8% 3 10V* 10% 4 12% 12Vz 4 16% 31 C0 15 1 Vz 5 V/2 5'j 2 6% 2Vt 7Vz 2'/j 24 E Art. No. 3 6718-1515 3 -2015 3% -2020 4 -3030 5 4040 7 . **-6060 P s 4 T7 Has expanded inlet. Use No. 6655 adapter coupling for mtet joint. `' No cleanouts on 6 x 6 traps. 6707--Drum Trap--P Style Traps available with 8 type cleanout See Standard Cleanout, Page 17. Size Inlet x Outlet 1 Vi x 1 % 2 x 1 Vi 2x2 A 9 9 9 8ody 8 C D I.O. Art. No. Pri 8 1 434 3 6707-1515 $22 8 1 Vi 4% 3 -2015 23 9V 2 5% 4 -2020 28 6710--Swivel Drum Trap--P Style No. 6710 Swivel Orum Trap "P" assembly consists of a No. 6715 inlet with a No. 6716 outlet and a No. 6650 K1MAX coupling at the swivel joint. Size Body Inlet x Outlet A 8 C 0 I.O. Art. No. Pric 1 Vj x 1 Vi 2x1% 2x2 10'/4 8 2 Vt 4% 10 V* 8 2% 4% It 9V4 3 5 Vi 3 6710-1515 $29.C 3 2015 31.C 4 -2020 36.C 6714--Swivel Drum Trap--S Style No. 6714 Swivel Orum Trap assembly consists of two No. 6715 iniets and one No. 6650 KIMAX coupling at the swivel joint. Size Body inlet x Outlet A B C 0 I.O. Art. No. Price 1 Vz x 1 % 2x1% 2x2 11V* 9% ioy4 44 11% 9% ioy4 44 11% 11 5% 3 6714-1515 S31.Q0 3 2015 33.00 4 -2020 38.00 Traps available with B type cleanout. See Standard Cleanout, Page 17. Use cattiog dimensions lor piping layout as gasket thickness allowance is included. - 15 6770 Running Trap Traps available with B type cleanout. See Standard Cleanout. Page 17. 6771 (Vented) Interceptor Trap #6708-4015 V------------------------ 1 -T* ~ n aeptn to permit adjustment. Size inlet x Outlet 1 1/2 X 1 1/2 2x2 3x3 4x4 6x6 Vent Size 1>/2 2 3 4 4 A 11 12 14'/a l7'/2 38 *No cleanouts on 6 * 6 traps. 8 6 6'Vu 814 9% 12% C 5 5'2 6'.2 7'2 24 D 3 3>4 4 5 7 E 3 3'/2 4 5 7 6770 Art. No. 6770-1515 -2020 3030 -4040 *6060 Price $ 25.10 30.20 50.20 80-20 115.00 * No cleanouts on 6 x 6 traps. 6771 Art. No. 6771-1515 -2020 3030 -4040 *6060 Price s 28.10 35.50 58.00 85.20 170.50 ARTICLE NO. 6708-401 5 6665-1512 6665-1515 Price DESCRIPTION $61.20 114' x 114' INTERCEPTOR TRAP 5.00 1V*' O.O. INLET ADAPTER COUPLING 5.00 1 14' 0.0. INLET AOAPTER COUPLING A. Adapter Coupling #6665-1512 (to connect to 114" O.O. tubing) (Rubber Seal) #6665-1515 (to connect to 114" 0.0. tubing) B. Perforated S.S. Screen 1/16" die. holes 6 sq. in. free aree opg. C. Removable coupilng/end cep tor cleanout 0. Min. 3" clearance required under trap for removal of end cap. Specifications KIMAX Sorosilicate Glass Interceptor Trap with 114" 1.0. inlet, 114* I.D. outlet and 4" 1.0. body. Perforated S.S. Screen interceptor 4" die. with 1/16" hole* and effective 6 sq. in. free area opening. Bottom C.O. Coupling with end cap for cleaning. Connections 1. For OWV Service use KIMAX Adapter Coupling 6665-151$ (or 114" 00. tubing or 6665-1512 for 114" 0.0. tubing, RUBBER SEAL ONLY. 2. To connect to 114 " IPS metal or rigid plastic plain end pi pe. use KIMAX B/P Coupling 6661-1500. 3. To connect to 114" 1.0. glass drainline, use KIMAX Couplings 6650-1500 or 6661-1500. Use catalog dimensions lor piping layout as gasket thickness allowance is included. 16 --- --- - - -- cApdnueu .mets of traps have 4" minimum depth to permit adjustment. 6614--Partition Trap (Consists of Trap Body Only) Available with l%"and 2" outlets only, IV*" outlet trap has 2" inlet to accept No. 6655 adapter coupling. Traps are non*siphonlng with partition always visible. Traps available with B type cleanout See below. Si2e Inlet x Outlet ABC 2xV/2 2x2 8V? 3V 3V< 8% 3% 4 Vi 0 Art. No. Price 6 6614-2015 $25.00 6 -2020 28.30 0 Type B--Standard Cleanout Standard drainiine trap cleanout Type B consists of a No. 6650 Ordering Information To order standard traps with cieanouts use catalog number for proper style and add the fetter 8. (Example 6718*B*1515) For correct layout dimensions add 2%" to overall trap height for eleanout Type B. Size Art. No. B Price $8.10 (Add to trap price) Use cateiog dimension* lor oiping layout as gasket thickness allowance is included. 17 6616 Beaded Outlet 3" Hemispherical No. 6724, 2" sink strainer furnished with all cup sinks. Specify over-all desired length (either 11" or 15") when ordering cup sink with plain (or P designated) end outlet. Use No. 6655 adapter coupling (2x 1%) on outletto connect to 2" expanded end traps or fittings. Art. No. 6616-3000 Price $15.00 Art. No. 6617-6000 Price $15.00 6617P Plain End Outlet 6" Hemispherical Art. No. 6617P-6011 -6015 Price $15.00 15.50 6618 Beaded Outlet 3"' x 9" Oval Art. No. 6618-3900 Price $18.00 6618P Plain End Outlet 3" x 9" Oval Art. No. 6618P-3911 -3915 Price $18.50 18.50 13 6619 Beaded Outlet 3" x 6" Oval Art. No. 6619-3600 Price 12.90" 6619P Plain End Outlet 3" x 6" Oval Art. No. 6619P-3611 3615 Price $ 12.35 12.85 6724 Sink Strainer (All Cup Sinks) 6627 3" x 6" Oval Horizontal, Wail Mounted Cup Sink 11/2" Plain End Outlet Size ~~2 Art No. 6724-2000 Price $1.10 No. 6621 cup sink oval (3 x 6) No. 6724 2" sink strainer No. 7150 2" flange No. 7204 insert (2x1%) Art No. 6621-3600 6724-2000 7150-2000 7204-2015 Price $22730 1.10 1.90 2.50 Mounting bolts or screws to be furnished by installer. For No. 6627 assembly use No. 6655 adapter coupling (2 x 17V') on outlet to connect to f expanded inlet. 6628 3" x 6" Oval Vertical, 1%" Outlet Wall Mounted Cup Sink Art. No. 6623-3600 PriC9 S3200 Vertical Outiat No, 6829 oval cup sink (3 x 6) No. 6724 2" sink strainer No. 7150 2" flange No. 7204 insert (2x1V*) Mounting bolts or screws to be furnished by installer. For No. 6628 assembly use No. 6650 1 Vs' size KIMAX coupling on outlet. Art No. 6629-3600 6724-2000 7150-2000 7204-2015 Price 324.60 1.10 1.90 2.50 accessories and hardware i 6650--Drainline Coupling (Bead to Bead) No. 6650 Drainline Coupling is used for joining IV*", 2", 3". 4", and 6" KIMAX Glass Drainiine pipe and fittings. No. 6650 KIMAX Coupling consists of: No. 6651 segmented stainless steel outer band No. 6652 Buna-N rubber compression liner with TFE seal ring No. 6653 stainless steel bolt No. 6664 Silver plated stainless steel hex nut Size A 8 C 1% 3 2H 1** 2 ZVt 3* 1M* 3 4% 4Va IK* 4 6 5V* IV* 6 8 Vi 7% V/ 6650 Art. NO. 6650-1500 2000 -3000 -4000 -6000 Price 3.20 4.10 5.60 9.25 21.10 Bolt D Sire K* V*--28 x 2V. * '/*--28 x 2 V* . V--28 x 2V* M* V*--28 x 3'/* % K.--24 x 4 c 20 0 6661--B/P* Drainline Coupling (Bead to Plain End) No. 601 B/P Drainline Coupling is used for joining Vh'.l", 3', 4* or 6* KlMAX deeded glass drainline to plain end (cut) glass pipe; lead, l.P.S. metal, or plastic pipe. This new exclusively designed KlMAX draintine coupling consists of the following components: No, 9662 stainless steel band with bolt No. 6663 8una-N rubber compression liner with TFE seal ring No. 6664 silver plated stainless steel hex nut Size A 8 C0 8olt Size 1 Vz 2 3 3 3% 4l,/u 2 V* 3ft 4ft 1V4 1% 2`At y.. ft-28 ft-28 M-24 46 5H 2* K. H*-24 C 6 8% 7 ft 4 ft M-24 C 6661 Art. No. 6661-1500 2000 -3000 -4000 -6000 Price $ 4.10 5.20 9.50 15.75 54.00 c 6655--Adapter Coupling No. 6655 Adapter Assembly is used to join KlMAX drainline pipe and/or fittings to plain end sink tailpieces. The assembly consists of: No. 6661 segmented stainless steel outer band No. 6657 Buna-N rubber adapter No. 6656 TFE adapter seal No. 6653 stainless steel bolt % -28 x 2% No. 6664 Silver plated stainless steel hex nut Size 2 x i ft 2x1 H 2 x 1 ft Tailpiece Style KlMAX glass tail pipe Extension NO. 6728, metal tubing, and lead tailpiece extensions Lead, Class 0 or XL tailpiece PYREX tailpiece and cup sink Plain end KlMAX Regular Schedule or Heavy Schedule 1 ft glass pipe or fittings Durcon -SO-2 Duriron si 1713 Lead--Class C or L. 8 or M Plastic or Steel Oft IPS) 0.0. Size Pane 1.48 to i.s i.70toi.T -- 1.82 to 1.9 Art. No. 6655-2015 2017 2018 Price $5!5o 5.90 5.90 6665--Adapter Coupling Used to join 1V*' beaded KlMAX drainline pipe to 1 '/*' or 1 Vs O.D. tubing. Note: Rubber seal only not recommended where acids will come in contact with the coupling seal. an0 SiZC i C Size 1 ftx 1 V* 1 ft x 1 ft Tailpiece Style 1 ft' O.D. tubing 1ft' O.D. tubing Art. No._________ Price 6665-1512 -1515 $5.00 5.00 21 6735--1 Vi" Split Coupling (Threaded to Beaded Pipe) No. 6735, iVi' Split Coupling is used to join I'/i" beaded glass pipe to a threaded 1%" metal pipe. The assembly consists of: No. <736 split coupling nut No. <737 stainless steel clamp To install... remove clamp from split nut. Place split nut over beaded glass end. Replace clamp and tighten with screw driver. threaded rustic 0* METAL EIRE* S73S SRLIT COUPLING NUT *737 STAINLESS STEEL CUMP SEACEO ENO KIMAA GUSS PIPE Size i y* Art. No. 6735-1500 Price $4.00 *6739 Gasket Use gasket No. <739 when connecting KIMAX glass pipe to threaded metal pipe. Size Art. No. 6739-1500 Price $1.40 6680 Thread Adapters (Threaded to Beaded Pipe) Thread adapters are used to provide beaded end on threaded pipe for connect!ngdlrectiy to KIMAX glass drainlines with No. <650 coupling. All TFE construction. Adapter No. M80 will fit standard straight or tapered threads. Used for same size pipe (e.g. 1 Vj " metal to 1 Vi" glass). Ideal for floor drain connections. In 1%", 2", 3", 4", and 6' sizes. Adapter No. 8685 is designed to mate 1 Vt" threaded tailpieces to 2* expanded inlets of KIMAX traps. Can be moved up and down on tailpiece for space adjustments. In 2 x 1V4" size only. Size 1% 2 3 4 Art. No. 6680-1500 -2000 3000 -4000 Price $ 4.10 5.10 7.20 11.90 r 6685--Adjustable i i i 22 Size 2 x 1V4 Art. NO. 6685-2015 Price $5.90 ( C 6720 Sink Outlet Assembly (1>. ^ > .. W' and. 2" sizes)t * 67200 2"--For Use With Si i < i Having Wn" Counterboie Consists of: 6724 sink strainer (black fluorocarbon p a it : 6721 and 67210 sink outlet (black flue rt c ir ic n Jla: tic) 6725 gasket--neoprene 6722 locknut Note: Hand tighten 6722 locknut to si it . 3< l dC T l S : P s : WRENCH. To fill gap in sink counrarbor*). ui e 3 4-E i' 2 : >ui <i g compound or equivalent. 1%" and 2" si * s v; < utlets a e designed to accept standard lead ovedl iws Por jink outlet tailpiece wOiWte^liunet .id Jf *8 c lit 4 is c ns below. -- A----------------- -- ___________ Size !>17 Vu i%. / 2 17 !C D 2 a _TM 3% 3`*. 3% sc "" -- '/ 2% V* 3 V 3 2 2% 2% 6 720 * r . Ic Price 67 2 1- 500 SI 2.00 ooo 25.50 67200 Art. No. Price 67200-2000 S25.50 6722 Art. No. Price 6722-1500 S 60 -2000 2.50 6728 Vte" Tailpiece Assembly KIMAX tailpiece is available in 6%" and 10% " length*. Specify length when ordering. Glass is annealed and can be field cut to exact length. Assembly No. 872S consists of a No. 6723 phenolic nut and a No. 6730 KIMAX tailpiece. Note: This assembly can be used on other i % " plastic or metal sink outlets having pipe threads. For metal outlet connections use gasket No. 6738 between metal and glass. Hand tighten coupling nut... do not use pipe wrench. Size 1 Vi x 6% 1 Vz x 10% Art. No. 6728-1060 -1100 Price S3.00 3.50 Components of 6728 6723-Nut Art No. Size 6723-1500 1% Price $.80 6738--Gasket Use gasket No. 6736 when connecting glass tailpiece *6728 to threaded metal pipe. 6730 Tail Piece Art No. Size 6730-1060 -1100 1% x 6% 1% x 10% Price S2.10 3.00 Size Art. No. Price 1% 6738-1500 SI.70 23 4 4 4*T 6726 Sink Stopper No. 8726 Sink Stopper is available in VUt* and T size in lead. j 6727 Sink Overflow (Beehive and Open Type) Sink Overflows are made of black fluorocarbon plastic. Open standing overflows are available for 2" sink outlets only... iMt* beehive type can be modified by cutting off top beehive section. Sink Outlet Size 1 Vj 2 Beehive Type Length 4' 6' 8' Open Type Length 4' 6' 8' ( Si2e 1% x4 114x6 114x8 Art. No. $727-1504 1506 -1508 Price S10.00 11.00 11.50 (. 24 www *ww UI1VI I id I VI Wdl C O 7310-56801 KIMAX Portable Beading Kit Used for field beading Yt* through 6* glass pipe. For more detailed information on the availability of the newest model kit (BK-5) and its operation, ask your KIMAX distributor or write the nearest CM office listed on the back of this catalog 7310-56802 KIMAX Portable Glass Pipe Cutter With the KIMAX Portable Glass Pipe Cutter you can cut 1'ft'---S' glass drainage anywhere on the job site. Complete cutter consists of a scoring head assembly, extension, tension arm subassembly and 1 Mr '--4' centering cones and ring stop as shown. Contact distributor for information & price, CurriM point P(LnAoINo0u* n8CpAi0pCeD EXTENSION 4* 6' ADTJEUNSSTIMOENNT UNO# . " -iH > CENTERING CONES Order 6* centering cones separately. 7110 Coupling Assembly (Drainlin# to Conical End Plpo) * Style II Adapter Bolts & Nuts Pipe Flanges Insert Gasket Qty. No. Size Qty. No. Qty. No; Qty. No. Size i To join drsMino gla-- pipe to contest end pipe. Kit includes ail flanges. Inserts, bolts and TF6 sheath gasket m 2-7155 1-7200 1-7276 4-7190 1-7203 M*_18 x 2V4 Chart includes all quantities of kit components and individual article number ter replacement of part*. 2 2-7155 1-7200 1-7276 4-1790 1-7203 Mi--18 x 2 Vt 3 2-7155 1-7200 1-7276 4-7190 1-7203 Mi--18 x 3 4 1-5570 1-7203 1-7276 8-7190 1-7155 1-7158 Mi--18 x 3 6 1-5670 1-7203 1-7276 8-7190 1-7156 1-7158 H --16 x 3 Size Art. No. Price 1% 7110-1500 SI 2.40 2 -2000 14.30 3 -3000 19.40 4 4000 39.70 6 6000 67.45 25 avucooui ico anu naraware 7120 Coupling Assembly (Mtl IPS to B*d*d End Pip*) To Join dralnltno ia P*P* "<! IPS threaded pipe. Kit includes flange, adaptor insort, bolts, adapter buttons and TFE sheath gasket ASA threaded flange not included. Pipe Size 1 I'/j 2 3 4 6 Style II Flange Qty. No. 1-7155 1-7155 1-7155 1-7155 1-6670 1-6670 Adapter Insert Qty. No. 1-7203 1-7203 1-7203 1-7203 1-7203 1-7203 Adapter Buttons Qty. No. 4-7230 4-7230 4-7230 4-7230 8-7230 8-7230 Gasket Qty. No. 1-7276 1-7276 1-7276 Bolts & Nuts Qty. No. Size 4-7190 *1*--16 x ZVt 4-7190 Kt--18 x 2 Vi 4-7190 VU--18 x 2V2 1-7276 4-7190 M--18 x 3 1-7276 8-7190 Vi*--i g x 3 1-7276 8-7190 H--18 x 3 'Flange should be placed far enough on pipe to permit machining end of pipe to provide a flat bearing surface for beaded glass pipe. Size ivt 2 3 4 6 Art. No. 7120-1500 -2000 -3000 4000 -6000 Price $ 9.50 11.00 14.50 25.80 37.20 7290 (1%"f 2", 3", 4", 6" sizes) Pipe Hangers (padded) Recommended for horizontal runs. Hangers contain integral cushions. Standard finish on band is A.S.T.M. type LS. Zinc coating. Size 2 3 4 6 Art. No. 7290-1500 -2000 -3000 -4000 -6000 Price S 1.65 1.95 3.40 3.70 10.45 28 ijr^ivai joint reference cnart Type of Pipe Type of Joint Material Needed KIMAX Drainiine Coupling 6650 3 Size________ Code No. KIMAX OSAINUNS KIMAX OftAlNUKt KIMAX QSAINUNC i 1% 6650-1500 t 2 6650-2000 lusts 3 6650-3000 4 6650-4000 6 6650-6000 KIMAX GLASS I.R.S. METAL OS AICIP RUSTIC RUIN END KIMAX B/P Coupling 6661 Pipe Size Code No. v/t 6661-1500 2 6661-2000 3 6661-3000 4 6661-4000 6 6661-6000 KIMAX GLASS METAL OS itisio rustic RUIN (NO KIMAX Adapter Coupling "A" Oimension Pipe 0.0. Coupling Size 1.48-1.53 1.70--1.78 1.82--1.90 2x IV* 2x1% 2x1% Code No. 6655-2015 6855-2017 6655-20T8 LRS. THSEA0E8 METAL OS RUSTIC ! I.R.S. THSCAOEO METAL OS RUSTIC SRUT CflURtlNG NUT METAL OS RUSTIC TNSEAOCO KIMAX OSAINUNE T5 KIMAX Split Coupling Pipe Size Coupling Code No. IV* 6635-1500 Gasket Code No. 6739-1500 TMSCAO AOARTtS METAL OS 1 RUSTIC TNBEA0E9 KIMAX OSAINLWE 7^8? USE TMSCAB SEALING COMROUNO KIMAX Thread Adapter and Drainline Coupling Pipe Size Adapter Code No. Coupling Code No. IV* 6680-1500 6650-1500 2 6680-2000 6850-2000 3 6680-3000 6650-3000 4 6680-4000 6650-4000 6 6680-6000 6650-6000 KIMAX Glass to Bell End Pipe 1. Peck hub helf full with asbestos rope. 2. Caulk with hot lead, lead wool or acid-proof cement. For Qetails. see Qrsintine installation Manual. TEFLON SRACS' Glass Adapter to H.S.I. "MJ" Pipe Pipe Size IV* 2 3 4 Code No. 6566-1500 6566-2000 6566-3000 6566-4000 Price a 8.00 10.00 12.00 14.00 27 Manufacturing Englnearing Vineland, New Jersey 08360 P.O. Box 187 AC/609692-4606 AC/609692-6299 Sales Offices Atlanta, Georgia 30341 1561 Bishop Hollow run AC/404457-0623 Hanover Park, Illinois 60103 5837 Franklin Court AC/312837-3664 Fullerton, California 90638 2600 5. Nutwood Avenue, Suite 650 AC/714 879-7380 Distributed by: FPS464 Printtd Id USJL Swt. (976 OWP4S4UJNOC .7- .. -i*' -` f ; ' nt. m ji *1 rt This Catalog, together with the O I/Schott Heat Ex changer and 0-1/Schott Valve catalogs, contain all of the essential components and information necessary for the deisgn and preparation of engineering draw ings for process plants and piping made from Duran0 glass. Depending upon the situation, these drawings can be made either by the user or by O- I/Schott. When the design is performed by 0-I/Schott the resulting quotation may include the following: -- Design and calculations of the desired process(es), based upon conceptual flow diagrams, and perti nent heat and material balances. -- Budgetary or firm price, based upon available information. -- Sketch showing basic plan and elevation views of proposed plant. 'k -- After placement of order or letter of intent to p. chase scale drawings with parts lists, and a perspec tive drawing of support structure, if applicable. Frequently used unit processes'or operations can often be taken as a basis for the initial concept. Several of these can be submitted in the form of cus tomer information sheets for pre design guidance. These sheets include a list of the detailed technical data required for 0 I/Schott to design your process, if desired. The properties of borosilicate glass have led to its becoming a preferred material of construction for such diverse chemical engineering unit operations as: -- Distillation -- Rectification -- Extraction -- Absorption -- Reaction i 11 INDEX ( THINK GLASS TECHNICAL DATA........................................................................................... PIPING AND FITTINGS.................................................................................... VESSELS AND STIRRERS............................................................................. COLUMN COMPONENTS............................................................................... FLANGES AND GASKETS............................................................................. SUPPORT STRUCTURE CONSTRUCTION................................................ ASSEMBLY AND START UP........................................................................ 2 6 U 22 36 44 32 HEAT EXCHANGERS VALVES........................ PUMPS........................... L *See Separate Catalogs. y PART NUMBER -- CROSS REFERENCE Catalog Ref. No. Page Catalog Ref. No. page ABS................................................................................... 29 AHA................................................................................ 17 APK................................................................................ 9 AVER .............................................................................. 40 AVER. . .FU ................................................................ 42 AVER. . .F..................................................................... 43 KOI...................................................................................23 KR.................................................................................. 13 L .................................................................................... 35 LTR............................................................................... 26 LIT............................................................................... 26 80 .................................................................................. 9 81 ........................................................................... 13 BRA................................................................................... 28 DAS................................................................................... 29 OICH.................................................................................40 E1N ___ EIN ___ 17 28 FAL. . .V FAL____ FALD . . . FUL .... FURE . .. FVER. . .U FVER . .. 41 43 42 27 35 42 43 G ............ GEBE . . . GEGA . . GEGW . . GEHA . . GEK .... GEKK . . GEKK .. GEKO . . GEKR . . GER .... GERO . . GEST . . . GETR ... GETR.. .1) GEWI .. . GEZU. .. 35 47 48 50 49 16 45 46 48 49 15 47 45 50 51 47 17 HAU____ HO.......... 17 13 MEZ.................................................................................. 31 MGE............................................................................... 15 MKO ................................................................................ 24 MKO. . .T . ...........................,..................................... 25 OL.................................................................................. 18 RAS RD . RE . RLT RO . RO . RS . RTE RU . 27 21 21 30 8 11 SCHE.......... SCHN.......... SVER.......... SVER. . .G . SVER.. .ZU 38 41 37 38 39 TFK ... THE ... THG. . .K THG . .. THH . .. THK . . . TP .... TRA . . . TRR . .. TS .... 19 33 32 33 34 32 34 26 26 12' UB 13 WID O-I/SCHOTT PROCESS PLANTS AND PIPING OF BOROSILICATE GLASS THINK GLASS 8orosilicate glass is the internationally stan dardized type of glass used for the construc tion of plants and piping in the chemical and pharma ceutical industries. Its steadily growing use is due to the many advantages of this glass over other conven tional materials: -- outstanding corrosion resistance -- smooth pore-free surface -transparency -- catalytic inertness -- no effect on taste and odor -- physiological inertness Maximum use of the Borosilicate glass properties has resulted in a uniformly consistent modular construc tion system made up of standard parts ranging from nominal diameter (NO) of 15 to 1000 mm. The main characteristic of 0-l/SCHOTT piping and process components is the high operational safety combined with lowest maintenance costs even in largescale chemical operations. The flange systems insures permanent seals at temperatures of up to 200*C. The combination of O-I/SCHOTT Borosilicate glass with other high-quality corrosion-resistant materials (PTFE, titanium, tantalum, and graphite) has sub stantially expanded the versatility of chemical and pharmaceutical production processes. t O-I/SCHOTT STANDARDIZED SYSTEM MODULAR CONSTRUCTION SYSTEM Glass installations cannot be made in one piece but must be built of individual parts. This leads logically to the development of a modular construction system which today comprises all necessary components in nominal diameters of 15 to 1000 mm: - process pipes with NO 15 300 mm - effluent and vent pipes m the KIMAX'5 Drainage system with NO 40 to NO 150 mm -- fittings - centrifugal and metering pumps -- vessels and stirrers - columns with NO 80 to NO 1000 mm -- heat exchangers -- measuring and controlling devices All individual dimensions in the unit construction system are choosen m convenient lengths. METRIC GRID SYSTEM The basic measurement of the grid system is 25 mm. The installation lengths of all parts are equal to this basic length or to its multiples. It is therefore possible to make closed pipe loops with the ex clusive use of standard lengths with no need for special length or adaptors. In addition to its practical advantages, a metric grid system is of substantial assistance to the designer in the planning stage of glass installations. Interchangeability of the constructional parts with -he same nominal diameter INTERCHANGEABILITY Logically, the grid system also means the complete inter changeability between different parts with the same nominal diameter. In this way, for example. Tee pieces can be re placed by 90 elbows, elbows by valves, valves by cross-pieces, etc. The advantages of interchangeability are of particular impor tance if changing demands frequently make it necessary to modify the plan, of the glass installation, as for example in a Pilot plant. a j.v ' { the 'egistereo trace-marx `or tne 3 3 Oorosmcate giass manufactured by 3CHQT7. i he material n used exciu si.-eiy for toe construction of orocess plant and piping. it contains about 81*1 of silica ISIO^ 3n(* *3% of bone oxide 'QjOy. and is distinguished aoove ail by -rs high chemical stability and temperature resistance. DURAN4 BOROSILICATE GLASS- PROPERTIES AND FIELDS OF ____________ APPLICATION CHEMICAL PROPERTIES The chemical stability of DURAN is more comprenensive than that of any other known constructional material. It is highly resistant to water, acids, salt solutions, organic sub stances, and even halogens such as chlorine and bromine. Only hydrofluoric acid, concentrated phosphoric acid, and strong alkalis at high temperatures can appreciably effect the glass surface. In addition to this excellent corrosion resistance, the catalytic inermess of OURAN constitutes a fundamental feature. No heavy metals are released -.nto the fluids to be processed, and this means higher-purity products both in the pharmaceu tical and in the chemical industry. MECHANICAL PROPERTIES Density Permissible tensile and bending stress Permissible compressive stress Modulus of elasticity Poisson's ratio 9 = 2.23 g/cm3 j* = 4 N/mm2 10.4 kgf/mm2) = 100 N/mm2 (10 kgf/mm2) E = 63 kjN/mm2(6.3 103kgf/mm2) M = 0.2 The figures given for the permissible stresses include a safety factor. It should be noted that the compressive strength of the glass is substantially higher than the tensile strength. This <s an important factor in construction with glass. THERMAL PROPERTIES Coefficient of linear expansion between 20 and 300C a = 3.25 10-S/K Mean specific heat: between 20 and 100*C c * 0.84 J/gK (0.2 cal/gdeg) between 20 and 300C c - 0.98 J/gK (0.234 cal/g deg) Thermal conductivity at 20`C A = 1.17 W/mK (1.005 keal/m h deg) between 20 and 100*C A * 1.21 W/mK (1.04 keal/m h deg) between 20 and 200gC A * 1.31 W/mK (1.13 keal/m h deg) Thermal diffusivity Between 20 and 1004C Q = 0.65 10'8 m2 S PERMISSIBLE OPERATING CONDITIONS Temperature All glass parts and combinations of constructional parts m process plants and piping can De operated at temoeratures of up to 200 C. provided that a lower permissible working temperature has not been specified separately for individual parts. Rapid temperature fluctuations in the medium or the media should not exceed a temperature difference of 120 K and may be restricted to lower values by the dimensions ana the wall thickness of the components in question Pressure The permissible internal operating pressure depends on tne nominal diameter of the glass part, its shape and also, on the operating temperatures. The material of all joints and seals must also be taken into account. In the case of a unit constructed of glass components having different nominal diameters and shapes, the overall per missible internal gauge pressure is always governed by the component with the lowest permissible operating gage pressure. The permissible operating gage pressures of cylindrical DURAN parts are shown below as functions of t^e nominal diameter and of the temperature difference &T n the glass wall: Nominal Diameter Permissible operating pressure at y: IX) It ; t~ O ND W/GLASS VALVES AT = 0K NO 15 ND 25 ND 40 NO 50 3 bar 2 bar 4 bar 4 bar 4 bar 4 bar NO 80 ND 100 NO 150 1.5 bar 1 bar 3 bar 2 bar 3 bar 2 bar NO 200 NO 300 1 bar 1 bar NO 400 NO 450 ND 600 NO 800 ND 1000 All parts are vacuum-tight 1 bar 0.7 oar Particularly endangered parts of the plant can be provided with glassfibre-reinforced polyester resin impact protection. These measures are not intended to raise the permissible pressure loading but to protect parts in often-freauented places from external mechanical damage. The permissible operating temperature of the glass fibre.' polyester-reinforced glass components is 120*C. The modular construction system with its many practical advantages and the freedom from mainte nance and safety in operation depends to a large extent on the duality of the connecting system. Such a system is composed of - the glass ends to be joined - the flanges with inserts, and - gasket, almost invariably PTFE In addition to this, there are the following advantages'. - Ovality of the glass ends now has scarcely any effect, since, - the flange is not directly in contact with the periphery. - continuous re-tightening of the joint i$ unnecessary be cause of the absence of thick inserts. - no wedging up of the flange or the insert under the action of force and temperature, so that dismantling is easy. - permanent leak-tightness at all permissible operating temperatures even with frequent temperature cycling. All constructional parts listed in this Catalog are fitted with the proven KF flange. This flange design has replaced the conical flange previously used. In piping construction the sealing surface of the glass is spherically ground in the form of a "ball' or a "socket" configuration designated by the symbols KF. Comparison of the two systems shows clearly the drastic re duction in the harmful radial forces (fi) due to the greater flange angle. With the same axial force A, the undesired Radial Force R is 14 times higher on the conical pipe than on the KF pipe. Coupling Flange Conical Flange P As a result of these spherical sealing surfaces, the pipes may be misaligned by up to 3 . This ensures stress-free assembly and permits the pipes to be installed with slopes without using special parts. < In column construction all vertically installed couplings have plane-parallel sealing surfaces. This assures perfectly vertical columns for all heights. The various designs of the sealing surfaces are character ized by the following figures in the Catalog Number. [a 1~ U a d R 7 A A( 7 A4 Characteristic figure ... 1 ... 2 ... 3 ... 4 ... 5 ... 6 Symbols -c -H -< - -- - Joint Facts Sail Socket Plane Conical Beaded Cut and Glazed Comparison of the flange systems swmmammmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm ____ * GLASS CONFIGURATION ;f *6 d7 dl; NO 15 25 40 50 80 100 150 200 300 400 450 600 800 1000 NO d 1 = Ball T ND d 2 = Socket Y i DIMENSIONS d2 (mm) 30 44 62 76 110 130 184 233 338 465 526 684 916 1088 'p y h3 (fiim) y 12 13 16 17 24.5 26 24 26 26 -- - 11.5 11.5 15.5 15.5 22.0 23.5 21,5 23.5 23 22 25 30 44 44 RS (mm) 18 25 40 50 80 100 150 200 300 - ND d 3 = Plane T d (mm) 21.50.5 33 1.0 50 1.0 60 1.5 90 1.3 110 1.8 165 2.0 215 2.6 315 3.2 417 3.0 468 3.0 623 3.0 843 7.0 1015 6.0 s (mm) 3.25x0.25 4,5x0.5 5.0x0 5 5.0x0.5 5.0 x0.5 5 5x0.7 7.Ox 1 0 7.0 1.1 8.0 x 1.2 9.2 2.8 10.0 3.0 11.5 2.5 16.5x 1.5 15.0 2.0 7 KF PIPE SECTIONS L `---------C NO L (mm) Catalog ref. 100 RO 15 0100 125 RO 15 0125 150 RO 15 0150 175 RO 15 01 75 200 RO 15 0200 15 300 RO 15 0300 400 RO 15 0400 500 RO 15 0500 700 RO 15 0700 1000 RO 15 1000 1500 RO 15 1500 2000 RO 15 2000 100 RO 25 0100 125 RO 25 0125 150 RO 25 0150 175 RO 25 0175 200 RO 2S 0200 300 RO 25 0300 25 400 RO 25 0400 500 RO 25 0500 700 RO 25 0700 1000 RO 25 1000 1500 RO 25 1500 2000 RO 25 2000 3000 RO 25 3000 100 RO 40 0100 125 RO 40 0125 150 RO 400150 175 RO 40 0175 200 RO 40 0200 300 RO 40 0300 40 400 RO 40 0400 500 RO 40 0500 700 RO 40 0700 1000 RO 40 1000 2000 3000 RO 40 2000 RO 40 3000 100 RO 50 0100 125 RO 50 0125 150 RO 50 0160 175 RO 50 0175 200 RO 50 0200 300 RO 50 0300 50 400 RO 50 0400 700 1000 1500 2000 3000 RO 50 0700 . RO 50 1000 RO 50 1500 RO 50 2000 RO 50 3000 ? NO 30 100 150 200 300 L (mm) 125 150 175 200 300 400 500 700 1000 1500 2000 3000 125 150 175 200 300 400 500 700 1000 1500 2QQQ 3000 150 175 200 300 400 500 700 1000 1500 2000 3000 150 175 200 300 400 500 700 1000 1500 2000 200 300 400 500 700 1000 1500 2000 *-------- C Catalog ref. RO 30 0125 RO 80 0150 RO 80 0175 RO 80 0200 RO 80 0300 RO 80 0400 RO 30 0500 RO 30 0700 RO 80 1000 RO 80 1500 RO 80 2000 RO 80 3000 RO 1000125 RO 1000150 RO 100 0175 RO 100 0200 RO 100 0300 RO 100 0400 RO 100 0500 RO 100 0700 RO 100 1000 RO 100 1500 RO 100 2000 RO 100 3000 RO 150 0150 RO 1500175 RO 150 0200 RO 150 0300 RO 150 0400 RO 150 0500 RO 150 0700 RO 150 1000 RO 150 1500 RO ISO 2000 RO 150 3000 RO 200 0150 RO 200 0175 RO 200 0200 RO 200 0300 RO 200 0400 RO 200 0500 RO 200 0700 RO 200 1000 RO 200 1500 RO 200 2000 RO 300 0200 RO 300 0300 RO 300 0400 RO 300 0500 RO 300 0700 RO 300 1000 RO 300 1500 RO 300 2000 NO 30 100 150 200 300 400 450 600 1000 L (mm) 500 1000 1500 500 1000 1500 500 1000 1500 500 1000 1500 500 1000 1500 500 1000 1500 500 1000 1500 500 1000 1500 1000 1500 1000 1500 1---------- 1 Catalog ref. RO 30 0500 33 RO 301000.33 RO 30 1500 23 RO 100 0500 33 RO '00 1000.33 RO 100 1500 32 RO ISO 0500.33 RO 150 1000 33 RO 150 150003 RO 200 0500/33 RO 200 100003 RO 200 1500 33 RO 300 0500 33 RO 300 1000 33 RO 300 1500.-33 RO 400 0500 33 RO 400 1000 33 RO 400 1500 33 RO 450 0500,33 RO 450 1000 33 RO 450 1500/33 RO 600 0500/33 RO 600 1000/33 RO 600 1500/33 RO 300 1000 33 RO 800 1500/33 RO 1000 1000/33 RO 1000 1500 33 ND 15 25 40 50 80 100 150 200 300 L (mm) 50 75 100 100 125 175 200 200 200 Catalog ref. 80 15/45 BO 25/45 BO 40/45 BO 50/45 80 80/45 80 100/45 80 150/45 80 200/45 BO 300/45 KF ELBOWS 45 NO 150-300 KF ELBOWS 90 ND 15 25 40 50 80 100 150 200 300 L (mm) 50 100 150 150 200 250 250 300 400 Catalog ref BO 15/90 80 25/90 BO 40/90 80 50/90 80 80/90 80 100/90 BO 150/90 80 200/90 80 300/90 -NOND 15-100 -NONO 150-300 LARGER OIA ELBOWS AVAILABLE ON SPECIAL ORDER. 90, WITH THERMOMETER BRANCH ND1 nd2 80 100 150 200 300 25 25 25 25 25 L (mm) *1 (mm) l2 (mm) Catalog ref. 200 250 250 300 400 100 125 150 175 225 100 100 150 150 225 APK 80 APK 100 APK 150 APK 200 APK 300 ND 800-100 NO 150-300 KF PIPE ADAPTER .----------------- r' NO < NO 15 25 40 50 80 TOO 150 200 300 15 25 40 50 80 100 150 25 40 50 80 100 150 L Imm) 100 100 100 100 125 125 150 150 200 100 100 125 125 150 150 200 100 125 125 150 150 200 -------- 3 RO 15 0100/11 RO 25 0100/11 RO 40 0100/11 RO 50 0100/11 RO 80 0125/11 RO 100 0125/11 RO 150 0150/11 RO 200 0150/11 RO 300 0200/1 1 -------8 RO 15 0100/15 RO 25 0100/15 RO 40 0125/15 RO 50 0125/15 RO 80 0150/15 RO 100 0150/15 RO 150 0200/15 --<3 RO 25 0100/14 RO 40 0125/14. RO 50 0125/14 RO 80 0T50/14 RO 100 0150/14 RO 150 0200/14 3--------- C RO 15 0100/22 RO 25 0100/22 RO 40 0100/22 RO 50 0100/22 RO 80 0125/22 RO 100 0125/22 RO 150 0150/22 RO 200 0150/22 RO 300 0200/22 3--1 RO 15 0100/25 RO 25 0100/25 RO 40 0125/25 RO 50 0125/25 RO 80 0150/25 RO 100 0150/25 RO 150 0200/25 D~~<3 RO 25 0100/24 RO 40 0125/24 RO 50 0125/24 RO 80 0150/24 RO 100 0150/24 RO 150 0200/24 -------- 1 RO 15 0100/13 RO 25 0100/13 RO 400100/13 RO 500100/13 RO 800125/13 RO 1000125/13 RO 150 0160/13 RO 200 0150/13 RO 300 0200/13 RO 15 0100/35 RO 25 0100/35 RO 40 0125/35 RO 50 0125/35 RO 80 0150/35 RO 100 0150/35 RO 150 0200/35 I-------- <1 RO 25 0100/34 RO 40 0125/34 RO 50 0125/34 RO 80 0150/34 RO 100 0150/34 RO 150 0200/34 UNIVERSAL SPACERS, PTFE For the nominal diameters of piping 15 to 150 the universal spacers can be used for connection to all types of joint faces and for the adjustment of lengths. Permissible operating temperature: Permissible operation gage pressure: 120*C corresponding to the maximum permissible pressure for the nominal diameter of the piping. NO L (mm) 15 25 50 25 25 50 40 25 50 50 25 50 Catalog ref. RO 15 0025 U RO 15 0050 U RO 25 0025 U RO 25 0050 U RO 40 0025 U RO 40 0050 U RO 50 0025 U RO 50 0050 U NO L (mm) Catalog ref. 80 50 100 50 150 50 RO 80 0050 U RO 100 0050 U RO 150 0050 U 10 > RO 15 0100/23 RO 25 0100/23 RO 40 0100/23 RO 50 0100/23 RO 80 0125--23 RO 100 0125/23 RO 150 0150/23 RO 200 0150/23 RO 300 0200/23 7 L J KF PIPE REDUCERS NO, NO. l (mm) & A -- nd,-- 25 15 40 15 25 55 50 25 40 25 80 40 50 25 100 40 50 80 25 40 150 50 80 100 25 40 50 200 80 100 150 25 40 50 300 80 100 150 200 50 80 400 100 150 200 300 100 RS 25/ 15/21 100 RS 40/ 15/21 100 RS 40/ 25/21 100 RS 50/ 15/21 100 RS 50/ 25/21 100 RS 50/ 40/21 125 RS 80/ 25/21 125 RS 80/ 40/21 125 RS 80/ 50/21 150 RS 100/ 25/21 150 RS 100/ 40/21 150 RS 100/ 50/21 150 RS 100/ 80/21 200 RS 150/ 25/21 200 RS 150/ 4Q/21 200 RS 150/ 50/21 200 RS 150/ 8Q/21 200 RS 150/100/21 200 RS 200/ 25/21 200 RS 200/ 40/21 200 RS 200/ 50/21 200 RS 200/ 80/21 200 RS 200/100/21 225 RS 200/150/21 275 RS 300/ 25/21 275 RS 300/ 40/21 275 RS 300/ 50/21 275 RS 300/ 80/21 300 RS 300/100/21 300 RS 300/150/21 300 RS 300/200/21 300 300 300 350 350 400 -- -- _ -- --- RS 80/ 25/31 RS 80/ 40/31 RS 80/ 50/31 RS 100/ 25/31 RS 100/ 40/31 RS 100/ 50/31 RS 100/ 80/31 RS 160/ 25/31 RS 150/ 40/31 RS 150/ 50/31 RS 150/ 80/31 RS 150/100/31 RS 200/ 25/31 RS 200/ 40/31 RS 200/ 50/31 RS 200/ 80/31 RS 200/100/31 RS 200/150/31 - _ - RS 100/ 80/33 _ - RS 150/100/33 _ - RS 200/100/33 RS 200/150/33 RS 300/ 25/31 RS 300/ 40/31 RS 300/ 50/31 RS 300/ 80/31 RS 300/100/31 RS 300/150/31 RS 300/200/31 RS 400/ 50/31 RS 400/ 80/31 RS 400/100/31 RS 400/150/31 - - - RS 300/150/33 RS 300/200/33 _ - - RS 400/200/33 RS 400/300/33 NO, NO, nd2 L (mm) 450 800 800 1000 50 325 80 325 100 325 150 375 200 375 300 400 50 325 80 325 100 325 150 375 200 375 300 425 400 450 450 450 80 550 too 550 150 550 200 550 300 550 400 550 450 550 600 500 100 550 150 600 200 600 300 600 400 650 450 650 600 650 RS 450/ 50/31 RS 450/ 80/31 RS 450/100/31 RS 450/150/31 - - .. _ _ RS 450/200/33 RS 450/300/33 RS 600/ 50/31 RS 600/ 80/31 RS 600/100/31 RS 600/150/31 RS 600/200/31 RS 600/300/31 - - RS 800/ 80/31 RS 800/100/31 RS 800/150/31 RS 800/200/31 RS 800/300/31 - - - _ _ RS 600/400/33 RS 500/450/33 _ _ - RS 800/400/33 RS 800/450/33 RS 300/600/33 RS 1000/100/31 RS 1000/150/31 RS 1000/200/31 RS 1000/300/31 - - - _ _ _ RS 1000/400/33 RS 1000/450/33 RS 1000/600/33 KF PIPE REDUCERS, ECCENTRIC -Nor NO, 50 80 too no2 25 25 25 l (mm) 100 125 150 (mm) 13 28 35 Catalog ref. RU 50/25/21 RU 80/25/21 RU 100/25/21 i; L I: l__ 1 . t-- NO, -- 11 KF UNEQUAL TEE PIECES i, rND* ND, 25 40 50 ao 100 150 200 ND, 15 25 25 40 25 40 50 25 40 50 80 25 40 50 80 100 25 40 50 80 100 150 25 40 50 80 100 150 200 L (mm) 150 200 200 20C 200 250 250 200 250 250 300 200 250 250 300 300 200 250 250 300 300 400 300 400 400 400 400 500 600 Li (mm) 75 100 100 100 100 100 100 125 125 125 125 150 150 150 150 150 175 175 175 175 175 225 225 225 225 225 225 275 275 Catalog ref. TS 25/ 15/121 TS 40/ 25/121 TS 50/ 25/121 TS 50/ 40/121 TS 80/ 25/121 TS 80/ 40/121 TS 80/ 50/121 TS 100/ 25/121 TS 100/ 40/121 TS 100/ 50/121 TS 100/ 80/121 TS 150/ 25/121 TS 150/ 40/121 TS 150/ 50/121 TS 150/ 80/121 TS 150/100/121 TS 200/ 25/121 TS 200/ 40/121 TS 200/ 50/121 TS 200/ 80/121 TS 200/100/121 TS 200/150/121 TS 300/ 25/121 TS 300/ 40/121 TS 300/ 50/121 TS 300/ 80/121 TS 300/100/121 TS 300/150/121 TS 300/200/121 KF EQUAL TEE PIECES ND1 80 100 150 200 300 400 450 600 800 1000 ND_ 25 50 25 50 50 80 50 80 100 50 80 100 150 80 150 80 150 80 150 300 100 200 300 100 200 300 L (mm) 200 250 200 250 250 300 250 300 300 400 400 400 500 400 500 400 500 600 600 800 700 800 800 700 800 800 X Jl< ND L (mm) Catalog ref. 15 50 TS 15/121 TS 15/122 25 100 TS 25/121 TS 25/122 40 150 TS 40/121 TS 40/122 50 150 TS 50 121 TS 50/122 80 200 TS 80/121 TS 80/122 100 250 TS 100/121 TS 100/122 150 250 TS 150/121 TS 150/122 200 300 TS 200/121 TS 200/122 300 400 TS 300/121 TS 300/122 Other flange types can be supplied on request. Lt (mm) 100 100 125 125 150 150 175 175 175 225 225 225 275 275 325 300 350 375 425 500 575 575 650 625 675 750 Cataloq ref. rsTS 80/ 25/331 80/ 50/331 TS 100/ 2Sr331 TS 100/ 50/331 rsTS 150/ 50/331 150/ 80/331 TS 200/ 50/331 TS 200/ 80/331 TS 200/100/331 TS 300/ 50/331 TS 300/ 30/331 TS 300/100/331 TS 300/150/331 rsTS 400/ 80/331 400/150/331 TS 450/ 80/331 TS 450/150/331 rsTS 600/ 80/331 600/150/331 IS 600/300/331 rsTS 800/100/331 800/200/331 TS 800/300/331 TS 1000/100/331 TS 1000/200/331 TS 1000/300/331 C NO 25 40 50 80 7 00 150 200 300 L ?fl. 50- 85 85-110 70-115 90 92 113 122 171 OQ Catalog ref. 81 25/1 BL 40/1 BL 50/1 8L 80/1 8L 100/1 8L 150/1 8L 200/1 8L 300/1 BL 25/2 8L 40/2 8L 50/2 BL 80/2 8L 100/2 BL 150/2 BL 200/2 BL 300/2 KF PIPE CAPS / L , -J KF EQUAL CROSSES ND L 15 50 25 100 40 150 50 150 80 200 100 250 150 250 x Catalog ref. KR 15 KR 25 KR 40 KR 50 KR 80 KR 100 KR 150 -NO- ND L 15 100 25 150 40 150 50 150 80 210 100 230 KF U--BENDS U L, Catalog raf. 100 U8 15 150 U8 25 150 U8 40 150 UB 50 200 U3 80 200 U8 100 -ND- i ~r \\l J Li \ Vs-- / / _J KF U--BENDS WITH BOTTOM OUTLET NDt N02 L Li L2 Catalog ref. 15 15 100 100 100 HO 15/15 25 25 150 100 150 HO 25/25 40 25 150- 100 150 HO 40/25 50 25 150 100 150 HO 50/25 -NOji-NOa-i 13 VESSELS AND STIRRERS O-i/SCHOTT vessels and covers are available to meet wide-ranging requirements as condensers, evaporators, and stirred reactors; spherical vessels with capacities from 10 to 500 liters; cylindrical vessels with capacities of 5 to-500 liters. The design and configuration of the all-important openings on these vessels have been carefully arrived at for ease of mainte nance and replacement. In addition to the types of vessels mentioned, vertical cylindrical vessels can be made up by the use of standard components to capacities of up to 3000 liters. Horizontal cylindrical vessels can be made up for almost any desired capacity. Solid PTFE turbine stirrers are used particularly for highly viscous fluids. The drive and the type of the bearing for this purpose must also be selected appropriately. Depending on the length of the stirrer, single or double bearings are used. Either single or double acting mechanical seals m a combina tion of ceramic and PTFE for extremely corrosive fluids are available. Fixed or variable speed drives, with TEFC or completely explosion proof motors can be supplied. All stirrers are designed to operate under full vacuum. The maximum allowable operating pressure for the cylindrical vessels '$ one bar depending on the temperature and the nominal diameter. The following data can be used as a guide for the selection of an appropriate stirrers, In the case of the spherical vessels the allowable operating pressure is 0.5 bar for sizes up to 50 liters, 0.3 bar for the 100 liter, 200 liter and 500 liter sizes. For heat exchangers to com* plemenr these vessels for cooling, or heating, see our Heat Ex change catalog. This catalog shows in detail glass and metal immersion heaters, coil and bayonet types, and other heating equipment, such as heating mantles and heating baths. Glass vessels are supported by means of support rings and cradles described in the Structure Section of this catalog. For large-volume vessels of the vertical or horizontal type O-I/SCHOTT will design and recommend an appropriate support structure. For increased safety, all vessels can be provided with a glass fiber/polyester protective armoring. This protective covering is tightly wrapped around the outside of the glass compo nent, and cured in place, it serves to guard against the loss of valuable process liquids and to protect the glass surfaces against damage. For such armored vessels and components the catalog number of these parts must be supplemented by code letter "A". A complete line of stirrers is available from O-I/Schott for their corrosion-resistant mixing vessels and stirred reactors. This includes paddles, anchor and suction sitrrers, steel/PTFE, covered turbine stirrers for larger vessels and more sever applications. T ype of stirrer 0URAN' stirrers with shaft diameters of 32 mm 50 mm PTFE stirrers with shaft diameters of 32 mm 50 mm Maximum stirrer length in pilot plant design (Catalog ref. RTE...) 850 mm - - Maximum stirrer length with single bearing (Catalog ref. RE...) 850 mm 1300 mm 850 mm 850 mm Maximum stirrer length with double bearing (Catalog ref. RD...) -* 1600 mm `These stirrers are used almost exclusively with the single oearing which is adequate. Glass vessels and components, coupled with corrosion-resistant stirrers constitute the major components of a versatile basic chemical reaction system. The addition of heat exchange equipment, packed columns, reflux splitters, measurement and control systems, broadens the applicability of such units for pilot plant, semi-works or production operations. Selection and investigation of the correct parameter(s) in an all-glass pilot plant can be an important adjunct for scaling-up to fu>i scale production operations. 14 r These vessels can be supplied with graduations. The Catalog ref. must be supplemented by the Graduation . . . liter or gal. CYLINDRICAL VESSELS v inal capacity (1) NO, nd2 h hl (mm) (mm) Graduation (1) Catalog ref. 5 10 30 50 100 150 200 400 500 200 200 300 300 400 400 450 600 800 25 25 25 25 25 25 25 50 80 350 550 65Q 900 1000 1400 1500 1600 1250 290 490 590 840 940 1340 1440 1540 1129 0.2 0.2 0.5 0.5 0.5 0.5 1.0 2.0 5.0 A special bulletin is available on portable cylindrical vessels. GER 5 GER 10 GER 30 GER 50 GER 100 GER 150 GER 200 GER 400 GER 500 For heatmg or cooling, the cylindrical vessels may also be supplied with a heating or cooling jacket. In the design of these vessels, which is adapted to the material used, the vessel and the jacket are fused or sealed with a perma nently elastic silicone composition. This leads to the following operating conditions: - permissible temperature up to 150 C - permissible gage pressure in the jacket 0.5 bar The resistance of the silicone composition to chemicals permits the use of hot water and steam as well as the usual heat-earner oils and cooling brines in the jacket space. JACKETED VESSELS Nominal capacity (1) ND1 ND2 h nd3 (mm) h2 (mm) Heat transfer area (m2) d (mm) dl (mm) h3 L -1 (mm) (mm) (mm) Catalog ref. 5 10 30 5TT 150 25 25 200 25 25 300 25 25 - " 300i*"25 v m 625 675 775 1025- 473 518 560 810 0.19 0.25 0.45 0.69 215 70 380 175 150 45' MGE 5 315 70 380 225 175 30' MGE 10 390 70 430 250 200 30 MGE 30 390 70 680 250 200 30 MGE 50 15 wr i 14.n1 WML VCOOCL.Pl The spherical vessel range offers a wide choice of side necks. Thev may be used for sprinklers, thermometers and inlet pipes, and for connecting vapor and evaporator circulation systems. All side necks have ball flanges. When ordering, the desired nominal diameter should be added to the catalog number denoting the position of the side neck. Ordering example: GEK50 N01 = t(JQ ND2 = 25 N03*5Q N0s = 25 Spherical vessel 50 liters Bottom neck NO, = 100 bail Side neck N02 = 25 ball Side neck ND3 = 50 ball Side neck NOs * 25 ball Nominal Capacity (1) 10 20 50 100 200 500 NO (mm) 100 100 . 200 200 300 400 D (mm) 280 350 490 610 750 1015 *H2 Dimension varies with Nozzle Oiameter. H 390 475 645 755 925 1208 H1 250 300 400 450 550 700 Catalog ref. 1 GEK 10 GEK 20 GEK 50 GEK 100 GEK 200 GEK 800 16 4 NO, 100 150 200 300 4Q0 450 600 800 1000 no2 no3 50 2x25 50 2 x 25 50 2 x 25 50 2 x 25 50 2x25 50 2 x 25 50 2 x 25 80 2x80 30 2x80 t (mml 150 175 175 225 300 325 325 550 550 *1 !mm> 121 122 M6 197 247 247 222 387 437 h Imml 90 111 119 168 234 250 255 429 440 b Imm) 97 122 148 197 247 247 322 387 512 iff Catalog r*f. HAU 100 HAU 150 HAU 200 HAU 300 HAU 400 HAU 450 HAU 600 HAU 800 HAU 1000 COVERS TOP COVERS .NO, NO, no2 no3 no4 d (mm) 200 50 50 3x25 150 50 300 80 30 3 x 50 250 100 50 400 80 100 3x50 300 100 50 450 80 150 3x50 350 100 50 600 80 150 3 x 5Q 400 100 l m (mm) (mm) 275 175 225 300 200 300 300 300 275 300 325 325 300 325 325 325 300 325 >2 b (mm) (mm) Catalog ref. 154 154 AHA 200/ 50 AHA 300/ 50 187 187 AHA 300/ 80 AHA 300/100 AHA 400/ 50 250 250 AHA 400/ 80 AHA 400/100 AHA 450/ 50 284 284 AHA 450/ 80 AHA 450/100 AHA 600/ 50 253 358 AHA 800/ 80 AHA 600/100 I <3 ! INLET PIPES FOR SPHERICAL VESSELS 17 K.F HOSE CONNECTORS dL NO Catalog ref. (mm) (mm) 9 100 01 15/ 3 15 22 100 OL 15/20 9 100 0L 25/ a 25 22 100 OL 25/20 33 120 OL 25/30 40 50 ISO OL 40/50 50 SO 150 0L 50/60 KF HOSE CONNECTORS, ANGLED 1 d NO L Catalog ref. (mm) (mm) (mm) 15 22 50 70 0L 15/20W 22 100 100 OL 25/20W 25 33 100 100 0L 25/30W 18 4*-ir "'*J < 4 HORIZONTAL PHASE SEPARATOR HEAD Continuous separation of immiscible liquids having different densities presupposes low flow velocities and the largest possi ble seoaratmg surface between the light and the heavy phases. These requirements are satisfied ideally by horizontal separat ing vessels. The transparency of borosilicate glass ensures trouble-free operation by visual monitoring of the separation process. In order to be able to adjust the plane of separation continuously for different operating situations (variations in the amounts and densities), an adjusting device that can be operated from outside the vessel has been developed. In a dip-pipe there is an adjustable overflow pipe with inlet openings for the heavy phase at the upper end. The overflow pipe slides on the discharge pipe in liquid-tight manner. Please specify the necessary total volumes so that we can submit a construction proposal for the complete separating vessel including supports. Catalog reference TFK includes only separating head as shown on the right. V L i i------71 L, NO-, 200 300 400 450 600 N02 no3 25 25 25 25 50 50 50 50 80 50 no4 8 (mm) 25 85 25 130 25 180 25 180 25 260 h (mm) 325 375 450 475 550 hi (mm) 75 125 150 175 250 h2 (mm) 322 372 422 447 522 h3 (mm) 317 413 577 602 755 L (mm) 375 475 825 650 850 l-i (mm) 150 200 250 300 300 *2 (mm) 97 97 99 99 99 dl (mm) 172 172 247 247 247 d2 (mm) 121 131 172 172 172 Catalog ref. TFK 200 TFK 300 TFK 400 TFK 450 TFK 500 Mixture 19 STIRRERS, PILOT--PLANT TYPE For stirring problems in the pilot-plant range this stirrer is 'nade in a completely corrosion-resistant form for maximum stirrer lengths of up to 850 mm. The O-l/SCHOTT paddle or suction stirrers are fixed directly :o the driving shaft and are sealed by means of single-acting mecnanica! seals of PTFE.'ceramic. This construction also permits the stirrers to be used under vacuum. Stirrer drives with variable speed are available. Connection is by KF necks NO 50mm (ball, socket, or plane). h (mm) <*1 (mm) 450 90 500 90 550 140 600 HO 650 140 700 140 750 HO 800 140 850 HO s (mm) Catalog ref. Paddle stirrer Suction stirrer RTE 32/450 F RTE 32/500 F RTE 32/550 F RTE 32/600 F RTE 32/650 F RTE 32/700 F RTE 32/750 F RTE 32/800 F RTE 32/850 F - RTE 32/550 S.. RTE 32/600 S.. RTE 32/650 S.. RTE 32/700 S.. RTE 32/750 S.. RTE^2/800 S.. RTE 32/850 S.. In the case of a suction stirrer the Catalog ref. must be supple mented by the dimension "S". Example of Catalog ref.: RTE 32/600 F f-------------- paddle stirrer ......... -- stirrer length stirrer with single-acting mechanical seal and shaft diameter 32 mm 20 FS i STIRRERS WITH SINGLE BEARING ' Safe construction of these stirrers makes it possible to work under normal pressure and vacuum conditions. Above the seal, the stirrer shaft passes through a ball bearing ana is rigidly connected with the motor shaft. Connection to the KF 50 or 80 nozzles is made with PTFE universal bellows which are part of the stirrer assembly. J. d NO (mm) <1 (mm) h (mm) s (mm) Catalog ref. 32 50 140 max. 850 min. 150 max. 350 RE. ..32/. ..F RE...32/...S RE.. .32/.. .A RE. ..32/...T max. 1300 for DURAN stirrers max. 1600 for PTFE stirrers min. 150 max. 5QQ RE.. .50/.. .F RE...50/...S RE.. .50/.. .A RE.. .50/.. .T STIRRERS WITH DOUBLE BEARING This stirrer system is provided with a stirrer having a shaft 50 mm in diameter and is therefore suitable for high stresses. Because of the double bearing (two ball bearings), high power can be transmitted even in the case of long stirrers. The motor is connected through a flexible coupling. Connection to KF 80 mm nozzles is made with PTFE bellows. -240- d d, NO 1 (mm) (mm) h (mm) s (mm) Catalog ref. max. 1300 for R0...50/. ..f 50 80 190 0URAN< stirrers m]n- ,50 R0...50/...S max, 1600 for max. 500 R0...50/. ..A PTFE stirrers R0...50/...T Symbol E: Symbol 0: single-acting mechanical seal incorporated in a housing with injection nozzles and a level indica tor for the lubricant double-acting mechanical seal with housing and connections for the barrier liquid The mechanical seals can be changed without removing the stirrer and without dismantling the drive. PTFE paddle stirrers and stirrers with several sets of stirring members can be supplied on request. Example of Catalog ref.: RE D 32/ 800 S 350 dimension "S" = 350 mm suction stirrer stirrer length shaft diameter 32 mm double-acting mechanical seal stirrer with single bearing COLUMN COMPONENTS THINK GLASS The O-I/SCHOTT column component program con tains ail the necessary components in nominal dia meters from 80 to 1000 mm. This permits complete and oper ationally safe solutions to designs both in the pilot plant and on the production scale. The main advantages for users in the chemical and pharmaceu tical industries are: - the outstanding corrosion resistance of DURAN1 and composite materials used - the permanent fluid-tightness of the connecting flange system - the consistent use of a modular construction system in a metric grid The permissible temperatures and pressures of O-I/SCHOTT plant components are described in detail in the introductory section of the Catalog. 8ecause of the properties of borosilicate glass as a construc tional material, DURAN is particularly suitable for the solution of the following chemical-engineering tasks: - distillation - rectification - extraction - absorption - reaction The plant components necessary for this purpose are featured as standard items in the O-I/SCHOTT Program, which has been structured in a way that adaptation to a wide range of individ ual designs is possible by combining the individual components. COUPLINGS AND GASKETS The section of the Catalog on "Couplings and Gaskets" con tains the parts necessary for the construction and assembly of the equipment and the criteria for selecting them. PROTECTIVE COATING O-I/SCHOTT offers a translucent polyester resin impregnated fiberglass protective covering which can be applied to the glass components. All components, even complicated ones, can be covered in this way. The maximum temperature is 120 C. This coating ooes not increase the operating pressure. In ordering covered components, the catalog number must be supplemented by the symbol "A". Combinations of the components into complete installations for various purposes are shown in O-I/SCHOTT process engi neering information sheets. These show proven designs, for which detailed constructional drawings are available. -- -NO,-- Column sections are available in nomi nal diameters from 80 to 1000 mm. In all sections an internal packing support ring is fused to the glass which also serves as a redistributor. COLUMN SECTIONS NO, - -- Column section 1 m long NO, 80 100 150 200 300 400 450 600 no2 25 25 25 25 25 25 25 25 h (mm) 1000 1000 1000 1000 1000 1000 1000 1000 *1 (mm) 55 55 75 75 105 135 135 140 L (mm) 75 75 100 100 125 150 150 150 L, (mm) 10Q 125 150 175 225 275 300 375 d. (mm) 45 65 105 150 200 275 300 420 Capacity (1) ft3 4 0.1 7 0.2 16 0.5 29 1.0 63 2.2 113 4.0 151 5.3 240 8.5 Column sections 1.5 m long Catalog ref. KOL KOI KOL KOL KOL KOL KOL KOL 30 100 150 200 300 400 450 600 150 25 1500 75 100 150 105 25 0.9 KOL 150/1500 200 25 1500 75 100 175 150 45 1.6 KOL 200/1500 300 25 1500 105 125 225 200 100 3,5 KOL 300/1500 400 25 1500 135 150 275 275 175 6.2 KOL 400/1500 450 25 1500 135 150 XO 300 225 7.9 KOL 450/1500 600 25 1500 140 150 375 420 380 13.4 KOL 600/1500 800 -- 1500 250 -- _ 700 600 21.2 KOL 800/1500/L 1000 -- 1500 250 -- -- 875 950 33.5 KOL 1000/1500/L K 23 JACKETED COLUMN SECTIONS For controlling the temperature, the column sections may also oe provided with a glass jacket. In this design, adapted to the materials involved, the inner section and the jacket are fused together or are sealed with a permanently elastic silicone composition. This seal prevents impermissibly high stresses between the inner and the outer parts. This leads to the following operating conditions: - permissible temperature up to 150 C - permissible gage pressure in the jacket: ND 80-N0 150 mm: 1.0 bar NO 2QQ-NO 300 mm: 0.5 bar The chemical resistance of the silicone composition permits the use of hot water, steam, and the usual heat-carrier oils and cooling brines in the jacket space. 1 d- < Column sections 1 m long ND, nd3 h (mm) h1 h2 (mm) (mm) 80 25 1000 100 25 1000 150 25 1000 200 25 1000 300 25 1000 40 860 40 860 60 840 60 840 30 800 Heat transfer area (m2) (ft2) d *1 l2 (mm) (mm) (mm) l3 t-4 Capacity (mm) (mm) (1) (ft3) 0,23 0,28 0,41 0,53 0,73 2.47 3.01 4.41 5.70 7.85 115 135 190 270 390 45 65 105 150 200 125 125 150 200 250 750 750 700 700 650 125 125 150 150 175 4 0.1 7 0.2 16 0.5 29 1.0 63 2.2 Catalog ref. MKO 30 MKO 100 MKO 150 MKO 200 MKO 300 Column sections 1.5 m long 150 25 1500 200 25 1500 300 25 1500 60 1340 60 1340 30 1300 0,67 0.87 1,23 7.21 9.36 13.23 190 270 390 105 150 200 150 200 250 1200 150 25 0.9 MKO 150 ' 500 1200 150 45 1.6 MKO 200 -500 1150 175 100 3.5 MKO 300 '500 24 JACKETED COLUMN SECTIONS ____ WITH SIDE ARM c This type is provided additionally with a thermometer side-arm NO 25 mm. Column sections 1 m length NO. -- ND, no2 h no3 (mm) hi "2 (mm) (mm) Heat transfer area (m2) (ft2) d <*1 (mm) (mm) l (mm) Li l2 (mm) (mm) l3 l4 Capacity 1mm) (mm) (1) (ft3) Catalog rsf. 80 25 100 25 150 25 200 25 300 25 25 1000 40 25 1000 40 25 1000 60 25 1000 60 25 1000 30 800 0.22 800 0.27 750 0.39 755 0.49 750 0.68 2.38 115 45 2.90 135 65 4.20 190 105 5.27 270 150 7.32 390 200 75 100 125 75 125 125 100 150 150 100 175 200 125 225 250 700 125 700 125 650 150 625 150 575 175 4 7 16 29 63 0.1 MKO 30 T 0.2 MKO 100 T 0.5 MKO 150 T 1.0 MKO 200 T 2.2 MKO 300 T Column sections 1.5 m long 150 25 200 25 300 25 25 1500 60 1250 0.47 25 1500 60 1255 0.83 25 1500 30 1250 1.18 5.05 190 105 8.93 270 150 12.70 390 200 100 150 150 100 175 200 125 225 250 1150 150 1125 150 1075 175 25 45 100 0.9 MKO 150/1500 T 1.6 MKO 200/1500 T 3.5 MKO 300/1500 T K 25 SUPPORTING GRIDS d Suitable for ND (mm) 30 100 150 200 70 90 140 180 d, (mm) 14 14 18 20 h (mm) Load bearing cap. (kg) (lbs) Catalog ref. 25 15 33 TRA 80 30 20 44 TRA 100 35 45 100 TRA 150 50 80 176 TRA 200 dr . - a NO 80-200 L L, Suitable for ND jmnlj (mm) 300 400 450 600 800 1000 265 363 390 570 790 960 275 370 430 575 744 960 e (mm) 22 26 34 34 39 39 h Load bearing cap. (mm) (kg) (lbs) Catalog ref. 50 60 60 70 130 150 160 250 300 470 1000 1200 352 550 660 1034 2200 2640 TRR 300 TRR 400 TRR 450 TRR 600 TRR 800 TRR 1000 mil ill, JL X mm T GUIDING FUNNELS NO 300-1000 < PTFE guiding funnels are inserted without additional gaskets. For ND d (mm) 30 3 100 150 200 300 400 450 600 0 <*1 (mm) 96 116 169 220 320 435 492 645 d4 (mm) 55 75 105 150 230 310 350 460 h (mm) Catalog ref. 6 LTT 80 LTT 100 a LTT 150 LTT 200 LTT 300 LTT 400 10 LTT 450 LTT 600 For ND 800 1000 26 d2 (mm) 790 960 da (mm) 600 800 h (mm) 80 80 Catalog ref. LTR 800 LTR 1000 _L "T d, d > r. i h -- - d,, 7 4 PERFORATED RETENTION PLATES ! The use of the PTFE retention plates is recommended particu r larly when working in vacuum in order to retain the packing bodies in the case of pressure surges. They are assembled by ctamoing between sections using collar gaskets (OlCH. . .T). Thickness = 1 mm d Suitable for NO , , (mm) d2 (mm) dl No. of holes (mm) d2 1k 'Jo. of holes , Catalog ref. (mm) 30 170 6 109 9.5 6 150 PUL 80 100 190 6 163 9.5 6 170 FUL 100 150 245 10 151 9.5 8 225 FUl 150 200 300 15 109 9.5 8 280 FUL 200 300 415 20 151 9.5 12 395 FUL 300 400 515 20 271 9.5 16 495 FUL 400 450 610 20 361 9.5 16 585 FUL 450 600 735 25 367 13.0 20 710 FUL 600 RASCHIG RINGS Size d xh (mm) ' 8x3 10 x 10 15 x 15 20x20 25x25 30 x 30 40x40 50 x 50 Oensity (kg/m3) in bulk in layers 638 _ 541 - 392 282 279 204 225 164 199 144 178 Surface area (m2/m3) in bulk in layers 658 _ 581 392 262 184 131 142 93 111 83 90 Catalog ref. PAS 8 RAS 10 RAS 15 HAS 20 RAS 25 RAS 30 RAS 40 RAS 50 In addition to glass Raschig rings we supply packing bodies of all types and materials, depending on the design characteristics of the column. FILTER PLATES l O-I/SCHOTT filter plates are edge-fused for clamping between two KF plane flanges. They are assembled by clamping between sections using collar gaskets (DICH.. ,T). The Catalog ref. must include the symbol for porosity. Suitable for ND 80 100 150 200 dh (mm) (mm) Porosity Catalog ref. 110 130 185 235 11 13 16 19 0-2 0-2 0-2 02 FIL 80/. . . FIL 100/. . . FIL 150/.. . FIL 200/. . . Porosity 0 12 Nominal values for max. dram, of pores (am) 150 to 200 90 40 to to 150 SO _i h T INLET PIPES, ANGLED NO, no2 L (mm) >-1 (mm) >-s=*-n Catalog ref. 25 15 100 5Q 25 100 100 100 100 100 150 80 50 150 750 INLET PIPES 100 ElN 25/15/100 W 100 em 50/25/100 w 125 SIN 50/25/125 W 150 SIN 50/25/750 W 175 SIN 50/25/175 W 225 SIN 50/25/225 W 275 ElN 80/50/275 W 300 ElN 80/50/300 W 375 EtN 80/50/375 W eNO, L, NO, NO, 25 50 80 100 NO 2 15 25 50 80 L (mml 100 100 150 150 *1 (mm) 100 100 100 100 Catalog ref. ElN 25/15 ElN 50/25 ElN 80/50 ElN 100/80 1 NO, 7 For special lengths, the Catalog ref. must be supplemented by the desired length L, in mm, e.g. ElN 50/25 L, = 3Q0. SPRINKLERS FOR HORIZONTAL MOUNTINGS < l NO, nd2 (mm) *1 (mm) (mm) No. of bores Catalog ref. 50 25 150 100 175 225 2 48 8RA5G/25/150W 48 8RA 50/25/175W 48 BRA 50/25/225 W 80 50 275 150 300 375 2 30 BRA 80/50/275 W 80 BRA 80/50/300 W 80 BRA 30/50/375 W SPRINKLERS FOR VERTICAL MOUNTING _ O-,Si/ N[D' NO, nd2 L (mm) <-1 *1 (mm) (mm) No. of bores Catalog ref. 50 25 300 100 40Q 500 2 BRA 50/25/300S 61 BRA 50/25/400S BRA 50/25/500S 100 50 300 150 400 500 3 8RA1Q0/5Q/30QS 127 BRA 100/50/400 S BRA100/50/500S N02 - J= T=3T L, CLOSING COVERS h 1*1 l Li NO, N02 nq3 (mm) (mm) (mm) (mm) Catalog ref. 80 25 25 300 240 100 100 A8S 80/ 25 50 300 240 125 100 ASS 80/ 50 100 25 25 300 240 150 125 ASS 100/ 25 50 300 240 150 125 A8S 100/ 50 150 25 50 350 290 150 150 A8S 150/ 50 80 350 290 150 150 A8S 150/ 80 50 400 340 150 200 50 80 400 340 150 100 450 390 200 175 ABS 200/ 50 175 A8S 200/ 30 175 ASS 200. : JO 50 500 440 200 225 A8S 300/ 50 300 50 80 500 440 200 225 A8S 300/ 80 100 500 440 200 225 ABS 300/100 150 550 490 250 275 ASS 300/150 80 550 490 200 275 ASS 400/ 80 400 50 150 650 590 250 325 ASS 400/150 200 750 690 300 325 ASS 400/200 80 650 590 300 300 ABS 450/ 80 450 50 150 700 640 350 350 ABS 450/150 200 800 740 400 350 ASS 450/200 80 850 790 300 375 ABS 600/ 30 600 50 200 850 790 300 425 ASS 600/200 300 350 790 400 500 A8S 600/300 --------NOj-- NO, NO, NO, h hi L L1 (mm) (mm) (mm) (mm) Catalog ref. 80 200 1050 929 800 80 300 1050 929 150 200 1050 929 150 300 1050 929 400 575 A8S 800/ 30/200 400 650 A8S 300/ 30/300 400 575 A8S 300/150/200 400 650 A8S 300/150/300 DISTILLATE/TAKE-OFF This component is used to take off the distillate in glass columns. 8ranch ND3 is used for the insertion of a thermometer. N01 80 100 150 K 200 300 400 450 600 nd2 25 25 25 25 25 50 50 50 no3 25 25 25 25 25 25 25 25 h (mm) 250 250 250 250 400 400 400 600 (mm) 75 75 100 100 200 200 200 300 h2 (mm) 125 125 125 125 200 200 200 300 -- - NO, -- -- L (mm) Li (mm) d (mm) 200 100 3 225 125 3 250 150 4 275 175 4 325 225 5 425 275 5 450 300 5 525 375 5 >-& Catalog ref. OAS 80 OAS 100 OAS 150 OAS 200 OAS 300 OAS 400 OAS 450 OAS 600 REFLUX DIVIDERS In distillation columns reflux dividers are used to divide the distillate into reflux and product. The distillate is led through a PTFE guiding funnel into a run off plate. The pivot arm distributes the liauid into the take-off pipe or back to the column. The movements of this pivot arm is controlled by an explo sion - protected solenoid, (24 VDC). 8y connecting this to a timer any desired reflux ratio can be obtained. NO, no2 N03 h (mm) hi (mm) 100 25 150 25 200 25 300 50 400 50 450 50 25 300 25 300 25 300 25 500 25 500 25 500 54 54 54 120 120 120 For Pneumatic actuation, supplement Catalog ref. with "P". L (mm) 247 272 297 428 478 503 Li . (mm) 125 150 175 225 275 300 d (mm) 3 4 4 5 5 5 Catalog ref. RLT 100 RIT 150 RLT 200 RLT 300 RLT 40Q RLT45Q 30 -t" fine - Reflux Ratio Control outside the Column For large diameter glass colums reflux division outside the column is used. The total condensate of the column is continuously divided into two partial flows which are measured by flowmeters with pneumatic or electric transmitters. A control circuit compares the ratio of the partial flows. The selected ratio is kept constant by the control valve in the dis charged line. The reflux ratio is maintained even if the amount of condensate varies. <*>r K BOILING POINT C MEASURING CELL To maintain a constant concentration of hydrochloric acid unoer varying HCL feed conditions. * ND '-- L Catalog ref The jnt consists of a section which is installed as oart of the column. This section will continuously take off a smail amount of me HCL. bring it to boiling temoerature with a tantalum bayonet heater and return >t to the column. A res.stance thermometer measures this oozing temperature. This electri cal s.gnal is taken to a transmitter which changes the signal to a oneumatic one which in turn regulates the make-water cont'oi-vaive. Oeoending on the operating conditions, the HCL can be kept within 0.5% of the desired concentration. 150 200 300 400 450 600 300 300 400 400 400 600 VIEZ 150/ VIEZ 200/ MEZ 300/ VI EZ 400/ MEZ 450/ MEZ 600/ Supplement Catalog ref. with "E" for Electrical or '0" for Steam Heated or "E Ex" for Explosion Proof. To the absorber head Flowmeter Column section (KOL) k with packing Pneumatic control valve 'Make* water HCI gas Resistance thermometer (WtO... 0) Boiling point cell Condensate Acid cooler (WAT) Steam 31 uuimihoi iHfcRMOMETERS Apart from standard range 0*C 200*0 these thermometers have contacts which can be adjusted by 3 rotary magnet. This permits triggering of automatic switching operations when the preset temperature has been reached. The maximum load is 30 mA. A protective rei3y should used for higher switching outputs. A two-core cable, 1.5 m long, is supplied for electrical connections. NO L Catalog ref. (mm) 100 THK 100 25 200 THK 200 300 THK 300 NO 25 L (mm) 100 150 200 Catalog ref. THK JOOW THK 150 W THK 200W ELECTRICAL LEVEL CONTROL For spherical vassal NO l (mm) L, Catalog ref. (mm) G6K 10 GEK 20 GEK 50 GEK 100 GEK 200 175 225 25 300 400 475 115 THG 10 K 125 THG 20 K 250 THG 50 K 135 THG 100 K 155 THG 200 K Contactless magnetic switches (Reed contacts) are used for the eiectric type of control and monitoring of liquid levels. In parallel to the vessel to be controlled a vertical tube is set up, the length of which is governed by the possible level differ ence. The glass float with a fused-in permanent magnet moves in this tube. The number of switches attached to the vertical tube can be chosen at wilt. The individual switch points are of the fail-safe type. The necessary switch boxes in the stock standard design (two switch points) are not explosion-proofed. Please specify your requirements. Catalog ref. FUST 25/R ziwmmmmmm if) Thermometers are provided with ND 25 KF flanges of the \ socket tvoe for easy insertion m thermometer branches. They are supplied with straight or angular stems. Thermometers with angles 45 and 90 are used in spherical vessels, covers and thermometers columns and ha^re a turning ^ to give better rearZTTT standard model is destcnJfor rh* ,**. eadln9; The 200C. 9 * 1 wrature range 0 to Thermometer with [1 straight stem U T NO . L . Catalog ref. (mm) 1QQ THE 25/100 25 200 THE 25/200 300 THE 25/300 Thermometer angled 90 L NO l (mm) Catalog ref. 50 THE 50 W 100 THE 100 W 25 150 THE 150 W 200 THE 200 W Thermometer for spherical vessels ) For spherical NO GEK 10 GEK 20 GEK 50 GEK 100 GEK 200 25 L (mm) (mm) 175 115 225 125 300 150 400 135 475 155 Catalog ref. THG 10 THG 20 THG 50 THG 100 THG 2QQ RESISTANCE THERMOMETERS KF resistance thermometers are used for the telemetering, re cording and control of temperatures in O-I/SCHOTT glass installation. They ensure accurate, reproducible temperature measurements with short response times. Glass resistance thermometers consist of two precision Pt 100 resistance coils, enclosed in a perforated guard tube, and of a plastic connecting head. The KF flange is of the NO 25 socket type. The measurement and control range lies between -200C and +300SC. NO L (mm) Catalog ref. 100 W10 25/100 0 25 150 200 WIO 25/150 0 Wl 0 25/200 0 300 WIO 25/300 0 f 33 THERMOMETER POCKET This component is used as a guard for loosely inserted stem thermometers. When used vertically or at an angle, the sheath can be filled with liquid to ensure better heat conduction. d NO (mm) l (mm) Catalog ref. Pockets of nominal diameter 50 mm may also serve for the insertion of quartz lamps. The flange is a KF socket. Special lengths are available. JK 15 9 25 13 50 THH 15/ 50 100 THH 25/100 150 THH 25/150 200 THH 25/200 250 THH 25/250 300 THH 25/300 400 THH 25/400 50 17 !50 THH 50/150 200 THH 50/200 250 THH 50/250 300 THH 50/300 400 THH 50/400 THERMOMETER POCKET WITH PLANE FLANGE u With plane flange This pocket can be filled with heat-conducting substances. The adaptor coupling supplied with the thermometer is used to make a tight connection with thermometers made of other materials. A flat gasket should be used as a seal for the plane flange. -- NS -- i NO <*1 (mm) <2 (mm) L (mm) Catalog ref. 15 100 9 100 THH 15/100 F 25 125 13 150 THH 25/150 F 200 THH 25/200 F 50 175 17 200 THH 50/200 F THERMOCOUPLE POCKET L0 NO Catalog ref. (mm) (mm) 25 150 6.3 TP 25/150 40 175 6.3 TP 40/175 50 200 6.3 TP 50/200 < KF FLOW METERS ) These instruments are based on the Moat principle ana are suitable for the measurement of liquid and gas streams. The precision is * 2% of the value read off at the uoper edge of the float. KF flowmeters are installed vertically m pipelines and consist of a calibrated measuring tube 300 mm long. A single umt consists of the measuring tube, me ffoat and screwedn stoos. The Mowmeter .s graduated >n mm and has a detachable scale neia ov clips. On the stancara model this scale is calibrated for water at 20JC. but it can be calibrated for other media and operating conditions. Calculation data are supplied with the nstruments. The lower flange (in the direction of flow) is socket type, the upper a ball type. The following data are required when ordering flowmeters for other media and operating conditions: 1. Medium to be measured 2. Flow rate in l/min. ' h or m3/h 3. Density of substance to be measured at operating condi tions in kg/litre or kg. Mm3 4 Viscosity of the substance to be measured at operating conditions in Pa $ 5. Temperature at the measuring point, in 'C 6. Operating pressure at me measuring pomt n oar 7. In the case of gases, state reference conditions, ie. temperature, pressure. Measuring range NO Float 15 Corundum 25 PTFE 40 PTFE 80 PTFE Water 20JC (l/h) 0.025 - 0.25 0.063 - 0.63 0.4-4 1 - 10 4-4Q 6.3 - 63 16- 160 40 - 400 63 - 630 100 - 1000 160 - 1600 250 - 2500 400 - 4000 630 - 6300 Air (l/h) 1 - 13 3-30 17 - 170 38 - 380 140 - 1400 220 - 2200 600 - 6000 1500 - 15000 2400 - 24000 4000 -40000 6000 - 60000 10000 - 100000 15000 - 150000 Catalog ref. F L 0.25/14 L Q.63/33 l 4/160 L 10/400 L 40/1600 L 63/2400 G 1.400 G 1.1000 G 2.1600 G 2.2500 G 4.4000 G 4.6300 G 4.10000 G 5.16000 11 2j ; r ll ND PNEUMATIC LEVEL CONTROL For liquid level control the above-described pneumatic trans mitter (Rota system) is again used, but in combination with a flass float provided with a magnetic core. The transmitter is fixed by a support to a KF pipe ND 50 mm, 500 mm long. Two fixed stops limit the range of movement of the magnetic float. The maximum change in the level that can be covered is 170 mm and is shown on a horizontal scale graduated from 0 to 10. A mechanical system converts the measured values into pressures and thereby, through a controller, actuates a pneu matic regulator mechanism. Instrument air at a pressure of 1.4 bar is required to oper ate the transmitter. The consumption of compressed air is about 350 l/h (normal state). The apparatus is adjusted in such a way that output pressures of 0.28 to 1 bar correspond K to measured values 1 to 10 (10 to 100%). Feed and control air connections (cutting ring bolt coupling for 6 x 1 mm tube) are indicated on the apparatus. The permissible temperature of the housing is 70C. Compl. unit ND 50 Catalog ref. PURE l ? 35 FLANGES AND GASKETS The choice correct flanges and gaskets is an impor tant factor for safe operation of glass installations. The selection criteria are as follows: - nominal diameter of the components - type of media to be processed - external corrosion The couplings consist of split or unsplit ffanges which transfer the bolt forces to the glass flange via inserts (see Figs. 1 and 3). Permissible operating temperature 200'C. FLANGES AND INSERTS For nominal diameters NO IS - NO 300 - Code letter "K" Material: plastic Inserts: plastic - Code letter "S" Material: aluminum Insert: NO 15- 100: plastic ND 150 -300: aluminum For special conditions the aluminum flanges may also be pro vided with a corrosion-resistant coating and/or the inserts can oe made of stainless steel. For nominal diametan NO 300 * NO 800 Grey cast iron flanges (symbol "G") in split form are used. The inserts consist of adhesive-bonded rubber-asbestos strips. For nominal diameters NO 800 and NO 1000 Sectional steel rings in split form with adhesively lined inseas. GASKETS PTFE is used as the gasket material because of its universal chemical resistance. NUTS AND BOLTS The couplings include standard cadmium-plated bolts. For extreme conditions stainless-steel bolts and nuts can be supplied. ' THINK GLASS i Fig. 1 NO 15*300 mm "ball and socket" coupling -- Glass oert 8acktng f\ar>qa wun insert (SCHE, , . G) (SEN_____ A) Gasket tOiCH. ,T) Fig. 2 NO 300-600 mm "plane" coupling i ' Glass oarr Sacking Hang* .(SCHE____ ) Gasket (DICH____ TS) Fig. 3 NO 800-1000 coupling i for components NO 15 to 300 the flange assembly consists of two unseat plastic or aluminium flanges, two inserts, and the reauired numoer of cadmium-plated steel bolts nuts and washers. The Catalog ref of :ne coupling must include "K" for plastic or "S" for aluminum. When <F spacers, filter plates, and suooortmg rings are -ncorporated. couoi ngs wan longer bolts must be used. Gaskets must be ordered separately. FLANGE ASSEMBLIES ND 15 TO 300 NO 15 25 40 y 50 30 100 150 200 300 e (mm) 44 51 65 73 92 93 95 103 107 <1 (mm) 64 92 118 131 172 192 247 207 425 K (mm) 50 75 100 110 150 170 225 280 395 Flange 2 x SCHE 15/K 2 x SCHE 25/K 2 x SCHE 40/K 2 x SCHE 50/K 2 x SCHE 80/K 2 x SCHE 100/K 2 x SCHE 150/K 2 x SCHE 200/K 2 x SCHE 300/K Insert 2 x 8EIL 15/K 2 x 8EH 25/K 2 x BEIL 40/K 2x8EIL 50/K 2 x BEIL 80/K 2 x BEIL 100/K 2 x BEIL 150/K 2 x 8EIL 200/PK 2 x 8E1L 300/PK Bolt with nut and washer Catalog ref. 3 x M 6 x 55 3 x M 8 x SO 3 x M 8 x 80 3 x M 8 x 80 6 x M 8 x 110 6 x M 8 x 110 3 x M 8 x 120 8 x M 8 x 120 12 x M 8 x 120 SVER 15/K SVER 25/K SVER 4Q/K SVER 50/K SVER 30-K SVER 100/K SVER 150/K SVER 200/K SVER 300/K 15 44 25 51 40 65 50 69 80 92 100 93 150 100 200 103 300 107 64 50 2 x SCHE 15/S 2 x 8EIL 15/K 92 75 2 x SCHE 25/S 2 x BEIL 25/K 118 100 2 x SCHE 40/S 2 x SEIL 40/K 131 no 2 x SCHE 50/S 2 x BEIL 50/K 172 150 2 x SCHE 80/S 2 x BEIL 80/K 192 170 2 x SCHE 100/S 2 x BEIL 100/K 247 225 2 x SCHE 150/S 2 x BEIL 150/AS 307 280 2 x SCHE 2QQ/S 2 x SEIL 200/AS 429 395 2 x SCHE 3QQ/S 2 x BEIL 300/AS 3 x M 6 x 55 3 x M 8 x 65 3 x M 8 x 80 3 x M 8 x 80 5 x M 8 x 110 6 x M 8 x 110 8 x M 8 x t20 8 x M 8 x 120 12 x M 8 x 120 SVER 15/S SVER 25/S SVER 40/S SVER 50/S SVER 80/S SVER 100/S SVER 150/S SVER 200/S SVER 300/S '$" type flange assemblies must be used in support rings. 37 FLANGE ASSEMBLIES ND 300 TO 600 For components NO 300 to 600 the flange assembly consists of two split grey cast iron flanges ana the required number of cadmium olated steel bolts. The adhesively bonded liner m the flange avoids direct contact of glass and metal parts. When suooorting rings are included, couplings with longer bolts must be used. Gaskets must be ordered separately. 4. ND 300 e (mm) 134 400 134 450 139 600 172 <*1 (mm) 425 525 615 755 flange 2 x SCH E 300 G 2 x SCHG 400 G 2 x SCHE 450 G 2 x SCHE 600 G Bolt with nut and washer 8 x M 8 x 150 4 x M 8 x 90 12 x M 8 x 150 4 x M 8x 90 12 x M 8 x 150 4 x M 8 x 90 16 x M 12 x 190 4 x M 12 x 120 Catalog ref. SVER 300 G SVER 4QQG SVER 450 G SVER 600 G FLANGES ND 300 TO 600 *1 ND (mm) <2 d3 h kd . . Number of holes . . (mm) (mm) (mm) (mm) (mm) Catalog ref. 300 400 450 600 425 525 615 755 326 440 501 653 352 464 525 685 40 40 40 50 12 395 9.5 SCHE 300 G 16 495 9.5 SCHE400G 16 585 9.5 SCHE 450 G 20 710 14.5 SCHE 600 G , iii ----- -- u Wa-- .~ WE ll_ `i " I * 38 a FLANGE ASSEMBLIES ND 800/1000 k For components NO 800 and 1000, the flange assembly con sists of two split steel rings and the reauired amount of cad mium plated bolts, nuts, washers and springs. Gaskets must be ordered separately. _L j - NO a, -- NO et *2 (mm) (mm) 800 115 247 d1 (mm) 988 k (mm) 950 1000 117 249 1160 1120 Flange 2xSCH 800 2xSCH1000 Bolt, nut and washer 8xM12x210 16xM12x180 8xM12x210 20xlM 12x180 Spring 24xOFEO 7x15x45 Catalog ref. SV6R 300 28xOFED 6x15x45 SVER1000 FLANGE ASSEMBLIES/SUPPORT RINGS ND 800/1000 These assemblies are used at the fixed point and are used as support rings. i > no ND ei (mm) 800 114 1000 115 e2 (mm) *1 (mm) 290 986 290 1170 k (mm) 950 1120 Flange IxSCHE 800 IxSCHE 800ZU IxSCHEIOOO IxSCHE 100QZU Bolt, nut and washer Spring Tapered Washer Catalog ref. 8xMl2x210 24xOFED 7x15x45 1SxM12xl80 24x14/434/C SVER 800ZU 8xM12x210 28xOFEO 7x15x45 20xM12xl80 28x14/434/C SVER1000ZU 39 ADAPTOR FLANGES Undrilled Aluminum adaptor flanges with plastic inserts are used to connect KF glass components to flanges of other materials (such as metal, plastic, ceramic, graphite, and enamelled and ciadded components). These permit the drilling of holes corresponding to those already present m the facing flange. Gaskets must be ordered separately. These flanges can be ordered predrilled with an ANSI 150 lbs. hole pattern by adding "ASA 150" to the part number. U --L .L _ T: E) \ <3 MO______ -- p -- Il I ND dl (mm) 15 25 40 50 80 100 150 200 300 95 115 150 165 200 220 285 340 460 d2 (mm) 31 45 63 77 111 132 187 236 341 d3 (mm) 38 56 76 90 126 148 202 254 354 h (mm) 10 11 13 13 17 17 17 17 22 hi (mm) 4 5 7 7 9 9 8 8 8 Adaptor flange Insert 1 x ANSC 15 1 x ANSC 25 1 x ANSC 40 1 x ANSC 50 1 x ANSC 30 1 x ANSC 100 1 x ANSC 150 1 x ANSC 200 1 X ANSC 300 1 x BEIL 15 K 1 x BEIL 25 K 1 x 8EIL 40 K 1 x BEIL 50 K 1 x BEIL 80 K 1 x BEIL 100 K 1 x BEIL 150 AS 1 x 8EIL 200 AS 1 x BEIL 300 AS COLLAR GASKETS PTFE collar gaskets are used in the construction of glass apparatus for temperatures up to 200*C. They consist of an O-ring with centering collar. This form is particularly suitable for glass because of the high specific contact pressure that can be achieved with small forces. For NO 800 and 1000 a special PTFE cord is used. d ND (mm) dl (mm) d2 (mm) Catalog ref. 15 25 40 50 80 100 150 200 300 400 450 600 800 1000 2.0 2.0 2.5 2.5 2.5 3.0 3.0 3.0 3.0 4.0 5.0 6.0 _ - 29 43 60 74 108 128 184 231 337 468 529 688 -- - 23 34 51 63 96 116 169 220 321 435 492 646 -- -- DICH 15 T DICH 25 T DICH 40 T DICH 50 T DICH 80 T OICH 10Q T DICH 150 T DICH 200 T DICH 300 T OICH 400 T DICH 450 T DICH 600 T DICH 800 TS DICH 1000 TS Catalog ref. AVER 15 AVER 25 AVER 40 AVER 50 AVER 80 AVER 100 AVER 150 AVER 200 AVER 300 I QUICK--RELEASE COUPLINGS Quick-release couplings are available for couplings 'bat must frequently be opened (e. g. vessel closures, filling apertures. Cleaning noarles). Hinged bolts ana Wing nuts in combination with split aluminum f'anges permit easy nandUng. When the coupling is opened, the flanges are held on the glass parts by locking rings. Gaskets must be ordered separately. NO 8acking flange Inserts IxSCHE 50 S 50 1 x SSCH 50 S 2 x 8EIL 50 K 1 x SCHE 80 S 30 1 x SSCH 80 S 2 x 8EIL 80 K 100 1 x SCHE 100 S 2 x 8EIL 100 K 1 x SSCH 100 S 1 x SCHE 150 S 150 1 x SSCH 150 S 2 x BEIL 150 AS i 200 1 x SCHE 200 S 1 x SSCH 200 S 2 x BEIL 300 AS 1 x SCHE 300 S 300 1 x SSCH 300 S 2 x BEIL 300 AS Hinged bolts 3 x SVGS 50 6 x SVGS 80 6xSVGS 80 8 x SVGS 80 8 x SVGS 200 12 x SVGS 200 Locking rings 2 x SVSR 50 2 x SVSR 80 2 x SVSR 100 2 x SVSR 150 2 x SVSR 200 2 x SVSR 300 Catalog ref. SCHN 50 SCHN SO SCHN 100 SCHN 150 SCHN 200 SCHN 300 VACUUM BELLOWS, PTFE Because of their construction, these PTF bellows are particu larly suitable for apparatus and pipes operated at elevated temperatures under vacuum.. For connection to glass buttress ends, these must be provided with flat joint faces. Range of use of the vacuum bellows: - This design can be used at temperatures of up to 200C both in vacuum and in the super-atmospheric pressure range (corresponding to the permissible operating pressures of the glass components). c NO 25 40 50 80 100 150 200 300 , L (mm) 45 50 70 95 95 120 130 145 Catalog ref. FAL 25 V FAL 40 V FAL 50 V FAL 80 V FAL 100V FAL 150 V FAL 200 V FAL 300 V The Catalog ref. must be supplemented by a statement of whether the bellows are to be used. - for coupling to glass parts on both s:des. or - for coupling to glass on one side and on the other side to a metal flange (with a statement of the nominal pressure ana the hoie pattern. 41 UNIVERSAL BELLOWS, PTFE dL mo (mm) (mm) (mm) 15 30 75 70 25 42 75 70 40 62 100 50 74 100 95 95 30 110 100 95 100 130 100 95 150 182 125 120 ^vnax. (mm) 79 79 105 105 105 105 130 Catalog ref. FALO 15 II FAIO 25 U FALO 40 U FALO 50 U FALO SOU FALO 100 U FALO 150 U The universal PTF5 bellows was specially designed to fit both fiat and spherical end forms without the use of separate gaskets. - At temperatures of up to 120'c. this pattern can be used for both vacuum and pressure application (corresponding with the permissible working pressures of the glass compo nents and dependent on nominal diameter). - at temperatures above 120'C up to max 200 C the oe;,ows can only be used at atmospheric pressure. For aophca: on$ under higher stresses we recommend the use of vacuum bellows. FLANGE ASSEMBLIES FOR UNIVERSAL BELLOWS These Flange Assemblies are used for connecting the universal bellows to KF components. The Catalog ref. must include the letters, K - plastic S - aluminum T* NO e >*1 (mm) (mm) Flange Insert for KF tube Insert for bellows Bolt Catalog ref. 15 43 64 2xSCHE 15 IxBElL 15 IxBElL 15FO 3xM6x 50 FVER 15U.... 25 50 92 2xSCHE 25 IxBElL 25 IxBElL 25FO 3xM8x 60 FVER 25U.... 40 SO 118 2x$CHE 40 IxBElL 40 IxBElL 40FO 3xM8x 70 FVER 40U.... 50 85 131 2xSCHE 50 TxBEIL 50 IxBElL 50FD 3xM8x 75 FVER 50U___ 80 78 172 2xSCHE 80 IxBElL 80 IxBElL 80FD 6xM8x 90 FVER 80U. . .. too 78 192 2xSCHE100 IxBEILIQO IxBElLIOOFO SxM8x 90 FVER1Q0U.. . . 150 87 247 2xSCHE!50 1xBE!L150 1x8E!L100FO 8xM8x100 FVER150U.... ADAPTOR FLANGES FOR UNIVERSAL BELLOWS Undrilled Aluminum adaptor flanges with special bellows inserts are used to connect universal bellows to flanges of other materials. These flanges can be predrilled with an ANSI 150 lbs hole pattern by adding "ASA 150" to the part numbers. ND at (mm) a2 (mm) tt3 (mm) n (mm) "l (mm) flange Insert Catalog ref. 15 95 31 28 10 25 115 45 56 11 40 150 63 76 13 50 165 77 90 13 80 200 11! 126 17 100 220 132 148 17 150 285 187 202 17 4 IxANSC 15 IxBElL 15FO AVER 15FU 5 IxANSC 25 1x86!L 25FO AVER 25FU 7 IxANSC 40 IxBElL 40FD AVER 40FU 7 IxANSC 50 IxBElL 50FD AVER 50FU 9 IxANSC 80 IxBElL 80FO AVER 30FU 9 IxANSClOO IxBElLIOOFO AVER10QFU 8 ! xANSC150 1xBEiL150FO AVER150FU I' I - hi < NO r i PLAIN END PTFE BELLOWS PTFE bellows are used to take uo changes in length due to vacations m temperature and to prevent the transmission of /iprations, such as those from stirred vessels or from Dumps, to glass units. This type of bellows can be used only with flat joint faces. For the necessary couplings, see betow: Range of use of the bellows: - At temperatures up to 120JC this form can be used both :n vacuum and also in the overpressure range (corresponding to the permissible operating pressures of the glass compo nents). - At temperatures above 120C to a maximum of 200'C, the bellows can be used only at nominal pressure. NO d L ^max Catalog ref. (mm) imm) (mm! (mm) 15 30 25 40 40 62 50 74 80 1QQ 100 130 150 182 200 230 300 338 50 50 50 50 50 50 75 75 100 45 55 45 55 45 60 45 60 45 65 45 65 70 78 65 90 85 115 FAL 15 FAl 25 FAL 40 FAL 50 FAL 30 FAL 100 FAL 150 FAL 200 FAL 300 s------------------------------- c 4=----------------------------- ^ ------------------ --------> , --- -------- MO------- . -- <j i l f FLANGE ASSEMBLIES FOR PLAIN END BELLOWS These couplings are used to join bellows to KF components. They consist of two flanges, an insert (BEIL. . a special bellows insert (BEIL. . .F). and the appropriate number of cadmium-plated steel bolts, nuts and washers. The Catalog ref must inctude the code letters K - plastic S -- aluminum e NO (mm) di (mm) flange Insert for KF tube Insert for bellows Bolt Catalog ref. 15 41 25 46 40 52 50 56 80 70 100 71 150 72 200 82 300 93 64 2xSCH6 15 IxSEIL 15 1x8EiL 15F 3xM6x 50 FVER 15.... 92 2x$CHE 25 1x8EIL 25 IxBEIL 25F 3xM8x 55 FVER 25.... 118 2xSCHE 40 1x6 ElL 40 IxSEIL 40F 3xM8x 80 FVER 40.... 118 2xSCH6 50 IxBEIl 50 IxBEIl 40F 3xM8x 65 FVER 50... . 172 2xSCHE 80 IxBEIL 80 IxSEIL 80F 6xM3* 80 FVER 80.... 192 2x$CHElOO IxBEILlOO 1x8EIL1Q0F 6xM8x 80 FVERT00___ 247 2xSCHl50 1x8EIL150 U8EIL150F 8xM8x 90 FVER15Q___ 307 2x$CHE200 1x6E!L200 1x8IL200F 8xM8x100 FVER200.... 425 2xSCHE300 IxBEI L300 IxBEI L300F 12xM8x!10 FVER300.... ADAPTOR FLANGES FOR PLAIN END BELLOWS To connect bellows to flanges of other materials, undrilled Aluminum adaptor flanges with special bellows inserts are used. These flanges can be ordered predrilled with an ANSI 150(bs hole pattern by adding "ASA 150" to the part numoer NO (mm) 15 95 25 115 40 150 50 165 80 200 100 220 150 285 200 340 300 460 d2 <3 (mm) (mm) 31 38 45 56 63 76 77 90 111 126 132 148 187 202 236 254 341 354 h (mm) 10 11 13 13 17 17 17 17 22 (mm) Flange 4 IxANSC 15 5 IxANSC 25 7 IxANSC 40 7 IxANSC 50 9 IxANSC 80 9 IxANSClOO 8 IxANSCISQ 8 lxAN$C200 8 1xANSC300 Insert 1x861L 15F IxBEIL 25F 1x8ElL 40F IxSEIL 50F IxBEIL 30F 1 xSEI L100F U8EIL150F IxBEIL200 F 1x8E!L300F Catalog ref. AVER 15F AVER 25F AVER 40F AVER 5QF AVER 80F AV6R100F AVER150F AVER200F AVER300F !| o- i i-- ---^gL i-t-U.. l .1 11 hh -J.-'V^rrrrrf h, . ______ ./ -------NO------ SUPPORT STRUCTURE CONSTRUCTION THINK GLASS The operational safety of glass piping in installations In the design of this supporting construction for glass oro- depends on the correct choice, arrangement and ducts care must always oe taken to allow for thermal ex assembly of the support structure and the associated compo pansion. Thus two fixed points directly adjacent to one nents. The physical limitation of stock glass and the thermal another must be avoided. and chemical requirements of the process conditions must be considered and accommodated. Piping running vertical is secured in the support rings and is laterally guided with clamps. Horizontal pipes are held with In most cases these requirements can be satisfied by the use pipe clamps or pipe hangers. In most cases bellows are rot for rigid tubular framework. For this purpose O-I/SCHOTT required due to the very low coefficient of thermal expansion uses schedule 40 galvanized pipe and the necessary clamp of glass in combination with the KF joint. connections in sizes 1", I1/*", and 2". In the case of columns and vessels with nominal diameters The glass installations are fixed in the framework by means of 800 to 1000 mm the fixed point supports are designed of support rings or support plates. The fixed points are of structural steel members. normally located in the lower part of the installation in order to avoid tensile stresses caused by suspended loads. In all cases the operation of the process and the demands set by the properties of glass must be coordinated m des.gn- Support plates are used to support vessels. Support rings ing the support structure. Thus platforms, stairs, 'adders, take the weight of vertical installations always at the bottom hoists and central servicing positions can easily be in flange. These supports are fixed in the tubular frameworks corporated at the design stage. with threaded rods which also act as a leveling device. Because of the corrosive nature of fumes that may be n in order to distribute the equipment weight counter-balances are available which are used particularly in the construction of tall columns. Lateral guides must also be provided. volved, the framework can be additionally protected by means of epoxy paint. All frame parts and connecting elements are provided with a primer or with galvanized coating ready for such protective coating application, .1 deemetfcjfeMiesary. * . i SUPPORT--STRUCTURE PIPE ( The pipe used is SC HE DUE 40 in sizes of 1" 1 Vt", and 2", galvanized internally and externally. The pipe can be supplied :n lengths of up to 21'. NO (inch) The Catalog ref. must include a statement of the desired length of :ne pipe m nches. 1" V.'t" 2" External diam. (mm) 33.7 48.3 60.3 Wall thickness (mm) 3.25 3.25 3.65 Catalog ref. GEST.. .,6 GEST.. ..8 GEST. . ..9 PIPE BASES Vertical pipe supports are provided with feet which can be supplied for the various sizes. The oval bottom-plate con tains suitable bolt holes for anchoring. Suitable for a b Pipe Size (mm) (mm) r 127 76 ivr 152 39 2" 165 102 h hi (mm) (mm) 89 9 114 9 127 9 d kl Catalog ref. (mm) (mm) 14 89 GEKK 82-6 14 114 GEKK62-8 17.5 127 GEKK 62-9 { HINGED COUPLING TYPE 49 Por diagonal bracing, hinged connectors of type 49 are used in combination with a diagonal clamp which can be put on later. Suitable for frame tube i . (mm) 1" 60 r/j" 78 2" 91 Li (mm) 35 51 59 e (mm) 12 12 12 Catalog raf. GEKK 49-6 GEKK 49-8 GEKK 49-9 DIAGONAL CLAMP TYPE 49D a (mm) (mm) 1" 80 35 r/t" 100 45 2" 110 50 GEKK 49-60 GEKK 49-80 GEKK 49-90 i J 10* ::T ` t,; _ t.i 45 PIPE COUPLINGS Suitable for Pipe Size L (mm) Catalog ref. COUPLING SLEEVE TYPE 14 1" 39 GEKK 14-6 IV 102 GcKK 14-3 2'' 121 GKK 14-9 T--COUPLING TYPE 10 r' w 2" 46 68 84 GEKK 10-6 GEKK 10-8 GEKK 10-9 FRAME CLAMP TYPE 40 1" IV 2" 46 68 84 GEKK 40-6 GEKK 40-8 GEKK 40-9 CROSS-COUPLING TYPE 16 V v/r 2" 53 GEKK 16-6 76 GEKK 16-8 90 GEKK 16-9 46 1 L l\ i Threaded rods are used to fix components and bearing elements .n the framework. When supporting brackets and damps are used, threaded rods $erve for the lateral bracing of glass components. Pipes are f ixed m combination with tube clamps and hangers. The Catalog ref. must be completed by the length in inches. Supporting brackets are fixed by means of a bolt of the KF coupling to glass components to be braced laterally. In order to achieve satisfactory support, at least two brackets displaced by 90 must be applied. They are fixed to the frame by threaded rods and GE8E fixing clamps. For connection 80 - 450 600 - 1000 <*i (mm) 9 13 Catalog ref. GEWI 8/12 GEWI 12/12 These clamps are primarily used to connect tie rods to pipe , frames for lateral supports. Suitable for Pipe Size 1" 1V2" 2" e (mm) 32 40 46 L (mm) 40 40 40 (mm) 94 106 126 Catalog ref. GEBE 6/12 GEBE 8/12 GEBE 9/12 KF tubes with nominal diameters of 15 to 300 mm are fixed by tube damps in combination with screwed-in threaded rods of appropriate length. ' KF tubes with NO 300 mm are braced laterally with support ing brackets and threaded rods. The weight of vertically mounted piping must be taken up by lower support rings. Suitable for ND 15 25 40 50 80 100 150 200 300 d (mm) M 12 M 12 M 12 M 12 M 12 M 12 M 12 M 12 M 12 e (mm) 26 31 40 45 60 70 98 123 173 Catalog ref. GERO 15 S GERO 25 S GERO 40 S GERO 50S GERO 80S GERO 100 S GERO 150 S GERO 200 S GERO 300 S THREADED RODS Tie Rod M8 M 12 M 16 Catalog ref. GEZU 8/ GEZU 12/ GZ(J 16/ SUPPORTING BRACKETS TIE ROD CLAMPS TUBE CLAMPS CANTILEVER BRACKETS These components can be supplied for attachment to frame pipes of all diameters. The brackets are suitable for fixing of components and also for the application of frame clamps of sze 1'V, type 16. Appro priate forked brackets are inserted m the open pipe ends and are fixed by means of a bolt. Suitable for Pipe Size bh (mm) (mm) L (mm) t-2 (mm) Catalog ref. 1" 1V," 2" 30 205 50 205 50 205 350 350 350 50 GEKO 6/350 50 GEKO 8/350 50 GEKO 9/350 FORKED BRACKETS Forked brackets are provided for the fixing of components with nominal diameters of 15 to 200 mm m combination with cantilever brackets of cross-sleeves. For NO 15 to 50 mm, two bolts of the coupling are used for fixing in each case. In the case of ND 80 to 200 mm, the two welded-on tube sockets are used to take M 8 threaded rods. Suitable d e et L for NO (mm} (mml (mm) (mm) (mm) Catalog ref. and 15 9.5 25 9.5 7 7 44 44 65 665 GEGA 15/25 65 675 40 9.5 9.5 50 9.5 9.5 78 78 95 684 95 695 GEGA 40/50 Suitable for ND 80 100 150 200 k (mm) 150 170 225 280 L (mm) 696 706 736 763 Catalog ref. GEGA 80 GEGA 100 GEGA 150 GEGA 200 ( Tuoe TV' 0IN 244Q TT. \ f \ CTp , [ t 48 c \ =c>r the installation of suooort rings and support plates, and to ' {:x oumps and stirrers, frame sleeves with threaded holes for :r.rs3ded rods can be supplied. Cross-sleeves are used for fixing transverse tubes. The split permits their subsequent application to existing frameworks. Suitable for Pipe Size bd e (mm) (mm) (mm) (mm) Catalog ref. CLOSED SLEEVES r 30 M 12 40 GEHA 6/12 v.v 50 M 12 60 VA 50 M 16 60 T 50 iVI 12 65 V 50 M 16 65 * SPLIT SLEEVES I" 30 M 12 40 GEHA 3/12 GEHA 8/16 GEHA 9/12 GEHA 9/16 GEHAS/12G VA 50 M 12 60 106 GEHA 8/12 G VA 50 M 16 60 106 GEHA 8/16 G 2" 50 M 12 65 126 GEHA 9/12 G 2" 50 M 16 65 126 GEHA9/16G CROSS-SLEEVES 1" 30 VA" 50 2" 50 42 94 GEKR 6 60 106 GEKR 8 70 126 GEKR9 Reduced cross-sleeves (for forked brackets) 1" x 40 VA" x 40 2" x 40 30 100 46 94 GEKR 6/40 50 100 54 106 GEKR 8/40 50 100 60 126 GEKR 9/40 PIPE SLEEVES 49 SUPPORT CRADLES For satisfactory support, spherical vessels with a capacity of 50 I and more and cylindrical vessels with a capacity of 100 I and more are used in support. Cylindri cal vessels up to a capacity of 50 I are fixed m the framework construction by means of "lower support rings". The support cradles are provided with a felt insert and have a suitable bottom hole for the passage of bottom pipes up tp ND 150 mm. The support cradles are fixed to the framework by means of four M 12 threaded rods in combination with G5HA pipe sleeves. For spherical vessels h2 (mm) d2 e d3 ki h (mm) (mm) (mm) (mm) (mm) Catalog ref. GEK 50 GEK 100 GEK 200 GEK 500 270 440 255 280 360 126 GETR 50K 330 500 299 340 422 122 GETR 100 K 360 620 385 460 544 118 GETR 200 K 510 980 566 450 800 280 GETR 500 K For cylindrical vessels GER 100-150 G6R 200 GER 400 GER 500 250 374 207 214 292 126 GETR 100 2 250 528 300 220 424 208 GETR 200 2 330 500 299 340 422 122 GETR 100 K 415 - 500 - 706 240 GETR 500 2 COUNTER BALANCES If a glass installation exceeds 4 meters in height, a counterbalance may be required to relieve some of the excess weight from the fixed point. The O-I/Schott installa tion drawings show the positions of counterbalances when required including the amount of weights and the moment arm. (The maximum lever ratio is 1:10individual weights are 8.3 kg). Suitable for ND 100 150 200 300 400 450 600 800 1000 e (mm) 322 386 436 560 660 750 888 1110 1290 Max Weights 3 4 5 7 9 10 13 20 20 Catalog ref. GEGW 100 GEGW 150 GEGW 200 GEGW 300 GEGW 400 GEGW 450 GEGW 600 GEGW 800 GEGW 1000 1 40 1 Counterweights GEGW 8.3 The necessary number of these weights must be given separately. GEGW 800 and 1000 include flange assemblies. For specific requirements contact O-I/Schott Engineering. 50 I j- " r r i LOWER SUPPORT RINGS ( The weight of the glass installation and vertical pipes is earned by the lower sup port rings. The holes are adapted to the bolt diameter m the corresponding coupling flange. The support rings are fixed by threaded rods and pipe sieves on the support structure. GETR 25-50 U Suitable d di k ki l t e for NO (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Catalog ref. 25 9.5 14 75 150 - 5 - - GETR 25U 40 9.5 14 100 200 - 5 - - GETR 40U 50 9.5 14 110 200 - 5 - - GETR 50U 30 10.0 14 150 270 25 5 234 68 GETR 80U 100 10.0 14 170 270 25 5 234 68 GETR 100 U 150 . 10.0 14 225 335 35 5 290 84 GETR 150 U 200 10.0 14 280 390 35 5 338 98 GETR 200 U 300 10.0 13 395 520 55 7 450 130 GETR 300 U 400 10.0 13 495 620 55 7 537 155 GETR 400 U 450 10.0 18 535 710 55 7 615 173 GETR 450 U k 600 15.0 18 710 865 80 9 749 216 GETR 600 U NOTE - Supports can be used only in conjunction with S or G flange assemolies. GETR 80- 600 U SUPPORTING RINGS FOR SPHERICAL VESSELS AND PRODUCT CONDENSERS Spherical vessels up to a capacity of 20 I and product condensers are installed with support rings. The support is covered. The framework is done with M. threaded rods using GEHA pipe sleeves. " *-*-- ' For spherical vessels GEK 10 GEK 20 b (mm) 25 25 d3 (mm) 200 250 (mm) 130 155 ki (mm) 320 400 Catalog ref. GETR 10 GETR 20 \ 1 irK- 1 j'* /N r !" For product condensers PRO 2 PRO 4 20 78 200 GETR 2 20 118 - 200 GETR 4 - rr3 51 ASSEMBLY AND START UP 8ecause of the increased use of glass in the chemical and pharmaceutical industries, many users are currently in a posi tion to assemble the new installation correctly with their own personnel. O-I/SCHOTT supports this development by holding training seminars at their Vineland, Mew Jersey facility. In addition to this, service engineers are available to train or supervise your personnel, or assemble the entire plant. O-I/SCHOTT has developed the reputation of not only stand ing behind their products but also behind their installations. Every customer is assured assistance and service as long as our glass is in service. When performing your own installation remember that the safety of glass piping systems depend primarily on the correct assembly of the system. In designing, a few basic points must be observed. - in the case of vertical pipes on columns, determination of the fixed points at the lowest parts of the installation. - absorption of temperature-induced changes in length, vibrations, and structure effects by bellows. - location of pipe supports. After the initial assembly of the piping system the following measures are necessary to ensure permanent fluid-tightness: 1. heating of the whole installation, if possible, to the max operating temperature anticipated. 2. tightening of the connections to specified torque in the cold state. The purpose of this operation is to achieve a substantial settling of the PTFE seals, so that the cold flow that still takes place can be taken up by the elasticity of the joint. The torques values for tightening KF joints should be taken from the following table: The Engineering and Tech Service group of O-LSCHOTT ; always at your disposal to assist or answer any questions regarding the mechanical or chemical process design. Nominal Oiameter ND 15 NO 25 ND 40 ND 50 ND 80 NO 100 ND 150 ND 200 ND 300 NO 400 ND 450 ND 600 ND 800 NO 1000 Torque in Nm and (in-lbs) for connections with flanges made from Plastic (k) Cast Iron (G) Aluminum (S) 1.0 ( 9) 2.5 (22) 3.0 (27) 3.0 (27) 3.0 (27) 4.5 (40) 4.5 (40) 4.5 (40) 4.5 (40) - -- - - - _ _ _ -- _ _ - 6.0 ( 53) 9.0 ( 80) 9.0 ( 80) 15.0 (133) 20.0 (177) 22.0 (195) 1.0 ( 9l 2.5 t22) 4.5 (40) 4 5 (40) 4.5 (40) 6.0 (53) 5.0 (53) 6.0 (531 6.0 (53) _ _ 52 NOTES ( i \ NOTES ( t \ COMMON CONVERSIONS Multiply By To Obtain kg mm mm2 mm3 m m2 m3 kcai kcal/m2/hr/'C liters liters liters Nm 2.205 3.937 x 10 2 1.6 xIO*3 6.1 x 10 s 3.281 1.076 x 10 3.532 x 10 3.968 2.049 x 10'1 3.531 x 15'2 2.642 x 10*1 1.0 x 10'3 8.85 lbs. inches in2 in3 ft. ft.2 ft.3 BTU BTU/ft2 /hr/*F ft.2 gallons US m3 in/lbs. t -rfSrr :u .<s* j-* GLASS PRODUCTS BY O-I/SCHOTT PROCESS SYSTEMS, INC. 1 DURAN Cod Heat exchangers 2. DURAN5 SheM and Tube heat exchangers 3. DURAN P'ug Valves 4 ClEAR-GARO 1 Beaded Process P'oe 5. KiMAX 1 Grass Dratnime 6. Car V11 v 3afi Valves 7 Complete P-e-Engineered Giass Plants and P;pmg Systems 8. Tecnmcai Service and Field installations supervision S . ' iir l 'i>.( >i . !: ........ ` U). i" I ,, II .IV . I !!.' . I'll' I'll. 0 ` r-......... .................. S I II '! ) . `'I .III! V ; .' ', . V .111." In. II , . 11"'I III! If.- ......... I.if ./V '.it.-!-. - -..it v.'-l ,.v ||> . >'. .11.1 (.1,11(1..If ...... C. i V ft TV,. 11 . , . It'M. 'll" ->i v, S ,v tm. 'ivi", i.v V .iri IKOiluc ' H'lSI' . III! '.I >0*' O-I/SCHOTT Process Systems, fnc 1G40 s v; BOULEV4.R0 P 0 BOX T VINELAND. NEV. JERSEY 083BC GOO' -392 1700 0L-V5S 'VIX N*PS c* r T\ i ... ' VJ I. > s r ' ........ GPD-1054 Sept. 1970 A Beaded Process Pipe j s' catalog and Price List Owens-Illinois Toledo. Ohio 43601 KIMAX BEADED PROCESS PIPE Recommended for use in chemical, pharmaceutical, textile, food, dairy and other processing where highly corrosive, sensitive, high purity products are conveyed. Unequaled -- corrosion resistance -- can handle the widest range of corrosives and reagents. All pipe and fittings are made of the same chem ically inert Owens-Illinois (KG-33) borosilicate glass used m the manufacture of KIMAX glass laboratory ware and KIMAX glass drainline. Compression couplings seal glass to TFE gas kets in a manner that the flow comes in contact only with glass or TEFLON. 450 F. to freezing point temperature capability. 7123 couplings with VITON liners and TFE seals offer continuous service from 4508F. to freezing point. 7126 couplings with HYDRIN liners and TFE seals offer continuous service from 300F. to freezing point. 100 to 30 PSI operating pressure -- depending on pipe I.D. See page 3. Stainless steel couplings (300 series SS) -- ail glass beaded joints are made with single bolt, stainless steel band couplings containing a VITON or HYDRIN compression liner and TFE seal for maximum external and internal corro sion resistance. Built-in-ruggedness -- beaded pipe and fittings are manufactured from heavy schedule tubing, and tempered for extra strength. Easy and low cost to install. a. Joints are made in seconds with one bolt, stab couplings which seal even with line de flections and misalignment up to 4. b. Pipe can be easily and quickly field cut and beaded where required without effecting pressure rating. Safety -- added: Translucent armoring of glass fiber cloth im pregnated with polyester resin provides that extra protection in case of accidental rupture. See page 4 and GPD-1050 for details. Assured Product Purity -- All wetted parts of system are chemically inert borosilicate glass or TFE. Parts per million pick up for distilled water . . . SiO* (less than .08 ppm). Boron (less than .01 ppm), Na (less than .01 ppm). System Versatility -- Adaptable to other piping systems; can easily be disassembled and reassembled to meet future requirements. Maintenance Free -- Smooth inner walls prevent scale build-up and line stoppages. Service -- National network of stocking distributors: field engineering staff for start up service. 2 GUIDE SPECIFICATIONS I. General A. Contractor shall furnish and install a complete piping system as indicated. This system shall be made of borosilicate glass (Type I). conforming to Federal Specification DD-G-5418 and as manu factured by Owens-Illinois under the trade name 'KIMAX." B. This system shall include all glass piping and fittings in size ua, 1. Wj, 2. 3. 4 and 6'- I.D. as shown on the drawing along with the required couplings and padded supports. C- Coupling device shall be capable of maintaining a Teflon-to-glass seal with fine deflections of at least per foot of pipe length. . D- The entire piping system shall be capable of with standing working pressures as listed in GP0-IO54. II. Installation A. The system sha-i be installed free of stress accord ing to the manufacturer's recommended installa tion procedures. B. Padded pipe hangers shall be used on horizontal runs every 8 to 10 feet of pipe length, or more frequently wne" good piping practices indicate. The hanger should be located adjacent to a cou pling wherever possible. C. Padded riser camps shall be used to support vertical risers. Locate riser damps at each floor, or at center distance not to exceed 12'. 0. Connection to \ aives and faucets shall be made with KIMAX adapters or according to recommen dation by Owens-Illinois. . All valves, mete's, pumps, faucets, and otner heavy equipment must oe supported independently. F To keep contamination to a minimum, all pipe, fittings and couo:mgs should remain in their sealed cartons till just 0'iQr to their use. G. After installation all remaining openings shall oe sealed dose to avoid contamination of the line. Ml. Protection of Pipe A. All glass pipe passing through walls or floor slabs shall be fitted with pipe sleeves a minimum of 2" greater diameter than the pipe O.D. Space between pipe and sleeve shall be packed with Fibergias. glass wool and or with a non-hardening caulking material. B. Glass Pipe shall not be installed in direct contact with concrete or metal. C. Glass pipe sha<i be protected against ail we'd splatter. IV. Test* Test in accordance to manufacturer's recommenda tions. See page 19 of GPD-1054. Compressed Air test me'~od no/ recommenced utecturer consult m.,n KIMAX--Registered trademark of Owens-Illinois. TEFLON--Registered tra-iemark ol E. I. OuPont. PHYSICAL AND CHEMICAL PROPERTIES OF KIMAX PIPING SYSTEMS SYSTEM KIMAX BEAOED PROCESS PIPE l/z" thru 6" KIMAX CONICAL END PROCESS PIPE 1" thru 6* KIMAX DRAINLINE l1/:'thru 6" PHYSICAL PROPERTIES: Working Pressure t ll4"-2*-3* 4' 6' 100 PSI 75PSI 50PSI 30PSI r-3" 4' 6 50 PSI 35 PSI 20 PSI Gravity Flow Test Pressure t 1 Vi Times Working Pressure 1V2 Times Working Pressure 22l/2 PSI Operating Temperature (Maximum) Freezing Point to 450 F or 300 F Freezing Point to 450 F Freezing Point of Waste to 212 F Glass Therm. Expansion 32 x 10-7 32 x 10-7 32 x 10-7 Glass Therm. Conductivity 0.73 8TU/hr./Ft.J/F*/Ft. at 212 F 0.73 BTU/hr./Ft.*/F*/Ft. at 212F 0-73 8TU/hr./Ft.2/F/Ft. at 212F Glass Therm. Shock Oiff. Vz'-3' 4' 6' 200* F 175F 160 F r-3* 4* 6" 200F 175F 160*F l;/2'-3' 4' 6* 200 175 160 Vacuum Full Full Full CHEMICAL PROPERTIES: Durability Acids All Except Hydrofluoric or Phosphoric with Fluorides All Except Hydrofluoric or Phosphoric with Fluorides All Except Hydrofluoric or Phosphoric with Fluorides Durability Alkalies Some attack above 120 F Some attack above 120 F Some attack above 120 f Coupling Outer Band ' 1 bolt stainless steel l/2'--6' Style 1. U and ASA Flange 1 bolt stainless steel Coupling Compression Liner /Seal Ring Hydrin /TFE Seal 300 F Viton/TFE Seat 450 F Customer Selection Buna-N/TFE Seal SYSTEM IDENTIFICATION: KIMAX Yellow Label KIMAX Yeiiow Label KIMAX Green Label * Note: Gas pressure should not exceed 5 PSI. Consult your Owens-Illinois Representative. MAKING JOINTS WITH KIMAX PROCESS PIPE COUPLINGS 1. Dip coupling in water or wipe beaded ends of glass with damp cloth. 2. Snap coupling over one end of pipe making certain TFE liner is behind bead . . then stab other section of pipe into opposite side of coupling. 3. Tighten coupling bolt with 6" rachet wrench. 3 KIMAX ARMORED BEADED GLASS PROCESS PIPE For transportation of valuable or corrosive fluids where acci* dental rupture may expose personnel and facilities to injury, damage or loss of product. ADVANTAGES 1. Armoring contains fluids-- allows orderly shutdown. See chemical resistance below. 2. Keeps glass intact for safe removal from system. 3. Retains basic advantage of a KIMAX Glass Pipe System. 4. Translucency allows detection of stoppages or damage. 5. Pipe can be field cut, beaded, and re-armored. 6. Economical one bolt pressure rated coupling permits easy installation, removal, and modification of systems. Transiucency allows detection of stoppages or damage KIMAX coupling design allows up to 4% deflection or misalignment. Easy-to-use one-bolt couplings make field installation or removal simple. ARMORING CHEMICAL RESISTANCE ^ 3-month direct exposure samples checked daily 1. h2o 2. N-Amyl Alcohol 3. Methyl Alcohol 4. Ammonium Hydroxide 5. Sodium Hydroxide 6. N-Octane 7. 8enzene 8. Toluene 9. JP-4 Fuel 10. Acetone 11. Methyl Ethyl Ketone 12. Hydrogen Peroxide 13. N-Butyric Acid (100%) 14. Nitric Acid (70%) 15. Hydrochloric Acid (38%) 16. Sulphuric Acid (98%) 17. Acetic Acid (100%) 18. Phosphoric Acid 19. Nitrobenzene 20. Benzaldehyde 21. Carbon Disulfide 22. Carbon Tetrachloride 23. Chloroform 24. Methylene Chloride No effect No effect No effect Attacked--3 days Attacked --1 week No effect No effect No effect No effect Attack--2 days Attack--2 days No effect No effect Attack--4 hours Attack--2 weeks Attack--6 hours Attack--3 days Attack--2 months Attack--2 weeks Attack--5 days No effect No effect Attack--3 days Attack--2 days PHYSICAL PROPERTIES (Armoring--"3M" Brand "SUNSET' Material) 1. Color--translucent (light green tint). 2. Glass fiber cloth impregnated with polyester resin. (Non toxic and contact not harmful). 3. Can endure a 10 ft./lb. impact without catastrophic failure. 4. Coverage--double wrap, total thickness .020. 5. Cured Properties--Environmental a. Temperature Capability: 300*F. continuous, 350*F. intermittent operation. b. Weathering Resistance: 1. Weather-O-Meter 2500 hours. No adverse effects. 2. Outdoor Aging (Minnesota-Florida-Colorado). No ad verse effects--2 years. 3. Not adversely affected by sunlight. C. Salt Spray: 209? salt spray, 95F. 1000 hours--No adverse effects. d. UV Exposure: (Ford S-l Oven) 160*F,, 3 months. Slight yellowing. e. Extended Cold Aging (--28*F): No adverse effects. No loss of adhesion upon shock test. 6. Heat Resistance Time-Minutes 10 10 10 Temperature 300*F 400*F 520*F Change in Sample No change Discoloration Discoloration--some smolder CONTACT YOUR NEAREST KIMAX REPRESENTATIVE FOR ADDITIONAL INFORMATION AND PRICES. 4 PROCESS PIPE AND FITTINGS 6300 BEADED PIPE i i 1-- - A i All pipe is available from stock in lengths shown. SPECIAL LENGTHS: KIMAX Beaded Process Pipe is designed for "on the job" cuffing and bead/ng. Pipe is easily cut and beaded with a KIMAX 7310-56802 or 7310-56903 Portable cutter and 7310-56801 Beading Kit. Your KIMAX distributor or manufacturer will also provide special lengths at a slightly higher cost per foot. NOTE: Field fabrication does not reduce pressure or temperature capability. KIMAX Armored pipe can also be field fabricated. Length 3' 4' 6' 48' 96' W I.D. A' 8' Article lf/ VM "4* S'/*4 y M 3A V, / 6300-48003 48004 48006 48048 48096 Vr I.D. 3' m 1 4' 1Y 1 6' ttfe 1 48' m 1 96* is** 1 6300-68003 68004. 68006 68048 68096 3' 4' 6' 48' 96' 120' 4' 6' 60' 120' 1% \"/u ll,/u i'ife i% I"/3t 2'/n 2M 2`/t* 2`/n 1" I.D. IVn 6300-10003 ivi 10004 lVt. 10006 1V,, 10048 IVw 10096 life 10120 ly2" I.D. i"/fe i"/ i"fe 6300-1S004 15006 15060 15120 2" I.D. 4' 2V,, 2V:t 6` 2V, 2Vi* 60' m m 120' 2V,, 2Yu 6300-20004 20006 20060 20120 4' 6' 60' 120' 3'1/!* 3"/,i 3'Vfe 3"/i 3" I.D. m 6300-30004 3Yi* 30006 3 Yu 30060 3Yi, 30120 4" I.D. 6' 60' 120' 4 'A 4*/u 44 4Yi* 44 4*4* 6300-40006 40060 40120 6" I.D. 6' 60' 120' 6 . 6'V 6 6'Yu 6 6% 6300-60006 60060 60120 Price I 2.75 2.75 2.75 4.25 5.95 $ 3.60 3.60 3.60 5 35 7 35 S 5.40 5.40 5.40 9.05 13.25 15.35 $ 7.75 7.75 12.10 24.20 $10.30 10.30 16.50 33.00 $16.30 16.30 22.00 44.00 $23.25 30.25 60.50 $34.85 48.40 96.80 Use catalog dimensions for piping layout as gasket thickness allowance is included. PROCESS PIPE AND FITTINGS 6301 SWEEP ELBOW 1O0o Size A' Article Priee A '-90 VA % '-90 VA r -90 2H m-90 5 r -so 6 3 -90 7 4' -90 10 6* -90 12 6301-4890 6890 1090 1590 2090 3090 4090 6090 5 4.20 4.S0 7.15 7.50 9.65 15.55 20.65 50.00 45 Size A" Article Price VT-45 VA K '-45 VA 1 -45 VA VA *-45 VA 2* -45 4 3' -45 5 4' -45 7 6' -45" 9 6301-4845 6845 1045 1545 2045 3045 4045 6045 S 4.20 4.30 7.15 7.50 9.65 15.65 20.65 50.00 60 A 2W A '-60 VA r -so VA 1VT-60" VA 2 -60 4 3' -60 5 4* -60 7 6* -60 9 6301-4860 6860 1060 1560 2060 3060 4060 6060 % 4.20 4.80 7.15 7.50 9.65 15.65 20.65 50.00 22W A *-22 2Vt y* '-22 VA i* -22 VA 1VT-22 3!* 2' -22 4 3* -22 5 4' -22" 7 6" -22 9 6301-4822 6822 1022 1522 2022 3022 4022 6022 S 4.20 4.80 7.15 7 50 9.65 15.65 20.65 0.00 6302 REDUCER ELBOW SUe X" 3/ 'X V* r x lA' i X A' IV* x V*' m ' x Vt' VA xl 1' i vi 2' x Vi' 2' x r 2' iM* 3' x r 3' X VA' 3' XV 4' x r 4' xVA' 4* x 2 4' x3 6' x VA' 6' x 2 6 x 3 6' x 4' VA VA VA VA VA VA 4 4 4 4 5 5 5 7 7 7 7 9 9 9 9 B" 2V* IVx VA 3 3 3 3 3 3 4 5 5 5 7 7 7 7 5V4 6 6 >4 8 Article 6302-6848 1048 1068 1548 1568 1510 2048 2068 2010 2015 3010 3015 3020 4010 4015 4020 4030 6015 6020 6030 6040 Price S 7.80 9.60 9.60 10.30 10.30 10.30 13.80 13.80 13.80 13.80 21.65 21.65 21.65 30.90 30.90 30.90 30.90 58 70 58.70 58.70 58.70 Use catalog dimensions lor piping layout as gasket thickness allowance is included. 6 PROCESS PIPE AND FITTINGS 6303 90 6304 90 MITERED ELBOW SWEEP ELBOW , T ! t Site 2' -90 3' -90 4' -90 6' -90* 6303 A' Article 3V, 6303-1590 4 2090 5 3090 7 4090 9 6090 Price Size 6304 A' Article 110.30 13.80 21.65 30.90 58.70 iv 90* 314 6304-1590 2' 90 4 2090 3' -90 5 3090 4' 90 7 4090 Compatable with 6310-T Price J 7.50 9.65 15.65 20.65 6310 STRAIGHT T 8 Size V Z* r IV r 3' 4' 6' A" 8K 4V4 Z\\ 5 lxh 514 ZZ 7 3V* 84 10 5 14 7 18 9 Article 6310-4848 6868 1010 1515 2020 3030 4040 6060 Price S 4.80 5.40 8.70 12.80 15.00 20.00 33.75 60.00 6311 REDUCING T (BRANCH) Size Run z Brand A~ Vx V r xv 1' x Z' IV X v IV z V IV xl* 2' X v V xV 2' xl* 2' xlV 3* xl* 3' xlV 3* x V 4' xl' 4- x IV 4' x 2* 4- x 3* 6* IV 6- x 1" 6" x 3' 6' x 4* 5 514 514 7 7 7 8 8 8 8 10 10 10 14 14 14 14 18 18 18 18 B" 2'/: m ZZ 3 3 3 3 3 3 316 '3V* 4 4V* 4 414 5 5W 514 6 m 8 C* ZYt zz zz 3Z 314 3V4 4 4 4 4 5 5 5 7 7 7 7 9 9 9 9 Article 6311-6848 1048 1068 1548 1568 1510 2048 2068 2010 2015 3010 3015 3020 4010 4015 4020 4030 6015 6020 6030 6040 Use catalog dimensions lor piping layout as gasxet thickness allowance is included. Price S 7 80 9.60 9.60 12.80 12.80 12.80 15.00 15.00 15.00 15.00 20.00 20.00 20.00 33.75 33.75 33.75 33.75 60.00 60.00 60.00 60.00 PROCESS PIPE AND FITTINGS 6312 REDUCING T (RUN) Six* 1 II ill A* Vi 'x V*' x 5/` r x V*'xl' i' x V,' x 1' IV* 'x V** x IV* ` IV* ' x Vi' x IV* ' iv* 'xl' x IV*' V x Vi'il' r x V'xZ' r xl' x 2' r x IV*' x 2' 3* x1' x 3' 3* x l1/?' x 3' 3' x 2' x 3' 4' xl' x 4' 4' x IV*' x 4' 4' x 2' x 4' 4' x 3' x4' 6' xl' x 6' 6' x IV*'x 6' 6' x 2' xS' S' x 3' x 6' 6' x 4' x 6' 5 5V* 5'/: 6V* 6V* 6*4 7 7 7 m 8V* 9 10 14 14 14 14 14 14V* 15 15V* 17 B" 2V* 2Vi IV, 3*4 3V* 3'/* 4 4 4 4 5 5 4V* 4 4*4 5 5V4 9 9 9 9 9 C" 2V* 254 2*4 3 3 3 3 3 3 3V* 3*4 4 5 7 7 7 7 5 5V* 6 6V4 8 Article 6312-6848 1048 1068 1548 1568 1510 2048 2068 2010 2015 3010 3015 3020 4010 4015 4020 4030 6010 6015 6020 6030 6040 Price 5 7.80 9.60 9.60 12.80 12.80 12.80 15.C0 15.00 15.00 15.00 20.00 20 .CO 20.00 33.75 33.75 33.75 33.75 60.00 60.00 60.00 60.00 60.00 6320 STRAIGHT CROSS B----------- ~------------ 8 Size A' B' V*'x *4' Vi'x Vi' 1' xl' U*' x 1*4 * 2' x 2' 3' x 3' 4' x 4' 6' x 6' 454 5 5*4 7 3 10 14 18 2*4 2*4 2*4 3V* 4 5 7 9 Article 6320-4848 6868 1010 1515 2020 3030 4040 6060 Price $ 5.70 6.90 11.10 16.00 21.40 33.60 48.00 84.60 6350 REDUCER CROSS Size A' B' c- Vi 'x V*' 5 2*4 2V* r x VT 5*4 2 Vi 2V4 r x vr 5V* 2Vt 1/ IV* ' t V*' 7 3 3V* 1*4 'x Vi' 7 3 3*4 IV* ' x I' 7 3 31* 2* x V*' 8 3 4 2* x Vi' 3 3 4 2' x r 8 3 4 2* X IV*' 8 3*4 4 r X 1' 10 3 V* 5 3* x IV*' >' x 2' IQ 10 45 4 V* 5 4' x r 14 4 7 4* x IV*' 14 4V* 7 4* x 2* 14 5 7 4* x 3* 14 5'/* 7 6' x r 18 5 9 6* x IV*' 13 5*4 9 6' x 2' 18 6 9 6' x 3* 18 6V4 9 6' x 4' 18 3 9 Article 6350-6848 1048 1068 1548 1568 1510 2048 2068 2010 2015 3010 3015 3020 4010 4015 4020 4030 6010 6015 - 6020 6030 6040 8 Us* catalog dimensions for piping layout as gasket thickness allowance is included. Price S 9.60 13.10 13.10 16.00 16.00 16.00 21.40 21.40 21.40 21.40 33.60 33.60 33.60 48.00 48.00 48.00 48.00 82.10 82.10 82.10 82.10 82.10 C PROCESS PIPE AND FITTINGS 6315 REDUCER (Straight) Site A" Article Price J/.'x l' * W' r x !/r 1*4'x *4' 1*4'x Vt' 1*4' x 1' 2- x vr 2 * X V.' r xr 2- xiv 3* xl' 4 4 4 4 4 4 4 4 4 4 5 6315-6848 1048 1063 1548 1568 1510 2048 2068 2010 2015 3010 $ 3.90 4.70 4.70 5.20 5.20 5.20 6.90 6.90 6.90 6.90 9.40 Site A" Article Priee 3' x 1*4' 3* x 2' 4* x 1* 4* x 1V5' 4' x 2' 4' x 3' 6'xl' 6' x \Vi' 6* x 2' 6' x 3' 6' x 4' 5 5 7 7 7 7 9 9 9 9 9 6315-3015 3020 4010 4015 4Q2G 4030 6010 5015 5020 6030 6040 $ 9.40 10.65 11.90 11.90 13.15 15.65 19.40 19.40 20.65 25.00 27.50 6340 REDUCER (Eccentric) Site A' % ' X *4' 4 l' X vr 4 r X yr 4 l1/: ' X *4' 4 m ' X *4' 4 l1* ' X r 4 V X 54' 4 2* X *4' 4 2* X r 4 2' X 155' 4 3' X r 5 Article Priee 6340-6848 1048 1068 1548 1568 1510 2048 2068 2010 2015 3010 S 3.90 4.70 4.70 5.20 5.20 5.20 6.90 6.90 6.90 6.90 9.40 Site A" 3' x i*4' 3' x 2' 4' x 1' 4' x 1*4' 4* x 2' 4* x 3' 6'xl* 6'xBT 6' x 2' 6' x 3' 6* x 4' 5 5 7 7 7 7 9 9 9 9 9 Article Price 5540-3015 1020 4010 4015 4020 4030 6010 6015 6020 5030 5040 $ 9 40 10.65 11.90 11.90 13.15 15.65 19.40 19.40 20 55 25 00 27 50 6336 END CAP r ^. i ; i i Site VT ft' 1* 1*4' 2* 3' 4' 6* A' 2 2 2 3 4 w* 6 7 Article 6336-4800 6800 1000 1500 2000 3000 4000 6000 Price 12:: 2 2: 2.45 3:0 4 70 7 35 10.50 14 :o 6344 END PLUG ?! 1 | li-J ' A Slu A' m' h 2' i 3' 1"/* 4' 1*4 6' VA Article 6344-1500 2000 3000 4000 6000 US* catalog dimensions for p.p.ng layout as gasMet tmcKness allowance is included. Price $1.90 2.2: 3 3: 5.35 7 99 9 PROCESS PIPE AND FITTINGS 6365 U BEND (Annealed) A Sfu w Vi' r ivr 2' 3' 4' A" m ZVt 5`4 7 7 9 12 Article 6365-4800 6800 1000 1500 2000 3000 4000 Price $ 6.30 7.55 11.80 17.00 22.80 35.70 51.00 6366 ADAPTER Straight or Reducer (Conicai to Beaded End Pipe) !; ; Size Conicai x Bead A" Article 14'* 14' 4 3/'x Vt* 4 3/*'x Vi* 4 1' x VT 4 1' x Vi* 4 I' x l* 4 VA't VT 4 Wt't Vi* 4 m*xi* 4 us'xr 4 2* x 14* 4 2* x Vi * 4 2' xi* 4 6366-4848 6348 6868 1048 1063 1010 1548 1568 1510 ISIS 2048 2068 2010 Price $2.75 4.90 3.25 5.70 5.70 5.00 6.20 6.20 6.20 5.95 7.90 7.90 7.90 Size Conicai xSead A* 2'xl!4* 2'x2" 3'xl' 3*xivr 3' x2" 3'x3" 4'il* 4' xlVT 4' x V i'll' 4*x4' 6*x4' 6' x6* 4 4 5 5 5 5 7 7 7 7 7 9 9 Article 6366-2015 2020 3010 3015 3020 3030 4010 4015 4020 4030 4040 6040 6060 Price $ 7.90 7.90 10.40 10.40 10.40 10.40 12.90 12.90 14.15 15.65 15.65 28.50 28.50 THERMOMETER WELLS-Made to Order 6392 Single End Length must be soecified (from min. 6* to max. 36*). ------------ E-------------J I a* specified NOTE: All thermometer wells are annealed. 6395 Double End Length must be soecified (from min. 6* to max.36"). *A X*::3 T ~r 4 ---- ---> 1 t \ -r (all sizes) as specified NOTE: All thermometer wells are annealed. A* Pipe Weil 1.0. 8' C' O' 114' !/i H 2y 114' >/? Vi 2% 114* 5/. l 2Vi 2' H H ZY* 2* 14 Vi 2Vi 2' Vt 1 2J4 3' Vi V4 3V4 3* V4 y* 3V4 3' Vi i 314 A* Pipe Weil 1.0. B' C' O' IVT J/ H 6 114' 14 y 6 114' Vt i 6 2' 3/i H 6 2* !4 Vi 6 2' Yt 1 6 3* Vt Vt 6 3* 14 Vi 6 3* Ht 6 Article 6392-1538 1540 1558 1538 2050 2058 3038 3050 3058 Article 6395-1538 1550 1558 2038 2050 2058 3038 3050 3058 Use catalog dimensions tor piping layout as gasxet tniewnass allowance is included. 10 Price $15.55 15.80 16.50 16.95 17.10 17.90 19 30 19.55 20.25 Price $20.35 20.60 21.30 23.30 23.45 24.75 28.80 29.05 29.75 ACCESSORIES AND HARDWARE PROCESS PIPE COUPLINGS (Bead to Bead) Coupling assemblies consists of a.300 series stainless steel outer band with T-bolt and hex nut; either Viton or Hydrin liner and a TFE seal ring. No. 7123 coupling is designed for temperature serv ice uo to 450* F. No. 7126 coupling for service up to 300 F. NOTE; 7123 coupling is recommended for installa tions in corrosive atmosphere. Cflupiing No. . 7123 7125 Consists of.. * liner Mu. Band Nt. Nut Viton Hydrin 450* 300* 7125 7125 6664 6664 liner with Seel Ring 7124 7127 7123 High Temp,. -- Viton Liner (450) Size A" B* C' Article Price V W* 1H y* vr 1% m V* r 2% V/t i IV*' 3 2Vt w. r 3Vi 3V* 3' iV, 4'/ P/16 4' 6 sv* m 6* tv* 8 VA 7123-4800 6800 1000 1500 2000 3000 4000 6000 5 7.00 7.50 8.00 9.00 10.00 14.00 20.00 30.00 7126 Med. Temp. -- Hydrin Liner (300) Size A' B" C' Article Price Vt' l!/i m V* vr l3/* H* '/, r IV* W* 1 ivt 3 IV* 1V> r iVt IV* IVic 3' 4Vi 4% IVu 4' 6 5* IV* 6* %v, 8 w 7126-4800 6800 1000 1500 2000 3000 4000 6000 S 3.25 3.95 4.00 5.00 600 900 14.00 21.00 7123-7126 COUPLING COMPONENTS 7125 S.S. Band 7124 T.F.E. Seal 7127 T.F.E. Seal and Nut and Viton Liner and Viton Liner Size Article V** y* r IV*' 2* 3' 4* 6* 7125-4800 6800 1000 1500 2000 3000 4000 6000 Price 51.90 1.90 1.95 2.30 2.80 400 5.60 8.00 Size Vi* }A' I* 1VS' 2' 3* 4' 6' Article 7124-4800 6800 1000 1500 2000 3000 4000 6000 Price 5 5.75 6.25 6.35 7.20 8.30 12.20 18.10 25.00 Site Article Price A' V*' V l1/?" 2' 3' 4' 6' 7127-4800 6300 1000 1500 2000 3000 4000 6000 5 2 05 2.75 2.85 3.40 4.00 6.05 9.50 15.00 7290 PADOED PIPE HANGER All hangers are zinc coated and have a factory applied plastic sleeve to prevent glass to metal contact. Use one hanger every 8 to 10 feet. Support all valves and meters individually. Size V** V*' V VA' V 3* 4* 6* Article 7290-4800 6800 1000 1500 2000 3000 4000 6000 Price 5 .45 .45 .50 .50 .60 2.00 2.20 7.2Q Use catalog dimensions 'or oiorng layout as sxet thicKness allowance >s included. 1] ACCESSORIES AND HARDWARE 7360 COUPLING KIT (125 lb. A.S.A. Flange to Beaded Pipe) For maximum temperature and pressure applications. Size r V y 4' 6' Size r 14' V 3' 4' 6' Article 7360-1000 1500 2000 3000 4000 6000 Price 510.00 15.00 20.00 30.00 40.00 50.00 Assembly Consists of. .. one Flange T.F.E. Adapter 7190 Nuts A Belts - Qty. X (*> 1 7160-1000 1500 2000 3000 4000 6000 7361-1000 1500 2000 3000 4000 6000 4 - 13x2 4 Zt - 11x2 4 4 -- 11x2 4 4 - 11x3 4 4 - 10x3 4 4 4 4 4 4 4 7121 COUPLING (ASA Flanged Metal to Beaded End Pipe) To iom oeaoed glass pipe to inside coated metal pipe. Size 4' J/.' r 14* 2' 3* 4' 6' Article 7121-4800 6800 1000 1500 2000 3000 4000 6000 Price $ 6.50 7.50 9.75 11.75 13.95 17.25 26.95 45.00 DONUT SPACER Adapter 6366 not included Assembly Consists of... Size Flange Insert Donut Spacer Adapter Buttons 7190 Nuts 1 Beits - Qty. 4* vr r 14' V y 4' 6' 7160-4800 6800 1000 1500 2000 3000 7156-4000 6000 7202-4800 6800 7200-1000 1500 2000 3000 7158-4000 6000 7240-4800 0800 1000 1500 2000 3000 4000 6000 -- 4 - 13 x 2 s: 1 u X - - 4 - 13 x 2 - 4 -13x2 - 7230-99 7230-99 4 -11x24 Zt -11x3 4* - 18 x 3 4 - 16 x 3 4 4 4 4 4 4 3 3 t 12 Use catalog dimensions lor piping layout as gasket thickness allowance >s included. ACCESSORIES AND HARDWARE *7110 COUPLING ASSEMBLY (Beaded to Conical End Pipe) To join beaded end pipe to conical end pipe. Kit in cludes two flanges, inserts, bolts and TF sheath gasket. GASKET `Pressure rating limited to that of Conical Pipe Sys tem. Not to be used with Beaded Armored Pipe. Site r IV*' 2' 3' 4' S' Article 7110-1000 1500 2000 3000 4000 6000 Price 5 4.00 4.60 5.60 11.25 24.10 31.10 Size r IV*' 2' 3' 4' S' Assembly Consists of... Flange Insert Gasket T190 Nuts A Bolts - Qty. 7155-1000 1500 2000 3000 7156-4000 6670-4000 7156-6000 6670-6000 7200-1000 72Q3-100Q 7200-1500 7203-1500 7200-2000 7203-2000 7200-3000 7203-3000 7158-4000 7203-4000 7158-6000 7203-6000 7276-1000 At - 18 x 2A 4 1500 As - 18 x 2Z, 4 2000 As - 18 x 2A 4 3000 Vu - 18 x 2 4 4000 Via - 18 x 3 8 6000 A - 16 x 3 8 7360, 7121, 7110 COUPLING KIT COMPONENTS Flan* tor 7360 Insert for 7121 Flan* for 7110 (Need 2) r IA * V 3* 4* 6' 7160-1000 1500 2000 3000 4000 6000 J 3.00 4 00 4.50 5.50 10.75 11.50 Adapter 7360 1' 7361-1000 S 7.50 1500 11.50 2' 2000 16.00 r 3000 25.00 4* 4000 30.00 6* 6000 40.00 Flange for 7121 V*' Vi11 IV*' V r 6' 7160-4800 J 1.55 6800 2.00 1000 3.00 1500 4.00 2000 4.50 3000 5.50 7156-4000 5.30 6000 ` 10.60 V*' Zt' r IV*' 2' 3' 4' 6' 7202-4800 6800 7200-1000 1500 2000 3000 7158-4000 6000 5 .30 .30 .60 .70 .90 1.35 5.05 10.10 Denut Spacer for 7121 A' Vi' r IV*' 2' 3' 4f 6' 7240-4800 6800 1000 1500 2000 3000 4000 6000 $ 4.00 4.50 5.50 6.50 7.75 10.00 16.00 24.00 Adapter Button tor 7121 <4-6') 4*-6' 7230-99 S .10 r IV*' 2' 3' 4* 4' 5' 6' 7155-1000 1500 2000 3000 7156-4000 6670-4000 7156-6000 6670-6000 S 1.00 ea. 1.50 ea. 2.00 ea. 3.00 ea. 5.30 ea. 6.90 ea. 10.60 ea. 8.60 ea. Inserts tor 7110 (one each) 1' IV*' 2' 3' 4' 6' 7200-1000 7203-1000 7200-1500 7203-1500 7200-2000 7203-2000 7200-3000 7203-3000 7158-4000 7203-4000 7158-6000 7203-6000 S .60ea. U5 ea. .70 ea. 1.45 ea. .90 ea. 1.55 ea. 1.35 ea. 2.20 ea. 5.05 ea. 3.60 ea. 10.70 ea. 6.20 ea. 7190 Bolts & Nuts For all Coupling Kits A Assemblies Oescriptton Qty. Article Price Ks*-18*2W' Vu'-18 x 2V*' 5/i'-I8 x 3' H' -16*3V*' -13x2' A' -13x214' A' -13 x 2A' Yt' -11 x 2V*' V*' -11 x 3' H' -11 x2A' V,r -10 x 3V*' 4 7190-1822 S .10 ea. 4 1824 .10 ea. 8 1830 10 ea. 8 1630 .15- ea. 4 1320 .20 ea. 4 1322 .20 ea. 4 1324 .20 ea. 4 1124 .25 ea. 4 1130 .25 ea. 4 1134 25 ea. 4 1034 30 ea. Gasket for 7110 T.F.E. Machined (Full Flew) Casket (8be African Atbestes Filler) Oescriptton Size Article Price Style II r IV* ' V 3' 4' 6' 7276-1000 1500 2000 3000 4000 6000 I -85 1.10 1.20 2 40 4.75 7.30 Use catalog dimensions for piping layout as gasket tfiickness allowance is included. 13 ACCESSORIES AND HARDWARE 7340 FAUCET UNION--ALUMINUM (Beaded to Vz" Metal IPS Threaded Pipe) Replacement parts for No. 7340 assembly include No. 7343 gas ket and No. 7344 cushion ring. Size A* B* Article Price A ' Assembly V/, l1/. 7340-4800 $8.30 A' Gasket (TFE) -- '/:' Cushion (TFE) - -- -- 7343-4800 7344-480Q .50 .SO 7350 Male Threaded ADAPTER (316 Stainless Steel) 7348 Gasket - Flow Control (TFE) Used to join threaded female fittings, valves and flanges to beaded pipe. Size A" Article Price Y*' 2%t 1' 2s/is IA' 2Vi 7350-6800 1000 1500 $12.35 14.85 19.60 Place 7348 flow Control Gasket into 7126 coupling -- place at first horizontal joint from faucet. Size Article Prise Description >/r 7348-4800 $.50 T.F.E. Used to reduce surge and water hammer in distilled water sys tems. BK-5 PORTABLE BEADING KIT for fast, simplified field beading of glass pipe. Kit is designed so that operator can form a bead on lA" through 6* pipe that has same compatibility in coupling as factory beaded pipe, for operational details, consult KIMAX Cutting and 8eading Manual TR-244 (February 1969). PRICE ON REQUEST 7310-56802 Cutting V/2", 2", 3", 4", 6" Pipe 7310-56803 Cutting 3A", 1" Pipe CUTTING BOlNf UIN OB eAOEO no glass pibj tcnSiOn 0;uStvnt A NOB f ----------- -n PORTABLE GLASS CUTTERS For on-the-job scoring and cutting of special lengths of glass pipe. For operational details consult KIMAX Cutting and Beading Man ual TR-244 (February 1969). PRICE ON REQUEST 14 Use catalog dimensions for Diomg layout as gaset tniexness allowance is included. ENGINEERING DATA COMPARATIVE WEIGHT The following table indicates approximate weight of 2* dia meter KIMAX Glass Pipe compared to the weight of other pipe material of the same diameter. Material Approximate Weight (lbs./ft./2" dia.) KIMAX Glass Pipe PVC. Schedule 30 j Normal Impact I High Impact 1.10--U0 0.93 0.93 PLOW CHARACTERISTICS - PRESSURE DROP The surface of KIMAX Glass Pipe is ultra-smooth. resulting in lower pressure drop due to friction. Pressure reduction of KIMAX pipe is approximately 10 to 20% less than that of stain less steel. The percentage of difference increases as the steel Becomes crusted with scale Build-up. Pressure drop increases as the number of fittings per run increases. The chart Below states the equivalent length ratio for various fittings, based on water at 70F. Hard Rubber Graphite (Impervious) Resin-Bonded Asbestos Stainless Steel(Schedule 40) Lead. Ex. Light Porcelain High Silicon Iron 1.58 1.70 2.88 3.63 4.80 7.35 7.70 OPERATING TEMPERATURES ANO PRESSURES KIMAX Glass Pipe will operate at temperatures ud to 450* F. under normal conditions. Where operating temperatures exceed 250* F (up to 450* f), protect the pipe from sudden temperature changes, insulation around the pipe is the usual means of providing this protection. For operation above recommended temperatures and pres sures consult Owens-Illinois, Glass Pipe Market Development. Toledo. Ohio 43601. Maximum operating limits for KIMAX glass pipe under normal conditions are listed in the following table: Fitting 22V** L 45* L 60* L 90* L SweepL Ret. Bend T(Run) T (S.O.) T (S.l.) Gate Valve Plug Valve Globe Valve Equivalent Lengths (Feet) By Pipe Size r IV* * V 3* 4* .05 1.3 2.1 5.0 1.7 4.2 1.7 S.0 6.0 1.5 2.0 36.00 .75 1.9 3.0 7.5 2.5 6.3 2.5 7.5 9.0 2.2 3.0 54.0 1.0 2.5 4.1 10.0 3.3 8.3 3.3 10.0 12.0 3.0 4.0 72.0 1.5 3.8 6.3 15.0 S.O 12.5 5.0 15.0 18.0 4.5 6.0 108.0 2.0 5.0 8.3 20.0 6.7 16.7 6.7 20.0 24.0 6.0 3.0 144.0 5* 3.0 7.5 12.5 30.0 10.0 25.0 10.0 30.0 36.0 9.0 12.Q 215.0 Maximum Operating Limits PIPE SIZE PRESSURE (psi) vr.v. r m`,2",3* 4* 100 75 so 6* 30 MAX. TEMPERATURE (eF) MIN. TEMPERATURE (#f) 4 SO -so* 4S0 -50* 4S0 -50' 450 -50* SU0DEN THERMAL DIFFERENTIAL ('F) 200 200 '.75 160 'Freezing point of conveyed material should be taken into consideration. Note- Gas pressure should not exceed 5 PSI. it is recommended that suitable safeguards for equipment and personnel be provided m the unlikely event ot system failure when glass pipe is used under a gas pressure. This safeguard is recommended due to the potential energy of gases under pressure or vacuum. THERMAL EXPANSION When joining KIMAX Glass Pipe to other materials, rate of thermal expansion must be taken into consideration and allow ances made for the variation. KIMAX Glass Pipe has a thermal expansion of ,22*/100 ft./lOO* F. With this factor as l.OO, relative expansion of other materials is: Material Relative Expansion KIMAX Glass pipe Porcelain Graphite (Impervious) Steel High Silicon Iron Stainless Steel Resm-bonded Asbestos PVC, Schedule 801 Normal Impact [High Impact 1.00 1.30 1.30 3.60 4.90 6.20 10.00 16.00 . 44 00 Flaw Rate (Gats./Min.) 5 Gals. Glass Steel 10 Gals. Glass Steel 15 Glass Gals. Steel 20 Glass Gals. Steel 25 Glass Gals. Steel 50 Gals. Glass Steel 75 Glass Gals. Steel 100 Glass Gals. Steel ISO Gals. Glass Sreef 200 Glass Gals. Steel 300 Gals. Glass Steel 400 Glass Gals. Steel Pressure Dreg (Ml) Per 190 Ft. By Pipe Sixs r 2.6 40 5.5 77 8.4 11.7 11.3 15.5. 14.0 19.5 -- - -- -- _ _ -- -- - w - V - --- ___ -- .3 .9 4 1.0 8.0 2.3 9.0 2.9 14.0 4.1 16.2 5.0 -- 6.2 - 8.0 -- 14.5 -__ -__ --- _ -- 3* _ - _ _ -- -- _ - .3 5 .5 .9 1.0 1.3 2.0 2.7 3.5 4.3 6.7 9.7 12-7 - 4* _ - -- _ -- - .4 .5 .9 1.0 1.2 1.4 2.0 2.3 3.0 4.0 5* - _ -- _ -- -- _ -- -- -- - 25 40 55 75 NOTE: Above pressure drops are only approximate. For more de tailed data refer to equations for friction factors Dy Oraw. koo and McAdams< Trans. Am. Inst. Chem. Engrs. 26. 56 (1933). and Wilson. McAdams and Saltxer, Ind. Eng. Chem., 14.105 (1922). 15 ENGINEERING DATA LAYOUT Layout of KIMAX Glass Pipe is similar to that of other materials. In simple installations, a general arrangement drawing show ing the location of reactors, tanks or machinery, and centerline dimensions for equipment and pipe, is adequate. Dimensions of glass parts are given in the KIMAX GLASS PIPE AND FIT TINGS section. If a piping installation print or general arrangement drawing is not available, make a sketch of the proposed line. All equip ment. pipe and fittings should be identified. Pipe size, direc tion and pitch of lines should be included. Consideration should be given to anchor-point locations and line flexibility. Line flexibility can be achieved by use of rightangle bends and elbows. ANCHOR POINTS HORIZONTAL LINE SUPPORT Anchor points result from rigid supports such as independent ly supported valves, and from inflexible connections to fixed equipment or structures such as reactors, tanks and pumps. Each 10-foot length of KIMAX pipe should be supported with at least one hanger, located about 1 foot from each end. See illustration of horizontal line support, page 17. There should be only one anchor point in any straight run of pipe. Diagrams below show both correct and incorrect instal lation techniques. Note that flexibility is achieved by one or more right angle bends. Glass pipeline at floor level, ground level, or below grade level, when exposed to traffic, should be protected. The pipe should be supported by padded pipe hangers, padded block with loose fitted side wedges, or any other loose lateral guide. 00 not use notched supports. The pipe must be free to move 1 to 2 inches sideways in order to prevent bending moments in other sections of the piping system. Piping below grade level should not be surrounded by fill, but supported in a similar manner as horizontal run. for flexibility. All valves, strainers, meters, or any heavy equipment installed in the line must be independently supported. This support prevents transmission of dead weight to the line and helps prevent line stresses. 16 L 1 INSTALLATION DATA Do not support vertical runs with horizontal lines. First hanger should be placed from 6 feet to 8 feet from column. Use KIMAX compression coupling without seal ring around O.D. of pipe and support to struc ture with a riser clamp or support ring. Clamps should be below coupling on riser where possible. Support need not be at joint. OR . . . Use riser clamp lined with Vi" thick neopreme. Locate riser clamps at each floor or at center distance not to exceed 12 feet. ( The padded saddle is used beneath 90-degree elbows at the bottom of a vertical riser. It is important that the center line of the saddle centers on the center line of the riser. Do not support the vertical riser by more than one rigid support. Use padded hangers to prevent glass to metal contact. Space hangers to support lines every 8 feet to 10 feet. Use extra hanger when two or more couplings fail within hanger span. L Independently support ail valves, meters or any heavy equipment installed in line. 'fp 17 INSTALLATION DATA Keep lines loose . . . when horizontal lines are hung they should be free to move sideways. Axial movement should be limited, but by no more than one (1) anchor point per 50' in any direction. Pipe passing through wails should be fitted with pipe sleeve at least two inches greater in diameter than pipe Q.D. Pack space between pipe and sleeve with Fiberglas or glass wool. Note: For fire, water or explosion-proof wails, pack ends of pipe sleeve with caulking ma terial -- and space couplings no more than 6" on either side of wall. INTERIOR WALL PIPC SLEEVE ESCUTCHEON EXTERIOR WALL APPROVED CAULKING OR WATER PLUG CEMENT FIBERGLAS OR GLASS WOOL To pitch a line, snug coupling, cock joint to pitch required and tighten coupling. Pitch should not exceed 4. Note: Retighten all couplings bolts 24 hours after original installation . . . then pressure test lines. Vibration Connection to a pump or vibrating epuipment is accomplished by using a flexible connection -- either expansion joints or flexible couplings. The chemical properties, temperature and pressure of the transmitted material determine the type. Vibration may also be dampened by use of a swing joint or by moving the pipe hanger away from the source of vibration. Pressure Surges Must Be Controlled To Prevent Excessive Pipe Movement To reduce pressure surges, install a pressure dome on the discharge side of a pump, next to the valve, or at the top of the vertical rise of a discharge line. For distilled water systems eliminate self closing "quick shut off" faucets or install No. 7348 flow . restrictors. . 18 TYPICAL JOINT REFERENCE CHART KIMAX Beaded Process Pipe Type of Joint To: KIMAX Beaded Process Pipe (Factory or Field Beaded) ^w<NC KIMAX BEADEO PROCESS PIPE KIMAX BEADEO PROCESS PIPE To: 1". IV2", 2". 3", 4" or 6" Beaded Pipe to A.S.A. Flanged Valves To: V'. 1" or l1/:" Metal IPS (female) Threaded Pipe 7350 S.S. (316) r- 7J0 FLANGE INSTALLED length USO MALE ADAPTER KIMAX SEAOED I process pipe 7126 COUPLING To: ASA Flanged Metal (glass, rubber or plastic lined) Pipe. Tanks or Valves 'LANGE r'-* - ""--i*-- BOLTS -* insert 7200 ' ALL SIZES) .= 6166 AOAPTER "Iftr: DONUT SPACER To: Valves. Pumps or Tanks (when vibration or expansion is a factor) To: KIMAX Conical End Process Pipe LIMITED TO CONICAL PIPE PRESSURES & TEMPERATURES GASKET Material Needed KIMAX 7126 Process Pipe Coupling Pipe Coupling Size______ Code Pipe Size Coupling Code V* 7126-4800 2 7126-6800 3 1 7126-1000 4 l`/2 7126-1500 6 See Page 11. GPO-1054 7126-2000 7126-3000 7126-4000 7126-6000 KIMAX 7360 Coupling Assembly Pipe Coupling Size______Code ________________ 1 7360-1000 7360-1500 2 7360-2000 3 7360-3000 4 7360-4000 6 7360-6000 See Page 12. GPD-1054 KIMAX 7350 Adapter Pipe Size______ Codes______ s-4 7350-6800 7126-6800 1 7350-1000 7126-1000 lv> 7350-1500 7126-1500 See Page 14, GPO-1054 KIMAX 7121 Coupling AssemOly Pipe Size ~2 Coupling Code 7121-4800 Pipe Size Coupling Code 7121-6800 1 7121-1000 3 1 = 2 7121-1500 4 2 7121-2000 6 See Page 12. GPD-1054 7 L 21-3000 7121-4000 7121 6000 I" 3" Pipe Connect to _____ 4" 6' Pipe 1-7155 flange 1-7200 Adapter Insert 4-Bolts & Nuts' 6366 Adapter 1-7156 Adapter Flange 1-7158 Adapter insert 8-Bolts & Nuts* Contractor supply VU* bolts to length See Page 13. GPO-1054 KIMAX 7110 Coupling Assembly Pipe Coupling Pipe Coupling Size________ Code________ Size________ Cooe 1 7110-1000 3 l'/2 7110-1500 4 2 7110-2000 6 See Page 13. GPO-1054 7110-3000 7110 4000 7110 6000 19 TESTING AND CLEANING In recognition of cold flow characteristics of plastics and elas tomers, we recommend the following procedures: Tighten bolts on all couplings and flanges at time of installation. After 24 hours, retighten all bolts. Gently shake lines to make certain pipe is free of strain. There should be some limited movement in lines. Pressure test system with water at IVz times specified working pressure. Do not test with air or gas. If leaking occurs: Recheck couplings for loosened bolts. If leaking persists, remove coupling and check condition and positioning of compression liner and seal ring. To clean system, flush lines with water, other cleaning fluids or at mospheric pressure steam (open drain). Do not use hydrofluoric acid, hot caustic solutions, abrasives or metallic tube cleaners. Beaded Process Pipe OWENS-ILLINOIS SALES OFFICES Atlanta, Ga. 30341 1561 Bishop Hollow Run AC/404 457-0623 Chicago, Illinois 60601 Room 1014. United of America Bldg. One East Wacker Drive AC/312 321-0260 Houston, Texas 77055 2315 Moss Hill AC/713 465-4789 La Mirada, Calif. 90638 15052 Rosecrans Ave. Suite 209 AC/213 941-0276 AC/714 521-2271 Montclair, N. J. 07042 22 S. Park St. AC/201 746-6600 Toledo, Ohio 43601 P.O. Box 1035 AC/419 242-6543 Owens-Illinois International Division Toledo, Ohio 43601 P.O. Box 1035 AC/419 242-6543 Distributed by < GPD-1054 Owens-Illinois (DToledo. Ori'o 3eoi Printed in U.S.A. 0-4-25 C ** Owens-Illinois TEMPERED GLASS DRAINLINE T KiMAX TEMPERED GLASS DRAINLIIME ^ ...assured maximum corrosion resistance for chemical waste disposal systems Table of Contents General Information.............................................. 2 Installation.................................................................3 Typical and Suggested Application... 4 KIMAX Coupling...................................................4 Acid Waste Specifications................................5 Pipe and Fittings..............................................6-9 Traps.........................................................10-13 Cup Sinks............................................................ 14 Adjustable Underbench Fittings . . . . 15 Accessories and Hardware...............16-20 Adaption Chart............................................ 21 Field Beading Kit............................................. 19 KIMAX Dramnne Installations . . ..22-23 KIMAX...the most effective chemical waste and vent system Researcn laboratories, teaching laboratories, and industrial processing plants have long had a need tor corrosion resistant waste disposal systems. To answer this need. Owens-Illinois has developed a Type I Borosihcate glass formula (KG-33) which is used m me manufacture of laboratory glassware, chemical process pipe and dramlme. This KIMAX glass is rugged, resistant to cnemical attack and can nandle liauids from their freezing point uo to 212 F continuously'. To make a dramlme system truly corrosive re sistant. ail couplings and accessories must have Similar corrosion resistant capabilities KIMAX dramiine couplings and accessories do have these features. The patented KIMAX coupling is many 'For continuous operating temperatures above 212 F see you' kimax representative 'or recommendations 2 factured from 300 series stainless steel outer shell. Buna N rubber compression ring and TFE" seal ring. KIMAX sink outlets are manufactured from filled TF fluorocarbon polymer, therefore, ail wetted parts within a KIMAX drainiine system are borosilicate glass or TFE. Building Owners KIMAX glass drainline provides a most efficient low cost and maintenance free corrosive waste f disposal system. KIMAX drainline has a low initial ^ installation cost and will assure the building owner many years of trouble-free service because: KIMAX drainline is manufactured from clear borosilicate glass so stoppages or lost articles can be detected by visual inspection. Low expansion borosilicate glass provides max imum protection against rapid temperature change when hot liquids are discharged into the pipe line When laboratory layout changes must be made KIMAX drainline systems can be disassembled and reassembled to meet the new needs. All fittings and couplings are salvageable ana straight lengths can be reused or cut to new di mensional requirements. In addition to the borosilicate glass pipe and fit tings. KIMAX drainline systems feature: Filled TFE sink outlets for maximum corrosion resistance at the sink connection. All coupling joints are protected with TFE seal rings, therefore, all wetted surfaces of a KIV.ax cramline system are made of either borosilicate glass or TFE plastic. This combination of mater a: makes a truly corrosion and heat resistant c-a^- Ime system. ^ "TFE is the abbreviation given by the Society of Pi as t c : try to Tetra-Muoro-ethylene resins or plastics--the mc$' icaiiy and acid resistant plastic material m use tcda'. KIMAX is a registered trademark of Owens-Illinois -~c Specifier (~ Architects and engineers are looking for new ma terials which will give new freedom in design with confidence in performance at reasonable installa tion costs. KIMAX tempered glass drainline offers this freedom, confidence and reasonable cost because: All wetted parts of the system are borosiiicate glass or TFE Polymer, thus, the "total" system is highly corrosive resistant. The low expansion of KIMAX borosiiicate glass eliminates the need for expansion joints. The light weight of the KIMAX systems requires only to ' - as many hangers as conventional high silica iron pipe. Glass does not sag when exposed to boiling water, hangers can be placed up to 10' aoart. Straight lengths of KIMAX pipe can be held cut to exact length. KIMAX pipe can be installed behind wails, over ceilings or underground with confidence. With these design and corrosive resistance fea tures availaoie to the architect and engineer, specification of KIMAX glass drainline can oe made with confidence. ment gives maximum fire power for fast beading of all sizes. Also, the specially designed burner for the KIMAX beading kit assures fast and complete stress relief of the field beaded ends. ... Minimum Number of Hangers Because KIMAX Glass Drainiine is so light, fewer hangers are needed for proper installation ... up to 50% less than when other drainiine materials are used. On horizontal runs, padded hangers are installed at 8 to 10 foot intervals. A padded clamp attached under the bottom coupling of vertical runs will control vertical and lateral movement while the remainder of the run can be supported at each floor (or in the case of 1V:" and/or 2" runs . .. every other floor) with padded clamps. Installation techniques for KIMAX Glass Drainiine are simple, fast, and vary fittle from the standard procedures used in installing any drainline system. Detailed procedures and suggested installation practices of K:\1AX Glass Drainiine are found in the new KIMAX Dramiine Installation Manual. TR-427. Owens-nimcis sales representatives and field en gineers are special!, trained to offer on-the-job aid anc service for soecific drainiine system instal lations KIMAX Dramnne systems do provice certain installation acvantaces which are: ... Leak-Free Joint Assembly The patentee KiMAX coupling assembly makes a unified TFE to glass seal for maximum ccrrosion resistance After both ends of the glass o:oe are inserted anc properly seated m the wetted cou pling a smg'e Doit is tightened with a standard ratene: wreocn cr suitable tool (see p-otos at right; Tne coupling i$ not rigid and cce- oe^mi! flexibility. ... Field Fabrication ^ KIMAX Glass Dramhne can be easily (abr.cated to odd lengths at the job site with the KiMAX field "beading kit. Detailed printed instructions and trained personnel are available to instruct tne bead ing kit operator m its proper use. A burner arrange 3 Other KIMAX installation advantages include: f ... Below Ground Burial KIMAX Drainline may be safely buried underground by following manufacturers' recommended proce dures outlined in KIMAX Drainline Installation Pro cedures Bulletin No. TR-427. ... Adaption to Other Materials or Fittings KIMAX Glass Drainline can be readily and effec tively adapted to any other drainline material. Recommended adapter materials and comoonents are outlined on back pages of this catalog. ... Easily Handled KIMAX Glass Drainline is usually delivered to job site in rugged shipper cartons. During construc tion. it is advisable to unpack only those sections needed for immediate fabrication or installation. Recommended KIMAX Drainline Uses KIMAX Tempered Glass Drainline and Vent Sys tems are higniy recommended as the specified medium of waste removal wherever corrosive chemical liquids present a disposal problem. It is particularly adaptable to drainline systems and underbench components in secondary school, col lege and university laboratories such as chemistry, bioiogv. and bio-chemistry buildings: veterinary medicine schools, research labs, and similar insti tutions of learning. KIMAX Glass Drainline has also found wide acceptance with efficient, low maintenance performance in: industrial laboratories, hospitals, institutional or research laboratories, food and chemical processing plants--wherever corrosive waste presents a disposal problem. f v KIMAX Coupling Assures Quick, Positive Seal Joints One of the most important components of a leakfree dramhne system is the joint mechanism. KIMAX Drainline couplings with compression ring of Buna-N rubber and seal ring of fluorocarbon polymer provide the required leak-free joint. As sembly of joint is simple . . . stab drainline ends into coupling and tighten one bolt. TP SEAL Ring RUBBER COMPRESSION RING 3 SEGMENTS WITH BANO FOR EASY DISASSEMBLY ALL METAL PARTS ARE STAINLESS STEEL L 4 GUIDE SPECIFICATIONS LONG FORM: Acid Waste Drainline I. General A. Contractor shall furnish and install a complete acid-waste drainiine and vent system as indi cated This system shall be made of tempered and annealed Borosilicate giass fType l; con forming to Federal Specification D0-G-5-tA and as manufactured under the trade name "KiMAX" Dv Owens-Illinois. B This system shall include all glass straight lengths fittings, traps, compression type hucroC3roon lined couplings and padded hanger sup ports tt Shan also include factory protectee neavy sc.neauie pioe for underground burial anc -ecommenaed adapter couplings to connect to ctner piping material, wnere applicable C a:i ptoe shall be installed free of strain m a man ner to permit limned movement Horioonta1 runs snail be supported by a padded ha-cer or hangers 8' to 10' on centers Vertical rise's shall be suppcted by padded riser ctamps cesgned to restr'Ct lateral and downward moveme-: Ver`cj. -'sers uo to 3" to mav be sucoc'tec at e.e-v c:ne' "-oor tevet Three men i o anp g-eater snail oe sucocrted at every floor teve; l! Connections - G ass-'b-gfass connections shall be mace with C'.'iX one-DCt compression type CC.C'ings `ac' C.red *ron 200 senes stamiess s:ee con- c c 'n -i three t3i contoured 12C seg-enrs 'tston.--: tc an outer band with mt-c'S c.vre1 .. contoured 3un,a fi res, C-m- r-- 3"C a wee ang'e 20 'k-- :c*ro'' -...1 .vr-en '05:31:60 .icc.';-: "& -rimeneat c"s toe-. --- co . zc- a 0 a '> . 01 n t w n ' c e116 c t e o ,, z " - r j "3 oe'Aee'' 3135s and o'"?' tvoes c-cmg -.ve-s'*a tt-.` mace wm kimax acocte'S t~~ acc.'ro -'n manufacture's 'C::-- lit Protection of Pipe - a case pee passing through w.vis or - stabs :~3 be 00 w.tn Dipt; s-e-J-O'. a m -3 c'catv' diameter tnan tne c-ce 0 0 ca:e ce- t.v-.-cn pipe anc sieeve snail be pac-ec wm cervas gtass wool and or with a non-mveen -'o acc'`.eo caui*mg material E G ass pipe shall no: be installed m direct scor.iri c'-'c.-ete cibergias msuiation or v-v :,co pace as approved ov ihe pipe ma-.--;:- ' a C" _suc msuiate between tne -- .ve C G a:c pipe snai: be protectee agamo: a w<vj IV. Tests Test in accordance to manufacturers roc:'~~enoa. tienc anp locar coce requirements V. Underground Pipe A. Excavation--shall conform to National Plumbing Code A 40 8 Section 2.7 1 Bottom of trench shall be properly compacted, graded and the pipe supported throughout its entire length 2 At least 4" of properly compacted sand shall be used directly under the pipe 8 Buried Pipe 1 Straight lengths shall be heavy schedule 5' lengths and shaft include a factory-applied protective coating 2. Fittings and couplings shall receive a fieldaophed protective coating prior to back-filling This coating may be Behr Manning Undercoat. Scotch Wrap. J. M. Trans-Tex. 3M EC-1221, or approved equal C Backfill Pipe trench shall be back-filled and tamped with sand or rock-free soil to 12" above top of pioe Where space does not permit a minimum 12" cover, additional protection must be provided tc protect pipe against crushing loacs. except whe" buried under protective concrete slab. VI. Laboratory Sink Connection Sm* outlets tailpieces, traps and cupsmks shall be KIMAX SHORT FORM: Specification for KIMAX Acid Waste Drainiine and Vent System n svstem shall pe made of KIMAX temoered anc anneaiea Borosilicate glass conforming to Federal Specification DD-G-541-A and as manufactured by Owens-iiiinois Giass-to-gtass connections shah be mace w<th KiMAX one-bolt compression type stamiess ;:oe ccucmgs won 3 fluorocarbon inner seal ring This S-,stem $r3!i pe installed m accordance with the manuact'ire's recommendations and the governing piumbmg COCO Note: Whe'e applicable Underground Glass Pipe Exc.ivni.nn snail conform to National Plumbing Code - -to 3 Section 2 ~ Bottom of trench shall consist of a: :oas: 4 of sione-free sand compacted and graded r"f.:C- uniform fun length support Sack fill with :c- c.mc -me ur soil to 12" above pipe When the ac-i.e cmcrtrons cannot be met. consult the manufac- : .?' 'or .01$ recommendation KiMAX heavy schedule factory protected pipe 5 engths and either wrapped or coated fittings and couplings snail be installed m sand base and back (ill n accordance with the manufacturers instructions and gu.ernmg plumbing code PIPE AND FITTINGS Straight Lengths 6500 Regular Schedule 5-ft lengths 6501 Regular Schedule 10ft. lengths 6502 Heavy Schedule 5*ft lengths -C 6504 Nipple Stock f Straight Lengths Standard lengths of KIMAX dramiine are 5 arc '0 *eer Soec;al lengths (both ends beacec :c a max mam of :5 :ee: na; be ordered as special items. Regular Schedule {6S00, 6501) Heavy Schedule (6502) 8 (0.0.) | C (Wall) Weight Weight Size A lbs..'ft. C (Wall) . Ibs./ft. V/2 2.06 2 2.58 3 3.69 4 d.84 6 7.12 1.84 2.34 3.41 4.53 6.66 : j | 0.12 0.14 0.17 0.20 0.24 0.64 0.94 I .5 2.6 4.7 C.i; c.r: C.2C: 0.26. 0.33 , o ?- i.: 2.0 2.4 6.3 KIMAX 6502 heavy schedule dramiine is designed and rec ommended for installation undergrouna Maximum length, for one piece, recommended for such installation is 5 ft. Standard nipple stock is beaded one end. and available in one foot increments up to 10 ft. All lengths are annealed. ; L PIPE AND FITTINGS Offset Made Using Standard Elbows i Because of a wide variety of offset requirements use a comomation of Pends (6511 and/or 6513). Order quantity of bends and KIMAX couplings (No. 6650) to satisfy offset dimensional requirements. Double Quarter Bend Size I A 1S 14 : 3^4 i 34 2 .5 ' 41,2 3 74 1 6H 4 I an j 84 6 1 12H j 12 6518 --------8 Quarter Bend Reducer Size 2 X 1' 2 3 i 1 Vi 3i2 4 i 14 4l2 4i3 S t 1 Vi 6x2 6x3 6x4 } : ' | i 1 A a 5 5 + 7 7 9 a 9 9 8 34 4 41 j 412 5 54 5 Vi 6 6'.': 8 6521 Single i6 6522 Double -B -- 6--------- T Branches Size A 2 t 14 2 x 1 Vi 2x2 3i 14 3x2 3x3 4x14 4x2 4x3 4x4 6i2 6x 3 6x4 6x6 6 8 a t* 12 12 14 14 14 14 20 20 20 20 8 34 3n 44 44 5 64 44 5V 7 34 an s 9X. 12 Use catalog dimensions for pipmq :,ivout as qas*e- >n.c*nes3 allowance i$ included C an 5 5 7'.. 7';. 7',. 8n 84 sn 84 124 izn 124 124 i r PIPE AND FITTINGS 6523 Straight T -------S - 6524 Cleanout & Test T --8 -- 6526 Single 6527 Double i 6528 Single B------------- 6529 Double -------------- 8-------------- ------------- 0 6531 --------- 8 - -g -- L-------- S B f Straight T Cleanout and Test T Sire A 8 C Size A ! B C ! 0 IV: x IV: 2x1'/: 2x2 3x2 3x3 4x2 4x3 6x3 6x4 6x6 63 3 8 y-* 4 84 4 t2 4t: 6 66 14 5 7 14 61: :o 73, 10 20 9 10 20 10 10 1'.: !Vz . 6 21.. , 2 3 4 2x2 1 8 2",.! 4 ' 2''^ 3x3 12 i 3\ i 6 A"; 4x4 | '.4 4 4ie ; 7 ' 5'S Test Tee and cleanou! comes as complete assembly mciudmg cao and coupling Y Branches Size A IV: tVx 2 1V: 2x2 3 1 Vi 3x2 3x3 4 x 1V: 4x2 4x3 4x4 Sx2 6x3 64 6x6 6 8 8 12 12 12 14 14 14 14 20 20 20 20 8c Ha 4!: 2 431 2`-: 6 3n 5/a 3?i 63, 3*4 8 4*,: 638 4 V: 7>: 4 V: au A Vt 10 5Va 9 53-4 10? 531 11V: 5% 14 Combination Y and 1/8 Bend Size t V: 1V: 2 1V: 2x2 3 t V: 3x2 33 4 1'/: 4x2 43 4x4 6x2 6x3 6x4 6x6 A 6 8 8 12 12 12 14 14 14 14 20 20 20 20 B 4 V: 43i 6 5H 6V2 81/: 6 7 9 U 8V4 10 12 15 C J 5g 5z 6li 71 4 8 9 8'/: 9'-1 10*4 u 11H 12 V: 13 V: 14 V: o l7a 2>: 2;: o'. 33i 3'i 4i/j 41; 41 ; 4v r 531 531 531 5% Partition Cross L 8 Use catalog dimensions tor piping layou' as gasKet thickness allowance is included. PIPE AND FITTINGS 6532 Single 6534 Double 6536 Straight 6537 Eccentric 6544 --A Upright Y or H (vent branch) Size A 8 C** 0 M'/j x t'/j *2 x V/z *2x2 3 x 1 Vj 3x2 3x3 4 x 1V2 4x2 4x3 4x4 6x3 6x4 6i6 6 8 8 12 12 12 U 14 14 14 20 20 20 3`, 4 3'; 4i: 6 44S 5 6: 8 71s 9 12 6^ 7*8 8% gv. , 10*8 ! 13 10-'; t 12 : 14: i 1 167; i6n .* 19 ! 24 1 's 2`: 2:: 3n j-i O'i 4: ; 4;: 4 : 41 ^ 54; 54; 5= ; OouDie, available m these sees only ' "C" dimension may De longer cr shorter than "A" Reducers or Increasers Size A 8 (min.) 2 x 1 '/: * 2 Vj x 2 3 x \Vt 3x2 4 x 1 Vi 4x2 4x3 6 x 1 Vi 6x2 6x3 6x4 4 5 S 5 7 7 7 9 9 a 9 Pi 3 2<; 2*4 3 3 3 4 4 4 4 'usee with aoiustaote joint ( = 6650 Cleanout Plug Size A* P/j 1-8 21 3 Hi 4 Pi 6 P/z 6550 V U Bend (vent loop) 6 Size A 8 Note: U Oends (an J'2 4 5 nealed only) are 2 4'i SVt often used lor vent 3 5Vj 6 V? 'oops. Bottom sec 4 6`-2 71/2 tions ol long S traps ( = 6562) are also 6 8V2 10 used as vent loops Use catalog dimensions tor pip.ng layout as gasxe: thickness allowance is mcludec 9 r DRAINLiNE TRAPS 6718 6713 8------------- -------------- B Expanded inlets of traps have 4" minimum depth to permit adjustment. Trap--P Style I Vnt | i | Seal Size Size A BC 0 i 0 eo t h 1 Vi X 1 * 2 * 2lt,./2 2x2 *2,/j i 2 3x3 4x 4 6x6 r/: 1 Vi 2 2 3 4 4 7 7': 8',. 8"f. I0*i 12*4 16*4 S 1; 8 1*2 , 8*i 1 i ; 5 3 13 1 3- 83i 2 Id: ; 2 !2*z 1 2*z i: ; 2-: : :t; 3*; ; 5=: : 4 j 7-: I 5 ! : : ~ j : ' 3 'Use adapte* coupling 1 = 6655) tor miet jcmt "Use 2" aa..stable joint, nardware assempiy ; = 6660'- for imet Traps avaiiace with either A or B type cleaned. See Standard c.earouts. Page t3. | 6700 i a------------- -------------- b i 6701 i ---------- 8------- ------------- 8 Trap--P Style--Swivel No 6*C0 isl'C't* Sw>vei "P" Trap Assembly consists o` a No 6*0! -met fitting w.tn a No 651-1 Quarter Sene Cutlet and a St.moars KIMAX CouC-mg. NO 6650. at the swivel jem; Seal Size ' A B c D 1 Depth 112 x IV: 8*4 2 i 1 \: , 8*4 2x2 2* 2 X 2 C" 4 8 8 8*8 8* 2:: i S : 2*z ' 5 i j1 a i 5: . : 1 vs 1 5 * 1' : j1. 4 * *. No 'u' 1 a* c Swwei p Trap Assembly consists cl a Nc c'2: zo 03 "ie: fitting . 55 2 Quarter Bend Outlet and a Standard K'MAX Coup ng NC 6650 at tne swivel [om: iSIZE | ' Seal a 8 C ! D ! Depth 1 '-2 X 1 Vi i 8*4 11 Pi i 5 i 4^ 2 x 1 Vi i 8*4 ! 1*8 1 s ! .1*4 12x2 91', 13 1*4 i 51 * : c: . 2 Vt x 2 | o'- 13 114 5*: ! 512 Tiaos ava>iac e with either A or B type cleanout See Standard Cleancuts Pago tu Trap -- P Style -- Swivel Drum Nc 6T'0 ........ ~ w;:-. e! arum P trap assembly consists oI a No 6.'tS :m<r Nc 6T6 outlet fitting ana a sunc3fC Kit.tAX co-..' .Nc 66:5 at !'c swivel |Om: Sue 8 !0 Body Seat A C t.Q. Oecth 1V 1': 2x1',: 2x2 *2 Vi x 2 I0; 1 I0* 11 11 8 8 914 9V 2'; * 41 2': 1 41. 3 i 5;^ 3 1^ 3 V. 3'-. 1} v< 'Has coarcco mict T.-ans avaitab'o with either a or 0 type cleanout Sec Standard Clean outs Page tj . 10 Use cata'og dimens or: v.r pomg layout as gasxet thickness allowance is included DRAINLINE TRAPS 6707 Expanded inlets of traps have 4" minimum depth to permit adjustment. Trap--P Style--Drum Size A 1 4 l 1 Vi 2 x 1 Vi 2x2 *24x2 9 9 934 94 Has expanded inlet. B 8 8 94 9`3 Body Seal C 0 1.0. Depth 1 i `2 2 2 433 54 3 4 4 34 3*2 3*2 34 Traps available with either A or B type cleanout. See Standard Clean outs. Page 13. 6719 B--------------- ---------------- 6 I Trap--S Style Size vent Size A 8 c Seal D Depth 14 r 14 2 x 14 212 24 x 2 14 1 Vt 2 2 6'4 7 V. 84 8ni* 10 10 11 11 24 24 24 14 24 2*2 24 2 34 34 34 34 'Use adapter coupling (-6655) tor top |Oint. "use 2" adiustaoie joint, hardware assemoiy (-6660) for top joint Traps available with either A or B type cleanout. See Standard Clean outs Page 13 l 6702 6703 . 8 -- ----------------- 0 Trap -- S Style--Long S fjp ."jo 6'02 consists oi a No 6705 inlet section, a No. 6562 outlet eg jog a stanaaro kimax couotmg No. 6650 at the swivel jomt. See c'\v: oo>ow tor .ayout dimensions 3 vjp Nc 6T03 consists of a No 6705 inlet section, a No. 6562 outlet eg jnc a stancard KiMAX coupling No 6650 at the swivel joint 6702 Size iI A 14 1 14 2x14 212 24 2 164 164 20=.: 20 4 ! ; I s*eMaIl 8 c 0 Depth 10 84 5 10 84 5 11 9'V. iVe 11 9'4 44 4Ve 4 V# 5`3 54 6703 Size Seal A 8 C 0 Depth 14x14 20 4 10 84 * 2 1 1V2 204 10 84 5 5 4 Vs 44 i/c coancoo inlet 'or.', available with eitner A or B type cleanout See Standard Cleanc*f. Page 13 ;a-3'og d-mensions f;r pip.-g a.G.' a*. c*ness allowance is included 11 DRAINLINE TRAPS Expanded iniets of trap* have 4" minimum depth to permit adjustment. Trap--S Style--Swivel Drum Swivel arum trap assemblies No 67ii ana No. 6712 consist <r-.s: section no. 6715 outlet section No. 6717. arc a standard k:\iax couoimg No. 6660 at the swiver iom: See Charts oeiow dimensions. 6711 Size A: B t Vt x 1 Vi 2 11 '/i 2z2 2Vi x 2 16*8 10 16*8 i 10 20:-i i I ! ' A JilL 11** C L0:ION 11 11 0 Vi Vi 5:: S>: Body to Seal Depth 5; - 5-i 2 c:. 4 ::. . 3:- Traos available with either A or 0 type cleanout. See Standard Clean outs. Page 13. Size 1 Vi x 1 Vi 2x1% A: 20 7 a 207-8 B 10 10 c 10N ION 0 4N Body Seal i ID Depth 5N 3 5N 3: IN Traps available with either A or B type cleanout. See Standarc Clean outs. Page 13. 6770 Trap--S Style--Drum Size A B c 8ody . Seal D ID 1 Depth 1 Vi x 1V: 6'V, 10 9 4N 2 r t Vi 22 7','. sn 10 9 4U n 934 5 Vi *2'.i x 2 11 9N Si r 3 ! 3N 3 ! 3N 4; ; 4 i ' ' ; has expanded inlet. Traos available with either A or B type cleanout. See Standard Clean outs Page 13 Trap--Running 6771 (one vent) -------------------- A---------------------- 6772 (two vents) ---------------------- A----------------- { vent j Seal Size | Size A B C 0 t ; Depth 1 V3 x 1 Vi 21 2 3x3 4 14 616 i 1 'h !2 !3 Id I4 11 12 14 Vi 17 Vi 24 6 6% 8A 9% 12 7/8 5 5 V; 6% 7 Vi 10 3 3 *4 4 S 7 3! 3 J/2 ! 4! 5i 71 3 3 3 5 'Social order only T'aos available witn either A or B type cleanout. See Stance-: 7 eanouts Page 13 V 12 Use catalog dimensions lor pic^g layout as gasket'tmcKness allowance is included DRAINLINE TRAPS 6576 Trap--Drum (top cleanout) This (rap assembly consists of the following components No. S577, $" glass body No. 6544. short cieanout Dlug No. 6650, 6" standard KIMAX coupling Size I | A I: ! 8: C Body 0j IB 1>: t l>: ( 13`h i 10`j > it, . $ra ; 5 Seal Depth 3 6612 6614 Trap--Partition No 6612 partition trap with seaied-m partition is available in t`/i' and 2 sizes only. Standard with B type cieanout. No 6614 partition trap is available in t'-i" and 2" outlet sizes only tv; outlet trap has a 2" inlet to accept No. 6655 aoaoter coupling. 2' outlet trap has 2l.-2" miet to accept No. $660 adjustable jomt coupling 6612 Size ] Seal ainlet x Outlet i A C Oetitti it; x I I: 2x: ; 1 U 12 *'* 3*4 5*4 3*/4 4m 3*4 3` 80m traps are ncn-sipnonmg with partition always visiDie. 6614 Size i I I Inlet 1 Outlet ; A }B ; C 2x 2>: xZ SV'2 3V* 3> 9>/: 5'/4 4 t-i Type A Type B Standard Cleanouts Standard orainime trap cleanout Type A is litted with a phenolic screw tree cap with TF liner (No 6675) Type B cieanout consists v a No 6650 standard KIMAX coupling (I'/V) and a No 6544 snort g:ass cap (11; Ordering Information To orcer standard traps wiih cleanouts use catalog number for prope* style and add the letter A or 8 for desired cleanout style For correct layout dimensions add 17/" to overall trap height for cieanout Type A. or for cleanout Type B use catalog oimens-ons tor p-p.rg lavOu- as gas*et tmcKness allowance is included 13 CUP SINKS Outside surface of cupsink bodies has an ooaoue white surface. No. 6724. 2" sm* strainer furnished witn all cuo sinks. Soecify over-ail desired lengtn (either n" or 1 S' l when ordering cco sink with plain for ? designated! eno outlet use No 6655 adapter coupling (2 x l7/a) on outlet to connect to 2" exoanoec enc trass cr fittings 3' Hemispherical 6619 Beaded Outlet 6619P Plain Outlet -3'*"- 3"x 9'' Oval i 6627 3"x 6" Oval Horizontal, I'/j" Outlet 6628 3" x 6" Oval Vertical, IV2" Outlet Will OPEHISC oi4Mtrci| ^ '( Will OPENINC 2'. OlftMCTEU '1 Wall Mounted Cup Sink Horizontal Outlet No. 6621 cup sink oval (3*61 No. 6724 2 " S'HK jlrame' No. 7150 2" flange No. 7204 insert 2 * 1 `.j Vertical Outlet No. 6629 ovai cup sink (2*6i No. 6724 2 Sink straine' No.7150 2 ` Mango No. 7204 insert 2 x 1l. 2 Mounting Polls or screws to cc Urn. /'e-j py installer For No 662" as'emp:/ utNo 6655 adaoter couphng 2 x t7-> couiiei to connect to 2 expanded rr-; tings For No 6628 assem.oiy use N- 6C';C '1 ^' size standard KIMAX ccjP!ing I l inc ..ood ADJUSTABLE UNDERBENCH FITTINGS Field adjustments up to 4" are possible using adaoter cou pling No. 6655. 2 x 1Tis " sue 6525 Adjustable Sanitary T (plain End) Size 1'^ i tV; : Ha :A 1 S':. B 2-; c : 6520 i -8---------- -- C -- 2'' l 0 Adjustable Sanitary T Size 1' 2 I 1 ' 1 l 2 6517 Adjustable Vt Bend Size A S 2 t' z ' 6 j 4 6530 Adjustable Combination Y & Vs Bend Size A B C T it 21 2 iC 4 . 6 0 7 A *.3M.O<7 dimensions 'or O-w n- OvCu: ' t S3 a icwance s mc'^ced 15 r ACCESSORIES AND HARDWARE ir 6650 Coupling The patented KIMAX Standard Coupling. No S650 census of tne following components' No. 6651 segmented stainless steel outer oanc No. 6652 Buna N ruOOer compression ring with 7FE iner No. 6653 stainless steel Dolt For more detailed construction features advantages ano -nstailauon orocedures see Page 3 and 4 of :n.s catalog or kimax Dramnne installation Manual TR-427 i i Bolt Size A B c ' o: Size IV: 3 2^8 IN ; , 4--2S t Z-i 2 3 Vi 3a IV, 4--28 x 2^4 3 4=4 ' I ! 4--28 x Hu 4 6 5`,2 P-2 j V. j 4--23 x 314 6 8-1 7 Vi Ha | 14 j 4--23 x 6655 00 -- SIZE -- RANGE Adapter Coupling Patent Pending No 6655 Adapter Assembly is used to |om KIMAX dramtme pipe and or fittings to unthreaded Sink tailpieces The assembly consists of No. 6651 segmented stainless steei Outer band No. 6657 8una N rubber adapter No. 6656 TFE adapter seal No. 6653 stainless steel bolt Size 2 1 1'2 Tailpiece Style kimax glass tail pipe Extension No. 6728. metai tuoing. and lead tailpiece extensions 00 Size Range 1.48 to 1.53 hin 2 x J Vi Leac. Class 0 or XL tailpiece Piam end kimax Regular Schedule or Heavy Schedule l'/2 glass pipe or fittings Corrosion :|4646 Durcon :$0-2 Ouriron r 11713 Lead--Class C or L. B or M Plastic or Steel (I'/z IPS) 1 70 to '..'3 1.82 to 1.90 6728 16 Use gasket No. 6738 when con necting glass ta>i pipe to threaded metal pipe 1 Vi" Coupling Nut and Tailpiece Assembly kimax tailpiece is available m 6*/z". lO'/i". 21 Vi" lengths. Spec.1/ .cnotn wren oroermg Glass ts annealed and can pe ho'c cu1 to e*ac: length using No 6729 cutter Assembly No 6~28 contis:: o* a No 6723 pnenotic nut and a No 6730 kimax tailpiece Note: This assembly con be used on other f/j" plastic or meia: smx outlets having pipe threads For metal outlet connections use gasxet No 6738 between metal ang glass Hand tigmen coupling nut ... do not use pipe wrench. ;C r ACCESSORIES AND HARDWARE A 6735 (IV2"--2" sizes) THREADED RUSTIC OR METAL PIPE 6736 SPLIT COUPLING NUT 6737 STAINLESS STEEL CUMP 8EA0E0 END KIMAX GLASS PIPE Split Coupling Nut Assembly No. 6*35 split coupling nut assemoly consists of a No. 6736 split coupling nut and a No. 6737 stainless steel damp. To mstai: . . . remove clamp from spin nut. Place soiu nut over oeaceo glass end. Replace damp and tignten with screw driver. Use to connect iVi" beaded glass pipe to a threaded 11:' metal pipe. Use a 6739 gasxet. 6739 (1 Vs"--2" sizes) Gasket for Split Coupling Nut Assembly When using KIMAX Split Coupling Nut No. 6735 to connect trao or Deaoea end pioe to tnreaded metai pipe, use Gasket No 6739 as shown m drawing. Hand tighten nut No. 6735. Do not use pipe wrench. threaded metal pioe. 6660 6680 6685--Adjustable Adjustable Joint Adiustabie joint permits space aciussment. Assemply No 6660 consists of No. 7206 aluminum inner flange No. 7150 aluminum outer flange No. 7227 TFE seal ring No. 7203 adaoter insert (molded neoprene asbestos) No. 7226 rubber compression ring No. 7180 (3) aluminum (hex head 5/16--18x11/) Size | 0 2 i 5^ Bead Adapters Tnreaoed oead adapters are used to provide beaded end on tn/eaceo p/pe (or connecting directly to KiMAX glass dramnnes witn st3noard coupling NO. 6650. Ail TF construction. Adapter No. 6680 will fit standard straight or taoered threads Used tor same size pioe (e.g. UV metal to 1 l/t" glass), tdeat lor door oram connections in Hi". 2". 3". 4", and 6" sizes Adaoter No. 6685 is designed to mate 1 */2" threaded tailpieces to 2' expanded inlets of KIMAX traps. Can be moved up and down on tailpiece tor space adjustments, in 2 x iVz'' size only 17 ACCESSORIES AND HARDWARE j ir 6720 (I'/j", 2", r sizes} 0 Sink Outlet Assembly Consists of: 8724 sink strainer--black fluorocarbon plastic 6721 sink outlet--black fluorocarbon plastic 6725 gasket--neoprene 6722 locknut Note- Hand tighten 6722 locknut to sink. OO NO" USE =>'== WRENCH. To fill gap m sink counteroore use 3M-EC-5`2 ca..-*.mg compound or eauivalent. 11and 2' sue sink outlets a_e c~signed to accept standard lead overflows. Size A B Ci 0 IVz 3S,, 2 4i 35 ': 3 1 2''t 3j For sink outlet tailpiece connections, see No. 6728 description, page 16, and No. 6735 description, page 17. i 6726 Sink Stopper No 6*26 Sink Stopper is available tn i'.;'' 3nd 2 cue m -ji: 3 size only m black ftuorocaroon. 6727 18 Sink Overflow-- Beehive and Open Type Sink overflows are made of black lluorocarbon plastic Open standing overflows are available for 2 and 3" S*nk outlets oniv ?; oeenive tyoe can be modified by cutting oil top beehive section Sink Outlet Sue ;:: 2 3 Beehive Type Length 4" 6" 8" ------ -- ---- Open Type length __ i __ 1 __ 4-- j 6- 8 | 6: | 8 It i r ACCESSORIES AND HARDWARE 7310 KIMAX Portable Beading Kit for job-site beading of KIMAX Drainiine straight lengths See Owens-Illinois Bulletin TR-244 tor complete set-up and operating instructions. " K GREEN OXYGEN HOSE Exploded view oi KIMAX Portable Beading Kit components. 6729 Pipe Scoring Tool '"siatiations No 6729 tool can be used to trim -''os o' giass b'O? to oe inserted mto KIMAX adapter coupling Nc 66r: c' ac:us:apie tom; No 6660. Alter cut is completed c` ore*? J'C wiped with iso grit emery ciotn Tms tool is ,r,-~r--oncco ter use on i1 -j" 10 and i '/z' ID pipe only 7290 Pipe Hangers (padded) L (1 Vj", 2 ", 3"', 4',' 6" sizes) 3o;;mneftoed lor norizontai runs Hangers contain integral cusncns Standard fmisn on band is A S.T.M type L.S 2mc coating I 19 ACCESSORIES AND HARDWARE 7110--Beaded Pipe to Conical End Pipe Pipe Connection Assembly Kits To join Beaded end pipe to conical end pipe. K.t .nciuces a flanges, inserts. Doits ana TFE sneatn gasnet Chart includes an quantities of Kit components anc mcivicua: article number tor replacement of parts Pipe Size Ui 2 3 4 6 Flange ary. No. 2-7155 2-7155 2-7155 1-6670 1-7156 1-6670 1-7156 Insert Qty. No. 1-7200 1-7203 1-7200 1-7203 1-7200 1-7203 1 1-7203 1-7158 1-7203 1-7158 ! | Gasket No. :-7;:5 1-7275 1-7276 1-7276 i-72 76 Bolts & Nuts Qty. Size 4.';?C --13 x 2-i 50 18x2'-.- 7190 '--IS x 3 8-7190 '--IS *:: - S-719C >s--18 x 2': 7120 -- Beaded Pipe to U.S. Standard Flange (ASME Bolt Circle) To join beaded glass pipe to inside coated metal. Kit mcuaes ail Manges, inserts, adapter inserts Doits and acapter Duttons Chart for parts included in kit. Flange Inserts Adapter Donut Gasket Size Qty. No. Qty. No. Buttons Qty. No. Bolts & Nuts Qty. Size t'z 1-7155 1-7203 4-7230 1-7276 ; 4-7190 `..-- IS * 2 : 2 i*: 55 1-7203 4-7230 1-7276 4-7190 '--is:.- 3 1-7155 1-7203 4-7230 1-72*6 *2-7190 ',*-.18 i 3 4 1-6670 1-7203 8-7230 6 i-6670 1-7203 8-7230 1-7276 1-7276 8-7190 i 1 '..-- IS x 3 8-7190 ; '..-- 18 x 3 7130 -- Beaded Pipe to Lead Pipe KIMAX GLASS PIPE -7130 LEAD A0APTE9 ____ f. LEAP PIPE '/ 7 I 3 l JOlNTCOMPOUf 20 Glass to Lead Pipe Adapter a 'o.i't ad-ioter :s available m 1!; and 2 size oniy Adame' >c <;p~.onio pi.i:n ena lead pipe with a ieadecc>xy ro<ni cyn. po-^-J Mixing instructions are mciudea witn jom: compoum; Aaapter No 7130 Jom: Compound 7131 Use standard coupling No 6650 to connect giass io icac adapter !t 21 00 KIMAX DRAINLINE INSTALLATIONS Over the past years there have been hundreds of KIMAX Glass Drainline installations, while hundreds of others are now in the planning stage or under construction. Just a few are listed below: Schools and Universities Rutgers University Tacoma High School Washington State University Michigan State University University of California University of Pennsylvania Heidelburg College Cleveland Vocational School Central Michigan University Stanford University Pamona College Sophia High School. Beckiey. W. Va. Michigan Technical University Pennsylvania Military College Our Lady of Angels College DuPont Hign School. Wilmington. Del. University of Miami (Florida) Loma Linda College Emory University St. Joseon Coliege. Emmitsburg, Md. Cherry Hill (New Jersey) High School Iron Mountain (Michigan) High School Snonomisn Hign Scnccl University Of Wasnmgton City of Detroit University of Micrncan University of Minnesota North Shore Junior College. Houston Boston College Florida State Umvers.tv Industrial Motorola Company Narmco Materials Humko Oil Company Caterpillar Tractor Company City of Chicago Filtration Plant Hercules Powder Company Hoffman-LaRoche Rohn & Hass Allied Chemical Company Penn Salt Carolina Nitrogen Plant New State Office Building, Boston B. F. Goodrich E. I. OuPont Research A.E.C. Stanford Research National Bureau of Standards Sylvama Electric Products Co. American Type Culture Air Products & Chemical Corp. William Gilliam Co. N.A.S.A. Texas City Jail (Crime Laboratory) Reiter Laboratories Smith. Kline & French Air Products & Chemical Corporation St. Hyacmthe Agricultural Institute Texaco Experiment. Inc. Hospitals Maynard Hospital. Seattle. Washington Beaumont Hospital. Detroit. Michigan Botsford Hospital. Farmington. Michigan ` University o! Minnesota Masonic Hospital. Minneapolis, Minnesota Lower Bucks County Hospital. Bristol. Pennsylvania Emstem Medical Center, Philadeiprua. Pennsylvania Fairview Hospital. St Paul. Minnesota St. Vincent's Hospital. Toledo. Ohio Skin and Cancer Hospital, Philadelphia. Pennsylvania Germantown Hospital. Philadelphia, Pennsylvania Tyler Memorial Hospital. Meshoppen. Pennsylvania Emory University Hospital, Atlanta, Georgia ... and many, many more! KIMAX Temperec Orainlme is ^anufacturea ana soia by t^e Consume- ana Tecnmcal Products Division of Owens-Illinois, Inc. 23 Kia' :;^ir iMAINUNTi SWtt* ?*** t: 0, Box' 1035 wsrffefcJ 1 '-SSSBSj^' -' Phone': -242-654 v"'^.y i.'; '-..- %.:".. .'; **** (?<' V V-r ' ' * SUES?.,:.? ' ..''*'.`"^^ii* r,::.r ; - : *;**> *:'.T'.`` - - -'f.-'-ji A a #, * 1 . *>, . / * *'> kliV.'t'Jfc '. . - , .' tv.-; .*a'i;-->,<7 , .. . *-v- '; V-: - -ir^ ;':?^sS||gfflS ;* ;' DRAINLINE KIMAX TEMPERED GLASS DRAINLINE ...assured maximum corrosion resistance for chemical waste disposal systems Table of Contents General Information............................................. 2 Installation ...........................................................3 Typical and Suggested Application ... 4 KIMAX Couplings..................................................4 Acid Waste Specifications............................... 5 Pipe and Fittings..................................... 6-11 Traps................................................................ 12-14 Cup Sinks................................................................15 Accessories and Hardware.......................16-20 Adaptation Chart............................................. 21 Field Beading Kit............................................. 19 KIMAX Dramfine Installations .... 22-23 - .. . ''-L 3c[ivs :c: ::S:a and vent system Research laboratories, teaching laboratories, and industrial processing plants have long had a need for chemical resistant waste disposal systems. To answer this need. Owens-Illinois has developed a borosihcate glass formula (KG-33) which is used in the manufacture of KIMAX drainline. This glass is rugged, resistant to chemical attack and can han dle liquids from their freezing point up to 212CF continuously*. To make a dramiine system truly chemically re sistant. all couplings and accessories must have similar chemical resistant capabilites. KIMAX dramiine couplings and accessories do have these features. The patented KIMAX coupling is manu- 'For continuous operating temperatures above 212 F see your KIMAX representative for recommendations. 2 factured from 300 series stainless steel outer shell. Buna-N rubber compression liner and TFE** seal ring. KIMAX sink outlets are manufactured from filled TFE fluorocarbon polymer, therefore, all wetted parts within a KIMAX drainline system are borosilicate giass or TFE. Building Owners KIMAX glass drainline provides a most efficient low cost and maintenance free chemical waste disposal system. KIMAX drainline has a low initial installation cost and will assure the building owner many years of trouble-free service because: KIMAX drainline is manufactured from clear borosilicate glass so stoppages or lost articles can be detected by visual inspection. Low expansion borosilicate glass provides max imum protection against rapid temperature change when hot liquids are discharged into the pipe line. When laboratory layout changes must be made KIMAX drainline systems can be disassembled and reassembled to meet the new needs. All fittings and couplings are salvageable and straight lengths can be reused or cut to new di mensional requirements. In addition to the borosilicate glass pipe and fit tings, KIMAX drainline systems feature: Filled TFE sink outlets for maximum chemical resistance at the sink connection. All coupling joints are protected with TFE seal rings, therefore, all wetted surfaces of a KIMAX dramiine system are made of either borosilicate glass or TFE plastic. This combination of material makes a truly chemical and heat resistant drainline system. "TFE is the abbreviation given by the Society of Plastic in dustry to tetra-fiuoro-ethylene resms or plastics -- the most chemically and acid resistant plastic material m use today Kimax is a registered trademark of Owens-Illinois. Inc <r N Specifier Architects and engineers are looking for new ma terials which will give new freedom in design with confidence in performance at reasonable installa tion costs. KIMAX tempered glass drainline offers this freedom, confidence and reasonable cost because: All wetted parts of the system are borosilicate glass or TFE. thus, the "total" system is highly chemical resistant. The low expansion of KIMAX borosilicate glass eliminates the need for expansion joints. The light weight of the KIMAX systems requires only Va to V3 as many hangers as conventional high silica iron pipe. Glass does not sag when exposed to boiling water, hangers can be placed up to 10' apart. Straight lengths of KIMAX pipe can be field cut to exact length. KIMAX pipe can be installed behind walls, over ceilings or underground with confidence. With these design and chemical resistance fea tures available to the architect and engineer, specification of KIMAX glass drainline can be made with confidence. a KIMAX Bead to Bead Drainline Coupling INSTALLATION ADVANTAGES Installation techniques for KIMAX Glass Dramlme are simple, fast, and vary tittle from the standard procedures used m installing any dratnline system Detailed procedures and suggested installation practices of KiMAX Glass Drainline are found in KIMAX Dramlme Installation Manual TR-427R. Owens-Illinois safes representatives and field en gineers are specially trained to offer on-the-job aid and service for specific dramlme system instal lations. KIMAX Dramlme systems do provide cer tain installation advantages which are: ... Leak-Free Joint Assembly The patented KIMAX Drainline coupling assembly makes a unified TFE to glass seal for maximum chemical resistance. After both ends of the glass pipe are inserted and properly seated in the wetted coupling, a single bolt is tightened with a standard ratchet wrench or suitable tool (see photos above). The coupling permits the joint to be deflected up to 4 . ... Field Fabrication KIMAX Glass Drainline can be easily fabricated to odd lengths at the job site with the use of a KIMAX field "beading kit." or by utilizing the new B P (bead to plain end) coupling system. ... Minimum Number of Hangers KIMAX Glass Drainline is so light and strong that comparatively fewer hangers are needed for proper installation. Consult KIMAX Drainline Installation Manual for recommended procedures. 3 Other KIMAX installation advantages include: ... Below Ground Burial KIMAX Tempered Glass Drainline may be safely specified and used for underground installations. Straight lengths are now available with a factory applied protective casing of thick expanded poly styrene. For recommended installation procedures of KIMAX Drainline see Installation Manual TR427R. Shown here is an example of KIMAX Drain line as installed underground. ... Adaptation to Other Materials KIMAX Glass Drainline can be readily and effec tively adapted and joined to any other drainline material. Recommended adaptable materials and components are illustrated on Page 21. ... Easily Handled KIMAX Glass Drainline is delivered to the job site in rugged shipper cartons. During installation, it is advisable to unpack only those sections and fittings needed for immediate fabrication or installation. Recommended KIMAX Drainline Uses KIMAX Tempered Glass Drainline and vent systems are highly recommended as the specified medium of waste removal wherever chemical liquids present a disposal problem. It is particularly adaptable as drainline systems in secondary schools, and col lege and university buildings, where it is especially recommended for chemistry, biology, and bio chemistry laboratories; veterinary and medi cal colleges, research, and other institutional laboratories. KIMAX Glass Drainline has also found wide accept ance with efficient, low maintenance performance in industrial laboratories, hospitals, institutional or research laboratories, chemical or food processing plants . . . wherever corrosive chemical or solvent wastes present a disposal problem. KIMAX Couplings Assure Quick, Positive Seal Joints RUBBER COMPRESSION LINER KIMAX Drainline Coupling (Bead to Bead) One of the most important components of a leakfree drainline system is the joint mechanism. KIMAX Drainline Coupling (No. 6650) with compression liner of Buna-N rubber and seal ring of tetra-fiuoroethylene provide the required joint seal. Assembly of joint is simple . . . place drainline ends into coupling (Page 3) and tighten one bolt. Disassem bly is likewise as simple. 4 KIMAX B/P Drainline Coupling (Beaded to Plain End) This newly designed KIMAX Drainline Coupling (No 6661) provides simplified assembly in the field o` KIMAX (beaded) glass drainline to plain end (cut' glass pipe or lead. Schedule 40 plastic or meta pipe. It eliminates field beading of certain sizes o' KIMAX glass drainline straight lengths ... saving up to 60% of all beading time on average installa tions. Consult KIMAX B/P Coupling Bulletin Nc TR-93-A for further information. r GUIDE SPECIFICATIONS LONG FORM: Acid Waste Drainline I. General A. Contractor shall furnish and install a complete acid-waste dragline and vent system as indicated. This system shall be made of tempered and an nealed borosilicate glass conforming to Federal Specification OD-G-541A and as manufactured under the trade name "KIMAX" by Owens-Illinois. B. This system shall include all glass straight lengths, fittings and traps, compression type tetra-fiuoro-ethyiene tmed couplings and padded hanger supports It shall also include factoryprotected heavy schedule pipe for underground burial, and recommended adapter couplings to connect to other piping material where applicable. C. All pipe shall be installed free of strain, m a man ner to permit limited movement. Horizontal runs shall be supported by a padded hanger or hang ers 8' to 10' on centers Vertical risers shaii be supported py pacdec riser clamps designed to restrict lateral anc downward movement. Vertical risers up to 3' I D may be supported at every otner floor level Tnree inch I D and greater shall be suoported at every fiocr level II. Connections A Giass-to-giass connections shall be made with KiMAX compression type couplings Article Nos 6650 or 6661 Ccuolmgs cuter snei! bolt and nut to be mace from 200 senes stainless steel Colplicg compresS'On imer to be made from Buna*N Rubber Seal r>ng gasket to be made from tetra`luorc-etny.ene '.v-en installed according to the manufacture's 'eccmmenaations. they snail pro vide a lea-'.-Ve? ;o-nr when deflected up to 4 8 Joints between c ass and other types Of piping matena: sna i oe mace with KtMAX adapters anc or according to manufacturer s recommendations III Protection of Pipe A A.! g:ass pipe oass.ng tnrpjgn walls Or floor stabs snan be fitted with pipe sleeves a minimum 2' greater c-arneier man me pipe 0 D Space be tween pioe and s'eeve snail be packed with fiber glass g:ass woo: and or with a non-naroenmg approved caulking material B Glass pipe snail not be installed m direct contact with concrete Fmer glass insulation or other type oaddmg as approved by the pipe manufacturer snail oe used to insulate between the two materials C Glass pipe sna : be protected agams; an weld splatter IV. Tests Test m accordance with manufacturer's recommen dations and local code requirements. V. Underground Pipe A. Excavation--shall conform to National Plumbing Code A 40.8 Section 2.7. 1 Bottom of trench shall be properly compacted, graded, and the pipe supported throughout its entire length. 2 At least 4" of properly compacted sand shall be used directly under the pipe. B Buried Pipe 1. Straight lengths shall be heavy schedule 5' lengths protected in factory-applied expanded poystyrene casing. 2. All underground fittings shall be protected prior to back-filling by wrapping in polyvinyl film (5 mil), Scotch Wrap or J. M. Trans-Tex or approved equal. C. Backfill Pipe trench shall be back-filled and tamped with sand or rock-free soil to 12" above top of pipe Where space does not permit a minimum 12" cover, additional protection must be provided to protect pipe against crushing loads, except when buned under protective concrete slab. VI. Laboratory Sink Connection Sink outlets, tailpieces, traps and cupsinks shall be KIMAX SHORT FORM: Acid Waste Drainline This system shall be made of KIMAX tempered and annealed borosilicate glass and conforming to Federal Specification DO-G-541-A and as manufactured by Owens-Illinois Giass-to-glass connections shall be made with KIMAX compression type stainless steel couplings. Article Nos. 6650 or 6661. with a tetrafiuoro-ethyiene inner seat ring. This system shall be installed m accordance with the manufacturer's recom mendations and the governing plumbing code. Note: Where applicable Underground Glass Pipe Excavation shall conform to National Plumbing Code A 40 8 Section 2 7 Bottom of trench shall consist of at least 4" of stone-free sand compacted and graded to provide uniform full length support. Back fill with rock tree sand and.or soil to 12" above pipe. When the above conditions cannot be met. consult the manufac turer for his recommendation. KiMAX factory-protected heavy schedule pipe. 5' tengms. and wrapped fittings shall be installed in sand base and back filled in accordance with the manufac turer s instructions and governing plumbing code. 5 o -T P C c 5 C 2 V R f <. PIPE AND FITTINGS Straight Lengths 6500 5-ft. lengths 6501 10-ft lengths 6502 EPS* Covered 5-ft lengths (for underground use) Pipe Standard lengths of KIMAX drainline pigs are 5 feet and 10 feet. Special lengths (both ends beaded) may be ordered as special items. Weight Size IbS./ft ; A B (0.0.) VA 0.87 ! 2.06 1.84 2 1.1 . 2.58 2.34 3 2.0 ! 3.69 3.41 4 3.4 4.84 4.53 6 6.3 7.12 6.66 ( 6502 EPS covered drainline is designed and recommended tor installation underground. Maximum length, for one piece, recommended for such installation is 5 feet. 6504 Beaded one end only 6504 pipe is beaded one end only and available in one foot increments up to 10 ft. All lengths can be field cut to within V of bead. 6511 Cr - Sweeps Size 1V4 2 3 4 6 & 4 Vi 5 6 Vi 9 12 6513 Bends AA A A Size 90* 60* 45* 2214* t*4 3 VA 2 2 3'/. 2 K 2% 3 5 VA Z< 4 7 414 3'4 6 ---- 7 2 2'/. 2% 3 Vi -- 6 Use catalog dimensions for piping layout as gasket thickness allowance is included. r PIPE AND FITTINGS r Offsets Made Using Standard Sweeps and Bends 8ecause of a wide variety of offset requirements, use a combination of bends (6511 and/or 6513). Order quantity of bends and KIMAX couplings {No. 6650) to satisfy offset dimensional requirements. Combinations do not come equipped with couplings. Special Purpose Bends 6512 6512P 6514 Size A 8 A 8 A B 6\'h 314 314 12 2% 3 2 3% 7'.4 3K 12 -- -- *Can be Held cut. 8 Use catalog dimensions tor piping layout as gasket thickness allowance is included. 7 PIPE AND FITTINGS 6518 Quarter Bend Reducer r i i i A i i i ' l Size 1x1% 3 x 1% 3x2 4x1% 4x2 4x3 6 x V/2 6x2 6x3 6x4 A 4 5 7 7 7 9 9 9 9 8 3% 4 4t/z 4 Vi 5 5Vi ' 5>/z 6 6% 8 j i ) I 6519 6519P (Annealed)* Double Quarter Bend V 8 Use catalog dimensions lor piping layout as gasket thickness allowance is included. P I0 1 c ^ w w i q w n w iw w n r PIPE AND FITTINGS 6520 -----------B -- 1 2" ADJ. 1 i D 1.0. 1 ivy -------------------A...... ............ .. A Adjustable Sanitary T (One Adjustable Inlet) Size AB C0 V/2 XV/H2 6 3% 2V 7 6521 Single 6522 Double 6530 (Annealed)* Sanitary T Size V/2 V/2 2x1% 2x2 3X1% 3x2 3x3 4x1% 4x2 4x3 4x4 6x2 6x3 6x4 6x6 A 6 8 8 12 12 12 14 14 14 14 20 20 20 20 B. 3% 3% 4% 4 Vi 5 6% 4y8 5% 7 8Vi 6% 8 9X* 12 C 3% 5 5 7X. 7X. 7X. 8% 8% 8% 8% 12% 12% 12% 12% Adjustable Sanitary T (Plain End Outlet) Size A B C VA x 1% x 1% 8K 3 3`<4 'Can be field cut. Use catalog dimensions lor piping layout as gasket thickness allowance is included. 9 PIPE AND FITTINGS 6523 Straight! 6524 Test T with Cleanout Straight T Test T with Cleanout Size A 114x1* 2x m 2x2 3 x 1* 3x2 3x3 4 x 1% 4x2 4x3 4x4 6x3 6x4 6x6 6 8 8 12 i 'y u u u u ?0 20 20 8c 33 3'/ 4 44 41* 6 51 5 5 6!* ' 8' VA 9. 10 6 7 7 7 10 10 10 Size A B C 1*4 te 1H 6 2VIS 2x2 8 2"i* 4 3x3 12 s 4x4 14 4% 7 0 3;u 3:`:6 41 !-vt 57i Test Tee and cleanout comes as complete assemoiy mciuding cap and coupling. 6526 Single 6527 Double 6528 Single 6529 Double 6531 Drainline Y Size A 1% x 1% 2x1% 2x2 3x1% 3x2 3x3 4x1% 4x2 4x3 4x4 6x2 6x3 6x4 6x6 6 8 8 12 12 12 14 14 14 14 20 20 20 20 > i% 2% 2% 3n 33/4 33i 4% 4% 4% 4% 5% 53/4 sy4 5% C 41/2 4% 6 5% m 8 6^ 71/2 8% 10 9 10H 11% 14 Combination Y and 1/8 Bend Size A B C 1% 1% 2 1% 2x2 3 x 1% 3x2 3x3 4x 1% 4x2 4x3 4x4 6x2 6x3 6x4 6x6 6 8 8 12 12 12 14 14 14 14 20 20 20 20 4% 4% 6 5% 6Y2 81/2 6 7 9 11 8% 10 12 15 4Ys 5% 6% 7 Vi 8 9 8>/2 9% 10 V* 11 lift 12% 13% 14% 0 1% 2% 2% 3 Vi 33* 33-i 41/2 4% 41/2 4% 5% 53/4 5% 5V4 i Partition Cross (Compact) Size 2x1% 2x2 2 x 1 % x 1 '/a x 1 % A 8 8 8 8 3% 4% 3y4 c 5 5 5 Partition crosses are designed to prevent cross flow when sinks are connected back to back. 10 Use catalog dimensions for piping layout as gasket thickness allowance is included. r PIPE AND FITTINGS 6536 Straight 6537 Eccentric 6540 (T-------- ' 6544 1 -- A U- Upright Y or H (vent branch) Size V/2 U4 2 1V4 2x2 3 x tVS 3x2 33 4 X V/t 4x2 4x3 4i4 6x3 6x4 6x6 A 6 S 8 12 12 12 14 H 14 14 20 20 20 8 3 314 4 311 4!i 6 4H 5 616 8 7S 9 12 C* 6'4 7H 8J4 916 10H 13 10% 12 1454 1664 1614 19 24 0 2X 3H 3H 414 4% Stt 5H 5% 6% 664 7% 8 12 '"C" dimension may De longer or shorter than ,-A" Reducers or Increasers Size 2x116 --*-3x1% --3x2 4 xt'/: 4x2 4x3 SiVA 6x2 6x3 6x4 A 4 5 5 7 7 7 9 9 9 9 6 (min.} 1% 2V 2`A 3 3 3 4 4 4 4 Vent Increasers Size VA t 3 2x3 3x4 A 22 22 22 Cleanout Plug Size V/2 2 3 4 6 A % 1 I Vs 1% 1V6 t r r Use catalog dimensions lor piping layout as gasket thickness allowance is included. r DRAINLINE TRAPS 6700 6701 6704 (Plain End Outlet*) i 6706 t Expanded inlets of traps have 4" minimum depth to permit adjustment. Swivel Trap--P Style No. 6700 (short outlet) Swivel "P" Trap assembly consists of a No. 6705 inlet with a No. 6513 outlet and a No. 6650 KIMAX coupling at the swivel joint. Size Inlet x Outlet A 8 0 1t4xU4 2x1# 2x2 8* 8% 9Vi. 8 8 8% 25 25 1H 5# See Standard Cleanout. Page 14. c Swivel Trap--P Style No. 6701 (long outlet) Swivel "P" Trap assembly consists of a No. 6705 inlet with a No. 6512 outlet and a No. 6650 KIMAX coupling a: the swivel joint. Size Inlet x Outlet A B C 0 1#x1# 2x1# 2x2 3* 8% 9`H 11 11 13 1H 5 1H 5 154 5# See Standard Cleanout. Page 14. Swivel Trap--P Style No. 6704 (plain end outlet) Swivel "P" Trap assembly consists of a No. 6705 inlet with a No. 6512P plain end outlet and a No. 6650 KIMAX coupling at the swivel joint. Size Inlet x Outlet A 8 c 0 1# x 1# 2x1# 2x2 8a Z* 9 K. 17 17 17# 1H 1# 1# 5 5 5# Traps available with S type cleanout. See Standard Cleanout. Page 14. ' Annealed outlet, can be field cut. ; i i Swivel Trap--S Style No. 6706 Swivel "S" Trap consists of two No. 6705 inlets and a No. 6650 KIMAX coupling at the swivel joint. Size Inlet x Outlet A 8 c 0 1# x 1# 2x1# 2x2 10 10 9a 10 854 5 io 8 y. 5 li 9 "X* 4# Traps available with B type cleanout. See Standard Cleanout. Page 14. f 6713 (Vented) 12 6718 Trap--P Style Size Vent Inlet x Outlet Size A 8 C 0 1# x 1# 2 x 1# 2x2 3x3 4x4 6x6 154 7 81 53 154 7 54 8 154 5 3 2 8# 8# I# 5# 3# 3 10# 10# 2 6# 4 4 12# 12# 2# 7# 5 4 L6K 31 2# 24 7 `Has expanded inlet. Use No. 6655 adapter coupling for inlet |omt Traps available with 8 type cleanout. See Standard Cleanout Page 14. No cleanouts on 6 x 6 traps. Use catalog dimensions for piping layout as gasket thickness allowance is included. C ( DRAINLINE TRAPS r 6707 x Expanded Inlets of traps have 4" minimum depth to permit adjustment. Drum Trap--P Style Size Inlet x Outlet 1*4 x 1*4 2x1*4 2x2 A 9 9 9% BC 8I 8 14 9'/. 2 Body o 1.0. &y. 3 44 3 54 4 Traps available with 8 type cleanout. See Standard Cleanout. Page 14. CJW W I -pM IH M IW V in 6710 I I 6770 i L 8 Swivel Drum Trap--P Style No. 6710 Swivel Drum Trap "P" assemply consists of a No. 6715 inlet with a No. 6716 outlet and a No. 6650 KIMAX coupling at the swivel joint. Size Body Inlet Outlet A B C 0 I.D. 1*4 x 1*4 2x14 2x2 104 8 24 4% 10'/. 8 2'4 44 11 94 3 54 3 3 4 Traps availaole with 8 type cleanout. See Standard Cleanout. Page 14. Swivel Drum Trap--S Style No. 6714 Swivel Drum Trap assemply consists of two No. 6715 inlets and one No. 6650 KIMAX coupling at tne swivel joint. Size Body cInlet x Outlet A * 0 1.0. 14* 1*4 2 1*4 2x2 11% 11% 11% 94 94 n 10% 10% n 4% 4% 5% 3 3 4 Traps available with B type cleanout. See Standard Cleanout. Page 14. 6771 (Vented) Running Trap Size Inlet x Outlet ! % X 1'/; 2x2 3x3 4x4 *6 x 6 Vent Size 1% 2 3 4 4 A a 12 14% 17% 38 S 6 6"/i 8% 9% 12% C 5 5% 6% 7% 24 D 3 3% 4 5 7 E 3 3% 4 5 7 Traps available with B type cleanout. See Standard Cleanout, Page u. No cleanouts on 6 x 6 traps. Use catalog dimensions tor piping layout as gasket thickness allowance is included. 13 a c r r t DRAINLINE TRAPS 6614 6720 SINK OUTLET Partition Trap (Consists of Trap Body Only) Available with lH" and 2" outlets only, i1^" outlet trap has 2" inlet to accept No. 6655 adapter coupling. Size Inlet x Outlet 2 x lk 2x2 A8 814 3 8k 3* ______________ C 3k 4k Traps are non-siphoning with partition always visible. Traps available with S type cleanout. See below. 0 6 6 Type B i Standard Cleanout Standard drainline trap cleanout Type B consists of a No. 66S0 standard KIMAX coupling <1 '/?") and a No. 6544 snort glass cap (i'/"). Ordering information To order standard traps with cleanouts use catalog number tor proper style and add the letter 8. For correct layout dimensions add 2iU" to overall trap height tor cleanout Type B. 14 Use catalog dimensions for piping layout as gasket thickness allowance >s included r CUP SINKS r Outside surface of cupsink bodies has an opaque white surface. No. 6724. 2" sink strainer furnished with all cup sinks. Specify over-all desired length (either n" or 15") when ordering cup sink with plain (or P designated) end outlet. Use No. 6655 adapter coupling (2 x 1 Vt) on outlet to connect to 2" expanded end traps or fittings. 3" Hemispherical 6618 Beaded Outlet 6618P Plain End Outlet 10" 3"x 9" Oval 6619 Beaded Outlet 6619P Plain End Outlet 3"x 6" Oval n c *o 00 IK V) w3IV-, 6627 3" x 6" Oval Horizontal, 6628 3" x 6" Oval Vertical, Wall Mounted Cup Sink 1l/j" Plain End Outlet iVa" Outlet Horizontal Outlet No. 6621 cup sink oval (3 x 6) No. 6724 2" sink strainer No. 7150 2" flange No. 7204 insert (2 x 1 4) Vertical Outlet No. 6629 oval cup sink (3 x 6) No. 6724 2" sink strainer No. 71S0 2" tlange No. 7204 insert (2 x \lA) Mounting bolts or screws to be furnished by installer. For No. 6627 assembly use v. No. 6655 adapter coupling (2 x t%") on outlet to connect to 2" expanded inlet. For No. 6626 assembly use No. 6650 I'S" Size KIMAX coupling. Use catalog dimensions for piping layout as gasxei thickness allowance is included. 15 0 r r I C 0 r ACCESSORIES AND HARDWARE 6650 Drainline Coupling (Bead to Bead) No. 6650 Drainline Coupling is used tor joining i':" 2" 3' 4' and 6' KIMAX Glass Oramlme pipe and fittings. No. 6650 KIMAX Coupling consists of No. 6651 segmented stainless steel outer band No. 6652 3una-N rubber compression liner with TFE seal ring No. 6653 stainless steel bolt Size A B C0 Bolt Size V/i 3 2V8 IK. K. U--2ix2Vx 2 2 Vi 3 Vs IK. K. i-i--28 x 2V 3 4% 4 Vi IK. K. ii--28 x 2Va 4 6 5 Vi IV* y Vi--28x3li 6 81/4 7% Wt v yI6-24x4 6661 I B/P* Drainline Coupling (Bead to Plain End) l No. 6661 S(P Orainiine Coupling is used for joining l6". 2". 3" or 4" KIMAX beaded glass drainline to plain end (cut) glass pipe, lead. l.P.S. metal, or plastic pipe. This new exclusively designed KIMAX drainline coupling consists of the following components' No. 6662 stainless steel band with bolt No. 6663 Buna-N rubber compression liner with TFE seal ring No. 6664 silver plated stainless steel hex nut Bolt Size A B C 0 Size 154 3 2J4 iy. yu Vi-28 2 3% 2V. iy. Vh 54-28 3 4* Vi* 41/. 2'/u y.. Vi.-24 46 5H 2T.4 M.-24 ' Palenl Pending 16 r ACCESSORIES AND HARDWARE r 6655 Adapter Coupling Patent Pending i o.o. ' SIZE --- : 94NGE : No. 6655 Adapter Assembly is used to join KIMAX drainline pipe and/or fittings to plam end sink tailpieces. The assembly consists of: No. 6651 segmented stainless steei outer band No. 66S7 Buna-N rubber adapter No. 6656 TFE adapter seal No. 6653 stainless steel bolt. Vi-- 28 x 2% Size Tailpiece Style 0.0. Size Range 2 x IS KIMAX glass taii pipe Extension No. 6728. metal tubing, ana lead taiiotece extensions 2 x IS Lead. Class 0 or XL tailpiece PfREX tailpiece and cuo sm 2 x 1'. ____________ i Plam end KIMAX Regular Schedule or Heavy Schedule Hi glass pipe or fittings Ourcon S0-2 Our iron '11713 Lead -- Class C or L. B or M Plastic or Steel U'-i IPS) 1.48 to 1.53 1.70 to 1.78 1.82 to 1.90 6735 THREA0E0 PLASTIC OP METAL PIPE 6736 SPLIT COUPLING NUT 6737 STAINLESS STEEL CLAMP -SEA0E0 EN3 kimax glass pipe 6739 Gasket Use Gasket 6739 when con necting KiMAX glass pipe to threaded metal pipe. Vh" Split Coupling (Threaded to Beaded Pipe) No 6735. IT Split Coupling rs used to ;om i'i" beaded glass pipe to a threaded il>" metal pipe. The assemoiy consists of: No. 6736 sol11 coupling nut No- 6737 stainless steel clamp To install . remove ciamp from split nut. Place split nut over Deaaed glass end. Replace clamp and tighten with screw driver. 6680 L 6685--Adjustable i Thread Adapters (Threaded to Beaded Pipe) Thread adapters are used to provide beaded end on threaded pipe for connecting directly to KIMAX glass drainlines with No. 6650 coupling. AH TFE construction. Adapter No. 6680 will fit standard straight or tapered threads. Used for same size pipe (e.g. iVV metal to il/z" glass), ideal for floor dram connections, in Wi". 2". 2". 4", and 6" sizes. Adapter No. 6685 is designed to mate iW threaded tailpieces to 2" expanded inlets of KIMAX traps. Car be moved up and down on tailpiece lor space adiustments. in 2 x 1V?" size only. i > n o 17 r ACCESSORIES AND HARDWARE 6720 (IVS" and 2" sizes) 6720D 2"--For Use With Sinks Having 3l%2" Counterbore Sink Outlet Assembly Consists of: 6724 sink strainer (black fluorocarbon plastic) 6721 and 67210 sink outlet (black fluorocarbon plastic) 6725 gasket--neoprene 6722 locknut Note: Hand tighten 6722 locknut to sink. DO NOT USE PIPE WRENCH. 7o fill gap in sink counterbore, use 3M-EC-612 caulk ing compound or equivalent. Vh" and 2" size $inx outlets are designed to accept standard lead overflows. 6720 6720D Size m 2 2 A 3H 3`VU 3* 8 *W /. Vi C1 2H | 3i 3j 0 2 2H 2K For sink outlet tailpiece connections, see No. 6728 description betow. c 6728 i 1 Vi' Tailpiece Assembly 6738 Gasket Use gasket No. 6738 when con necting glass tail pipe to threaded metal pipe. KiMAX tailpiece is available in 8'A" and ^0'A" lengths. Specify lengih wnen ordering. Glass is annealed and can be field cut to exact lengtn. Assembly No. 6728 consists of a No. 6723 phenolic nut and a No. 6730 KIMAX tailpiece. Note: This assembly can be used on other iVi" plastic or metal sink outlets having pipe threads. For metal outlet connections use gasket No. 6738 between metal and glass. Hand tighten coupling nut. . . do not ge pipe wrench. 6726 Sink Stopper No 6726 Sink Stopper is available in 1^" and 2" size m leac c 18 r ACCESSORIES AND HARDWARE r 6727 Sink Overflow (Beehive and Open Type) Sink Overflows are made of biack fluorocarbon plastic. Open standing overflows are available for 2" sink outlets only , . . t^" Deenive type can be modified by cutting off top beehive section. Sink Outlet Size 144 2 Beehive Type length 4" 6" 8* -- ---- Open Type length __ | __ 4" 6" __ 8- KIMAX Portable Beading Kit Used for field beading \through 6" gfass pipe. For more detailed information on the availability of the newest model kit (SK-S) and its operation, ask your KIMAX distributor or wnte the nearest O-i office listed on the back of this catalog. ACCESSORIES & HARDWARE 7310-56802 cutting romt plain on 0EAOEO end class pipe * __ - EXTENSION 4- 6- CENTERING CONES TENSION ADJUSTMENT KNOB n KIMAX Portable Glass Pipe Cutter Witn the kimax Portable Glass Pipe Cutter you can cut -- 6 gtass Orainime anywhere on the job site. Complete cutter consists of a scoring head assembly, extension, tension arm sub- assempiy ana t'/?" --6" centering cones and ring stop as shown. Stocked and sold by your KIMAX Glass Orainime distributor. 19 c ACCESSORIES AND HARDWARE 7110 7120 Coupling Assembly (Drainline to Conical End Pipe) To join drainline glass pipe to conical end pipe. Kit includes all flanges, inserts, bolts and TFE sheath gasket. Chart includes all quantities of kit components and individual article number for replacement of parts. Pipe Size Hi 2 3 4 6 Style II Flanges Qty. No. 2-7155 2-7155 2-7155 1-6670 1-7156 1-6670 1-7156 Adapter Insert Qty. No. 1-7200 1-7203 1-7200 1-7203 1-7200 1-7203 1-7203 1-7158 1-7203 1-7158 Gasket Qty. No. 1-7276 1-7276 1-7276 1-7276 1-7276 Bolts t Nuts Qty. No. Size 4-7190 *i --18x2U 4-1790 5/16--18x21; 4-7190 V16--18*3 8-7190 S/I6 --18 x 3 8-7190 %--16* 3 Coupling Assembly (Metal IPS to Beaded End Pipe) To join drainline glass pipe to metal IPS threaded pipe. Kit in cludes flange, adapter insert, bolts, adapter buttons and TFE sheath gasket. ASA threaded flange not included. Pipe Size Style ll Flange Qty. No. Adapter Insert Qty. No. Adapter Buttons Qty- No. Gasket Qty- No. Bolts & Nuts Qty. No. Size t 1-7155 1-7203 4-7230 1-7276 4-7190 VJ* --18 x Hi 1-7155 1-7203 4-7230 1-7276 4-7190 Vi6 --18 x 2> < 2 1-7155 1-7203 4-7230 1-7276 4-7190 OX 2 CO l 3 1-7155 1-7203 4-7230 1-7276 4 1-6670 1-7203 8-7230 1-7276 8-7190 y,t -- 18x3 6 1-6670 1-7203 8-7230 1-7276 8-7190 H --18 * 2 'Flange should be placed far enough on pipe to permit macn.ning end ot pipe to provide a flat bearing surface for beaded glass pipe Pipe Hangers (padded) flecommended for horizontal runs. Hangers contain integral cusnions. Standard finish on bano is A.S.T.M. type L.S. Zinc coating 20 r i TYPICAL JOINT REFERENCE CHART Type of Pipe KIMAX 0RAINLINE BEADED KIMAX GLASS I.P.S. METAL OR RiGIO PLASTIC PLAIN END Type of Joint KIMAX 0RA1NLINE XIMAX ORAINUNE XIMAX GLASS I.PS. METAL OR RIGIO PLASTIC KIMAX ORAINLINE Material Needed KIMAX Drainline Coupling 6650 Size VA 2 3 4 6 Code No. 6650-1500 6650-2000 6650-3000 6650-4000 6650-6000 KIMAX B/P Coupling 6661 Pipe Size IVi 2 3 4 j I 1 ! ! Code No. 6661-1500 6661-2000 6661-3000 6661-4000 XIMAX GLASS METAL OR RIGIO PLASTIC PLAIN ENO 2" OPENING KIMAX Adapter Coupling `ft" Dimension Pipe 0.0. 1.48--1.53 1.70--1.78 1.82 -- 1.90 Coupling Size 2 x 1', 2 x I1, 2 X 1'i Code No. 6655-2015 6655-2017 6655-2013 I.P.S. tmreaoeoMETAL OR PLASTIC . I P S THREAOEO -- METAL OR PLASTIC lilll'rii V METAL OR RUSTIC SPLIT COUPLING NUT METAL OR PLASTIC THREADED KIMAX DRAINLINE CJ KIMAX Split Coupling | Coupling Pipe Size Code No. i:s I 6635-1500 Casket Code No. 6739-1500 V METAL OR ) RUSTIC THREAOEO '------------------ - J . si KIMAX ORAINLINE | USE THREAD SEALING COMPOUND KIMAX Thread Adapter and Drainline Coupling Pipe Size Adapter Code No. Coopting Code No. VA 2 3 '4 6 6680-1500 6680-2000 6680-3000 6680-4000 6680-6000 6650-1500 6650-2000 6650-3000 6650-4000 66S0-6000 XIMAX BEA0E0 OR PLAIN ENO ORAINLINE KIMAX Glass to Bell End Pipe 1. Pack hub half lull with asbestos rope. 2. Caulk with hot lead, lead wool or acid proof cement. For Detail, see Oraintine Installation Manual. ^ METAL OR RUSTIC KIMAX GUSS REOUCER U?------~J KIMAX Glass to Plain End Metal or Plastic For Detail, see Drainline Installation Manual. Pipe Size Code No. 2x1/, 3x2 4x3 6x4 6536-2015 6536-3020 6536-4030 6536-6040 21 moss 22 KIMAX DRAINLINE INSTALLATIONS Over the past years, there have been hundreds of KIMAX Glass Drainline installations, while hundreds of others are now in the planning stage or under construction. Just a few are listed below: SCHOOLS AND UNIVERSITIES Tacoma High School Morton Salt Washington State University Motorola Company University of Louisville (Medical Complex) Michigan State University Narmco Materials Stout State University (Wisconsin) University of California Humko Oil Company Roanoke Virginia Community College University of Pennsylvania Caterpillar Tractor Company University of Rochester Heideiburg College City of Chicago Filtration Plant Clemson University Cleveland Vocational School Hercules Powder Company University of Southern California Centra) Michigan University Hoffman-LaRoche University of Utah Stanford University Rohm & Haas University of New Mexico i Northern Arizona State University Pomona College Sophia High School. 8ecktey. W. Va. Allied Chemical Company Penn Salt Whittier College Michigan Technical University Carolina Nitrogen Plant Colorado State University Pennsylvania Military College New State Office*8uilding, Boston Central Washington State University Our Lady of Angels College B. F. Goodrich University of Idaho DuPont High School, Wilmington, Del. E. I. DuPont California State College University of Miami (Florida) i Western Reserve University i University of Minnesota Loma Linda Coliege Emory University RESEARCH Southern Methodist St. Joseph College. Emmitsburg. Md. Glidden-Ourkee Research Center Olivet College Cherry Hill (New Jersey) High School Upjohn Company i Toledo University Iron Mountain (Michigan) High School Humble Oil Company Bay Village High School (Ohio) Snohomish High School Eli Lilly Washington University (St. Louis. Mo.) University of Washington University of Wisconsin St. John High School (Indiana) City of Detroit Miles Laboratories Kansas State University University of Michigan Parke-Davis Port Lavaca High School (Texas) North Shore Junior College, Houston A.E-C. University of Texas Boston College Stanford Research Brescia College National 8ureau of Standards Adrian College (Michigan) University of Nebraska INDUSTRIAL Sylvama Electric Products Co. American Type Culture Port Huron Community College 3M Company Air Products & Chemical Corp. Palmyra High School (Wisconsin) General Anhne Film Corporation William Gilliam Co. University of Florida Abbott Laboratories N.A.S.A. University of Virginia Lmg-Temco-Vougnt Texas City Jail (Crime Laboratory) Duke University Armco Steel Reiter Laboratories North Carolina State University Monsanto Chemical Smith. Kline & French Florida State University General Electric Air Products & Chemical Corporation Rutgers University Uni-Royal Texaco Experiment, Inc. HOSPITAL Wesson Memorial Hospiiai (Massachusetts) University of Chicago (Illinois) Mayo Cimic (Minnesota) Houston Medical Center (Texas) St Josepn s Hospital (Texas; Clarkston Hospital (Nebraska) 8eaumont Hospital (Michigan) University of Louisville (Kentucky) Fairview Hospital (Minnesota) Coiumpia Hospital (Wisconsin) Lmcom Nebraska General Hospital Maynard Hospital. Seattle. Washington Botsford Hospital. Farmington. Michigan University of Minnesota Masonic Hospital. Minneapolis Mmn Lower Bucks County Hospital. Bristol. Pennsytvana Emstem Medical Center. Philadelphia. Pennsylvania Fairview Hospital. St. Paul. Minnesota St. Vincent's Hospital, Toledo. Ohio Skm and Cancer Hospital. Philadelphia, Pennsylvania Germantown Hospital, Philadelphia. Pennsylvania Tyler Memorial Hospital, Meshoppen, Pennsylvania Emory University Hospital. Atlanta. Georgia Massachusetts General Hospital. Boston CANADIAN Otto Mass Chemical Building, McGill University, Montreal Sherwm Williams. Montreal Smith. Kline & French Research Labs. University of Toronto Medical Science Building University of Alberta. Edmonton, Biological Sciences Building Department of Public Works Pathology Building, Halifax Ayerst, MoKenna & Harrison. Montreal Moncton University, Moncton. New Brunswick Veterinary Diagnostic Laboratory. Regina Como Lake High School. Pt. Coquitlam. B.C. Tsawwassen School. Delta, B.C. St. Hyacmthe Agricultural Institute, Quebec KIMAX Tempered Oramlme is manufactured and sold by the Consume' and Technical Products Division of Owens-Illinois. Inc. 23 0. 0 I -S'-] ''t OWENS-ILLINOIS SALES OFFICES Atlanta, Ga. 30341 1561 Bishop Hollow Run AC/404 457-0623 Montclair, N.J. 07042 22 S. Par* St. AC/201 746-6600 Houston, Texas 77055 2315 Moss Hill AC/713 465-4789 Toledo, Ohio 43601 P.O. Box 1035 AC/419 242-6543 La Mirada, Calif. 90638 15052 Rosecrans Ave. Suite 209 AC/213 941-0276 AC- 714 521-2271 Owens-Illinois International Division Toledo. Ohio 43601 P.O. Box 1035 AC/419 242-6543 Chicago. Illinois 60601 Room 1014. United of America Bldg. One East Wacker Drive AC/312 321-0260 I. T Hi *4 i -i i .< y \ IT / i 1 v -. : l. ,v - 1 \ S'T- GPC-1051 Printed m u .? 4. 0-2-iSM Owens-Illinois Toledo. Ohio 43601 Distributed by  ta d> <1 c* 6 2 i < <! s# T St % J n*-v> * > % f w%: *1 Owens-Illinois S < tempered ` glass i i | DRAINLINE i j i assured maximum corrosion resistance for chemical waste disposal systems Table of Contents General Information................................................................. 2 Installation ............................................................ .3 Typical and Suggested Application ... 4 KIMAX Couplings........................................................................ 4 Acid Waste Specifications ...................................... 5 Pioe and Fittings ............................................... 6-11 Traps................................................................... 12-14 Cup Sinks............................................................................................ 15 Accessories and Hardware . . 16-20 Adaotation Chart........................................ 21 Field Beading Kit ... .19 KIMAX Dramhne installations . 22-23 Reseat" laboratories teaching laboratories, and mdust' a orccessmg oiants have long had a need' for cnemioa' resistant waste disoosai systems. To ans.ver this need Owens-iiimois has developed a borosiiicate glass formula (KG-33) which is used m tne manufacture of KIMAX dramhne This glass is rugged resistant to chemical attack and can han dle iidjids from tnem freezing point uc to 212 F continuous:. ' To m.a^e a cramhne system truly cnemicahv re sistant an couoimgs and accessories must have simuar chemical mstant capabilites KIMAX dramlme couplings o accessories do nave these features The patentee KIMAX coupling is manu- Po- cor-iir.uous 0Debating temperatures aoove 212 P see >our i<:uax rec^ese^iaii'-e tor recommendations factured from 300 senes stainless steel outer shell. Buna-N rubber compression liner and TFE" seal ring. KIMAX sink outlets are manufactured from filled TFE fluorocarbon polymer, therefore, all wetted parts within a KIMAX drainline system are borosiiicate glass or TFE. Building Owners KIMAX glass drainline provides a most efficient low cost and maintenance free chemical waste disposal system. KIMAX dramlme has a low initial installation cost and will assure the building owner many years of trouble-free service because: KIMAX drainline is manufactured from clear borosiiicate glass so stoppages or lost articles can be detected by visual inspection. Low expansion borosiiicate glass provides max imum protection against rapid temperature chance when not liquids are discharged into the pipe line Wnen laboratory layout changes must be made KIMAX dramlme systems can be disassembled and reassembled to meet the new needs. Ail fittings and couplings are salvageable anc straight lengths can be reused or cut to new di mensional requirements. in addition to the borosiiicate glass pipe and fit tings. KIMAX dramlme systems feature: Filled TFE sink outlets for maximum chemical resistance at the sink connection An coupling joints are protected with TFE seal rings therefore, all wetted surfaces of a KIMAX dramime system are made of either borosiiicate glass or TFE plastic. This combination of material maxes a truly chemical and heat resistant dramlme system. "TPt 1$ the abbreviation given by the Society of Plastic mCustry to tetra-Huoro-ethyiene reams or plastics -- the rrcs: chemically and acid resistant plastic material m use tocav k:MAX is a registered trademark of Owens-nimois inc r ^ Specifier Architects and engineers are looking tor new ma terials which will give new freedom in design with confidence in performance at reasonable installa tion costs. KIMAX tempered glass drainline offers this freedom, confidence and reasonable cost because: All wetted parts of the system are borosilicate glass or TFE. thus, the "total" system is highly chemical resistant. The low expansion of KIMAX borosilicate glass eliminates the need for expansion joints. The light weight of the KIMAX systems requires only 72 to ': as many hangers as conventional high silica iron pipe. Glass does not sag when exposed to boiling water, hangers can be placed up to 10' apart. Straight lengths of KIMAX pipe can be field cut to exact length. KIMAX pipe can be installed behind walls, over ceilings or underground with confidence. With these design and chemical resistance fea tures available to the architect and engineer, specification of KIMAX glass drainline can be maae with confidence. KIMAX Bead to Bead Drainline Coupling KIMAX B/P Bead to Plain End Drainline Coupling installation tecnmcues fc' kimax Glass Dramime are simcie ;as: arc vary little from me stanqarc procedures usee m installing any cramhne system Detailec prcceoures anc suggested installation practices of KIMAX Glass Dramime are founc m KIMAX Dramime installation Manual TR-427R Owens-tihnois sales representatives and field en gineers are specially trained to offer on-tne-joo aid anc service for soecific dramime system instal lations KIMAX Dramime Systems do provice cer tain installation advantages which are. ... Leak-Free Joint Assembly The patented KIMAX Dramime coupling assempiv makes a unified TFE to glass seal for maximum cnemical resistance. After both ends of the giass pipe are inserted and properly seated m the wetted coupling, a single bolt is tightened with a standard ratchet wrench or suitable tool (see photos above) The coupling permits the joint to be deflected up to 4 ... Field Fabrication KIMAX Glass Dramiine can be easily fabricated to ood lengths at the )ob site with the use of a KIMAX field beacmg kit. or by utilizing the new B P ioeao to plain end) coupling system. ... Minimum Number of Hangers kimax Glass Drainline is so light and strong that comparatively fewer hangers are needed for proper installation Consult KIMAX Drainline Installation Manual for recommended procedures. 3 Other KIMAX installation advantages include: ... Below Ground Burial KIMAX Tempered Glass Drainline may be safely specified and used for underground installations. Straight lengths are now available with a factory applied protective casing of thick expanded poly styrene. For recommended installation procedures of KIMAX Drainline see Installation Manual. Shown here is an example of KIMAX Drainline as installed underground. ... Adaptation to Other Materials KIMAX Glass Drainline can be readiiy and effec tively adapted and joined to any other drainline material. Recommended adaptable materials and components are illustrated on Page 21. ... Easily Handled KIMAX Glass Drainline is delivered to the job site in rugged shipper cartons. During installation, it is advisable to unpack only those sections and fittings needed for immediate fabrication or installation. Recommended KIMAX Dramline Uses KIMAX Tempered Glass Drainiine and vent systems are highly recommended as the specified medium of waste removal wnerever chemical liquids present a disoosai problem. It is particularly adaptable as drainiine systems in secondary schools, and col lege and university buildings, where it is especially recommended for chemistry, biology, and bio chemistry laboratories; veterinary and medi cal colleges, research, and other institutional laboratories. KiMAX Glass Drainiine has also found wide accept ance with efficient, low maintenance performance m industrial laboratories, hospitals, institutional or research laboratories, chemical or food processing plants ... wherever corrosive chemical or solvent wastes present a disposal problem. KIMAX Couplings Assure Quick, Positive Seal Joints KIMAX Drainiine Coupling (Bead to Bead) One of the most imoortant comoonents of a teakfree C'ainiinesvstem is tne joint mechanism KIMAX Dramune Couohng (No. 6650) with comoression imer o' Buna-N rubber and seal ring of tetra-fiuoroetnvfene provide tne required joint seal. Assembly of joint is simple . . . place drainiine ends into coupling (Page 3) and tighten one bolt. Disassem bly is likewise as simple. 4 KIMAX BIP Drainiine Coupling (Beaded to Plain End) This newly designed KIMAX Drainiine Coupling (No 5661 y provides simplified assembly m the held of KIMAX (beaded) glass drainiine to plain end (cuti glass pipe or lead. Schedule 40 plastic or metai pipe. It eliminates field beading of certain sizes of KIMAX glass drainiine straight lengths . . . saving up to 60/o of all beading time on average installa tions. Consult KIMAX Q/P Coupling Bulletin No TR-93-A for further information. QUIDS SPECIFICATIONS LONG FORM: Acid Waste Drainline I. General A. Contractor snail furnish and install a complete acid-waste dramime and vent system as indicated This svstem snail be maoe of tempered and an nealed borosilicate glass conforming to Federal Soecification 00-G-541A and as manufactured unaer me trade name "KIMAX" by Owens-Illinois B Tnis system sna'i include all glass straight lengtns. fittings and traos. compression type tetra-fluoro-etnyiene lined couplings and padded hanger supports it shall also include factoryprotected heavy schedule pipe for underground ounai ana recommended adapter couplings to connect to other piping material where aooiicapie C a.! pipe shall oe installed free of strain <n a manne' to permit limited movement Horizontal runs snail oe supoortec by a padded nanger or hange-s 8 to 1C' on centers vertical nsers sna" be suooorted bv paceso riser clamps designed to -estric: lateral anc downward movement Ve-tica1 vsers up to 3" ) C may oe supported at every other floor ieve( T-iree men I 0 and greater snail oe supported a: every doer level ll Connections a G ass-to-g'ass cc'nec'.ions snail oe mace witn < max compress-on type couoimcs A-ticie Nos o653 0' 6661 Couplings Outer sne1' belt anc nut oe maoe `'c~ 333 senes stamiess steel Cou p -- comoros ;-' 'e' to Oe mace from 9una-N = ,,r.ce' Sea ca$*-e' to be made from tetra- -:*.'C"o "stalled according to me < 'c;c~'mencatiOns "'ey snail pro . :e a on--ee - " .vnen ceMectec uo to -t E p cctwee" cass a^c one1 f.oes of P'pmg -- ate* a c-n ce "ace .v.;- kima* adapters anc ; acccrd'-ig tc ma^utaefure's rec pmmencanons ill Protection of Pipe a a p ass p-oe pass "c tn-ujon wo'-s or ftocr siaos s-a oe t-tte: w p>oe sleeves a minimum " g-e.ve- c .vnete* ma- -e p.pe C G Space bet.-.ee'' oipe a1*: s eeve snail oe oac*ea witn fipe' pap', giass wOC and or witn a non-hardening approved cauiKmg matena. 8 G ass pipe snail nct oe mstaiteo m c^ect contact v. concrete F-.ce' giass insulation or other tvpe paccmg as approved by the pipe manufacture' sna oe usee :: msuiate between tne two matenats C Gass pcoe sna : ce protected agams: a,! wed spiatter IV Tests Test >n accordance tc manufacturer s recommencetions ana local code requirements V. Underground Pipe A. Excavation -- shall conform to National Plumbing Code A 40.8 Section 2.7. 1 Bottom of trench shall be properly compacted, graded, and the pipe supported throughout us entire length. 2. At least 4" of property compacted sand shall be used directly under the pipe. B Buried Pipe 1 Straight lengths shall be heavy schedule S' lengths protected m factory-applied expanded polystyrene casing. 2 All underground fittings shall be protected prior to bacK-fillmg by wraoomg in factory sup plied padded shipping bags, polyvinyl film (5 mil). Scotch Wrap or J M. Trans-Tex or ap proved equal. C Backfill Pipe trench shall be back-filled and tamped with sano or rock-free soil to 12" above too of pipe. Where space does not permit a minimum 12" cover, additional protection must be provided to protect pipe against crushing loads, except when buned under protective concrete slab. VI Laboratory Sink Connection Smx outlets, tailpieces, traps and cupsmks shall be KIMAX SHORT FORM: Acid Waste Drainline tni$ system shall be made of KIMAX tempered and anneaiec borosilicate glass ana conforming to Federal Specification OD-G-541-A and as manufactured by Owens-iiimois Giass-to-giass connections snail be mace witn kimax compression type stainless steel couplings Article Nos. 6650 or 6661. with a tetrafiuoro-etnviene inner seal ring This system shall be icstauec -n accordance with the manufacturer s recom mendations and tne governing plumbing code. Note: Where appucaoie Underground Glass Pipe E'cavat-.cn snail conform to National Plumbing Code a 40 8 Section 2 7 Bottom of trench shall consist of at :eas: a of stone-tree sand compacted and graded to provioe unitorm fun length support. Back fill with rock ,qo sane ana-or sou to t2" above pipe. When the acovo conditions cannot be met. consult the manufac:u'er fc' his recommendation kimax factory-protected heavy schedule pipe. 5' lengths ana wrapped lutings shall be installed m sand case and back filled m accordance with the manufaclurers instructions and governing plumbing code. PIPE AND FITTINGS Straight Lengths 6500 5-ft lengths 6501 10-ft lengths 6504 Nipple Stock (beaded one end only) Pipe Standard lengths of KIMAX drainime pipe are 5 feet 'C feet. Special lengths iboth encs oeaoea' :c a maximum cf iS feet may De ordered as special items I Size 1!i 2 3 4 6 Regular Schedule (6500. 6501) Heavy Schedule (6502) 3 (0.0.) | Weight j fts./tt. | Weight lbs./ft. 2.OS 2.58 3.69 4.84 7.12 1.84 i 0.64 ; 2.34 ! 0.94 | 3.41 l 1.6 4.53 [ 2.6 ; 1 6.66 1 4.7 ; o g: :.o 34 6.3 KIMAX 6502 EPS covered drainime i$ designed and recom mended for installation underground Maximum length, for one piece, recommended lor such installation is S teet. Standard mode stock is beaded one end and available m one foot increments up to 10 ft. Ail lengths are annealed anc can be field cut. 6511 Sweeps bend (90*) Vi bend (60*) vb*nd(4S*) Vie bertd (22'.^*) Silt I'/l 2 3 4 6 ft 41-j 5 6li 9 12 i i 6513 i Bends AA Size 90* 60* 45* l 22 Vi* V/2 3 1\2 2 2 2 3! 2 Vi 2'i ' 2'i 3 5 3V2 2?i 1 ZVi 4 7 4`/2 3: i 3 6 Use catalog dimensions for piping layout as gasxet thickness allowance is included r PIPE AND FITTINGS r Offsets Made Using Standard Sweeps and Bends Because of a wide variety of offset requirements, use a combination of bends i65H and/or 6513). Order quantity of bends and KlMAX couplings (No. 6650) to satisfy offset dimensional requirements. Comomauons ao not come equipped witn couplings. i 6512 6512P (Annealed)* Special Purpose Bends 1 6512 Sire ! A S 1 , ,3-. 2 | 3'. 6 7' , 6512P 8 3'. 12 3'. 12 6514 A 2' i 3 3 3'. 6514P A8 r, 12 3 12 "Can pe field cut Use catalog dimensions for p.pmq layout as gasket tnickness allowance is included. 7 PIPE AND FITTINGS 6517 2711.0. Adjustable Bend Size IVz x2 /*\ 6518 Quarter Bend Reducer Size 2 x 1 Vi 3 x IVi 3x2 4 x t Vi 4x2 4x3 6 x V/i 6x2 Sx3 6x4 A 4 5 S 7 7 7 9 9 9 9 B 3 Vi 4 4 Vi 41-2 5 5 Vi 5 Vi 6 6 Vi 8 6533 6533P (Annealed)* Double Quarter Bend ^ .r Size 1 Vi 2 3 4 $ A 334 5 7.V. 874 12^4 5533 B 3 Vi 4Vi 6^4 8U 12 5533P A8 10 3` 2 10 4 Vj lan oo field cut 'orUse cataieg drniens.ons oi; ng :avc-' as gasket thicuness allowance >s included r PIPE AND FITTINGS 6520 Adjustable Sanitary T (One Adjustable Inlet) Sire | 1 Vi x 1 Vt i 2 | A 6 B C0 ; 6521 Single 6522 Double Sanitary T Sire I A IB |C 1 Vi x V: 2it'/i 2x2 3 1 Vi 3x2 33 4 V/i 4x2 4x3 44 6x2 5x3 6x4 66 6 8 8 12 12 12 14 14 14 14 20 20 20 20 3 Vi 3Vi 41/2 41/4 5 6* 4% 5Va 7 8 Vi 6Vi 8 9X. 12 3 Vi 5 5 V;. 7 :v. 7X. 8*4 8 Vi 8H 8 Vi 12ra 12% 12 Vi 12 Vi 6525 and 6525R* (Annealed): Adjustable Sanitary T (Plain End Outlet) I's I 0 6S2S 65258 Sire :a 1',<r ,xr, 8 Vi t',xt' ,xr i 8 Vi B1 3" ? c 3', \ 3', 4" AOJ. rvii.o. No 6525R differs (rom No 6525 ip lengtn o! "C dimension only tCan oe field cut <orUse C3ta:og dimensions oio-ng :a/Ou; as gas*ei inicunnss allowance is included. 9 PIPE AND FITTINGS 6523 Straight T 6524 Test T with Cleanout Straight T Test T with Cleanout Size *8c Size A | 8 J C 1 0 I'/s t IVs 2 iV/2 2x2 3X2 3x3 4x2 4x3 4x4 6x3 6x4 6x6 63 8 314 84 12 41-j 12 6 14 5 1 ^ 6 Vs 3 4 4 6 6 7 7 20 7H 10 20 9 10 20 10 10 TVs x TVs 2x2 3x3 4X 4 6 i 2'i. j 3 1 3-.. 8 2'\. 4 3'' 12 I 3*.'. 6,4'-. 14 | 459 ! - i5, Test Tee and cl tanout comes as complete assembly mciudmg cap and coupling. 6526 Single 6527 Double 6528 Single - e-------------- 6529 Double ----------------e-------------------------------8 Drainline Y Size I A IVs IV: 2 1 Vs 2x2 '3 t Vz 3x2 3x3 4 x 1V: 4x2 4x3 4x4 6x2 6x3 6x4 6x6 6 8 8 12 12 12 14 14 14 14 20 20 20 20 I3 l7/a 2Vj 21-: 3V 3*4 3n 41/2 4 Vs 4V2 4 Vs 5% 5% 5% 5*4 ;c 41,-2 4Vi 6 5 Vs 6*4 8 6'a 71 s 8*4 10 g 10* 11 V2 U Combination Y and 1/8 Bend Size 1V: x 1 Vs 2 ' '/i 22 3 1 Vs 3x2 3x3 4i1'/j 4x2 4x3 4x4 6x2 6x3 6x4 6x6 * 6 8 8 12 12 12 14 14 14 14 20 20 20 20 B 4Vs 4*4 6 5H 6V2 8V2 6 7 9 11 8V4 10 12 15 C 4-8 $l: 6` 4 714 8 9 81/2 9V 1014 11 11 Vs 12 Vs 13 V: 141/2 0 I78 2 Vs 2 ''Z 34-4 33-4 3*i 41/2 41/S 4`. 2 41-2 5 Vi 5* 5 Vi 5*4 i 6531 B-------------------- B----------- i---------- 6-------------------- 8 Partition Cross (Compact) Size A B C 2 x 1V: 8 3*4 5 2x2 8 4 Vs 5 2 1 1 Vi x Vs 11 Vt 8 3*4 5 Partition crosses are designed to prevent crossHow wnen sinks are connected Back to back TO Use catalog dimensions 'or piping layout as gasket thickness allowance is included. [ | i PIPE AND FITTINGS 6532 Single 6534 Double 6536 Straight 6537 Eccentric X 6544 L*' A Upright Y or H (vent branch) Size 1% X V/2 *211 % 2x2 3*1% 3x2 3x3 4x IV2 4x2 4x3 4x4 6x3 6x4 6x6 A 6 8 8 12 12 12 14 14 14 14 20 20 20 B 3 3*4 4 3*4 4: 2 6 4% C 6*2 8 7% 9 12 : 6*4 7% 8% 9% 10% 13 10% 12 14*4 16% 16% 19 24 0 1% 2`x 2*2 3% 3% 3% 4% P; 41; 4t; 5% 5% 5% ' Double, available in these sizes only " "C" dimension may be longer or shorter than "A" Reducers or increasers Size 2x1% 3 x 1% 3x2 4*1% 4x2 4x3 6 11 % 6x2 613 6x4 < 4 5 S 7 7 7 9 9 9 9 B (min.) 1% 2'i 2*4 3 3 3 4 4 4 4 Cleanout Plug Size V/2 2 3 4 6 IA i% |1 | 118 j Pi 1 !% 6550 U Bend (vent loop) B Size I'/j 2 3 4 6 AB Note: U bends (an- 4 5 neaied only) are ot- dl'2 5% ten used tor vent 5% 6Vx loops. No 6562 out- 6% IVi lets on Swivel "S | 8% 10 Traps are also usee as vent loops i Use catalog dimensions for piping layout as gasxet thicKness allowance is included 11 r DRAINLINE TRAPS 6710 6713 (Vented) B-------------- --------------- B Expanded inlets of traps have 4" minimum depth to permit adjustment. Swivel Trap--P Style No 6700 (snort outlet) Swivel "P" Trao assemoly consists of a No 6705 miet w>tn a No 65u outlet anc a No 6650 KIMAX coupling at me swivel jomt. Sue cInlet x Outlet ' A ' B 1 10 Seal Oegth 1!: I 1.'-: 2x1!, 2x2 18 !8 :. j 2! i 5 5 O'-,, j 81, j r. ; 5': ' 3>. 4'. No 6701 Hong outlet) Swivei P' Trap assemoiv cc-suts of a Nc 6~05 miet with a No. 6512 outlet ana a No 6650 KIMAX cc upung at me swivei lomi Size Inlet x Outlet 1', x 2x1', 2x2 A J___ L_ 1 C 0 8; ; ii j M 15 8?4 \ n j l5, . 5 9".. 1 13 ; Hi ' 5': __i__________ Seal Oeotn 4'. 4', 5:4 No 6704 (plain end outlet) Swivel "P" Trap assemoiv consists Of a No 6705 inlet with a No. 6514 P piain ena outlet anc a No 665C KIMAX coupling at the swivel )Oint. Sue Seal Inlet x Outlet A B c 0 Oegth 11, x 111 2 x 11, 2x2 8?4 85i 9".; 17 17 171', 21', 21, 5 5 5', 1 3', 3'i 4>, Traps avaiiaoie with either A or B type cleanout. See Stanoarc Cleanouts. Page 14 ' Annealed ouiiet. can oe Jie'C cut. i ; j i Swivel Drum Trap--P Style No 6710 Swivel Drum "P" Trap assemOly consists of a No 6715 inlet with a No. 6716 outlet ana a No. 6650 KIMAX coupling at me swivei joint Size i inlet x Outlet j A Bc ! Body D 1 1.0. Seat Oegth r,x r, i 10\ 8 2', ^ 3 3 2x1: i JO'- 8 2' * 4', 3 2x2 ; 1' 9'; 3 1S', - 3'. 3L j) "raps avaiiaoie with either A or B type cleanout See Siancarc Cleanouts. Page 14 No. 6709 Swivel Orum P" Trap has a 4" body m me t'i < i'; ana 2 * I1 ! sues only Trap--P Style Sue i Vent i Inlet x Outlet Sue A B c i Seal Depth r,xi', 2xt', 2x2 3 x3 4<4 6>6 1, 7 81 3____ | 2' : I', 7 ! ; 8 r, 5 2 2 8\\ 8'i r, S': 3', *> * . *) 3 iO'i 10', 2 6', j 3', 4 12', 12', 2', 7', S 4 16' 17 3', 10 7 3', -) ' _ 'Has exoanaed >met Use no 6655 adapter couoting tor miet :c>f. Traps avaiiaoie with either A or B type cteanout. See Sianca'c C eanouts. Page 14. Use catalog dimensions for piping layout as gasket thickness allowance is included. r Use catalog dimensions lot pip.ng layout as gasxet inicxness allowance is included. 13 r DRAINLINE TRAPS 6576 6612 6614 A Drum Trap (top cleanout) No 6576 Drum Trao assembly consists o' a No 657' 6' glass pocy. a No. 6544 snort cieanout olug and a 6". Nc. 6550 KIMAX coupling Size Inlet 1 Outlet j A ' P: x I`-z | 13',. B 10*2 C! 4t. i 0 5'* Body 10 6 Seal Oepth 3 'Special order Partition Trap No 66'2 Partition Trap with seafed-m partition ,$ available in 1 ; ano 2" Sizes only. Standard with B type cieanout omy. Size Inlet z Outlet 1 ` ; x 11/2 2x2 A 11! 2 12:i B 3*2 5:4 Seal C Depth 3 = 4 3>4 4i2 3^2 N- 56'.J Partition Trap is available with t1: ar-c 2' outlets o^v t . outlet trap has 2' miet to accept No 6655 scooter coupling Size Inlet i Outlet 2 t P; : ; i 4 8^ | j8 ' 3*2 i |C ;~ Bom traps are non-siphoning with partition always visible. Type A Type B Standard Cleanouts St3ncarc dramime trao cleanout Type A is lilted with a phenonc ccmw type cao with TPS imer INo 6675) Type 8 cieanout consists s' a Nc 6650 standard KIMAX coupling M 1 2"j and a No 6544 snorg asc cao u1: 1 Ordering Information To order standard traos with cleanouts use catalog number for amoer style and add the letter A or B for desired cieanout stvie Por correct layout dimensions add il'a" to overall trap neignt to' cieanout Type A. or 2 34" for cleanout Type B 14 Use catalog drmens-ons for piping layout as gasket thicfcnejs allowance is included CUP SINKS Outside surface of cupsink Bodies has an opaque white surface. No. 6724. 2" smx strainer furnished with atl cup sinks. Specify over-alt desired length (either if or 15") when ordering cup sink witn plain (or P designated) end outlet. Use No. 6655 adapter coupling (2 x 1 Vt) on outlet to connect to 2" expanoed end traps or fittings 3" Hemispherical 6617 Beaded Outlet 6617P Plain End Outlet 6" Hemispherical 6618 Beaded Outlet 6618P Plain End Outlet ----------------10"- 3"x 9" Oval 6619 Beaded Outlet 6619P Plain End Outlet 3"x 6" Oval - 3'-V- 6627 3" x 6" Oval Horizontal, 1'/j" Plain End Outlet 6628 3" x 6" Oval Vertical, iVa" Outlet Wall Mounted Cup Sink Horizontal Outlet No. 6621 Cud sink oval (3 x 6' No. 6724 2" sink strainer No. 7150 2" flange No. 7204 insert (2 x l1/:) Vertical Outlet No- 6629 oval cup sink (3 x 6> No. 6724 2" smx strainer No. 7150 2" flange No. 7204 msert (2 x il/;) Mounting Bolts Or screws to Be lurmsheo oy installer For No. 6627 assemoiy use No 6655 adapter coupling (2 x t '/$') on outlet to connect to 2" exoanced miet For No 6628 assemoiy use No 6650 11 > ' Size KIMAX coupling. Use catalog dimensions for p^p.ng layout as gasket tnicxness allowance is included. 15 ACCESSORIES AND HARDWARE 6650 Drainiine Coupling {Bead to Bead) No 6650 Orainime Coupling is usee `O' O'n.r'C 2 2 - ana 5 KiMAX Glass Ocainune aoe ana Vttrgs .jo22 K'.max Couonng consists o! No. 6651 segmentea stainless steei outer oanc No. 6652 Buna-N ruDOer comoression liner vvitn TFE seal rtng No. 6653 stainless steel Don Size A B cD 8olt Size I'j 3 ;s t 2 3'z 3: a L'w \. ^--28x23; 3 432 41 j 1 '>* J 1--28 X 23; 4 6 5j I >-2 J( 28x3;; 6 8U 73* 5 rs tj 116-24x4 ! i J ! ! , t i t | 6661 B/P* Drainiine Coupling (Bead io Plain End) No 6661 9 Dram line Couolmg is usee lO' |Ommg 1' > ' 2 O' 2 kim.'. * oeaees giass aramnne to Qiam cn<i tcuti g<ass O'Oe if.r. i S 't'ci.v o.- DiastiC dido Tms new exclusively aesignecJ KIV.'.X cnmimo cour>:.ng consists 0< tno following components No 6662 ci.s.ninss srertl D.ma wun ooit No 6663 Si.m-N ruDOer compression liner witn TFE seal ring no. 6664 siivor piateo stamiess steel nex nut Size ' :6 C i fisit D Size r.. ' 2 ' 3>. 3 ' P itc'~ ' P`%noing i 2'i 3'. 1 4' . 1?* ]'< 0* '*23 '22 2 ' ---- 16 r ACCESSORIES AND HARDWARE 6655 O.o. size -- RANGE Adapter Coupling Patent Pending No 6655 Adapter Assembly fS used to lOin KIMAX dramlme pice ana or tuungs to plain en<j smk tailpieces. The assembly consisis ot No. 6651 segmented stainless stee' outer oanc No. 6657 Suna-N ruDber adapter No. 6656 TF adapter seal No. 6653 stainless steel dolt !/4--28 x 23j Size | Tailpiece Style 2x1'; 1 i kimax glass tail oipe Extension No. 6'2$. metal uidne. anc ieao tailpiece extensions 2x1'. | ! Load. Class 0 or XL taiiDiecc r>v9EX tailpiece ana cud sin* l 13>n eno kimax Regular Scteauie o' . *c3vy Schedule i'.- gtass pipe or tilings 2 x fi 1 Ourcon SO-2 Oiinron 11713 Lead -- Class C or L. 8 or M . DMstir or Steel (1 ' IPS1 0.0. Size Range : Ag to I 33 i .ro tc : '? 1.8: to 1 90 6735 ThrEAOEO RUSTIC SHif COuPUNG nuT 6f jc s:ji*iess S'Ut. Cu'AR imai C,,iS$ R'R 6739 Gasket Use Gasuci 6*39 wner con nect ng <i'.ux giass o.pe o ''eacea metai pipe 1 'll" Split Coupling {Threaded to Beaded Pipe) No i*j; Spi.: Coupling >s used to iO'n tV beaded glass C'C-' -c a "-seed t' metai pipe -.... . cn.ns.slS 0( No 6736 'C if coupling nut No. 6737 i'i-'ss stee> ciamp ' . -.:i '.'Tiovn ciamo (rom solit nut Place Split nul over ; ,v;s end Replace Clamp and tigmen with screw driver. 6680 6685--Adjustable { IT. C a c & Thread Adapters (Threaded to Beaded Pipe) "-i: vcac'er; are used to provide beaded end on threaded c ? cc-nectmg directly to KIMAX glass drainimes with No 6u67 cou: - 7F = construction Acnr.-"- sc 6630 will In standard straight or tapered threads Use-: 'c* sa'nc size pipe (eg. Wi" metal to i'.z' giassi. ideal c tied' era n connections m i`z". 2'. 3". 4 . and 6 sizes Adapter no 6685 is designed to mate i'/j" threaded tailpieces to 2 expanded mtets ot kimax traps. Can be moved up ano cown on :ciipiece tor space adjustments In 2 x 1 Vi" size only 17 r ACCESSORIES AND HARDWARE 6720 (I'/.", 2", 3" sizes) Sink Outlet Assembly Consists or. 6724 sink strainer (black fluorocarbon plastic) 6721 sink outlet Ibiack fluorocarbon plastic) 6725 gasket--neoprene 6722 locknut Note: Hand tighten 6722 locknut to sink. DO NOT USE PIPE WRENCH. To fill gap in sink counterbore, use 3M-EC-612 caulk ing compound or eouivalent. i >/2" and 2" size sink outlets are de signed to accept standard lead overflows. Size A B C 0 V/t 3H Va 2li 2 `/a 3 2' 3 %z 3 3\ Note: Can be ordered with stainless steel taper if degree of taper needed for stainless steel sink adaptation is furnished. For sink outlet tailpiece connections, see No. 6728 description below. 6728 6726 V/2" Tailpiece Assembly t- 6738 Gasket Use gasket No. 6738 when con necting glass tail pipe to threaded metal pipe. KfMAX tailpiece is available m 6-1" and lO'i" lengths. Soeciiy length when ordering. Glass is annealed and can be field cui to exact lengtft Assembly No. 6728 consists of a No 6723 phenolic nui and a No. 6730 KIMAX tailpiece. Note: This assembly can be used on other i`/z" plastic or metal SihK ouliets navmg pipe threads. For metal outlet connections use gasket No 6738 between metal and glass. Hand tighten coupling nut . . do not use pipe wrench. Sink Stopper No 6726 Sink Stopper is available in i*/z'' and 2" size in lead 3 size only .n black fiuorocaroon. 18 I r ACCESSORIES AND HARDWARE r 6727 Sink Overflow (Beehive and Open Type) Sink Overflows are made of black fluorocaroon clastic. Ooen standing overflows are available for 2" ana 3" sink outlets onw . . I't" beemve type can be modified by cutting off top beenive section. Sink Outlet Size 1 Vj 1 3 Beehive Type Length 4" 6" 8" -- ---- -- ---- Open Type Length -- j __ 1 _ 4" 1 6" 8" 4" j 6" I 8" KiMAX Portable Beading Kit Tne kimax Portable Beading Kit is complete m every detail (ex cept lor pottieo gas) for field beading of special lengths ot kimax drainline For more cetaiied information on the availability of tne newest mooei k.: 3K 5 and its operation, ask your KIMAX distributor o< wnie tre nearest O-i Kimble office listed on tne back of tnis catalog 7310-56802 CurriNC poin- iin on 8*00 NO GlASS " KIMAX Portable Glass Pipe Cutter U*SI0** AOJUSrwe-"' <N08 -~i w-*- mo k'max Portable Glass Pipe Cutter and KIMAX B/P Co-c no; can Cui and |om i'r\ 2" and 3 glass dramiine a"vwnmo fj- :ne (oc sue Complete cutter consists of a scoring n>:a~ asse'v> , anc extension or tension a-m sub-assembly, as s.nown Stocked ano sold Dy your KIMAX Glass Drainiine C-Ctr.outor 19 r ACCESSORIES AND HARDWARE 7110 Coupling Assembly (Beaded to Conical End Pipe) To join Beaded end pipe to conical end pipe. Kit incases ai: flanges, inserts, ooits and tfe sneatn gas*et Chart includes all ouantities of kit components ana .r.oividuai article number tor replacement of oar:s. Pipe Size l'/z 2 3 4 6 Style II Ganges Qty. No. 2-7155 2-7155 2-7155 1-6670 1-7156 1-6670 1-7156 uo oo Insert Qty. No. 1-7200 1-7203 1 -- 200 1-7203 1-7203 1-7153 1-7203 1-7158 Casket NO. 1-7276 1-7276 1-7276 1-7276 1-7276 ; Bolts i Nuts Qty. Sue 4-7 *90 '-.-- IS I 2;- 4-7190 '.-- 13 x 2:: 4-7190 --IS i 3 S-7190 '.,-- 18 x 2! 8-7190 h--16 x j j i 7120 7290 (1 Vs", 2". 3". 4',' 6" sizes) 20 Coupling Assembly (ASME Flange to Beaded Pipe) To join beaded glass pipe to inside coated metal. Kit includes atl flanges, inserts, adapter inserts bolts and adaoter buttons Cnart for parts included m kit. Style II Flanges Inserts Adapter Sue Qty. No. Qty. No. Buttons IV* 1-7155 1-7203 4-7230 2 1-7155 1-7203 4-7230 3 1-7155 1-7203 4-7230 4 1-6670 1-7203 8-7230 6 16670 1-7203 8-7230 Gasket Qty. No. 1-7276 1-7276 1-7276 1-7276 1-7276 Bolts t Nuts Qty. Sue 4-7190 S-.--18 x 2;: 4-7190 V..-- 18 x ? i ; 4-7190 K.--18 x 3 8-7190 K,--18 x 3 8-7190 S.--18 x 3 Pipe Hangers (padded) Recommended for Horizontal runs Hangers contain integral cusnions Standard finish on band is A S T M type l S Zinc coating J j i i j |C r TYPICAL JOINT REFERENCE CHART r Type of Pip* Type of Joint Material Needed KIMAX ORAINUNE BEAOEO KIMAX ORAINUNE KIMAX ORAINUNE KIMAX Dramline Coupling 6650 Size IV, 2 3 4 6 Code No. 6650-1500 6650-2000 6650-3000 6650-4000 6650-6000 KIMAX GLASS I. PS. METAL OR RIGID PLASTIC KIMAX GLASS I.P.S. METAL Oft ftlCIO PLASTIC KIMAX ORAINUNE KIMAX B/P Coupling 6661 Pipe Size I Code No. 1!: 6661-1500 2 6661-2000 3 6661-3000 KIMAX GLASS METAL OR RtGlO PLASTIC c I PS. THREAOEO---^METAL OR PLASTIC 2OPENING KIMAX Adapter Coupling `A" Dimension Pipe O.D. 1.48--1.53 1.70 -- 1.78 1.82 -- 1.90 Coupling Size 2 x V, 2 x 1L 2 X 1 J Code No. 6655-2015 6655-2017 6655-2018 SPLIT COUPLING NUT METAL OP PLASTIC THREAOEO KIMAX ORAINLINE KIMAX Split Coupling Pipe Size IS Coupling Code No. 6635-1500 Gasket Code No. 6739-1 00 I P S TH0EAOEO -- .\ metal os plastic THREAD AOAPTER- METAl OR PLASTIC THREAOEO KIMAX ORAINLINE USE THREAO SEALING COMPOUND KIMAX Thread Adapter and Drainiine Coupling Pipe Size Adapter Code No. Coopting Code No. IS 6680-1500 6650-1500 2 6680-2000 6650-2000 3 6680-3000 6650-3000 4 6680-4000 6650-4000 6 6680-6000 6650-6000 KIMAX BEAOEO OR PLAIN ENO ORAINLINE KIMAX Glees to Betl End Pipe 1. PacK hub halt full with asbestos rope 2. Caulk with hot lead, lead wool or acid proof cement. For Detail, see Dramlme Installation Manual. KIMAX Glass to Plain End Metal bMURBl'/.'.'A ---------------- --- or Plastic For Detail, see Dramlme ^ METAL OR PLASTIC installation Manual. c metal OR PLASTIC KIMAX GLASS REDUCER Pipe Size Code No. 2 i IV, 6536-2015 N 1 1J 3x2 4x3 6536-3020 6536-4030 6x4 6536-6040 21 TYPICAL KIMAX DRAINLINE INSTALLATIONS 22 Over (he past years, there have been hundreds of KIMAX Glass Drainline installations, while hundreds of others are now in the planning stage or under construction. Just a few are listed below: SCHOOLS AND UNIVERSITIES University of Southern California University of Utah University of New Mexico Northern Arizona State University Whittier College Colorado State University Central Washington State University University of Idaho California State College Western Reserve University University of Minnesota Southern Methodist Olivet College Toledo University Bay Village High School (Ohio) Washington University (St. Louis. Mo.) St. John High School (Indiana) Kansas State University Port Lavaca High School (Texas) University of Texas Brescia College Adrian College (Michigan) University of Nebraska Port Huron Community College Palmyra High School (Wisconsin) University of Florida University of Virginia Duke University North Carolina State Florida State University Rutgers university Tacoma Hign Scnoot Washington State University Michigan State University University of California University of Pennsylvania Heidelburg College Cleveland Vocational School Central Michigan University Stanford University Pomona College Sophia High School. 8ecKley, W. Va. Michigan Technical University Pennsylvania Military College Our Lady of Angels College DuPont High School. Wilmington. Del. University of Miami (Florida) Loma Lmda College Emory University St. Joseph College. Emmitsburg, Md. Cherry Hill (New Jersey) High School iron Mountain (Michigan) High School Snohomish High School University of Washington City of Detroit University of Michigan North Shore Junior College., Houston Boston College INDUSTRIAL Abbott Laboratories Lmg-TemcO'Vought Armco Steel Monsanto Chemical General Electric Uni-Royal Morton Salt Motorola Company Narmco Materials Humko Oil Company Caterpillar Tractor Company City of Chicago Filtration Plant Hercules Powder Company Hoffman-LaRoche Rohm & Haas Allied Chemical Company Penn Salt Carolina Nitrogen Plant New State Office Building. Boston B. F. Goodrich E. I. DuPont RESEARCH Humble Oil Company Eli Lilly University of Wisconsin Miles Laboratories Parke-Davis A.E.C. Stanford Research National Bureau of Standards Sylvania Electric Products Co. American Type Culture Air Products & Chemical Corp. William Gilliam Co. N.A.S.A. Texas City Jail (Crime Laboratory) Reiter Laboratories Smith. Kline & French Air Products & Chemical Corporation Texaco Experiment. Inc. HOSPITALS University of Chicago (Illinois) Mayo Cimic (Minnesota) Houston Medical Cente* (Texasi Si Joseon s Hospital (Texas) Clarion Hosoitai (NebrasKai Beaumont Hospital (Michigan) University of Louisville (Kentucky) Fairview Hospital (Minnesota) Columbia Hospital (Wisconsin) Lmcom Nebraska General Hospital Maynard Hospital. Seattle. Washington Botsford Hospital. Farmington. Michigan University oi Minnesota Masonic Hospital. Minneapolis Lowe' Bucks County Hospital. Bristol. Pennsylvania Emstein Medical Center. Philadelphia. Pennsylvania Fairview Hospital. St Paul. Minnesota St. Vincent s Hospital. Toledo. Ohio Skm and Cancer Hospital. Philadelphia. Pennsylvania Germantown Hospital. Philadelphia. Pennsylvania Tyier Memorial Hospital. Meshoppen. Pennsylvania Emory University Hospital, Atlanta. Georgia Massachusetts General Hospital. Boston Mmn CANADIAN Otto Mass Chemical Building, McGill University. Montreal Sberwm Williams, Montreal Smith. Kline & French Research Labs. University of Toronto Medical Science Building University of Alberta, Edmonton. Biological Sciences Building Department of Public Works Pathology Building. Halifax Ayerst. McKenna & Harrison, Montreal Moncton University, Moncton, New Brunswick veterinary Diagnostic Laboratory. Regina Como Lake High School, Pt. Coquitlam. 0. C. Tsawwassen School, Delta, B. C. St. Hyacmthe Agricultural Institute. Quebec ! j j 1 j i KiMAX Te'v.pe'efl Dram'ine >s manufactured and solo , :** Ccfiijm-" Technical Products Division of Owens-llfrno<s. Inc. 23 II u o~ KIMBLE SALES OFFICES Chamblee, Ga. 30005 1561 Bisnoo Hollow Run AC/404 -157-0623 Montclair, N.J. 07042 22 S. Park St. AC/201 746-6600 Houston, Texas 77006 3901 Manaell Act. si AC/713 524-9842 La Mirada. Calif. 90638 15052 Rosecrans Ave. Suite 209 AC/7H 521-227'. Toledo. Ohio 43601 P O. 8ox 1035 AC/419 242-6543 Owens-Illinois International Division Toledo. Ohio 43601 P.O. Box 1035 AC/419 242-6543 9 T c :f: :f: IT'