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FILE NAME: WR Grace (WRG) DATE: 1970 DOC#: WRG078 DOCUMENT DESCRIPTION: 1970 Architectural catalog file - Spray Don 7.14/Sp with 4 2 years experience in sprayed fiber RREPROOFfNS ` THERMAL INSlflTIN CONDE^ATJON CONTROL ACOUSTICAL ABSORPTION HIGH TEMPERATURE INSULATION SOUND ATTENUATION fit*< 'v T Santa Monica Library! Architect: Mathew LeizSl1 (limas J. Russell General Contractor Parr Contractino 'p r a y V : - PRODUCTS SPRAYDON products are designed to fill modern needs fo r . . . economical. . . light w eight. . . effi cient . . . fireproofing, acoustical treatments and thermal insulation requirements. SPRAYDON products are scientifically formulated blends of virgin asbestos fiber, mineral wool and proprietary binders. Research advances in mate rial formulation, coupled with advances in design of application equipment, have created the new SPRAYDON finishes which produce . . . harder. . . firm er. . . . more abrasion resistant surfaces. CHARACTERISTICS PRODUCT GUIDE . * SPRAYDON STANDARD specify for fireproofing of structural steel beams, decks and columns specify for acoustical installations either alone or covered with TvDe i a harder surface. asbestos free material available-- see marks on Rating Table " A F " SPRAYDON TYPE I 4 specify for harder finish . . . lightweight. . . abrasion resistant. . . acou-t.. cal installations. ' J ' SPRAYDON TYPE II specify for insulation requirements . . . special ingredients make Type u a superior incombustible, insulation material. SPRAYDON SPRAY-TEMP specify for high temperature insulation or thermal insulation of high tem perature processing equipment in the fields of power generating, refineries steel processing, paper, textiles and chemicals. ' SPRAYDON TYPE III specify for acoustical ceilings where only the hardness o f a wet mix mate rial will suffice . . . NRC ranging as high as .85. - SPRAYDON " S A-48" * specify to reduce the transmission of sound through walls . . . highly effi cient and low in cost. FIRE RETARDANT RATINGS (A.F. = Asbestos Free) HIGH FIRE RESISTANCE 1 Tests by Underwriters Laboratories prove SPRAY- DON (retest fiber as a fireproofing material of the highest efficiency. ' HIGH PERCENTAGE OF BINDERS SPRAYDON STANDARD fiber has been formulated with a high content of binders which produce a harder, firmer surface with a superior resistance to abrasion and damage. 1ST FREE APPLICATION .,,(proved SPRAYDON formulations eliminate ap plication dustiness generally associated with con ventional sprayed fiber products. UGHT WEIGHT , SPRAYDON STANDARD fiber weighs an average of one pound per board foot and result in substan tial savings in dead load. RAPID APPLICATION SPRAYDON is quickly applied by machine to many .` surfaces in one scaffold pass using one trade . . . ~ no delays for multiple coats. . . speeds job sched- u le s . . . reduces costs. . * * ' CORROSION PREVENTION . -'SPRAYDON STANDARD has been tested in ac cordance with ASTM B117 and Military Specifica- / tion E-5272C for 2 4 0 hours. Results show that the application of SPRAYDON fiber to shop coated steel, galvanized steel or plain steel prevents cor : rosion and thereby the need for field painting of ' .steel is eliminated. . r . `v COMPLIES WITH G.SJL STANDARDS . . V-w>* . V SPRAYDON STANDARD has been tested in ac;- r , cordance with standards set up by the General . - -'ices Administration-and has equalled o r sur- : / ^ >ed all requirements. Withstands high air ero- ' - - Trench header* require V ," additional to r 3 hr. rating, V i* fo r 2 h r. ra tin g . . - on-SP R A Y D O N STANDARD has been tested ' B oth compos.te amt non-composite construction. - - and proved to withstand high air erosion -- details on request. B eam thicknesses are based on normal load method. Inform ation on tim e te m p e ra lu re ' m ethod at 1,000. 1.100. and 1.200 degrees F. avg. availaOle on re quest, s p ra r Standard Fiber may be Tamped or le ft Untamped at the thickn ess shown, a u n , . do not require either Adhesive or Sealer to meet U.L. requirem ents. _ '. - * + Column Notes on Sues - S LM f: C 7 " ' J . j t . S m eller th a n HW F72A * ........ ... ...................................... /< ? ? / SPRAYDON INSULATION AND condensation CONTROL * > . &4PKCTDON TYPE II fiber, wilh a k factor of 0.26 BTU/hr/sq. f t / Vhidi of thickness, provides highly efficient insulation . . . in any Sana where extreme temperature variations occur on the opposite Ssidcs of the same material. This material is asbestos free. MPlS: metal buildings, boiler rooms, direct-to-concrete applions. underside of exposed floors, etc. ? SPRAYOON TYPE I has a k factor of 0.41 since it is a harder material. HEAT LOSS CHARACTERISTICS expressed in " U" valves constnretion concrete slab, in. nel in- SproyDon thickness, in. suloted 'A 1 l 'A 2 beilt-up roofing 4 an teatrale reef slab ti m *} 6 72 .30 .19 .14 .11 .64 .21 .17 .13 .10 eielei deck with ft iach roof latulotioft ond beiH-up reefing None .40 .23 .16 .12 .10 cWTvgoted metal te a - *SR* J None 1 1.11 .34 .21 .15 .12 SPRAYDON ACOUSTICAL TREATMENT - $ SPRAYOON offers the architect complete design flexibility . . . its --' ability to follow the contours of poured concrete, metal lath, or gyp sum boards with excellent acoustical qualities, lends itself to modem building. p SPRAYDON STANDARD J is the sprayed fiber material with the high .NRC and is now asbestos free. . . : SPRAYDON TYPE III is the wet mix sprayed fiber which dries to a ' fine white granular finish with an NRC range as high as .85 when 4. olied to a type 7 mounting. _JUND ABSORPTION CHARACTERISTICS thickness inches coefficient o f sound absorption a t cps noise 125 250 500 1000 2000 4000 coefficient s %* solid J )t .19 .37 .61 7 9 7 * 40 p 'A '* olid 31 .20 4 7 .73 7 5 7 4 40 R . A motel .46 4 5 7 5 .11 .19 .17 40 ta lk Y . D eieSol .49 4 5 .( * .93 .90 4 7 45 O loth N r * * . solid 4 9 4 0 71 .91 .91 75 {-S prayD on S tandard -S prayD on Type I tests, by. R lverbank Leborxtories, A rm our Research In a titu ta . U.S. T a ilin g Co. p P R A Y B O N "S A 4 8 " (Asbestos free) . ? SPRAYDON "SA 48" fiber has been specially designed and formuR lated to be a highly efficient and low cost sound barrier to the trans- : mission of sound through walls. Tests conducted in accordance with ASTM E90-66T show that when applied to the inside face of a gyp- K" sumboard wall erected on 2>A" metal studs (24* o.c.) the resulting &.STC value is: . . . . . . . E '"V V4* gypsumboard- V i* SPRAYDON -- 45 ' H * gypsumboard - % SPRAYDON -- 48 ' . Lv---.. HZ 1125 160 200 250 315 400 500 630 Transmiss ion Loss. DG 22 26 33 37 37 41 44 44 26 31 35 29 38 40 43 46 L . & M - ' HZ 800 Transmission Loss, DB 1 45 Va* 1 49 1000 46 51 1250 48 51 1600 49 52 2000 50 53 2500 48 53 3150 48 54 4000 49 55 `.a. W - V '- ' i V > 9 - r *' SPRAYDON SPRAY-TEMP . 7.14/Sp HIGH TEMPERATURE THERMAL INSULATION . .: SPRAYDON SPRAY-TEMP is a spray applied formulation of inorganic asbestos and mineral fiber combined with special binders for high temperature processing equipm ent SprayTemp may be applied directly to irregular sections and con tours in a joint free blanket Some typical uses are-- Boilers, ovens, steam pipes, turbines, precipitators, heaters, flues, spray booths, heat exchangers, tanks, breechings, dryers, ducts, kilns, condensers, digesters, furnaces, pipes, and enclosures. Available in Asbestos or Asbestos free formulation. ADVANTAGES ECONOMICAL APPLICATION ^ Applied by SprayOon-trained. licensed contractors employing special equipment, Spray-Temp may be installed to "on line" equipment eliminating expensive down time. . JOINT-FREE APPLICATION ' Spray-Temp's monolithic coating eliminates critical heat loss at the seams and between layers of laminated insulations. Cutting and fitting are eliminated, scrap costs are eliminated . and what is left is a one-piece contour fitting blanket PERMANENCE Spray-Temp will not putrefy and is mildew and rotproof. The monolithic application moves with normal expansion and con traction of processing equipment without cracking, spalling or separating. - PHYSICAL PROPERTIES* Reststanc: To Corrosion -- Good General Specific Heat -- .20 To Solvents -- Excellent HeatCapacity -- .28 T U /b d .ft/*F To Alkalies -- Good Losa on Ign ition -- 5.6% To Acids -- Poor Volume Shrinkage -- 3.6% To fu n g u s -- Excellent Linear Shrinkage -- 0 J 7 K ` Average value* from accepted teat m e thod ! COMPRESSIVE STRENGTH % deformation 5 10 25 11 lbs. d tn s ity 196 psf 300 psf 920 psf 15 Ibs.density 625 psf 942 psf 1910 psf TEMPERATURE LIMITATIONS M axim um Service T e m p e ra tu re .............. ....... ......... ........................ 1600*F Maxim um Application Tem peratura .................................................. 600*F S intering Point ............................................................ .................. 1700-1900*F M elting P o in t................................................. ................................2200-2600*F Fiaah-Flamo ............................................ ...... ........... ............................... Non# COVERAGE 80-120 board feet per CWT (avg. 100) 9-1.254/board foot (avg. 1.00) D ensity--11.15 pcf (svg. 12 pcf) Specific Gravity--2.28 STRENGTH Bond--100-300 paf (avg. 150 psf) Shear--150-275 paf (avg. 200 psf) THERMAL CONDUCTIVITY - (k factor) B TU /inch/hr./ap. ft./F * Mean Tamperatura F . k Factor Mean Tamponature F 50 : 75 , 100 . 200 300 ' ' ` 400 .2*0 460 475 445 .405 .460 500 600 700 800 900 1000 k Factor .520 .585 .645 .700 .760 .835 . .TYPICAL APPLICATION THICKNESSES STEAM TURBINES Max. StesmTsme. Surface Tama. *F (SO* ambiant) tnaiil. Camawl * T><fenati Calm u Slittate Sara? Oon Spray-lamp . balee 250 250-349 . 350-449 450-549 560 649 650-749 . 750 849 850 949 .950-1049 1050-1149 1150-1250 - 100 . - . Z . . 114 iv t .2 1 0 2V4 -, 2 2 . - *; its : 120 ` 3Vi .4. - - 2% -3 * 2>A .. 125 -a 5 . i 3 125 : svi : JV4 130 . 6 V . - * ./ 4 . 135 -135 140 145 - 6% '. ' 1 V> '. a V 9- \ -*V4 * J*- - 4V4 .. ' . 4V4 ' ; 5 -* 5 ' 554 5'A . ** On outdoor installations an ad ditional V4 thickn ess is often used on ' . areas which are exposed to weather. *. , .. - . . * ... " v '*' - . Vs SPRAYON RESEARCH Cn o tv ' DAT,f' " , 'S 'pray a rc h ite c tu ra l s p e c ific a tio n s g u id e FIR EPRO O FIN G .. .A C O U S T IC A L T R E A T M E N T ... IN S U L A T IO N It is suggested that these specifications be made a separate section to eliminate a double mark-up. SPRAYED M IN E R A L FIBER GENERAL CONDITIONS: The General Conditions of the Specifications form a part of this section and the conditions contained therein shall apply to work performed under this section. SCOPE OF WORK: A. Work Included The work to be performed under this section shall include all materials, equipment, labor and services required to install the sprayed mineral fiber in accordance with this specification and as indicated on the drawings. 8. Work Not Included: Surfaces to which the sprayed fiber is to be applied, as well as all clips, hangers, clamps, supports, sleeves, stops and other attachments to the base surface, shall be installed by others prior to start of work covered by this section. SCHEDULING WRK WITH OTHER TRADES: A. It shall be the responsibility of the General Contractor to coordinate all Sub-Contractors so that: . 1. all items mentioned under " Scope of Work" paragraph " 8." are installed prior to the installation of the sprayed fiber. 2. the installation of all ductwork, piping, fixtures, suspended ceilings, partitions, etc., shall follow the work covered by this section. B. It shall be the responsibility of this Sub-Contractor to provide the General Contractor with accurate production schedules, so that the General Contractor may coordinate the work covered under this section with the work of other trades, in order to speed up the progress of the Job. MATERIAL QUALIFICATIONS: A. AH sprayed mineral fiber shall conform to the applicable requirements of the local building code and have the approval of the pertinent municipal building authorities, for the required fire rating. B. The fiber shall have a thermal conductivity (k) of not greater than 0.26 BTU/hr./sq. ft./inch of thickness. CONTRACTOR QUALIFICATIONS: The Sub-Contractor shall be franchised by the manufacturer of the materials approved for use and shall use materials and ap plication equipment approved by this manufacturer. All work shall be performed in strict accordance with the manufacturer's printed specifications and instructions, under the supervision of a manufacturer trained and approved foreman. MATERIALS: A. The sprayed mineral fiber shall be asbestos free SPRAYDON as manufactured for Sprayon Research Corporation by United States Gypsum Co. or approved equal, and consisting primarily of inorganic virgin mineral wool fibers blended with proprietary binders. The Sprayed Mineral Fiber shall be delivered to the job site in sealed paper bags, properly identified, and labeled to show the approval of Underwriters' Laboratories. (The last sen tence for fireproofing only.) B. Adhesive, where required, shall be SPRAYDON ADHESIVE or approved equal, consisting of a latex type emulsion which, after setting, is unaffected by moisture, freezing, or aging, (op. tional -- Not required for fireproofing). C. The sealer, where required, shall be SPRAYDON SEALER, or an approved equal, (optional) APPLICATION: A. Inspection: This Sub-Contratcor shall carefully examine all surfaces which will receive sprayed fireproofing and report in writing to the General Contractor, listing all unsatisfactory con ditions. Sprayed fireproofing work shall not proceed until un satisfactory conditions are corrected. B. Surface Preparation Surfaces which are to receive sprayed fireproofing shall be reasonably free of dirt, grease, oil. loose paint, excessive rust scale or other foreign material which would prevent adequate adhesion. C. Procedure: The application of sprayed mineral fiber shall be in accordance with the manufacturer's printed specifications and' instructions. Thickness shall be sufficient to achieve the following ratings. (Architect indicate surfaces and hourly ratingsI. Where required, all surfaces to be treated shall be primed with SPRAYDON ADHESIVE. Sprayed fiber shall be applied while the adhesive remains tacky, tamped or left untamped to the required thickness and. where required, oversprayed with SPRAYDON SEALER, or water. (Tamping, adhesive and sealer NOT required for U-L. approval when fireproofing.) NOTE: The above specification is intended fo r sprayed fire p ro o fin g work Wher* acoustical o r therm al insulation specifications are to be written, select aopropnate paragraphs. Thermal Insulation or Acoustical Treatm ent: Add follow ing paragraphs: U nder M aterials: A. U ) Specify type SPRAVOON desired. STANOARD. TYPE No. I. TYPE No II. SPRAY * TEMP, TYPE No. 111. SA - 48 o r any co m binatio n. (2) Specify thickness. (3) Insulation Treatment* Specify thickness required or in sula tion value desired. . . _ v- General Contractor; George A. Fuller Co.. Inc. ` ` . *; Architects: Emery Roth & Sons -- Edward Durell Stone _ - - . - ' Sprayon Contractor: Metropolitan Spray Oivision - < ' -- of Giamboi Brothers. New York City . * ` * SPRAYON RESEARCH CORPORATION " v and subsidiary SPRAYDON INSULATION AND ACOUSTICS. INC. . 5701 Bayview Drive, F t Lauderdale. Fla. 33308 . . . iW - V .lA ilt ' * W iW - ^ - ll I ; Equitable Life Bldg., 3435 Wilshire Blvd., Los Angeles. Cahf " Architect: Welton Becket L Associates General Contractor Turner Construction Company - > ---- ------- - > / Sweet's >>/ ' / Architectural Catalog File I > -V r*1, S w e e t's D ivision M c G ra w -H ill In fo rm atio n System s C om pany 330 W est 42nd S treet, N ew York, N .Y. 10036 CopyrtQhi 1970: Sw m i . OUl.ion, McGr.w-H.il Inlerm .tisn S y v .m . Com o.n. . a u tatc uo al w m t eo.