Document x5eBxe4Jrw22O9r5MLmd8Lxbm
Manufacturing Specifications
WAUKEGAN SHINGLE
.FACTORY ______DEFT.
PRODUCT I
1
SECTION
TEXTURED PERIIATONE SIDII^f'
SHINGLES STYLES #105 & #109
(GRAIN ROLL)
SPEC. NO.
.RS-SS-4
FAOE NO.
1
<**
FORMULA
Purch .Spec. Spec. cr Code No. No.
Standard Formula Ingredients
wt n
P .S .61061 P.S. 61281
P .S .61279
~ ' 6D20 Fibre Misc.l ^Shingle Scrap
SHC-Portland Cement (Standard)
yJ.M. Special Silica Flour or MM & AD Silica Flour
Total
1
Weight
300# 309 376
Percent
24.3?$ 25.0 30.5
z s
250 20.2 1235# 100.0?$
--
4 --
X Alternate Formula
1
Purch .Spec. Spec. or Code No. No.
Ingredients
-- Weight Percent S
--
P ,S .61061 P S .61281
P.S. 61279
6D20 Fibre Misc.l*Wood. Scpap (not scalped) Misc.l'`Shingle Scrap (not scalped)
- <:- Portland Cement(Standard)
yJ.M. Special silica Flour'3 cr MM &AD Silica Flour. J
200# 280 122 376
250
16.3?$ 22.8
9.9
30.6
20.4
--
7
Total 1220# 100.0?$
0
* Light Colored Standard Buffington Portland Cement (P.S.61063) is used in the manufacture of Silver Gray.
The use of 25% scrap is the maximum permitted, but* lesser quantities may be used when the supply is inadequate. It is necessary to avoid extreme variations in quantity of scrap used
per batch.
NOTE: Up to 50# of wet machine droppings of the same material may be added to the above listed formulas.
Up to 50# of dust house dust may be qidded to the_above listed formulas
/-t-<..***< #*
MT-000504
y_ INDICATE* _
To Show the use of the' alternate formula,
A CHANCE
heaboni
See Mr. L .L.Ligget't *s" letter "of "y/W46 Tb"Iir. DID'eTtogiiar
AUTHORITY
SMU.AA.
FIU&HOUDERS
H .Thompsc n Facto ry Eng.
KM. 0UTT.
LOCAL OBIT OOT.
KBSAPCH dot.
OCX. i.* dot*
x. con DOT.
LOCAL L0C. DOT.
ruru ui page j. ui same 3 pec. is sue a iyojL/4b.
SUPERSEDES!
r
DATE ISSUED
SEP! 8 1946
Manufacturing Specifications
uAUKEGAN SHINGLE
FACTORY
PROOUCT.
SECTION NO.
Textured Fermat one 5 id ins
Shingles Styles #105 & #IQS
(Grain Roll)
SPEC. NO,
c e _ n o.
/ ^ -,?W C
PAGE NO.
I. FQHLULA
Purch.Spee. or Code No.
Ingredients
wu<uhMir' --ji-w
1 si n i m~
~ :-6DgO Fibre
7#-fL ' *r ^
*Scrap (See Note)
//!
^
P .3.61001 *v4:-Portland Cement
P.S.61281 J.U. Spec. Silica Fifcur p+'f****'
Total
'//eight Percent
3CF0 ft
309
,_350
24,; y<> 25,0 30.5
20.3
Light Colored Standard Buffington Portland Cement is used in the manufacture of Silver Gray.
NOTE: Any scrap from either wood Product or Shingle Products (excluding dark scrap which in derived from full coverage slate surfaced Grain Hell shingles, Air Cured Shingles, and Colored KLexboard) may be used alone, or in any combination.
*The use of 25,^ scrap is the maximum permitted, but lesser quantities may bo used when the supply is Inadequate. It Is necessary to avoid extreme variations in quantity of scrap used per batch.
*& 100# of Gray Reclaimed Fibre may be substituted as an alternate for 100# of 6D20 Fibre.
V JW
Up to 50,# of wet machine droppings of the same material may be to
added to the above listed formula.
X Up to 50# of dust house dust may be added to the above listed formula
base ingredient:; - mxrao procedure USING HULK. SILICA & CELIBNT,
Put the ingredients shown above into the bucket elevator hopper in the quantities and sequence as shown below:
Ingredients P'i'brd
Cement & Silica Scrap Fibre scrap Fibre
Quantities Hag 626# `/eighed in dump scale
1 154-1/2# VJheelbarrow 1 Bag-
,1 154-1/2# .Vheelbnrrow 1 Bag
tf
NOTE: For charging procedure ooe page 2 of this specification.
18
MNU.S.A.
X-
INDICATES
omanoe
-reason.
dusst hionw
tthhee
ufosremouflaw. et
machine
droppings
and
dust
house
Authority roR change
Omitted from previous revision of Specificatioi MT-000505
PUJE^HOCOCM
!bremo,, A Manv. Ind. H iThompssqn Facto ry Eng,
SUPERSEDES: Page 1 of same Spec, issued 6/10/46
w\W*C.local con kumcm
SEK. COST
LOCAL
t. ft C. DOT.
DATE ISSUES
JUL31 J946
SUPERSEDES:
Manufacturing Specifications
Waukegan
..PLANT
Shin :le
_DEPT.
PRODUCT!
. V S*v
DIVISION gp
Textured Pcraatone Siding Shingles Styles ,JS105 & ,>109
(Grain Roll}
SPEC* NO* PACE NO.
FORMULA
Standard Formula
Purch.Spec 0 Socc
/
or Code Ho. No.
Ingredients
> * GD20 Fiuer
f1mrr
ms Fisc * 1 s-Shlngle Scrap
470
PS G1061
4* *-t-Portlanu Cement (standard)
470
PS 61281
J.M. Special Silica Flour'
or 300-
PS G1279
r.il.I & AD Silica Flour
fetal l?40f
Alternate Ferula
Farcn*Spec npoc. or Code Ho0 No.____
FiSC .1
%
PSG10G1 PSG1279
fIA'll tit 3.
Disc * 1
ft*
______ ___ Irr-.ruuio/ta Fiber"
`.dole
j;(oclai/ecf Fiber
Good Scrap | jCRtL^xU ijCit t.p
Si:ingle Scrap
Pe rt lane. Cement A Stanuard}
hi; & AD Silica /'lour
or
JU special Si/ica Flour
Tot.il
V'elihc
93 j 187 ) '"IF,., J 576
850
lisr
Porcent
19.5 ' 30^5 30.5 J&2L.
100,or
Percent
25,1 30.5 20,5 IC0T0*
f
1*
1 ;o 1 oi
1
wLight colored Standard Duff Lngtpn Portland Cement' (PS 61063) is used in the nanufacturo of Sij/er Gray,
--The use of 25^ scrap is the maximum permitted, but leaser epaantitioa may bo used when the supply Ub inadequate. It Is nocessar-y to avoid extreme variations in quantify of scrap used per batch
NOT'D: Up to 50// of wet machl/o croppings of the same material may be added to tiio above Alstoa formulas
Dp to SOjb of dust hoysc dust may bo ^dc.ed to the above- listed formulas
IS
!6
X-"S!S5J?-reason. aw'foarmula, pp k$2. Suppl. 1
TfT
**
-44 m in 11 ft a.
AUTHORrTY POR CHANGE
f
Mr. E. R Oongdcin'e letter of June- 7 & 17, 1948
PILE-HOLDERS
jianv: lie Waacher loillr+o |Foreraaa
SUPR. OUAL CONTROL
PROD. *UPV.
PUNT FINANCE OFFICE
1SUPERSEDES Page 1 of same spec. lesvod 3-18-47 s> cancels Bay* 276.
i^7 firty
V^p *#*...
MT-000502
r^e/rch LAB.
MCR. QUAL. CONTROL
OIR. QUAL CONTROL
DATE ISSUED
-- J' m O ^
/
AlV \
Manufacturing Specifications
WADKBQAH___
gm&Li
JLANT
PRODUCT*
DIVISION yp
Textured Peraatone Siding Shingles Styles #105 & #109 (Oratu Boll
spec. no.
R8-88-4
PACE NO.
1
I. FOBMUA
Porch.Spec. Spec. or Code So. Ho.
PS 61061 PS 612ft. PS 61279
* Miec.l
m
Ingredients
yUeight
6D20 Fibre
/' 300#
Shingle sorap
/ 470
Portland Cenent (Standard)
/ 470
J.M. Social Silica Flour or VM & AD Silica Flour
/ /
300
Totals
Percent
20.0 30.0 30.0
20.0
ISO*
* At least 70 (367 Its. per hatch) of the filler mast he ground shingle scrap or its equivalent. Up to 22$/(103 lhe. per hatoh) may he lov oost mineral filler selected fM the following group of n&terlals: Mastic Sand, Llaestone Daoz, Limestone Aggregate, ground Trap Book or Grey-stone. Other lo/ ocst fillers may he approved after adequate tests.
Light colored Standard Buffington PorJ and CBirout (FS 61063) is used In the asMiufaoture of Silver Gx
HOTS; Up to 50 of vet machine ppings of the sane material nay he added to the above Leted formula.
Up to 50# of duet house tat nay he added to theaahoye listed formula.
X-`lStSJ?-RWON,Boy formula> PP k$2, Buppl. 1
iwTchaJIi~ Mr. 3. JR. Congdon's letters of June 7 and. 17, 1943
MT-000501
FILC-HOt-DORS
Foreman
Vaeohor
Collins Manville
tUPft. QUM. CONTROL
mo, WPT.
RIANT FINANCE OFFICE
--g--
RESEARCH LAB.
MGR. OUAL. CONTROL
DIR.
OUAL CONTR
supeRsesesip3g9 i of eass epee, issued 3-l8-^7 & cancels Dev. 383 dated 6/9/46 DATE ISSUE!
Preirioua revision dated 6/28/*; C not approved by L. T,, Liwysstt.
I 9 ii
Manufacturing Specifications
KAtfnttlAM
.PLANT
JBDBUL
.DEPT.
DIVISION.
Textured Benaatone Siding Shingles 8tylea $105 & #109 (Grain Kolll)
SPEC. NO.
ss-sa-4
I. FOBCLA.
Purch.Spec.* Spao.
or Coda So. Ho.
PS 61061 PS 61231 PS 61279
Mlee.l
Ingredients
6020 Fibre Shingle scrap "Portland Cement (Standard)
J.K. Special Silica Flour or >34 & AD Silica Flour
Totals
At least 78)1 (351 lbs. per hatch) of the fiHWauat he ground ahlngle acrcp or lta equivalent. Op to 22$ ( lhs. per hatch) nay ho lour coat mineral filler selected fros 35u following group of materialu: K&stic Sand, Lisaoetoue Dost, Misss?tone Aggj^gsttt, ground Trap F.ooIc or Grayotone. Other low c/ot flllere may he approved after adequate testa.
Light colored Standard Buffington Portland Ceceat (PB 61063) ia uaod in the aftnufaoture of Silver Gray.,
BOTE: Up to 30 of vet machine drcppifogs of the sasa* material may he added to the above listed foraaln.
Up to 50# of dust houae dust/may he added to theaahove listed formula.
X- - ww" Hev foraila/pp 492, Buppl. 1
Up* H. R Congdon'e verbal Instruction of 8-24-43.
MT-000500
FILE-HOLDERS
Foreman
sunt
Waaoher
Collins Manville
OUAL CONTROL
SUPT.
PUNT FINANCS OFF1CS
RESEARCH LAB.
MGR. OCTAL CONTROL
OWCTRAL
CONTRC
Page 1 of same spec, issued 3-13-47 & cancels Dev. 388 dated 7-20-i|Q DATS lasusx Previous sv-rision dated 7-20-48 not approved by L. L. Liggett.*1UG n C ^OflP
manufacturing Specifications
PRODUCT!
DIVISION
Tenured Fey&rttone Siding Bhinxiciri) Styles #105 & #109 (Otrattt ' ro:.'S
SPEC. NO.
irtS-fc j-V
PAGE NO.
1
s<
Pureh.Spec. Spec, or Code Ho. Ho.
?3 6l06l
?3 61281
?s 61279
Kiec.l
Ingredients
/
6D20 Fibre
/
*Sbingle aor&p
/
^Portland Comnt (Standard.) '
J.M. Special Gilioa Flour or !
m b AH Silioa Flour
/
TCi'iJx
VeigK
MnMrtv vr
BOOf Ij-50 bjO
300
Tj&C;
P'3-"COCt
19-7 29.6 31.0
19.7 IcoTop
* 4t least ?8 (SlA Its. per batch) of the 'filler xuat he gvri ufl.
ehlugle ecrc.p or its eQ.uivtJ.mrt. Tip bo 2^J ( 99 11o. jwr V. fccV)
any he lov cost s&naral filler selected
the folloriug f.V'O-.io
of materials; Mastic Gaud, Liiaostcme Dn&tr ilia atone
' *-o
ground Trap Rock or Greystone. Otlior lew coot fillers tiny lx-
approved after adequate tosto.
j
** Llgl\t colored Stundard lAiffington Portland Cor.or.r, (PS 6I0SV if need in the urnufacturo of Silver Qxvtjj,
ROTE; (a)
Up to
of wet machine droppings of thG oeae naterlal
aey he added to tha above forsfehla. Tt?o vet droppings rxe
to he charged in even proportions to the hatch arid otov
a definite period of time, ecy aa not to affect the color
or Other characteristics of the product.
(h) Up to 50# of dust house dusty may bo added, to tho abc\o listed formula.
\)**\}l vV\,\ -4AA
<4ue
46
X-1 ch'^IIe* - rcaoni change Of ml addition to Fote (a).
M
5oi222-- to*. H. K. Concjdon's letter of 10-20-43. :....
MT-000499
PILE-HOLDERS
IIIPR.
Foreman Ahtonson
CollSno tfenvillo
OUAL CONTROL
PROD. SUPT.
PLANT FINANCE
office
R^^CH
MGR. OUAL. CONTROL
DIR,
ou aL
control
oiFt 9 9 imp
MT-000467