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Industrial Hygiene Survey by Nick Pocock
iuO/iii HILLSBORO A/C PLANT
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(Epichlorohydrin) January, 1981 (Dimethyl Formamide) July, 1981
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CTD016338
CertainTeed
Date March 11, 1981
Subject INDUSTRIAL HYGIENE SURVEY Hillsboro A/C Plant
To '
Jack Anderson
F'om
Q
Tom Shaffer
bXs /Location and mail code
Hillsboro 521 Location and mail code
1125/4
cc: 0. Kittilstad - 1125/4 D. Hall - 2125/2B J. McGinley - 2/25/2B N. Pocock - Hillsboro 521
Please find attached the results of the air monitoring which Nick conducted for epichlorohydrin. In all cases, the results were found to be "none detected". The detection limit averaged 0.1 ppm, well below the OSHA limit of 5 ppm.
These results constitute an "Employee Exposure Record" as defined in OSHA 29CFR1910.20 and CertainTeed Corporate Procedure AD-011. As such, they must be maintained for at least 30 years in the plant and be made available to those federal officials/designees and employees according to those guidelines.
If you have any questions, please don't hesitate to contact me.
TCS/traf
1>1S40M
CTD016339
In d u s tr ia l Hygiene Survey H ills b o ro A/C P la n t
J a n u a ry , 1981
A ir m o n ito r in g was c o n d u c te d on 150mg c h a r c o a l tu b e s w it h an MSA M odel S pump equipped w ith a 92943 low flo w a d a p te r. C a lib r a tio n was o b ta in e d b e fo re and a f t e r m o n ito rin g . A n a ly s is was done by ga c h ro m a to g ra p h y .
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CTD016340
Industrial Hygiene Survey Hillsboro A/C Plant
January, 1981
No. POSITION 31- LOCATION
(DATE)
002 Epoxy Coupling Sprayer 1/28/81
Uu3
NAME G. Killer
005 South Side End Painter 2/3/81
006
G. Miller
TABLE 1
ANALYSIS FOR
TIME
KIN.
RESULT*
REMARKS
eplchlorohydrln
10:26.11:66p
80
none detected <0.023 ppa
EPON 628 16** 150 Coupling
eplchlorohydrln
2:17p3: lOp
1:23p2:18p
53 55
3:20p3:27p
7
none detected <0.035 ppa
none detected <0.034 ppa
Respirator worn
EPON 828 8" 150 pipe
none detected <0.27 ppa
* The OSHA Unit as given In 29 CFR 1910.1000 la 5 ppm.
Air nonltorlng was conducted on 150mg charcoal tubes with an MSA Model S pump equipped with a 92943 low flow adapter. Calibration was obtained before and after monitoring. Analysis was done by gas chromatography.
CTD016341
D im ethyl
Form am lde
CertainTeed
Date June 4, 1981
Subject
DMF MONITORING AT HILLSBORO
cc: J. L. MacDougall D. Hall N. Pocock J. Anderson
VF 2125 #2B VF 2125 #2B Hillsboro #257 Hillsboro #257
To
0. D. KitUilstad Frc
Location and rraii code
VF 1125 #1 Location and mail code BB - 2126
5Pei-ou.c Sa~l
Our epoxy process in Hillsboro has recently adopted the use of DMF as a cleaner. I feel the personnel should be monitored on a one time basis for DMF exposure with respect to the 10 ppm OSHA Standard. The results will be used to determine future work practices and monitoring requirements.
Please supply Nick Pocock with monitoring equipment and instruc tions for DMF. I.will supervise his efforts and see that the equipment and samples are returned as soon as possible. Your assistance will be greatly appreciated.
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CTD016342
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To N. Pocock
Location and mail code Hillsboro 257
iject Dimethyl Formamide Sampling
/rorfi
N Location and mail code
P. Norris J'-
) 1125/4
----7
Pnoneno and/or ext 7030_________
Date June 29, 1981
cc: B. Blakeslee - 2126/00 J. MacDougall - 2125/2B D. Hall - 2125/2B J. Anderson - Hillsboro 257
In reference to the letter dated June 4, 1981, concerning Dimethyl Formamide monitoring at the Hillsboro plant, and conversation between N. Pocock and myself dated June 29, 1981, the following equipment and information are forwarded for sampling DMF:
1. Bulk sample vial. 2. Eleven silica gel tubes. 3. National Institute for Occupational Safety and Health (NIOSH) sampling
data sheet on Dimethyl Formamide. 4. Air Monitoring Data Sheets.
Please return the samples and Data Sheets upon completion of sampling and we will have the samples analyzed. If you have any questions, please feel free to contact me.
PJN/tmf
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CTD016343
To
Nick Pocock oject
DMF SAMPLING RESULTS
Mail Code il 25 7
From Peter J. Norris
cc:
B. Blakeslee - 2126/00 D. Hall - 2125/2B J. Anderson - Hillsboro, #257
Mail Code Ext. 1125/4 7935
Date
October 6, 1981
if i''V'
The result of Dimethy1formamide sampling at the Epoxy applicator dispensing station was <0.02 ppm. OSHA regulates DMF at a Permissible Exposure Limit of 10 ppm and DMF also has a "skin" notation assigned to it. Based on the description.of the application process, the actual tour of the dispensing station on 11 September, and the resultant personal exposure, the operation is in compliance with the applicable standards and there is no apparent over exposure to employees. It is recommended, however, when handling Dimethylformamide directly, that employees use appropriate gloves designed for protection against organic solvents.
PJN/car
CTD016344
"LLSB'OBO.'a PIPE PLANT- ''"-PIPE- MAC-HINE -
POSITION
Mixer Operator (4) Machine Tender (5) Press Operator (4) Pipe Handler (5) Laborer (2) Manufacturing
cupervlsor (7)
LOCATION
SOUND PRESSURE LEVEL (dBA)
A-C 8-9 B-E 6-9 D-E 6-9 B-E 1-2 A-E 1-9 A-E 1-9
s7 7' hi
<i<, it ?< i 3
7r $
ESTIMATED dBA
DOSIMETER-TWA
dBA
80 85
90
REMARKS
I
73.4 85.4 79.4 88.8 83.0 Tray Loader
<85
CTD016428
LLSBORO 'A' PIPE PLANT .INISHING DEPARTMENT
POSITION
LOCATION
SOUND PRESSURE LEVEL (dBA)
Lathe Operator Line it 2
Lathe Operator Line it3
Inspector Line it2 Inspector Line it3 Hydrotester Operator
Line it2 Hydrotester Operator
Line if 3 Coupling Tester
Operator Lg. Coupling Saw
Operator Rework Saw Operator Material
Operator (10) Truck Driver (4) Laborer (1) Finish Supervisor (4) Crusher Operator
A-B 3-4
A-B 5-6
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C-D 5-6
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C-D 7-8
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A-F 1-8 A-F 1-8 A-F 1-8 D-F 8
92-95 87
85-96
87-96 $5- 1jo
tof
ESTIMATED dBA
DOSIMETER-TWA
dBA 80 85
90
REMARKS
96.2 (4) Lathe Operator Rotate
94.2 Between Lines
t/ <'85 >
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Rotate Between
97.8 Lines
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88.6
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92.1 Work as Bellers/ Handlers on Lines & Stackers.
79.7 Rebanding Pipe
97.1 Also Operates Wood Saw
CTDO16429
' LLSBORO 'A* PIPE PLANT FITTINGS DEPARTMENT
4 $
C
POSITION
LOCATION
SOUND PRESSURE LEVEL (dBA)
Coup1ins Cut Off Saw ^ Operator (1)
A-C 1-3
91
Coupling Stacker
Boring Mill Operator #1 (1)
Boring Mill Operator If2 (1)
Boring Mill Operator It3
F.M. Lathe Operator (2)
Specialty Lathe Operator (A)
B 3-5 A-C 1-5 A-C 5-6 A-B 6-7 A-C 7-8 A-C 9-10
88-92 91 S^l 91-97 91-92
ESTIMATED dBA
DOSIMETER-TWA
dBA
80 85
90
REMARKS
> 90*
fy.5
>90*
87.1
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93.0 Consider all Mill Operators Exposed 3>90dBA
91.5 y /1* o c >s si
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89.9
CTD016430
>
r LSBORO A/C PIPE PLANT EPOXv DEPARTMENT
67
8.7
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6
c
POSITION Pipe Cleaner Coupling Painter
1 LOCATION
SOUND PRESSURE LEVEL (dBA)
A-D 8
C-D 4-5
DOSIMETER-TWA
ESTIMATED
dBA
dBA
80 85
90
REMARKS
84.7 (1) Classified Person in Epoxy Department
c TD016431
'ILLSBORO A/C PIPE PLANT .lSCELLANEOUS JOB POSITIONS
POSITION
LOCATION
SOUND PRESSURE LEVEL (dBA)
Fittings Maker (2)
Fittings Area
"a*
Mechanic (11) Boiler Operator (3)
</ Machinist (3)
Maintenance
? :! - O'Plant B
Boiler Rm. Maintenance "11 5
Electrician (1)
Maintenance
Maintenance Supervisor (3)
Maintenance
Equipment Operator (3) Yard
V Bulk Cement Unloader (1)
Yard
Warehouse Supervisor (1)
Yard
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Yard
yj Truck Driver (1)
Shipping Supervisor (1)
Yard Yard
Lab Technician (1)
Lab
ESTIMATED dBA
DOSIMETER-TWA
dBA
80 85
90
REMARKS
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CTD016432
Dosimeter No:
CERTAINTEED INDUSTRIAL HYGIENE
DUPONT D376 DOSIMETER CALIBRATION ^ ,
________
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_____#08081254 #09071688 Dill
94dB (+1.0)
114dB (1.0).
Timed Calibration DuPont Calib. Cl 14 n#08081254 ^#09071688
DuPont Readout R22E> TO#806152 | {#907692
= +(lI4dB 5.17 min.)
(5 min 10 sec) 30% 4% RESULTS
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