Document wgpVO1aQvDZdDoqva7G29MDqV

PLAINTIFFS: EXHIBIT ARO-2 35 7 * Final Specification For #4 Slab Reheat Furnace 86" H.S.M., Middletown Works Project 7147 Armco Steel Corporation Middletown, Ohio November 19, 1969 BLUE, GREEN, ORANGE, PURPLE AKE-001486 tek?N.i'f- Hfe- SLAB REHEAT FURNACE 1.0 SCOPE OF WORK 1.1 The work to be performed under the terms of this specification shall consist of furnishing all materials, transportation and labor required to design, detail, fabricate, deliver, unload, store, erect, and start-up one (l) walking beam type Slab Reheat Furnace for the 86" Hot Strip Mill at Middletown Works all as specified herein. 1.2 The Vendor shall be responsible for the structural, mechanical and electrical design of the furnace, and for the installation and start-up of the furnace. 1.3 The Vendor shall furnish a complete installation including (but not limited to) all fuel, steam, water, and air piping, and appurtenances; combustion controls; walking beam mechanism controls; foundation anchor bolts; boiler inlet flue with isolation damper; natural draft stack with furnace pressure control damper; and an instrument and control house, unless otherwise specified herein. 1.4 The Vendor shall furnish and install all electrical equipment and wiring unless otherwise specified herein. 1.5 The Vendor 6hall design the furnace and the furnace control and instrumentation systems for compatibility with computer control subject to Purchaser's approval. 1.6 The Vendor shall design the furnace and the furnace control and instrumentation systems for compatibility with a Waste Heat Boiler, all final design to be subject to Purchaser's approval. 1.? The Vendor shall supply all drawings and bills of material in accordance with Schedule 1 attached hereto. 2.0 SUPPLIED BY OTHERS 2.1 All foundations with buried conduit and grounding, and backfill in place as shown on the Vendor's foundation drawings. Anchor bolts furnished by Vendor will be installed by Purchaser. 2.2 All permanent buildings with the exception of the instrumentation and control house. BLUE, ORANGE, PURPLE AKE-001487 2.3 Entry skids between charge table and furnace; discharge skids between furnace and delivery table. 2.4 All high bay lighting. 2.5 The following utilities for furnace operations: 2.5.1 440-480 volt, 3 phase, 60 hertz power. (Vendor shall specify quantity required.) r 2.5.2 2400 volt, 3 phase, 60 hertz power. (Vendor shall specify quantity required.) <1 <( 2.5.3 Plant air at 90 psig maximum, 60 psig minimum, and dry - (Vendor shall specify quantity required.) :Vf' 2.5.4 . Water at a minimum of 35 psig and a maximum of 120 psig. - (Vendor shall specify quantity required with 70$ insulated skids and with 100^ insulated skids.) 2.5.5 Natural gas at 50 psig and 950 BTU/SCF - (Vendor shall specify quantity required.) 2.5.6 No. 6 Fuel Oil at 150 psig and 125 F. - (Vendor shall specify quantity required.) 2.5.7 Atomizing steam at 165 psig and 500 F. maximum (Vendor shall specify quantity required.) 2.5.8 Tracer steam at 10 psig and saturated - (Vendor shall specify quantity required.) 2.6 Mechanical slab extractor and slab pusher. 2.7 All construction power and utilities and limited use of the mill aisle overhead crane. Crane will not be available on Mondays. 2.8 One waste heat boiler complete with air heater, which shall interface with the furnace at elevation 154` at the boiler inlet flue and at the furnace combustion air header inlet; other interfaces in the instrumentation and control system shall be coordinated with the waste heat boiler supplier. 2.9 One turbine-driven F.D. fan for preheated combustion air. Preheated combustion air will be delivered at approximately 500F. maximum. BLUE, ORANGE, PURPLE AKE-001488 Isgjf fV&kk--- w H 2.10 2.11 2.12 One turbine-driven I.D. fan with stack for exhausting the waste gases through the waste heat boiler. Closed circuit television equipment to view the discharge of slabs from both sides of the furnace. Resalloy door sections for charge door. 3.0 DESIGN CRITERIA 3.1 Maximum Temperature Requirement Furnace shall be designed to heat low carbon steel slabs (for automotive and deep drawing quality) to a maximum uniform temperature of 23?5F. The temperature gradient between the hottest and coldest points in each slab must not be greater than 50F. Slab furnace design temperature shall not exceed 2475F. 3.2 Slab Information Furnace shall be capable of handling the following slab sizes and conditions: Slab Sizes Thickness Minimum 7" Maximum 10" 2ZE Rolled Slabs Thickness 9" 11" Continuous Cast Slabs Width 26" 82" Rolled Slabs Width 26" 82" Continuous Cast Slabs Length-Double Row 6 i a 16' -0" Rolled Slabs Length-Single Row 28'-0" 33'-0" Rolled or Continuous Cast Slabs Weights 11,000# 90,000# Rolled or Continuous Cast Slabs (Rolled to a maximum 1100 P.I.W. coil) BLUE, ORANGE, PURPLE AKE-001489 3.3 Heating Capacity Vendor shall Bubmit the designed furnace heating capacity expressed in pounds per hour per square foot to utilized hearth for 8 in., 9 in., 10 in., and 11 in. thick slabs. Vendor shall also express heating rate in tons per hour based on single length slabs, 33 feet long, with no gap between slabs. Heating curves shall be supplied plotting slab surface and center temperature versus furnace tem perature for each thickness. The connected firing rate shall not exceed 1,000,000,000 BTU/hour. 3-4 Information for Boiler Design Vendor shall submit in his proposal the following information which is required for the design of the waste heat.boiler: 3.4.1 3.4.2 Flue gas flow into boiler Ibs/hr. (including air infiltration) Flue gas temperature into boiler F. 3-4.3 Draft at boiler inlet in. W.C. The above information shall be provided for each of the following conditions: (assume 1.00% skid pipe insulation). V.{rj"*cH'* (1) Maximum (connected) firing rate. \i: ;u (2) Normal firing rate for 8" , 9", 10% and 11" I; 'T; thick slabs. / Xri' (3) Holding firing rate (assume 1800F.). General Design 3.5.1 Furnace shall be six (6) zone, walking beam type with the following dimensions: (1) Inside width (2) Effective hearth length 36 ft. - 0 in. 114 ft. - 0 in. (3) Effective hearth area 114 x 33 = 3762 sq. ft V (4) Centerline to centerline of roll tables 145 ft. - 6 in. <' BLUE, ORANGE, PURPLE AKE-001490 1: . lo '(; > 3.5.2 3.5*3 (5) Centerline to centerline of furnace bays 80 in. o0o ( 1t P -P (6) Mill table elevation (7) Furnace tub floor elevation 110 87 in. in. (6) Centerline charging table to inside charge door (9) Centerline charging table to back limit of walking beam travel c+ 1 O 16 in. 6 ft. - 0 in. Vendor shall submit a minimum of two general arrangement drawings showing a longitudinal section and a cross section of the furnace and uptake flues including: (1) Length of each zone. (2) Overall furnace configuration with dimensions. (3) Skid arrangement and spacing. (4) Burner spacing. (5) Boiler and stack damper arrangements. Zones shall be as follows: (1) Bottom charge zone. (2) Top charge zone. (3) Bottom heat zone, (4) Top heat zone. (5) Bottom soak zone. (6) Top soak zone. Furnace shall be arranged for end charge and end discharge. Furnace shall be designed for a mechanical slab extractor to lift slabs from the furnace and place them on the furnace delivery table, and for a light weight slab pusher for charging slabs. Discharge door design shall be coordinated with United Engineering and Foundry. BLUE, ORANGE, PURPLE AKE-001491 3.5.4 Vendor shall coordinate with Purchaser to locate television equipment to view the discharge of slabs from both sides of the furnace. 3.6 Combustion 3.6.1 Burners - Vendor shall recommend the size (BTU rating), number and location of burners for each zone. Bottom zone burners shall be opposed rather than staggered. Vendor shall submit preheated combustion air requirements for connected firing rate, normal firing rate and holding firing rate (assume 100# skid insulation). (1) Roof-type, cold -air burners (Bloom H.T.R.) with continuous pilots shall be used for the top soak zone. (a) Equipment shall be provided to facilitate manual ignition of the top soak zone burners. (2) All other burners shall be dual fuel hot air burnerB as follows: (Vendor shall specify burner supplier). (a) Capable of withstanding 200F. above maximum combustion air temperatures. (b) Oil burners shall be removable and retractable (when not in use) and shall have locking device to lock in the "in" or "out" position. (c) All burners shall have a turndown capable of holding furnace at 1800F. (d) All burners shall be capable of lighting from an external location. (3) Bottom zone burners shall be equipped with two gas tubes supplied from individual inlet connections. Each inlet shall be equipped with a shut off valve and a manually adjustable or replaceable flow control orifice for adjustment of flame length to insure even heat distribution from side to side of the furnace when the zone firing rate is cut back. < fl'-'s. BLUE, ORANGE, PURPLE AKE-001492 3.6.2 Fuels - All zones except the top soak zone shall be fired with natural gas or No. 6 fuel oil as follows: (1) Natural gas - 950 BTU/Cu. Ft. Net (2) No. 6 fuel oil - 144,000 BTU/Gal. Net Top soak zone shall use only natural gas. No. 6 fuel oil will be used on the other zones during periods of natural gas curtailment. 3.6.3 Soak Zone Combustion Air Blower - Vendor shall furnish the cold air blower and motor for supplying combustion air to the top soak zone burners. Purchaser will supply the starter for the soak zone blower motor from an existing motor control center located at elev. 154' near Column 7. The blower shall be located approximately ' 100 feet from the KCC and at the same elevation. Vendor shall specify static pressure and quantity of cold combustion air required in addition to horsepower of motor. Ambient air at inlet to fan will be a maximum of 120F. Fan shall be designed for 120$ of theoretical |fe \ requirement. 3.6.4 Atomization of No. 6 Fuel Oil - The furnace shall be equipped for steam atomization of No. 6 fuel oil for all zones except the top soak zone. All valves shall be capable of withstanding an excess of 200F. above j * steam temperature. All insulation shall be protected jUffffla>** U` ir. from damage by sheet metal covering. 3-6.5 Fuel Oil Heater - Vendor shall supply a heater to preheat oil to the correct temperature for proper flow through pipelines and for proper combustion. Heater shall be installed at elev. 154' within 40 feet of the furnace centerline. 3.6.6 Valves and Accessory Equipment - Vendor shall submit a recommended list of quantities, sizes, and suppliers of all furnace equipment. Purchaser will retain the right to upgrade the quality, increase the quantity or dictate the source of supply where necessary to conform M'rt to existing mill standards and practices. y\.?* 3.6.7 Standards - All fuel and combustion control firing equipment shall conform to F.I.A. and N.B.F.U. rules * * and standards. All piping shall conform to Armco i I .:. Piping Standards, ACS-400. BLUE, ORANGE, PURPLE AKE-001493 feV; |h;. fit'c- -i r K!.virir-M jifi'S .> n- ivjfc i*'Ii -V; v. i' ll! * *.| fro* >:0v . Oil- Ife ter n'i 3.7 Natural Draft Stack Vendor shall provide a natural draft by-pass stack, with connecting flue, to exhaust waste gases frcm the furnace when the waste heat boiler inlet damper is closed. The stack shall be designed for the maximum firing rate of the furnace and shall terminate at elev. 279'*-3". Vendor shall specify stack diameter, thickness and refractoriness of the stack lining and submit an estimate of the stack shell temperature at maximum firing rate. Stack design shall include furnace pressure control dampers with associated control equipment. Motor operated, water cooled butterfly dampers shall be installed in flue below boiler house floor (elev. 154,-0"). Vendor shall submit an estimate of weights of stack and flue for determination by Purchaser of adequate structural steel for their support. 3.e Furnace Control House An extension to the existing furnace control house located south of the extractor pulpit at approximate elev. 120', shall be provided by Vendor. The control house shall be of the same size and construction as shown on Armco drawings 609968, 609969# 609970, and 601164 and shall be extended 38'-O" south. A 60,000 BTU/hr. cooling capacity air-conditioner (5-ton unit) shall be supplied with control house as well as all lighting. The existing south end wall and door shall be removed to make one large control roctn. A door will be required at the south end of the building and at the center front. 3.9 Scale Removal System The Vendor shall furnish a complete scale removal system which will discharge into Purchaser's flume at either end of furnace. 4.0 REFRACTORIES AMD INSULATION The refractory materials listed below shall be the type of refractory exposed to the furnace heat. The Vendor shall design the thickness of all sections and the recommended insulation backup required. Type of Refractory Acceptable Vendors High Heat Duty Firebrick Super Duty Firebrick 60$ Alumina Firebrick General Refractories A. P. Green North American Refractories Co. < BLUE, GREEN, ORANGE, PURPLE AKE-001494 If lit &- tti- Vr 1 n. .j fcf,:5>V p m-> A;p r: i ` v vi E'-.k 'JT1 Type of Refractory Acceptable Vendors Insulating Fire Brick jJohns-Hanville < Babcock & Wilcox ^Refractory & Insulation Corp. Super Duty Plastic (air setting type)fc-E Refractories < Kaiser [ Plibrico All refractories shall conform to Armco Steel Corporation Refractories Specification, when applicable. (Refer to attached Specification ASC-102/65.) Vendor shall specify M.H. Detrick suspension system. A.l Sidewalls From bottom of furnace to bottom of arch shall be 16^" composite wall construction of M.H. Detrick design. The construction shall consist of super duty hot face anchors to support the 7" depth of super duty plastic, a permanent back-up of first quality tile, necessary castings, mortar, and steel retaining clips. The void between the casing and cold face refractory will consist of poured concrete (Decrete AO). Plastic panels shall be A ft. x A ft. A.2 Roof (Except Soak Zone) Top charge and top heat zones shall be M.H. Detrick Versa-Tile design consisting of 60% Alumina refractory, 10" hung tile on 16" center, 7s" filler tile, castings and alumina silicate felt expansion joints. Block insulation 2" thick and J" castable shall insulate the arch. 4.3 Bottom Shall be 12" ofPli-Cast #31 or C.E. Refractories equivalent, (Moldit-D) and 5" of 2000F. insulating firebrick. Floor to be covered with 3" of yellow silica sand. A.A Burner Walls Top zone burner walls shall be 18" of super duty plastic backed with l" block insulation. Anchoring system will be M.H. Detrick " anchor clusters and Meehanite castings on 2'-0" centers. The hot face tile in each cluster will be 60% Alumina. Refractories * and the other tile will be of first quality refractory material. BLUE, GREEN, ORANGE, PURPLE AKE-001495 4.5 Nose Construction if.!. n The charge end nose (#1) shall be of M.H. Detrick "DETRED" K arch construction extending to approximate elevation of 114'-6". Noses #2, #3> end #4 shall be 9" super duty plastic with If I' M.H. Detrick suspension system consisting of 10" super duty anchor tile on 12" centers with necessary Meehanite radial and clip castings and 25-12 alloy shelf castings. 4-6 Soak Zone Roof Shall be flat with roof burners in it. Roof shall be 9" super suty plastic with M. H. Detrick suspension system, consisting of 10" super duty anchor tile on 12" centers and the necessary castings for attachment. Piping for combustion air and gas shall be designed to allow for differential thermal expansion'. Soak zone shall be designed with a 20* x 20' re movable section for maintenance. 4.7 i Uptakes and Flues 4.7.1 Side Walls Shall be 9" super duty plastic backed with a minimum of 3iM block insulation with M.H. Detrick suspension system consisting of 10" super duty anchor tile on 18" centers and necessary castings for attachment* Rows of shelf castings shall be provided at 3' intervals. Vendor shall state skin temperature of furnace casing iYi;! assuming a hot face temperature of 2400F. 4.7.2 Arch Shall be 9" super duty plastic with M.H. Detrick sus pension system consisting of 10" super duty anchor tile on 12" centers and the necessary castings for attachment. Sloping wall leading to stack uptake at approximate elev. 125' shall be M.H. Detrick "DETRED" construction consisting of 10" first quality firebrick. 4.7-3 Bottom Shall be 9" super duty plastic or Plicast #31 with 1^" of 1600F. insulating firebrick. &ioai s* J..C jo*"** < BLUE, ORANGE, PURPLE 1 AKE-001496 4.6 4.9 4.10 4.11 4.12 4.13 4.?.4 Boiler Inlet Flue Shall be super duty plastic same as 4.7.1 with the top of the flue at elev. 154' rammed to conform to the 9hape of the boiler header at that elevation. Skid Pipe and Supports All movable and stationary posts and longitudinals shall be insulated with 2" of castable over cooling studs (Plicast 27-S or equal). Combustion Air Headers -( Shall be lined with 4i" of 800F. insulating firebrick. Burner lagging shall be 2^" Superex M plus J.M. #352 finishing cement, Inspection Door lining Each door will be lined with 7" of Pli-Cast #31 high temperature castable, or approved equal. Discharge Doors Shall be lined with 5" medium weight, high strength 2600P. insulating castable with 1" block insulation. Steelwork shall be water-cooled at all edges. Discharge Wall Curtain Shall consist of M.H. Detrick chain wall design, 13^" super duty refractory and necessary castings. Oil and Steam Pipe Insulation Shall conform to Purchasers standard specification #ASC-400-35. 5.0 STEELWORK 5.1 Structural Steel 5.1.1 The steel used to support and bind the furnace shall be of sufficient section to withstand temperature and stresses encountered. Buckstays of steel slabs shall be used for the critical areas (soak zone and the required portion of the heat zone). Vendor shall specify size of main structural members. BLUE, ORANGE, PURPLE AKE-001497 Isl:.: pi;".' :3 i;g feifv n`1*1 ,*i. s-: 5.1.2 The furnace shall be supported on steel columns and structural framework. The columns shall be supported by basement foundation. All areas under the furnace shall be accessible insofar as practicable. 5.1.3 Side wall casing shall be l/4 inch plate minimum. 5.1.4 Burner wall casing (including bottom side-fired burners) shall be l/2 inch plate minimum. 5.1.5 Hearth (Bottom Zones) shall have l/2 inch plate minimum with structural support of 6 inch channel. 5.1.6 Structural supports shall be water cooled at all critical points (i.e., door lintels, furnace noses, etc,). lintels shall be pressure tested at 120 psig. 5.1.7 Skid pipes shall be supported by water-cooled pipe supports. 5.2 Boors 5.2.1 Charge door shall be in two halves of three resalloy plates each to withstand furnace temperature and designed for air cylinder operation, controlled to hold each half door in any position frcnv open to closed. Purchaser will supply resalloy door sections made from Armco pattern No. 17101. Vendor will supply all other door equipment. 5.2.2 Discharge door shall be Vendor's design subject to Purchaser's approval, to withstand furnace temperature and designed to interlock with the mechanical extractor. Design of discharge door shall be coordinated with United Engineering and Foundry Company. Door shall be constructed in two halves with each half operated by a 10 HP motor driving a line shaft through less than 360 rotation. Door halves shall be hung on chains secured to sheaves on the line shaft. Separate small doors shall be provided to cover the extractor am slots in the furnace endwall. 5.2.3 Inspection doors shall consist of twenty (20) ductile iron doors, 3' high by 2* wide, with cheek plates and mantles for the furnace. All doors shall be independ ently operated by air cylinders from a valve stand. Doors shall be located to allow inspection of watercooled support pipes in addition to tops of slabs BLUE, ORANGE, PURPLE AKE-001498 M ; m si 5.2.4 (bottom of door at approximate elev. 108'). Location of eight (8) brick bulkheads for clean-out shall be decided by Purchaser at a later date. 6.0 WALKING BEAM MECHANISM 6.1 ' Walking Beam Frame 6.1.1 Vendor shall propose his recommended design for the walking beam frame including sufficient detail to make an engineering evaluation. 6.1.2 Vendor shall submit a general arrangement drawing showing size of main structural members, scale removal provisions, details of walking beam slot seals, and skid support pipe attachment to frame. 6.1.3 Vendor shall state design stresses used for structural members including factor of safety added to calculated stresses. 6.1.4 The walking beam frame shall be designed with a means of lowering safely and with no extreme shock in the event of power failure while in a raised position with a full load of slabs. 6.1.5 Skid pipes shall be 5^" O.D. steel tubing with 1" wall thickness. Six (6) stationary and four (4) walking skids shall be required. Each skid pipe shall have suitable alloy riders, wear bars, or buttons in the heat and soak zones. Each skid shall be constructed in a least two longitudinal sections to minimize the effect of thermal expansion. Spacing of skids" across the furnace width shall be subject to final approval by Purchaser. 6.2 Lifting and Traverse Mechanism Vendor shall propose his recommended design for the walking beam mechanism including sufficient detail to make an Engineer ing evaluation. Vendor shall specify type of drive, horsepower requirements, principle of operation, and all auxiliary equip ment associated with the drive system. In the case of a hydraulic system, multiple pumps and motors will be required with one (l) complete installed spare so that failure of one pump/ motor combination will not shut down the furnace. BLUE, ORANGE, PURPLE AKE-001499 6.3 Controls and Sequence of Operation 6.3.1 Vendor shall specify and supply the control system required to charge, walk through, and discharge slabs including a complete tirae/motion study of the walking beam travel. Production limitations shall be calcul ated based on all widths and thicknesses of slabs for single and double row charging. 6.3.2 Controls shall include a means of slowing the lift stroke so the walking beams contact the slabs at a velocity of one-half inch per second. oR 6.3.3 The walking cycle shall be designed to bring the trailing edge of the slab to be extracted to the same exact location each time. Intelligence shall be provided to measure the apparent width of each slab charged and store this width in memory until it is needed to cycle that slab to the extract position. Vendor shall supply complete hardware for measuring the walking beam stroke, measuring the pusher stroke, calculating the number of walks and length of walk required for the next extract, and calculating the space available for charging a slab. Details of the control system shall be subject to Purchaser's approval. 6.4 Frame Loading Criteria The walking beam skids and frame shall be designed to support a full load of 12-inch thick slabs, 33 feet long, with no space between slabs. Vendor shall state total dead load of the walking beam frame. 7.0 COMPUTER CONTROL AND DATA LOGGING FUNCTIONS 7.1 Data Logging Functions . ucc~, Computer shall continuously monitor temperature for each zone of the furnace. Vendor shall supply a,0.5 voit' signal propor tional to zone temperature for use by computer. 7.2 Control Functions Capability of furnace temperature set points to be set by computer. Initiation of walk cycle, push, and extract shall be by computer or by manual control. < BLUE, ORANGE, PURPLE AKE-001500 8.0 FURNACE CONTROLS AND INSTRUMENTATION 8.1 All controls and instrumentation, including all mounting hardware, connections, special fittings, heat shields and safety devices, shall be furnished and installed by the Vendor with the exception of special instrumentation or controls furnished for the computer by Westinghouse Electric Corporation. 8.2 Furnace shall be capable of being operated remotely from the instrumentation and control room in manual or automatic modes, or zone temperature set points by the computer. 8.3 All controls and instrumentation shall be supplied by L tc N as closely as possible to the controls on #1, #2, and #3 slab furnaces. Vendor's proposal should include L & N's proposal for the complete instrumentation package. 8.3.1 All fuel valve operators shall be electric motor operated. 8.3*2 All canbustion air valve operators shall be electric motor operated. 8.3.3 All air butterfly valves shall be Continental Butterfly, and have the same temperature rating as burners. 8.3.4 Zone temperature shall be measured by a pt-pt 13$ rh T.C. wired directly to an L & N Model "H" circular chart recorder with set point indicator. Temperature control shall be Model "C" P.A.T. with an additional computer controlled set point module and switch for going from "computer" to "local" control. 8.3.5 Furnace pressure shall be controlled by electric motor operated butterfly dampers in the natural draft stack inlet flue. The controller shall be an L & N Model "C" P.A.T. 8.3.6 Fuel-air ratio controls shall be L & N Model "C" P.A.T. A fuel limit control shall prevent excess fuel with respect to air flow. Recorders shall be M-line strip chart (4 inch) type with chart speed of one (1) inch per hour for fuel flow and air flow for each zone. Total fuel flow and steam flow to each furnace shall be recorded and integrated on a separate main meter. Preheated combustion air flow transmitters shall be temperature compensated. BLUE. ORANGE. PURPLE AKE-001501 yf'Ci < 1* J&fe" S1 8.4 8.5 j 8.6 8.7 8.8 8.9 8.3.7 Fuel oil flow transmitters shall be supplied by Fischer & Porter. 8.3.8 The furnace shall be equipped with a continuous waste gas oxygen analyzing system with a circular chart recorder on the control panel board. 8.3.9 Control panels shall be pre-wired with yellow wire for 110 volt level and gray wire for low level. All wire to be tagged at both ends with Brady markers. Terminal strips shall be located in an accessible loca tion. Purchaser retains the right to review and approve the entire control package. All field-mounted instruments shall be suitably weatherproofed, with particular emphasis on protection for a dusty environment. All instrumentation and control wiring shall be installed in conduit. Care shall be taken to avoid mixing power and signal wiring in the same conduit or tunnel for safety reasons and to minimize extraneous noise. One 10-point annunciator panel shall be provided by the Vendor to indiciate selected critical furnace functions and off-limit conditions. Annunciator shall incorporate a "first out" sequence. Vendor shall include all equipment required to provide quality and pressures of compressed air needed for the instrumentation and control system, from the plant air provided by the Purchaser. Vendor shall provide a complete insulated control and instrument ation house which includes a heating and air-conditioning system to provide positive pressure and a constant temperature of 75F., all lighting, and all other required equipment for a complete installation unless otherwise specified herein. Power Requirements 8.9.1 The Purchaser shall provide a single 480 volt, 3 phase, 60 hertz, power supply at the furnace instrumentation and control house for furnace instrumentation and control. This 480 volt, 3 phase, 60 hertz, power Bupply will be unregulated and will vary between 440 to 480 volts. Furnace instrumentation and control voltages shall not exceed 120 volts. The required step down transformer shall be provided by the Vendor. The furnace shall have an independent and separate instrumentation and control system including an independent source of instrumentation and control voltage. BLUE, ORANGE, PURPLE AKE-001502 8.9.2 Purchaser shall provide a 480 volt, 3 phase, 60 hertz feeder to the furnace tub for connection to Vendor's MCC for walking beam power. 9.0 ELECTRICAL 9-1 Vendor shall furnish and install lighting fixtures, switches, and accessory equipment required for illumination at the furnace control house and in the furnace area. 9-2 Temperature controls and auxiliaries shall use 120 volt, 60 cycle, single phase. 9.3 All assemblies shall be pre-wired insofar as practicable. All wiring shall have specifications to meet operating environment. All grounding, wiring, and electrical equipment shall conform to Purchaser.'s Electrical Design and Construction Standards (where applicable) addended to this specification. 9.4 Acceptable Vendors for all AC motors include G.E., Allis Chalmers, b'estinghouse. Reliance, Delco, and A.O. Smith. 10.0 PLATFORMS. WALKWAYS AND STAIRWAYS 10.1 All accesses between different elevations shall be by stairs only. These stairs shall be a minimum of 30 inches wide and at an angle no steeper than 45 degrees unless otherwise agreed between the Purchaser and the Vendor. Underside of stairs shall be covered by 16 gauge steel sheet, if personnel may be in danger from falling objects. 10.2 All stairs shall be welded steel grating supported by structural steel. Grating shall be Blaw-Knox type J-21j Main bar 1 in. x 3/l6 in. on 15/16 in. center, cross bars on 4 in. centers, and maximum span of 3 ft. - 0 in. 10.3 All platforms, walkways, or steel floors shall be Blaw-Knox steel grating or plate supported by structural steel. Design load (live) shall be a minimum of 300 lbs/sq. ft. for platforms. Design load (live) shall be a minimum of 150 lbs/sq. ft. for walkways. Exceptions: (1) Prom the east girder of the charging tables to a distance 10'-0" east of the tables shall be a minimum of 2" steel *' ! plate. Plate and supporting structural steel shall be BLUE, ORANGE, PURPLE AKE-001503 10.4 10.5 10.6 10.7 10.8 designed to withstand impact of 90,000 $ slab falling off of charging table, (floor elev.= 107'-0", table elev. = 110*-0") (2) Two 6'~0" wide sections, one on each side of #4 furnace, extending from charging tables to delivery tables, shall be designed to support 6 ton towmotor tractor with load. This section of plate shall be at same elevation of surrounding grating, (top elev. lO?'-*') All handrails and stairs shall conform to Armco Standard Drawing Nos. 678983, 678984, and 574545. Walkwaysshall provide access to the following on the furnace: 10.5.1 Soak Zone - Roof Fired Burners. 10.5.2 Burner Platform - Top Charge Zone. 10.5.3 Burner Platform - Top Heat Zone. 10.5.4 All Bottom Zone Burners. 10.5.5 Oxygen Analyzer Sample Probe. 10.5.6 All pressure and temperature sensing devices and control valves. 10.5.7 Main water supply valves with access from the work platform. A walkway shall be provided to connect the soak zone burner platform with existing #3 furnace. Work platform alongside the entire length of the furnace shall be provided for observation of slabs in the furnace. Platform shall extend from sidewall of furnace to centerline of building columns, approximately 201 in width. All walkways exposed to excessive temperature shall be protected by heat shields of corrugated sheeting on sides and firebrick on bottom. <f BLUE, ORANGE, PURPLE AKE-001504 11.0 AKMCO STANDARDS PROGRAM Vendor shall incorporate the following standard items into the design of the furnaces. 11.1 Air Cylinders All air cylinders for operating furnace doors shall be heavy duty, mill type cylinders. Cylinder shall have a wiper at piston rod. Cylinders shall conform to J.l.C. Standards. Air cylinders shall be sized for a minimum air supply of 60 PS1G. 11.2 Air Valves (manual) Directional Supplier of manual directional air valves shall be specified by Vendor. Valves shall be steel, poppet type with horizontal lever handle constructed to conform to J.l.C. Standards. 11.3 Grease Fittings Shall be 3/8" Alemite, steel, giant button head type, standard fittings, sized to provide quick filling of grease receptacle. Relief fittings shall be Lincoln set for 5 oz, pressure relief. A Farval system shall be provided for greasing remote or inaccessible bearings. 12.0 START-UP SUPERVISION AND PERSONNEL TRAINING Vendor shall furnish engineering and start-up supervision for a specified period and shall furnish the personnel required to train Purchaser's operators in the operation of the furnace. 13.0 PAINTING All fabricated steel work shall have a shop coat of heat-resisting prime paint before shipment and after erection. All exposed structural steel, plate work, and door castings shall be painted with heat resisting paint after installation. The control room shall be painted both interior and exterior with an approved color of paint. All painting shall conform "to Armco Corporate Paint Standards (applicable sections are attached hereto). <! BLUE, ORANGE, PURPLE AKE-001505 14.0 RECOMMENDED SPARES Vendor shall provide a list of recommended spares for all equipment furnished or installed by the Vendor, List shall indicate type, part number, manufacturer's name, size, unit price, and all other required information and the recommended number of spares. 15.0 SAFETY DEVICES Vendor shall equip the work covered by this specification with all proper safety devices for the protection of workmen and shall provide suitable, removable safety guards for all exposed moving parts, such as belts, couplings, and the like. Vendor warrants that such work will meet the requirements of, and be in conformity with Armco Safety Depart ment and any and all applicable Federal and local laws, rules, regula tions and ordinances. Vendor shall provide personnel protection from burns insofar as practicable. 16.0 GUARANTEE The Vendor shall and does hereby guarantee the equipment furnished by him under the terms of the Contract will be well designed and manufactured, will perform successfully the operation for which it is purchased at the speed, rating and capacity stated in the specification, and that all materials used will be of first class quality and suitable for their respective purposes. BLUE. ORANGE. PURPLE < AKE-001506 3.6*7 Standards - All fuel and combustion control firing equipment shall conform to F.I.A. and N.B.F.U. rules and standards. All piping shall conform to Armco Piping Standards, ACS-400. 4.0 REFRACTORIES AND INSULATION Therefractory materials listed below shall be the type of refractory exposed to. the furnace heat. The Vendor shall design the thickness of all sections and the recommended insulation backup required. Type of Refractory MS High Heat Duty Firebrick Super Duty Firebrick 6056 Alumina Firebrick Acceptable Vendors General Refractories {A. P. Green North American Refractories Co. Insulating Fire Brick f"Johns-Manville * a Babcock & Wilcox Refractory At Insulation Corp. Super Duty Plastic (air setting type) f'Bamtite 0.* H'c'1 ' ' J k/v.ss-i' ; A Plibrieo Wfi v:f ff: ; , S' iKr- M w m All refractories shall conform to Armco Steel Corporation Refractories Specification, when applicable. (Refer to attached Specification ASC-102/65.) Vendor shall specify suspension system, M. H. Detrick or equal* jSp-" T.m. s vfitrr. pv~f pc? ' e. . 4.1 ---------------- ' '* Hotl T-3TAL y/z' P/":>- k m ..-cv.-rtA Frcm-ekidline-up shall be a composite wall construction using super duty fire brick anchors and paneled with super duty plastic. Panels shall be approximately 3 ft. x 4 ft. or 4 ft. x 4 ft. 4.2 Shall be 60& alumina fire brick with M. H. Detrick suspension system. 4.3 Bottom Shall-be-a cast bottom of castable material (Pli-Cast #31 or C-E Refractories * equivalent.) PURPLE AKE-001507 4.4 All Burner Walls Shall be super duty plastic* 4.5 Nose Construction Shall be super duty plastic with a separate suspension design similar to the existing furnaces. 4.6 Soak Zone Roof S- (j "2-'> cf r y Shall be flat with roof burners in it.,.- Roof shall be of monolithic construction suspended by(HighJieat^duty^fire brick, anchors (M. H. Detrick suspension system), rammed'with super duty plastic. Piping for cembustion air and gas shall be designed so as to allow for differential thermal expansion. - SO/,KHe*OS AT YOcvtStt IPi-CtyT PCt*. \ 4.7 Uptakes 'Provide 2V3' Bin.KHffao on north ^ sooth <sioi?-for y\asoprh >'{ Shall be super duty plastic (M. H. Detriek design). ' 4.8 Skid Pipes .and Supports Pm. NW ,, TO U W* Skid pipes shall be of heavy cross-section and spaced as required to properly support the slabs. Vendor shall recommend his choice of skid pipe and support pipe insulation designed to give the best protection with the longest service life.dual woss peep at putrs erwt' Prov/sjous for pirp srwow - frov\ -36." t/vp 4-9 Combustion Air Headers All preheated combustion air headers shall be suitably insulated. 5.0 STEELWORK froau- cret'en Ovtcts) 5.1 Structural Steel 5.1.1 The steel used to support and bind the furnace shall be of sufficient section to withstand temperature and stresses encountered, Buckstays of steel slabs shall be used for the critical areas (soak zone and the required portion of the heat zone). Vendor shall specify size of main structural members. 5.1.2 The furnace shall be supported on steel columns and structural framework. The columns shall be supported by basement foundation. All areas under the furnace shall be accessible insofar as practicable. < AKE-001508 ! t if;Ifi;.- f I:'"? ifc '< `if *Vl|aMif}fi! Final Specification For h Slab Reheat Furnace 86" Middletown Works Project 7147 Armco Steel Corporation Middletown, Ohio November 19, 1969 mm GREEN, ORANGE AKE-001509 i- 1 SLAB REHEAT FURNACE 1.0 SCOPE OF WORK 1.1 The work to be performed under the terms of this specification shall consist of furnishing all materials, transportation and labor required to design, detail, fabricate, deliver, unload, store, erect, and start-up one (l) walking beam type Slab Reheat Furnace for the 86" Hot Strip Mill at Middletown Works all as specified herein. 1.2 The Vendor shall be responsible for the structural, mechanical and electrical design of the furnace, and for the installation and start-up of the furnace. 1.3 The Vendor shall furnish a complete installation including (but not limited to) all fuel, steam, water, and air piping, and appurtenances; combustion controls; walking beam mechanism controls; foundation anchor bolts; boiler inlet flue with isolation damper; natural draft stack with furnace pressure control damper; and an instrument and control house, unless otherwise specified herein. 1.4 The Vendor shall furnish and install all electrical equipment and wiring unless otherwise specified herein. 1.5 The Vendor shall design the furnace and the furnace control and instrumentation systems for compatibility with computer control subject to Purchaser's approval. 1.6 The Vendor shall design the furnace and the furnace control and instrumentation systems for compatibility with a Waste Heat Boiler, all final design to be subject to Purchaser's approval. 1.7 The Vendor shall supply all drawings and bills of material in accordance with Schedule 1 attached hereto. 2.0 SUPPLIED BY OTHERS 2.1 All foundations with buried conduit and grounding, and backfill in place as shown on the Vendor's foundation drawings. Anchor bolts furnished by Vendor will be installed by Purchaser. 2.2 All permanent buildings with the exception of the instrumentation and control house. < ORANGE AKE-001510 2.3 Entry skids between charge table and furnace; discharge skids between furnace and delivery table. 2.4 All high bay lighting. 2.5 The following utilities for furnace operations: 2.5.1 440-480 volt, 3 phase, 60 hertz power. (Vendor shall specify quantity required.) 2.5.2 2400 volt, 3 phase, 60 hertz power. (Vendor shall specify quantity required.) 2.5.3 Plant air at 90 psig maximum, 60 psig minimum, and dry - (Vendor shall specify quantity required.) 2.5.4 Water at a minimum of 35 psig and a maximum of 120 psig. - (Vendor shall specify quantity required with 10% insulated skids and with 100% insulated skids.) 2.5.5 Natural gas at 50 psig and 950 BTU/SCF - (Vendor shall specify quantity required.) 2.5.6 No. 6 Fuel Oil at 150 psig and 125 F. - (Vendor shall specify quantity required.) 2.5.7 Atomizing steam at 165 psig and 500 F. maximum (Vendor shall specify quantity required.) 2.5.8 Tracer steam at 10 psig and saturated - (Vendor shall specify quantity required.) 2.6 Mechanical slab extractor and slab pusher. -v 2.7 All construction power and utilities and limited use of the mill ,1'! !y!, aisle overhead crane. Crane will not be available on Mondays. i A\ * 2.8 One waste heat boiler complete with air heater, which shall interface with the furnace at elevation 154' at the boiler inlet flue and at the furnace combustion air header inlet; other interfaces in the instrumentation and control system shall be coordinated with the waste heat boiler supplier. 2.9 One turbine-driven F.D. fan for preheated combustion air. Preheated combustion air will be delivered at approximately 500F. maximum. ORANGE AKE-001511 2-10 2.11 2.12 One turbine-driven I.D. fan with stack for exhausting the waste gases through the waste heat boiler. Closed circuit television equipment to view the discharge of slabs from both sides of the furnace. Resalloy door sections for charge door. 3.0 DESIGN CRITERIA 3.1 Maximum Temperature Requirement Furnace shall be designed to heat low carbon steel slabs {for automotive and deep drawing quality) to a maximum uniform temperature of 2375F. The temperature gradient between the hottest and coldest points in each slab must not be greater than 50F. Slab furnace design temperature shall not exceed 2475F. ihr 3.2 Slab Information Furnace shall be capable of handling the following slab sizes and conditions: Slab Sizes Minimum Maximum Type Thickness 7*' 10" Rolled Slabs Thickness 9" 11" Continuous Cast Slabs Width 26" 82" Rolled Slabs Width 26" 82" Continuous Cast Slab 3 Length-Double Row 13'-0" 16' -0" Rolled Slabs Length-Single Row 28'-0" 33'-0" Rolled or Continuous Cast Slabs Weights 11,000# 90,000# Rolled or Continuous Cast Slabs (Rolled to a maximum 1100 P.I.W, coil) ORANGE AKE-001512 3.3 Heating Capa-city Vendor shall submit the designed furnace heating capacity expressed in pounds per hour per square foot to utilized hearth for 8 in., 9 in., 10 in., and 11 in. thick slabs. Vendor shall also express heating rate in tons per hour based on Bingle length slabs, 33 feet long, Kith no gap between slabs. Heating curves shall be supplied plotting slab surface and center temperature versus furnace tem perature for each thickness. The connected firing rate shall not exceed 1,000,000,000 BTU/hour. 3.4 Information for Boiler Design Vendor shall submit in hie proposal the following information which is required for the design of the waste heat.boiler: 3.4.1 Flue gas flow into boiler lbs/hr. (Including air infiltration) 3.4.2 Flue gas temperature into boiler F. 3.4.3 Draft at boiler inlet in. V?.C. The above information shall be provided for each of the following conditions: (assume 100^ skid pipe insulation). (1) -Maximum (connected) firing rate. (2) Normal firing rate for 8", 9", 10", and 11" thick slabs. (3) Holding firing rate (assume 1800F.). 3.5 General Design ;: 3*5.1 Furnace shall be six (6) zone, walking beam type with 3. the following dimensions: V. (1) Inside width 36 ft. - 0 in. (2) Effective hearth length 114 ft. - 0 in. (3) Effective hearth area 114 x 33 3762 (4) Centerline to centerline of roll tables 145 ft. - 6 in. <? ORANGE AKE-001513 ORANGE 3.5.2 3.5.3 (5) Centerline to centerline of furnace bays SO ft. - 0 in. (6) Mill table elevation 110 ft. - 0 in. (7) Furnace tub floor elevation (8) Centerline charging table to inside charge door 87 ft. - 0 in. 16 ft. - 0 in. (9) Centerline charging table to back limit of walking beam travel 6 ft. - 0 in. Vendor shall submit a minimum of two general arrangement drawings showing a longitudinal section and a cross section of the furnace and uptake flues including: (1) Length of each zone. (2) Overall furnace configuration with dimensions. (3) Skid arrangement and spacing. (U) Burner spacing. (5) Boiler and stack damper arrangements. Zones shall be as follows: (1) Bottom charge zone. (2) Top charge zone. (3) Bottom heat zone. (4) Top heat zone. (5) Bottom soak zone. (6) Top soak zone. Furnace shall be arranged for end charge and end discharge. Furnace shall be designed for a mechanical slab extractor to lift slabs from the furnace and place them on the furnace delivery table, and for a light weight slab pusher for charging slabs. Discharge ^ door design shall be coordinated with United Engineering and Foundry. AKE-001514 m "V- hr- ?! Pv : r: ! f: $ . ORANGE 3.5.A Vendor shall coordinate with Purchaser to locate television equipment to view the discharge of slabs frcm both sides of the furnace. 3.6 Combustion 3.6.1 Burners - Vendor shall recommend the size (BTU rating), number and location of burners for each zone. Bottom zone burners shall be.opposed rather than staggered. Vendor shall submit preheated combustion air requirements for connected firing rate, normal firing rate and holding firing rate (assume 100/S skid insulation). (1) Roof-type, cold -air burners (Bloom H.T.R,) with continuous pilots shall be used for the top soak zone. (a) Equipment shall be provided to facilitate manual ignition of the top soak zone burners. (2) All other burners shall be dual fuel hot air burners as follows: (Vendor shall specify burner supplier). (a) Capable of withstanding 200F. above maximum combustion air temperatures. (b) Oil burners shall be removable and retractable (when not in use) and shall have locking device to lock in the "in" or "out" position. (c) All burners shall have a turndown capable of holding furnace at 1800P. (d) All burners shall be fcapable of lighting from an external location. (3) Bottom, zone burners shall be equipped with two gas tubes supplied frcm individual inlet connections. Each inlet shall be equipped with a shut off valve and a manually adjustable or replaceable flow control orifice for adjustment of flame length to insure even heat distribution frcm side to side of the furnace when the zone firing rate is cut back. AKE-001515 |<j1 *' 4>! w $; v. 11 !! 1: ff )C' } jifl :j; ii-r *iw! :) tp: r fesu ORANGE 3.6.2 3.6.3 3.6.4 3*6.5 3-6.6 3.6.7 Fuels - All zones except the top soak zone shall be fired with natural gas or No. 6 fuel oil as follows: (1) Natural gas - 950 BTU/Cu. Ft. Net (2) No. 6 fuel oil - 144,000 BTU/Gal. Net Top soak zone shall use only natural gas. No. 6 fuel oil will be used on the other zones during periods of natural gas curtailment. Soak Zone Combustion Air Blower - Vendor shall furnish the cold air blower and motor for supplying combustion air to the top soak zone burners. Purchaser will supply the starter for the soak zone blower motor from an existing motor control center located at elev. 154' near Column ?. The blower shall be located approximately ' 100 feet from the MCC and at the same elevation. Vendor shall specify static pressure and quantity of cold combustion air required in addition to horsepower of motor. Ambient air at inlet to fan will be a maximum of 120F. Fan shall be designed for 120% of theoretical requirement. Atomization of No. 6 Fuel Oil - The furnace shall be equipped for steam atomization of No. 6 fuel oil for all zones except the top soak zone. All valves shall be capable of withstanding an excess of 200F. above steam temperature. All insulation shall be protected from damage by sheet metal covering. Fuel Oil Heater - Vendor shall supply a heater to preheat oil to the correct temperature for proper flow through pipelines and for proper combustion. Heater shall be installed at elev. 154' within 40 feet of the furnace centerline. Valves and Accessory Equipment - Vendor shall submit a recommended list of quantities, sizes, and suppliers of all furnace equipment. Purchaser will retain the right to upgrade the quality, increase the quantity or dictate the source of supply where necessary to conform to existing mill standards and practices. Standards - All fuel and combustion control firing equipment shall conform to F.I.A. and N.B.F.U. rules and standards. All piping shall conform to Armco Piping Standards, ACS-400. < AKE-001516 Si: :- > I' fr c gi* << * \i'i, a :r;i '4:.*-v >V.iV 'ivf i \ > Ij T.il: *v i-r'C- 3*7 Natural Draft Stack Vendor shall provide a natural draft by-pass stack, with connecting flue, to exhaust waste gases fran the furnace when the waste heat boiler inlet damper is closed. The stack shall be designed for the maximum firing rate of the furnace and shall terminate at elev. 279'-3". Vendor shall specify stack diameter, thickness and refractoriness of the stack lining and submit an estimate of the stack shell temperature at maximum firing rate. Stack design shall include furnace pressure control dampers with associated control equipment. Motor operated, water cooled butterfly dampers shall be installed in flue below boiler house floor (elev. 154'-O'1). Vendor shall submit an estimate of weights of stack and flue for determination by Purchaser of adequate structural steel for their support. 3.8 Furnace Control House An extension to the existing furnace control house located south of the extractor pulpit at approximate elev. 120', shall be provided by Vendor. The control house shall be of the same size and construction as shown on Armco drawings 609968, 609969, 609970, and 601164 and shall be extended 38-0" south. A 60,000 BTU/hr. cooling capacity air-conditioner (5-ton unit) shall be supplied with control house as well as all lighting. The existing south end wall and door shall be removed to make one large control roan. A door will be required at the south end of the building and at the center front. 3*9 Scale Removal System The Vendor shall furnish a complete scale removal system which will discharge into Purchaserts flume at either end of furnace. 4.0 REFRACTORIES AND INSULATION The refractory materials listed below shall be the type of refractory exposed to the furnace heat. The Vendor shall design the thickness of all sections and the recommended insulation backup required. Type of Refractory Acceptable Vendors High Heat Duty Firebrick Super Duty Firebrick 6o% Alumina Firebrick General Refractories A. P. Green KfAJSSp: -4-- ADO W-*W North American Refractories Co. GREEN, ORANGE AKE-001517 Type of Refractory Acceptable Vendors Insulating Fire Brick Johns-Manville :,! > U< (firi Babcock & Wilcox -*--- At>o /-/-Td> Super Duty Plastic (air setting typeM"RC-eEfrRacetforrayct&orIienssulation Corp. < Kaiser 1 Plibrico All refractories shall conform to Armco Steel Corporation Refractories Specification, when applicable. (Refer to attached Specification ASC-102/65.5 Vendor shall specify M.H. Detrick suspension system. 4.1 Sidewalls From bottom of furnace to bottom of arch shall be 16^" composite wall construction of M.H. Detrick design. The construction shall consist of super duty hot face anchors to support the 7u depth of super duty plastic, a permanent back-up of first - quality tile, necessary castings, mortar, and steel retaining clips. The void between the casing and cold face refractory will consist of poured concrete (Decrete 40). Plastic panels shall be 4 ft. x 4 ft. 4-2 Roof (Except Soak Zone) Top charge and top heat zones shall be M.H. Detrick Versa-Tile design consisting of 60% Alumina refractory, 10" hung tile on 16" center, 7s" filler tile, castings and alumina silicate felt expansion joints. Block insulation 2" thick and castable shall insulate the arch. 4.3 Bottom Shall be 12" ofPli-Cast #31 or C.E. Refractories equivalent, (Moldit-D) and 5" of 2000F. insulating firebrick. Floor to be covered with 3" of yellow silica sand. 4.4 Burner WallB Top zone burner walls shall be 18" of super duty plastic backed with 1^" block insulation. Anchoring system will be M.H. Detrick anchor clusters and Meehanite castings on 2,-0" centers. The hot face tile in each cluster will be 60? Altunina. Refractories < and the other tile will be of first quality refractory material. GREEN, ORANGE AKE-001518 - r * Nisi ORANGE 4.5 Nose Construction The charge end nose (#1) shall be of M.H. Dotrick "DETRED" arch construction extending to approximate elevation of 114*-6". Noses #2, #3, and #4 shall be 9" super duty plastic with H.H. Detrick suspension system consisting of 10" super duty anchor tile on 12" centers with necessary Meohanite radial and clip castings and 25-12 alloy shelf castings. 4.6 Soak Zone Roof Shall be flat with roof burners in it. Roof shall be 9" super suty plastic with M. H. Detrick suspension system consisting of 10" super duty anchor tile on 12" centers and the necessary castings for attachment. Piping for combustion air and gas shall be designed to allow for differential thermal expansion. Soak zone shall be designed with a 20' x 20' re movable section for maintenance. 4*7 Uptakes and Flues 4-7-1 Side Walls Shall be 9" super duty plastic backed with a minimum of 3j" block insulation with M.H. Detrick suspension system consisting of 10" super duty anchor tile on 18" centers and necessary castings for attachment. Rows of shelf castings shall be provided at 3' intervals. Vendor shall-state skin temperature of furnace casing assuming a hot face temperature of 2400F. 4.7.2 Arch Shall be 9" super duty plastic with M.H. Detrick sus pension system consisting of 10" super duty anchor tile on 1?" centers and the necessary castings for attachment. Sloping wall leading to stack uptake at approximate elev. 1251 shall be M.H. Detrick "DETRED" construction consisting of 10" first quality firebrick. 4-7.3 Bottom Shall be 9" super duty plastic or Plicast #31 with l" of 1600F. insulating firebrick. AKE-001519 4. 7.4 Boiler Inlet Flue Shall be super duty plastic same as 4.7.1 with the top of the flue at elev. 1541 rammed to conform to the shape of the boiler header at that elevation. 4.8 Skid Pipe and Supports All movable and stationary posts and longitudinals shall be insulated with 2" of castable over cooling studs (Plicast 27-S or equal), 4.9 Combustion Air Headers Shall be lined with 4^" of BOO0?, insulating firebrick. Burner lagging shall be 2^" Superex M plus J.M. #352 finishing cement. 4.10 i Inspection Door Lining Each door will be lined with 7" of Pli-Cast #31 high temperature castable, or approved equal. 4.11 Discharge Boars Shall be lined with 5" medium weight, high strength 2600F. insulating castable with 1" block insulation. Steelwork shall be water-cooled at all edges. 4.12 Discharge Wall Curtain Shall consist of M.H. Detrick chain wall design, 13^" super duty refractory and necessary castings. 4.13 Oil and Steam Pipe Insulation Shall conform to Purchaser's standard specification #ASC-400-35. 5.0 STEELWORK 5.1 Structural Steel 5.1.1 The steel used to support and bind the furnace shall be of sufficient section to withstand temperature and stresses encountered. Buckstays of steel slabs shall be used for the critical areas (soak zone and the required portion of the heat zone). Vendor shall specify size of main structural members. ORANGE AKE-001520 if;y\. ft ORANGE 5.1.2 The furnace shall be supported on steel columns and structural framework. The columns shall be supported by basement foundation. All areas under the furnaceshall be accessible insofar as practicable 5.1.3 Side wall casing shall be l/4 inch plate minimum. 5.1.A Burner wall casing (including bottom side-fired burners) shall be 1/2 inch plate minimum. 5.1.5 Hearth (Bottom Zones) shall have 1/2 inch plate minimum with structural support of 6 inch channel. 5.1.6 Structural supports shall be water cooled at all critical points (i.e., door lintels, furnace noses, etc.). Lintels shall be pressure tested at 120 psig. 5.1.7 Skid pipes shall be supported by water-cooled pipe supports. 5.2 Doors 5.2.1 Charge door shall be in two halves of three resalloy plates each to withstand furnace temperature and designed for air cylinder operation, controlled to hold each half door in any position from open to closed. Purchaser will supply resalloy door sections made from Armco pattern No. 17101. Vendor will supply all other door equipment. 5.2.2 Discharge door shall be Vendor's design subject to Purchaser's approval, to withstand furnace temperature and designed to interlock with the mechanical extractor. Design of discharge door shall be coordinated with United Engineering and Foundry Company. Door shall be constructed in two halves with each half operated by a 10 HP motor driving a line shaft through less than 360 rotation. Door halves shall be hung on chains secured to sheaves on the line shaft. Separate small doors shall be provided to cover the extractor arm slots in the furnace endwall. 5.2.3 Inspection doors shall consist of twenty (20) ductile iron doors, 3' high by 2* wide, with cheek plates and mantles for the furnace. All doors shall be independ ently operated by air cylinders from a valve stand. Doors shall be located to allow inspection of watercooled support pipes in addition to tops of slabs AKE-001521 5.2.4 (bottom of door at approximate elev. 108') Location of eight (8) brick bulkheads for clean-out shall be decided by Purchaser at a later date. WALKING BEAM MECHANISM 6.1 Walking Beam Frame 6.1.1 Vendor shall propose his recommended design for the walking beam frame including sufficient detail to make an engineering evaluation. 6.1.2 Vendor shall submit a general arrangement drawing showing size of main structural members, scale removal provisions, details of walking beam slot seals, and skid support pipe attachment to frame. 6.1.3 Vendor shall state design stresses used for structural members including factor of safety added to calculated stresses. 6.1.4 The walking beam frame shall be designed with a means of lowering safely and with no extreme shock in the event of power failure while in a raised position with a full load of slabs. 6.1.5 Skid pipes shall be 5^" O.D. steel tubing with 1" wall thickness. Six (6) stationary and four (4) walking skids shall be required. Each skid pipe shall have suitable alloy riders, wear bars, or buttons in the heat and soak zones. Each skid shall be constructed in a least two longitudinal sections to minimize the effect of thermal expansion. Spacing of skids across the furnace width shall be subject to final approval by Purchaser. 6.2 Lifting and Traverse Mechanism Vendor shall propose his recommended design for the walking beam mechanism including sufficient detail to make an Engineer ing evaluation. Vendor shall specify type of drive, horsepower requirements, principle of operation, and all auxiliary equip ment associated with the drive system. In the case of a hydraulic system, multiple pumps and motors will be required with one (l) complete installed spare so that failure of one pump/ motor combination will not shut down the furnace. AKE-001522 ; ' Mr* VI r:;- ' fcfr . & S;::; a?- & 6.3 Controls and Secmence of Operation 6.3.1 Vendor shall specify and supply the control system required to charge, walk through, and discharge slabs including a ccmplete time/motion study of the walking beam travel. Production limitations shall be calcul ated based on all widths and thicknesses of slabs for single and double row charging. 6.3.2 Controls shall include a means of slowing the lift stroke so the walking beams contact the slabs at a velocity of one-half inch per second. 6.3-3 The walking cycle shall be designed to bring the trailing edge of the slab to be extracted to the same exact location each time, Intelligence- shall be provided to measure the apparent width of each slab charged and store this width in memory until it is needed to cycle that slab to the extract position. Vendor shall supply complete hardware for measuring the walking beam stroke, measuring the pusher stroke, calculating the number of walks and length of walk required for the next extract, and calculating the space available for charging a slab. Details of the control system shall be subject to Purchaser's approval. 6.A Frame Loading Criteria The walking beam skids and frame shall be designed to support a full load of 12-inch thick slabs, 33 feet long, with no space between slabs. Vendor shall state total dead load of the walking beam frame. 7.0 COMPUTER CONTROL AND DATA LOGGING FUNCTIONS 7.1 Data Logging Functions Computer shall continuously monitor temperature for each zone of the furnace. Vendor shall supply a 0.5 volt signal propor tional to zone temperature for use by computer. 7.2 Control Functions Capability of furnace temperature set points to be set by computer. Initiation of walk cycle, push, and extract shall be by computer or by manual control. < ORANGE AKE-001523  fi iff $:.* : 'A f I? 1 m i'! V fa te m. *J&wp*siy:,y' :.. *M irV :s;S| jffil; ; ft ififa H!: W 8.0 FURNACE CONTROLS AND INSTRUMENTATION 8.1 All controls and instrumentation, including all mounting hardware, connections, special fittings, heat shields and safety devices, shall be furnished and installed by the Vendor with the exception of special instrumentation or controls furnished for the computer by V/estinghouse Electric Corporation. 8.2 Furnace shall be capable of being operated remotely from the instrumentation and control room in manual or automatic modes, or zone temperature set points by the computer. 8.3 All controls and instrumentation shall be supplied by L & N as closely as possible to the controls on #1, #2, and #3 slab furnaces. Vendor's proposal should include L & N's proposal for the complete instrumentation package. 8.3.1 All fuel valve operators shall be electric motor operated. 8.3*2 All combustion air valve operators shall be electric motor operated. 8.3.3 All air butterfly valves shall be Continental Butterfly, and have the same temperature rating as burners. 8.3*4 Zone temperature shall be measured by a pt-pt 13% rh T.C. wired directly to an L & N Model "H" circular chart recorder with set point indicator. Temperature control shall be Model "C" P.A.T. with an additional computer controlled set point module and switch for going from "computer" to "local" control. 8.3.5 Furnace pressure shall be controlled by electric motor operated butterfly dampers in the natural draft stack inlet .flue. The controller shall be an L & N Model "C" P.A.T. 8.3.6 Fuel-air ratio controls shall be L & N Model "C" P.A.T. A fuel limit control shall prevent excess fuel with respect to air flow. Recorders shall be M-line strip chart (4 inch) type with chart speed of one (l) inch per hour for fuel flow and air flow for each zone. Total fuel flow and steam flow to each furnace shall be recorded and integrated on a separate main meter. Preheated combustion air flow transmitters shall be temperature compensated. ORANGE AKE-001524 8.3.7 Fuel oil flow transmitters shall be supplied by Fischer & Porter. 8.3.8 The furnace shall be equipped with a continuous waste gas oxygen analyzing system with a circular chart recorder on the control panel board. 8.3.9 Control panels shall be pre-wired with yellow wire for 110 volt level and gray wire for low level. All #By wire to be tagged at both ends with Brady markers. Terminal strips shall be located in an accessible loca tion. Purchaser retains the right to review and approve the entire control package. 8.4 All field-mounted instruments shall be suitably weatherproofed, with particular emphasis on protection for a dusty environment. 8.5 All instrumentation and control wiring shall be installed in conduit. Care shall be taken to avoid mixing power and signal wiring in the same conduit or tunnel for safety reasons and to minimize extraneous noise. 8.6 One 10-point annunciator panel shall be provided by the Vendor to indiciate selected critical furnace functions and off-limit conditions. Annunciator shall incorporate a "first out" sequence. 8.7 Vendor shall include all equipment required to provide quality and pressures of compressed air needed for the instrumentation and control system, from the plant air provided by the Purchaser. 8.8 Vendor shall provide a complete insulated control and instrument ation house which includes a heating and air-conditioning systemto provide positive pressure and a constant temperature of 75F., all lighting, and all other required equipment for a complete installation unless otherwise specified herein. 8.9 Power Requirements 8.9.1 The Purchaser shall provide a single 480 volt, 3 phase, 60 hertz, power supply at the furnace instrumentation and control house for furnace instrumentation and control. This 480 volt, 3 phase, 60 hertz, power supply will be unregulated and will vary between 440 to 480 volts. Furnace instrumentation and control ; voltages shall not exceed 120 volts. The required t step down transformer shall be provided by the Vendor. The furnace shall have an independent and separate %tfc: instrumentation and control system including an independent source of instrumentation and control voltage. ORANGE AKE-001525 8.9.2 Purchaser shall provide a 480 volt, 3 phase, 60 hertz. feeder to the furnace tub for connection to Vendor's MCC for walking beam power. ELECTRICAL 9.1 Vendor shall furnish and install lighting fixtures, switches, and accessory equipment required for illumination at the furnace control house and in the furnace area. 9.2 Temperature controls and auxiliaries shall use 120 volt, 60 cycle, single phase. 9.3 All assemblies shall be pre-wired insofar as practicable. All wiring shall have specifications to meet operating environment. All grounding, wiring, and electrical equipment shall conform to Purchaser's Electrical Design and Construction Standards (where applicable) addended to this specification. 9.4 Acceptable Vendors for all AC motors include G.E., Allis Chalmers, Westinghouse, Reliance, Delco, and A.O. Smith. PLATFORMS. WALKWAYS AMD STAIRWAYS 10.1 All accesses between different elevations shall be by stairs only. These stairs shall be a minimum of 30 inches wide and at an angle no steeper than 45 degrees unless otherwise agreed between the Purchaser and the Vendor. Underside of stairs shall be covered by 16 gauge steel sheet, if personnel may be in danger from falling objects. 10.2 All stairs shall be welded steel grating supported by structural steel. Grating shall be Blaw-Knox type J-21; Main bar 1 in, x 3/16 in. on 15/16 in. center, cross bars on 4 in. centers, and maximum span of 3 ft* - 0 in. 10.3 All platforms, walkways, or steel floors shall be Blaw-Knox steel grating or plate supported by structural steel. Design load (live) shall be a minimum of 300 lbs/sq. ft. for platforms. Design load (live) shall be a minimum of 150 lbs/sq. ft. for walkways. Exceptions: (l) Frctn the east girder of the charging tables to a distance 10' -O" east of the tables shall be a minimum of 2" steel plate. Plate and supporting structural steel shall be AKE-001526 designed to withstand impact of 90,000 i slab falling off of charging table, (floor elev.= 107'-0",' table elev. 110*-0") (2) Two b'-O" wide sections, one on each side of #4 furnace, extending from charging tables to delivery tables, shall be designed to support 6 ton towmotor tractor with load. This section of plate shall be at same elevation of surrounding grating, (top elev. 107'-0") 10.4 10.5 All handrails and stairs shall conform to Armco Standard Drawing Nos. -676983, 678984, and 574545. Walkways Bhall provide access to the following on the furnace: 10.5.1 10.5.2 Soak Zone - Roof Fired Burners. Burner Platform - Top Charge Zone. 10.5.3 Burner Platform - Top Heat Zone. 10.5.4 All Bottom Zone Burners. 10.5.5 Oxygen Analyzer Sample Probe. 10.5.6 All pressure and temperature sensing devices and control valves. 10.5.7 Main water supply valves with access from the work platform. 10.6 A walkway shall be provided to connect the soak zone burner platform with existing #3 furnace. 10.7 Work platform alongside the entire length of the furnace shall V ills'Ji: be provided for observation of slabs in the furnace. Platform shall extend from sidewall of furnace to centerline of building columns, approximately 20' in width. 10.8 All walkways exposed to excessive temperature shall be protected by heat shields of corrugated sheeting on sides and firebrick on bottom. % if :iK * ORANGE AKE-001527 11,0 ARMCO STANDARDS PROGRAM Vendor shall incorporate the following standard items into the design of the furnaces. 11.1 Air Cylinders All air cylinders for operating furnace doors shall be heavy duty, mill type cylinders. Cylinder shall have a wiper at piston rod. Cylinders shall conform to J.I.C. Standards. Air cylinders shall be sized for a minimum air supply of 60 PSIG. 11.2 Air Valves (manual) Directional Supplier of manual directional air valves shall be specified by Vendor. Valves shall be steel, poppet type with horizontal lever handle constructed to conform to J.I.C. Standards. tme-.c. 11.3 Grease Fittings If Shall be 3/8" Alemite, steel, giant button head type, standard fittings, sized to provide quick filling of grease receptacle. Relief fittings shall be Lincoln set for 5 oz. pressure relief. A Farval system shall be provided for greasing remote or inaccessible bearings. IJ 12.0 START-UP SUPERVISION AND PERSONNEL TRAINING M Vendor shall furnish engineering and start-up supervision for a specified period and shall furnish the personnel required to train Purchaser's operators in the operation of the furnace. 13.0 PAINTING <Pl'sI*;'5V All fabricated steel work shall have a shop coat of heat-resisting prime Vf* `!/ paint before shipment and after erection. All exposed structural steel, ihi-' SF*;*: plate work, and door castings shall be painted with heat resisting paint after installation. The control room shall be painted both interior and exterior with an approved color of paint. All painting shall conform to Armco Corporate Paint Standards (applicable sections are attached hereto). &!- 4 t :\ < f*j;v ijj.ft: :\<Xn <1 ORANGE AKE-001528 14.0 RECOMMENDED SPARES Vendor shall provide a list of recommended spares for all equipment furnished or installed by the Vendor. List shall indicate type, part number, manufacturer's name, size, unit price, and all other required information and the recommended number of spares. 15.0 SAFETY DEVICES Vendor shall equip the work covered by this specification with all proper safety devices for the protection of workmen and shall provide suitable, removable safety guards for all exposed moving parts, such as belts, couplings, and the like. Vendor warrants that such work will meet the requirements of, and be in conformity with Armco Safety Depart ment and any and all applicable Federal and local laws, rules, regula tions and ordinances. Vendor shall provide personnel protection from burns insofar as practicable. 16.0 GUARANTEE The Vendor shall and does hereby guarantee the equipment furnished by him under the terms of the Contract will be well designed and manufactured, will perform successfully the operation for which it is purchased at the speed, rating and capacity stated in the specification, and that all materials used will be of first class quality and suitable for their respective purposes. fir- is.!'; ORANGE AKE-001529 .1' 'fa 'VZ* ..<2 I?.!': INDEX Armco Standard Specifications Refractories ACS-19/1965 Fireclay Brick for Slab Furnace Applications (Supercedes ACS-102/1965 ACS-104/1965 Super Duty Plastic for Slab Furnace Applications Electrical Equipment HWS-500-02 MWS-500-03 MWS-500-07 MWS-5OO-II MWS-500-14 MWS-570-03 MWS-570-06 Conduit Wire and Cable Relay Cabinet and Solenoid Control Junction Boxes, Pull Boxes, and Outlet Boxes Safety Disconnect Switches Individual AC Motor Starters Motors and Generators Electrical Installation .ACS-500 Mechanical ES4-1 ES5-1 Gear and Pinion Classification Hydraulic Power System and Component Requirements ACS-400-01 ACS-400-02 ACS-400-03 ACS-400-06 ACS-400-12 ACS-400-14 ACS-400-18 ACS-400-19 ACS-400-20 ACS-400-21 ACS-400-22 ACS-400-32 Piping - General Piping - Steam - 150 psig - Saturated Piping - Steam - 165 psig at 500F. Piping - Water - Contaminated 150 psig Piping - Air - Compressed Piping - Gas - Natural Piping - Oil - Lubrication Piping - Oil - Hydraulic - 975 psig Piping - Oil - Hydraulic - 976 to 1500 psig Piping - Oil - Hydraulic - 1501 to 3000 psig Piping - Oil - Fuel Piping - Grease Systems ORANGE AKE-001530 ACS-400-33 ACS-400-34 ACS-AOO-35 ACS-400-36 ACS-400-37 Piping - Tubing and Hoses Piping - Pickling and Cleaning Piping and Equipment Insulation Heating, Ventilating, and Air-Conditioning Ductwork Piping - Color Code Paint Standards Corporate Paint Standards Section B - Stirface Preparation Section C - Application Section E - Safety Color chips and paint specifications to be submitted to Vendor as required to cover 8cope of work. Safety Dwg, No. 678983 Dwg. No. 678984 Dwg. No. 574545 Design Standards - Handrail Details Design Standards - Stair Details Standard Ladder and Safety Basket ORANGE AKE-001531 - SCHEDULE 1 ENGINEERING DATA REQUIRED WITH PROPOSAL AND PURCHASE ORDER OR SUB-CONTRACT Inquiry No. EP-7H7-867 y * See Definition* of ?*** Engineering Dcto On R/ori Sl^e 1* Drowlno List ikll*!"1V" - ,z Generot A/ronoement Growings $. Detailed Drowlno* 4. Dimension Drowlno s . .$, Eteelrtcol Drowlno* ... . ... c, Sinafe Lino Drowlno* * be Schematic Drowlno* - or Interconnection Drawings1 * * <L Panel Wiring Djagrom* *" ** >* Outline Drowlnos* 4. Eraetlon Drowlno s *?. Foundation Drowlno*' . " _\S. piping Drawings . ` *. Hvdtculfc Pfpino Drawings JO. Lood Diooromt " U; Performance Dote - .15* Wtorlng Port Drowlno* 1&-Motor List $U. Quotation for Recommended Sparc Ports rV`.* Showing Unit Price* Vg$, Bills of Motortot -* Operating Dato ` **-* *' $p*ore Port* 1.1st ~ *" Specified (on No. Required with Quototion 4 Sot* "Preliminary** X For Approvo! 3 Sets Print* X X Pvrchos Ordor of Sob*Controct No* Requirod After Purchase Certified os Approved Packed with Shipment ^ Sot* Prints -5 (See Koto b) 1 5et Print* (see Note c) X* x. . As*Bult Print Reproducible 1 Set Eoch (see Note d) X X XX X X X XX X X .X X -X X ,x X X *. ~ X" X -X X ' `X " X - - x - ................. X X X X- X rVA. X - X. X -... x X X , . .. X. X .............. x - X- V- " ................................ - - X................... X- -X - - - .. ..-X- - '-2 X--; ";::\x- - 1 - . ..: x . x"- - - X -. - - ... - : x............. ..x . ' -x... X :......... . X ..X- - x ... x - X " X " ,-..-..X ..-y. fnstoliotion Instructions Operating instruction* Maintenance Monuol s . Cple to the Project Engineer, (oddress shown below! X .X X . X X ' ..' X X x". X X X X SPECIAL INSTRUCTIONS (). .All drowings 'must bo dimon stoned infest ond inches* browing site must not bo loss then 18" x ?4", por larger fbon 24" jc 36". ;/ . ' . without specific written approval from the Purchaser. All prints most bo dark lino on white background, direct reading typo to ' 'dohform to'the-mlnlmom requirements for microfilming os shown on the reverse side. .We WILL NOT. ACCEPT`BLUE-PRINTS, 2'p i'i ` (W Certified dealings: must be so .marked by the Sol I or: .They must conform to .approval .drawings os.finally approved by the under- ,!; , . .. signed ond mu^t be forwarded promptly to the address shown below. Also, .when,applicable,.an additional 2 copies shall be {hi f, ` sent to the related equipment builder (address'furnished later)." ................ fjjV.fe....(a) . Date to bp pocked: wf|h -shipment is.in .addition to. Pocking List specified in th.e marking and shipping .instructions. Containers ... -.. -Jo.be.clecrfy.marked "Opcrotjnp t?to ond.-.Erection Prowings enclosed." .. . .. ...... _............................................................... .. ,' it'i'ii!*'.'. (0 Reproducible* shod conform-to the stondord reproducible specifications os shown'on reverse tide, ond sent to the o'ddress p". " " shown belowv - '.................. ` ' ' Si*?*1' -.() .`Cne print .of.eoch "preliminary" drowing. If required, shqjlbe attoched to each-copy (priced ond unpriced) of the proposal .and ro'vrrred to the. addrestos indicoted in the request for quototion.............................. AnilCO Purchasing-Dept.. 703 Curti8 St Kv , .(f) .Pne..cbpy'of`fronsmiftol correspondence/lesi doto, to be dirVcted to: Koi sir SJSfiSEJGXXjiXXXfiCXiOtisHicXX Middletown, Ohio, $.. . 45042, AinKep Camphe^'...` 1/... . .. .. il'IcC fe) Drawings for approval, unless otherwise specified, ore to be simultaneously directed os folldws: ... T. '' Approvol 3 P/ints ` '_ . Certified 3 Prints " .. Approval ' Prints ,Tos-XmXgapQTOXX .To:/. ' 'Armco Steel-Corp. Engr. & Const, - ` Certified -- -- Prints ..: ` ^ .* P.-0, Box 600 Middletown, Ohio - - - ____________ - -' -................... .. ........................ Mock: oCv Noe .... . Attn: Project Engineer HodgC ... Mcrk* Spec# No. .. * . -Attn? ' .. **12724 ftCV. 4^e ORANGE AKE-001532 My- i*f.{ b' M m ll^c: Jill, A Hv DEFINITIONS OF ENGINEERING DATA REQUIRED 1, Drowing List - A complete list of oil drowing* ond doto, by title* opd the drawing subroltlol s.chodulc which tho seller expects to supply an this order. % Genera! Arrongemenl Drowing* - Outline drawings to scole showing location ond si20 of building focility ond/or mojor equipment* including locotion of related accessories ond .. entire line arrangements** 3. Detailed Drawings ' All details of components required , for assembly* These shall be cross*referenced to oil other drawings. Dimension Drawings * Show dimensions required for loco* - tion of each mojor piece of equipment, 5. Electrical Drowing s * All doto pertaining to power supply end electrical equipment. Include Honc-lino" drawings* - schomotic and interconnection wiring diogramt. All ponol* desk* ond control stotion intetnol wiring diograms* Out* ; line ond orrangement drowings of aM panels, desks, ond control stations* Outline dimension drawings* for oil 'ro tating equipment such os motor generator sets, motors/ pilot generators* etc.* St otic power supplies such as trans formers/ -rectifiers* etc.* ond alt control devices such os limit switches* hot motel detectors, push buttons* etc* 6* Erection Growings - All details ond doto In sequence re quired for the erection of the facility. 7* -Foundation Drawings - AU dimensions ond details re quired for foundation design Including location*, blockouts, Imbedded Homs/ grout required* size* type and projection of anchor baits. 8* Piping Growings - All piping-drowings except hydroulic piping (See Item 9) furnished with the equipment must ' show the focotions of purchaser's connection points ond required flaws and pressures* Ail oir piping schematic ond Interconnection diagrams must be in oecordonce with J.I.C. standards* 9* Hydraulic Piping Growings * AH piping drowing of hy droulic systems must' include o arophicol diagram using J.I.C, symbols* ds described by figure 3,ASA Yl4, pore* graph 17-4.3. Also o dr owing showing sequence of oper ation/ time cycle* operofing pressures ond flows must be furnished/ os described by figure 30 `ASA Yl4, porogroph 1793 for fluid power diagrams. ID. Load Dioyroms - Total static ond dynamic loads ond food centers. 11, Performonce Doto- All performance doto including graphs* test reports ond other pertinent information for rhe equip ment end machinery of the'focility. 12, Wearing Farts Drawings Exoct scale drawings showing moteriol of oil component ports which require roplocemonl due to weer in normal operation. Hoot treat data lo bo included where applicable. 13, Motor List- A complete I ist of oil electric motors supplied including oil normol namcplore doto. Id* Quototion for Recommended Spore Forts Showing Unit Prices * (Complete list including component* manu facturer's name ond port number)* Sporo ports will * either be purchased with the equipmont or in the future* 15* Bills of Moteriol * Complete* detailed, Bijls of Moteriol shell be supplied prior to shipment*. .These must show Item No., Shop Order No.* Mark, Port No*, or Pottezn No,; -Reference'Drawing Description* Pocking slips described in the merking and shipping instructions must hove the some (tom No* ond identification os shown on the cppH- coble Bills of Moteriol* '' 16. OPERATING DATA - Sporo* Parts List * Should be q complete Ifst or monuo! (including .component manufacturer's name ond part number) of oil replaceable ports*-iJiustrotcd if possible* Installation Instructions - As complete ond detailed os possible both*for original Installation end future remove! ond replacement of equipment ond oil components and ac cessories. Operating Instructions - Should inctudeoli tho detoils ne cessary to insure proper proecduro ond sequences of oper ation. - ... Maintenance Manuals All phases of both preventive and repair molntenonce are required* including o detailed lubricotion chort* showing every point requiring lubrication, the grodc of lubricant* 'Schedule for lubrication and where indicated the correct amount of oil-or greo&e accessory for refill offer drainage. REPRODUCIBLE DRAWING REQUIREMENTS A * In odditlon to the prints required obove, the seller shall furnish one (1) complete set of unfolded prints ond one {1) set of reproducibles of " As- Shipped" drawings of: AH machinery outlines* general arrangement draw ings* all assemblies ond details* ond .complete bill . of moteriol* (2) All service piping schematic ond interconnection dJogroms. For Moist Machine (Fluid) K&E Bruning Post Dietzgen Kodak *26-314$ <26*200 #444 #'254-A AT> For Dry Moehlnc (ommonfo) $oplo Poper " Translucent Scpio 6epVo Line Poper VERl-VEL Directo Sepia Poper Autopositive Poper (3) All hydroulic piping system schematic ond intercon nection diagrams-. (4) AH *electricoI schematic ond interconnection wiring diagrams. All ponel* desk, ond control stotion inter nal wiring diogrtoms* outline ond arrangement draw ings,* B * Reproducibles shall be dork fine on white background* direct reading type, first generation reproduction* unretouched* on vellum* of one of the following acceptable grades except* electrical schemotic diagrams ond desk foyout* shod be on Mylar film or Linen* K&E Bruning Post Oietzgen Kodok #21-3145 #30-1124 #209 #244 *AT 1 Septa Line Poper Sepio Line Paper Stondord Sepio Line Poper Dry Print Sepia Line Paper Autopositive Poper C- All reproducibles shoft be full-size copy* with no group ing of drawings permitted. Oyf .standard .drawing size is 24" x 36"* however, wc will occept smaller size draw* tns when printed individually* ond full size* on one IS'* x 24" reproducib le. r MINIMUM DRAFTING STANDARDS FOR MICROFILM PRACTICE A * LETTERING B - LINE QUALITY ................. O) Only on* (1) *ty[# of loitering iholl be used'throughout eocn- drowing. (2) All lettering *holl be at least 1/8" high. (3) Single stroke Gothic upper cose lettering is preferred. (4) Either verticol or inclined style is opproved* .`(5). The size of the lettering shall not vary according to the size of the formoi* or the scale at which the drowing is mode* (6} Space between lines of lettering shall be 1/2 to 1-1/2 times the letter height, depending upon whether common fractions ore Included* (7| The dividing line between the numerator ond denominator. In common fractions, shall be horizontal if hand letterod. (6) Lettering shall be mode with HB Grade (or softer) lead. S-1S4S& REV. 6-S6 (1) All lines, regardless of width* shall be of uniform density* Width voriotigns will comprise M,rAlphobet of Lines", not density variation* . (2) Pencil lines mode with 4H Grade ond harder lead are not occeptoble. (3} Closely spaced section lining shot! be avoided* (4) Porollel dimension lines sholl bo "spoced not less than V4" opart. (5) No dimension tine shell be closer thon 3/8" to the out line of the pari* - C - TITLE BLOCK A 3" * 6" space shall bo provided within "the body of the drowing {preferobly in the lowor right hand corner) for the oddition by Armco of sr> appropriate title block. l ORANGE AKE-001533