Document wgRwyb1x0drONJKq6emOrkjeJ
MM. It DATE
LOT NUMBER ,
STANDARD HRS\ 8*9
TIME __ __ h
(> KY-907-D
') PUP 12/17/81
()
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COMTYP JOB NAME; 03KY907DKD
' COMPONENT CONSUMPTION
CG . CODE
LOT
PQ LBS
J CG CODE
LOT .
PQ LBS
14 YC-2-B
93
14 YC-2-B AU^iv 93
14. YC-2-B
93
ft. 14 jUtPJLpM 14 -- ---- ; 14
YC-2-B YC-2-B YC-2-B
_________ ............. ... _________
93 93 93
DO NOT USE LOTS 1 3839 - 13835 -
TOTAL EST'D NOT " }---y EQUIP I NAME
3381* LBS * *KROLOR0 YELLOW-riEDIUM
NON-BLEEDING
! USE i LBS
N- ACCr GODE- LBS
i RUN 6Q"(99 G).WATER IN V-203 SET AGITATOR ON
IGH SPEED*-
WEIGH IN DRUM & POUR IN
DUMP IN AND STIR 3 MI&
LOT _
1 RECORD: START,.
p in
>
JUST TO 75" <1275 G) WITH AGITATOR ON LOW SPEED PUMP V-203 THRU j UHor HOG AT 2400-2,000 PSI INTO V--2&$ WMHH!EN V-203 MT, WASH COLOR THRU HOMOG WITH MIN J>SF HOT WATER.AT 2400^2000 PSI INTO V-203 ^T RECORD: V-2pjg VOL S* & ADJ TO 60" (210 G)
| ^Tl-NSPECT HOMOG STRAINER * CLEAN IF NECESSARY
|
11 I 25Q ! 32-D i
i 50X50 | YC-2-Bi
iZPM&i
l_i22L&T
1....
'i .J
250 2500
m
RUN 10".( 5?-4~g 7 "5a t ir " In t o " V - awr START*
i LdWWTDR sv ii^TPUMP V--205'THRU HOMOG AT 4800-5200 PSI IN
S"!M;RECORD: TIME START .Af&i ? TOTAL MINUTE
! NOTE: IF HOMOG PRES>SSUURE FALLS BELOW 480 PSI..
i 1 3-WAY VALVE WILL RECIRCULATE SLURRY TO V-205
ill I WHEN V-205 MT, RUN IN 5* <240 G> WATER & PUMP
HOMOG AT 4808-5200 PSI INTO SV
TEP^eT""""siT'*FORHULA"slLEcfiOK"f.5''pOSI:ri5N'"'
IV-243) OR POSITION 7 <V~244)
i PgESS SV CAM RESET PB - SET 22 7C1 IN AUTO
MOTE iTEMP IS SET AT i90-1?4*F>
RS20RS' LEVELS & SET E/M COUNTER *1 AS FOLLOWS:
LU-G
PRESET $1
32 GAL
{115-A L idS
1 SET STRIKE FLOW CONTROLLERS AS FOLLOWS:
3FC10 <N-27-D CONTROLLER) IN MANUAL . 0*44 GPM [
3FC20 <H-27-P WATER) IjN MANUAL LOCAL 8*3d GPM i
3.FR10 < N-27--P/WATEH) RATIO'
H .31 ' \
8FC10 (N-32-D CONTROLLER) IN MANUAL *84 GPM 1
8s"C2& <N-32-P WATER) IN MANUAL LOCAL 7*40 GPM j
8FG2 CN-32-P WATER) IN REMOTE
'!
8FR10 < N - 3 2 -7) / WA TER) PATIO
1*76
!
1
27-1) j 213
] . 32-D
! .1
a iv-
EQUIP .SENT
iV i >I SP i
9i fAw
CG 03 KY--907-D
JOB NAME: 03KY907DMD >2 V3
I I USE
f LBS
ATOR STEP PB
1
LEVEE 2LG&.<9j;i IF BELOW 35% FOLLOW SOL'Nl
UP PROCEDURE FOR N-27-D DJUST SV TO 48" <2470 G)
-
RECORD PH
ADJ TO 11,1-11*3-WITH N-7-D AT
PARTS WATER TO 1 PART-Jf^-D)
INTO SV. RECORD: PH STEP PB
ASSUME 56% I-
!i J N- IACCT S CODE i LBS
7-D
66/39. AFTER HEAT-UP RECORD: PH
FC20, 8FC10, &' 3FC20 TO AUTQ
R STEP PB
10/43. WHEN 3FC.20-, 8FCJ0 & 8FC20 FLOWS
LIMITS, SWITCH 3FC10 TO AUTO & PB
EP 11/44. WHEN 3FC10 & 3FC20 FLOWS ARE IN
HITS, SWITCH 3FC20 TO REMOTE
OPERATOR STEP PB
DURING STRIKE RECORD:
' SP STEP
V-243/V-244'
RANGE
13/46 <3 MIN)
9.0-10.0
1 4/4? <60 MIN)
9.0-10.0
15/48 <2 HRS)
9-. 0-10.0
. 16/49 <2 HRS, 25 HIM)
L. 9.0-10,0
17/50 <FINAL 3 HRS)-
7.5-8.5
NOTE: IF PH NOT'IN RANGE, NOTIFY SUPV
IN LOG. IF FINAC PH >8.5, ADJ TO 7.5-8.5.
L RECORD: PH
ASSUME
I FT IN
j i |
J
_____ i 21-0 |
30 28--A ! ~5'
DD 27" <208 G) WATER TO 9-385 h DD--k STIR FOR 2 MIN FOR S 57 ])|
ASSUME 50%
i!
60 j 7-D | 30
WRING STRIKE CHECK LEVEL IN V-387. LOU LEVEL LIGHT IS NOT LIT, GO TO S-35
IF LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING THAT LOW LEVEL PEG IN VAT TS ABOVE SURFACE VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW
STEARATE MAKE-UP PROCEDURE.
.RUN-IN 32" <317 GAL) ' URN ON STEAM & AGITATOR JUST TO 42" <403 GAL) AT 178--182*F
SEJ BADGER METER FOR 4046 IN FROM V-387 THRU UNDERSURFACE
ISTRIBUTORS AS FAST AS POSSIBLE
T OFF PUMP R 30 MIN AT 178-182ftp FOR S 48 NOT SHUT OFF AGITATOR
} r............. ....t
1- i i
I
11
1
i
! ii
i i :!
| '1
! ____
3!
I1 l1
[ 330
! 37 1 37
i' 1 I
I 169-Ai 1 155-A] 1.i60-Ai i! 11 iI
330 37 37
j WHEN S28 COMPLETE HEAT SV TO 193-20 DEG F IN |
K5 TO 1 MIN .
i
| CLOSE WATER LINE & DISCHARGE VALVES AT STEARATEf
LClPUMP
|
EN V-388 DISCHARGE VALVES TO STEARATE PUMP |
INLET
- -j
I OPEN WATER VALVE AT STEARATE PUMP 6 RUN WATER j
i THRU HOMOG AT 2900 -3100 F'SI TO SEWER
I
DUP050109744
EQUIP.% MENI f* i
COMTYP JOB NAME: 03KY9O7DMD PAGE 03 CG 03 KY-907-D CD) EST WGT 33811=
USE LBS
WHILE HOMOG WATER AT 2900-3100 PSI, OPEN HOHOG I
DISCHARGE VALVE TO SV AND CLOSE VALVE TO
[
SEWER
!
[ IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE.]
i TURN ON PUMP & HOMOG V-388 TO SV AT 2900-3100]
PST, MAINTAIN SV AT 198-200*F;
-|
i WHILE HOHOG V-388 TO SV.. SHUT OFF WATER VALVE |
<< AT STEARATE PUMP ASAP
|
'WHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT !
L-, w a t e r f r o m HOT WATER HIX'ER
]
]^>~>WHEN S50 COMPLETE TURN OFF, HOMOG & STERATE- PUMP ]
]S?^KSTIS 5 MIN AT T?8-20O#F
i
I5W OFF STEAM
']
HEN S53 COMPLETE, OPERATOR PB "SP STEP 23/53 RECORD PHj?iiL_.,(3,3-3,7)
] |
IF NECESSARY, ADJ PH TO 3,3-3-7 (DOWNWARD ONLY>]
] .& RECORD:
j
] NOTE: USE LIQUID ALUM, N-ii3-A, ADD TO SV VIA' i
I
BADGER METER, STIR 5 MIN AFTER EACH
]
ADDITION,
ASSUME 30% j
SUN IN M-7-DUFR0M S-30 IN 10-12 MIN & STIR SHIN! r\ RECORD; PH,,_X*?''?4,2~4-4> 6 If, NECESSARY, ADJ 1
1 . TO PH 4,2-4,4 % RECORD: PH,,5LJr ASSUME 30% 1
(DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 78% 1
, SIPHON N-7-.D INTO SV OPERATOR STEP PB
"
! I
i PERATOR STEP PB
]
SP STEP 60 - BATCH COMPLETE.
|
|0
M- I ACCT CODE I LBS
ill 5-A ]_. /\<r~
7-D .27--D
I START ]TIME SP STEP
FINISH TIME S P .! fP
OPERATOR
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DUR050109746
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DUP050109748
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