Document wDe9EXgMe0361QEEkp6ayZvxd
244, 246, 247, 262
C.Y,
co 03 CODE KY-787-D
pko ,
-
IK .14
$3310
EST. WOT. 1921 STD. HRS.
LBS.
! ! TIME)
. .//JM
14 Yr~9~R m A ! \+*
tfr 14 YC-2-B . 93 4 LbtiTJ lj
!
9;
A
"# '#
MAKING INSTRUCTIONS: BATCH UNIT
PROCESSES
Ap p r o v e d b y
( > KY-787-D
(S) EWK 10-19-7:
(T Alternate" n "D're'TD-25^7;
() .
( ) "WTO-26-7;
u...... . ...
()
TYPED BY
JlTriT-'4-77'"* ' ,..................j
Total Wgt 6121#
J
IPMENT
NAME. KROpOH YELLOWikHEDTUM
T
Run"39"
TfefgT"
ii & pour in -
205 trump th & stir 5 inin
1 Record: Start
FIH
It
irwinpir
l6T"
! NON-BLEED IMG
JLsi&mae-.501
USE LBS.
JlflU
^6a,
84x50
N
CODE
~~73T .r.3.2.r.P.-
YC-2-B
ACCX. LBS.!
m
jm
_42QL
When V-203 MTY -Wa,h,,,c.o1or,,thru Homog. at 1800*2200 osi using
j bMiw ei.watsyrU
Record: V-205 VoT......
& arf.1 to 60tf (2.1.C
can ,.ijia^ssar.y-
sv jun " (200 G) water' 1 nto'V- . . Install temp chart" & start agitator
205 m Pump V-205 thru Homog at 48Q0-52OO psl Into SV>
2
Record; Tlin^Start
Total Min
T _______ wilt recirculate slurry to V-205
11 -MjeQb^
.^^LA-g.uiiiaJ^yJiQKioa-
JLtLia09r52Q(l42Si.
349 12 While Homoc . run 611 (284 G) water into V-349
S TJ Run
"water into V-364 heat to 110-12oF
384 "IT Weigh Into V-384 '& pump to 7-349'
3 15 Run * 1000# water Into Y^384 PumP to V-349
m J2all
16 MAX7mjji.i7"Jm..L..
17 Record: Be'' tt"
(lTo JULil
j --i.
SV 18 ..Wb.en-$Ji.l-Homq.csnipleta ^diiOo,.
_(257DJD-
4 SMO(idni.a_r_tsgLljj,wr,aat&ejftjafc-PU^.,4a-r1xJlL^6^usln.Mr7-0..dilnted....^..
phon into 50 lecoro: pH
73T
(V"M/2P;i^46,'^47) IlRecord:...HT ......"TTRec
F
Hdte'-t Stri^ musT>e sorted ImmedlateFvMon completion at "
J.
w IT While heating SV, run 39" (1070 G) water Into V-343
& IT
386 23 Stir 15 "mfjn o.ir"longer
5 24 Record: Bet
(4.8 iO.l)
-21-JP- JlSli
N 26222
\f
JIPMENT
pag e 2 CG 0j3 c o d e KY-787-D
gsr. wot. 3490
l bs.
USE ...
H
LBS. ' CODE
acc r
UBS.
SV . $P
J5P"5ti*.p...hfi/'S9 - After heat u d RzcarAi x>\l JMl M.--(5f-&-10.0) _ J&ttch 3FC20l 8FC10.8FC20 to Auto ..................................... ..............
.
. j; -
& CP
^ -
yjpfCk'
jOoerator Step SP step 10/43
PB - When
3FC2Q,
8FC10.
_ ,... . 8FC20 water
flows.
In
limits
5"
^
Switch 3FC10 to Auto.
Operator Step PB
SP Step 11/44 - When 3FC10. 3FC20 flows In limits, switch 3FC2 )
l \
j
0*{51
_______ j to Remote. .............. . <ftgpy>atori Step PB ____________ _ hnH nfl sfiMk'p, record pH A, time
:........ ............. .
as follows
........................... _
____
--.J/SJXr I
`
sx m
. ji'-.
" fiSP ST ..j. j j ...................:_____::
V-243/V-244 ............... pH
Range ...
13/46 l3Qrh1nl
:/. .
9>0-10.0
Time ;
1
a 4S. fife..f h2*y
O V R/, i
r
______Ij Si JZ_____ 9.0-10,0
// r JT
is/4ft ( hral :______ Q.M
9.0-10.0 ,,___ VZMff.'.
16/49 ( ? hrs'25 mlnVTi.ST^ 9.0-10.U
J.3A J5.B
1//SQ ' 3 hrs Final ) b, L
7.5-8.5 ...... / l a ST___
NOTSt tf not as specIWed notify Supervisor & note In loq
1 -
. ....... If final pH Is... * hove 8.. 5. aid pH. to 7.6-8.5 X
i ' ,IJRecord; .oH
assume 77%
i
----- 7T-TT
i
W '.j&L*Cm?te striking, run 30" (234 G) water Into V-339
6 - rfTd/Lin 7-8 min *r fd^AJtaa. 491' 1382. 6) at 80 - 10QOF
350 530-A 350 j
&r J&. r._S min & record d H /a. V (9*5-10.5)......... ..........
)
38s st-r 15 min or longer to dissolve fo> SP Ftpo ?fi
7C.1
i'
3p^,t0.g.L. AR "& calculate AS "(Vol) x 0.78= 3et preset 1 >8 toSfi.'IU tram S if 1
G1 j .*
HH
55TZ?
)-water to 1-302____ :
1 PT Add & stir 2 min For S 41
:_________ ` Assume 50%
160-
!. 7-0 80
" OAtfi -SP^Step 17/50 - After checking pH. Operator Step PB
--gqaqr- CTCT fn Till!
SP $3 - Regret: pH 3 ,A> (0-4,2)
&1
Darrin NrZ-Jlfrpm S?7 in 10-12 min 4 stir 5 min
CP Record: d H . yjL. 19.0-9.5) & If necessary adi d H 9 0-15
T
IW 1 __lX^CCOk"A1 1 XwvP1
`i : i It
8 & Record: d H..........*rT ""
Assume 77%
--27^7 IH3
(>' lutd 10 oarts water to 1 Dart N-7-D)
Assume 50%.
1 1`
,^-Sfphon N-7-D Into SV
* -*43 ^iecatorrSieP PB
~
**
*
^w
3^Step 29/58 Operator 5tep
Record: PB
d H; ;
&t.O
^3= i>V Step 6u ?IBatch complete
' ,,
^ \ ^kCt/
(9.0-10.07 Time
2
'.P.Zi554
.....rA
...........
"
.1 : ZDc
j1 --p-
i
' i ij ,
j
.Stand...................7
Finish ...... ........................Optr
....
Time
; J
(; !SP Step < j |
1 r.H| ............
' :;i ! ;
( Time :!
1 i'.'' .
;
SP Steo ...........
aumiyr H - 4*
i 1--^--T'"'",
1
i
1 ; ! i r > >) 1
LJL: ........... rl-ilL^ ....... .... ij . .
..:
.. ... ...
's'.
i . . . !i . -
....... ! . '
'
' :i
j
1'
: i? n . J.:.:: :.......................
.......
| j n,v ;
\\ 1 if
-.
. ' ........................
r
i' . i
--r-
]`
1 '
1 i 1
DUP050093439
*
UIPMENT
pac e 2 cc 3 c o 6e KY-737,0 (S) es t . w g t .
6121
l bs.
When, 5^2!heating complete. Record; pH
(9.6,10.21
SV 25
6 ... 26 ' Set V-343!acid pump at 5/ setting ( 225 min}
'Set V-349! sfHcate pump at 48r'setrtTng'' 'C"'i'So min)
T'
23 Immediately meter tn V-343 & 349. maintain SV at 190,194F
during strike]
~W Record! ! TT
START "
FTR * Will
y,,343 .
^
- ; ~~
:
use N ACCi LBS. CODE LBS'!
. .... I i
1 i j
T ' V-349
.1. .
t*
Record: ,
J... F
..rj....TIME..'
at 2 min \ j
V-343 In
-(37).........
40 min __]________ _ CM)
..... V-349..... . l s h
......... in
pH
(15)
(13)........ :
m, pH
913,10..0 /...... . .. 9.3,10.0
1 hr
r
) - ? hrs 3 hrs!
Finish l
11 jJ
--!rl3a0}1. ....
(11 ........ ( 61
Lai.______
( ) La)_____
Q . (v) (!) .9.3,10.6 9.3-10.0
-* Mote;....(1|. ..If pH not as specified, notify Supervisor A not*
** . ;......tn log ............... ..... ,................ ........................ .... ......
(2) If.final ..pH. .11 .*.&*. ,8.5. ad.1 pH. to 7.5-8.5 &........
ii.
Record? ` : ;<
pH .
Assume 78%
WT~~ 30 1 Run 35" (600 G) water into V-330 & heat to 160-l70uF
1
31 Add in 12,13 mtn
*. .. 600
""IT "Stir 5 mtn 8i' Record: pH
(9.5,10.51 " " 1
JL Stir 20 min or 1 oncer to dissolve for S 46
fcV '* " ?
'
357
34 .Run 11" (BO 0) water into V-357 & heat to 135-1406F
I."
$ JL Dump tn A stir to dissolve for S 42
i.
280.
! ~~ j i
i j i i
i\
27-0
i :
530-A 600]1 . ii
i 1.5.-A 28Qj
152-- 36 Run 42" (513 0) water into V-302
:
9 37 Add & stir 2 min for S 44
................. Assume 50% . 320
f.'
... ........
,
sf- 3$ When V-349 MTY. rinse in with minimum water then set Dump to
7-0 "Tfiti.; ]____j
10 * . .zero settinc . ............................ .. .- ........... ' 39 Wien.V-343 MTY, rinse tn wi th minimum water then .turn.off...... .
: j
pump motor . . ....................
........................................ .......... .............
--1
40 Turn off -steam
!" j
41 Sift in 4. bacs .... ..... ............. ....... ............. ........ .............
200 12R-A i ?nn
42 Run in V-357 from S 35 & stir 5 mtn 43 Record:.... pH Li____ (3.7-4.21 ............
Run in N-7-0 from S 37 in 10-12 min A stir S mtn
: .f ' 1i , if
45 Record: pH ' ! (9.0-9.51 & If necessary, ad.1 to pH 9.0-9.5
& Record: pHj (Dilute 10 pants water to 1 part N-7-D1
Assume 78% Assume 50%
27-D 7-0
j
. \ . Siphon N-7-D Into SV
46 Run In V-330 thru.20 mesh screen A stir 20 mtn _.. ...... ..........*.....
i
33 47 Run 11"..(216,6) water Into V-330 A dump tn U ; 48 Stir 5.,min to dissolve for S 49 v' ' ; |
230 20-A ~230
1--- . : !_____;
SV '49 Run V-313 into SV In 15-20 min
12 . 50 Stir 15 min h
61 Record: pH _.i
(9.0-10.01
...............
52 Stop aaitator
.......... M
1~ J n
. ........................
START : ................ FIN ...... ............ OPTR........ ...... ... " '.
- . ...*
]'
I., . .
^1
'
stf1 .1 Vi?26^2^~ rpm^ j V' in 26" - . ^
M7__
:
60" I
,'
DUP050093440
DUP050093441
E GRAPHIC C
DUP050093442
DUP050093443
\
V/
/ ?
DUP050093444