Document wDZm68B8xpkr2w5L0jMYNj75J
CG '.' 16 CODE .RC-1-A W.2JM
' PKG
PROCESSES
C )RC-1-A
CO
< DATE )
(LOT NUHBER >
ESTIMATED WGT
LBS*
TYPED BY: JMH STANDARD HRS* ____,___
PUNCH B* I *P* : :: L0T/?//2&i ;. W? 4 ^6 **
'. .'vcoT4CiJt^S-2
6* &*
APPROVED BY BBK 11 /5/81
TIME
. PREPARATION
I
EQUIP ! :'/: I
l'
''
MENT 1 | NAME : MONASTRAL RED B ;
i USE S PACES 1 LBS
PREP 1
i 11
12 |
I1 1.31 11 -14 i
INSTALL TE:MP & AMP CHARTS
j
WEIGH +/-6D04 OF RC-1./RC-3 BORAX SLUDGE
1
FOR S5
'
'1
DIP LIQUID FROM SLUDGE S ADD TO CLASSIFIER 1
INTAKE .
1
OBTAIN +/-20O* CHOPPED
ICE FOR S.13.-B I
I N-CODE i ACCT | !. LBS
| ,j 1| i1 i) 11 |1
HF 1 5 1 SHOVEL 600# OF BORAX SLUDGE (EQUIVALENT TO 1
1
|
MILL i
1 '+/-300#' 100% .BROAX) INTO HF MILL* NOTE: 1
1
|
2 ) 1 TOTAL WEIGHT INCLUDES LIQUID REMOVED IN S3*1
1
]:
i 6 I ADD
1 18 | 834-B] 0
1.7 | 'START COOLING WATER SPRAY" & AGITATOR
.1
| ' '1
.18 1 STIR 3-5 MIN TO UNIFORMITY
' . J- 1 . 1
1 9 j STOP AGITATOR & DUMP IN; NOTE: RECORD:
j 130 1 7500-A Lf 0
7 | | LOT, -#100%, & "AS IS LBS* IN S35* ' : |
i
->*v
110' 1 STIR 3-5 MIN TO UNIFORMITY
'{ 1
1 :{t 7
111 I ADD IN 5-10 MIN'WHILE AGITATING : ' ' 1 300 1- 972-A1 ^
112 1 IMMEDIATELY START'MILLING CYCLE
|- I
: 1V- '- -
113 1 'STIR FOR HOURS SHOWN ..BELOW MAINTAINING
1
1 'J
1 I 38-42 AMPS 6 110-130 DEG F*
11
;| ;
11
N-7500--A LOT
. MILLING HOURS
1
|
"|
1 1 A* AFTER 1/2 HR MILLING ADD N-972-A OR
1
1 1 TRICKLE IN WATER TO MAINTAIN 38-42 AMPS* 1
i I DO NOT ADD N-972-A AT LESS THAN 10 MIN
1
1 1 INTERVALS* RECORD ADDITIONAL N-972-A
1
1 [ USED IN S3S5*.
1
I IB* IF NECESSARY, ADD N-57-A TO MAINTAIN
1
i i i 10-iso -d e g f *
*
I
1 I C* IF CAKE FORMS, STOP AGITATOR, SCRAPE
(
I ! MILL WALL TO PERMIT HEAT TRANSFER*
|
j I D* RECORD NECESSARY DATA IN Si 9, 20, 35
|
1 i AND PAGE 5*
j
1> 1. I Iv CT llBfe
I
Eq u ip ^T~~"T ;: MENT | ,| PAGE 2 OF 5
.. ''T*'""' CG 16 CODE RC-1-A
T~u 5e ~7"n ~c o d T~a c c t
<C> | LBS i
i LBS
- CLASS M4 | DURING SI 3 STIR, HOOK UP LINES FROM DORR 3 I I CLASSIFIER TO V-10, NOTE: FEED VALVE MUST I I BE CLOSED.' .115 I OBTAIN TWO 55 GAL. DRUMSFOR S27.
I I | |
I i I |
! I | |
f SHRIV IH ? SET UP 20. PLATES' EACH IN NO. 4- G NO! .2
L4
I 1 SHRIVER THICKENERS
- \ I
'-
I |
I
HF 117 1
ADD 5-10 GAL. WATER TO HF MILL. CAUTION: |
MILL I | TOO. MUCH WATER WILL CAUSE CHARGE TO SPLASH !
5 ! | OVER EDGE OF MILL.
' j.
IIS I
STOP AGITATOR & TURN OFF COOLING WATER. i .
| |' | |
j 1 | 1
MISC 6
119! RECORD: '
I 1CHG : | DATE
1 { S= j'START
1 |--| --
1 [\ ?-*7~ \
2
J -3 ' j 9" ? > <f4
l x-
~ " -----
r
r
TIME . START
DATE `FIN
! TOTAL I TIME {MILL I
FIN { HRS j
i1 ?' i '%i
ii $"M*.*;; i
** i?-A ? -
A
^
I I
as*
u
i~*k
S1 -*
^ f ^ 8<S-{ 8*
mt& #*$ j <r>*S', i Vf frty x&M R'$
7,o-$ L,-j V'-yj'
RECORD ACCURACY. ONCE PER SHIFT WHILE
:MILLING:
.
I |
I AM- I RE- ' | , T
| I CHG 1 METER! CORDER |HT {RECORD
i DATE l TIME I NO. |- AMPS I AMPS. {:*F ; p*F | j ---- j -1------------|--------~1 ---- | ---------
I
{
II I I.
I- . I f ''"'v:iT
-.
i I SV-11 121 ' i- ADD 10* (122G) WATER TO V-11
7 122 I HEAT TO 140.-150 DEG F. FOR S24-
i i
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i
i i
-
DUP050103276
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MENT |
i PAGE 3 Of 5 CG 16 CODE,RC-1-A
<C> f LBS I
| LBS ,
1 3/1 4 s
! --,------------ ------------------------------ -- ?---------------------------- i --,--- i------------ i ----
123 1 PUMP 2 CHARGES FROM HF MILLS TO VI3 OR VIA |
1
1
124 1 WASH OUT HF MILLS, WITH HEATED WATER FROM 1
f
j,
1 j VI1
'I ) ' I
125 1 ADJ TO 24" <408G> AT 140-150DEG FI
1
|^
126 1 IMMEDIATELY COOL TO 75-8 DEG F 127 1 RECORD DATE ON BOTTOM OF PAGE 5
16X330 1 11
57-A 1 r j
II-
'
I1
1
`c l a s s 9
128 rBACK WASH LINES FROM CLASSIFIERS TO V-13 OR 1
I | V-14
" '
*`1
129 'i PLACE 55 GAL DRUM UNDER SLUDGE DISCHARGE 6 1
1 1 START MOTOR
1
130 1 OPEN INLET VALVE 6 RUN V-13 OR V-14 THRU |
1 ) CLASSIFIER TO V-i AT 2.5-3.0 GPM
1
131 1 WHEN DRUM CONTAINS +/-4$G OF SLUDGE, CHANGE[
1 .1 DRUM, WEIGH & RECORD IN TABLE ON BOTTOM
[
1 1 OF PAGE 5
1
132 j WHEN V-13 OR V-14 IS MT, CLOSE FEED VALVE 1
1 1 6 BACKWASH LINE TO VAT FOR 1/2 HIM.
j
133 | OPEN FEED VALVE & DRAIN VAT TO CLASSIFIER, 1
1 1 DO NOT WASH IN VAT, NOTE: 4 OR FEWER HF
1
1 f MILL CHARGES MAY BE RUN FROM V-13 OR V-14 |
1 [ TO V-9 OR V-1S, WITHOUT TREATMENT OR
1
I i CLASSIFICATION. RECORD:
'1
i 1 CHARGE NO,___ _
______' ______ ______ 1
II
I
1 1
I
- MISC 1
134 1 REPEAT S'S 1-33 UNTIL 14 CHARGES ARE
1
I j COLLECTED. ****CAUTIQN**** AFTER 9TH CHARGE!
I ) WATCH VOLUME IN V-10. *
I
]**S#*CGNTINUE TO NEXT PAGE FOR CHART**** j
l
\
DU P050103277
i
DATE FR]
EQUIP i MENT |
| | PAGE 4 OF 5
CG 16 CODE RC-1-A
MISC |3$ |CHARGE OUT RAW MATERIALS BELOW
I USE <C> 1 LBS
1 NrCODE 1 ACCT 1 I LBS
ITM----- --I--------
I ~TMTto| :4r ec o r d "T'""'"7
I: I . ' ) . ' I SLUDGE 1
| N-7500-A
I I
i
!* [
INI i I 1 v
_ JCHGIMILLIN834IAS \ i 19721 l $ | ' IAS I
IOPTRI
I NO*1 NO* | 4 |IS 11AO%1 4 ILOTIIOOXJ % [IS IN57Ai* !
I------ 1 -------1 ------- I"------ 1---i--1-----.j---- i--}-------------------------- | J
-
. i / j i ue \4..u* ]**
1
i a i * i 5 * i $ .$ i x*9171 nmm i s o iw i f, % i p*J' -s'# i
i 3 I 1 I /$
I f I ^ 1 ./IT
. I I I I /&
.to *7 0i9f,/\i /&/i ^ y y&yt
972-Ai ` 834-BI
i0 1
I /? \k*4>\&0*J8**V9fiJS&\
7500-AiiXi^:
4., .1 1 * \4f0\3* >lJo|(f-oojff jf3olf7./iV3 ' U< id SS I
57-AJ
i to i <4 l tS K> o)3 9 0|3 0 0|fre5tfJ |T*M K?| Id<4
1
17/ I / I /A | ^
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Mi J Z
ni t* I /j>cO XIS3###o 1l3s**&**&*/&>& I t9fS,t\ tSli 1I 1 -p/d . _ I lea \$*i> \3..i.>...v...\.6...-..m....J.t..3..& \?&WI
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T I - ; I .If I I I \ I I I
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r
II
ri I TOT.|
ENTER RAW MATERIAL TOTALS IN "ACCT LBS' COLUMN
V-10 12
V--9 ' 13
\0 | HEAT V-10 TO 150-160 DEG F
T PUMP 5/-10 TO V-9 CAUTION DO NOT DVERLOW V91
1TART AGITATOR
!I
O-ADJ TO +/-50" MAINTAINING 1,50-160 DEG F
i
I 4i | RINSE IN tf-10 & V-1 LINES 14^*4"CIRCULATE THRU SHRIVER .THICKENERS TO'50*
I
G> AT 150-16600 DEG F . '
'- \>
RD: START DATrEE .9/$L TIM^Mi^VOL
'J
CIRCULATE UNTIL EFFLUENT REACHES 4000 OHMS 1
RECORD: FINISU DaA'T--E--tef--r^l--T. I mtlJtm
j
I OHM
PH_flk. < 8 * 4-9 * 0 5
|TIME|__,,_U__^I_____I_____ I_____
I OHMS I __l__ ,v_i_____I,_____!,_____
ITIME-I
I _____1_____ |_____ ______
___i_____ j______
I OHMS J
i
I
I_____ I_____
j-NgTE: AFTER 16 HRS WASHING TAKE OHM READINGS |
?ERY 4 HRS
[
1 SHUT OFF WATER 6 STOP CIRCULATION PUMP
|
I
DUP050103278
4
/ COMTYP Jptf NAME = 1&RC001AMC PAGE
--(-
E^U^i I
1 PA.GE, 5 OF 5 CG 16 ,CODE,RC-1-A
V
PJLU4P--V-9 TO V-20,1
.'
WASH IN'V-9 WITH MIN AMOUNT OF WATER
,..,,. ^ ,, ,,,,,
y,y. --<-.
PATE PRINTED:i2/0i/31
I USE I N-CODE | ACCT
! LBS J
. J LBS
1
V~9
. 15
j'V
\49**Tmm i-0'* (4500 WATER INTO Vr-9 |S I HEAT TO 153-162 DEG F
151 | RECIRCULATE THRU SHRIVER THICKENERS FOR I MS MIN OR UNTIL EFFLUENT IS CLEAR 1I
STIR 1.0 MIN TO DISSOLVE
30* \Stn RUN 30" <366G) WATER INTO V-304 & TURN ON
.17 f { AGITATOR
^ M M,,.. -. ....
ADD i, STIR TO DISSOLVE FOR S55 -
JUN V-304 INTO V-201 IN 5-^10. MIN l STIR 1 MIN & RECORD: PH_.6L.g_(8.3-8*9)
LOOD TO 88 * <521G) & STOP AGITATOR
START
OPTR
i
>' 707-BJ
/S7.1
TVS 7^
/os1
I 3-A
.. r Vi
. CHGl VAT * { VOLUME . . I FINAL 1 -.,t N-5? [ SLUDGE
NO. 1
!INIT i FINAL! TEMP-I USED CLASS
1 &2 I
I 1 ; ' 1. : . i\'
3&4 I
II
I
! '
Si, 61
7&S |
9^101
J ,
11&12I
I
13&14I
1
!' 1 i i
VI .I
I .1
f
(
DUP050103279
DU P050103280
DU P050103281
DUP050103282
DUP050103283
fr DU P050103284
DUP050103286
MOON
DUP050103287