Document vgge227Lmv2gaomgMOa4J7bR
ELSEVIER
Applied Thermal Engineering 110 (2017) 1091-1100 Contents l ists available at ScienceDirect
Applied Thermal Engineering
journal homepage: www.elsevier.com/locate/apthermeng
A PP LIED THERMAL ENGINEERING
A comparative study on the performance of HF0-1234yf and HFC-134a as an alternative in automotive air conditioning systems
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Samaneh Daviran a, Alibakhsh Kasaeian Somchai Wongwises
Soudabeh Golzari a, Omid Mahian , Shahin Nasirivatan ,
a Department of Renewable Energies, Faculty of New Science & Technologies, University of Tehran, Tehran, Iran b Young Researchers and Elite Club, Mashhad Branch, Islamic Azad University, Mashhad, Iran `Faculty of Mechanical Engineering, Sharif University of Technology, Tehran, Iran d Fluid Mechanics, Thermal Engineering and Multiphase Flow Research Lab. (FUTURE), Department of Mechanical Engineering, Faculty of Engineering, King Mongkut's University of Technology Thonburi, Bangmod, Bangkok, Thailand
HIGHLIGHTS
Performance of automotive an air conditioning system by two refrigerants is studied. Compressor work for HFO-1234yf refrigerant is higher than HFC-134a refrigerant. The discharge temperature of compressor and pressure ratio of HF0-1234yf is lower. In constant mass flow rates, COP of HFO-1234yf is 18% higher than that of HFC-134a.
ARTICLE INFO
Article history: Received 24 April 2016 Revised 3 September 2016 Accepted 7 September 2016 Available online 9 September 2016
Keywords: Air conditioning COP Simulation Refrigerant GWP
ABSTRACT
In this study, an automotive air conditioning system is simulated by considering HFO-1234yf (2,3,3,3tetrafluoropropene) as the drop-in replacement of HFC-134a. The simulated air conditioning system consists of a multi-louvered fin and flat-plate type evaporator, a wobble-plate type compressor, a minichannel parallel-flow type condenser and a thermostatic expansion valve. The thermodynamic properties of the refrigerants are extracted from the REFPROP 8.0 software, and a computer program is simulated for the thermodynamic analysis. Two different conditions have been considered in this program for the cycle analysis: for the first state, the cooling capacity is taken as constant, and for the second state the refrigerant mass flow rate is considered fixed. The performance characteristics of system including COP and cooling capacity have been studied with changing different parameters. The results show that the refrigerant-side overall heat transfer coefficient of HFO-1234yf is 18-21% lower than that of HFC-134a, and the pressure drop is 24% and 20% smaller than HFC-134a during condensing and evaporating processes, respectively. Also, in a constant cooling capacity, the COP of HFO-1234yf is lower than HFC134a by 1.3-5%, and in the second case the COP of HFO-1234yf is about 18% higher than that of HFC-134a.
2016 Elsevier Ltd. All rights reserved.
1. Introduction
The matter of ozone depletion potential (ODP) of chlorofluorocarbon (CFC) and hydrochlorofluorocarbon (HCFC) refrigerants caused the use of hydrofluorocarbon (HFC) refrigerants to increase progressively over the last 20 or so years. Many of the HFC refrigerants have relatively large values of global warming potential although they have no ozone depletion potential. They are one of the six greenhouse gases and their emission must be decreased
* Corresponding authors. E-mail addresses:
(S. Wongwises).
gmail.com (A. Kasaeian),
http://dx.doi.org/10.1016/j.applthermaleng.2016.09.034 1359-4311/ 2016 Elsevier Ltd. All rights reserved.
@kmutt.ac.th
according to the Kyoto Protocol (1997). Many researchers have tried to find alternative refrigerants to conventional HFCs. The European Union's f-gas regulations (Regulation (EC) No 842/2006 and Directive 2006/40/EC) instituted a gradual ban on fluorinated greenhouse gases. The manufacturing of new models was prohibited on January 1, 2011, and producing new models and new vehicles with air-conditioning containing fluorinated greenhouse gases having global warming potentials (GWP) greater than 150 [1] will be prohibited on January 1, 2017.
Brown et al. [2] evaluated the performance of CO2 and HFC134a in a semi-theoretical cycle and reported a higher COP for HFC-134a compared to the CO2. According to the model presented by Joudi et al. [3], a mixture of R290/R600 could be the best
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Nomenclature
A0 Ac Af ALT COP f Fh Fp GWP G h
j La Ld Lh Lp LCCP LMTD m n ODP P Pr Q ReLp r s T
total air-side surface area [m2] minimum free flow area for air-side [m2] fin surface are [m2]
atmospheric life time
coefficient of performance
fanning friction factor
fin height [mm]
fin pitch [mm]
global warming potential refrigerant mass flux [kg m2 s1] specific enthalpy [kJ kg1] or heat [W m2 K1] Colburn j factor, Nu/(Re Pr1/3)
transfer
coefficient
louver angle
fin length [mm]
louver height [mm]
louver pitch [mm]
life cycle climate performance
logarithmic mean temperature difference mass flow rate [kg s1]
rotational speed of compressor [rpm]
ozone depletion potential
pressure [kpa]
Prandtl number
heat transfer rate of refrigeration capacity
air-side Reynolds number based on louvered pitch
pressure ratio specific entropy [kJ kg1 K1]
temperature [K or C]
u UA VD Wcomp x
velocity [m s1] overall heat transfer coefficient [W K1] Volumetric Displacement [cc s1] compressor power [kW] quality
Greek C df
gf gs gv l m q r
symbols
property index fin thickness [mm] fin efficiency isentropic efficiency of compressor volumetric efficiency of compressor dynamic viscosity [Pa s] kinematic viscosity [m2 s1] density [kg m3] surface tension [N m1]
Subscripts
a
air
c
condenser
e
evaporator
i
in
o
out
r
refrigerant
sh
superheat region
sc
subcooled region
lo
liquid only
alternative for R12. Hydrocarbons, neglecting their flammability, have a high potential for making high COP. The experimental results of Wongwise et al. [4] for a mixture of propane/n-butane/ isobutene with a molar ratio of 50/40/10 show a better performance compared to HFC-134a. Another experimental investigation states that the COP of R290/R600a may be better than the COP of R12 and HFC-134a [5]. An algorithm has been presented by Arcaklioglu et al. [6] for finding mixtures of refrigerants that would have the same volumetric cooling capacity (VCC) as CFCs in the compression refrigeration systems. The Dupont and Honeywell companies presented some information about a new refrigerant in the European Workshop on Mobile Air Conditioning & Auxiliaries in Torino, Italy. This new refrigerant is a hydrofluro olefin, like 2,3,3,3 tetrafluropropene, which is named HFO-1234yf [7]. This refrigerant has a similar thermophysical property to what HFC134a has, and hence there is no necessity for a significant change on the equipment. The mentioned refrigerant has achieved the proper stability (chemical & thermal) and compatibility values, has no observable corrosion effects on metals, and its environmental properties are desired (ODP = 0, GWP = 4, ALT = 11 days and also proper LCCP) [8]. Brown et al. [9] carried out research on a replacement of R114 by HFO-1234yf. Their results show that HFO-1234yf has obtained a higher amount of volumetric heat capacity and COP. Also, in the later research, which was done by Zilio et al. [10] on a small-size European car in 2009, no significant decrease in COP and cooling capacity of HFO-1234yf was observed compared to that of HFC-134a. Recently, Zhang et al. [11] theoretically investigated the non-azeotropic mixtures of HFOs (HFO1234yf, HFO-1234ze(z), HFO-1234ze(e) and HFO-1234zf) as replacements for HFC134a and CFC114 in heat pumps by a simple method. Their results demonstrate that some compositions of these mixtures can have proper COP and may be a better replace-
ment for HCFC134a and CFC114. Some experimental works have been done by Mathur [12] for determination of A/C performance with HFO-1234yf as the working fluid, which was used as a drop-in alternative of HFC-134a. The results demonstrate that the refrigerant mass charge for HFO-1234yf is reduced to 90% of HFC-134a mass charge, cooling capacity and COP are superior to that of HFC-134a and the working pressure of the parallel flow condenser is lower.
Lee and Jung [13] evaluated the performance of HFO-1234yf as a drop-in alternative for HFC-134a under the status of mobile air conditioners in a heat pump testing bench. The tests indicate that the COP of HFO-1234yf is 0.8% to 2.7% lower than that of HFC134a. The discharge temperature of compressor and amount of charge of HFO-1234yf were less than those obtained with HFC134a, about 6.5 C and 10%.
In the other experimental research, Navarro-Esbr et al. [14] analyzed HFO-1234yf as a drop-in alternative for HFC-134a in a vapor compression system. The energy performance of HFC-134a and HFO-1234yf was compared under a wide range of working conditions. According to the results, the cooling capacity and COP of HFO-1234yf in an HFC-134a vapor compression system was about 9% and 19% lower than those of HFC-134a. Using an internal heat exchanger notably reduced these differences in the energy performance.
An energy performance assessment of two low-GWP refrigerants, HFO-1234yf and HFO-1234ze(E), as drop-in replacements for HFC134a was experimentally studied by Mota-Babiloni et al. [15]. Tests were performed in a monitored vapor compression system both without and with an internal heat exchanger. Results demonstrated that without an internal heat exchanger the average volumetric efficiency for HFO-1234yf and HFO-1234ze in comparison with HFC-134a was 4% and 5% lower, respectively. Values of
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COP for HFO-1234yf and HFO-1234ze are about 7% and 6% lower than HFC-134a as well.
Jankovic et al. [16] presented experimental analyses of HFO1234yf and HFO-1234ze(E) as drop-in replacements for HFC134a in a small power refrigeration system. They also develop a simulation model validated with test data. Their analysis was based on two different operating conditions. Results showed that different conclusions could be drawn if the drop-in analysis was carried out in various conditions. In general, HFO-1234yf seems like an adequate drop-in refrigerant for HFC-134a, but HFO1234ze(E) could perform better when an overridden compressor was used to match the refrigerating system's cooling power.
According to the theoretical and experimental studies mentioned above, there have been just a few theoretical papers in this area and most of the work done with HFO-1234yf was experimental. The purpose of this study is to investigate the theoretically appropriate drop-in replacement of HFC-134a with HFO-1234yf, which is an environmentally friendly refrigerant, by simulating the components of an automotive A/C system.
2. Thermodynamic properties
The thermodynamic properties of the investigated refrigerants were extracted from REFPROP 8.0 Software. The P-h diagram of the two concerned refrigerants, i.e., HFO-1234yf and HFC-134a, are depicted in Fig. 1. According to the diagram, the enthalpies of both refrigerants are nearly identical in the saturated liquid zone, and their difference in the saturated vapor zone is small. It is observed from Table 1 and the previous researches that the thermodynamic characteristics of HFC-134a and HFO-1234yf are close to each other.
3. Simulation of automobile A/C system
For the investigation, an ordinary compression refrigeration cycle is considered. The simulated air conditioning system consists of a multi-louvered fin and flat-plate type evaporator, a wobbleplate type compressor, a mini-channel parallel-flow type condenser and a thermostatic expansion valve, and the presence of a drier is neglected in the simulation. The T-S diagram is shown in Fig. 2, and the schematic of the air conditioning system is presented in Fig. 3.
The performance of HFO-1234yf is simulated as the drop-in replacement of HFC-134a. In the assumed model, the refrigerant enters the evaporator in two phases and exits as superheated vapor. Considering the pressure drop for the refrigerant in the
Table 1 Thermodynamic properties of HFO-1234yf and HFC-134a (extracted from REFPROP 8.0 Software).
Properties
Boiling point, Tb [C] Critical point, Tc [C] Pvap, (25 C) [MPa] Pvap, (80 C) [MPa] Liquid density, (25 C) [kg m3] Vapor density, (25 C) [kg m3]
HFO-1234yf
29 95 0.677 2.44 1.094 37.6
HFC-134a
26 102 0.665 2.63 1.207 32.4
T
4
3s 3
1
Fig. 2. T-S diagram.
2 2
s
4
Expansion valve 1 Evaporator
Condenser 3
Compressor 2
Fig. 3. A schematic of the vapor-compression refrigeration system.
evaporator, the refrigerant temperature decreases in the twophase region according to Fig. 2.
Fig. 1. Log P-h diagram of HFO-1234yf and HFC-134a [14].
3.1. Heat exchangers model of A/C system
A simulation work was performed to model the thermal performance of HFO-1234yf and HFC-134a as the working fluid to determine the air-side and refrigerant-side heat transfer coefficients and pressure drops. The width of the evaporator was 0.233 m, the height was 0.221 m, and the thickness was 0.038 m. Its outside surface area was 4.2 m2. The evaporator was divided into a twophase region and a superheated vapor region. The considered condenser here was a mini-channel parallel flow condenser with 1.56 mm hydraulic diameter channels. Its width was 0.455 m, height was 0.6 m and thickness was 0.02 m. Both evaporator and condenser were taken from SANDEN Co.
For the heat transfer analysis of the heat exchangers, the LMTD method was used. The heat transfer capacities of the heat exchangers were calculated by the inlet and outlet enthalpy difference of the heat exchangers and were remarked as the program checkpoint. The heat transfer formulations were as follows:
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Q UADTm
1
DTm DTo DTi
2
ln
DTo DTi
Q mrho hi
3
The following equation can be used to obtain the overall heat transfer coefficient:
1 1 dw 1
4
UA hrAr AwKw gahaAa
Consider that the second term of the right side of above equation means the tube wall thermal resistance, which has been neglected in this study.
ga 1 AAaf 1 gf 5
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi tanhm l
sffi2ffiffiffihffiffiffiaffiffiffiffiffiffiffiffiffiffiffiffiffiffiffidffiffifffiffiffiffiffi
Fh
gf m l ; m kf df 1 Fd ; l 2 df
6
Air-side The pressure loss and heat transfer coefficient of the air-side are
written as follows:
!
DP f AAoc qm2V2c kc ke 7
h qPur2c=p3j 8
where kc and ke are the inlet and outlet coefficients of pressure loss of the heat exchangers, respectively. The amounts of kc and ke are obtained from the graph given by Kay and London and are 0.4 and 0.2, respectively.
Dong et al. [17] studied the air-side characteristics of multilouvered fin compact heat exchangers experimentally and presented correlations for the Colburn `j' factor and Fanning friction `f' factor as below:
f 0:54486Re0:3068 La 0:444Fp0:9925 Fh0:5458LhLp0:20039L0d0:0688 Lp 9
Lp
Lp
Lp
j
0:26712Re0:1944
La
0:257 Fp 0:5177 Fh 1:9045
Lp
90
Lp
Lp
Lh1:7159Ld0:2147 d 0:05
Lp
Lp
Lp
10
ReLp uLp 0
11
The geometry of the condenser and evaporator are given in Tables 2
and 3:
Refrigerant-side
For the calculation of the refrigerant-side heat transfer coeffi-
cient, a model has been proposed for single-phase and two-phase
by Shah. For the single-phase:
h1 0:023DKhRe0:8Pr0:4
12
For the two-phase region:
Table 2 The geometry of the condenser (taken from SANDEN CO.).
Width Height Depth Fin height [mm] Fin pitch [mm] Fin thickness [mm] Louver angle [] Louver pitch [mm] Louver length [mm] Flow depth [mm] Total tube numbers
[mm]
600 455 20 8 1.4 0.1 27 1.1 7 24.2 35
Table 3 The geometry of the evaporator (taken from SANDEN CO.).
Face area [m2] Refrigerant heat transfer area [m2] Air-side heat transfer area [m2] Number of tubes Tube length [mm] Tube thickness [mm] Tube pitch [mm] Fin height [mm] Fin pitch [mm] Flow depth Fin thickness [mm] Louver angle [] Louver pitch [mm] Louver length [mm]
0.051 0.67 4.2 24 176.4 1.65 10.44 8.79 1.4 20 0.1 30 1.3 7
"
0 8 3:8x0:761 x0:04#
h2 hlo 1 x : P=Pcrit0:04
13
where hlo refers to the coefficient of heat transfer with all fluid as liquid. The refrigerant-side heat transfer coefficient is [18]:
hr AA1a h1 AA2a h2
14
Neglecting the pressure drop owing to momentum change, a two-
phase pressure drop is represented as a pressure drop due to fric-
tion [19]:
DPTP DP
1
Z
u2 dx
lo Dx
lo
15
where the two-phase multiplier, ulo, is represented as:
u2 lo
1
4:3C2
1Nconf x0:8751
x0:875
x1:75
where
ql 0:5lv0:125
C qv
ll
;
N 1 r 0:5 conf d gql qv
16 17
3.2. Compressor model
The applied compressor is a wobble-plate type (model: SD7H15 from SANDEN Co.). The compressor power is calculated by the enthalpy difference of refrigerant at entrance and exit:
Wcomp mrh3 h2
18
The refrigerant mass flow rate may be extracted from the following equation [20]:
mr q gv n VD
19
The correlations of isentropic and volumetric efficiencies are
obtained by curve-fitting the n-gs and n-gv chart presented by
the manufacturer. These correlations have the following form:
S. Daviran et al. / Applied Thermal Engineering 110 (2017) 1091-1100
Table 4 The coefficients of Isentropic and volumetric efficiencies equations (wobble plate type SD7H15 taken from SANDEN CO.).
Discharge pressure (Psig) 202 250 303 366
a1 b1
0.5720705e9 0.4367589e9
0.9747379e9 0.1148391e8
0.7468923e9 0.6115190e9
0.1029154e8 0.5609421e9
a2 b2
0.32311e5 0.4231926e5
0.6404448e5 0.9410138e5
0.4777637e5 0.5304138e5
0.7587007e5 0.5348830e5
a3 b3
0.2379907100e2 0.33878611348e2
0.54470967060e2 0.14663638218e1
0.28887030711e2 0.60665912440e2
0.11960628030e1 0.84594346518e2
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a4 b4 63.7064051000 72.1159834791 59.6576660131 62.0291796771 59.5738353238 62.8234128121 51.3203515175 54.9072135411
gs a1n3 a2n2 a3n a4 gv b1n3 b2n2 b3n b4
20 21
Table 5 Operating conditions of simulation.
Air temperature entering evaporator (Taie)a Air temperature entering condenser (Taic)a Volumetric flow rate of air streams in evaporator
Degree of superheat (DTsh) Velocity of air streams in condenser (uac) Volumetric Displacement (VD)b Rotational speed of compressor (n)a
(Vae)
27 [C] 35 [C] 500 [m3 h1]
5 [C] 4 m [s1] 154.9 [ccs1] 1800 [rpm]
a JIS D1618-1986 (Japanese Industrial Standard, 1988). b Technical datasheets of wobble plate type SD7H15 taken from SANDEN Co.
According to the data sheet, the considered compressor was taken from Sanden Co., the coefficients `a' and `b' are related to discharge pressure as mentioned in Table 4. For the different discharge pressures, an interpolation or extrapolation needs to be done.
4. Program flow chart and operating condition
The program codes of the thermodynamic cycle simulation were written in MATLAB, and for extracting the necessary thermodynamic properties in the program the REFPROP software was linked with MATLAB. The written program contains a main program and some sub-programs for the evaporator, compressor and condenser. The input parameters are according to Table 5.
The outputs are COP, the system cooling capacity, compressor power consumption, compressor discharge pressure, evaporator
Fig. 4. Flow chart of performance analysis program for the evaporator.
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Fig. 5. Flow chart of performance analysis program for the main cycle.
and condenser outlet air temperature and pressure ratio. The program flow charts are shown in Figs. 4 and 5.
5. Results and discussions
On the assumed automotive A/C system, a comprehensive simulation was done. The system performance was investigated in two states: for the first state, the cooling capacity is taken constant at Qe = 3.5 kW, and the refrigerant mass flow rate would be changeable. At the second state, the mass flow rate was considered constant at mr = 113 kg h1 (which is taken from SANDEN Co. Qazvin branch). The performance analysis of the cycle with mini-channel heat exchangers is discussed and compared for HFO-1234yf and HFC-134a as the working fluids.
For the result adaptation by the on-road automotive condition it should be added that there is no absolutely constant mass flow rate
or constant cooling capacity state. Cooling capacity may be variable by the interior of the automotive, and the amount of mass flow rate circulating the cycle is dependent on the speed of the compressor and changes with the rpm of the engine. In this study, we considered two mentioned states for a correct comparison between HFO-1234yf and HFC-134a. For this reason, the effect of outstanding interior and exterior parameters of automotive are investigated on the performance of the A/C. These operating parameters refer to the wind speed that impresses the air inlet velocity of the condenser (Uaic) and the ambient engine temperature, which both affect the condenser air inlet temperature (Taic) and the temperature of the interior of the automotive that effects the air inlet temperature of the evaporator (Taie).
Fig. 6 reports the heat transfer coefficients during condensation of HFO-1234yf and HFC-134a at 44 C saturation temperature and a mass flux of 200 kg/m2 s over the entire range of vapor quality. The coefficient of heat transfer increases during the condensation,
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Heat transfer coefficinet (W/m2 K)
4500 4000
HFC-134a HFO-1234yf
3500 3000
Tc=316 K G=200
2500
2000
1500
1000 0
0.2
0.4
0.6
0.8
1
Vapor quality
Fig. 6. Local heat transfer coefficient versus vapor quality with HFO-1234yf and HFC-134a during condensation.
and the vapor quality increases in the mini-channel heat exchanger. Also, it seems that the HFC-134a heat transfer coefficient is 6-9% higher than HFO-1234yf, which has agreement with the results of experimental work by Del et al. [21]. In their work, the local heat transfer coefficient was measured during condensation of HFO-1234yf and HFC-134a in a circular mini-channel [21]. At a 44 C saturation temperature, HFO-1234yf has 20% lower liquid thermal conductivity, which affects the thermal resistance of the liquid film. Therefore, the mean heat transfer coefficient of condensation of HFO-1234yf would be lower.
Fig. 7 shows the variation of the overall heat transfer coefficient with condenser inlet air velocity and refrigerant mass flux varying between 200 and 550 kg/m2 s for Tc = 44 C. The UA increases by increasing the inlet air velocity and the refrigerant mass flux. Thus, UA can be represented as a function of inlet air velocity and refrigerant mass flux. By considering the effect of mass flux at equal air velocity, it is found that the overall heat transfer coefficient grew when the mass flux rose. This is due to increasing the convective heat transfer by increasing the vapor velocity, which occurs by raising heat flux. As a result, the overall heat transfer coefficient is increased. Also, it is observed that overall heat transfer coefficient of HFO-1234yf is lower than that of HFC-134a by about 18- 21% in the same operating conditions and this is because of the different properties of the two refrigerants.
700
HFC-134a, G=200
650
HFO-1234yf, G=200
600
HFC-134a, G=350
HFO-1234yf, G=350
550
HFC-134a, G=550
HFO-1234yf, G=550
500
UA (W/K)
450 400
350 300
250
200 2 2.5 3 3.5 4 4.5 5 5.5 6 Air velocity (m/s)
Fig. 7. Variation of the refrigerant-side overall heat transfer coefficient with inlet air velocity of condenser and refrigerant mass flow rate.
The effect of refrigerant mass flux on refrigerant-side pressure drop during condensation and evaporation of HFC-134a and HFO-1234yf is shown in Fig. 8 at both 0 C and 44 C saturation temperatures of evaporating and condensing, respectively. It is observed that the refrigerant-side pressure drop increases by increasing mass flux in the evaporation and condensation processes. The enhancement of mass flux will raise the vapor velocity; thereafter, the pressure drop would increase. It is found that HFO1234yf performs better than HFC-134a due to the lower value of average pressure drop of HFO-1234yf (24% during condensation and 20% during evaporation).
Fig. 9 shows the variation of the air-side pressure drop and heat transfer coefficient with inlet air velocity of the condenser, where the air temperature is considered constant at 35 C. From this figure, it seems that the heat transfer coefficient and the pressure drop increase with increasing air velocity. The obtaining results shown on the curves demonstrate that the effect of air velocity is significant on pressure drop. The performances of refrigerants containing HFO-1234yf and HFC-134a are calculated, and the results are shown in Table 6.
According to the results, the obtained COP is at a maximum point for HFO-1234yf. The lower the Tdis and pressure ratio allocated to HFO-1234yf, the less the amount of Tdis and pressure ratio raise COP and increase compressor durability. The experimental
Pressure drop (kPa)
120
Condensation of HFC-134a
Condensation of HFO-1234yf
100
Evaporation of HFC-134a
Evaporation of HFO-1234yf
80
60 TTce==321763 KK 40
20
0
150
200
250
300
350
400
450
Refrigerant mass flux (kg/m2 s)
Fig. 8. Effect of refrigerant mass flux on refrigerant-side pressure drop during condensation and evaporation of HFC-134a and HFO-1234yf.
Fig. 9. Variation of the air-side heat transfer coefficient and pressure drop with inlet air velocity.
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Table 6 Comparison of system performance with HFC-134a and HFO-1234yf.
Refrigerant
COP
Qe (kW)
Wcomp (kW)
Tdis (C)
Pdis (kP)
r
HFC-134a HFO-1234yf
2.07 2.45
4.20 3.34
2.03 1.36
82.0 61.9
1208.6
6.1
1165.9
4.2
T1 (C)
5.4 0.5
T4 (C)
44.2 42.8
P1 (kPa)
237.42 318.50
results have agreement with this statement and the compressor Tdis of HFO-1234yf is 5-9% lower than of HFC-134a [22]. Looking at the first state, different parameters including fluid mass flow rate, compressor work, condenser heat rejection and COP are reported in Figs. 10-13 for both refrigerants.
According to Fig. 10, the mass flow rate of HFO-1234yf is higher than of HFC-134a. For justification, we can refer to the T-h diagram where the vaporization enthalpy of HFO-1234yf is lower than HFC134a. Therefore, for the equal cooling capacity, the mass flow rate of HFO must be higher. The HFO-1234yf average mass flow rate is 27% higher than HFC-134a, which may be validated by other work [21] wherein that difference has been reported at 23-35%. As depicted in Fig. 11, HFO-1234yf has higher condenser heat rejection; the main reason for this is in the results of Fig. 10, where HFO-1234yf has a higher mass flow rate than HFC134a, and this causes more heat transfer in the condenser and one can design a smaller condenser in optimization.
According to Fig. 12, the compressor work for compressing HFC134a is slightly higher than for HFO-1234yf when considering the
260
240
220
Mr (kg/hr)
200
180
160
140
120 100
1600
1800
2000
2200 2400 2600 n (rpm)
HFO-1234yf HFC-134a
2800 3000 3200
Fig. 10. Effect of n (rpm) on refrigerant mass flow rate at constant cooling capacity.
Wcomp (kW)
constant evaporator cooling capacity, and this higher level of work makes for a slightly lower COP level for HFO-1234yf according to Fig. 13. The COP of HFO-1234yf with changing compressor rpm is 1.3-5% lower than HFC-134a, which is in good agreement with the previous work [10] that reported 0-4% lower COP. The conformity of the simulated model for HFC-134a was also checked by Kayanakli and Horuz [23] (Fig. 14).
The system performance was investigated in the second state as well (Figs. 15-19). Where the conditions were simulated with what happens in the realistic comparative situations and in a constant mass flow rate state, the performance of two refrigerants was compared. Increasing condenser inlet air velocity results in a decrease in the condensing pressure, therefore leading to a lower compressor power and a higher cooling capacity, and these phenomena make higher COPs (Figs. 15 and 16).
According to Fig. 15, at the lower levels of condenser air velocity, increasing a small amount of air velocity causes a large increase on the heat rejection because the evaporator surface is cool and it has a capacity for cooling the air. But considering a high amount of air velocity (5-7 m/s), it doesn't have any significant effect on the
3.5
3
2.5
2 HFO-1234yf HFC-134a
1.5 1600 1800 2000 2200 2400 2600 2800 3000 3200 n (rpm)
Fig. 12. Effect of n (rpm) on compressor work at constant cooling capacity.
11
10
9
Qcond (kW)
8
7
6
HFO-1234yf
HFC-134a
5 1600 1800 2000 2200 2400 2600 2800 3000 3200
n (rpm)
Fig. 11. Effect of n (rpm) on condenser heat rejection at constant cooling capacity.
2
HFO-1234yf
HFC-134a
1.8
1.6
COP
1.4
1.2
1
1600 1800 2000 2200 2400 2600 2800 3000 3200 n (rpm)
Fig. 13. Effect of n (rpm) on system COP at constant cooling capacity.
S. Daviran et al. / Applied Thermal Engineering 110 (2017) 1091-1100
5 HFO-1234yf HFC-134a
4.5
1099
Qe (kW)
4 3.5
Fig. 14. Validation of the performance results.
3
15
20
25
30
35
40
Taie (c)
Fig. 17. Effect of Taie on cooling capacity at constant refrigerant mass flow rate.
5
HFO-1234yf HFC-134a 4.5
Qe (kW)
4
3.5
3
1
2
3
4
5
6
7
8
Uair,c (m/s)
Fig. 15. Effect of condenser inlet air velocity on cooling capacity at constant refrigerant mass flow rate.
3.5
3
COP
2.5
2
1.5
HFO-1234yf
HFC-134a
15
20
25
30
35
40
Taie (C)
Fig. 18. Effect of Taie on system COP at constant refrigerant mass flow rate.
COP
3
2.5
2
1.5 HFO-1234yf HFC-134a
11 2 3 4 5 6 7 8 Uair,c (m/s)
Fig. 16. Effect of condenser inlet air velocity on system COP at constant refrigerant mass flow rate.
cooling capacity because it has reached so-called cooling saturation states. Also, with increasing evaporator inlet air temperature, Qe, COP would consequently increase. It's clear that the higher air inlet temperature leads to the larger heat transfer with the cold
7.5
HFO-1234yf
7
HFC-134a
6.5
Pressure ratio
6 5.5
5 4.5
4 3.5
3
20
25
30
35
40
45
50
Taic (C)
Fig. 19. Effect of Taic on pressure ratio at constant refrigerant mass flow rate.
body (evaporator) (Figs. 17 and 18). These results conform to the results of [23].
The effect of increasing condenser inlet air temperature on pressure ratio is shown in Fig. 19. The COP changes versus condenser inlet air temperature (Taic) are descending according to
1100
S. Daviran et al. / Applied Thermal Engineering 110 (2017) 1091-1100
3.5
HFO-1234yf
3
HFC-134a
2.5
COP
2
1.5
1
20
25
30
35
40
45
50
Taic (C)
Fig. 20. Effect of condenser inlet air temperature on COP at constant refrigerant mass flow rate.
Fig. 20. Increasing Taic causes decreasing heat transfer in the condenser, so COP drop would happen.
The decreasing pressure ratio is directly effective on increasing COP, and HFO-1234yf possesses the lower pressure ratio at all ranges of Taic. According to this figure and considering the standard operating condition, when Taic is 35 C, the COP of HFO-1234yf becomes 18% higher than of HFC-134a.
6. Conclusion
The theoretical work has been performed to simulate the automotive air conditioning by considering HFO-1234yf as a drop-in replacement of HFC-134a. The model simulated in this paper predicted the experimental data with appropriate accuracy. The following conclusions are made:
The refrigerant-side overall heat transfer coefficient of HFO1234yf is 18-21% lower than that of HFC-134a in the minichannel heat exchanger in the same operating conditions.
As the pressure drop of HFO-1234yf is smaller during condensation and evaporation, HFO-1234yf performs better than HFC134a.
The discharge temperature of compressor and pressure ratio of HFO-1234yf is lower than HFC-134a, which can increase the compressor durability.
The working pressure of HFO-1234yf is lower than that of HFC134a, which may be effective for increasing COP. Having lower working pressure results in using a piping system with less thickness, lower price and higher proficiency.
In the constant mass flow rate state, the COP of HFO-1234yf is 18% higher than that of HFC-134a.
In a constant cooling capacity, the mass flow rate of HFO-1234yf is 27% higher than that of HFC-134a.
In identical cooling capacity, the COP of HFO-1234yf is 1.3-5% lower than that of HFC-134a.
Acknowledgement
The sixth author would like to thank the ``Research Chair Grant" National Science and Technology Development Agency (NSTDA), the Thailand Research Fund (TRF) and the National Research University Project (NRU) for the support.
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