Document vVweZ3eEMRLKoLEVN9drVOo76
BI 305-10
PPG INDUSTRIES
CHEMICAL DIVISION LAKE CHARLES LOUISIANA
r:v,Tlt>ENT.I Af.:
,i * i. r * * *
j v Off! -t
of X4*:ti Ju-licrial .Lvtri.et Court
Ho. Vi-ii-i3
GENERAL DEPARTMENT
Total Clo + 0 Received From;___ I______________ T/D
H81
JAN
FEB. MAR.
Fnr. 1/ it T-E II VDCM EC
PER TRI VC IT VISTA FORMOSA PLASTIC fB.R.'l GEORGIA GULF SHELL
FORMOSA PLAS.(P.C. TX) GOODRICH (TARS!
15.0 3-0
21.8 IS ISL
103.3. 21- 3
2.4
ni >73
35 a/. i 1.1 313 11-5
b'S
z-i /3-7 5.4
>+-2b 10-6 n.u
oo 0-6 06 O'O 7-> __ 0 0
Af 6.6
0.&
S(,.d 1.2. 1.3.
5/-3 33.0
4.1
U-0 A3 ni 9-8 6.6 Q-0 06 0.6
6.6
2(m4 1? 5.3
un.i 28.5
72, 3.0 4.o 0.1
L.L 3.4 6.4 0.0 0-6 0.0
APR. MAY JUNE JULY
6.1 0.7 41.5 34.3, 6.1 2.1
f.5 /.u 513 47.2 22.2, 36.0
tO. 5 14.4 55 2.0b S3 it. 2 0.0 00 123 15,0
2.5 35.2 0.0 0.0 6.0 6.0 63.0 2.0
0.0 63
0.6 6.6
4d3 427
/ 3 i,8 1-8 3.8 S3.0 H-8 33.7 31.7
/3S 7.2 Jo.4 /3.4 4.1 15.2, 0-0 0.0 /,.(, t<1.3 42.4 S4.U 6.0 a. o 0.0 0.0 0.6 0,0
1.4 25
AUG. SEP. OCT.
43 0.8
3X3 24.4 A3 0.7 4.t 4.4 J0.2 4LL 46.2 33.5
5S S3
/1.2, to.i 2/2 11.2 0.0 0.0 23.0 40.2
37.1 SO. 6 6-6 6.7 0.0 6.3 0,0 0.6 /0.5b 4.4
12.4 So.5
26 1*.S 45.3 24.5 23 L.0 06.4 0.0 /7.o
3L.8 0.0 6.0 a, o O. 0
NOV. DEC.
\
3.5
423 1. / 3.5
62-3 322 4.3 112
0.6 0.6 /6.0J 323 0.6 00 6.0
6.0
2.3
2L.2 2.5b 33 40S 31.5 10.7
64 0.0 0.0 12.4
22.o 0.0
0.0 6-0
3.L
1710
2.2 37.3 13 2.! 46.2 213 2.3 2.1 12.7 2,5 75.4 25. L 0.6 0.3 6-0 7.6
Trans, to Per Tri (Tetra! AM-8 Id6.1 122.3 1574* 4*1.5 1823 22L.S 170.3 144.5 2o4.5 127-8 2.02,4 HU.2, 1223
Ql fl 14433 1
BT -105-11
COf.n>StfTJAL:
PPG INDUSTRIES
Subject: t;o rrottive Orcl-^r of l<ti t?a<lici;*l iM.sl:rict Couft
CHEMICAL DIVISION
No. Vi *1145
LAKE CHARLES,LOUISIANA
WASTE RECOVERY DEPARTMENT OPERATIONS REPORT
GENERAL DEPARTMENT
Loss
Tons
JAN. FEB. 4 iok-6 AbS. 30b-?
MAR.
APR. MAY JUNE JULY 4b&-2, 50,6.0 /s2.? 5XL.1
AUG. 501.4
SEP. OCT. NOV. DEC.
/14.2. 431.2^ /*451 54/.# \
/If6 976.4
Yields
-
_Cl2__________________________ 4Z.L4(i 94.44n 94. 3b(a 9V./JL6 91.142, 90.660 49.019 ff.449 9I.4XL 9L. 14/ 92.(,64 9/7.541 99 54/ 49 L44
c 95. on ( 94.994 94. 9e.m 92.AJg 95.444 99409 *1444 ?.m4 99.0/4 9441. / 9/.0S2. 95.450 44.44L
'
5L o1A 4 34
,,
BI-305-20
PPG INDUSTRIES
CHEMICAL DIVISI N LAKE CHARLES^LOUISIANA
Sci.' io<_t t-'> *' r i.'t ?**: i "<? ('rr of l*t u-i i e i ; i `^.strict v'JU*t
No. vMHj
WASTE RECOVERY UNIT PRODUCT
Ethyl Chloride
Wt. %
Vinylidene Chloride t-1,2-Dichloroethvlene 1.1-Dichloroethane c-1,2-Dichloroethvlene Chloroform
1,2-Dichloroethane Carbon Tetrachloride Trichloroethylene 1,1,2-Trichloroethane
Perchloroethvlene
U-Tetrachloroethane S-Tetrachloroethane Pentachloroethane Hexachloroethane Pentachloro Butadiene Hexachloro Butadiene Unknowns
/499 AVG.
JAN.
FEB.
0-M 6-30 04/
0.35 0.33 0.25 --.
0-2o 0-0% 0-f<
0/4 0/0 0.2 1 t-3% X95 2-/4
3/-30 >9.02.
0-33 0-2? 0-32> 0.57 0-(oZ 0.SS
374i M&k. L3Im. 73.76 750 //04
7*.o9 O.So 4.2 1
2T.59
_JLM-
332 2.5k -An
o.rn? 0.54 _--
--
0.45 0-M 0.44 IhZo 74 00 73,00
MAR. APR. MAY
o.4t 0.23 0.22s 0.2ifi 0-21* 0-4!
0.10 0.07 0.-/3 0.& 0/0 a./t
0.2/ 20.2S *24,99 J$.22s 0.21 O.30U 0./S 0- 5! 0.4f 0.3L 3S9( 42.4 \ <2754 22 it tie.tO 9.74 7.72s 0.07 7.01 Ls4 L.o4 0- 36 3-?C 3-24 3.92 0- 7/ 0-72 0.9 /
0-55 0.55 0.2/
5.55
L.
JUNE JULY
0. 0.2/ 0.0/ 0.57
0.05 0.04 0./o 0./S /./6 /40 30-29 3525 o27 0.46 0.49 0.3U <23.00 29.45 /(3l 73.26 0-74 M.4t 557 4.0-/ 3.og 3.03 0-7S 0.//
0.09 i.l4 --
AUG.
0.76 0.44
_
0.70 0.2JL 2.0/ .37*. 90 0.50 4.90 25-/0 /6-65` 4.4/ 4.4 0 3.09 4.09
0.42s --
SEP.
0.53. 0.4.Q
0./5 0-24 3.35 34.72. 0.47 0.34 279.50 m.5L 5.25 5.6/ 3.00 0.09
0.5/
OCT.
t.4o /. 33
0.06 0.25 t./O JM.Uk 0.92s
0.O2j
4(0.25 /3.47 L.72s 540 3.61 4.79
0.53 -
NOV.
0.55 0. 34
0./5
0-34 3.00 30.n
0.34 /7Q 30.97 /0.44 7.7/ 5.77 34/ 0.53
-
0-90
DEC. 7440 AVG.
0.9/ 7.6 4
049 0.44
_
0./5 0.39 3.20 37.// 0.3 4 0. 5/ 24.4/ Ji.45 01* / 0-03 2.72s a.45
a. 70 0.2a 3.63 34.65 0.33 0.57
73.75 OJ.Q 5.73 4.73 0.75
0.52s 0-07 72.70
Specific Gravity
/*3JW 1-3/3 jj34_ h42k tMSu /g// }.402l 7-304 7<350 / 3LL 7.375 7-379 7.375 7.399
BOTTOMS PLANT WASTE Wt. %
1,2-Dichloroethane Trichloroethylene 1,1,2-Trichloroethane Perchloroethylene U-Tetrachloroethane S-Tetrachloroethane Pentachloroethane Hexachloroethane Pentachloro Butadiene Hexachloro Butadiene Unknowns Total
Toluene
Specific Gravity
s:ss
0<22< 4.32s
4-51
3-so 5-n 5-5! .2
S.71 0.10 )3.)9
4.2 0 5-?& ?.n 5.93 390
/,4o <2-4?
0.05 0.0 Cg.n 752.
SdtiLt. JLL-. 5.2/ 3 24
7.47
S._7*i 2.4o
---
2.24 2-24 4.29
JL.t/b 0.05
/03
L.72s y./a 7 /* 7.544.5/
<2.51 0.04 445
S34 . 4.U0 - 7-/7 -7.24
4.22
32/ 0.6 L
4.5o 3.57 4./5
0.5o 5.54 3. n
3.5/ 0.04 7.54 3.40 2.23 4.5/ 5.4k 3.20
7-4t 29.09
,
44% 3 33 3L-X) 30.06
--.--
<*930 742 3.0 ( 047 to.54 22. n 41.42s JO 43 29. tf 30.44
- -
i-W 1.413 Mias. (4o5 7 320 133? 7-335 /340
3.07 0.04
/ 50 3.q4 272s 5./2s 4.73 3./0
4.42s 0.65 /2. it 3.4? 2.7.2s 0-7/ 534 4.43
2-73 0.o9 4.66 4.69 4.o4 7./0 5.97 3.39
<9,12. 03/ 0.(*9 30.25 2994 39.0/9
A 3*1 /. 355 /.309
4,o7 0./O /o.04 4.5o 0.73 4.06 O.Z5 3./2s
-
5.50 372?
7.375
3.20 0.60 9.07 3.44 4.33 7.5/ 5.5n 3.09
3.79 0.07 4.49 4.57 4.47 b.97 o./t 3.49
7.49 7.54 30.72s 4o.4l
7.343 7. 30 6
SL 014435
BI-306-10
GENERAL DEPARTMENT
VENTS FLOWS
MSCF/DAY
JAN.
PPG INDUSTRIES
chemical division
LAKE CHARLESLLOUISIANA INCINERATOR OPERATIONS REPORT
COKflDfWftAL;
Sub ject to FraWtlv* Order of 14th Judicial District Court
Ko. 91-1145
FEB. MAR. APR. MAY JUNE JULY
AUG. SEP.
OCT.
NOV.
DEC.
/710
\
No. 2 EDC____________________ 73. S' 0.0 0.0 0-6 0. 0 0. 6 /J.() a.o 0-6 0.0 0. 0 0.0 0. 0 0. 0 P/T 730. 1 140-5 uno.4- '753.4 881-3 240. 7 765.0 202.4 /057.7 773. / 753.7 232,3 226.0 253./
Tri-Ethane II_______________ 4n.7 360.1 n/.a nz-4 01. /
OHC II
0.0 0.0 0.0 0.0 O.o
3o.4 47-0 0.0 0. 0
46- / 6.0
34.7 0.0
30.3 0.0
34.7 0.0
0TM0r'.-2---- /3.0
0.6
68.5 0. 6
Liquid Flow to Incs. from Waste Recovery TnsVDAY in. i3u> *h.*9a 42.4A 43.344 00.030 70.647 (,4m 0X233 (*4. 53i* 04.024 54.448 43.0/1 W.343 55.7/A
No. 1 INCINERATOR
Waste Gas
MSCF/DAY
Natural Gas
MSCF/DAY
Sabine River Water GPM
343 1 Mi 3U3 .7 foz.t
*>0f.2L 341.3s siin 431-8 400 036s 41 4ft
407.% 452.1 746-4 343.7 376.2 334.! 462 sol 5.4fe
75(1.7 8/6.3, 450/ 753.4
38/.o 30(*.4 3L3.6 408.2 S03j 470s 5/7 427
320.7 /O/5. L
465. 7 723.3 6*43 702
7/0.7 467./ 50 /
Operating Hours
(*066 02c 5/t (,86 634 7^0
471 555 6,71 (,72b 7/! 7/6 70/2
HC1 in Aqueous Sol. Tons Liquid Waste Burned Tons 657
773* 4l4 524 333 756 7305 307 44o 400 458 366
37n 406 144- !S4 76*f 7(0 176 35/
5 44
A73 7
44/ 5/0
No. 2 INCINERATOR
Waste Gas
MSCF/DAY
Natural Gas
MSCF/DAY
Sabine River Water GPM
m 7* 35b.2
(,03
M3 7/4.5 523.x stun $73.0 370.0 401.6 3.411
04U no3 532 534
254.1 235.1 1/4.2 7(,f./L 4l4.o 546.2 576.0 534.4 4153 4ol- ( 373.6 335.7 343.0 300. / 364.8 474.3 674 515 570 (,2a 550 577 574 577
00U 300.7
51/
Operating Hours
nio4 732>
LSI 4JI4 704 Uf 740 040 003, 732s 7// 7/L 2075
HC1 in Aqueous Sol. Tons unU
Liauid Waste Burned Tons fs
6
24,
/0(*7 *08 257 3L2J24 /072 /404 /50f 33.63 >535 //35 /335 /3 '764 0 378 /no 47 /it 505 043 422 44/ 373
SL 014436
* Totals Waste No. F024; EPA handling code - T03
BI-306-20
PPG INDUSTRIES
CHEMICAL DIVISION
LAKE CHARLES^LOUISIANA INCINERATOR OPERATIONS REPORT
of 14th Jfljc.i&l district Court No. Sl-1145
No. 3 INCINERATOR
Waste Gas
MSCF/DAY
Natural Gas
MSCF/DAY
Sabine River Water GPM
Combustion Air Flow SCFM
Operating Hours
AVG.
JAN.
FEB. MAR. APR. MAY JUNE JULY
AUG. SEP. OCT. NOV. DEC.
1446
553-3 543.5 1625.6 664. /
'in. 4 7.2/. L 52.9 434. V 571.9 i 0(4.4 7On.4 75.4 174
22,03 327. *> 314,0 iUt.2 2*0.1 211.5 A52.S- 75.! 451.4 1*5 3 444.?, 314.0 34L.D, 046.5
158. o /43-S 156-I* 122.1 2*5.4 110.5 146.4 101.5 154.4 150.4 ,703 153 4 1543 102.1
1**45 5*1
325 76 L .511 44JU 642; 004 654 70 4 023 02.0 1U(.
HCl in Aqueous Sol. Tons Liquid Waste Burned Tons* *Inc. Purrhsd. Bottoms Tons
0.0 1413 o-o
0-0 10SG
ao
6.0 6.0 0.0 626? /o49
6.0 6-0 0.0
0.0 1011
00
0.0 166?,
0-6
0.6 /nil
o.o
0.0 ,404
0.0
O. 0 tORl
O.0
0.0 10/3
O.o
0-0 937
0.6
si- n 771
0. O
O. 0 IaRK
4.0
175# Steam Gen.(900#Basis]
MMLbs. fat* jusa _/fe-1 Weak Acid Recovered T/D 46.4 UO.O 4n.o
JLo.4 JM. / ns-8
34. (,
JU.4 <24.2; 27,0 Jl.o . .42.4 40.0
20.4 24.0, 20.2j 2,.1 31.6 3n.7 4/ i 41.6
J/.0 40.2,
OClL (U\11 A44A7J7/
* Totals
EPA Waste No. F024; EPA handling code - TO3
BI-307-10
PPG INDUSTRIES
CHEMICAL DIVISION LAKE CHARLES,LOUISIANA
WASTE TREATMENT
CONF.I DSHTIAL: Subject to Protective Order of 14th Judicial district Court
No. 91-1145
SEWER SEGREGATION
Plant Feeds Waste Flow Steam Flow #1 Steam Flow #2
GPM #/HR #/HR
JAN. /W
FEB. MAR. APR.
SL4 585 56 t Id 6 5bl
4134
54 n Of34 760/
poap/ J6I3( mf /44<H* (*g(*4
MAY JUNE JULY AUG. SEP. OCT.
348 483 55b 533 583 4a / 4450 AL5A. A/.A7 AO/e A/.n C/A/eP /Z54 it44o 1/344 /A 2. /Ac/A /6 0b
NOV.
AL3 77A! 459
DEC.
/tf46
3Lc AoJL 671, 57A4
/A7 7443
Condenser Feed #1 Out (Tempi
F
83 <?/ 44 /oL, <4b /o4 /63 <n 4Aj 3/. 44
Pic Heater #1 Inlet (Tempi Outlet (Temp) Steam Flow
F F # /HR
IL2. JLii
iqxi
/Si Jl/S
$348
/Gi A/3
/53 JUte
/54 o2/5 3550
/te5 /SC J74 A/7 An A/L 4668 J/34 /443
/83 A/1 34o
/L$ An nn
H/4 An 3(e74
Z83 /74 /70 A/P A/7 A/L 3oA.n 350 o Al4a,
Steam Stripper #1
Overhead (Temp)
F
Bottom (Temp)
F
Feed Flow
GPM
Steam Flow
#/HR
*Hours of Operation
Flow/St earn
%
AtZ An i9n
A*t7 3?>o z.cl
A>4 A/3 in A/b
At/A. HO AsnSb A4sb
3U>4- &3U 1.05 l.^\
A/4 <%/(* ISI
A584
An /.5/e
JU4 A/L
AS3 4A43 44le /.9f
AJ3 Alb 3A4 434
bSb A.69
A/3 A/3 <4b /34o
/Ac A.an
A/3 A/1
83 m/
/73 A.60
A/A. A/5 /b A/2. 3/e A.5$
A/3 A/4
73 /6A5 JUS A.s4
A/A. A/3
At. 8 AMI,
76 4 A. 58
A/3 A/L, 344 4b37 LP4 A. 73
A/3 A He
34A. 4/b/ bSA. A.L7
A/3 A/L A/>4 Aff 40/ AAo
tjL Un 4IHA AtoTufl
* Totals
I
BI-307-20
PPG INDUSTRIES
CHEMICAL DIVISION
LAKE CHAALE^LOUISIANA
IM>: s IJ1 v \ -> c t: tA> V rt * * t * v ; O r d ^ u
o* 1-ith .1 '!(Vl ' > ^ 1 I ' > 11 i 't. LOU*v,
No- y1-'
SEWER SEGREGATION
Condenser Feed 92 Out (Temp)
F
JAM
nm
16 l m
FEB. MAR. APR. UAV JUNE JULY
AUG. SEP. OCT. NOV. DEC.
}74Q
qq
no
li
/3o /A7 /05 /45 ~7W /4/a /58 /64
//*>
/3s>
Pic Heater #2 Inlet (Temp) Outlet (Temp) Steam Flow
F F #/HR
//3
Jtn 3771
MX, no no /48
A/7 An An A/7. A/0 59,44 4gm 0705 A854. 403
m /45 A/n An 4448 0/57
A&3 An 0258
Ago An 0/73
/47 A/L 5/8
M3 A/I A53
/8Ab A/O /A7
M4 A/L 3754
Steam Stripper #2
Overhead (Temp)
F
Bottom (Terao) Feed Flow
F GPM
Steam Flow
#/HR
*Hours of Operation
Flow/Steam
%
<=2/3
A/5 907
4215
433
_am.
Ait A/O
Zto 5164
526
A/4 A/5 32.1 4o45
ajF
A/5 AIL 544
77d8 746 A. A?
A/5 A/4
3/0 _ 4054
432, A.48.
A/5 A/4 08
44!
//t. A. A!
A/4 A/5
.m
5A4) 552j A.A4
A/5
473 5707 004 A.38
A/5 A/5 5/7
0533
088 A.4X
A/5 A/7 508
0355 038 A. 45
A/O A/5 32, 48/.
04 04 j
A/3 A/3
/5 AoAu A8
/<?/
A18 A/7 /8 //)8
?
A/5 A/5 A57 4435
4o4 3.45
H SL 014439
*Totals
PPG INDUSTRIES
CHEMICAL DIVISI N
of 14'th
LAKE CHARLES^LOUISIANA
BI-308-10CENTRAL OHC STRIPPERS OPERATIONS
C'f r< MP.fTt At,!
t* I'rtitfectiv* >rd*r niptciet Court
No. 91-1145.
CENTRAL OHC STRIPPER
Plant Feeds
Waste Flow
Steam Flow Combined Fd.
GPM
#/HR PH
5<15
t /6 -7
JAM FEB. MAR. APR. MAY JUNE JULY AUG. SEP. OCT. NOV.
5/./ 51.8 52.6 47- o 50-0 525 45.4 54.3 5/. 2, 44.0 55.2 126 3 (*275 /Bill Mil (0821 UG4 4763 to2$5 2421, (3)47 9154
/ t *2-0 4.1 if,! 1(3 /0.1 //. 3 J/.2, It.t n.2
DEC. /99o
6/1 //4/4
/0.3
53.0 7419
/(.4
Steam Stripper #1 Ovhd Temp.
F
Liq.Phase Temp. Feed Flow Steam Flow
F GPM #/HR
Hrs. of Operation
/
252, 33-3
226
34 22.7 <2130 452,
226,
238 34-C 36X1 4l(*
224 225 234 234 56. U (*(.(*
4752, 6956 (*31, 704
221* 233 jfi.2. 54(8 (<,*0
227 232 41-(*
5(*0k 622,
224 23/ 56.8 4402,
552,
225 233 53.3
4t*/.i 73L
223 232 tl.L,
l81 3o4
224 232, 33.0
25(*o 412,
524 2/2 233 233 54.3 443
5/22, 5/15 /*52. 68Q
224 233 44.1
43/*1 766 0
Condenser #1 Out Temp.
,F
----
_
-- ---
__
Steam Stripper #2
Ov'hd Temp.
F
Liq. Phase Temp.
F
Feed Flow
GPM
Steam Flow
#/HR.
Hrs. of Operation
23>1^
3*-f 2n3
226 234 46.1
44l4 6,44
2-XL 36, 62.0 4813
(*36>
21* 235
30.8 5445 (*72j
(* 234 38.2,
23H 446
22U 234 44,L 54o3 (*71>
224 233
37.7 526L 63(*
222, 233
40.8 53o1
5(*0
225 232,
43.3 (*/LL 124
221. 232,
58.4 5445 (.46
224 232,
54.8 6.(81 (*12j
224 235
44.2 4232, 572,
224 233
51.4 62/1
700
225 234
45.4 5257 1488
H SL 014440
__________ L_
BI-309-10
PPG INDUSTRIES
CHEMICAL DIVISION LAKE CHARLES*LOUISIANA
<XMrfjEWSWl*I.I
Subject to I'rotceti v4 Order
of l#tb .I'.wjicial l>iStrict Court
Xo. **1-1145
JAN FEB. MAR. APR. MAV JUNE JULY
AUG. SEP. OCT. NOV. DEC. /44c
Sludge Flow___________JL
3)152 4)0)4 34J139 534955
9546
(5343 *0157 <06434 /4)*>5 04311 3339JL \
Cell Liquor Used
Tons
/7/-3 /H.P
AN. (
lot.n 344,/
A55.6L 31i..t 351.1
Nitrogen Used Sabine Water Natural Gas
Tons MMfials 3-2>t6
mhf 0-0
,5.7
6*0
0.0
41.(0 0-6 6.0
3<0.6L 3. 33 9
0.0
/V7-9 fSL.I 776*4 m.s 735.1 /7L.O
A.A6 4.355 3>M(*4 3.336 -J.363
n.O a. o 6.0 0.0 0.0 0.0
736.4 7.2)6
0.0
73f. 4 <306.6 7-050 3.041 0.0 0. 0
7351 3.441
0-0
_
-- SL 014441