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SHPD MATERIAL DEVELOPMENT PROGRAMS 1972 (as of January 6, 1972) CORPORATE OBJECTIVES LABORATORY GOALS LABOR MEN/%T 1 ME 20% Ferrux Sales improve ment in 1972 and additional 10% sales and profit increase in 1973. 1. To Isolate properties essential to obtaining business in specific accounts and produce products -- that will provide them. 2. To re-examine all competit Ives and recommend Foseco alternatives. 3. To work on low fume high efficiency formulations including A.P.C. (773) 1/100% To increase marginal income by at least 5% on Profax products. 1. Examine materials to see Rm costs can be reduced. 2. Liaisewith other departments to ascertain where savings can be realized through joint actions. 1/100% To establish if Seal-On can 1. Examine possibility of producing . be manufactured at Johnstown. "Premix". I /25% To improve eight piece systems to eaual or better competition. 1. Strengthen corner post recipe. 1 /25% To produce boards in standard Profax and Proflex on "Super Sam". 1. Establish if recipes will work and if not what needs to be done. 1/50% To ensure that "Rings" have optimum properties. 1. Examine current production and check properties. 2. Modify recipe if appropriate. 3. Establish in conjunction with quality contwol correct testing at all plants. 1/100% DATE START DATE FINISH 4/72 9/72 8/72 12/72 8/72 2/73' 5/72 8/72 4/72 7/72 2/72 6/72 1021 -2 i o produce insulators 1. Consider removal of asbestos, auivalent in properties to silica, phenolic resin, etc. rofax and Proflex which con orm to the manufacture and use eaith requirements of QHSA (1970) o obtain general improveents to existing products nd innovate new profitable roducts. , . u 1. Examine new binders for insulators. ?se!f setting and Foseco materials. 2. Ami tec control of exotherm!cs 1/100%5/72 1 /20% 7/72 3/73 ? 3. Production difficulties correction. 1 /50% Continuous 1*. Testing new ideas for first t ime. 1/20% Continuous 5. New testing techniques. 1/10% Continuous o develop an internal tool oom capability for manuacturing production tools. 1/10% 1. Repair and manufacture all wood tool. 2. Oevelop capability for handling plastic. 3. Examine new tooling techniques. Continuous 3/100%______ Continuous JJ/btb /22/72 1022 In / 1.3 > 13 C) 3 > (r--4 c c. rt V. r<J J2 VO! c u 1 t t i i i 1 1 1 u a > o <J O 1 Cl Ifl 1 & 3 U > `5 o fC :j i ! i1 1 1 I" T '1* 1 1 IT T1' : i 1 1 1 T> 1 a r* t: 1 < < %? *V J/ ri rj IjJ 5ll s y r X T U. < cX c -uo < J < 'U i- r a <s 1 j j \L lu V s vj * 4 n ,c. 1 fl_ *l \ . i ti ) -T \L! M % UJ <4 -J 3 m s 1 i i i > i i r 1 ; i. t, ;| M V*> > C>4 c \- -s i~ 1' r~ >' r^ N /N t. n l %\ ) 1 323 ii 11 u <n Us. \ /. si.ro m/.t*:. 1 m nFVELOP";.'.'T PROr;r.,y,s 1972 (As of January 6, 1972) Oni'CRATE OBJECTIVE LABORATORY GOALS LABOR KEN/TTI.'lE >o establish Foscco, Inc. as 1. To produce a plunging bell. i si.-ppl ier .of steal desulphvc 2. To develop material for discs i;ing agents. and spiral. 3. To produce prototype discs. 4, To produce pitch bonded system . 5. Support work for patents. DATE START ^ DATE FINISH 2/90__________ 12/71 ? 'll Fcrrux Sales inprove- 1. To isolate properties essential riL in 1972 and additional to obtaining business in specific C.< sjlos and profit increase accounts and produce products a 1','73. that will provide them. 2. To re-examiny all compelitives . and recommend Foseco altern.n ives. 3. To work on lew fume high efficiency formulations including A P.C.- (?73) 1 /1 co 7. /W.v7t \hi) [4 j-VT71 increase marginal income ; at least Tjf> on Pro fax . udllCtS 1. Examine materials to see KM costs can be reduced. 2. Liase with other departments to ascertain -where savings can be realized through joint act ions____________________________ Pat-9 /Xt'i' Of* 1/100? Mil g/72 o establish if Seal-On can 1 Examine possibility of producing manufactured at Johnstown. "Prunix". A*(r Ff.A 7S improve eight piece t:riis to ce.ua I or better : -petition. 1 Strengthen corner post recipe. . 2* 1&Z > produce boards in standard 1 rofox and Proflex on "Super Establish if recipes will work and if net what needs to be done Tirr: W5*= --t7r mu_________ yrn 7*?.a1"2 4m---------- ^/?i 1024 ) i that "P. ings,! luvii - proper t io'.. I. Examine current production onil choc!; properties. 7. ho;! I f y recipe if rep r i n to. 3. Establish in conjunction with quality control correct testing at all plants. on>u re r^nat riosceo has .pnot c s u p pJ-y^of" as b o s to s 1. Re-exomfn^ all known .sources of asbestos___ produce insulators 1. Consider removal of asbestos, ivalor.t in properties to silica, phenolic resin, etc. .'ox aru! Prof I ox which con- \i to the manufacture and use 1th roipiiremonts of OHSA (1970). 1/100 t 1/100 obtain general improvement h. Examine ncw binders for in- .listing products end innov'ji _ , s jfat oVs'j ? jvtJ.1 pro f i tab I e products.___________ i ____ J^i 2. Ami tec control of exothcrmics. 1/100 1/20 3. Production difficulties correct ion. 1/50 4. Testing new ideas for first t irne. 1/20 5. New testing techniques 1/10 1/10 V-'olop an internal tool 1. Repair and manufacture all ; c. .-pob11 Ity for n:onufoetur- wood tool. ('reduction tools. 2. Develop caoaWlity for honJlinq plastic. 3. Examine new tooling techniques t/100 {Jr. 4/72 1 --* '72 3/72 - "~S/72 A11'y uv -2/72 tL3 7/77 f Coot!noons Cont1nuous Cont! r.uotis Cont Tnuous Continuous 1025