Document vBB2dpmmYM43RLa10zDjKnjD8

I SHAC ACTION REQUEST OCTOBER - 1976 ANNUAL HOUSEKEEPING AND SAFETY INSPECTION August 4, 1976 Time is fast running out for preparations for the Annual Housekeeping and Safety Inspection. If everyone starts now to prepare for the inspection and improve housekeeping levels on a day-to-day basis, we can be ready in time without undue last minute rush efforts. Recent Guest Inspection reports indicate we have a long way to go to be ready. We can expect the Inspection Team to look into the comment of last years team, so these are here presented again for you to review for compliance. Favorable comments are also included so that we can reassure that we have not become lax in the areas which impressed the team. /gk Attachments Safety and Housekeeping Action Committee SC 13397 LAM014618 1975 INS7 T 7 ON P. F ? ORT -- TEXA S CIT GENERAL COMMENTS Overall plant appearance was excellent. Safety performance has been on a favorable impraving trend. Recent reorganization of tfie formal safety orga:m' ,ation has been effective. People throughout the plant are aware of the changes and feel that the plant has a more effective safety program. Employee involvement in the safety program was evident at all levels in the organiza tion. Enthusiasm for the new approach was very high. "SAFETY COMMENTS Safety procedures and methods are comprehensive and understood by plant personnel. The,re were many cases of departmental innovations for correcting safety problems that would appear to have plantwide applicability. The plant has done an excellent job of eliminating unsafe conditions. The present emphasis on visibility and involvement should be very helpful in raising the level of safety awareness, thereby reducing even further the incidence of unsafe acts. SAFETY RECOMMENDATIONS 1. The lockout procedure should be re-evaluated and any points of confusion or deviation should be corrected. 2. Re.view the use of "crows foot" quick couplings on nitrogen hoses where the possibility of inter changeability with air hoses exists. 3. Audit the storage and handling of flammable drummed or smaller quantities of solvents to ensure adequacy of spill protection, vent fume control and fire extinguishing capability. 4. The serious injury investigation procedure be re evaluated to improve implementation of corrective action plantwide. 5. Audit the condition of bicycles u-sed throughout the plant and upgrade where needed.' 6. Audit for open ended lines and valves to prevent inadvertent splashing or exposure to hazardous fluids. Lab or bench scale units should be included in the audit. 7. Consider training office personnel on how to use fire extinguishers. 8. Audit process and utility pipe lines for adequacy of labeling and indication of flow direction. SC 13398 LAM014619 Impressive Points H (A) Sharp downward trend in Safety SI (b) Response people all levels/tech, supv hrly 0 (c) Hourly enthusiasm for safety "new approach" s (d) People positive attitude/spirit p (e) Management response to implementing suggestions 1 (f) Organized to handle plant problems T (g) No unsafe acts A (h) Awareness to safety equipment requirements L (i) Procedure - labs I (j) Non-skid applications T (k) Lab - non smoking high lighting `Y (l) Well-organized lab program (m) Well organized training programs (n) Unit Pride (o) Many departmental innovations (p) Tripping hazard - hose coiling excellent (q) Contractor compliance to plant policies (r) Safety equipment readiness HOUSEKEEPING (a) OUTSTANDING (b) Leak control - production/maintenance coordination (c) Excellent maintenance (d) Safety supplies locker-shower rooms Excellent (e) Floors (f) Orderly storage philosophy (g) Pointing - high level (h) Insulation (i) Control Rooms SC 13399 LAM014620 1. Lock out 2. New area relocation prior to safety being completed 3. Head "knockers" 4. Serious injuries procedure & implementation 5. Ladder standards and inspection 6. Solvent, storage & handling (BW & inst. Prot.Seal) 7. Bikes / 8. Gas cylinders (Lab & Instrument) 9. Line markings (label & how) 10. N2 fittings 11. Lab Chem. storage 12. BT Decont. (Bench Unit) 13. Open ended lines & valves 14. Office training on fire equipment 15. Paint spray vapors/traffic 16. Dock hoses 17. Eye wash stations (standard, Med., Bat.Chg) 18. Shop welding/curtains ventilation 19. Hood velocities 20. Grinding wheels 21. Instr. shop - styrene fumes 22. PE loading cars - long step 23. Noise survey , NT,AC 24. Protective clothing gQ 13400 25. Safety jobs 26. Plant vs Dept, standards LAM014621 27. B';n` n bumo. . solvent M j s c r>j 1 a neon s_ 1. PA shakey stairs / Maintenance 7..' Stove vent Pi even1 ive/blcaning program 3. 3-prong plug modification I. Water tower r6of ra-ijing 5. CO2 deluge in hydrocarbons chemicals storage (pcisonncl safety) 6. Strain room dynamometer-are barriers needed? 7. Mercury thermometer 8. PE catalyst unloading area no chocks 9. Crane practices 10. Warehouse A pallets in aisle t II. Lights on 1. A look into ventilation while welding in the shop area or training room. 2. A system for spreading across the plant good safety innovations. Perhaps there should also be a way to review the safety innovatiens to ensure that they really are safe. SC 13401 LAM014622 NOT K.S FROM FOU XKKPJNG 1 NS PFC'l iON - OF )R.FR 7, 1V75 St ores Some bicycles in bad sh .pe. Pour access to antifreeze. Old air line in Stores Move light transformer #1 up. Back stairs gasket storage catch point - handrail - back of cabinet Training fork lift--no directional lights. Penta can, no flame arrestor--no guard on fan. Trucking / CT-37 needs new control pedal^N...r `` h ^ Power 2 Guards do not meet OSHA standards in boiler room and at tanks. Water testing room needs renovation. No plug in caustic bleed line at caustic pump. Labeling of pumps (caustic) poor (example 50%, 4%). Conduit rusted through at north side of CT-2. Track operator rusted through also. Gang chaining at major shop cylinder rack. Instrument Shop Review need for fire extinguisher closer to gas mixing and standards hood. Poor chemical storage atachemical hood. Look at PT lab for ideas such as measuring hood velocities . Hexane stored in plastic bag poor. AN- 5 Rack Chocking wheels on cars need reviewing. Warehouse A-B-C How about forklift (gas) in flammable storage? SO2 cylinders poorly stored. Flame arresters on solvent drip pans. Dept. 56 Innovation of bicycle flashlight holders and sample bottle holders good. Look at procedures for plant breathing air. Explosive cap location in HDPE not good. SC LAJVI014623 13402 2- - PI'if form ladder missing :3;rcads and spring ladders should be discarded or repaired. PA Crows foot on steam line 1 st level refining structure, look at standardizing utility connections. / SC 13403 C. M. McCullough LAM014624 { c SAFETY AND HOUSEKEEPING ACTION COMMITTEE c J. V. Cavender J. A. Glass 2R-21 0-22 C. C. Hebert H. M. Lacy SNRC 2Z QA-3 G. L. Stacy J. M. Tissue 0-11 0-4 ACTION REQUEST R. F. Arnold E. F. Gorcyca J. P. Irwin SMD 13D SMD A. J. Bolton C. Jackson J. F. Carlisle ID QA-16 QA-S R. D. Rivero T. P. Spruiell K. H. Morell 2PD 21 21 S. E. Khipling 16D , D. D. Kos .. 10D G. L. Stacy : 0-11 i . ~ ' Vv'-' V------ -i V;E. G. Fiesinger "l.^SSLD F. E. Grissom QA-4 P. S. Gupton QA-16 B. J. Harrell ID J. P. Hickman QA-16 1W. E* Repschleger QA-5 , G. A. Orum V. P. Osbum W. L. Riddick L. Schwab E. M. Travis SS-15 21 1Z SS-29 1Z , V.'\ ' M V ' 'i 1 . 7 C. M. Hancock j, R. A. Hernandez #.'B ^Johrisori^^ R. C. TUmer W. T. Anderson 4T.;lW.^Crump ID ; . ^P:18 ; -^SS-26 P. K. Saunders N. F. Wood ; G^Baiwr V iz OA-3 2R-42 v. -`tT^^Nelson'f^. 44D lc. w.'Ray'FtosOTbergr'';|j^3 :J75 L.%Schlechte f ?$3SLD -* R. L .7 Stuart QA-2 fG.Lunsford A?, 0- 21 sT.^G. Lyons vv^S. ^CL-2 3G.^R.i;King :r~m ;R. G. McDonnell 0-21 if '($ E. R. Beaver 2R-3 R. H. Benson , 1R-10 7 7 'cJ.l Y.lCavender : , 2R-21 > . -ll ' H. L. Epstein - ... 2R-39 bi. . W. H.; Triplett ' l'4. ; 35LD J. E. Robinson t 10-18 ` W. R. ' Johnson : QA-7 yt. F.%ebb v:; ^35LD' * L. Y. Saunders v _CL-2 1R. L.-' Maute >'':=:^1R-16 _' n : A. ' H^ Conrad ' A19D . * J. Tissue 7: Q-4 '. V J.' L.`; Masten .. R. A. Newsom ` r QA-8A "'!.;y 2R-29 . y*r >0.,1`tWit .t >C ooper ' * - .* , 1R-1. 2 v *, R. L. Browning ' 6-22 . K. K. Okamoto QA-ii ' . T. ` S.-Hallen ; * 53D . J.E. Clark ; QA-18 V- M. L. Owens ' , i QA-ll ` R. T.e Hanmann -ti,r 19D ( - R. E. Daly '. - QA-18 7 M. D. 'Burns QA-7.,|7ai H. M. 5Lacy QA-3 J- E. Fox a. ., > * , 0-22 ; J. C. 1 Parks QA-7 < '% >sf. L. J. Povse 56D 1 T.;` Ozarchuk 5 `E.' n. Steele ' 0-22 ,, K. A. Pinkerton . <> 1R-16 . T;:; " PER 't J-l L-l Price' / QA-ll -/'v'-V J. L7 Rasmussen , 0-6A Charles Goode QA-18 G.'L. Roberts ; v ir-3 A. R. Wilson : D. R. Wise 33D ;J. M. Eason . 7 v ;:;C / ,;W. R. Rolingson - 2R-3 0-6 . T. J. Shuff ; 2R-2 :.'v; W. A. Wall ' QA-19 T. C. Singleton ,1: lR-is : J. E. Bersuder ;;; 42D ' 77k H. L. Schroeder 4 QA-19 G. D. Staith ., v; | ir-6 f- R. J. Burkett ;4; ;42D R. W. Ceyanes .7 42D C. E. Yoas ; QA-19 L. ... x ' G. L. Tromblee J. C. Trube QA-10'.. ' V QA-19 ;.:1 G. W. Hanks ;r 42D E. R. Albritton WG -:'l ' ; E. C. Makin 1R-11- 1 J. L. Kilfoy - A; PEL . E. P. Baily . -12Z ;:-V VilG. L. Wofford VQA-10 ,, R. V. Mullikin ' 4 2D W. F. Bridenbaugh SS-18 . R. T.' Eby . . QA-10 17 R. J. Johle 2R-6 N. F. Broussard SS-17 J. B. Cook 0-13 Bill Birdwell CED A. W. Kuehl 21 R. C. Martini CED J. M. Gatewood CD c E. D. Moore CED T. A. Harper 2PD LA A/1074677 R. Medina CED C. C. Hebert 2Z J. H. Jackson 42D L. W. Jones - 42D - SC 13396