Document vB3drXjNkwJmn55GOoEzwka3b
American Society of Heating and Ventilating Engineers Guide, 1924-25
DETERMINING BOILER CAPACITY REQUIRED
FOR A PARTICULAR INSTALLATION
First determine from the boiler manufacturer whether his complete line of boilers has been tested according to the A. S. H. & V. E. Boiler Testing Code Revision of 1923 (See p. 65). Look for the evidence of such testing in his catalog also facts as to fuel capacity, evaporative power and on the smaller boilers, length of firing period, efficiency and draft requirements. The net amount of radiation should be increased by about 20 per cent for line losses to determine the total heating load on the boiler. The smaller the boiler, the greater the handicaps it usually must operate under, such as poor draft, dirty coal, sooty heating surface, incompetent attention, etc. To offset those handicaps on boilers used for residence heating, a factor of safety of 50 to 100 per cent should be figured above the total load in determining boiler capacity. In larger size installations the operating conditions are more favorable where a factor of safety of 25 to 75 per cent is ample. Under ordinary operating conditions any boiler should be able to develop at least its full rated capacity.
IMPORTANCE OF DRAFT
The capacity a boiler is capable of developing depends more upon the amount of draft available than upon any other factor. Assuming that a chimney is smoke tight and well built according to the Ordinance for Construction of Chimneys, 1921 (recommended by the National Board of Fire Underwriters and approved by the Society), the intensity of the draft depends upon the height of the chimney, and. the quantity or amount of draft depends principally upon the effective area of the chim ney. According to their height, heating chimneys are divided into three classes, the erratic, uncertain and reliable. Chimneys less than 36 ft. high are erratic in their action. The head produced by such a low height, is so small that the least unfavorable condition or interference practically puts the chimney out of commission.
Chimneys between 36 ft. and 64 ft. in height are in the doubtful zone, sometimes good and sometimes bad. The head produced by this rela tively low height is frequently offset by slight unfavorable conditions that may be difficult to locate. Chimneys over 64 ft. in height are usually reliable, because as a rule the chimney is designed by an engineer and must be well built to sustain such a heavy load and the height is such as to produce considerable head or force to offset unfavorable weather con ditions, etc. Chimneys in this class produce about 0.009 in. draft per ft. of height in zero weather with 600 deg. in the stack according to the formula:
where
P. = draft pressure in inches of water. H = height of chimney in feet. To -- absolute temperature of outside air. T& = absolute temperature of stack gases.
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For low pressure heating boilers, water heaters and warm air furnaces conservative modern practice in the matter of chimney sizes is in accord ance with the accompanying schedule, Table 50:
TABLE 50. CHIMNEY SIZES
Warm Air
Furnace Capacity
in Leader
Pipe Sq. In.
Steam Boiler Capacity
Sq. Ft. . OP
Radia
tion
Hot Water Heater Capacity Sq. Ft.
OF Radia
tion
Nominal Dimen
sions
of FirbClay
Lining In.
Rectangular Flue
round Flub
Actual . Inside
Dimensions
of Fire Clay '
Lining In.
Actual
Area Sq. In.
Effec tive
Area Sq. In.
Inside Diameter
of Lining
In.
Effec tive
Area Sq. In.
Height in Ft. from
Grate-
790 590 973 834*13
7x1134 81 70
35
1000
690 1140
10 79
900 1490 13x13 1134x1134 127 99
900 1100
1490 834x18
1820
654x1634 110 100
12
113 40
1700
2800
13x18 1134x1634 183 156
1940 3200
15 177
2130 3520 18x18 1554x1554 248 195
2480 3150
4090 5200
20x20 1734x1734 298 234
18
45 254' 50
4300 7100
20 314
5000 8250 24x24
21x21
441
4600 7590
20x24* 480 326
55
5570 9190
24x24
576 380
60
5580 9200
22 380
6980 11500
24 452 65
7270 12000
24x28
672 468
8700 14400
28x28
784 531
9380 15500
27 573
10150 16750
30x30
900 616
.10470 17250
28x32 . 896 635
11800 19500
30 707 70
14700 24300
33 855
17900 29500
36 1018
Dimensions below are for unlined rectangular flues.
Chimneys recommended for larger boilers 15 to 250 hp. are propor tioned in accordance with the report made by a joint Committee of the American Boiler Manufacturers Association and Stoker Manufacturers Association and approved by these organizations. The sizes are given in Table 51.
TABLE 51. HEIGHT OF STACK FOR AVERAGE INSTALLATIONS (Sea Level)
Forced Draft Stokers
Per Cent Rating..... ................. Draft Furnace........................... Friction Loss (Boiler) Friction Loss (Breeching)TM................ Total Draft Required........... Height of Stack (Ft.)...................... ;
100
0.15 0.18 0.10 0.43
80
150 0.15 0.4
0.10 0.65
112
200 0.15 0.65 0.10 0.90
145
250 0.15
0.9 0.10 1.15
178
300 0.15 1.20 0.10
1.45 220
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