Document v6ay1zgDymEN9wxpvoo7vgqKR
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.'O (Name and Location)
A. B. Savage
-'ROM (Name and Location)
C. W. Whaley
PLAINTIFFS EXHIBIT
CEL-116
:v. 2 (S/74)
OATE
December 6, 1984
REFERENCE NO.
CWU-553-84
cc: J. N. Gann M. R. Stenzel - Dallas
SUBJECT: Proposed Industrial Hygiene Monitoring Plan For 1985 - Bay City Plant
Attached is the proposed industrial hygiene monitoring plan for 1985. The plan includes plantwide surveys for propanol, butanol, carbon monoxide, acetic acid, propionaldehyde, butyraldehyde, noise and samples for miscellaneous contaminants.
A validated method exists for propanol. This method can probably be validated for butanol thus allowing the two contaminants to be monitored simultaneously in many cases. Similarly the acetaldehyde method can probably be validated for propionaldehyde and butyraldehyde. These contaminant can also be monitored simultaenously in many instances. I recommend we use long-term Drager Tubes for acetic acid monitoring until a validated method can be developed.
You can readily see this is a broad and ambitious plan. As in the past, we will work together closely on specific short term goals and priorities.
CWW/bl
005813
Job Classification
Warehouse/Stockroom A-Operator B-Operator Analyzer Mechanic A/B Maintenance (Any Craft)
Carbon Monoxide Samples*
Exposure Zone
1 i 20
3/0 3/0 3/0 3/0 3/0 3/0 3/0 3/0 3/0
32
3/0 3/0 3/0 3/0
*TWA/STEL
005814
Job Classification
A Operator B Operator Analyzer Mechanic A/B Maintenance (All Crafts) A Analyst - Shift B Analyst - Shift A Analyst - Day A/B Personnel Clerk/Technical
Acetic Acid Samples*
Exposure Zone
3
6/10 23
25 29 36
7/7 14/14 7/7
5/5
7/0 5/5 5/5 5/5 5/0 5/0
*TWA/STEL
NOTE: During unit turnarounds obtain additional samples on operations and maintenance personnel when performing potentially high exposure duties.
005815
Job Classification
A Operator B Operator Analyzer Mechanic Maintenance (All Crafts) A Analyst - Shift B Analyst - Shift A Analyst - Day A/B Personnel Clerk/Technical
n-Propanol Samples*^/)
Exposure Zone
5 6/10 23
0/7 14/14 0/6 5/5 7/0
5/5 5/5 5/5
25 5/0
29 5/0
*TWA/STEL
NOTE:
During unit turnarounds obtain additional samples on operations and maintenance personnel when performing potentially high ex posure duties.
005816
Job Classification
A Operator B Operator Analyzer Mechanic Maintenance (All Crafts) A Analyst - Shift B Analyst - Shift A Analyst - Day A/B Personnel Clerk/Technical
n-Butanol Samples* (2)
Exposure Zone
5 6/10
23
7/7 7/7 5/5 7/0
5/5 5/5 5/5
14/14
25 5/0
29 5/0
*TWA/STE1
NOTE:
During unit turnarounds obtain additonal samples on operations and maintenance personnel when performing potentially high ex posure duties.
005817
Propionaldehyde Samples*
Job Classification
A Operator B Operator Analyzer Mechanic Maintenance (All Crafts) A Analyst - Shift B Analyst - Shift A Analyst - Day A/B Personnel Clerk/Technical
Exposure Zone
5 6/10 23 25 29
7/7 7/7 7/7 5/5 7/0
5/5 5/5 5/5
5/0 5/0
*TWA/STEL
NOTE: During unit turnarounds obtain additonal samples on operations and maintenance personnel when performing potential! high ex posure duties.
005818
Job Classification
A Operator B Operator Analyzer Mechanic Maintenance (All Crafts) A Analyst - Shift B Analyst - Shift A Analyst - Day A/B Personnel Clerk/Technical
Butyraldehyde Samples*
Exposure Zone
5 6/10 23 25 29
7/7 7/7 7/7 5/5 7/0
5/5 5/5 5/5
5/0 5/0
*TWA/STEL
NOTE: During unit turnarounds obtain additonal samples on operations and maintenance personnel when performing potential! high ex posure duties.
005819
Exposure Zone
002 003 005 005 005 007 008 009 020 020 020 023 023 032 033 036 036
999999 999999 999999 999999 999999 999999 999999 999999
024
Noise Samples 'JDC^
Job Classification
A Operator A Operator Shift Supervisor A Operator B Operator A Operator B Operator A Operator Shift Supervisor A Operator B Operator A Operator Shift Supervisor A Operator Shift Supervisor Shift Supervisor B Operator Boilermaker Electrician Instrument Person Pipefitter Machinist Rigger Welder Analyzer Mechanic A/Brothers Personnel
Number of Samples
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 15
005820
Contaminant
Triphenyl phosphine
Benzene
Carbon Tetrachloride Chloroform Hydrazine
Lime Hydrogen Sulfide Nickel Carbonyl Iron Carbonyl Asbestos Oil Mist PBQ Oxalic Acid Welding Fume
- Total Particulate - Nickel - Copper - Iron Oxide - Total Chrome - Chrome VI Paint Vapor/Mist - Methyl Ethyl Ketone - Xylene - Butyl Acetate - Lead - Chrome VI - Etc.
Miscellaneous Samples*
Exposure Zone
Job Classification
5 A/B Operator 20 A/B Operator
6 A/B Analyst 20 A/B Operator 23 A Operator
6 A/B Analyst 6 A/B Analyst 7 A Operator 7 Area 7 A Operator 20 A/B Operator 32 Area 32 Area - A/B Personnel 36 Area 36 B Operator 20 A/B Operator 3 Welder
Number Of Samples
0/5 0/5 5/0 5/5 5/5 3/3 3/3 0/5 3/0 5/0 3/0 As Needed As Needed 10/0 0/10 0/5 0/5 7/7
34 A/B Personnel
5/5
*TWA/STEL
005821