Document v2jOoK9Yay3dJE3MG1rBpbEq

ABDOO172705 k CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL SUBJECT: EMPLOYEE SAFETY TESTING fl0: EFFECTIVE DATE: SUPERSEDES PAGE APPROVED BY TITLE Lab 3-12~7n Each employee Is issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are. to be administered to all employees. This testing will help pinpoint needed areas for further safety training. ) ABDOO172706 LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING Attachment "A" Page 2 of 6 Date Name '?'& tbs 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant?. A. Visitors B. Contractors C Employees All of the above 2. Who must abide by department safety rules and regulations while in a given department 'area in the plant? A. Department employees only B. Visitors other than contractors C. Contractors 3. -Good housekeeping results in improvement in: A. Product output B. Employee morale C. Safety conditions and reduced injuries D. Product quality (> All of the above A. A person who has an injury must report the .injury to: (Q His supervisor B. The security guard C. His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator? A. Wash the respirator with cold water B. Wash the respirator with hot, soapy water (E> Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to he washed ABDOO172707 Page 3 of 6. What should an employee know in order to perform a job safely? A. B. ()/ D. How to produce more product than anyone else How to try harder The correct operating procedures for the job How to keep on the move by checking on problems ' * 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? .A.. Hourly employees B. Salaried employees C. Contractors <0, Everyone 8;- The work permit system is followed in the following areas of the plant: A. The vinyl reactor and vinyl dryer areas B. Compound, Dry Blend, and P-1 areas C. V. C. Tank Farm, and Yard areas <32- All areas 9. Where and how is electrically driven equipment locked out for repair or ent-ry? At the breaker box with a lock B. At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employec. smoking is permitted only.in what areas? As specified in Department Safety Rules All offi.ee area's C. Maintenance Shops D. Designated breakroom area E. All areas mentioned 11. Any.person who recognizes an unsafe condition or unsafe act should immediately report it to his: A. B. (^/ D. E. Friend, if a co-worker Co-worker, if a friend Immediate Supervisor Security Guard Training Supervisor ABDOO172708 Attachment "A" Page 4 of 12. A person should always wash his hands after handling any chemicals before lie: Docs the next job B. Docs reports or similiar paperwork Enters the cast warehouse Eats or smokes 13. Who is authorized to operate a Fork Lift truck in the plant? Anyone who has driven a fork lift truck before A Conoco licensed operator An experienced driver who lias operated lift trucks for two years Anyone whose supervisor asks him to do so 14. What is the correct plant phone number for sounding the plant fire alarm? A. 81 61 C. 62 D. 63 IS. What is the correct plant phone number for sounding the VCM vapor release alarm? A. 61 62 C. 81 D. 63 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? 63 B. .81 C. 62 D. 61 17. Who is' autliori. A. Instrument Appoint ed, qua 1ified persons only Shi f t median i cs D. Shift supervisors on respirators? ABDOO172709 Attachment "A" Page 5 of___ 18. Arc all Conoco plant personnel required to participate in the VCM'hcnlth training? (fc) Yes 13. No ' 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? <51 Yes B. No 20. Mien checking out a tank for entry, oxygen indicator should read - A. 15% - 20% 20% or above C. Zero 21. You should never talk to a technician while he/she is operating a laboratory mill. True B. False 22. V.'ho is reouired to wear fresh air respirators when sampling dry blend blenders? A. B. C. csy Resin Technicians Dry Blend Technicians Compound Technicians Anyone sampling 23. In the event of a fire alarm in the plant, who is reouired to go to the scene from the laboratory? A. Resin Technician Resin Technician <i Lead Technician C. Lead Technician D. Lveryone in the laboratory 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? <S The area where the transportation trailer was located B. Front maintenance shop C. Training, or old hose finishing area. D. Shipping warehouse ABD00172710 Attachment "A" 'Page 6__ of 25. All trash,, compound and resin containers are required to he covered with a lid because? A. Dust problems B. Better i ious); ec n i n g jCX OS!iA requirement due to the exposure of VCM D. Plant safety rule 26. The scale on tlie Honeywell unit is calibrated to read from? (K) 0-10 PPM B. 10-20 PPM C. 10-15 PPM 27. During the course of your shift you discover that an unsafe condition lms developed that could cause injury to someone or damage equipment, the action you should take is? A. Tell the personnel"on that job about the condition and let then report it. B. Don't worry about it because it is someone else's department C. Renort it to the safety department the next day (5)j Report it to your supervisor Immediately 28. lvlio is responsible for housekeeping in the laboratory? Your Supervisor The j anitor The person doing the work 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? A. Gloves B. Gog.gles or face shield C. Apron AM of the above E. None of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? Before eating Before going home Before going to bathroom Before you do anything else A