Document v1oEZZY0qaV2m6Z41kgGQMyKb
WLMm Y DATE )
LOCATN CG
` 14 14 14 14
K2K91 c l o t ")
CODE
YC-2 YC-2 YC-2 YC-2
PQ
93 93 93 93
________M ( TIME )
II
LOT
DRY* WEIGHT
So go_ -JSQZ-
-JhQlL
( ) KY-907-D (H > FWP 10/07/82 COMTYP JOB NAME: 03KY907DMH
DRY CONT
NO. PKG
PKG WGT
TOTAL WEIGHT
ACTUAL USE LBS
II
i i ft
---- * __ --- -
--
-- --------- *
111! 1
i l t i li
i
11 1 1 1 !1i1 1 !
11
1 11 1 1 11 1
._________________ _,_____________________________ ._______ -NON-BLEEDING_________________________________
EQUIP I
j USE 1 N- I ACCT
MENTI |
NAME : KROLOR" YELLOW-MEDIUM
| LBS I CODE ! LBS
1t
BEFORE USING SV MAKE SURE N-28-D LINE <HYDRO
CHLORIC ACID) IF ANY J.S BLANKED OFF * *
RUN 40* <990 G> WATER IN V-203. SET AGITATOR ON
IGH SPEED.
IGH IN DRUM & POUR IN (SODIUM SILICATE)
DUMP IN AND STIR 5 MIN (CHROME YELLOW)
. .,
LOT
RECORD - .S.T...A..R...T........................
f in
&
ADJUST TO 75* (1275 G)
G>\&*'f~~
35:5 32- 355 71X5 YC-S "B I 3550
oO .jms..
flsiTT WITH AGITATOR ON LOW SPEED PUMP V-203 THRU
>Hh OMOG AT 2400-2600 PSI INTO V-205
jf | WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN
' "IF HOT WATER AT 2400-2600 PSI INTO V-205
ST 1 RECORD: V-205 VOL
& ADJ TO 60" (2100 G)
^TINSPECT HOMOG STRAINER & CLEAN IF NECESSARY
RUN 10" (514 G) WATER INTO Vj
START
AGITATOR
PUMP V-205 THRU HOMOG AT^800-5200 PSI INTO SV.
RECORD: TIME START
TOTAL MINUTES./&!>_
NOTE: IF HOMOG PRESSURfe' FALLS BELOW 4800 PSI.
WAY VALVE WILL RECIRCULATE SLURRY TO V-25
WHEN V-205 MT. RUN IN 5" (240 G> WATER 6 PUMP
THRU HOMOG AT 4800-5200 PSI INTO SV
W-i.
SP STEP 01 - "FT pn&MUI a ytri crpT-fp T0 POSITION
(V-243) OR POSITION 6 ( V--
PRESS SV CAM
B - SET 22 TC IN AUTO
TE (TEMP IS SET AT 190-194*F)
RECORD LEVELS (LIQUID ALUM) & SET R/M COUNTER
Y*%\ AS-FOLLOWS 11 l g h 5?l ._% PRESET #3
45 GAL
SET^STRIKE FL DW CONTROLLERS -AS FOLLOWS:
JSf'Cie (N-27- D CONTROLLER - SULFURIC ACID 6%)
IN MANUAL.
0.73 GPM
(N-27- D WATER) IN MANUAL LOCAL 9.56 GPM
(N-27- D/WATER) RATIO
1.31
(N-32- D CONTROLLER) IN MANUAL .96 GPM
(N-32- D WATER) IN MANUAL LOCAL 8.45 GPM
(N-32-- D WATER) IN REMOTE
(N-32- D/WATER.) RATIO
1.76
'3$*-,
I
OCT^198?
11 5^P*4 239
COMTV'F- JOB NAME: 03KY907D.MH PAGE 02
DATE PRINTED1 0/07/82
KY-907-D
' H'
USE LB S
PERATOR -STEP PB
I
1 RECORD LEVEL ELGA'S,.:* IF BELOW 35% FOLLOW SOL1 is! I
` 'WE-UP PROCEDURE FOR N-27-D
}
________ SV TO 48' <2470 G>
1
RECORD PHi&f. ADJ TO 11,1-11,3 U/N-7-D (CAUSTIC!
I SQJSA<n..N> AT 5% <10 PRTS WATER TO 1 PART N-7-D) |
D-CflPHON INTO SV - RECORD: PH jliK
ASSUME 50% |
\&Tl OPERATOR STEP PB
'|
SP STEP 06/39, AFTER HEAT-UP RECORD: PH 2m'
SWITCH 3FC20, 8FC10, 6 8FC20 TO AUTO
RATOR STEP PB
STEP 10/43, WHEN 3FC20, 8FC10 & 8FC20 FLOWS
IN LIMITS, SWITCH 3FC10 TO AUTO .& PB
SP STEP 11/44, WHEN 3FC10 & 3FC20 FLOWS ARE IN
LpLl-TS, SWITCH 3FC20 TO REMOTE
JPERATOR STEP PB
DURING STRIKE RECORD:
SP STEP
V-243/V-244
RANGE
TIME [
13/46 <30 MIN)
9.0-10,0
14/47 <60 MIN*;
9.0-10-0
i
15/48 <2 HRS)
9.0-10.0 .J&JJC- t
16/49 <3 HRS)
9.0-10,0
i
17/50 <FINAL)
7,5-8.5 .JMjBJLib*
NOTE: IF PH NOT IN RANGE, NOTIFY SUPV & NOTE
IN LOG- IF FINAL PH >8.5, ADJ TO 7.5-3.5.
a. RECORD: PH___ .
ASSUME 77%
SIFT IN (BLANC FIXE N)
i
! N- ACCT CODE ! LBS
!________ 1
7-D
5 I 27-D I 128-A:
55
.ADD 27" <208 G) WATER TO V-385 ADD & STIR FOR 2 MIN FOR S 57
ASSUME 50%
7-D ! 45
WRING STRIKE CHECK LEVEL IN V-387. F LOW LEVEL LIGHT IS NOT LIT, GO TO S-35 IF LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING
THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE
IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW STEARATE MAKE-UP PROCEDURE.
RUN IN 32" <317 GAL). DO NOT MAKE UP THIS
|
SOLUTION MORE THAN 30 MINUTES IN ADVANCE.
|
DELAY BETWEEN END OF STEP 41 HEAT-UP AND
|
START OF STEP- 48 HOMOGENIZATION SHOULD BE
i
LESS THAN 30 MINUTES.
!
TURN ON STEAM & AGITATOR
|
DJUST TO 42* <403 GAL) AT 178-182*F
|
SET BADGER METER FOR 550*
|
PUMP IN FROM V-387 THRU UNDRSURFCE DISTRIBUTORS I 450
AS FAST AS POSSIBLE <ISOBUTYL STEARATE, BUTYL i 50
STEARATE a, EMCOL P-10-59)
| 50
HUT OFF PUMP
1
STIR 30 MIN AT 178-182*F FOR S 48
|
DO NOT SHUT OFF AGITATOR
I
I 1 69-A I 450
1 1 55-A I 50 1 i 60-A1 50
DUP050102588
___ _ CGHTYP JOB NAME:
03KY907DMH PAGE 03
BATE PRINTED;10/07/82
EQUIP MFN.T4
I PAGE 3 !
CG 03 KY-907-D
USE LBS
N- i ACCT CODE LBS
5?-"^Kn'wHlN^528"cOHPLiTl"HEAT~iv^f6~l'95-200''DEG~F~lN'
I
& ^+^5 TO 10 iHIN
I CLOSE WATER LINE & DISCHARGE VALVES AT STEARATE!
|
PUMP
!|
OPEN V-388 DISCHARGE VALVES TO STEARATE PUHP j
|
INLET
1|
EN WATER VALVE AT STEARATE PUMP & RUN WATER |
|
THRU HOMOG AT 2900-3100 PSI TO SEWER
1j
WHILE HOMOG WATER AT 2900-3100 PSI, OPEN HOMOG ]
|
DISCHARGE VALVE TO SV AND CLOSE VALVE TO
|
|
SEWER
||
IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,|
|
TURN ON PUMP & HOMOG V-388 TO SV AT 2900-3100!
I
PSI* MAINTAIN SV AT 198~200*F.
1[
WHILE HOMOG V-388 TO SV, SHUT OFF WATER VALVE I
j
AT STEARATE PUMP ASAP
||
i WHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT !
|
WATER FROM HOT WATER MIXER
||
WHEN S50 COMPLETE TURN OFF HOMOG & STERATE PUMP!
)
IP 5 MIN AT 198--200wF
Ii
l^HUT OFF STEAM
fi
HEN S53 COMPLETE, OPERATOR PB
]j
Sp STEP 23/53 RECORD PH_J3L.;Z._(3.3-3 *7)
||
! IF NECESSARY, ADJ PH TO 3*3-3*7 <DOWNWARD ONLY)!
i
& RECORD: PH,,JEET*
I!
NOTE: USE LIQUID ALUM, N-115-D. ADD TO SV VIA !
1
BADGER METER* STIR 5 MIN AFTER EACH
!
|
ADDITION*
ASSUME 50% I ,, ^ !115-D
RUN IN N-7-D FRpM S-30 IN 10-12 MIN & STIR SMINj
|
RECORD: P(4*2-4.4) & IF NECESSARY, ADJ |
|
TO PH 4*2-4*4 4 RECORD: PH_____* ASSUME 50% i_ rT
7-D
(DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 78% i
SIPHON N-7-D INTO SV
I
--
27-D
OPERATOR STEP PB
OPERATOR STEP PB
SP STEP 6Q - BATCH COMPLETE
! I___=-
J____3T
/START
FINISH
OPERATOR
TltfFjS SP STEF TIME/ SP STEP
DUP050102589
DUP050102590
DUP050102591
DUP050102592
DU P050102593