Document v1EYjkV15Vg9wwooz8pbXvm9b
C4' *? DATE
LQCATN
CODE KY-907--D EST WGT 4780*
m ) l _ v_
K2K5
( LOT )
________M ( TIME >
CG CODE PQ
LOT
DRY* WEIGHT
^ PROCESSES
APPROVED' BY:
( ) KY-907-D (H> FWP 10/07/82
COMTYP JOB NAME: 3KY907DMH
DRY CONT
NO. PKG
PKG WGT
TOTAL WEIGHT
ACTUAL USE LBS
14 YC-2 14 YC-2 14 YC-2 14 YC-2
93 93 93 93
NAME `KROLOR* YELLOW-MEDIUM
______NON-BLEEDING.,.. USE i N- I ACCT LBS 1 CODE I LBS
`BEFORE USING SV MAKE SURE N-28-D LINE ( HYDRO-
CHLORIC ACID) IF ANY IS BLANKED OFF.*
RUN 60*(990 G) WATER IN V-203. SET AGITATOR ON
HIGH SPEED.
WEIGH IN DRUM & POUR IN (SODIUM SILICATE)
I 355
DUMP IN AND STIR 5 MIN (CHROME YELLOW)
171X50
I
I 32-D i IYC-2-B1
355 3550
RECORD: START FIN
.O >> t&J ?
| I* ,<r*
m* *w- 1
}
ADJUST TO 75" (1275 G)
WITH AGITATOR ON LOW SPEED PUMP V-203 THRU
HOMOG AT 2400-2600 PSI INTO V-205
WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN
OF HOT WATER AT 2400-2600 PSI INTO V-205
RECORD: V-205 VOL
' S ADJ TO 60" (2100 G>
INSPECT HOMOG STRAINER 6 CLEAN IF NECESSARY
RUN 10" (514 G) WATER INTO V-^M, START
ATOR
/
PUMP V-205 THRU HOMOG A>800-5200 PSI INTO^VL
RECORD: TIME START
TOTAL MINUTES ..4_}1
NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI,
WAY VALVE WILL RECIRCULATE SLURRY TO V-205
WHEN V-205 MT, RUN IN 5" (240 G) WATER & PUMP
THRU HOMOG AT 4800-5200 PSI INTO SV
'"Z"7xToRMULA~SELECf0R''f0~P0iifl0N""'
OR POSITION 6 (V-244)
ESS SV CAM RESET PB - SET 22 TC IN AUTO
REMOTE (TEMP IS SET AT 190-194*F)
RECORD LEVELS (LIQUID ALUM) 6 SET R/M COUNTER
1 _^AS FOLLOWS; , fJg_Z PRESET 43
45 GAL
HIKE FLOW CONTROLLERS AS FOLLOWS: N-27-D CONTROLLER - SULFURIC ACID 60%)
ANUAL
, 0.73 GPM
(14-27-0 WATER) INMANUAL LOCAL 9.56 GPM
-27-D/WATER) RATIO
. 1.31
(N-32-D CONTROLLER) IN MANUAL .96 GPM
N--32-D WATER) IN MANUAL LOCAL 8.45 GPM N-32-D WATER) IN REMOTE
N-32-D/;WATER)' RATIO
1.76
OCT $01982
115-D | 239 -D 30:
32-D | 202
DUP050102569
LOT: __________ COMTYP JOB NAME: 03KY907DMH PAGE 02
BATE PRINTED: 10/07/82
EQUIP | PAGE 2 CG 03 KY-907-D
MENT 1
_____ I
I Ur {^OPERATOR STEP PB
320 [IjMl RECORD LEVEL 2LG
IF BELOW 35% FOLLOW SOL1N
SV r LMAKE-UP PROCEDURE FOR N-27-D
SP ADJUST SV TO. 48" <2470 G>
CP Ij^T RECORD Ph Al * ADJ TO 11.1-11*3 W/N-7-D (CAUSTIC
\ 1 SODA SLN > AT 5% <1.0 PRTS WATER TO 1 PART N-7-D)
4 ! LnStPHON INTO SV. RECORD: PH
\pr\ OPERATOR STEP PB
ASStjME 50%
--~"T^r>^p-iTip~06y3iT-AFTiFHiAT"uFrRlcOR5T_PH Hf"
USE UBS.
1 N- IACCT I CODE I LBS
7-D i__,,
SV JgC^SWITCH 3FC20, SFC10, 6 8FC20 TO AUTO
SP !23 UOPERATOR STEP PB
\7&S\,SP STEP 10/43. WHEN 3FC.20, 8FC10 6 8FC20 FLOWS
1 | ARE IN LIMITS, SWITCH 3FC10 TO AUTO 6 PB
5 12^T SP STEP 11/44. WHEN 3FC10 6 3FC20 FLOWS ARE IN
"LIMITS, SWITCH 3FC20 TO REMOTE
PERATOR STEP PB
C\ 7 ih--
DURING STRIKE RECORD:
SP STEP
I V-243/V-244 I 13/46 <30 MIN)
RANGE
T__IM__E__,
.0-10.0 _^j 0k _
I 14/47 <60 MIN)
9.0-10.0
I 15/48 <2 HRS)
] 16/49 <3 HRS)'
JLJl 9.0-10.0
1 17/50 (FINAL)
-JW 7.5-8.5 AJ2L--
1 NOTE: IF PH NOT IN RANGE, NOTIFY SUPV 6 NOTE
IN LOG. IF FINAL PH >8.5, ADJ TO 7.5-8.5.
6 RECORD: PH _____
ASSUME 77%
SIFT IN (BLANC FIXE N>
_____I 27 D i_____ 55,,--i-- 8-A1 55
27* <208 G) WATER TO V-385 ADD 6 STIR FOR 2 MIN FOR S 57
ASSUME 50%
90
7-D 1 45
IMG STRIKE CHECK LEVEL IN V-387. LOW LEVEL LIGHT IS NOT LIT, GO TO S-35 LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE
IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW STEARATE MAKE-UP PROCEDURE.
I i } !
i I
RUN IN 32* <317 GAL). DO NOT MAKE UP THIS
!
SOLUTION MORE THAN 30 MINUTES IN ADVANCE.
I
DELAY BETWEEN END OF STEP 41 HEAT-UP AND
|
START OF STEP- 48 HOMOGENIZATION SHOULD BE
1
LESS THAN 30 MINUTES.
"TURN ON STEAM & AGITATOR
j
+37JXADJUST TO 42* <403 GAL) AT 178-182*F
]
BADGER METER FOR 550#
j
*" ' PUMP IN FROM V-387 TH'f Iu IJNDRSURFCE DISTRIBUTORS 1 * 450
i
AS FAST AS POSSIBLE (ISOBUTYL STEARATE, BUTYL
50
L I USTEARATE 6 EMCQL P-10-59)
& 50
OFF PUMP
'
J>^pSTIR 30 MIN AT 178~132*F FOR S- 43
DO NOT SHUT OFF AGITATOR
169- Ai ` 450/:155- AT 50 ' 1 60- AI ,
! ^ ,**?.? *
I
.
\'
DUP050102570
jjrr-? MENT
|
COWTYP JOB NAME: 3KY907DMH PAGE 03
DATE PRINTED:i0/07/82
PAGE 3 CG 03 KY-907-D
I USE i N- IACCT
1 LBS | CODE 1 LBS
T______
WHEN S28 COMPLETE HEAT SV TO 198-20 DEG F IN 1
TO 1 MIN
I
CLOSE WATER LINE & DISCHARGE VALVES AT STEARATE|
PUMP
i
OPEN V-388 DISCHARGE VALVES TO STEARATE PUMP |
INLET
'
N
i
OPEN WATER VALVE AT STEARATEPUMP & RUNWATER !
THRU HOMOG AT 2900-3100 PSXTO SEWER
|
WHILE HOMOG WATER AT 2900-3100 PSl, OPEN HOMOG !
DISCHARGE VALVE TO SV AND CLOSE VALVE TO
|
SEWER
i
IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,i
TURN ON PUMP & HOMOG V-388 TO SV AT 2900-31001
PSI, MAINTAINSV AT198-2*F,
1
WHILE HOMOG V-388 TO SV, SHUT OFF WATER VALVE 1
AT STEARATE PUMP ASAP
'1
WHEN HOMOG COMPLETE, RINSE INV-388 WITH HOT 1
WATER FROM HOT WATER MIXER
!
WHEN S5 COMPLETE TURN OFF HOMOG h STERATE PUMP 1
STIR 5 MIN AT 19S-20*F
-
1
SHUT OFF STEAM
1
WHEN SS3 COMPLETE, OPERATOR PB
1
SP STEP 23/53 RECORD PH_,,3j 1._(3.3~3.7)
|
IF NECESSARY, ADJ PH TO 3,3-3,7 (DOWNWARD ONLY)!
& RECORD: PH_^_,
|
NOTE: USE LIQUID ALUM, N-H5-B. ADD TO SV VIA 1
BADGER METr . STIR 5-MIN AFTER EACH I i ! ^
_jrr^ni5-D i _ADDITION,
ASSUME 50% |
N IN N-7-D FROM S-30 IN 10-12 MIN h STIR 5MIN1 RECORD: PH...Jdl* (4,2-4,4) '& IF NECESSARY, ADJ |
i
TO PH 4,2-4,4 & RECORD: PH____, ASSUME SOX 1
I 7-D
(DILUTE 1 PARTS TO 1 WITH WATER) ASSUME 78% |.
.1 27-D
SIPHON N-7-D INTO SV
j
OPERATOR STEP PB
fRATOR STEP PB
SP STEP *6 - BATCH COMPLETE
i START
_TIME70 SP STEP
ILL-
_______ _
FINISH TIME^, SP STEP
----------__
OPERATOR
I :i
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DUP050102572
DUP050102573 latjasg
ION ' BUFFALO. NEW YORK
DU P050102574
DUP050102575