Document v17Bw7kLGjxQLREE4bQ7XqyBE
mvK INSTRUCTIONS:BATCH UNIT
CG 03 CODE KY-7S8-D PKG LOT m 0'81-21376
EST'B WGT 960
LBS
7
PROCESSES
APPROVED BY
(Pl< ) KY-7.88-D <J> FWP 5/14/80
'1e\
) )
<)
>
STANDARD HRS. 8.8
TIME____ M
>
h mil w wmii'^.iw imjm mi n* -
JOB NAME 3KY788DMJ
COMPONENT CONSUMPTION
CG' CODE LOT
PQ
CODE LOT
PQ LBS
14 YC003B JMJiXL.. 93
YC003B ______
93
14 YC003B JiUZ2-- 93
YC0O3B ______
93
14 YC003B ,,_________ 93
14 YC003B _______
93.
<S$ '.MhTtlt).
1 7%
5 J
;
O nDnO NOT HUSEF YYCC-3-B LOTS 14001 THRU 14004
TOTAL EST'D WGT
^NON-BLEEDING
____ ____ I___________
wiwt mm >m mm
1 EQUIP
I |; NAME
'KRGLQR* YELLOW-LIGHT
ttm nmmmntm mi --'imSiiwTinmiwil^tmmi imn> miiw w wimnnwiwiww w iw n
| USE
N~ 5
1 LBS CODE
ACCT LBS
Tvf
WlMMItlW IH.IW Mil | WMIWW>
203 !
RUN 60"<990 G) WATER IN V-203* SET AGITATOR ON I
I
& I / HIGH SPEED* 205 I 2VI WEIGH IN DRUM 6 POUR IN
I ZJ\ DUMP IN AND STIR 5 MIN, I 1 RECORD: START, '
I
I 345 I 32-D | 345
152X50 }YC-3-BI 2600
I-2J I
I
1 I I/
FIN
^f4 rj
Ju s t t o 75* <1275 g > WITH AGITATOR ON LOW SPEED PUMP V-203 THRU ! jHOMOG AT 2400-2600 PSI INTO V-205 I >"T WHEN V-203 MT, WASH COLOR THRU HOMGG WITH MIN I | OF HOT WATER AT 2400-2600 PSI INTO V-205
I 7 J RECORD: V-205 VOL^L&t' & ADJ TO 60* <2100 0 I 8 | INSPECT HOMOG STRAINER & CLEAN IF NECESSARY
205 SV
I 2I
i
RUN 10* <514 G) WATER INTO
START
GITATOR
PUMP V-205 THRU HOMOG AT 4800-5200 PSI INTO SV*
I RECORD: TIME START &.&JPrOTAL MINUTES J.S&L-
NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI,
-WAY VALVE WILL RECIRCULATE SLURRY TO V-205 '
WHEN V-205 MT, RUN IN 5* <24 O WATER G PUMP
I THRU HOMOG AT 4800-5200 PSI INTO SV }
SP J>JCS,nEE-.Sl - SET FORMULA SELECT
& *1 lC3L<V-243> OR POSITION 8 <V-244)
CPJJJar^pmS^sTTAH RESET PB - SET 22 TC IN AUTO
1- REMOTE < TEMP IS SET AT 190-194#F>
I RECORD LEVELS & SET R/M COUNTER 01 AS FOLLOWS:
" tLG JSjtit PRESET 02
208 GAL
B* 13LG JfckX PRESET 06
135 GAL
f SET STRIKE FLOW CONTROLLERS AS FOLLOWS:
I
U-3FCT0 <N"27~D CONTROLLER) IN MANUAL 0.54 GPM I
Is^aFCg <N-2?~D WATER) IN MANUAL LOCAL 4.4 GPM I
I l>FRl% <N-27-D/WATER > RATIO
0.8
S I --OFI^O <N-32-D CONTROLLER) IN MANUAL 0.72 GPM
S |_>-8F20 (N-32-D WATER) . IN MANUAL`LOCAL 3.9 GPM
f i ,' 8fC20 <N-32-D WATER) IN REMOTE
I l^SFRlO <N-32-D/WATER> RAflQ
1.1
IJ '
I
II II 1 .1 I 15-A i 416 } 20-A { 135 Ii I 27--D I 180
Ii I .I I 32-D 1 1215 {I (I
r l rHUb 4 uu 4 KY-788-D EST WGT 35601 I I
I USE i LBS
OPERATOR STEP PB ^
?
320 RECORD LEVEL 2LG #% IF <35% FOLLOW SOLUTION
SV JL..MAKE-UP PROCEDURE FOR N-27-D
s p !S ADJUST SV TO 47* <2400 G>
CP
RECORD PH
ADJ TO 11.0-11.2 WITH N-7-D AT
5% <10 PARTS.WATER TO 1 PART N-7-D)
SIPHON INTO SV, RECORD: PH UU*
ASSUME 50%
L1(l
*n OPERATOR STEP PB
i
:____________ ________ _*_____________________jptjstL____
SP STEP 06/39. AFTER HEAT-UP RECORD: PH Jl L* I
SV SWITCH 3FC20, 8FC10, G 8FC20 TO AUTO
SP OPERATOR STEP PB
I SP STEP 10/43. WHEN 3FC20, 8FC10 6 8FC20 FLOWS I
I ARE IN LIMITS/ SWITCH 3FC10 TO AUTO G PB
l
5 L3P'| SP STEP 11/44. WHEN 3FC10 G 3FC2 FLOWS ARE IN I
0 f. |LItMh tITt Sp / SWUITTCthHu i3FtrCi*r2*A0 *TrOrt DREtrM^rOtTTcE*
i
, j&tTj^dPERATOR STEP PB
Ip'
DURING STRIKE RECORD:
Sp STEP
I v~2: 43/V-244
RANGE TIME
I 13/46 <30 MIN)
9.3-10.0
J 14/47 <60 MIN)
9.3-10,0_
I 15/48 <2 HRS)
9.3-10.0 .
} 16/49 <2 HRS. 25 MIN) JL 9/3-1 olo ISJLPl
| 17/50 <FINAL 3 HRS)
l 7 7.5-8.5
1 NOTE: IF PH NOT IN RANGE/ NOTIFY SUPV 6 NOTE
1 IN LOG. IF FINAL PH >8.5/ ADJ TO 7.5-8.5.
I
I 6 RECORD: PH ___ .
ASSUME 77% I
^f8 f WHILE STRIKING RUN 30* <234 G) WATER.INTO V-3391
J&f~\ ADD IN 7-8 MIN
I 350
339 JJMKTADJ TO 49* <382 G) AT 80-100*F
I
6 STIR 5 MIN 6 RECORD: PHWjJ <9.5-10.5) I
132-1 STIR 15 MIN OR LONGER FOR SP STEP 26/56' . I
I RECORD: VGLA53U* GJ3ALC 43" X 0.78 Me-feAL I
Jj34- | SET PRESET *8 TO M?*AL FROM S 33
1
302 AJVrn miH 40* <440 G> WATER INTO V-302 7 .J^rTmSi G STIR 2 MIN FOR S 40
I ASSUNE 50% I 360
` T37^Sp"sTlp"T7/50"AFTER"'CHECKING"pH7'"QPiRATOR"PBT'""'T ~
I3{f | SIFT IN
,,
SVvj9~ | SP STEP 23/53. RECORD: PH IJf <3.7-4.2)
T|
SP^>0 I RUN IN N-7-D FROM S 36 IN 10-12 MIN & STIR 5 I
\ ^ I MIN
`
.
8 ,J4f | RECORD: PHS^C <9.0-9.5). ADJ IFNECESSARY
I &I
I }. RECORD: PH-____
, ' ASSUME 77% ( ...
j | <DILUTE 10 PARTS WATER TO 1 PART) I' l <SIPHON N-7-D INTO SV)
ASSUME 50% I ... I
jkm I OPERATOR STEP PB
.I
1 SP STEP 29. RECORD: PH %3L 6 TIME
(
>44 I OPERATOR STEP PB ^H5 I SP STEP 60. BATCH COMPLETE.
I I
START { :iME,. SP STEP
fI
FINISH SP STEP
ij p c /Uw ZZZ
OPTR '
___ .
13 <v*l_
N~ I USE CODE I LBS
I
7-D Z 3,
27-0 I
530-A| 350 I I I i \
DUP050096557