Document rxzjXxe65Le6LON0o55jr5KVe
MANUFACTURING DEPARTMENT
PAGE 1 of 3
ENGINEERING INSTRUCTIONS NUMEEXCAL INDEX - ALL ISSUES
:
NUMBER
ES-14 R-2I
ES -32 R-34 R-100 R-I01
ES-102 SF-I04 SF-105 ES-204 ES-209
R-209 e S-a.it ES-219 ES-300 ES-301
R-301 R-302 ES-304 R-306 SF-307 ES-308 R-3I0 SF-3I0 ES-310 R-31I ES-312 R-401 R-402 R-407 R-408 R-500
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S TITLE
Handling of WorEZfay Engineering Work Requisition (EWO)
Administration^Snd Control of Rigging
Distribution ofReports and Recommendations of Equipment Inspections
Control of Heat_Exchanger Tube Bundle Replacements
Steel Tank ShelTZ Design
Code-for Welding;Instructions on Drawings
Safe Oil Heights;and Hold-Off Distances Tanks and Reservoirs
Safety Instruction Sheets
Refinery Piping
Washing Insulators on High Voltage Distribution System
Radiography Program, Operating and Emergency Procedures
Handling 500 MGJCobalt 60 Radiographic Capsule P.CAOT10OS MOtlS?S[ SPtiPr'f
Safety Inspection Checklist
,
.
Pressure Testing" Refinery. Equipment
Hydrostatic TesTETng of Tube and Header Installations
Hydrostatic Testing of Tube and Header Installations
Hydrostatic Testing of Power Boilers
Installation aricLTInspection of Retractable Corrosion Probes
Qualifying Welders for Welding of Alloy Materials
,
Qualification oflWelders for Boiler Repairs
Electrical Alterations or Installations
Qualification of~Welders
Qualification oI=Welding Procedures and Welders
;
Qualification dEWelders and Welding Procedures
:
Preparation of "Inspection Record Books
:
Protection of Underground Electrical Circuits
Maintaining and-Operating Hoisting Equipment
.
Tool Service on^Night Shifts, Weekends and Holidays
Operation of Over Head Power Wrench at Hydrogenation Plant,
Fueling of Gasoline Engine Driven Equipment _
.
.. Installation andTCare of Packing in Pumps, Compressors, Turbines and JZaLves
.
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MANUFACTURING DEPARTMENT
NUMBER
ENGINEERING INSTRUCTIONS NUMERICAL INDEX - ALL ISSUES
== TITLE
PAGE 2 of 3
ES-501 R-50I
ES-502 ES-503
R-504 R-505 R-506 R-510 ES-51I ES-520 R-600 R-601 R-602 R-604
ES-650 R-650
ES-651 " R-653 R-654 R-654-1
R-655
R-656
R-659
ES-662
R-662
r^R^i -670
ES-753
.
R-800 R-804 ES-805
Installing Strap and Sheet Lining in Pressure Vessels
:
Installing PlugfWelded Alloy Steel Sheet Lining in Pressure Vessels
Depositing AustSnitic Stainless Steel Weld Overlay on Carbon Steel
Refinery Heat Treating Practices
Identification Uf Metals by Markings
1
Stress Relieving-of Ferritic Steel Pipe Welds by Induction Heating
Selecting and Installing Gaskets
i
Stocking of Heap Exchanger Gaskets
:
Procedure for Establishing Gasket Book Information
;
Procedure for Fabricating Hastelloy and Stainless Steel Lined Pipe
Care and Handling of Pumps during Construction
Care and Handling of Material and Equipment during Construction
Testing and Sefvlcing Askarel Filled Transformers and Capacitators
Setting, Installation, and Replacement of 2,400 Volt and 12,000
Volt Fuses
.
Repairing Presspte Vessels and Boilers
Repairing Unfirel Pressure Vessels Installing and iRsmoving Furnace Tube Header.s
;
Installing Riveted and Welded Lap Joint Patches in Shell Stills
Installing Welded Butt Joint Patches in Shell Stills
Installing ButtFWelded Patches on Columns and Vessels, and Door Sheets on_Tanks
Welded Steel Storage Tanks
Breaking Lines PF
Repair to Refinefy Fuel Gas Lines
Cleaning Tube Stills
:
. Cleaning Tube Stills
T)-/,u weco
Ft A.
op- toa-n-i a< kjL piftLavits
-Masonry Mortar gecoODi noo i A6.
rose
s
Inspection and Maintenance of Drainage Lines Under Concrete
Pavement
Bolting Up Practice
Re-ending Tubestfor Fired Service
:
Inspecting, Claffifying and Reconditioning of Cl Furnace Tubes^
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MANUFACTURING DEPARTMENT
ENGINEERING INSTRUCTIONS NUMERICAL INDEX - ALL ISSUES
PAGE 3 of 3
NUMBER
ES-8I0 ES-81.1
R-813 ES-8I4 ES-817
R-819 R-820 R-833 ES-835 ES-836 R-836 ES-837 ES-838 ES-839 ES-2709
ZITITLE
Gas Metal Arc Welding
Shop Welding the^Carbon-^ Moly, Chrome-Moly and Austenitic (18 CC-8 NiX-Stainless Steel
Electric Welding"]Srade "D" Seamless Steel Pipe
Pressure Relieving Safety Devices
SMAW Welding of Monel and Nickel Alloys
Welding of MoneUT
Approved RiggingQPractices
Grouting-In Machinery
Maintenance of Tricks, Roads, Bridges and Parking Lots
Railroad Track Clearances
Required Clearances for Refinery Tracks (Dwg. Rev. 10/27/47)
Temporary Leak Repair
Installation andRepair of Underground Lines
Electrical PermitTand Inspection Guidelines
Tank Painting ancLCoating
;
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So -804 3 -804
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12-14-54 Trjjtalling-and'
FurnEBe Tube#*;
--`5-55 Ina sailing Protest
6-29-51
1-15-1*5 Bending! 18-6' Cbieiwi-fickif'?ipe:
6-19-51 a-ending Tube* for Fired' Barrie# /
2-16-55 Ee-ending Tube* for Fired-1' forviet:**--
b-15-59 Inspecting* Claeeiifringand '^M^icaSng' of
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Furnas* Tube#
7-20-49 Job Cleanup (Appabdi*
3-28-51 , Inspecting u^ JMiiiKtAinin^ 4-23-53 Welding Low Cbrta#f`fU#l r
iples end Potenticnsaterei
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2-15-55 Slactric Welding Cfhroee-Mol
a-812
^s-313. 2S-614
ES-S17
H-817 18-619 `--B-819 is-320 `-E-820.
fr-833 3S-835 S3-836 --3-836
5 -S38'
8-15-44 Electric Waldiag Fitting#!" `
6- 9-39 10-22-51 preeeureleli
7- 5-51:
2-18-55 Welding3 - 9- 8-53 . Fleet
4-15-49^
4-10-55
9-17-42 5- 5-39 3-23-51 6-14-50 9- 2r4l 6-2*4$
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Cleaning Clalining and Piclti'i
-Spec]
Cleaning Claanup
Ccoprasaora Compressors
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- Vassals..
Concrete
Construction
:Carti
Construction
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_
Construction Projaeiiljjjipi
Contracts Contracts
' Hf:1 a* adli
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Contracts
'' ,^&il
Control
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Control
Course* .
Cranaa
C, *$>!ggg;
Cylinder*
Deepatsr Design
mimim #PPi-'"
Electric Driven
Slactrieal Cirouita Electrical Xquigon
Slactrical Squlj
Electrical Vc Engineering Iz
Enginea Equipasnt
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Eye Prctectioto, Expenditure Coafcrdltr
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Fire Planfa* Forgings
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Engineering Department
Engineering Instruction 506 Page 1 of 3
SELECTING AND INSTALLING GASKETS
Purpose Responsi bility
Cleaning
Inspection and Repair
1. This Instruction pertains to the proper selection and install ation of the most common types of gaskets in general Refinery use.
2. The Foreman`Mechanic in charge is responsible for the proper supervision of the work and the close adherence to this In struction. -
3. Satisfactory service from gaskets depends chiefly on three things - the condition of the gasketed surfaces, the type of gasket used, and the method of installation. These are considered in turn in the following sections.
- PREPARATION OF FLANGE FACES -
4. Remove all foreign material from the flange faces, tongue, ami grooves with a wire brush or metal scraper before bolting to gether. On-tongue and groove and ring joint flanges, make certain that the groove is clean. In cases where flanges cannot be separated enough to permit the use of a wire brush, use a thin scraper (obtained from the Tool Room) to remove any accumulated foreign matter.
5. Determine whether any condition exists which will prevent a tight joint being made without excessive bolt tension. Report all conditions of dished or warped flanges, cracks, excessive misalignment, and abnormal cold pull to the Fore man Mechanic or Job Foreman. He shall report unusual conditions to the Maintenance or Construction Foreman who shall report serious distortion of the flanges and shall procure the approval of this office whenever the corrective measures required are at variance with accepted practice. Minor defects (not affecting the strength of the flange) found on a flange face may be repaired. Pits and low spots may be built up with weld metal and high spots or distorted faces dressed off with an emery wheel or portable flange facing tool. It is preferable to leave flange faces rough machined to permit a "grip" on the gasket.
| I~
Rewritten 7/21/bl
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Engineering'Department
Engineering Instruction 506 Page 2 of J
SELECTING AND INSTALLING GASKETS
- SELECTION OF GASKET -
General
6. Select the correct type and size of gasket from the Gasket Table MF-3648, and the Gasket Dimension Chart, ME-4481 attached to this Instruction. Order machine cut gaskets of the correct size when practicable. For ring type joints, select the proper ring size from GC-32500.
Plain-Face Flanges
7. On all plain-faoe flanges, use as thin a gasket as the condi tions of the flanges will permit.
Use only one gasket between flanges except in those locations where frequent blinding will be facilitated by the use of two gaskets.
Raised-Face Flanges
8. On oast iron raised-face flanges, use only flat ring gaskets. On steel raised-faoe flanges, use either asbestos composition or asbestos filled steel ring gaskets for services below 500F. Above 500?,,use asbestos filled steel ring gaskets, except in special oases approved by this office Tauril gaskBt material may be used for temperatures up to 600F.
Tongue and
9. On tongue and groove flanges, use an asbestos filled steel ring
Groove Flanges
gasket, the width being that of the tongue.
Bing-Type Flanges
10. On ring-type flanges, use a metal ring gasket: soft iron rings for ordinary services and annealed alloy rings for corrosive services.
Other Flanges
11. On heat exchanger, cooler, or condenser heads, use the type of gasket required for the particular service. If the flange face is badly warped or is rough, use a hard twisted asbestos cord, coiling it on the flange face until the gasket surface is covered. Shellac or water proof grease may be used to hold the cord in place^while the Joint is being bolted up. -
- INSTALLING GASKETS -
Flange Paste
Inserting Gasket
12. Cover the flange faoes with the type of flange paste specified for the service in the Appendix (page 6) of Engineering In struction 800, "Bolting Up Practice".
13. On ralsed-fade. ring type, and plain-face flanges, insert the gasket oarefully to center it with the flanges and to prevent damage to the gasket.
Rewritten 7/21/41
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Engineering Department
Engineering Instruction 506 Page 3 of 3
SELECTING AND INSTALLING GASKETS
Bolting Up
Making Up Joints
When asbestos filled steel ring gaskets are used vith tongue and groove flanges, insert the gaskets with the seam at the bottom of the groove.
14. Determine that the bolts are in good condition and that the flanges are lined up correctly. Insert two or three bolts, slide the gasket into place, insert the remainder of the bolts and tighten them in accordance with directions outlined in "Bolting Up Practice," Engineering Instruction 800.
- GASKETS FOB SPECIAL SERVICES -
15. Make up gasketed flanges for special services as follows:
a. Lines in Strong Acid Service
Cut the pipe' thread well back on the pipe. Screw the flange
on tight using red lead or litharge as a thread compound.
Machine down the protruding end of the pipe flush with the
flange face. Use a ring type red rubber or asbestos compo
sition gasket with an I.D. the same as the pipe. Install as
directed in Section 12 above.
'
b. Lead Lines in Acid Service
On thick lead pipe use cast iron flanges per Drawing No. E-25963. Back fill between the pipe and flange with molten lead. Use a. red rubber gasket. On thin lead lines use a
Van Stone Joint.
c. Flanges on Lead Lined Treaters in Severe Service
Make up a gasket of 3/8" lead tubing with asbestos rope threaded through tubing to form a core. Burn the tubing together to form a complete ring gasket.
APPROVED: 8/28/39 REWRITTEN: 7/21/41
Signed
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K ota: T his c h a rt is f o r general uae o n ly . ft>r s p e c ia l cases c o n s u lt the jSngr. Dept
T h is c h a rt Is to be appended to E ngineering In s tru c tio n Ho. 506.
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