Document rpO8VYNvdeYvX0R5bpJrj17yq

ABDOO172741 CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL SUBJECT: EMPLOYEE SAFETY TESTING NO EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE Lab___ )Il2sJA Each employee is issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. ABDOO172742 LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING X. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant? A. B. /'IK Visitors Contractors Employees All of the above 2. Who must abide by department safety rules and regulations while ,,in a given department -area in the plant? A. Department employees only B. Visitors other than contractors C, Contractors Everyone 3. .Good housekeeping results in improvement in: A. B. C. D. \y. Product output Employee morale Safety conditions and reduced injuries Product quality All of the above 4. A person who has an injury must report the injury to: <P. HiS supervisor B. The security guard C. His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator? A. B. (^> D. Wash the respirator with cold water Wash tlie respirator with hot, soapy water Wash the rc.spi rntor with warm water, mixed with a mild detergent, according to the manufacturer's instructions Respirators do not need to he washed ABD00172743' ; Attachment "A" Page 3 of 6. Whatshould an employee know in order to perform a job safely? A. How to produce more product than anyone else B., How to try harder (tl The correct operating procedures for the job D. How to keep on the move by checking on problems * 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? .A. B. C. /fu) Hourly employees Salaried employees Contractors Everyone 8. The work permit system is followed in the following areas of the plant: The vinyl reactor and vinyl dryer areas Compound, Dry Blend, and P-1 areas V. C. Tank Farm, and Yard areas All areas 9. Where and how is electrically driven equipment locked out for repai or entry? At the At the At the At the breaker box with a lock start/stop switch with a lock stop/start switch with a tag stop/start switch with a special pin only 10. Employee smoking is permitted only.in what areas? As specified in Department Safety Rules All office area's Maintenance Shops Designated breakroom area All areas mentioned 11. Any. person who recognizes an unsafe condition or unsafe act should immediately report it to his: Friend, if a co-worker Co-worker, if a friend Immediate Supervisor Sccurity Guard Training Supervisor " ABD00172744 " * ;? ^ At tnchmcnt "AM rage 4 ef 12. A pe rson should always wash his hands after handling any chemicals before he: Docs the next iob Docs reports or similiar paperwork Enters the cast warehouse Eats or smokes * 13. Who is authorized to operate a Fork Lift truck in the plant? Anyone who has driven a fork lift truck before A Conoco licensed operator C, An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so 14. What is the correct plant phone number for sounding the plant fire alarm? ^t> c. D. 81 61 62 63 hhat is the rclc*ase alar; A,-. <&? C. D. 61 62 81 63 16. l.h a 1: is the i after a VCM . 63 Srr ,.81 c. 62 D. 61 17. hWhhoo is auutthhoo:rized to perform repair work on respirators? A. '{tts C. D. Instrument mechanics only Appointed, qualified persons only Shift mechanics Shift supervisors ABDOO172745 Attachment "A" Rage 5 .of' c7 18. Arc all Conoco plant personnel required to participate in the VCM health training? 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? 20. When checking out a tank for entry, oxygen indicator should read - A* 15% - 20% 20% or above C. Zero 21. You should never talk to a technician while he/shc is operating a laboratory will. True ^B. False 22. L'ho is reoiiired to wear fresh air respirators' when sampling dry blend blenders? A. Resin Technicians B. Dry Blend Technicians C. Compound To clinicians Anyone sar.ip 1 ing 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? Resin Technician Resin Technician f* bead Technician C. Lead Technician D. liveryonc in the laboratory 24. In the event of an emergency VCM release and tlie need to evacuate the laboratory, the Laboratory Department assembly location area is? The area where the transportation trailer was located Front nai.nfcrancc shop C. Training or old hose finishing area. D. Shipping warehouse ABDOOl 72746 Attachment "A" Ta "e__6__of c, 25. All trash, compound and resin containers are required to he covered with a lid because? A. Dust problems' Better Houskeening CM 051IA requirement due to the exposure of VCM D. Plant safety rule . ? , 26. The scale on the Honeywell unit is calibrated to read from? 4: c. 0-10 PPM 10-20 PPM 10-15 PPM 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, . the action you should take is? A. Tell the personnel on that job about the condition and.let then report it. B. Don't v/orry about it because it is someone elsc's department C. Reoort it to the safety department the next day / Report it to your supervisor immediately 28. Who is responsible for housekeeping in the laboratory? A. Your Supervisor B. The janitor The person doing the work 29. In the handling of strong acid or caustic solutions the following safety equipment must: be used? A. Gloves B. Goggles or face shield C. Apron QP AM of the above E. None of the above 30. Jn preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. B. /Dy Before eating Before going home Before going to bathroom Before you do anything else -A