Document rpEk2jON9eJ0OQjp5OQryEK1V

ABD00313362 # V VINYL 1985 SAFETY PROGRAM I. Monthly Safety Meetings A. Have two meetings dedicated to writing and discussing Job Safety Analysis. B. Have one meeting discussing home safety and home emergency preparedness. C. Have the Safety Department give the required annual respirator training to provide shift-to-shift consistency. D. Prepare the monthly meetings so that there is more operator participation. E. Have a meeting to review the recently revised power failure procedure. II. On-Shift Meetings A. Develop the use of short on-shift meetings to discuss recent safety problems, operational problems and review new or existing procedures. B. These meetings would also be used to get operator feedback on developing operational problems. III. Training Needed A. Train the "A" operators to assist in permit procedures by learning to clear equipment and prepare for maintenance. B. Have a training session for the Shift Supervisors and Chief Operators on the VCM tank farm. This would cover the railcar unloading operation and environmental/safety systems at the tank farm. R ABD00313363 * i VINYL SAFETY REVIEW 1 ) 1954 REVIEW INJURIES b) 'VCM EXPOSURE ) 1985 DEPARTMENT GOALS ^) YARD SUPPORT 4> 1985 SAFETY PROGRAM / v ABD00313364 V VINYL INJURIES Lee Childers - 12/22/84 - OSHA - bru ised/fractured heel and strained knee fell off ladder while trying to open valve. Mike Nathan - 7/9/84 - OSHA - cut finger on insulation band - not uearing 4 loves. Milton Threadgill - 7/8/S4 - FA - got a bug in his eye, Sammie Stokes - 8/2/S4 - fa - Skinned his knee - Climbed up on the c 1d unit dump bo:; to open a valve V DATE 84/01 NAME Reactor Operator ABD00313365 VINYL VCM EXPOSURE EXPOSURE 1.2 ppm- respirator Reactor Operator Lead Operator 1.4 ppm- respirator i. 5ppjti -- no respirator 84/02 84/03 84/04 34/05 Shift Supervisor Chief Operator Chief Operator Reactor Operator Reactor Operator Reactor Operator Rea ct or 0 per a t or Chief Operator Reactor Operator P@artor 0Perator Reactor 0per ator 2>4ppm- respirator 29. 1 ppm- respirator 45 4 ppm- respirator uTJut7 ppm- no respirator 3r >3 ppm- no respirator 1 4 ppm- respirator 145 -6 ppm- respirator 16 ppm- no respirator 1.8 ppm- respirator r pm- no respirator 3.7 Pfit.-- no respirator' 34/E6 Utility Yard Operator Chief Operator Lead Operator Reactor Operator 10. 7 ppm- respirator 2.5 ppm- respirator 3.7 ppm- respirator 4.3 ppm- respirator 3.4 ppm- respirator SOURCE Changing VCM filters in old unit. Conducting a VCM leak check in old unit. Worked m control room when pressurization was not uorking. Checking VCM filter psc-cs in both units. Helping change VCM filterpack . Helping control emergency VCM release at tanrf fa^m. Routine duties. No spec; :i cause identified. Routine duties. Nc specifi rouse identifies. Check.ng for leaks m tne old unit. Changing VCM filter packs. Disconnecting and unplugginlip seal line on D30C. Changing VCM filter pack. Routine duties. No specifi cause found. Fainted handrails at incinerator and helped label breakers in Vil dryers. No cause found. Monitoring biend tank level during pond '-esin gum p u. Helped mechanics cork on Corkens at tank farm. Blocking in VCM pump- with blown seal. Pumping pond rosin. Changing VCM filter packs. Page 1 DATE 84/08 84/09 34/10 34/11 34/12 NAME Lead Operator Yard Operator Chief Operator Reac tor Operator Rp^rtor nr Reacto*-' Operator Utility Yard Operator i_ead Operator Yard Operator Y a. r d 0 per a tor Reactcr 0g-erator Reactor Operator Reactor Operator Yard Operator Reactor Operator vard Operator Reactor Operator ABD00313366 VINYL VCM EXPOSURE EXPOSURE 1.3 ppm- no respirator Lit ppm- ^espirater 1 a *L ppm- respirator 10. 1 ppm- riQ respirator 14 ppm- respirator QjL t ppm- no respirator 1 > 1 ppm- no respirator dcm-- respirator 2. 2 ppm- no respirator 2 1 ppm- respirator i ppm- respirator 23.2 ppm- respirator 2. 6 ppm- respirator 1 ppm- respirator 4.6 Ppm- respirator 1.9 ppm- respirator 2 ppm- respirator 1.7 ppm- respirator SOURCE Spent entire shift in control room. No cause found. Hooking/unhooking VCM rai cars anc workirg on Corke compressors. Changind VCM filter pac-. Doing routine job. No cause found. Sampling 74^ reactor. Training another operatorin old unit. No specific cause round. Training m old unit. No specific cause found. Hooking/unhcokin? VCM raiIcars. Working in vicinity of a VCM filter pack being changed. Hock _ ng/u n hookin g V CM railcars. H coking/un h oo king V CM raiIcars. Changing VCM filter packs Rinsing out Chem Wash tan Changing VCM *ilter pack. Hoeking/unhockinq VCM raiIcars. Washing out Chem Wash tan Cnlosuing VCM rail car c. Looking for leaks in the new unit.