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CHAPTER 44
1951 Guide
Industrial Air Conditioning
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Conditioning and Diying
The curing of lemons is an entirely different problem. Bananas are
In general, the materials may be exposed to desirable humidities for
cured for a quick market, while lemons are held for a future market. The
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treatment coincidentally with the manufacture or processing of the mate rials, or they may be treated separately in special enclosures. This latter
process, therefore, varies in the temperature used. Temperatures from 54 to 59 F have been found to be best suited for this process. A high rela
treatment may be classified as conditioning or diying. The usual purpose
tive humidity of 88 to 90 percent is necessary to hold shrinkage to a mini
of conditioning or drying is to establish a desired condition of moisture
mum and, at the same time, develop the rind so it will be sufficiently tough
content and to regulate the physical properties of the material. When the
to permit handling.
final moisture content is lower than the initial one, the term drying is
Tobacco from the field to the finished cigar, cigarette, plug or pipe
applied (See Chapter 46). If the final moisture content is to be higher,
tobacco, offers another interesting example of what may be done by indus
the process is termed conditioning. In the case of some textile products
trial air conditioning in the control of color, texture and flavor. In the
and tobacco, for example, drying and conditioning may be combined in
processing of tobacco, control of moisture regain and of chemical and bio
one process for the dual purpose of removing undesirable moisture, and
chemical reactions is involved, and only through close atmospheric control
accurately regulating the final moisture content. Frequently, condition
can the best quality of leaf be developed.
ing or drying is made a continuous process in which the material is conveyed
through an elongated compartment by suitable means, and subjected to
Control of Rate of Crystallization
various controlled atmospheric conditions.
The rate of cooling of a saturated solution determines the size of the
Control of Rate of Chemical Reactions
crystals formed. Both dry- and wet-bulb temperatures are of importance,
A typical example of control of the rate of chemical reactions occurs in the manufacture of rayon. The pulp sheets are conditioned, cut to size, and passed through a mercerizing process. It is essential that, during this process, close control of both temperature and relative humidity should be maintained. The temperature controls the rate of reaction directly, while the relative humidity maintains a constant rate of evaporation from the surface of the solution, and maintains a solution of known strength through out the mercerizing period.
Another well-known example in this class is the drying of varnish which is an oxidizing process dependent upon temperature. High relative hu midities have a retarding effect on the rate of oxidization at the surface, and '
as the one controls the rate of cooling, while the other, through evapora
tion, changes the density of the solution.
In the coating pans for pills, gum and nuts, a heavy sugar solution is added to the tumbling mass. As the water evaporates, each separate piece is covered with crystals of sugar. A smooth, opaque coating is only accom plished by blowing into the kettle the proper amount of air at the right , dry- and wet-bulb temperatures. If the cooling and drying are too slow, the coating will be rough and semi-translucent, and the appearance un sightly; if too fast, the coating will chip through to the interior. Only by balancing temperature, relative humidity, and volume of air to the sugar solution, can the proper rate be obtained and a perfect coating assured.
allow the internal gases to escape freely as the chemical oxidizers cure the varnish from within. This produces a surface free from bubbles and a
Control of Temperature for Close Machining Tolerances
homogeneous film throughout. Desirable temperatures for drying varnish
Where tolerances must be held within 2 or 3 ten-thousands of an inch,
vary with the type. A relative humidity of 65 percent is beneficial for ob
as in the manufacture of precision instruments, tools, and high quality
taining the best processing results.
.
lenses, temperature variations may cause expansion and contraction of
Control of Rate of Biochemical Reactions
material to an extent that will seriously affect the quality of the work. This type of work usually requires,close temperature control to assure
In the field of biochemical control, industrial air conditioning has been applied to many different and well-known products. All problems involv ing fermentation are classed under this heading. As biochemistry is a sub division of chemistry, subject to the same laws, the rate of reaction may
accuracy and uniformity of the product. Usually the temperature level with respect to the product is not as
important as controlling the temperature .within close limits. For this
reason, conditions are usually selected within the comfort range.
be controlled by temperature. An example of this is the dough room of the modem bakery. Yeast develops best at a temperature of 80 F. A
Control of Dew-Point for Protection of Polished Surfaces
relative humidity of 70 percent is maintained to hold the surface of the
In the manufacture of certain metal articles,' the presence of finger
dough open to allow the carbon dioxide gases formed by the fermentation
prints, tarnish, or etching can not be tolerated in the finished article.
to pass through and produce a loaf of bread, when baked, of- even, fine
If these articles are manufactured under conditions of effective tempera
texture without large voids.
tures that will cause the hands to perspire, an unsatisfactory product will
The curing of fruits, such as bananas and lemons, also comes under this
result. The salt and acid contained in body perspiration, when deposited
classification. Bananas require a cycle of temperatures and relative hu
on the highly polished article, can show corrosion and rust within a few
midities for ripening. The starches in the pulp of the fruit must be
hours if examined under a microscope.
changed and the skin cured and colored, after which the fruit is cooled to
. It is therefore important to maintain temperatures and relative humidi
maintain as low a rate of metabolism as possible. Ideal storage conditions range between 56 and 60 F, with about 75 percent relative humidity, and
ties (dew-point) low enough to prevent sweating of the hands. In addi tion, the manufacture of polished surfaces usually requires a better-than-
ventilation at the rate of three or four air changes per hour.
average job of air filtering to avoid abrasion of the surfaces.