Document rmVM0G41Xy9pYydr7LXdE4n0
Manufacturing Specifications
7/AUKEGAM SHINGLE
.FACTORY _____DEFT.
PRODUCT I
1
SECTION
TEXTURED PERIIATONE SIDII^f'
SHINGLES STYLES #105 & #109
(GRAIN ROLL)
SPEC. NO.
.RS-SS-4
FAOE NO.
1
<**
FORMULA
Purch .Spec. Spec. cr Code No, No.
Standard Formula Ingredients
wt n
P .S .61061 P.S. 61281
P .S .61279
~ ' 6D20 Fibre Misc.l ^Shingle Scrap
- -importland Cement (Standard) - J.M. Special Silica Flour
or - MM & AD Silica Flour
.
'
y
Total
1
Weight
300# 309 376
Percent
24.3?$ 25.0 30.5
z s
250 20.2 1235# 100.0?$
-- 4
--
X Alternate Formula
1
Purch .Spec. Spec. or Code No. No.
. Ingredients
--
Weight Percent S
--
P ,S ,61061 P S .61281
P.S. 61279
- 6D20 Fibre
.
Misc.l*Wood. Scpap (not scalped)
Misc.l'`Shingle Scrap (not scalped)
- <:- Portland Cement(Standard)
y- J.M. Special silica Flour'3 cr
~ MM &AD Silica Flour. J
.
Total
200# 280 122 376
250
16.3?$ 22.8
9.9 30.6
20.4
1220# 100.0?$
-- 7
0
* Light Colored Standard Buffington Portland Cement (P.S.61063) is used in the manufacture of Silver Gray.
The use of 25% scrap is the maximum permitted, but* lesser ^
quantities may be used when the supply is inadequate. It is
necessary to avoid extreme variations in quantity of scrap used
per batch.
.
NOTE: Up to 50# of wet machine droppings of the same material may be added to the above listed formulas.
Up to 50# of dust house dust may be qidded to the_above listed formulas
/-t-<..***< #*
MT-000504
y_ INDICATE* _
To Show the use of the' alternate formula,
A CHANCE
heaboni
See Mr. L.L.Liggett *s ' letter "of "9/15/46 Tb'Iir. DWOeTtogiiar
AUTHORITY
9 MU. ft. A.
FIU&HOUDERS
H .Thompsc n Facto ry Eng.
KM. ftJTT.
LOCAL COST KBSAPCH ** I.fti ok. con
LOCAL
OOT.
dot.
dot*
DOT. L0C. DOT.
---------------- ruru ui page j. ui same opec, is sueq i/oJL/4b.
SUPERSEDES!
c
DATE ISSUED
SEP! 8 1946
Manufacturing Specifications
uAUKEGAN SHINGLE
JACTORV
PROOUCTi
SECTION NO.
Textured Fermatone 5 id ins
Shingles Styles #105 & #IQS
(Grain Roll)
SPEC. NO, /c e ^_ n-,?Wo. C
PAGE NO.
I. FQHLULA
Purch.Spee. or Code No.
height Percent
- -6D'30 Fibre
7^JL ' *r ^
c-Scrap (see Note)
//!
^
P .3.61001 *v4:-Portland Cement
P.S.61281 J.U. Spec. Silica Fifcur p+'f****'
Total
3CF0 ft 309
,_350
24,; t/O 25,0 30.5 20.3
Light Colored Standard Buffington Portland Cement is used in the manufacture of Silver Gray.
NOTE: Any scrap from either wood Product or Shingle Products (excluding dark scrap whicli in derived from full coverace slate surfaced Grain Hall shingles, Air Cured Shingles, and
_ Colored Flexboard) may be used alone. or in a.ny combination.
*The use of 25,^ scrap is the maximum permitted, but lesser
quantities may bo used when the supply is Inadequate. It Is
necessary to avoid extreme variations in quantity of scrap
used per batch.
'
*& 100# of Gray Reclaimed Fibre may be substituted as on alternate for 100# of 6D20 Fibre.
V JW
Up to 50,# of wet machine droppings of the same material may be to
added to the above listed formula.
X Up to 50# of dust house dust may be added to the above listed
formula
,
BASE INGREDIENTS - HIXING PROCEDURE USING HULK. SILICA & CELIBNT_________
Put the ingredients shown above into the bucket elevator hopper in the quantities and sequence as shown below;
Ingredients
P'i'bro
Cement & Silica
Scrap
Fibre
scrap
Fibre
Quantities
Hag 626# `Veighed in dump scale 1 154-1/2# VJheelbarrow 1 Bag,1 154-1/2# iVheelbnrrow 1 Bag
tf
NOTE; For charging procedure ooe page 2 of this specification.
18
MNU.S.A.
X-
_ --INDICATES CMAN*C
reasoni
show the use of wet machine dust in the formula.
droppings
and
dust
house
Authority row CHANGE
Omitted from previous revision of Specificatioi MT-000505
PUJE^HOCOCM
!bremf,,cfn Manv. TEST
H .Thomps Facto!(cy Eng,
SUPERSEDES: Page 1 of same Spec, issued 6/10/46
local con kumcm
BEN. COST
LOCAL
t. ft C. DDT.
DATE ISSUES
JUL31 1946
SUPERSEDES:
Manufacturing Specifications
Waukegan
..PLANT
Shin :le
_DEPT.
PRODUCT!
. *v VS
DIVISION gp
Textured Pcraatone Siding Shingles Styles ,JS105 & ,>109
(Grain Roll}
SPEC* NO* PACE NO.
FORMULA
Standard Formula
Purch.gpeco Socc
/
or Code Ho. No.
Ingredients
> GD20 Fiuer
/ asr
ms . la sc * 1 *3hingle Scrap
470
PS G1061
4* *-t-Portlanu Cement (standard)
470
PS 61281
J.M. Special Silica Flour'
or 300-
PS G1279
ft* r.il.I & AD Silica Flour
Total l?40f
Alternate Fon&ula
Farcn*Spec spec. or Code Ho0 No.____
MiSC .1
%
P8G10G1 PSG1279
fS*'ll tit 3.
Disc ,, 1 ft*
__________ ln;;rouie/t a
UD2U Fiber'
`.dole
jAoclai/ecf Fiber
,ood *'-Tvp isoalp/u Ocrep
Shingle Scrap Pert lane. Cement A Stanuard} hi; & AD Silica /"lour
or JM special Si/ica Flour
` Tot.il
V'elihc
93 j 187 )
J"IF,., '
576
850
lisr
1*
1;o
1 s.'J
1
Porcent 19.5 '
30^5
30.5 J&2L. 100,or
Percent
25,1 30.5 20,5
IC0T0* f
wLight colored Standard Duff Lngtpn Portland Cement' (PS 61063) is used in the manufacture of Sijjfer Gray,
--The use of 25^ scrap is the maximum permitted, but leaser quantities! may bo used when the supply Ub inadequate. It Is nocessar-y to avoid extreme variations in quantify of scrap used per batch
NOT'D: Up to 50// of wet machl/o croppings of the same material may be added to tiio above Alstoa formulas
Dp to 50,/ of dust hoysc dust may bo ^dc.ed to the above- listed formulas
IS
!6
X-"S!S5J?-reason.
aw'foarmula, PP I92. Suppl. 1
TfT
**
-44 m in 11 ft a.
AUTHORrTY POR CHANGE
PILE-HOLDERS
1SUPERSEDES
t
Mr. E. R Oongdcin'e letter of June- 7 & 17, 1948
...... 1 ""
1 ...
7"...
I 11
jianv: lie Waaeher poillas |Foreraaa
SUPft. OUAL CONTROL
PsRuOnDt.
PUNT FINANCE OFFICE
Page 1 of same spec. lesv.od 3-18-47 & cancels Bay* 276.
MT-000502
r^e/rch
LAB.
MCR. QUAL. CONTROL
OIR. QUAL CONTROL
DATE ISSUED
m o ^ ''tOAri
/Jt
AlV \
Manufacturing Specifications
waubboah___
JLANT
gm&Li
PRODUCT*
DIVISION yp
Textnied Peraatone Siding Shingles Styles #105 & #109 (Oratu Boll
spec. no.
rs-ss-4
PACE NO.
1
I. FOBMUA
Purch.Spec. Spec. or Code So. Ho.
PS 61061 PS 612ft. PS 61279
*
Miec.l
m
Ingredients
yUeight
6D20 Fibre
/' 300#
Shingle sorap
/ 470
Portland Cenent (Standard)
/ 470
J.M. Social Silica Flour or VM & AD Silica Flour
/ /
300
Totals
tjas*
Percent
20.0 30.0 30.0
20.0
ISO*
* At least 70 (367 Its. per hatch) of the filler anst he ground shingle scrap or its equivalent. Up to 22^(103 lhe. per hatoh) may he lov oost mineral filler selected fM the following group of n&terlals: Mastic Sand, Llaestone Due/, Limestone Aggregate,
ground Trap Book or Grey-stone. Other lo/ ocst fillers may he approved after adequate tests.
Light colored Standard Buffington PorJ and CBirout (FS 61063) is used In the asMiufaoture of Silver Gx
HOTS; Up to 50 of vet naohlne ppings of the sane material nay he added to the above Leted formula.
Up to 50# of duet house tat nay he added to theaahoye listed formula.
X-`lStSJ?-RWON,Boy formula, PP U92, Buppl. 1
iwTchaJIse~ Mr. 3. JR. Congdon's letters of June 7 and. 17, 1943
FILC-HOt-DORS
Forestan
tUPft.
Vaeohor
Collins Manvill
QUM. CONTROL
mo, WPT.
MT-000501
RIANT FINANCE OFFICE
--g--
RESEARCH
LAB.
MGR. OUAL. CONTROL
DIR.
OUAL CONTR
supeRsesesip3g9 i of eass epee, issued 3-l8-^7 & cancels Dev. 383 dated 6/9/46| DATE ISSUE!
T,,Preirioua revision dated 6/28/^D not approved by L. Liwysstt. I 9 ii
Manufacturing Specifications
WHflOBOAS
.PLANT
JBDBUL
.DEPT.
DIVISION.
Textured Benaatone Siding Shingles 8tylea $105 & #109 (Grain Kolll)
SPEC. NO.
ss-sa-4
I. FOBCLA.
Purch.Spec.* Spao.
or Coda So. Ho.
PS 61061 PS 61231 PS 61279
Mlee.l
Ingredients
6020 Fibre Shingle scrap "Portland Cement (Standard)
J.K. Special Silica Flour or >34 & AD Silica Flour
Totals
At least 78)1 (351 lbs. per hatch) of the fiHWauat he ground ahlngle acrcp or lta equivalent. Op to 22$ (lhs. per hatch) nay ho lour coat mineral filler selected frcsijsuo following group of materialu: luetic Sand, Lisaoetoue Dost, Miss?tone Aggragato, ground Trap F.ooIc or Grayotone. Other low c/ot flllere may he approved after adequate testa.
Light colored Standard Buffington Portland Ceceat (PB 61063) ia uaod in the aftnufaoture of Silver Gray.,
BOTE: Up to 30 of vet machine drcppifogs of the sasa* material may he added to the above listed foraaln.
Up to 50# of dust houae dust/may he added to theaahove listed formula.
X-"gtS?S*-mason. Bev forgaila/PP 492, Buppl. 1
Up* H. R Congdon'e verbal Instruction of 8-24-43.
MT-000500
FILE-HOLDERS
Foreman
sunt
Waaoher
Collins Manville
OUAL CONTROL
SUPT.
PUNT P1NANCS OPF1CS
RESEARCH LAB,
MGR. OCTAL
CONTROL
OWCTRAL
CONTRC
Page 1 of same spec, issued 3-13-47 & cancels Dev. 388 dated 7-20-i|Q DATS lasusx
Previous sv-rision dated 7-20-48 not approved by L. L. Liggett.*1UG In C W
manufacturing Specifications
PRODUCT!
DIVISION
Tenured Fey&rttone Siding Bhinxiciri) Styles #105 & #109 (Otrattt ' ro:.'S
SPEC. NO.
irtS-fc j-V
PAGE NO.
1
s< a
Pureh.Spec. Spec, or Code Ho. Ho.
?3 6l06l
?3 61281
?s 61279
Kiec.l
Ingredients
/
6D20 Fibre
/
*Sbingle aor&p
/
^Portland Comnt (Standard.) '
J.M. Special Gilioa Flour or !
m b AH Silioa Flour
/
TCi'iJx
VeigK
MnMrtv vr
BOOf Ij-50 bjO
300
Tj&C;
P'3-"COtt
19-7 29.6 31.0
19.7 IcoTop
* 4t least ?8 (SlA Its. per batch) of the 'filler xuat he gvri ufl.
ehlugle ecrc.p or its eQ.uivtJ.mrt. Tip bo 2^J ( 99 11o. jwr V. fccV)
any he lov cost s&naral filler selected
the folloriug f.V'O-.io
of materials; Mastic Gaud, Liiaostcme Dn&tr ilia atone
' *-o
ground Trap Rock or Greystone. Otlior lew coot fillers tiny lx-
approved after adequate tosto.
j
** Llgl\t colored Stundard lAiffington Portland Cor.or.r, (PS 6lOSj' if need in the urnufacturo of Silver Qxvtjj,
ROTE; (a)
Up to
of wet machine droppings of thG oeae material
aey he added to tha above forsfehla. Tt?o vet droppings rxe
to he charged in even proportions to the hatch arid otov
a definite period of time, ecy aa not to affect the color
or Other characteristics of the product.
(h) Up to 50# of dust house dusty may bo added, to tho abc\o listed formula.
\jY\}l vV\,\ -4AY*
<464ue
X-1 ch'^IIe* - rcaoni change Of ml addition to Fete (a).
M
5oi222-- to*. H. R. Concjdon's letter of 10-20-43. :....
MT-000499
PILE-HOLDERS
sure.
Foreman Ahtonson
CollSno tfenvillo
OUAL CONTROL
PROD. SUPT.
PLANT FINANCE
office
R^^CH
MGR. OUAL.
CONTROL
oDuIaRL,
control
cmt 9 9 imp
MT-000467