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PLAINTIFF'S i EXHIBIT
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. ASA-117 :
TESTIMONY REGARDING 16 CFR Parts 1304 and 1305
RESPIRABLE FREE-FORM ASBESTOS Proposal to Ban Certain Patching Compounds and Artificial Emberizing
Materials (Embers and Ash)
As Published in the FEDERAL REGISTER, Vol- 42, No. 146 - Friday, July 29, 1977
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Niagara Falls, New York 14302 August 15, 1977
l I HER OOfi'l'002
A33EST0S INFORMATION ASSOCIATION/ North America
1835 K Street, N. V/. Suite 402
Washington. D. C. 2S005
My name is Harrison B. Rhodes and I am speaking on behalf of the
Union Carbide Corporation where I hold the position of Technology Manager in
the "Calidria" Asbestos Department- My education is in the field, of Chemical
Engineering where I hold the degree of Dr. of. Science from Columbia University
For the past four years my assignment has been in the area of asbestos health
and regulatory matters and has also included research on monitoring techniques
I am currently serving the Asbestos Information Association/North America as
Chairman of the Standards and Technical Committee.
Union Carbide Corporation has been actively engaged, since 1963, in
the mining and milling of asbestos ore at facilities in central California.
The asbestos fiber produced is marketed throughout the United States and in
many foreign countries. One of the principal applications for this asbestos in
this country has been in tape-joint compounds. We do not ourselves manufacture
such compounds, however, nor do we manufacture any other asbestos-containing
finished products.
As the Commissioners are well aware, there has been a tremendous
flood of "paper" generated in relation to the asbestos regulatory matters
under consideration here. We believe that several crucial issues have been
lost in the flood and would like to take the.opportunity today to address
these issues, as follows:
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1. A look at all of the commercial and consumer exposure data
available today including some recent consumer tests and also
some OSHA compliance inspection results. 2. An examination of the risk estimation model proposed by
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Dr. Bayard of the CPSC staff in terms of actual consumer
exposure.
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3. A discussion of the elimination or reduction of unreasonable
risk of injury as required by the statute and the absolute
zero risk regulatory approach that is advocated by the
petitioners.
4. The direction of your attention to the fact that "asbestos"
of one type or another is present throughout the air, water
and earth of this planet and the overwhelming consequences of
a ban of ubiquitous material such as this without a precise
definition of what is banned, a well specified analytical
procedure, and some allowable levels other than zero.
5. The presentation of a suggested alternative approach to
protect the consumer from unreasonable risk of injury which
is more realistic, more workable and more enforceable than
the proposed total ban.
.
Ifshould be emphasized that this discussion will deal directly with,
and be presented, in terms of tape-joint compounds. Spackling compounds are
similar in composition and use, but are applied in so much smaller amounts
that the potential for significant exposure is virtually non-existent.
Emberizing kits are outside the field of our expertise and will not be
considered.
Gypsum wallboard v/as developed around 1880-1900. It did not come
into wide usage until World War II when the need for houses and other buildings
made this quicker, less complex construction method very popular. Usage has^
grown substantially since that time and drywall construction is now used in a
majority of residential construction and in a wide variety of commercial and
public buildings. Initially, ordinary plaster v/as used to embed and cover the
tape to make the joint between the boards, but in the mid 40's specially formulated
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dry mixtures with casein as the binder were introduced. These mixtures typically contained 10-15% asbestos. We have been told that the plaster of that time also contained asbestos.
Ready-mix, i.e., wet compounds or mud were introduced in the mid 50's and were in broad general use by 1960. The asbestos content of muds in general dropped during the 70's to approximately the range of 2-7%. Tape-joint compounds containing asbestos have thus been in widespread use for 30-35 years. Over the first 15 years of this period the main material used was provided dry and con tained relatively high levels of asbestos, i.e., 10-15%.
The Commission's consultant, A. T .^Kearney, Inc., estimates that today's annual value of shipments of patching compounds is 80 million dollars. At an average price of $4.50 per can. This is equivalent to about 18 million
me cans. The formulations we have seen cost about 20-30tper can in raw material costs to replace asbestos so that the added burden, just to cover raw materials cost is about 4.5 million dollars annually. This cost, plus any percentage markups used, would be added to the cost of the structure and would carry the normal financing charges over the life of the indebtedness. It should also be noted that about 10,000 tons per year of asbestos with a product value of about one million dollars were used in this application prior to the decline that has resulted from actions of a variety of governmental agencies. We believe that the total of 5.5 million dollars annually presents a reasonably reliable minimum estimate of the direct economic effects of the replacement of asbestos in tape-joint compounds. The added effect of the poor performance of many of the asbestos-free muds has not been considered.
In the assessment of the risk that needs to be related to this cost burden, it is important to have a reliable estimate of the level of consumer exposure. All of the available information on exposure has been assembled and
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is documented and discussed in detail in an Appendix to this presentation which
will be submitted prior to the August 29, 1977, deadline for written comments.
Only the key results will be summarized here.
'
The data presented are contained in five reports: 1. The tests conducted by Rohl et al^ at one location in New York, NY
This is the data cited by the petitioners. 2. A survey of a variety of sanding conditions made by Rhodes and
Ingalls^ and cited extensively by the Asbestos Information .
Association/North America in their response to the petition. 3. Data from State and Federal OSHA compliance inspections com
piled by Equitable Environmental Health Incorporated as part of a study of asbestos exposure in the construction industry. 4. . A report submitted to the CPSC by Union Carbide Corporation on July 14, 1977, covering consumer exposure during- a typical spackling and a moderate size drywall installation operation.
5. A study by Union Carbide Corporation which has just been ni
finished on another consumer installation of drywall e^a
large room including the ceiling.
The results of this survey are summarized in the two figures you
are now receiving. Figure 1 shows along the vertical axis, the airborne
asbestos concentration, in fibers per cubic centimeter longer than 5 micrometers,
that occurred in the breathing zone of the operator during the sanding opera
tion. Usually a number of samples were collected at each location, The dark * *#
bar shows the range of concentrations found v/ith the arithmetic average of
all samples indicated by the arrow.
1. Rohl et al. Science, Volume 189, August 15, 1975, p. 552.
2. G.D.C.I. Drywall, January/February 1976. i r,M'
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The data on the left are those of Rohl et al that were cited in support of the petition. These were obtained in one test in New York City. Note that an exposure of 20 fibers/cc for four days was used by Dr. Bayard in his projection of risk to be discussed later.
The next group of results were obtained by the Union Carbide Corpora tion in a survey of commercial operations in eight different cities. Results range from about 0-.2 to 3 fibers/cc. These fiber counts have been spot checked "blind" by two other laboratories. The EEH and OSHA compliance data shown next fall in the same range as those of Union Carbide.
The consumer-use data are shown on the far right. The first case is for extensive spackling and the installation of three panels of drywall. The second is for three walls and the ceiling of a large basement recreation
latpcf room. This^mud contained 2.6% asbestos by weight on a dry basis. Exposures in these tests were only 0.2 to 1.0 fibers/cc >5p, which correspond roughly to the lower end of the range found for commercial use.
Two other operations in tape-joint installation.present the possibility of exposure to free-form asbestos fiber; the addition of dry powder product to water and the cleanup after sanding. Data for these operations are shown in Figure 2. Here, in order to get the Rohl et al data on the graph it was nec essary to run the scale from zero to sixty instead of zero to twenty as in the previous figure. Otherwise the graph follows the same format and shows a very similar pattern. The Rohl et al data are far higher than the OSHA results and the consumer values are below or in the lower end of the range found.for commercial use.
It is very important to understand that all of the concentrations shown occurred during the active pursuit of the particular operation, i.e., sanding, v/et-out, or cleanup. These operations generally take place for a moderate portion of the day with concentrations at much lower values for the rest of the 8 hour
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period. Eight-hour time-weighted average exposures were calculated for the two consumer installations and the highest exposure found was 0.2 fiber/cc >5y for two days while asbestos-containing dust was being generated.
One of your staff members. Dr. Stephen Bayard, has developed a model^
to estimate the risk of respiratory cancer from low level exposure to asbestos from taping compounds. This model is patterned on that described in a paper by Enterline and Henderson^ except that Dr. Bayard has made an assumption that the
effect of dose is cumulative. This builds a geometric increase in risk into the model. We question whether there is any basis for this assumption, but do not feel that this is an appropriate place to debate the issue. It is of more interest to use this model, which is heavily biased toward predicting a high risk with the highest exposure just noted for consumer use, i.e., 0.2 fiber/cc TWA for two days of operation.
Following Dr. Bayard's directions <Jn page 3, Part C, of the reference cited for the highest time-weighted average of 0.2 fibers/cc for two days found for the consumer applications we obtain an annual exposure of 0.004 fibers/cc
/nton per day for one year, a^,latent period to tumor of 621 years, and zero deaths of asbestos induced cancer in the 40-year period considered. If the period examined is extended to 100 years, the number of deaths predicted would be 0.000003 which is still far less than a single death. These estimates are probably on the high side due to assumptions used in the model but since an exposure of 0.004 fibers/cc is indistinguishable from background, the values found not unreasonable
It is also instructive to point out that if we assume an exposure well
of 5 fibers/cc for two full 8-hour days, which isAabove that found in commercial use, the yearly rate becomes 0.1 fiber/cc. This yields a median time to tumor
of 212.5 years and an asbestos induced cancer estimate of 0.02 deaths. We question v/hether these are the unreasonable risks referred to in the statute.
1. Memorandum to Dan Clay dated June 3, 1977. 2. Presented at Pinehurst, NC, March 12, 1.9^,.
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Let us now relate this risk to the proposed ban of consumer patching compounds containing respirable, free-form asbestos under Sections 8 and 9 of
the Consumer Product Safety Act. To quote Section 8:
"Sec. 8. Whenever the Commission finds that--
(1) a consumer product is being, or will be, distributed in
commerce and such consumer product presents an unreasonable risk
of injury; and (*
(2) no feasible consumer product safety standard under this
Act would adequately protect the public from the unreasonable
risk of injury associated with suctt product,
the Commission may propose and, in accordance with section 9,
promulgate a rule declaring such product a banned hazardous
product." (Emphasis added.)
And from Section 9, Paragraph 2 (c):
(2) The Commission shall not promulgate a consumer product
safety rule unless it finds (and includes such finding in the
rule) --
(A) that the rule (including its effective date) is
reasonably necessary to eliminate or reduce an. unreasonable
risk of injury associated with'such product;
(B) that the promulgation of the rule is in the public
interest; and'
(C) in the case of a rule declaring the product a banned
hazardous product, that no feasible consumer product safety
standard under this Act would acequately protect the public
from the unreasonable risk of injury associated with such
product." (Emphasis added.)
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Note particularly the repeated use of the words "unreasonable risk" and the requirement to eliminate or reduce unreasonable risk, not to make this risk zero. The Act makes it quite clear that the intent is not the total elimination of all risk but of "unreasonable risk" and it delegates to the Commission the complex and soul-searching problem of deciding what is "reasonable".
The comments of your own staff on the strength of the evidence used to support the ban is well summarized by three short quotations from the record:.
"The petitioners believe that high quantities of asbestos fibers remain in the air after these products are sanded and the fibers substantially increase the risk, of mesothelioma and lung cancer." ^
"The petitioners have addressed problems v/hich arise from being exposed to asbestos fibers occupationally and environ mentally. However, they have not cited any concrete evidence of the hazard which is tied directly to the products for which they seek a ban. It merely cited the fact that these products do contain asbestos fibers and they have cited the fact that asbestos fibers in other situations have been linked to lung disease. We question whether the evidence presented in the petition is sufficient to show that these substances may cause substantial personal injury or substantial illness during or as a proximate result of any customary or reasonably foreseeable handling or use." (Emphasis added.)' '
0) CFR; Vol. 42, No. 146 - Friday, July 29, 1977
p. 38790.
(2) Letter of July 11, 1976, from Charles M. Jacobson, BCMI to Francine Shacter,
TAD, OSCA.
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"The instances of single or short-term exposure to asbestos
cited in the petition can be taken as evidence of a possible
(but not necessarily probable) cause-effect relationship. How
ever, by themselves, they would not stand up to statistical
scrutiny in predicting a correlation between brief exposure to
asbestos and the later development of cancer caused by such
exposure."
(Emphasis added.)
Substantial evidence has been presented here that the commercial
use data upon which the petitioners based their allegations is substantially
higher than that of all other investigators {including OSHA compliance inspec
tions). It has also been shown that consumer exposures are low, of short
duration, and when averaged over a year or more are not distinguishable'from
ambient background. We know of no evidence that such casual, low exposure
represents any hazard so that the question becomes one of a banning action based on the existence of a possible, but not proven^e^ss^ risk, which if
it exists at all differs only slightly from zero.
You are probably aware, that this question of the regulation of
carcinogens is a major issue today before virtually all of the governmental
regulatory agencies. The FDA saccharin ban has received v/ide publicity and
OSHA is deeply involved with a proposal for a generic regulation approach to
carcinogens and hearings on benzene are now in progress. All of this activity
does not help to find answers to our immediate problem, but we are at least,
in good company. The problem we face originates in the so-called "one-hit" theory of
carcinogenisis. In simplest outline, this theory holds that:
(3) Briefing Package, February 2, 1977, presented to the Commission by Fracine Shacter.
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1. A single molecule of a carcinogen is capable of causing cancer
in a particularly susceptible person.
2" If enough people are exposed, the susceptible persoii (or small
number of such persons) will contract cancer. 3. It follows, therefore, that there is no absolutely safe or zero
risk level for a carcinogen .and such a material should, dependthe
ing on the statutory authority of4 agency involved, be banned,
severely restricted, replaced, controlled to the limits of
detection, etc.
It is useful to examine this theory in the light of where there is
general agreement and where responsible opinions diverge. We believe that
virtually all medical authorities would agree:
1. That there is a wide range of dosages for a carcinogen where a
dose-response relationship exists. The larger the dose, the
greater percentage of these exposed contract cancer and vice .
.
versa.
2. In exposed populations, even at substantial exposure levels,
large proportions of those exposed do not contract cancer.
3. As the dosage goes down the average time to the appearance of
a tumor increases. This principle was illustrated by the
extrapolation formula of Enterline and the Bayard modification
discussed previously.
The medical disagreement occurs over what happens as the dosage is decreased to very low levels. There is one school of thought, and this is embraced by most of the regulatory agencies, that no completely safe level exists. There are other responsible authorities who contend that a dosage level is
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reached v/here the body's defense mechanisms can effectively combat the altered cells and a cancerous growth does not occur. Supporters of this position cite the low level presence of certain metals and hormones that are essential to the human body in trace amounts but at higher levels are carcinogens.
Unfortunately, there is no way to demonstrate the correctness of either view since there is a background level of cancer in both man and experimental animal. As the dosage and the corresponding number of cancers decreases one point of view is that the occasional cancer from the specific agent still occurs but cannot be distinguished from the background while the other is that the added cases do not occuV. These views can be partially resolved with the model of Enterline discussed previously, i.e., a very low exposure may cause a cancer but the time to tumor is 150 years for example. With an expected life span of 70 years this, for all practical purposes is a safe threshold exposure, at least until life expectancy approaches 150 years. Since there is no provable scientific answer to this risk question, we are really left with a socio-political rather than a scientific decision to consider
The fundamental question, then, is whether a total absence of risk approach to regulation is appropriate or more particularly will be acceptable to society. In our lives we undergo a succession of risks, some knowingly and some unknowingly. The American people have always indicated a willingness to take risks as evidenced by such things as the widespread use of the automobile, smoking, alcohol, improper diet, and even the home as it is today. We believe . that the zero risk concept, when it begins to impact on jobs and the way of life of a substantial number of people will not be acceptable and will have to be modified to balance risks against benefits in a realistic fashion. This sort of balance rather than regulation by cliche, "its a carcinogen so ban it", should be applied here. The benefits from the continued use of asbestos in
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tape-joint compounds is substantial and the risk is either zero or so small it cannot be distinguished from zero.
This finishes the risk-benefit discussion and I would like to con clude this presentation by pointing out certain practical aspects of enforce ment of the ban as presently proposed in the Federal Register. These questions were discussed at great length, and generally were not solved, at the recent meeting in Gaithersburg, MD, conducted by the National Bureau of Standards. Since several members of your staff were present at this meeting, they will only be indicated briefly.
Since the promulgation of the OSHA asbestos regulations in 1972 there has been a continuing debate on what`is asbestos and what is an asbestos fiber. Asbestos, when narrowly defined, in a v/ay that will satisfy the most precise minerologists is ubiquitous in the atmosphere-although generally it occurs at very low, but not zero, concentrations. When the definition is broadened to include all amphibole chips which are longer than 5 microns and have a length to diameter ratio greater than 3, you approach a condition aptly described by Dr. Halcom Ross of the U.S. Geological Survey at the NBS meeting just mentioned, of "shutting down the face of the earth". Particles of this type are everywhere and would contaminate any product containing a mineral.
The EPA faced this problem in 1973 in writing emission standards for the spraying of asbestos-containing products and decided to treat it by setting a 1% by weight maximum limit. Their reasoning was as follows:
"The intent of the 1-percent limit is to ban the use of materials which contain significant quantities of asbestos, but to allow the use of materials which would: (1) Contain trace amounts of asbestos which occur in numerous natural substances, and (2) include very small quantities of asbestos (less than 1 percent) added to enhance the material's effectiveness.^
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1. CFR, Volume 38, No. 66 - Friday, April 5^1977, p. 8821 .
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In order for any action by the Commission to be workable and
enforceable it is absolutely essential that you provide a definition of
"asbestos" which states exactly what mineral species and what form"of these
species are included and specify what particle dimensions constitute an
asbestos "fiber". The present definition in the proposal could be applied
to the rock that covers much of the surface of the earth. In addition, an
analytical procedure and the levels of "impurities" that are acceptable, as
measured by this procedure, must be specified. Without the practical defini
tions the ban is virtually universal and completely unworkable.
To conclude this discussion, I would like to summarize the Union
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Carbide position and expand on the approach presented in my letter of July 14,
1977, which we believe is a reasonable alternative to the ban proposed by the
Commission. 1. The products under consideration have been in widespread use
for about 35 years and we know of no evidence that any consumer
has ever been harmed by them. No "unreasonable risk" to the
consumer has been demonstrated by the petitioners or by the staff.
2. Consumer exposure data have been presented which show that the
exposures are both low and brief and when averaged over a year
are not distinguishable from, the general background. The
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r risk from such exposure, ifindeed any risk does exist, is
extremely small and is based on the extrapolation of an
unproven and unproveable theory.
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3. We question whether it is appropriate and whether the Act give's
the Commission the authority to ban a product on the basis of a
or hypothetical or theoretical risk^on the basis of an absolute
zero risk requirement.
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4. We do not agree that a reasonable product safety standard
cannot be promulgated to protect the public adequately from
any unreasonable risk and recommend the following approach:
a. Limit the amount of asbestos that can be used in
spackling and taping compounds to two percent by
weight in the dry formulation. This is sufficient
to gain the benefits of the use-of asbestos and serves
to limit the potential for exposure. It differs from
the 1% of total formulation including water suggested
previously in that it^more closely defines the content
in the final product in the form that it is sanded. It
is also at a level where analysis is more reasonable.
b. Require a warning label including proper work procedures
on all compounds under the jurisdiction- of the commission
f
whether packaged for direct consumer or commercial use
in consumer contact. This turns to good advantage the
widespread public awareness of the possible potential
hazards of asbestos to encourage that the product be
i* treated according todirections and not abused. It
also gives the user a choice.
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Thank you very much for this opportunity to' speak to the Commission.
I will be glad to answer any questions you may have or to provide any additional
information we have available.
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