Document reKneVY3jNbjopwNMg2qO617v
s.v. 244 (Automated)
c.v.
cc 03 c o pe KY-qnR-n
JU27
PKG.
EST. WOT.
949
LBS.
STD.0HRS.
12 *j lTIME
l
14 YC-3-B 93
Lot
14 YC-3-B 93 t |-ot <4AU' <&#aol
,>.*14 YC-3-B 93 4 Lot
...
MAKING INSTRUCTIONS: BATCH UNIT
D.V.
PROCESSES
APPROVED BY
( ) KY-908-0 <0 EWK 12/12/77 !
()
() U____ _
TYPED BY
() DCS (} MW
JJL
12/14/77 ] 12/19/77 i
1 j
... r.1-l/gBa,.. .....
i
Total Wgt. 3549#
NON>BLEEDING
EQUIPMENT .... 203------
fopJ
'?G9o COLORS) YELLOW ^ LIGHT * JtJfe %S*(3o Gj water Into V-203
&" 205
1^
xPoiir In
bu it id in.,
3A&-PM,Record: Start ~ Alter PMj Fin
..........
use N ac Ct . LBS. CODE . LBS.
"
345 M-6 345 . ...... .lot......... .... rf1r YC-3-B 2600
AAAj/
'
/
/
-fro*' f- ' />fc-a^v Ad.1 to TiP-CntOO GJ '
'?</0e/'3>o<J
"lump V-203 thru Homoa #3 at 1800-2009 d s I Ifito V-205
Wien V-203 MTY, wash color thru Homoa at 1806-2200 osi usina
^-Minimum water
> "Record: V-205 VoUTO " & ad.1 to 60" (2100-G) Inspect Homoa. strainer & clean if necessary
'
205 &.
SV 2
Tton. 10" (514 6). water into
& start aaitator___________
HH3Turno V-205 thru Homoa at 4800-5200. d s I into V-
AhRecord: T1 me Start
Tetal Mln IMS'-----
Note: If Homog pressure falls below 4800 psi. 3-way valvp
-
will recirculate slurry to V-205 ,,............ .............
dmn-Rpnn-*r "When Vr205 MTY. run In 5" (240 G) water and pump thru Homoa at psl *
&SP "Sp Step 01 - Set Formula Selector to position #3 (V-243) or _ #8"'(V-244)--: . ' *
CP J3F 'Tress SV Cart Reset PB - Set 22 TC in Auto Remote
3 r - (Temperature Isset at 190-194WF)
14" "Record levels and set Raw Material Counter #1 as follows
^,11LG .<np % --preset #2
2CS Gal
Set strlW'fTow controllers as follows
1
(N-27-0 Controller). In Manual 0,54 6PM j*r JZ0 (N-27-6 water) in Manual Local 4.4 5m.
t . \ j K^3ER10 (N-27-D/WaterV Ratio
0.8
) (N-32-D Contffellerl in Manual 0.72 GPM
15-A ' 416
27-0 180 32-D 1215
(N-32-0 Hater) in Manual I nca! 3.9 fiPM
,fv<^20 (N-32-0 Water) ^rSFRin (N-37-h/Ua+er)
{*#**?' . * . Nf Anpratnr Stpn PR
in Remote Ratio*
1.1
N 27600
SV
5l
CP 4.
-Rpirord Level PI <t~A/ <t
If hplow. 3K% follow solution
V
uake-up procedure Tor N-2/-1
.SV to 47^ (2400 G)
ig-* "Record pH iQ,& Ad.1 to 11.0-11.2 usina N-7-0 diluted to 53
CIO Parts water to 1 Dart N-)-B)
Assume 50% .* A.0
^ Siphon into SV & Record: d H
..-..ZzP. TT~
ODerator Step PB
... 'MJfa .___ am /
f'
r EQUIPMENT
2pag e c g 03 c o d e KY-908-0 (D) e s t . w g t . 3549
l bs.
SV ,
SB Step 06/39 - After heat up Record: pH
(9.5-10.0)
r sp
Switch 3FC2Q. 8FCI0,
auto
5 . Operator Step PB
SP Step 10/43 - When 3FC20,. SFC1Q. 8FC20 water flows in limits
4^
Switch 3FC10 to Auto. Operator Step PB
sp Step 11/44 - When 3FC10. 3FC20. flows In limits switch 3FC20
/ to Remote
4 Operator Step PB ?7 During Strike, Record pH A Time as follows:
SP Step.
. ....... - -
v-pds/v_?44
nwMil ^ Range
13/46 (30 mih)V <ht> 9.3-10.0
Time
14/47 (60 min)
T'" 9,3-10.U
4tm#l
15/4R ( 2 hrs)
Y'? 9-3-19
7* iOAm
\ 16/49 ( 2 hrs 25 min, 9.3-10.0 /0</o##vt
17/50 (Final 3 hrs
. .. j 7.5- 8.5
Note:(l) If pH not as spedfled notify Supervisor A note In
Log (2) if final pH 1$ above 8.5 ad-? to 7.5-8.5
br" <*r
~ A Record: oH
Assume .78*
i
Sift In , ,
rr3/'r&&&)
V.
302 Add 1711 (POflfti water to V-302 6 Add A stir 2 min for S57
Assume 50*
USE LBS.
.
PT
7
356 8
Bpring Strike pump into PT
j*r Pump in
-
-aa-- Pump in Stir If! min with lightning mixer for S3fi
,.
*' f*fh .. i
Sr
During strike Jjjrn on steam
Run
2ft"
(744G)
water into V-356
Adj to -261*' 317G) at 470-4figPr- &)-A*_C_______ ____ :- - - - - - - X3^0] Pump PT mixture from S34. thru undersurface
Msctrihiitnr AFAP
...........
TZi'A Rinse PT with hnt water from hnt water mixer % pump in
mt Shutoff pump
SrHfrS * C
Stir 30 min at tfg tSgSF-'for S48 ii Do not shut off Agitator
312
36 36
sv , Wttln S28 complete, heat SV to 198-200F In 5-10 min
& jSr Close water line A Discharge values at. stearate pump
!
SP 9
Open V-356 Discharge valves to stearate pump Inlet *Er Open Water valve at. stearate pump A rim water thru
4 '^'finmng at 2Qfln-3100PST tn sewer
While Homog water at 2Q0G-310O PST. open Honing
n^tiavna'ualufl tn w sl rinse valve to sewer'
4&w Immediately open stearate pump Discharge valve,
t turn on pump A Homog V-356 to SV at. 2800-3100 PST irtSfntain SV at 198-200uF
d While Homoq V-356 to SV. shut off water valve at <fearate Dump ASAP
When Homoa comDlete, Rinse in V-356 with hot water
i
J* from hot water mixer ifff WhdOSO complete turn off Homog & stearate pump
SftK. 5 min at 198-200F
____________ __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
IHK Shut off steam
4
N CODE
ACCT LBS.
27-0 128-A 50
7-D
169-A 155-A 160-A
m%i
312
36
36
i
DUP050094955
EQUIPMENT
*PAO_E 3 CG 03 CODE KY-908-D (Dl EST. WOT. 3MQ
l bs.
SV
4
-J ^5^
Con't
When S53 complete, Operator PR SE-rStep 23/53 Record pH 3 * ^ (3.3-3.7)
>
If necessary ad.i d H to'3f3-3.7 (d o w n o n iy ) RwnH* nH
MOTE: Dissolve extra N-J5-A in water at lin-120uF In drum
Use - 30 gal of water to 50# N-15-A. Stir SV R min
^ After each addition ,
Run. in N-7-D from S30 In in-l> min % st-fr * mfn
Record: oH
(&.?-&<-4) A if necessary ad.1 to d H 4.2-4.4
5 Record: d H (Dilute 10 parts water to 1 part N-7-01
Ac dime 5055 Assume 7ft
^Slohon N-7-D into SV
0&faior Steo PB '#r Operator Step PB
_____
si SP Step fifl - Ratch complete
USE LBS.
N CODE
ac c t . LBS.
1 !.
... 15rfl__
7-0
97-0
'
START Time SP Step
Meta** 9i
*
FINISH
Time
SP Step
*l!#s4u i
h\4*PM
OPTR .
- .. _____ /Vf-rV`/
* .y
*`i
** " DUP050094956
I
DUP050094958