Document re4onbqLbRMjYQKNxm74y8Oqv
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CODE KY-90S-D
F2H67 t MAY 261982
STANDARD HRS *
TTIIMMCE _>C_i. M
CG CODE * PO LOT 14 YC-3-B 93 14 YC-3-B ?? 1&1>6 9 14 YC-3-B 7 0 EST, WT. 6110* LBS.
LBS
PROCESSES
APPRO VB&L'BY
) KY-908-D <F> FWP 03/26/82
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JOB NAME: O3KY903DHF
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mNON-BLEEDING' ; .
EQUIP | NAME : "KROLOR* YELLOW LIGHT
"u s e t --; I^ACCT LBS INCODE i LBS
"BEFORE USING SV, MAKE SURE THAT N-28-D LINE
IF ANY IS BLANKED OFF." .
RUN 60"<990 GAL) WATER INTO V-203
. RUN AGITATOR ON HIGH SPEED
WEIGH SODIUM SILICATE INTO DRUM \ POUR IN
DUMP IN CHROME YELLOW^/ STIR 5 MIN , ,
RECORD: ST A RT_ f in
fepe*:
i 11 I 610 | 32-D i
!92X50 IYC-3-BI
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610 4600
ADJUST TO 75" <1275 GAL) wNOTE: VOLUMES HIGHER IAN 75* MAY CAUSE DUSTING IN EXHAUST HOOD*
WITH AGITATOR ON LOW SPEED PUMP V-203 THRU HOMOG AT 2460-2600 PSI INTO V-205
WHEN V-203'MT, WASH COLOR THRU HOMOG WITH MIN HOT WATER AT 2400-260 PS I 'INTO V-.*l* S/- Xt3-
RECORD: V~4lS? VOL.^^rs^* 6 ADJUST TO 60*< 2100G)
INSPECT HOMOG STRAINER 6 CLEAN IF NECESSARY
4 *<200 GAL) WATER .INTO `V-jd^ START
AGITATOR 6 INSTALL TEMP CHART. PUMP V-205 THRU HOMOG AT 4800-52 PSI INT(
RECORD: TIME START .^Iffi^DTAL MINUTES fE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI, 3-WAY VALVE WILL RECIRCULATE SLURRY TO V-205 WHEN V-205 MT, RUN. IN 5" <240 GAL). WATER 6 PUMP
THRU, HOMOG AT 4800-5200 PSI INTO SV
JUI^ 3 198i?
WHILE-HOMOg 7""RUN'"6'" ~T 2i4_GAL7"WATER~INT0~V-349"
RUN" 10004 WATER INTO V-384 6 HEAT TO 110-120F
IGH INTO V-384 & PUMP TO V--349
I 2150 | 32-D | 2150
N 10004 WATER INTO V-384 6 PUMP TO V-349
ADJ V-349 TO 20* i<t2/GAL> & STIR 15 MIN
I RECORD DENSITY: JflG/HL (1*077-1*080)
SV i>0"| WHEN S-11 HOMOG COMPLETE, ADJ SV TO 48,<242G> |
H`9' I RECORD: PH
6 ADJ TO 11*0-11*2 WITH CAUSTIC]
AT 5X <1.0 PARTS' WATER TO 1 .PART N7D) ASSUME 50X]
HON N-7-D INTO SV .6 RECORD; PH ZcJc
1
HEAT TO 190~194*F IN 55-65 MIN 6 REC:HT ,,___*F- |
6 RECORD: _ *F NOTE: STRIKE MUST BE STARTED !
IMMEDIATELY ON COMPLETION OF HEATING.
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DATE.PRINTED -
3/26/82
EOUIP 'MENU
PAGE 2 CG 03 KY-908-D ^ COMTYP JOB NAME: 03KY_908DMF
1 USE 1 LBS
N- lACGY. c o d e :\ -LBS
"_-ILE_HEATING-Sv7_RUN_457~n2i7GT_UATER"'lN?5"V343`r*'_'
! METER IN SULFURIC ACID FROM V-386 -
.j
/. mk ?4/GAL, Jj^foAL );
IR 15 MIN OR LONGER ,
j
RECORD: DENSITY A^G/HL < 1.015-1 *016) Vr. . f
I;.; 27-D j 318
P-'l' Ir-.
WHEN S 20 HEATING COMPLETE, RECORD: PH.
SET V-343 ACID PUMP AT 64 SETTING_<225 MIN)
t
?ET V-349' SILICATE PUMP AT 57 SETTING (ISO MIN) {
IMMEDIATELY METER IN V-343 6 V-349. MAINTAIN SV|
AT 190-1?4*F DURING STRI
RECORD:
" V-343
V-349
V-343
J4&
NORMAL t
TIME INCHES 20 MIN 12^(42)^
PH ! (9.3-10.0)|
40 MIN4&X(38)
(9,3-10.0)|
*9.3-10.0) |
`2 ^_L9.3-1&,0) i
3 ____
FINISH
(( 0>.1J>_
fu^i<9.3-10.0) i
7Z7/*, ( 7.5-8.5)I
NOTE : IF PH "DROPS BELOW 9,3 IN FIRST HOUR,' STOP I
PUMPS 6 SEE SUP'V, IF FINAL PH IS ABOVE
8,5, ADJ TC 7.5-8,5
ASSUME 77)
SIFT IN
i
\
sflu^r
27-D 128-A
1
50"
385 "wrc ADD~42""<320~G7"WATER TD-V--385' '? ADD 6 STIR FOR 2 MIN FOR S 61
ASSUME 50% I 163 I. . 7-D j ,....80
RING STRIKE CHECK LEVEL IN V-3S7 .
I
387
IF LOW LEVEL LIGHT IS NOT LIT,- GO TO S-37
I
IL-LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING |
THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE I
IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW
[ STEARATE MAKE-UP PROCEDURE. ' .
! !
Wifi 32*r(317 GAL). DO NOT MAKE UP THIS
SOLUTION MORE THAN 30 MINUTES IN ADVANCE. DELAY BETWEEN END OF STEP 43 HEAT-UP AND START OF STEP 52 HOMOGENIZATION SHOULD BE LESS THAN 30 MINUTES.'. , TURN ON STEAM & AGITATOR VDJ TO 42* (403 G) AT 178~182*F'.
*T0 L~SET BADGER METER FOR 6984 &T\ PUMP IN FROM V-387 THRU UNDERSURFACE
DISTRIBUTORS AS FAST AS POSSIBLE
!
SHUT OFF PUMP
'
R 30 MIN AT 178-182*F FOR S 52
NOT SHUT OFF AGITATOR
WHEN V-349 MT, RINSE IN WITH MINIMUM WATER 6 SET PUMP AT ZERO SETTING
WHEN V-343 MT, RINSE IN WITH MINIMUM WATER 6 ! TURN OFF PUMP MOTOR
570 64
64
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169 AL 570 155 :A.| S 64 160 -Ai. 64
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DUP050046224
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EQUIP MENU-
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i PAGE 3 CG 03 KY-90S-D f CQMTYP JOB NAME: 03KY9&8DMF
' ;V
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DATE PRINTED: - ,3/26/82
. | USE I N- j A COT j LBS J CODE J LBS
'HEAT TO 196-200*F IN 5-1 MIN.
CLOSE WATER LINE 6 DISCHARGE VALVES AT STEARATE
PUMP
OPEN V-388 DISCHARGE VALVES TO STEARATE PUMP
INLET;'
OPEN WATER VALVE AT .STEARATE PUMP 6 RUN WATER
^ THRU HOMOG AT 29O0-310O PS I' TO SEWER
154-T WHILE HOMOG WATER, OPEN/HOMOG DISCHARGE VALVE
TO SV & CLtJSE VALVE TO SEWER
'
IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,
TURN ON PUMP & HOMOG V-388 TO SV AT 290O-31OO
*PSI. MAINTAIN SV AT 198-20O*F*
WHILE HOMOG V-388 TO SV, SHUT OFF WATER VALVE
AT STEARATE PUMP ASAP
WHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT
-WATER FROM HOT WATER MIXER
V&ZHJL1RN OFF HOMOG 6 STEARATE PUMP ' ,
I^H^TIR 5 MIN AT 198-20O*F
\sn USHUT OFF STEAM
,
IN ALUM USING BADGER METER
{ 830
JSH ALUM LINE WITH WATER
`
RECORD PH_3J2^<3.3-3.7). IF NECESSARY, ADJ PH
TO 3*3-3*7 <DOWNWARD' ONLY) & RECORD PH_,,^___ *
NOTE: USE LIQUID ALUM, N-115-D* ADD TO SV
VTA BADGER METER* STIR 5 MIN AFTER EACH
I L^ABDITION.*
>
ASSUME 50%
\J*T \ RUN IN N-7-D FROM S-32 IN 4-6 MIN & STIR 5 MIN
RECORD: PH_^j.te* (4*2-4*4) h IK NECESSARY, ADJ
TO PH 4*2-4*4 & RECORD: PH,,4r*iT^ ASSUME 78%
(DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 50% W-
SIPHON N-7-D INTO SV-
DO NOT STOP AGITATOR
'
I
i 115-D| 415
115-D]_____ i
27-D 7~D ! -hEjc.
1i ii
ii ii
DUP050046225
8000