Document re3qpvD4gYVGQBjyB2N4vZL7r
S.v; MF HILL f,2
C,V, V~9, V-10 J-IS, V-14 O.V.
CG 16 CODE RC-3-A
PKG
^11131!
A2J37
rAf~r~ #
"Tl o t "n u mb e r T'
EST- WT. 1729m LBS.
pr o c esses
< )RC-3-A
(C)
TYPED BY: JMH STANDARD HRS- _________
PREPARATION NOTES:
iLl^ZC
APPROVED BY BBK 11/5/81
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EQUIP
MENT I
NAME: MQNASTRAL RED B
, j.--.,-------- ---------------,------ ---------- ------ --
J USE 5 PAGES t CBS
PREP I 1 ! INSTALL TEMP & AMP CHARTS
I
1 j 2 i WEIGH +/-600=S OF RC-1/RC-3 BORAX SLUDGE I
I I FOR S5
I
I 3 i DIP LIQUID FROM SLUDGE & ADD TO CLASSIFIER |
I I INTAKE | 4 I OBTAIN +/-20O* CHOPPED ICE FOR S13-B
I |
HF I 5 i SHOVEL 600S OF BORAX SLUDGE (EQUIVALENT TO I
MILL I
*/-30$ 10025 BROAX) INTO HF MILL. NOTE: I
2|
TOTAL WEIGHT INCLUDES LIQUID REMOVED IN S3,
6 J ADD
I 7 I START CDQLING WATER SPRAY
I 8 I STIR 3-5 MIN TO UNIFORMITY
I 9 I STOP AGITATOR & DUMP IN- NOTE: RECORD:
I I LOT, *100%, & "AS IS LBS" IN S35.
HD ! STIR 3-5 MIN TO UNIFORMITY
11 I ADD IN 5-1 MIN WHILE AGITATING
112 i IMMEDIATELY START MILLING CYCLE
v
13 STIR 4 HOURS, MAINTAINING 38-42 AMPS AND
110-130 DEG F.
N-750O-A LOT
MILLING HOURS
A. AFTER 1/2 HR MILLING ADD N-972-A OR TRICKLE IN WATER TO MAINTAIN 38 42 AMPS, DO NOT ADD N-972-A AT LESS THAN 1 MIN INTERVALS- RECORD ADDITIONAL N-972-A USED IN S3S. B. IF NECESSARY, ADD N-57-A TO MAINTAIN
110-13 DEG FC- IF CAKE FORMS, STOP AGITATOR* SCRAPE MILL WALL TO PERMIT HEAT TRANSFER.
D- RECORD NECESSARY DATA IN S19, 20, 35
AND PAGE 5-
DU P050109905
COMTYP JOB' NAME * 16RC003AMC PAGE 02
EQUIP | I MENT I 1 PAGE 2 OF 5 CG 16 CODE RC-3-A ----------- 1------ j-------- -------------------------------------------------------------
<C>
CLASS 114 1 DURING SI3 STIR, HOOK UP LINES FROM DORR \ 3 I I CLASSIFIER TO V-10. NOTE: FEED VALVE MUST
I I BE CLOSED. 115 | OBTAIN TWO: 55 GAL, DRUMS FOR S27,
Bull. I RINrru i i 'U s Hi
SHRIV "1161 SEt OF 20 PLATES? EACH IN NO. 1 & NO. 2 4 j J SHRIVER THICKENERS
' 1- 1 .
J
HF 11? I ADD S-10 GAL. WATER TO HF MILL. CAUTION:
MILL I 1 TOD MUCH WATER WILL CAUSE CHARGE TO SPLASH
5 j I OVER EDGE OF MILL.
MO 1 STOP AGITATOR V TURN OFF COOLING WATER.
f\, ' I
/V' *
'
MISE 119 I RECORD:
J TOTAL
6 1 I CMC I DATE 1 TIME I DATE 1 TIME 1 MILL
I 1*1 START I START 1 FIN 1 FIN I HRS
1 i i i /--
`ty.pafy**
f y;oo4< l )4 kh$.
i i 2-.
\r<y-- J 3 \ J///?" I 3
I<4 h 1 ///yff J* I 7' ?*
I1
I I 5 I * '/V#A-l^.vf
I/*/?'J f:I
J I A l/~* / ' t %J>7'
WY'i't
f 1 7 1/ -/y. $<g^~\ y/sofm |
l l6
1 1 ? wW/vz* | moo a * , j/^
I I io iis a;0^ i/Z-^/y*-
l I 1"1 ` `
f/MS
r I 12
> I f.' 40 |
ftAJl `I.UR.'i
13 \htir*tL'
IhlS-fTsW**? \H m
I 14 JHA*
Ifleof'vs I ijt M
120 RECORD ACCURACY ONCE PER SHIFT WHILE
MILLING:
II
AM- | RE- | |
II
CHS I METER! CORDER | HT |RECORD
1 DATEjTIME! NO. AMPS 1 AMPS 1 *F 1 *F
I- 1-
I-
1I
t 'V-i 1 121 I ADD 10* <122G> WATER TO V-11 f . 122 I HEAT TO 140-150 DEG F FOR S24
I *
DUP050109906
COMI'YP JOB NAME * 16RC003AMC PAGE 03
DATE PRINTED:11/18/81
E<2UIP | J
I USE
HENT f ) PAGE 3 OF 5 CG 16 CODE RC-3-A
<C> J LBS
--1 -- I
13/14 123 PUMP 2 CHARGES FROM HF MILLS TO VI3 OR VI4 1
8 124 WASH OUT HF MILLS, WITH HEATED WATER FROM
I VII
123 ADJ TO 24* (408G) AT 140-150 DEG F
126 IMMEDIATELY COOL TO 75-80 DEG F
16X330
12? RECORD DATE ON BOTTOM OF PAGE 5
1
,1 }
N-CODE I ACCT J LBS
-------------- 1_-------1
i 57-A I
I
CLASS 128
9I 129
I 13
1 131
1 I 132
i 133
I
BACK WASH LINES FROM CLASSIFIERS TO V-13 OR I
V-1 '4
J
PLACE 55 GAL DRUM UNDER SLUDGE DISCHARGE & J
START MOTOR
1
OPEN INLET VALVE & RUN V-13 OR V-14 THRU {
CLASSIFIER TO V-10 AT 2.5-3* GPM
1
WHEN DRUM CONTAINS +/-45G OF SLUDGE, CHANGEI
DRUM, WEIGH G RECORD IN TABLE ON BOTTOM
1
OF PAGE 5
|
WHEN V-13 DR V-14 IS MT, CLOSE FEED VALVE |
& BACKWASH LINE TO VAT FOR 1/2 MIN.
|
OPEN FEED VALVE & DRAIN VAT TO CLASSIFIER, I
DO NOT WASH IN VAT. NOTE: 4 OR FEWER HF
1
MILL. CHARGES MAY BE RUN FROM V-13 OR V-1-4 1
TO V-9 OR V-10, WITHOUT TREATMENT OR
|
CLASSIFICATION. RECORD:
|
CHARGE NO.___ _
______
___ ,,_____ 1
MISC 10
134- I REPEAT S*S 1-23 UNTIL 14 CHARGES ARE
1
1 COLLECTED. #***CAUTIQN##* AFTER 9TH CHARGE!
1 WATCH VOLUME IN V-10.
1
|k *w *CONTINUE t o n e x t p a g e f o r c h a r t ****
DUP050109907
COMTYP JOB NAME - 16EC003AMC PAGE 04
DATE PRINTED:11/10/81
EQUIP WENT
MISC 11
PAGE 4 OF 5 CG 16 CODE RC-3-A 35 I CHARGE OUT RAW MATERIALS BELOW
I USE <C> | LBS
I
I
yy
RECORD |
SLUDGE |
I N-750O-A
*I
IN1 I
NCOH*GINIMQI*LLIf1 N8AIT 34
AS IS
I 19721 I * 1100X1 * |LOT 1100%
IAS 7. IIS
I I
I I0PTR1 1N57A1 1
IUJ I.M _-l
/ 1 / ~nT 4<sx>|3e> J3*t? |7i.i3lf3o' *M/3/ 1
SL 1 X 1 /# ioo
feo
i%*>If*]/ 3/ | a /D\ >331
s, 1 } V1 $
jsr 1 4 1x
1 1t f ! 4b
$ i1 10 J sH u 1t ix 1 x
13 I 1 H\x
Of -2-
1 if 1 i 1 if 1 '? 1 J? l if 1 i# J 1 VS 1
1 it j it
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1 iSO
$0 t> 1 j <? o \3oo |76/y I ( 3e <ny\ \n
f 0 0 13<> & \3o o \7^j u \ I 3 0 iZnwi
Goo \3rt>
130 i^i\ 131
Goo 1300) \2*ro\Ulk\ 16 Wl II
-- I-- f-- '74/31
fj,f (,!
I 11
l" I
1 III i 1
1 II
II
I II
I1
N--CODE ACCT LBS
L 1 J
972-A 834-B J J^lutr 7500-AlJ^I
57-AI j'JW 1^ I
TOT I
I
l/Tfft)
36 I ENTER RAW MATERIAL TOTALS IN ACCT LBS* I COLUMN
V-10 137 | HEAT V-10 TO 150-160 DEG F .12
V-9 138 I PUMP V-10 TO V-9 CAUTION DO NOT OVERLOW V9I
M3 139 I START AGITATOR
I
140 I ADJ TO +/-50" MAINTAINING 150-160 DEG F
I
141 >RlNSriN V-10 & V-10 LINES
I
I42P1 JglRCULATE THRU SHRIVER THICKENERS TO 50"
|
I y>C <2220G) AT 150-160 DEG F
^|
I4E I RECORD; START DATE^l!^TIME^^#^VOL,,C__'1
144 | CIRCULATE UNTIL EFFLUENT REACHES 3000 OHMS I
145 I RECORD; FINISH DATE______TIME_______ .
I
I i OHMS______PH___<8.4-9,0)
I
I I TIME!____i______ 1_____ !,,____1_____ 1_____ 1______1_____1
| | j j 1
I !
i I I I
1 1 I I
1 I 1 1
I t
COMTYP JOB NAME s* 16RC003AMC PAGE 03
DATE PRINTED:11/18/81
EQUIP II
KENT |
i iPAPGAEGE3 3OFO5F 5 CGCG 1166 CCOODDEE RRCC-3-3-A-A
| USE <C>| LBS. i
"n -c o d e
13/14 123 I PUMP 2 CHARGES FROM HF MILLS TO VI3 OR VI4 |
!
8 124 I WASH OUT HF MILLS, WITH HEATED WATER FROM
* J f VII
125' I ADJ TO 24* <408G> AT 140-150 DEG F
126 I IMMEDIATELY COOL TO *75-80 DEG F
127 ] RECORD DATE ON BOTTOM OF PAGE 5
____ ___!___ I_____________ ,
|I Jl |j 16X330I 57-A II
II
ACCT LBS
0
CLASS 128 | BACK WASH LINES FROM CLASSIFIERS TO V-13 ORj
9I
I V-1'4
|
* 129 I PLACE 55 GAL DRUM UNDER SLUDGE DISCHARGE & I
I I START MOTOR
j
130 I OPEN INLET VALVE & RUN V-13 OR V-14 THRU I
J | CLASSIFIER TO V-10 AT 2.5-3,0 GPM
|
131 I WHEN DRUM CONTAINS +/-45G OF SLUDGE, CHANGE!
I DRUM, WEIGH & RECORD IN TABLE ON BOTTOM OF PAGE 5
I
32 | WHEN V-13 OR V-14 IS MT, CLOSE FEED VALVE
& BACKWASH LINE TO VAT FOR 1/2 MIN,
33 I OPEN FEED VALVE & DRAIN VAT TO CLASSIFIER,
I DO NOT WASH IN VAT. NOTE: 4 OR FEWER HF
I MILL CHARGES MAY BE RUN FROM V-13 OR V-14
J TO V-9 OR V-10, WITHOUT TREATMENT OR
I CLASSIFICATION. RECORD:
I CHARGE NO. ' ___ ____________ ______
I
I |
I }
| I I
MISC 10
|34 I REPEAT S'S 1-23 UNTIL 14 CHARGES ARE
J
I I COLLECTED. x***CAUTION*w** AFTER 9TH CHARGE!
I 1 WATCH VOLUME IN V-10.
I
!I
I
} | witxxxCONTINUE TO NEXT PAGE FOR CHART***** |
DUP050109909
chfriTYr' JOB NAME * 16RC00.3AMC PACE 05
DATE PRINTED:11/18/81
EQUIP 1 :-)ENT 1 |-----~~
V-9 147 13 148
-CONT 149
150 151 152 I J 53 I I
PAGE 5 OF 5
---- ; CG 16 CODE RC-3-A
T~USE <C> i LBS
CIRCULATE THRU THICKENERS TO 23* (1012G) l
DISCHARGE INTO 55 GAL, DRUMS
I
WHILE FILLING DRUM TAKE A 1 GJT, JAR SAMPLE I
& DELIVER TO CTL FOR D.C.
J
RUN 10* <450G> WATER INTO V-9
1
HEAT TO 158-12 DEG F
!
RECIRCULATE THRU SHRIVERFOR 15 MIN OR
I
UNTIL EFFLUENT IS CLEAR.
J
STOP AGITATOR
I
START
FIN
OPTR
I
|~N~CQDE~'|"~ACCT ! ! LBS
1 i I I I I I i I 1
I1
11 CHG J NO.1 14.21
34.4 J 54,61
7&81 94.101 11.4,121 134.141
VAT
------------
--------- ------ --------
| VOLUME
i
UNIT | FINAL 1
11
i
1i
1
11
l
11
1
1I
I
11
1
11
1
FINAL TEMP
! i 1
1 1 1 1 1
1
N-57 | SLUDGE USED 1 CLASS
1
1 1 1 1 1
1
1 1
1 1 1 1
1
1 1 i 1
1
1 1
i 1 1 1
1 1
1 1 1
1
DUP050109910
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T
DUP050109913 T
DU P050109914
DUP050109915